Etaline Ch.w.pump

In-line pump
Etaline®
Installation/Operating
Manual
Order number:
Installation/Operating Manual Etaline®
Original operating manual
KSB Aktiengesellschaft Pegnitz
All rights reserved. Contents provided herein must neither be distributed, copied, reproduced,
processed for any other purpose, nor otherwise transmitted to a third party without KSB´s express
written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft Frankenthal 01.02.2010

Contents
Contents
Glossary ................................................................................................ 5
1 General ................................................................................................ 6
1.1 Principles .......................................................................................................... 6
1.2 Installation of partly completed machinery .................................................. 6
1.3 Target group ................................................................................................... 6
1.4 Other applicable documents .......................................................................... 6
1.5 Symbols ............................................................................................................ 6
2 Safety ................................................................................................... 8
2.1 Key to safety symbols/markings ..................................................................... 8
2.2 General ............................................................................................................ 8
2.3 Intended use .................................................................................................... 8
2.4 Personnel qualification and training ............................................................. 9
2.5 Consequences and risks caused by non-compliance with these operating
instructions ...................................................................................................... 9
2.6 Safety awareness ............................................................................................. 9
2.7 Safety information for the operator/user .................................................... 10
2.8 Safety information for maintenance, inspection and installation work ... 10
2.9 Unauthorised modes of operation ............................................................... 10
2.10 Explosion protection ..................................................................................... 10
3 Transport/Temporary Storage/Disposal ........................................... 13

3.1 Transport ....................................................................................................... 13
3.2 Storage and preservation ............................................................................. 14
3.3 Return to supplier ......................................................................................... 14
3.4 Disposal .......................................................................................................... 14
4 Description of the Pump (Set) .......................................................... 16

4.1 General .......................................................................................................... 16
4.2 Designation ................................................................................................... 16
4.3 Name plate .................................................................................................... 16
4.4 Design details ................................................................................................ 16
4.5 Design and function ...................................................................................... 17
4.6 Noise characteristics ...................................................................................... 18
4.7 Scope of supply ............................................................................................. 18
4.8 Dimensions and weights ............................................................................... 18
5 Installation at Site ............................................................................. 19

5.1 Safety regulations ......................................................................................... 19
5.2 Checking the site before installation ........................................................... 19
5.3 Installing the pump set ................................................................................. 19
5.4 Piping ............................................................................................................. 21
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Contents
5.5 Protective equipment ................................................................................... 23

5.6 Electrical connection ..................................................................................... 24
5.7 Checking the direction of rotation .............................................................. 25
6 Commissioning/Start-up/Shutdown ................................................. 27
6.1 Commissioning/start-up ................................................................................ 27
6.2 Shutdown/storage/preservation ................................................................... 31
6.3 Returning to service after storage ............................................................... 32
7 Servicing/Maintenance ...................................................................... 33
7.1 Safety regulations ......................................................................................... 33
7.2 Servicing/inspection ...................................................................................... 33
7.3 Drainage/disposal .......................................................................................... 35
7.4 Dismantling the pump set ............................................................................ 36
7.5 Reassembling the pump set .......................................................................... 38
7.6 Tightening torques ....................................................................................... 42
7.7 Spare parts stock ........................................................................................... 43
8 Trouble-shooting ............................................................................... 46
9 Related Documents ........................................................................... 48

9.1 Typical installation positions ....................................................................... 48
9.2 Exploded view and list of components ........................................................ 49
9.3 General assembly drawing with list of components ................................... 53
10 EC Declaration of Conformity ......................................................... 55
11 Certificate of Decontamination ....................................................... 56
Index .................................................................................................. 57
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Glossary
Glossary
Back pull-out design Hydraulic system

The complete back pull-out unit can be pulled The part of the pump in which the kinetic
out without having to remove the pump casing energy is converted into pressure energy
from the piping.
Pool of pumps
Back pull-out unit Pumps which are purchased and stored
Pump without pump casing; partly completed independently of their later use
machinery
Pump
Certificate of decontamination Machine without drive, additional components
A certificate of decontamination certifies that or accessories
the pump (set) has been properly drained to
eliminate any environmental and health
Pump set
hazards arising from components in contact
with the fluid handled. Complete pump set consisting of pump, drive,
additional components and accessories
Close-coupled design
Suction lift line/suction head line
Motor directly fitted to the pump via a flange
or a drive lantern The line which is connected to the suction
nozzle
Discharge line
The line which is connected to the discharge
nozzle
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1 General
1 General
1.1 Principles
This manual is supplied as an integral part of the type series and variants indicated
on the front cover. This manual describes the proper and safe use of this equipment
in all phases of operation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
clearly identify the pump (set) and serve as identification for all further business
processes.
In the event of damage, immediately contact your nearest KSB Service centre to
maintain the right to claim under warranty.
Noise characteristics (⇨ Section 4.6 Page 18)
1.2 Installation of partly completed machinery

To install partly completed machinery supplied by KSB, please refer to the sub-
sections under Servicing/Maintenance. (⇨ Section 7.5.4 Page 40)
1.3 Target group

This manual is aimed at the target group of trained and qualified specialist technical
personnel. (⇨ Section 2.4 Page 9)
1.4 Other applicable documents

Table 1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump
(set)
General arrangement drawing/ Description of mating and installation dimensions
Outline drawing for the pump (set)
Drawing of auxiliary connections Description of auxiliary connections
Hydraulic characteristic curve Characteristic curves showing head, NPSH
required, efficiency and power input
General assembly drawing1) Sectional drawing of the pump
Sub-supplier product literature1) Operating manuals and other product literature
of accessories and integrated machinery
components
Spare parts lists1) Description of spare parts
Piping layout1) Description of auxiliary piping
List of components1) Description of all pump components
1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1) If agreed to be included in the scope of supply
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1 General
Symbol Description
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product
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2 Safety
2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.1 Key to safety symbols/markings

Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EC Directive
94/9/EC (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information
about protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe pump operation and prevent personal injury
and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Information attached directly to the pump must always be complied with and be
kept in a perfectly legible condition at all times. This applies to, for example:
▪ Arrow indicating the direction of rotation
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations which
are not taken into account in this manual.
2.3 Intended use

The pump (set) must only be operated within the operating limits which are
described in the other applicable documents.
▪ Only operate pumps/pump sets which are in perfect technical condition.
▪ Do not operate partially assembled pumps/pump sets.
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2 Safety
▪ Only use the pump to handle the fluids specified in the data sheet or product
literature of the respective design variant.
▪ Never operate the pump without the fluid to be handled.
▪ Observe the minimum flow rates indicated in the data sheet or product literature
(to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪ Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
Prevention of foreseeable misuse

▪ Never open discharge-side shut-off elements further than permitted.
– The maximum flow rate specified in the data sheet or product literature
would be exceeded.
– Risk of cavitation damage
▪ Never exceed the permissible operating limits specified in the data sheet or
product literature regarding pressure, temperature, etc.
▪ Observe all safety information and instructions in this manual.
2.4 Personnel qualification and training

All personnel involved must be fully qualified to install, operate, maintain and
inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in

installation, operation, maintenance and inspection must be clearly defined by the
operator.
Deficits in knowledge must be rectified by sufficiently trained specialist personnel

training and instructing the personnel who will carry out the respective tasks. If
required, the operator can commission the manufacturer/supplier to train the
personnel.
Training on the pump (set) must always be supervised by technical specialist

personnel.
2.5 Consequences and risks caused by non-compliance with these operating

instructions
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Explosion protection regulations
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2 Safety
▪ Safety regulations for handling hazardous substances

▪ Applicable standards and laws
2.7 Safety information for the operator/user

▪ The operator shall fit contact guards for hot, cold or moving parts and check that
the guards function properly.
▪ Do not remove the contact guard while the pump is running.
▪ Connect an earth conductor to the metal jacket if the fluid handled is
electrostatically charged.
▪ Provide the personnel with protective equipment and make sure it is used.
▪ Contain leakages (e.g at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
2.8 Safety information for maintenance, inspection and installation work

▪ Modifications or alterations of the pump are only permitted with the
manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for consequential
damage.
▪ The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Carry out work on the pump (set) during standstill only.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pump set out of service always adhere to the procedure
described in the manual. (⇨ Section 6.1.6 Page 29)
▪ Decontaminate pumps which handle fluids posing a health hazard. (⇨ Section 7.3
Page 35)
▪ As soon as the work is completed, re-install and/or re-activate any safety-relevant
and protective devices. Before returning the product to service, observe all
instructions on commissioning. (⇨ Section 6.1 Page 27)
2.9 Unauthorised modes of operation

Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use. (⇨
Section 2.3 Page 8)
2.10 Explosion protection

Always observe the information on explosion protection given in this section when
! DANGER operating the pump in potentially explosive atmospheres.
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2 Safety
Only pumps/pump sets marked as explosion-proof and identified as such in the data
sheet may be used in potentially explosive atmospheres.
Special conditions apply to the operation of explosion-proof pump sets to EC
Directive 94/9/EC (ATEX).
Especially adhere to the sections in this manual marked with the Ex symbol and the
following sections (⇨ Section 2.10.1 Page 11) to (⇨ Section 2.10.4 Page 12).
The explosion-proof status of the pump set is only assured if the pump set is used in
accordance with its intended use.
Never operate the pump (set) outside the limits stated in the data sheet and on the
name plate.
Prevent impermissible modes of operation at all times.
2.10.1 Marking
Pump The marking on the pump refers to the pump only.
Example of such marking: II 2 G c TX
Refer to the Temperature limits table for the temperatures permitted for the
individual pump variants. (⇨ Section 2.10.2 Page 11)
Shaft coupling An EC manufacturer's declaration is required for the shaft coupling; the shaft
coupling must be marked accordingly.
Motor The motor has its own marking. The marking is maintained on the condition that the
temperatures the pump causes to develop at the motor flange and motor shaft are
permitted by the motor manufacturer.
The motors fitted by KSB on pumps with ATEX certification meet this condition.
2.10.2 Temperature limits

In normal pump operation, the highest temperatures are to be expected on the
surface of the pump casing and at the shaft seal.
The surface temperature at the pump casing corresponds to the temperature of the
fluid handled. If the pump is heated, the operator of the system is responsible for
observing the specified temperature classes and fluid temperature (operating
temperature).
The table below lists the temperature classes and the resulting theoretical
temperature limits of the fluid handled. (A possible temperature rise in the shaft seal
area has already been taken into account).
The temperature class specifies the maximum permissible temperature at the surface
of the pump set during operation. For the permissible operating temperature of the
pump in question refer to the data sheet.
Table 4: Temperature limits
Temperature class as per EN 13463-1 Max. permissible fluid
temperature
T1 Temperature limit of the pump
T2 280 °C
T3 185 °C
T4 120 °C
T5 85 °C
T6 Only after consultation
with the manufacturer
If the pump is to be operated at a higher temperature, the data sheet is missing or if

the pump is part of a pool of pumps, contact KSB for the maximum permissible
operating temperature.
Motor supplied by the If a pump is supplied without motor (as part of a pool of pumps), the motor specified
operator in the pump data sheet must meet the following conditions:
▪ The permissible temperature limits at the motor flange and motor shaft must be
higher than the temperatures generated by the pump.
▪ Contact the manufacturer for the actual pump temperatures.
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2 Safety
2.10.3 Monitoring equipment

The pump (set) must only be operated within the limits specified in the data sheet
and on the name plate.
If the system operator cannot warrant compliance with these operating limits,
appropriate monitoring devices must be used.
Check whether monitoring equipment is required to ensure that the pump set
functions properly.
Contact KSB for further information on monitoring equipment.
2.10.4 Operating limits

The minimum flows indicated in (⇨ Section 6.1.7.3 Page 30) refer to water and
water-like fluids. Longer operating periods with these fluids and at the flow rates
indicated will not cause an additional increase in the temperatures on the pump
surface. However, if the physical properties of the fluids handled are different from
water, it is essential to check whether an additional heat build-up may occur and if
the minimum flow rate must therefore be increased. The calculation formula in (⇨
Section 6.1.7.3 Page 30) can be used to check whether an additional heat build-up
may lead to a hazardous temperature increase at the pump surface.
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3 Transport/Temporary Storage/Disposal
3.1 Transport
DANGER
The pump (set) could slip out of the suspension arrangement
Danger to life from falling parts!
▷ Always transport the pump (set) in horizontal position.
▷ Never attach the suspension arrangement to the free shaft end or the motor
eyebolt.
▷ Refer to the weights given in the general arrangement drawing.
▷ Observe the local accident prevention regulations.
▷ Use suitable, permitted lifting tackle, e.g. self-tightening lifting tongs.
To transport the pump/pump set suspend it from the lifting tackle as shown below.
Fig. 1: Transporting the pump set
CAUTION
Incorrect transport of the pump
Damage to the shaft seal!
▷ For transport, lock the pump shaft with a suitable transport lock to prevent any
movement of the shaft.
When transporting the pump without motor, shaft 210 must be locked.
1. Remove the screws on cover plates 68-3, press the cover plates slightly together
and remove from drive lantern 341.
2. Insert lockwasher 931 into the shaft groove and fasten.
Fig. 2: Transporting the pump
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3.2 Storage and preservation

If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for pump (set) storage.
CAUTION
Damage during storage by humidity, dirt, or vermin
Corrosion/contamination of the pump (set)!
▷ For outdoor storage cover the pump (set) or the packaged pump (set) and
accessories with waterproof material.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump set!
▷ Only remove caps/covers from the openings of the pump set at the time of
installation.
Store the pump (set) in a dry, protected room where the atmospheric humidity is as
constant as possible.
Rotate the shaft by hand once a month, e.g. via the motor fan.
If properly stored indoors, the pump set is protected for a maximum of 12 months.
New pumps/pump sets are supplied by our factory duly prepared for storage.
For storing a pump (set) which has already been operated, observe the relevant
instructions. (⇨ Section 6.2.1 Page 31)
3.3 Return to supplier

1. Drain the pump as per operating instructions. (⇨ Section 7.3 Page 35)
2. Always flush and clean the pump, particularly if it has been used for handling
noxious, explosive, hot or other hazardous fluids.
3. If the fluids handled by the pump leave residues which might lead to corrosion
damage when coming into contact with atmospheric humidity, or which might
ignite when coming into contact with oxygen, the pump set must also be
neutralised, and anhydrous inert gas must be blown through the pump for
drying purposes.
4. Always complete and enclose a certificate of decontamination when returning
the pump set. (⇨ Section 11 Page 56)
It is imperative to indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the KSB web
site at: www.ksb.com/certificate_of_decontamination
3.4 Disposal
WARNING
Fluids posing a health hazard
Hazardous to persons and the environment!
▷ Collect and properly dispose of flushing liquid and any fluid residues.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).

Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
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- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another controlled
manner.
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4 Description of the Pump (Set)
4.1 General
▪ Non-self-priming in-line pump
Pump for handling clean or aggressive fluids which are not chemically or
mechanically aggressive to the pump materials.
4.2 Designation
Example: Etaline GN 65 - 160 / 402 GN11
Table 5: Key to the designation
Abbreviation Meaning
Etaline Type series
G Casing material, e.g. G = JL 10402)
N Stub shaft design and standardised motor
65 Nominal suction/discharge nozzle diameter [mm]
160 Nominal impeller diameter [mm]
40 Motor rating: kW x 10 (example 4 kW)
2 Number of motor poles
GN11 Seal code, e.g. GN11 = Mechanical seal material BQ1EGG
4.3 Name plate
Aktiengesellschaft
D-67227 Frankenthal
1 6
7
ETALINE GN 080-210/3702 GN11
2
9971317635 000800 / 05 8
3
Q 158,98 m3/h l H 47,72 m 9
4
5
n 2765 U/min l 2008
v l mm2/s
Id-No. 00 117 385 ZN 3804 - C 37 x 52
Fig. 3: Name plate
1 Type series, pump size 2 KSB order number (ten digits)

3 Capacity 4 Speed
5 Kinematic viscosity of the fluid 6 Order item number (six digits)
handled
7 Consecutive number (two digits) 8 Discharge head
9 Year of construction
4.4 Design details

Etaline GN, MN ▪ Close-coupled design/in-line design
▪ Single-stage
▪ Horizontal/vertical installation
▪ Back pull-out design
▪ Rigid connection between pump and motor
2) To EN 1561 = GJL-250
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▪ Ratings to EN 733
▪ Pump and motor on a common shaft
Pump casing ▪ Radially split volute casing
Impeller type ▪ Closed radial impeller
Shaft seal ▪ Standardised mechanical seal to EN 12756
▪ Shaft equipped with a replaceable shaft sleeve in the shaft seal area
Bearing ▪ Radial ball bearings in the motor housing
▪ Grease lubrication
4.5 Design and function

1 2 3 4 5
6 7 8 9 10 11
Fig. 4: Sectional drawing
1 Clearance gap 2 Discharge nozzle

3 Casing cover 4 Drive lantern
5 Motor housing 6 Suction nozzle
7 Impeller 8 Shaft seal
9 Shaft 10 Rolling element bearing
11 Rolling element bearing
Design The pump is designed with a radial fluid inlet and a radial outlet arranged on the
same axis. The hydraulic system is rigidly connected to the motor via a shaft coupling.
Function The fluid enters the pump via a suction nozzle (6) and is accelerated outward in a
cylindrical flow by the rotating impeller (7). The flow profile of the pump casing
converts the kinetic energy of the fluid into pressure energy. The fluid is pumped to
the discharge nozzle (2), where it leaves the pump. The clearance gap (1) prevents
any fluid from flowing back from the casing into the inlet. At the rear side of the
impeller, the shaft (9) enters the casing via the casing cover (3). The shaft passage
through the casing cover is sealed to the atmosphere with a dynamic shaft seal (8).
The shaft runs in rolling element bearings (10 and 11), which are supported by a
motor housing (5) linked with the pump casing and/or casing cover via the drive
lantern (4).
Sealing The pump is sealed by a standardised mechanical seal.
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4.6 Noise characteristics

Table 6: Surface sound pressure level LpA3) 4)
Rated power input Pump set
PN(kW) 1450 rpm 2900 rpm
0.25 53 -
0.37 54 -
0.55 55 -
0.75 56 66
1.1 57 66
1.5 58 67
2.2 59 67
3 60 68
4 61 68
5.5 62 70
7.5 64 71
11 65 73
15 67 74
18.5 68 75
22 69 76
30 70 77
37 71 78
45 73 78
55 74 -
4.7 Scope of supply

Depending on the model, the following items are included in the scope of supply:
▪ Pump
Drive ▪ Surface-cooled IEC three-phase current squirrel-cage motor
▪ Pump foot for vertical installation of the motor
▪ Y-pipe for twin pumps (DN 40 to DN 100)
▪ Switchgear for single and twin pumps
4.8 Dimensions and weights

For dimensions and weights please refer to the general arrangement drawing/outline
drawing of the pump (set).
3) Spatial average; as per ISO 3744 and EN 12639; valid for pump operation in the Q/Qopt = 0.80 - 1.1 range and for non-
cavitating operation. If noise levels are to be warranted: Add +3 dB for measuring and constructional tolerance.
4) Increase for 60 Hz operation: 3500 rpm, +3 dB; 1750 rpm +1 dB
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5 Installation at Site
5.1 Safety regulations
DANGER
Improper installation in potentially explosive atmospheres
Explosion hazard!
Damage to the pump set!
▷ Comply with the applicable local explosion protection regulations.
▷ Observe the information in the data sheet and on the name plates of pump and
motor.
5.2 Checking the site before installation

Place of installation
WARNING
Installation on foundations which are unsecured and cannot support the load
Personal injury and damage to property!
▷ Make sure the foundation concrete is of sufficient strength (min. X0 to
DIN 1045).
▷ Only place the pump set on a foundation whose concrete has set firmly.
▷ Only place the pump set on a horizontal and level surface.
▷ Refer to the weights given in the general arrangement drawing.
1. Check the structural requirements.

All structural work required must have been prepared in accordance with the
dimensions stated in the outline drawing/general arrangement drawing.
5.3 Installing the pump set

CAUTION
Dry running / Ingress of leakage into the motor
Damage to the pump!
▷ Never install the pump set with the "motor below".
CAUTION
Different direction of rotation of twin pumps
Damage to the pump!
▷ Never arrange the pump set in "flow direction from top to bottom".
The pump set may be flanged directly into the piping.
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Fastening
Table 7: Fastening
Illustration Size Type of fastening
All sizes Mounted without feet
32-160 to 100-160 Mounted with three angle

feet
100-170 to 200-315 Mounted with pump foot

made of EN-GJL
NOTE
Motors from size 180 on pump sets with horizontal motor axis need to be supported
without transmitting any stresses and strains.
The foot fixing holes on the motor housing can be used for this purpose.
Fig. 5: Support the motor

1. Position the pump set on the foundation or in the piping and fasten it (see
Fastening table).
2. Use a spirit level to align the pump set with the discharge nozzle.
3. Change the position of the motor pipe plugs for the condensation water holes (if
any) depending on the installation position.
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5.4 Piping
5.4.1 Connecting the piping
DANGER
Excessive loads acting on the pump nozzles
Danger to life from leakage of hot, toxic, corrosive or flammable fluids!
▷ Do not use the pump as an anchorage point for the piping.
▷ Anchor the pipelines in close proximity to the pump and connect them without
transmitting any stresses or strains.
▷ Take appropriate measures to compensate thermal expansion of the piping.
CAUTION
Incorrect earthing during welding work at the piping
Destruction of rolling element bearings (pitting effect)!
▷ Never earth the electric welding equipment on the pump or baseplate.
▷ Prevent current flowing through the rolling element bearings.
NOTE
It is recommended to install check and shut-off elements in the system, depending on the
type of plant and pump. However, such elements must not obstruct proper drainage or
hinder disassembly of the pump.
✓ The suction lift line/suction head line has been laid with a rising/downward slope
towards the pump.
✓ The nominal diameters of the pipelines are at least equal to the nominal
diameters of the pump nozzles.
✓ Adapters to larger diameters have a diffuser angle of approx. 8° to prevent
excessive pressure losses.
✓ The pipelines have been anchored in close proximity to the pump and connected
without transmitting any stresses or strains.
1. Thoroughly clean, flush and blow through all vessels, pipelines and connections
(especially of new installations).
2. Before installing the pump in the piping, remove the flange covers on the suction
and discharge nozzles of the pump.
CAUTION
Welding beads, scale and other impurities in the piping
Damage to the pump!
▷ Free the piping from any impurities.
▷ If necessary, install a filter.
▷ Observe the instructions in (⇨ Section 7.2.2.2 Page 35).
3. If required, install a filter in the piping (see illustration: Filter in the piping).
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2
Fig. 6: Filter in the piping
1 Differential pressure gauge 2 Filter
NOTE
Use a filter with laid-in wire mesh (mesh width 0.5 mm, wire diameter 0.25 mm) of
corrosion-resistant material.
Use a filter three times the diameter of the piping.
Conical filters have proved suitable.
4. Connect the pump nozzles to the piping.
CAUTION
Aggressive flushing and pickling agents
Damage to the pump!
▷ Match the cleaning operation mode and duration for flushing and pickling
service to the casing and seal materials used.
5.4.2 Permissible forces and moments at the pump nozzles

No piping-induced forces and moments (from warped pipelines or thermal
expansion, for example) must act on the pump.
5.4.3 Vacuum balance line
NOTE
Where fluid has to be pumped out of a vessel under vacuum, it is recommended to install
a vacuum balance line.
The following rules apply to vacuum balance lines:

▪ Minimum nominal line diameter 25 mm.
▪ The line extends above the highest permissible fluid level in the vessel.
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1 2 3 4
5 6
Fig. 7: Vacuum balance line
1 Vessel under vacuum 2 Vacuum balance line

3 Shut-off valve 4 Swing check valve
5 Main shut-off valve 6 Vacuum-tight shut-off valve
NOTE
An additional line fitted with a shut-off valve – from the pump discharge nozzle to the
balance line – facilitates venting of the pump before start-up.
5.4.4 Auxiliary connections
CAUTION
Failure to use or incorrect use of auxiliary connections (e.g. barrier fluid, flushing liquid,
etc.)
Malfunction of the pump!
▷ Refer to the general arrangement drawing, the piping layout and pump
markings (if any) for the dimensions and locations of auxiliary connections.
▷ Use the auxiliary connections provided.
5.5 Protective equipment
DANGER
An explosive atmosphere forms due to insufficient venting
Explosion hazard!
▷ Make sure the space between the casing cover/discharge cover and the motor
flange is sufficiently vented.
▷ Do not cover the perforated holes of the contact guards at the drive lantern
(e.g. by insulation).
WARNING
The volute casing and casing/discharge cover take on the same temperature as the fluid
handled
Risk of burning!
▷ Insulate the volute casing.
▷ Fit protective equipment.
Etaline® 23 of 58
CAUTION
Heat build-up inside the drive lantern
Damage to the bearing!
▷ Never insulate the casing cover and the drive lantern.
5.6 Electrical connection

DANGER
Incorrect electrical installation
Explosion hazard!
▷ For electrical installation, also observe the requirements of IEC 60079-14.
▷ Always connect explosion-proof motors via a motor protection switch.
DANGER
Work on the pump set by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained electrician.
▷ Observe regulations IEC 30364 (DIN VDE 0100) and, for explosion-proof pump
sets, IEC 60079 (DIN VDE 0165).
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
1. Check the available mains voltage against the data on the motor name plate.
2. Select an appropriate start-up method.
NOTE
It is recommended to fit a motor protection device.
5.6.1 Setting the time relay

CAUTION
Switchover between star and delta on three-phase motors with star-delta starting takes
too long
Damage to the pump (set)!
▷ Keep switch-over intervals between star and delta as short as possible (see table:
Time relay settings for star-delta starting).
Table 8: Time relay settings for star-delta starting:

Motor rating Y time to be set
≤ 30 kW <3s
> 30 kW <5s
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5.6.2 Earthing
DANGER
Electrostatic charging
Explosion hazard!
Fire hazard!
▷ Connect the PE conductor to the earthing terminal provided.
5.6.3 Connecting the motor

NOTE
In compliance with DIN VDE 0530 - Part 8, three-phase motors are always wired for
clockwise rotation (looking at the motor shaft stub).
The pump's direction of rotation is indicated by an arrow on the pump.
1. Change the motor's direction of rotation to match that of the pump.

2. Observe the manufacturer's product literature supplied with the motor.
5.7 Checking the direction of rotation

DANGER
Temperature increases resulting from contact between rotating and stationary
components
Explosion hazard!
▷ Never check the direction of rotation by starting up the unfilled pump.
WARNING
Hands or objects inside the pump casing
Risk of injuries, damage to the pump!
▷ Never insert your hands or any other objects into the pump.
▷ Check that the inside of the pump is free from any foreign objects.
CAUTION
Incorrect direction of rotation with non-reversible mechanical seal
Damage to the mechanical seal and leakage!
▷ Check the direction of rotation by starting the pump set and stopping it again
immediately.
CAUTION
Motor and pump running in the wrong direction of rotation
Damage to the pump!
▷ Refer to the arrow indicating the direction of rotation on the pump.
▷ Check the direction of rotation. If required, interchange any two phases to
correct the direction of rotation.
The correct direction of rotation of motor and pump is clockwise (seen from the
motor end).
1. Start the pump set and stop it again immediately to determine the motor's
direction of rotation.
2. Check the direction of rotation.
The motor's direction of rotation must match the arrow indicating the direction
of rotation on the pump.
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3. If the pump runs in the wrong direction of rotation, check the electrical
connection of the motor and the control system, if necessary.
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6 Commissioning/Start-up/Shutdown
6.1 Commissioning/start-up
6.1.1 Prerequisites for commissioning/start-up

Before starting up the pump set make sure that the following requirements are met:
▪ The pump set has been properly connected to the electric power supply and is
equipped with all protection devices.
▪ The pump has been primed with the fluid to be handled.
▪ The direction of rotation has been checked. (⇨ Section 5.7 Page 25)
▪ All auxiliary connections required are connected and operational.
▪ The lubricants have been checked.
▪ After prolonged shutdown of the pump (set), the activities described in (⇨
Section 6.3 Page 32) have been carried out.
▪ The lockwashers have been pulled out of the shaft groove.
6.1.2 Filling in lubricants

Grease-lubricated bearings have been packed with grease at the factory.
6.1.3 Checking the shaft seal
Mechanical seal The mechanical seal only leaks slightly or invisibly (as vapour) during operation.
Mechanical seals are maintenance-free.
6.1.4 Filling and venting the pump
DANGER
An explosive atmosphere forms inside the pump
Explosion hazard!
▷ Before starting up the pump, vent the suction line and the pump and prime
with the fluid to be handled.
CAUTION
Increased wear due to dry running
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
1. Vent the pump and suction line and fill both with the fluid to be handled.
Connection 6D can be used for venting (see drawing of auxiliary connections).
For vertical installation with the motor on top, use connection 5B (if provided)
for venting (see drawing of auxiliary connections) and (⇨ Section 9.1 Page 48) .
2. Fully open the shut-off valve in the suction line.
3. Fully open all auxiliary feed lines (barrier fluid, flushing liquid, etc), if applicable.
4. Open the shut-off valve (3), if any, in the vacuum balance line (2) and close the
vacuum-tight shut-off valve (6), if any.
Etaline® 27 of 58
WARNING
Hot water escaping under pressure when the vent plug is opened
Risk of electric shock.
Risk of scalding!
▷ Protect the electric components against escaping fluid.
▷ Wear protective clothing (e.g. gloves).
NOTE
For design-inherent reasons a remaining gas volume in the hydraulic system cannot be
excluded after the pump has been primed for commissioning/start-up. However, once the
motor is started up the pumping effect will immediately fill this volume with the fluid
handled.
6.1.5 Start-up
DANGER
The permissible pressure and temperature limits will be exceeded if the pump is
operated with the suction and discharge lines closed.
Explosion hazard!
Leakage of hot or toxic fluids!
▷ Never operate the pump with the shut-off elements in the suction line and/or
discharge line closed.
▷ Only start up the pump set with the discharge side gate valve slightly or fully
open.
DANGER
Excessive temperatures due to dry running or excessive gas content in the fluid handled
Explosion hazard!
▷ Prime the pump as specified.
▷ Always operate the pump within the permissible operating range.
CAUTION
Abnormal noises, vibrations, temperatures or leakage
Damage to the pump!
▷ Switch off the pump (set) immediately.
▷ Eliminate the causes before returning the pump set to service.
✓ The piping system connected to the pump set has been cleaned.
✓ Pump, suction line and inlet tank, if any, have been vented and filled with the
fluid to be pumped.
✓ The filling and venting lines have been closed.
CAUTION
Start-up against open discharge line
Overloading of the motor!
▷ Use a soft starter.
▷ Use speed control.
▷ Make sure the power reserve of the motor is sufficient.
1. Fully open the shut-off valve in the suction head/suction lift line.
2. Close or slightly open the shut-off valve in the discharge line.
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3. Switch on the motor.

4. Immediately after the pump has reached full rotational speed, slowly open the
shut-off valve in the discharge line and adjust it to comply with the duty point.
DANGER
Seal leakage at operating temperature
Hot or toxic fluid could escape!
▷ Once the operating temperature has been reached, re-tighten the hexagon nuts
between casing and casing cover.
5. After the operating temperature has been reached and/or in the event of
leakage, switch off the pump set and re-tighten the bolts between lantern and
casing.
6.1.6 Shutdown
CAUTION
Heat build-up inside the pump
Damage to the shaft seal!
▷ Depending on the type of installation, the pump set requires sufficient after-run
time – with the heat source switched off – until the fluid handled has cooled
down.
✓ The shut-off element in the suction line is and remains open.

1. Close the shut-off element in the discharge line.
2. Switch off the motor and make sure the pump set runs down smoothly to a
standstill.
NOTE
If the discharge line is equipped with a non-return or check valve, the shut-off element
may remain open as long as there is back pressure.
For prolonged shutdown periods:

1. Close the shut-off element in the suction line.
2. Close the auxiliary connections.
If the fluid handled is fed in under vacuum, also supply the shaft seal with barrier
fluid during standstill.
CAUTION
Risk of freezing during prolonged pump shutdown periods
Damage to the pump!
▷ Drain the pump and the cooling/heating chambers (if any) or otherwise protect
them against freezing.
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6.1.7 Operating limits
DANGER
Non-compliance with operating limits for pressure, temperature and speed
Explosion hazard!
Hot or toxic fluid may escape!
▷ Comply with the operating data indicated in the data sheet.
▷ Avoid prolonged operation against a closed shut-off element.
▷ Never operate the pump at temperatures exceeding those specified in the data
sheet or on the name plate unless the written consent of the manufacturer has
been obtained.
6.1.7.1 Ambient temperature
CAUTION
Operation outside the permissible ambient temperature
▷ Observe the specified limits for permissible ambient temperatures.
Observe the following parameters and values during operation:

Table 9: Permissible ambient temperatures
Permissible ambient temperature Value
Maximum 40 °C
Minimum See data sheet.
6.1.7.2 Frequency of starts
DANGER
Excessive surface temperature of the motor
Explosion hazard!
Damage to the motor!
▷ In case of explosion-proof motors, observe the frequency of starts specified in
the manufacturer's product literature.
The frequency of starts is usually determined by the maximum temperature increase

of the motor. This largely depends on the power reserves of the motor in steady-
state operation and on the starting conditions (d.o.l., star-delta, moments of inertia,
etc). Provided that the start-ups are evenly spaced over the period indicated, the
pump set can be started not more than 15 times per hour with the discharge-side
gate valve slightly open.
CAUTION
Re-start while motor is still running down
▷ Do not re-start the pump set before the pump rotor has come to a standstill.
6.1.7.3 Flow rate

Table 10: Flow rate
Temperature range (t) Minimum flow rate Maximum flow rate
-30 to +70 ℃ ≈ 15 % of QOpt5) See hydraulic characteristic
> 70 to +140 °C ≈ 25 % of QOpt5) curves
5) Operating point of highest efficiency
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The calculation formula below can be used to check if an additional heat build-up
could lead to a dangerous temperature increase at the pump surface.
Table 11: Key

Symbol Description Unit
c Specific heat capacity J/kg K
g Gravitational constant m/s²
H Pump head m
Tf Temperature of the fluid handled °C
To Temperature at the casing surface °C
Pump efficiency at duty point -
Temperature difference °C
6.1.7.4 Density of the fluid handled

The power input of the pump increases in proportion to the density of the fluid
handled.
CAUTION
Impermissibly high density of the fluid handled
Motor overload!
▷ Observe the information on fluid density indicated in the data sheet.
▷ Make sure the power reserve of the motor is sufficient.
6.1.7.5 Abrasive fluids

Do not exceed the maximum permissible solids content specified in the data sheet.
When the pump handles fluids containing abrasive substances, increased wear of the
hydraulic system and the shaft seal are to be expected. In this case, reduce the
intervals commonly recommended for servicing and maintenance.
6.2 Shutdown/storage/preservation
6.2.1 Measures to be taken for shutdown

The pump (set) remains installed
✓ Sufficient fluid is supplied for the operation check run of the pump.
1. Start up the pump (set) regularly once a month or once every three months for
approximately five minutes during prolonged shutdown periods.
This will prevent the formation of deposits within the pump and the pump
intake area.
The pump (set) is removed from the pipe and stored
✓ The pump has been properly drained (⇨ Section 7.3 Page 35) and the safety
instructions for dismantling the pump have been observed. (⇨ Section 7.4.1 Page
36)
1. Spray-coat the inside wall of the pump casing, and in particular the impeller
clearance areas, with a preservative.
2. Spray the preservative through the suction and discharge nozzles.
It is advisable to then close the pump nozzles (e.g. with plastic caps or similar).
3. Oil or grease all blank parts and surfaces of the pump (with silicone-free oil and
grease, food-approved if required) to protect them against corrosion.
Observe the additional instructions. (⇨ Section 3.2 Page 14)
Etaline® 31 of 58
If the pump set is to be stored temporarily, only preserve the wetted components
made of low alloy materials. Commercially available preservatives can be used for this
purpose. Observe the manufacturer's instructions for application/removal.
Observe any additional instructions and information provided. (⇨ Section 3 Page 13)
6.3 Returning to service after storage

For returning the pump to service observe the sections on commissioning/start-up (⇨
Section 6.1 Page 27) and the operating limits (⇨ Section 6.1.7 Page 30) .
In addition, carry out all servicing/maintenance operations before returning the
pump (set) to service. (⇨ Section 7 Page 33)
WARNING
Failure to re-install or re-activate protective devices
Risk of personal injury from moving parts or escaping fluid!
▷ As soon as the work is complete, re-install and/or re-activate any safety-relevant
and protective devices.
NOTE
If the pump has been out of service for more than one year, replace all elastomer seals.
32 of 58 Etaline®
7 Servicing/Maintenance
7.1 Safety regulations

DANGER
Improperly serviced pump set
Explosion hazard!
▷ Service the pump set regularly.
▷ Prepare a maintenance schedule with special emphasis on lubricants, shaft seal
and coupling.
The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly familiar
with the manual.
WARNING
Pump set started up inadvertently
Risk of injury by moving parts!
▷ Always make sure the electrical connections are disconnected before carrying
out work on the pump set.
▷ Make sure that the pump set cannot be started up accidentally.
WARNING
Fluids posing a health hazard or hot fluids
Risk of personal injury!
▷ Observe all relevant laws.
▷ When draining the fluid take appropriate measures to protect persons and the
environment.
▷ Decontaminate pumps handling fluids posing a health hazard.
A regular maintenance schedule will help avoid expensive repairs and contribute to
trouble-free, reliable operation of the pump (set) with a minimum of maintenance
expenditure and work.
NOTE
All maintenance, service and installation work can be carried out by KSB Service. Find
your contact in the attached "Addresses" booklet or on the Internet at www.ksb.com/
contact".
Never use force when dismantling and reassembling a pump set.
7.2 Servicing/inspection
7.2.1 Supervision of operation
DANGER
Risk of potentially explosive atmosphere inside the pump
Explosion hazard!
▷ The pump internals in contact with the fluid to be handled, including the seal
chamber and auxiliary systems must be filled with the fluid to be handled at all
times.
▷ Provide sufficient inlet pressure.
▷ Provide an appropriate monitoring system.
Etaline® 33 of 58
DANGER
Incorrectly serviced shaft seal
Explosion hazard!
Fire hazard!
Leakage of hot, toxic fluids!
▷ Regularly service the shaft seal.
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Explosion hazard!
Fire hazard!
▷ Regularly check the rolling element bearings for running noises.
CAUTION
Increased wear due to dry running
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted (heating
up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
Operating limits. (⇨ Section 6.1.7 Page 30)
While the pump is in operation, observe and check the following:

▪ The pump must run quietly and free from vibrations at all times.
▪ Check the shaft seal. (⇨ Section 6.1.3 Page 27)
▪ Check the static seals for leakages.
▪ Check the rolling element bearings for running noises.
Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Monitor the correct functioning of any auxiliary connections.
▪ Monitor the stand-by pump.
To make sure that the stand-by pumps are ready for operation, start them up
once a week.
▪ Monitor the bearing temperature.
The bearing temperature must not exceed 90 °C (measured at the motor
housing).
CAUTION
Operation outside the permissible bearing temperature
Damage to the pump!
▷ The bearing temperature of the pump (set) must never exceed 90 °C (measured
on the outside of the motor housing).
34 of 58 Etaline®
NOTE
After commissioning, increased temperatures may occur at grease-lubricated rolling
element bearings due to the running-in process. The final bearing temperature is only
reached after a certain period of operation (up to 48 h depending on the conditions).
7.2.2 Inspection work
DANGER
Excessive temperatures caused by friction, impact or frictional sparks
Explosion hazard!
Fire hazard!
▷ Regularly check the cover plates, plastic components and other guards of
rotating parts for deformation and sufficient distance from rotating parts.
7.2.2.1 Checking the clearance gaps

For checking the clearance gaps remove the impeller, if required.
If the clearance gap is larger than permitted (see the table below), fit a new casing
wear ring 502.1 and, if applicable, 502.2.
The clearances given refer to the diameter.
Table 12: Clearances between impeller and casing / between impeller and casing
cover
Etaline
New 0.3 mm
Maximum permissible expansion 0.9 mm
7.2.2.2 Cleaning filters
CAUTION
Insufficient inlet pressure due to clogged filter in the suction line
Damage to the pump!
▷ Monitor contamination of filter with suitable means (e.g. differential pressure
gauge).
▷ Clean filter in appropriate intervals.
7.3 Drainage/disposal
WARNING
Fluids posing a health hazard
Hazardous to persons and the environment!
▷ Collect and properly dispose of flushing liquid and any fluid residues.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. For draining the fluid handled use connection 6B (see drawing of auxiliary
connections).
2. If noxious, explosive, hot or other hazardous fluids have been handled, flush the
pump.
Always flush and clean the pump before transporting it to the workshop. Provide
a cleaning record for the pump.
Etaline® 35 of 58
7.4 Dismantling the pump set
7.4.1 General notes/Safety regulations
WARNING
Unqualified personnel performing work on the pump (set)
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
WARNING
Hot surface
▷ Allow the pump set to cool down to ambient temperature.
Observe the general safety instructions and information. (⇨ Section 7.1 Page 33)
For any work on the motor, observe the instructions of the relevant motor
manufacturer.
For dismantling and reassembly observe the exploded view and the general assembly
drawing. (⇨ Section 9.2 Page 49)
NOTE
All maintenance, service and installation work can be carried out by KSB Service. Find
your contact in the attached "Addresses" booklet or on the Internet at www.ksb.com/
contact".
DANGER
Insufficient preparation of work on the pump (set)
▷ Properly shut down the pump set. (⇨ Section 6.1.6 Page 29)
▷ Close the shut-off elements in the suction and discharge line.
▷ Drain the pump and release the pump pressure. (⇨ Section 7.3 Page 35)
▷ Close any auxiliary connections.
▷ Allow the pump set to cool down to ambient temperature.
NOTE
After a prolonged period of operation the individual parts may be hard to pull off the
shaft. If this is the case, use a brand name penetrating agent and/or - if possible - an
appropriate pull-off device.
7.4.2 Preparing the pump set

1. Disconnect the power supply (e.g. at the motor).
2. Disconnect and remove all auxiliary pipework.
7.4.3 Dismantling the complete pump set

NOTE
The pump casing can remain installed in the piping for further dismantling.
✓ The notes and steps stated in (⇨ Section 7.4.1 Page 36) to (⇨ Section 7.4.2 Page
36) have been observed/carried out.
1. Disconnect the discharge and suction nozzles from the piping.
36 of 58 Etaline®
2. Depending on the pump/motor size, remove the supports from the pump set.
3. Remove the complete pump set from the piping.
7.4.4 Dismantling the motor
WARNING
Motor tipping over
Risk of squashing hands and feet!
▷ Suspend or support the motor to prevent it from tipping over.
1. Remove the screws on cover plates 68-3, press the cover plates slightly together
and remove from drive lantern 341.
2. Undo hexagon nuts 920.4.
3. Undo hexagon head bolts 901.1.
CAUTION
Back pull-out unit knocking against the pump casing
Damage to the shaft/back pull-out unit!
▷ With the motor removed, push lockwashers 931 into the shaft groove.
4. Insert both lockwashers 931 into the groove in shaft 210 .
5. Tighten hexagon head bolts 901.1.
6. Undo socket head cap screw 914.1.
7. Remove the motor.
7.4.5 Removing the back pull-out unit
WARNING
Back pull-out unit tipping over
▷ Suspend or support the back pull-out unit at the pump end.
1. If required, suspend or support the back pull-out unit to prevent it from tipping
over.
2. Undo hex. nut 920.2 (with bolted discharge cover) or 920.1 (with clamped
discharge cover) at the volute casing.
3. Pull the back pull-out unit out of the volute casing.
4. Remove and dispose of gasket 400.1.
5. Place the back pull-out unit on a clean and level surface.
7.4.6 Removing the impeller

✓ The back pull-out unit is kept in a clean and level assembly area.
1. Undo hexagon nut 920.5 (right-hand thread).
Take safety device 930 and disc 550.1 off the impeller hub.
2. Remove impeller 230 with an impeller removal device.
3. Place impeller 230 on a clean and level surface.
Etaline® 37 of 58
4. Remove keys 940 from shaft 210.
7.4.7 Removing the mechanical seal

Mechanical seal without ✓ The notes and steps stated in (⇨ Section 7.4.1 Page 36) to (⇨ Section 7.4.6 Page
shaft sleeve 37) have been observed/carried out.
✓ Impeller 230 has been removed.
1. Remove shaft sleeve 523 with the rotating part of the mechanical seal (spring-
loaded ring) from shaft 210.
2. Unscrew hexagon nuts 920.3 and 920.1 on drive lantern 341.
3. Remove discharge cover 163 from drive lantern 341.
4. Remove the stationary part of the mechanical seal (seat ring) from discharge
cover 163.
Mechanical seal with shaft ✓ The notes and steps stated in (⇨ Section 7.4.1 Page 36) to (⇨ Section 7.4.6 Page
protecting sleeve 37) have been observed/carried out.
1. Remove shaft sleeve 523 with the rotating part of the mechanical seal (spring-
loaded ring) from shaft 210.
2. Remove the rotating part of the mechanical seal (spring-loaded ring) from shaft
sleeve 523.
3. Unscrew hexagon nuts 920.3 and 920.1 on drive lantern 341.
4. Remove discharge cover 163 from drive lantern 341.
5. Remove the stationary part of the mechanical seal (seat ring) from discharge
cover 163.
6. Remove and dispose of gasket 400.2.
7.5 Reassembling the pump set
7.5.1 General notes/Safety regulations

CAUTION
Improper reassembly
Damage to the pump!
▷ Reassemble the pump (set) in accordance with the general rules of sound
engineering practice.
▷ Use original spare parts only.
Sequence Always reassemble the pump in accordance with the corresponding general assembly
drawing or exploded view.
Seal elements Check O-rings for any damage and replace by new O-rings, if required.
Always use new gaskets, making sure that they have the same thickness as the old
ones.
Always fit gaskets of asbestos-free materials or graphite without using lubricants
(e.g. copper grease, graphite paste).
Assembly adhesives Avoid the use of assembly adhesives, if possible.
Should an assembly adhesive be required after all, use a commercially available
contact adhesive (e.g. "Pattex") or sealant (e.g. HYLOMAR or Epple 33).
Only apply adhesive at selected points and in thin layers.
Never use quick-setting adhesives (cyanoacrylate adhesives).
Coat the locating surfaces of the individual components with graphite or similar
before reassembly.
38 of 58 Etaline®
Tightening torques For reassembly, tighten all screws as specified in this manual. (⇨ Section 7.6 Page
42)
7.5.2 Installing the mechanical seal

Installing the mechanical Always observe the following rules when installing the mechanical seal:
seal ▪ Work cleanly and accurately.
▪ Only remove the protective wrapping of the contact faces immediately before
assembly takes place.
▪ Prevent any damage to the sealing surfaces or O-rings.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 38) have been observed/
carried out.
✓ The bearing assembly as well as the individual parts are kept in a clean and level
assembly area.
✓ All disassembled parts have been cleaned and checked for wear.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
1. Clean shaft sleeve 523, if fitted, and touch up any score marks or scratches with a
polishing cloth.
If score marks or scratches are still visible, fit new shaft sleeve 523.
2. Push shaft sleeve 523 (if any) onto shaft 210 with new gasket 400.2.
3. Clean the seat ring location in discharge cover 163 and seat ring holder 476.
CAUTION
Elastomers in contact with oil/grease
Shaft seal failure!
▷ Use water as assembly lubricant.
▷ Never use oil or grease as assembly lubricant.
4. Carefully insert seat ring and seat ring holder 476.
Press in evenly.
5. Fit discharge cover 163 into the locating surface of drive lantern 341.
6. Fit and tighten hexagon nuts 920.3 and 920.4, if applicable. (⇨ Section 7.5.1 Page
38)
NOTE
To reduce friction forces when assembling the seal, wet the shaft sleeve and the seat
ring location with water.
7. Fit the rotating part of the mechanical seal (spring-loaded ring) on shaft sleeve
523 or shaft 210.
Observe the following installation dimension b for mechanical seals with installation
dimension L1k to EN 12756 (design KU):
b
5
1 2 3 4
Fig. 8: Installation dimension b of mechanical seal
Etaline® 39 of 58
1 Impeller 2 Shaft sleeve

3 Mechanical seal 4 Discharge cover
5 Gasket
Table 13: Installation dimensions of the mechanical seal

Shaft unit6) Installation dimension b
25 7,5 mm
35 10 mm
55 15 mm
7.5.3 Fitting the impeller

✓ The pre-assembly (motor, shaft, drive lantern, discharge cover) as well as the
individual parts are kept in a clean and level assembly area.
✓ All dismantled components have been cleaned and checked for wear.
1. Insert key 940.2 and push impeller 230 onto shaft 210.
2. Fasten impeller nut 920.5, safety device 930 and disc 550.1, if any (see table:
Tightening torques for screwed connections on the pump) (⇨ Section 7.6 Page
42).
7.5.4 Installing the back pull-out unit
WARNING
Back pull-out unit tipping over
▷ Suspend or support the back pull-out unit at the pump end.
1. If required, suspend or support the back pull-out unit to prevent it from tipping
over.
2. Fit new gasket 400.1 into the recess of volute casing 102.
3. Push the back pull-out unit into volute casing 102.
4. Tighten hexagon nut 920.2 (with bolted discharge cover) or 920.1 (with clamped
discharge cover) at the volute casing.
7.5.5 Mounting the motor
DANGER
Incorrect shaft connection
Explosion hazard!
▷ Connect the shafts between pump and motor as described in this manual.
6) Shaft unit see data sheet.
40 of 58 Etaline®
1 2 3
1167:455/4
4 5 6
Fig. 9: Fitting the motor shaft stub on the shaft
1 Shaft slot 2 Keyway of the motor shaft end

3 Slot of the taper lock ring 4 Taper lock ring
5 Motor shaft 6 Shaft
1. Fit the motor shaft stub on shaft 210 and make sure that the keyway of the
motor shaft end aligns with the slot in shaft 210 and that both are located
opposite the slot of taper lock ring 515 (see illustration: Fitting the motor shaft
stub on the shaft).
2. Tighten socket head cap screws 914.1.
3. Undo hexagon head bolts 901.1.
901.1
931
Fig. 10: Removing the lockwashers
901.1 Hexagon head bolts 931 Lockwasher

4. Pull both lockwashers 931 out of the groove in shaft 210.
5. Tighten hexagon head bolts 901.1.
6. Fit and tighten hexagon nuts 920.4.
7. Fit cover plate 68-3, tighten socket head cap screw.
Etaline® 41 of 58
7.6 Tightening torques
7.6.1 Tightening torques for the pump set

X
A
X E
F
X
Fig. 11: Bolt/nut tightening points
Table 14: Tightening torques of screwed connections at the pump
Position Thread size Rated torque
[Nm]
A M10 38
M12 55
B M12 x 1.5 55
M24 x 1.5 130
M30 x 1.5 170
C M8 20
M10 38
D M12 125
E M8 20
M10 38
M12 55
M16 130
F M6 15
M8 38
M10 38
M12 55
X 1/8 25
1/4 55
3/8 80
1/2 130
3/4 220
42 of 58 Etaline®
7.7 Spare parts stock
7.7.1 Ordering spare parts

Always quote the following data when ordering replacement or spare parts:
▪ Type series
▪ Material variant
▪ Size
▪ Seal code
▪ KSB order number
▪ Order item number
▪ Consecutive number
▪ Year of construction
Refer to the name plate for all data. (⇨ Section 4.3 Page 16)
Also supply the following data:
▪ Description
▪ Part No.
▪ Quantity of spare parts
▪ Delivery address
▪ Mode of dispatch (freight, mail, express freight, air freight)
Refer to the exploded view or general assembly drawing for part numbers and
descriptions. (⇨ Section 9.2 Page 49)
7.7.2 Recommended spare parts stock for 2 years' operation to DIN 24296
Table 15: Quantity of spare parts for recommended spare parts stock
Part No. Description Number of pumps (including stand-by pumps)
2 3 4 5 6 and 7 8 and 9 10 and
more
210 Shaft complete, consisting of: 1 1 2 2 2 3 30 %
Welle 210
Disc 5507)
Hexagon socket head cap screw 914.5
Hexagon nut 920.5
Safety device 930
Key 940
Taper lock ring 515
230 Impeller 1 1 1 2 2 3 30 %
(including casing wear ring 502.2) 8)
400.1 Gasket 4 6 8 8 9 12 150 %
433 Mechanical seal, complete 2 3 4 5 6 7 90 %
502.1 Casing wear ring 2 2 2 3 3 4 50 %
523 Shaft sleeve (incl. gasket 400.2) 2 2 2 3 3 4 50 %
7) For Etaline with shaft unit 25 only

8) Not applicable for Etaline 40-125/..., 50-125/..., 65-125/...
Etaline® 43 of 58
7.7.3 Interchangeability of Etaline and Etabloc pump components

Components featuring the same number in a column are interchangeable.
Etaline 9) Description
Shaft (with taper lock ring)
Casing wear ring (discharge side)

Casing wear ring (suction side)
Discharge cover
Mechanical seal
Volute casing
Shaft sleeve
Impeller
Part No.
210
502.1
502.2
102
163
230
433
523
Shaft unit
Motor
71 80 90 100/ 132 160 180 200 225 250 Etabloc
112
32-160/... 25 ○ 1* 1* 2* 3* 4* ⃞ ⃞ ⃞ ⃞ ￭￭ 1* 1* 1* 1* 1* 32-160.1/...
32-200/... 25 ○ 12* ⃞ 2* 3* 4* 5* ⃞ ⃞ ⃞ ￭￭ ○* 1* 1* 1* 1* 32-200.1/...
40-160/... 25 ○ 1* 1* 2* 3* 4* ⃞ ⃞ ⃞ ⃞ ￭￭ 1* 1* 1* 1* 1* 32-160/...
40-250/... 25 ○ 2* ⃞ 2* 3* 4* 5* 6* ⃞ ⃞ ￭￭ ○* 1* 1* 2* 1* 32-250/...
50-160/... 25 ○ 1* 1* 2* 3* 4* 5* ⃞ ⃞ ⃞ ￭￭ ○* 1* 2* 1* 1* 40-160/...
50-250/... 25 ○ 2* ⃞ ⃞ 3* 4* 5* 6* 7* ⃞ ￭￭ ○* 1* 2* 2* 1* 40-250/...
65-160/... 25 ○ 1* 1* 2* 3* 4* 5* 6* ⃞ ⃞ ￭￭ ○* 1* 3* 1* 1* 50-160/...
65-250/... 25 ○ 2* ⃞ ⃞ 3* 4* 5* 6* 7* 16* ￭￭ ○* 1* 3* 2* 1* 50-250/...
80-160/... 25 ○ 11* ⃞ 2* 3* 4* 5* 6* ⃞ ⃞ ￭￭ 2* 1* 4* 3* 1* 65-160/...
80-210/... 25 ○ 9* ⃞ ⃞ 3* 4* ⃞ 6* 7* 16* ￭￭ ○* 1* 4* 3* 1* 65-200/...
80-250/... 35 ○ 7* ￭￭￭ 8* 9* ⃞ ⃞ ⃞ ￭￭ ○* 2* 5* 4* 2* 65-250/...
100-125/... 25 ○ 10* ⃞ 2* 3* 4* 5* 6* ⃞ ⃞ ￭￭ ○* 1* 4* 1* 1* 65-125/...
100-160/... 25 ○ 3* ⃞ ⃞ 3* 4* ⃞ 6* ⃞ ⃞ ￭￭ 2* 1* 4* 3* 1* 65-160/...
100-170/... 25 ○ 3* ⃞ ⃞ 3* 4* ⃞ ⃞ 7* ⃞ ￭￭ ○* 1* 6* 3* 1* 80-160/...
100-200/... 35 ○ 4* ￭￭￭ 8* 9* ⃞ ⃞ ⃞ ⃞ ￭ ○* 2* 6* 5* 2* 80-200/...
100-250/... 35 ○ 5* ￭￭￭ ⃞ 9* 10* ⃞ ⃞ ⃞ ￭ ○* 2* 6* 5* 2* 80-250/...
125-160/... 35 ○ 4* ￭￭￭ 8* ⃞ ⃞ 11* ⃞ ⃞ ￭ ○* 2* 7* 5* 2* 100-160/...
125-200/... 35 ○ 4* ￭￭￭ ⃞ 9* ⃞ ⃞ 12* 17* ￭ ○* 2* 7* 5* 2* 100-200/...
125-250/... 35 ○ 5* ￭￭￭ ⃞ ⃞ 10* ⃞ ⃞ ⃞ ￭ ○* 2* 7* 5* 2* 100-250/...
150-200/.. 35 ○ 8* ￭￭￭ ⃞ 9* 10* ⃞ ⃞ ⃞ ￭ ○* 2* 8* 6* 2* 125-200/...
150-250/... 35 ○ 6* ￭￭￭ ⃞ ⃞ 10* 11* ⃞ ⃞ ￭ ○* 2* 8* 6* 2* 125-250/...
200-250/... 35 ○ 13* ￭￭￭ ⃞ ⃞ 10* 11* 12* ⃞ ￭ ○* 2* 9* 6* 2* 150-250/...
200-315/... 55 ○ 14* ￭￭￭￭￭￭￭ 13* 14* 15* ○* 3* 9* 7* 3* 150-315/...
Table 16: Key to the symbols

Symbol Description
* Component interchangeable with Etabloc
○ Components differ
⃞ When other frequencies or power reserves are required for this
pump/motor combination, please contact KSB.
￭ This pump/motor combination is not possible
9) The components of Etaline single and twin pumps are identical except for the volute casing.
44 of 58 Etaline®
Table 17: Power / motor

Motor Rating
71 .../024, .../034
80 .../054, .../074, .../072, .../112
90 .../114, .../154, .../152, .../222
100 .../224, .../304, .../302
112 .../404, .../402
132 .../554, .../754, .../552, .../752
160 .../1104, .../1504, .../1102, .../1502, .../1852
180 .../1854, .../2204, .../2202
200 .../3004, .../3002, .../3702
225 .../3704, .../4504, .../4502
250 .../5504
Etaline® 45 of 58
8 Trouble-shooting
8 Trouble-shooting
A Pump delivers insufficient flow rate
B Motor is overloaded
C Motor protection switch / thermistor trip device trips the unit
D Excessive bearing temperature
E Leakage at the pump
F Excessive leakage at the shaft seal
G Vibrations during pump operation
H Impermissible rise of temperature inside the pump
Table 18: Trouble-shooting
A B C D E F G H Possible cause Remedy10)
X Pump delivers against an excessively Re-adjust to duty point.
high discharge pressure. Check system for impurities
Fit a larger impeller.10)
Increase the speed (frequency inverter).
X X X Pump and/or piping are not completely Vent and/or prime.
vented or primed.
X Supply line or impeller clogged. Remove deposits in the pump and/or piping.
X Formation of air pockets in the piping. Alter piping layout
Fit a vent valve
X X X Suction head is too high/NPSHavailable Check/alter liquid level (open system).
(positive suction head) is too low. Increase system pressure (closed system).
Install pump at a lower level.
Fully open shut-off valve in the suction line.
Change suction line if the friction losses in the
suction line are too high.
Check any strainers installed/suction opening.
Observe permissible speed of pressure fall.
X Air intake at the shaft seal. Clean barrier fluid duct or increase barrier
fluid pressure.
Fit new shaft seal.
X Wrong direction of rotation Interchange two of the phases of the power
cable.
X Speed is too low.
- Operation with frequency inverter - Increase voltage/frequency at the frequency

inverter in the permissible range.
- Operation without frequency inverter - Check voltage.
X X Wear of internal pump parts. Replace worn components by new ones.
X X Pump back pressure is lower than Adjust duty point accurately.
specified in the purchase order. In the case of persistent overloading, turn
down impeller.10)
X Density or viscosity of the fluid pumped 11)
is higher than stated in the purchase

order.
X Use of unsuitable shaft seal materials. Change the material combination. 10)
X X Speed is too high. Reduce speed.10)
X Tie bolts/sealing element defective. Fit new seal between volute casing and
discharge cover.
Re-tighten the bolts.
X Worn shaft seal. Replace the shaft seal.
10) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
11) Contact KSB.
46 of 58 Etaline®
8 Trouble-shooting
A B C D E F G H Possible cause Remedy10)

X X Score marks or roughness on shaft Replace the shaft sleeve.
sleeve. Replace the shaft seal.
X Dismantle to find out. Correct.
Replace the shaft seal, if required.
X Vibrations during pump operation. Correct suction conditions.
Re-balance the impeller.
Increase pressure at the pump suction nozzle.
X X X Pump is warped or sympathetic Check pipeline connections and secure fixing
vibrations in the piping. of pump; if required, reduce distances
between the pipe clamps.
Fix the pipelines using anti-vibration material.
X Increased axial thrust. Clean balancing holes in the impeller.
Fit new wear rings.
X Insufficient or excessive quantity of Top up, reduce or change lubricant.
lubricant or unsuitable lubricant.
X X Motor is running on two phases only. Replace the defective fuse.
Check the electric cable connections.
Check the motor winding.
X Rotor is out of balance. Clean the impeller.
Re-balance the impeller.
X Defective bearing(s). Fit new bearing(s).
X X X Flow rate is too low. Increase the minimum rate of flow.
X Incorrect setting of motor protection Check setting.
switch Fit new motor protection switch.
X X Transport lock has not been removed Remove.
from the shaft groove.
10) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
Etaline® 47 of 58
9 Related Documents
9 Related Documents
9.1 Typical installation positions

Table 19: Typical installation positions
Examples Special features
Horizontal installation, direction of flow from
bottom to top
Horizontal installation, direction of flow from top to

bottom. The pump casing must be turned by 180° so
that the condensation water holes point downwards
and the terminal box remains in its current position.
1146:8/3
Horizontal installation (for example under the

ceiling)
1146:3/1
Vertical installation. For vertical installation a vent

valve must be fitted to prevent dry running of the
mechanical seal.
For vertical installation with the motor on top, use
connection 5B for venting.
5B
Vent valve. Model with vent valve for vertical

installation.
48 of 58 Etaline®
9 Related Documents
9.2 Exploded view and list of components
9.2.1 Variant with bolted discharge cover

[ Supplied in packaging units only
( ) Not available as individual spare part
Etaline GN
This model is available in the following sizes:
32-200/... 50-250/... 80-210/...
40-250/... 65-250/... 80-250/---
Fig. 12: Standardised mechanical seal and bolted discharge cover
Etaline GN
100-250/... 150-250/...
125-250/... 200-250/...
Table 20: List of components
Part No. Description Part No. Description
102 Volute casing 801 Flanged motor
163 Discharge cover 900 Bolt/Screw
182 Foot 901.1 Hexagon head bolt
210 Shaft 902.1-.4 Stud
230 Impeller 903 Screwed plug
341 Drive lantern 914.1 Socket head cap screw
400.1/.2 Gasket 920.2-.5 Hexagon nut
433 Mechanical seal 930 Safety device
502.1/.2 Casing wear ring 931 Lockwasher
515 Taper lock ring 940 Key
523 Shaft sleeve Auxiliary connections
550.1/.2 Disc 12) 1 M.1/.2 Pressure gauge
Etaline® 49 of 58
9 Related Documents

68-3 Cover plate 5B Vent, mechanical seal chamber
732 Bracket 6 B.1/.2 Fluid drain
741 Vent valve 6 D.1 Fluid filling and venting
12) Shaft unit 25 only
50 of 58 Etaline®
9 Related Documents
9.2.2 Version with clamped discharge cover

Etaline GN
32-160/... 65-160/... 100-125/...
40-160/... 80-160/... 100-160/...
50-160/...
Fig. 13: Standardised mechanical seal and clamped discharge cover
Etaline GN
100-170/... 125-160/... 150-200/...
100-200/... 125-200/... 200-315/...
102 Volute casing 801 Flanged motor
163 Discharge cover 900 Bolt/Screw
182 Foot 901.1 Hexagon head bolt
210 Shaft 902.2/.4 Stud
230 Impeller 903 Screwed plug
341 Drive lantern 914.1 Socket head cap screw
400.1/.2 Gasket 920..1/.3-.5 Hexagon nut
433 Mechanical seal 930 Safety device
502.1/.2 Casing wear ring 931 Lockwasher
515 Taper lock ring 940 Key
523 Shaft sleeve Auxiliary connections
550.1/.2 Disc13) 1 M.1/.2 Pressure gauge
68-3 Cover plate 5B Vent, mechanical seal chamber
Etaline® 51 of 58
9 Related Documents

732 Bracket 6 B.1/.2 Fluid drain
741 Vent valve 6 D.1 Fluid filling and venting
13) Shaft unit 25 only
52 of 58 Etaline®
9 Related Documents
9.3 General assembly drawing with list of components

Etaline GN with bolted discharge cover

32-200/... 80-250/...
40-250/... 100-250/...
50-250/... 125-250/...
65-250/... 150-250/...
80-210/... 200-250/...
Fig. 14: Standardised mechanical seal and bolted discharge cover
Fig. 15: Fastening impeller on shaft unit 35

Etaline GN with clamped discharge cover

32-160/... 65-160/... 100-160/... 125-160/...
40-160/... 80-160/... 100-170/... 125-200/...
Etaline® 53 of 58
9 Related Documents
50-160/... 100-125/... 100-200/... 150-200/...

200-315/...
Fig. 16: Fastening the discharge cover

102 Volute casing 902.1/.2/.3/.4 Stud
163 Discharge cover 903 Screwed plug
210 Shaft 914.1 Socket head cap screw
230 Impeller 920.1/.2/.3/.4/.5 Hexagon nut
341 Drive lantern 930 Safety device
400.1/.2 Gasket 931 Lockwasher
502.1/.2 Casing wear ring 940 Key
515 Taper lock ring
523 Shaft sleeve
550.1/.2 Disc Auxiliary connections
68-3 Cover plate 1 M.1/.2 Pressure gauge
741 Vent valve14) 5B Vent, mechanical seal chamber
801 Flanged motor 6 B.1/.3 Fluid drain
901.1 Hexagon head bolt 6 D.1 Fluid filling and venting
14) Special design
54 of 58 Etaline®
10 EC Declaration of Conformity
10 EC Declaration of Conformity
Manufacturer: KSB Aktiengesellschaft

Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the pump/pump set:
Etabloc, Etabloc SY, Etaline, Etaline SY, Etaline Z, Etachrom NC,

Etachrom BC, Etanorm, Etanorm SYA, Etanorm GPV/CPV,
Etaprime L, Etaprime B/BN, Vitachrom
KSB order number: ...................................................................................................
▪ is in conformity with the provisions of the following directives as applicable in their current version:
– EC Machinery Directive 2006/42/EC
The manufacturer also declares that

▪ the following harmonised international standards have been applied:
– ISO 12100-1/A1, ISO 12100-2/A1,
– ISO 14121-1,
– EN 809/A1
Frankenthal, 29 December 2009

...........................................................
Name
Function
Responsible for compiling the technical documentation
KSB Aktiengesellschaft
Johann-Klein-Straße 9
67227 Frankenthal (Germany)
Etaline® 55 of 58
11 Certificate of Decontamination
11 Certificate of Decontamination
Type ................................................................................................................................
Order number/
Order item number15) ................................................................................................................................
Delivery date ................................................................................................................................
Field of application: ................................................................................................................................
Fluid handled15) : ................................................................................................................................
Please tick where applicable15) :
⃞ ⃞ ⃞ ⃞
radioactive explosive corrosive toxic
⃞ ⃞ ⃞ ⃞
harmful bio-hazardous highly flammable safe
Reason for return15) : ................................................................................................................................
Comments: ................................................................................................................................
................................................................................................................................
The pump/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/placing
at your disposal.
On sealless pumps, the rotor has been removed from the pump for cleaning.
⃞ No special safety precautions are required for further handling.

⃞ The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with
the relevant legal provisions.
.................................................................... ....................................................... .......................................................

Place, date and signature Address Company stamp
15) Required fields
56 of 58 Etaline®
Index
Index
A N
Abrasive fluids 31 Name plate 16
Noise characteristics 18
B
Bearing temperature 34 O
Operating limits 8, 30
Order number 6
C Ordering spare parts 43
Certificate of decontamination 56 Other applicable documents 6
Clearance gaps 35
Commissioning/start-up 27
P
Partly completed machinery 6
D Permissible forces at the pump nozzles 22
Design 17 Piping 21
Designation 16 Preservation 14, 32
Direction of rotation 25 Product description 16
Dismantling 36
Disposal 14
R
Reassembly 36, 38
E Return to supplier 14
Explosion protection 11, 19, 23, 24, 25, 27, 28, 30, 33, Returning to service 32
34, 35, 40
S
F Safety 8
Filter 21, 35 Safety awareness 9
Frequency of starts 30 Scope of supply 18
Function 17 Shutdown 32
Spare parts stock 43
Start-up 28
I Storage 14, 32
Installation at site 19
Intended use 8
Interchangeability of pump components 44 T
Temperature limits 11
Transport 13
M Trouble-shooting 46
Maintenance/ repair 33 Typical installation positions 48
Mechanical seal 27
Misuse 9
Monitoring equipment 12
Etaline® 57 of 58
1146.81/10-10
KSB Aktiengesellschaft
67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0 • Fax +49 6233 86-3401
www.ksb.com

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In-line pump

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© KSB Aktiengesellschaft Frankenthal 01.02.2010

3 Transport/Temporary Storage/Disposal ........................................... 13

4 Description of the Pump (Set) .......................................................... 16

5 Installation at Site ............................................................................. 19

5.5 Protective equipment ................................................................................... 23

9 Related Documents ........................................................................... 48

10 EC Declaration of Conformity ......................................................... 55

11 Certificate of Decontamination ....................................................... 56

Back pull-out design Hydraulic system

Noise characteristics (⇨ Section 4.6 Page 18)

1.2 Installation of partly completed machinery

1.3 Target group

1.4 Other applicable documents

1) If agreed to be included in the scope of supply

2.1 Key to safety symbols/markings

2.3 Intended use

Prevention of foreseeable misuse

2.4 Personnel qualification and training

The responsibilities, competence and supervision of all personnel involved in

Deficits in knowledge must be rectified by sufficiently trained specialist personnel

Training on the pump (set) must always be supervised by technical specialist

2.5 Consequences and risks caused by non-compliance with these operating

2.6 Safety awareness

▪ Safety regulations for handling hazardous substances

2.7 Safety information for the operator/user

2.8 Safety information for maintenance, inspection and installation work

2.9 Unauthorised modes of operation

2.10 Explosion protection

2.10.2 Temperature limits

If the pump is to be operated at a higher temperature, the data sheet is missing or if

2.10.3 Monitoring equipment

2.10.4 Operating limits

Fig. 1: Transporting the pump set

Fig. 2: Transporting the pump

3.2 Storage and preservation

3.3 Return to supplier

1. Dismantle the pump (set).

4 Description of the Pump (Set)

4.3 Name plate

Id-No. 00 117 385 ZN 3804 - C 37 x 52

Fig. 3: Name plate

1 Type series, pump size 2 KSB order number (ten digits)

4.4 Design details

4.5 Design and function

1 Clearance gap 2 Discharge nozzle

Sealing The pump is sealed by a standardised mechanical seal.

4.6 Noise characteristics

4.7 Scope of supply

4.8 Dimensions and weights

5.1 Safety regulations

5.2 Checking the site before installation

1. Check the structural requirements.

5.3 Installing the pump set

32-160 to 100-160 Mounted with three angle

100-170 to 200-315 Mounted with pump foot

Fig. 5: Support the motor

5.4.1 Connecting the piping