BA PS120M1-PS500M2 V4.1 en
BA PS120M1-PS500M2 V4.1 en
BA PS120M1-PS500M2 V4.1 en
: 00601-3-633
Operating instructions
PS 120 M1 – PS 500 M2
Please read care full y b efor e initial operation !
2
6 Faults ................................................................................................................. 39
6.1 Fault overview ....................................................................................... 39
7 Cleaning, maintenance, and repairs ............................................................... 40
7.1 Disconnecting the seed drill from the power supply .............................. 40
7.2 Emptying the seed tank ......................................................................... 41
7.3 Cleaning the seed drill ........................................................................... 42
7.4 Checking the hydraulic hoses ............................................................... 43
7.5 Repairs and service ............................................................................... 43
8 Decommissioning, storage and disposal ....................................................... 43
8.1 Decommissioning the seed drill............................................................. 43
8.2 Storage of the seed drill ........................................................................ 43
8.3 Disposal ................................................................................................. 43
9 Accessories ....................................................................................................... 44
9.1 HG 300 M1 ............................................................................................ 44
9.2 Fill level sensor ...................................................................................... 44
9.3 Cable extension 2 m (6-pin) .................................................................. 45
9.4 Cable extension 5 m (6-pin) .................................................................. 45
9.5 Top link mounting kit for PS 120-500 .................................................... 46
10 Appendix............................................................................................................ 46
10.1 My idea .................................................................................................. 46
10.2 Connection diagram .............................................................................. 47
10.3 Hydraulic diagram.................................................................................. 49
10.4 Seeding tables ....................................................................................... 51
11 Index ................................................................................................................... 58
3
1 General information
This section contains information on your seed drill and about this operating manual.
Target group
This operating manual is aimed at all those who will be handling the seed drill:
• Transporter
• Assembly personnel
• Operating personnel
• Maintenance and repair personnel
4
Information on manufacturer liability
The manufacturer is not liable for damage and malfunctions resulting from non-com-
pliance with this operating manual.
1.3 Service
Service
Please contact our service address in the following cases:
• If you still have questions regarding the handling of the seed drill despite the infor-
mation provided in this operating manual
• For spare parts orders
• To order maintenance and repair work
5
Service address
APV - Technische Produkte GmbH
ZENTRALE
Dallein 15
A-3753 Hötzelsdorf
AUSTRIA
Telephone: +43 (0) 2913 8001, Fax: +43 (0) 2913 8002
Email: [email protected], Web: www.apv.at
Observed guidelines
The implements and the optional devices fulfil the requirements of the following Euro-
pean Directives:
• 2006/42/EC Machinery Directive
• 2014/30/EU EMC Directive
• 2014/35/EU Low Voltage Directive
Applied standards
The following standards were applied:
• EN 14018 Agricultural and forestry machinery – Seeders – Safety
• EN 349 Safety of machinery – Minimum gaps to avoid crushing of parts of the hu-
man body
• EN 60204-1 Safety of machinery – Electrical equipment
• EN 953 Safety of machinery – Guards
• ISO 12100 Safety of machinery; General principles for design; Risk assessment
and risk reduction
• ISO 13857 Safety of machinery – Safety distances
6
2 Description
This section provides an overview of the technical characteristics of the seed drill.
7
No. Designation Function
7.1 Bearing cover • Covering the access to the agitator and seeding
shaft.
7.2 Hexagon key • Tool for use on the implement
8 Calibration slide • The seed flows from the seeding shaft through
the calibration slide into the calibration bag.
9 Brush adjustment lever • Pressing the brush more or less onto the seed-
ing shaft.
Mode of action of the seed drill
For the spreading of seeds, the following process takes place:
Phase Description
1 The operator sets the implement up for operation and fills the seed tank
with seed.
2 The operator activates the seed drill using the controls.
Result:
• The seeding shaft rotates.
• The agitator rotates.
• The fan produces compressed air.
3 The seed flows from the seed tank through the seeding shaft and is trans-
ported with compressed air through the hoses to the dispersion plates.
4 The seed is spread.
8
No. Designation Function
1 Fan sensor (pressure • Preventing the seeding shaft from being
monitor) switched on as long as the fan is not switched
on.
• Preventing blockage of the seed drill due to un-
intentional or early switching on of the seeding
shaft.
2 Pressure switch • Reporting to the control box if the pressure is
too high (> 10 bar) in the tank line.
3 Hydraulic block • Limiting the oil quantity to the hydraulic motor.
4 Hydraulic motor • Driving the fan.
5 Temperature measuring • Displaying the temperature of the hydraulic mo-
strips tor.
Functioning of the sensors
The fan sensor monitors the air pressure on the pressure side of the fan.
The pressure switch monitors the pressure in the tank line of the hydraulic motor.
As soon as one of the sensors reports an error, the message "Fan error" appears on
the control box.
Functioning of the temperature measuring strip
The segments of the temperature measuring strip turn black when the respective tem-
perature range has been reached or exceeded.
Temperatures above 80° C cause destruction of the gaskets in the hydraulic motor.
10
Size Value
Supply current 25 A
Power consumption of the electric fan 25 A when starting
Hydraulic data
Values for supply from the hydraulic fan:
Size Value
Maximum pressure 180 bar
Maximum oil quantity 38 l/min
Spreading widths
Recommended spreading width: 1 - 6 m
Maximum spreading widths:
Drive type Maximum spreading width
Electric fan 6m
Hydraulic fan 12 m (with 16 outlets)
PTO shaft blower fan 12 m (with 16 outlets)
Mounting categories
CAT I – III (only with three-point linkage)
3 Safety
This section contains all requirements and measures that ensure safe operation of
the seed drill.
11
Purpose of these regulations
These regulations aim to ensure that all persons who will be handling the seed drill
are thoroughly informed about the dangers and safety measures and observe the
safety instructions in the operating manual and on the seed drill. If you do not follow
these regulations, you are at risk of injury and material damage.
Handling the operating manual
Observe the following regulations:
• Read the Safety section and the section relating to your work completely. You
must understand these contents.
• Always keep the operating manual close to the seed drill for reference purposes.
There is a container for this installed on the seed drill.
• When passing on the seed drill, be sure to pass on the operating manual.
12
3.3 Intended use
The pneumatic seeders of types PS 120 to PS 500 serve to spread seed with differ-
ent properties and grain sizes on open fields.
The implements are designed solely for normal use in agricultural operations. Only
cereal varieties that are intended by the manufacturer and listed in the operating man-
ual may be used. Different seeding shafts are designed for the different cereal varie-
ties, which must be used and replaced if necessary. A special version of the seed drill
protected against corrosion can also be used for spreading fertiliser with a seeding
shaft designed for this purpose (intended use).
Any other use is considered to be non-intended. The manufacturer is not liable for
any resulting damage, the operator alone bears the associated risk.
Intended use also includes compliance with the conditions for operation, mainte-
nance, and repairs prescribed by the manufacturer.
The applicable accident prevention regulations as well as the other general safety-re-
lated and occupational health regulations must also be observed.
The manufacturer is not liable for any damage resulting from unauthorised modifica-
tions and the use of components and auxiliary parts.
13
Personnel Activities Required qualification
Operator • Operating the seed drill on • Trained assistant
the farm
• Cleaning the seed drill
Maintenance per- • Performing maintenance • Trained mechanic
sonnel work
• Performing repair work
Disposer • Disposal of the seed drill • Disposal specialist
14
No. Designation Function
1 Bearing cover Protection against reaching into the running agitator.
Purpose
Warning signs on the seed drill warn about danger points. The warning signs must al-
ways be present and legible.
Overview
The table shows all warning signs that are installed on the seed drill and their mean-
ing.
Appearance of the sign Meaning of the sign
Risk of injury due to thrown parts!
Maintain a safe distance from the im-
plement during operation.
15
Appearance of the sign Meaning of the sign
Be careful with escaping high-pressure
liquids!
Hot surface!
Do not touch!
16
3.7 Dangers and safety measures
Overview
The seed drill is designed such that the user is protected from all avoidable dangers
that are practical in design terms. Due to the purpose of the seed drill, however, there
are residual dangers that require precautionary measures to be avoided.
In the following, you will be informed about the types of these residual dangers and
their effects.
Transport
Danger Where and in which sit- Countermeasure
uations does the dan-
ger occur?
Risk of crushing due to When lifting and lowering The implement may only be
the weight of the imple- the implement transported by personnel
ment trained for this task.
Installation
Danger Where and in which sit- Countermeasure
uations does the dan-
ger occur?
Risk of crushing due to When lifting and lowering The implement may only be
the weight of the imple- the implement transported with a forklift or lift
ment truck by personnel trained for
this task.
Risk of slipping, stum- When mounting the im- Work must be performed on
bling and falling plement on a soil tillage sturdy steps with non-slip
implement or on the trac- safety shoes.
tor
Set-up
Danger Where and in which sit- Countermeasure
uations does the dan-
ger occur?
Risk of injury due to When setting the spread The spread rate may only be
moving parts rate, which must be done adjusted exactly according to
with the seeding shaft the operating manual by trained
cover removed personnel.
Risk of injury due to When the agitator is acti- Make sure that the implement
moving parts when the vated, which must be is disconnected from the power
implement is acci- done with the seeding supply to prevent sudden start-
dentally switched on shaft cover removed up of the implement.
17
Danger Where and in which sit- Countermeasure
uations does the dan-
ger occur?
Danger due to defective When operating the im- Before operating the imple-
implement parts plement ment, always check for frac-
tures, cracks, chafe marks,
leaks, loose bolts, vibrations,
sounds and function.
Operation
Danger Where and in which sit- Countermeasure
uations does the dan-
ger occur?
Risk of injury due to ro- When handling the im- Make sure that the covers for
tating parts plement during operation the agitator are closed during
operation.
Risk of injury due to While spreading seed. Always ensure that there is no-
seed being thrown out body standing in the spreading
range of the implement.
Risk of slipping, stum- When handling the im- Only enter the implement area
bling and falling plement during operation using sturdy steps with non-slip
safety shoes.
Hearing damage due to When operating the im- Use hearing protection.
implement noise plement
Risk of poisoning due to While spreading seed. Wear a mask when handling
toxic seed types toxic seed types.
Cleaning
Danger Where and in which sit- Countermeasure
uations does the dan-
ger occur?
Risk of poisoning with When cleaning the imple- Wear a mask when handling
toxic seed types ment with compressed toxic seed types.
air
18
Maintenance and repairs
Danger Where and in which sit- Countermeasure
uations does the dan-
ger occur?
Incorrectly or inade- Under poor light condi- If necessary, maintenance must
quately performed tions be performed with additional
maintenance work with lighting.
limited visibility
19
Overview
No. Designation
1 Counter plate
2 Seed drill
3 Soil tillage implement
Procedure
To attach the seed drill on a soil tillage implement:
Step Description
1 Fasten the counter plate (1) on the soil tillage implement (3).
The counter plate must be parallel to the ground.
2 Use the lifting gear to place the seeder (2) on the counter plate (1).
3 Fasten the seeder (2) with bolts and nuts on the counter plate (3).
20
Required components, tools and materials
For this work step, the following components, tools and materials are required:
Suitable component for attachment (e.g. top link mounting kit, pallet fork or three-
point loader)
Bolts M 12, strength class 8.8 or higher
Self-locking fastenings (nuts)
• Lifting gear that is suitable for the mass of the respective implement version, see
Technical Data On page 10 for more information
Overview
No. Designation
1 Top link mounting kit
2 Seed drill
Procedure
To attach the seed drill to a tractor using the top link mounting kit:
Step Description
1 Fasten the top link mounting kit (1) with bolts and nuts onto the seed drill
(2).
2 Fasten the top link (1) with the bolts onto the tractor.
3 Using lifting gear, move the seed drill (2) close to the tractor and mount the
top link in the top link bracket. Using the counter plate, clamp the seeder
onto the tractor linkage drawbar.
22
Step Description Explanation/illustration
5 Fasten the hexagon shaft equipped with
the dispersion plates onto the soil tillage
implement at a distance of 40 cm from
the ground.
6 Connect the hoses to the dispersion
plates, see Connecting the hoses On
page 23 for more information.
Procedure
This is how you connect the hoses to the seed drill:
Version 1 (Standard PS and MG):
Step Description Illustration
1 Using the cutting tool, cut eight pieces
from the hose roll in the respectively re-
quired lengths.
2 Slightly loosen the clamping screws (1)
on the clamping plate with a WAF17
hexagon key.
3 Insert the ends of the hoses into the
transition pieces (2) up to the stop.
NOTE: If it is too difficult to insert the
hoses, use silicone spray on the outside
of the hose.
4 Tighten the clamping screws (1).
23
Version 2 (fertiliser, 16 outlets):
24
prevent damage to the seeding shaft. In addition, a flex seeding shaft must be used
for coarse seed types to prevent damage to the seeding shaft or the seed.
Requirements
The following requirements must be fulfilled for this work step:
• The implement is disconnected from the power source, see Disconnecting the
seed drill from the power source On page 40.
Procedure
This is how you remove the swell air plate:
Step Description Explanation
1 Loosen the hexagonal bolt (2) on the
calibration slide (1).
25
Requirements
The following requirement must be fulfilled for this work step:
• The hydraulic system is depressurized both on the tractor and implement side.
Overview
No. Designation
1 Hydraulic block
2 Flow control valve
3 Coupling sleeve (alternative)
4 Coupling connector
5 Return line
6 Pressure line
Procedure
This is how to connect the hydraulic fan:
Step Description
1 Completely close the flow control valve (2) on the hydraulic block (1).
2 Connect the return line (5) (marked in yellow, BG4) without reduction to the
return flow connection of the tractor hydraulic system.
For initial operation: Remove the plastic plug on the return line and connect
the coupling plug (4) or the coupling sleeve (3) with the return line.
3 Connect the pressure line (6) (marked in red, BG3) with a pressure con-
nection of the tractor hydraulic system.
26
5 Operation
In this section, you will learn how to properly configure the seed drill and the seed
flow rate, and how to adjust it during operation.
Overview
No. Designation
1 Hydraulic block
2 Flow control valve
27
Procedure
This is how to set the hydraulic fan:
Version 1 (Constant pump – non-adjustable oil quantity on the tractor)
Step Description
1 Completely close the flow control valve (2) on the hydraulic block (1).
2 Start up the blower fan (tractor engine speed as in field operation).
3 Adjust the fan speed using the flow control valve (2) on the control block.
Version 2 (Variable pump - oil quantity adjustable on the tractor):
Step Description
1 Completely open the flow control valve (2) on the hydraulic block (1).
2 Completely close the flow control valve on the tractor (set the oil quantity to
zero).
3 Start up the fan and run up to the desired fan speed (slowly increase the oil
quantity).
Setting table for the flow control valve
(valid for approx. 50°C oil temperature)
Working width 3 m
Seed Rate Pressure Speed
Fine seed 5 kg/ha 5 bar 1400 rpm
Fine seed 30 kg/ha 15 bar 2900 rpm
Coarse seed 50 kg/ha 18 bar 3000 rpm
Coarse seed 100 kg/ha 19 bar 3100 rpm
Working width 6 m
Fine seed 5 kg/ha 8 bar 1550 rpm
Fine seed 30 kg/ha 20 bar 3300 rpm
Coarse seed 50 kg/ha 21 bar 3400 rpm
Coarse seed 100 kg/ha 22 bar 3500 rpm
Working width 12 m
Fine seed 5 kg/ha 10 bar 1650 rpm
Fine seed 30 kg/ha 35 bar 4000 rpm
Coarse seed 50 kg/ha 39 bar 4200 rpm
Coarse seed 100 kg/ha 41 bar 4300 rpm
28
5.2 Setting and adjusting the spread rate
Purpose
The setting for the spread rate, which is spread by the seed drill during the seeding
process, has a significant effect on the seeding results.
Requirements
The following requirement must be fulfilled for this work step:
• None
Procedure
This is how to set and adjust the spread rate:
Step Description
1 Perform a calibration test to determine the current spread rate, see Per-
forming a calibration test On page 30 for more information.
2 If necessary, take measures to adjust the spread rate.
Suitable measures are:
• Selection of the seeding shaft, see Selecting the right seeding shaft
On page 31 for more information.
• Selection of the brush pressure, see Setting the brush pressure On
page 35 for more information.
• Adjustment of the working width, see Installing dispersion plates on
the soil tillage implement On page 21 for more information.
• Adjusting the tractor speed.
Calculating the spread rate
The spread rate can be calculated using the following formula:
29
5.3 Regulating the seed flow rate (calibration test)
Purpose
During the calibration test, the seed quantity for a specific area is defined.
Requirements
The following requirement must be fulfilled for this work step:
• The implement is disconnected from the power source, see Disconnecting the
seed drill from the power source On page 40.
Procedure
This is how to perform a calibration test:
Step Description Explanation
1 Loosen the hexagonal bolt (2) on the
calibration slide (1).
31
Available as an option
Available as an option
Overview
Access to the agitator drive and the required tool:
No. Designation
1 Bearing cover
2 Hexagon key holder
3 Cover nuts
4 Drive belt
5 Bearing flange
6 Knurled nuts
Procedure
This is how to change the seeding shaft:
Step Description Explanation
1 Take the hexagon key from the holder
(2).
2 Loosen the cover nuts (3) on the bear-
ing cover (1).
33
Step Description Explanation
3 Remove the bearing cover (1).
4 Remove the drive belt (4).
5 Loosen the knurled nuts (6).
6 Remove the bearing flange (5). Result:
34
Step Description Explanation
14 Check the seeding shaft for ease of mo-
tion, see Checking the ease of motion
of the shaft On page 35 for more infor-
mation.
Procedure
This is how to check the ease of motion of the seeding shaft:
Step Description
1 Switch on the seed drill.
2 Perform the hearing test.
3 If the sound of the running seeding shaft is noticeably loud or irregular,
contact the maintenance and repair service, see Contact service On page
5 for more information.
35
Required components, tools and materials
For this work step, you need the following components, tools and materials:
• None
Overview
No. Designation
1 Brush adjustment lever
2 Setting scale
Procedure
This is how to set the brush pressure:
Step Description
1 Pull the brush adjustment lever (1) out of the setting scale.
2 Move the brush lever to the desired position and engage it in the appropri-
ate notch of the setting scale.
The following orientation rules apply here:
• For fine seed, increase the brush pressure up to -5.
• For coarse seed, reduce the brush pressure up to +4.
36
Overview
No. Designation
1 Seed tank cover
2 Seed tank
Procedure
This is how to fill the seed tank:
Step Description Explanation
1 To open the seed tank, turn the cover
(1) counterclockwise.
37
Required components, tools and materials
For this work step, the following components, tools and materials are required:
Hexagon key
Drive belt
Overview
No. Designation
1 Bearing cover
2 Hexagon key holder
3 Cover nuts
4 Agitator
5 Seeding shaft
Procedure
This is how to deactivate the agitator:
Step Description Explanation
1 Open the bearing cover (1).
To do so, loosen the cover nuts (3) with
the hexagon key.
38
Step Description Explanation
2 Release the drive belt (7) from the
seeding shaft driving wheel (8) and the
agitator driving wheel (6) and put it
aside.
6 Faults
In this section, you will find information for eliminating faults that may occur during op-
eration.
39
7 Cleaning, maintenance, and repairs
In this section, you will learn how to clean and maintain the seed drill, and what to do
in case of damage or failure of the implement.
Overview
No. Designation
1 Implement cable
2 Main plug of the implement cable
Procedure
This is how to disconnect the seed drill from the power supply:
40
Step Description
1 Pull out the power supply plug from the control box
or
Pull out the implement cable plug from the control box
or
Switch off the control box
Procedure
This is how to empty the seed tank:
Step Description Explanation
1 Loosen the hexagonal bolt (2) on the
calibration slide (1).
NOTE: The bolts are connected to the
calibration slide with the locking rings.
41
7.3 Cleaning the seed drill
Purpose
The seed drill must be cleaned inside and out on a regular basis to ensure long-term
proper functioning. If not cleaned properly, germs can form inside the seed drill due to
seed residues.
Requirements
The following requirements must be fulfilled for this work step:
• The implement is disconnected from the power source, see Disconnecting the
seed drill from the power source On page 40.
Procedure
To clean the seed drill:
Step Description Explanation
1 Empty the seed tank, see Emptying
the seed tank On page 41 for more in-
formation.
2 Remove the seeding shaft, see Chang-
ing the seeding shaft for more infor-
mation.
3 Turn the seed tank cover counterclock-
wise to open it.
42
7.4 Checking the hydraulic hoses
Have the hydraulic hoses checked annually by a qualified technician. The inspection
intervals to be observed may be regulated by regional laws and regulations.
According to DIN 20066, all hydraulic hoses must be replaced after 6 years at the lat-
est.
8.3 Disposal
Disposal of the seed drill must be performed according to the local disposal regula-
tions for machines.
43
9 Accessories
In this section, you will find a selection of possible accessories for your implement.
9.1 HG 300 M1
Scope of delivery:
1 HG 300 M1
1 Support
1 Flow regulator incl. hydraulic hoses
Order number:
Item no.: 08001-2-044
44
9.3 Cable extension 2 m (6-pin)
Scope of delivery:
1 Cable extension
Order number:
Item no.: 00410-2-148
Scope of delivery:
1 Cable extension
Order number:
Item no.: 00410-2-149
45
9.5 Top link mounting kit for PS 120-500
Scope of delivery:
1 Three-point linkage
Order number:
Item no.: 04000-2-114
10 Appendix
10.1 My idea
The PS 120/200/300 M1 (D/MG) / PS 500 M2 (D/MG) were extensively developed
and tested. It took a long time from the initial idea to serial production. It required lots
of commitment from the entire development team.
Nonetheless, the most valuable experience is gained in practice. Our motto:
"Inspired by Farmers & realized by Professionals."
This is how customer proximity of the development department creates a leading
edge for you and APV.
Tell us about the positive and negative experiences you have had with the implement.
Share your suggestions for improvement and your ideas with us:
[email protected]
Take pictures or make hand-drawn sketches! We are open and grateful for any infor-
mation, no matter in what form.
Your information goes directly to the leading developers at APV.
I would like to thank you in advance for your involvement and wish you lots of fun with
your APV product!
Sincerely yours
Your Head of Development & Customer Service
46
10.2 Connection diagram
47
No. Description Colour Cross-section
(mm²)
1 Implement cable (pin 1) Blue 4.0
48
10.3 Hydraulic diagram
Pos. Description
A G ½" (bolted connection XGE 15 LR-ED)
Max. hose length 1 m
Motor-side connection B
B G ½" (bolted connection XGE 15 LR-ED)
Max. hose length 1 m
Motor-side connection A
49
Pos. Description
P G ½" (bolted connection XGE 18 LR-ED)
Max. hose length 6 m
Coupling connector BG3
Marked in red
Max. flow rate 80 l/min
Max. pressure 220 bar
T G ¾" (bolted connection XGE 22 LR-ED)
Max. hose length 6 m
Coupling connector (or coupling sleeve) BG4
Marked in yellow
50
10.4 Seeding tables
Wheat Gras
Wheat Grass
Blé Herbe
Macrotyloma uniflorum
58
Seeding tables • 52
Selecting the right seeding shaft • 30,
32, 33
Service • 6, 36, 40, 44
Setting and adjusting the spread rate •
30
Setting the brush pressure • 30, 31, 36
Setting the hydraulic fan (HF) • 28
Storage of the seed drill • 44
T
Technical data • 11, 20, 21
Top link mounting kit for PS 120-500 •
47
Transport, installation and
commissioning • 20
59
Qualität für Profis
- seit 1997 -
Impressum
APV – Technische Produkte GmbH, Geschäftsführer: Ing. Jürgen Schöls, Dallein 15,
3753 Hötzelsdorf, Österreich, [email protected], www.apv.at, UID: ATU 5067 1107