API 610 (BB5), Multistage

USER INSTRUCTIONS
Worthington® WNC centrifugal pumps Installation

Operation
API 610 (BB5), Multistage,
Diffuser Barrel Pumps
Maintenance
PCN=87900030 06/14 (E) Original instructions
_________________________________________________________________________________
These instructions must be read prior to installing,

operating, using and maintaining this equipment.
WNC USER INSTRUCTIONS ENGLISH 87900030 - 06/14
INDEX
................................................................... PAGE ................................................................... PAGE
1 INTRODUCTION AND SAFETY............................. 3 6 MAINTENANCE .................................................... 34

1.1 General……...................................................... 3 6.1 General .................................................... 34
1.2 CE marking and approvals ............................... 3 6.2 Maintenance schedule.................................... 35
1.3 Disclaimer… ..................................................... 3 6.3 Spare parts ................................................... 36
1.4 Copyright…....................................................... 3 6.4 Recommended spares (according to API)...... 36
1.5 Duty conditions ................................................. 3 6.5 Tools required ................................................. 36
1.6 Safety………..................................................... 4 6.6 Fastener torques ............................................ 37
1.7 Nameplate and warning labels ......................... 7 6.7 Disassembly ................................................... 38
1.8 Specific machine performance ......................... 7 6.8 Pump cartridge assembly disassmble proc. ... 39
1.9 Noise level…. .................................................. .8 6.9 Cardtidge replacement…................................ 39
6.10 Shaft seals and bearings disassembly ........ .41
6.11 Shaft seals and bearings resassembly ........ .42
2 TRANSPORT AND STORAGE ............................... 9 6.12 Examination of parts ................................... 44
2.1 Consignment receipt and unpacking ................ 9 6.13 Maintenance of Antifriction brgs ................. 45
2.2 Handling…… .................................................... 9 6.14 Maintenance of bearing housings.. .............. 45
2.3 Lifting……… ..................................................... 9 6.15 Maintenance of mechanical seals.. .............. 45
2.4 Storage……. ................................................... 11
2.5 Recycling and end of product life ................... 12
7 FAULTS; CAUSES AND REMEDIES ................... 46
3 PUMP DESCRIPTION .......................................... 13
3.1 Configurations ................................................ 13 8 PARTS LIST AND DRAWINGS ............................ 48
3.2 Nomenclature ................................................. 13 8.1 Pump Cross Section of the contrac ................ 48
3.3 Design of major parts ..................................... 13 8.2 Typical WNC Cross Section ........................... 49
3.4 Performance and operating limits................... 15 8.3 Sectional drawing and part list of A/F
bearings “ball type” ........................................ 51
8.4 Sectional drawing and part list of Sleeve line
4 INSTALLATION ..................................................... 17 and A/F thrust bearings ................................. 52
4.1 Location…… ................................................... 17 8.5 Sectional Drawing and part list of Sleeve line
4.2 Part assemblies .............................................. 17 and Tilting Pad thrust bearings ...................... 53
4.3 Foundation... .................................................. 17 8.6 Sectional drawing and part list of – first stage
4.4 Grouting……................................................... 18 double suction option..................................... 54
4.5 Initial alignment .............................................. 19
4.6 Piping……… ................................................... 22
4.7 Final shaft alignment check ............................ 24 9 CERTIFICATION ................................................... 55
4.8 Electrical connections..................................... 24
4.9 Protection systems ......................................... 24
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS ........................................................ 55
5 COMMISSIONING, START-UP, OPERATION 10.1 Supplementary User Instruction manuals .... 55
AND SHUTDOWN ........................................... 25 10.2 Change notes ............................................... 55
5.1 Pre-commissioning procedure........................ 25 10.3 Additional sources of information ................. 55
5.2 Recommended oil lubricants .......................... 30
5.3 Direction of rotation ........................................ 31
5.4 Guarding….. ................................................... 31
5.5 Priming and auxiliary supplies ........................ 31
5.6 Starting the pump ........................................... 31
5.7 Operating checks ........................................... 32
5.8 Normal Start Up .............................................. 33
5.9 Stopping the pump ......................................... 34
5.10 Hydraulic, mechanical and electrical duty .... 34
Page 2 of 56
1 INTRODUCTION AND SAFETY marked, check the serial number plate markings
and the Certification, see section 9, Certification.
1.1 General
1.3 Disclaimer
These Instructions must always be kept Information in these User Instructions is
close to product's operating location or believed to be reliable. In spite of all the efforts
directly with the product. of Flowserve to provide sound and all
necessary information the content of this
Flowserve's products are designed, developed and manual may appear insufficient and is not
manufactured with state-of-the-art technologies in guaranteed by Flowserve as to its
modern facilities. The unit is produced with great completeness or accuracy.
care and commitment to continuous quality control,
utilizing sophisticated quality techniques, and Flowserve manufactures products to exacting
safety requirements. International Quality Management System
Flowserve is committed to continuous quality Standards as certified and audited by external
improvement and being at service for any further Quality Assurance organizations. Genuine parts
information about the product in its installation and and accessories have been designed, tested and
operation or about its support products, repair and incorporated into the products to help ensure
diagnostic services. continued product quality and performance in use.
These instructions are intended to facilitate As Flowserve cannot test parts and accessories
familiarization with the product and its permitted sourced from other vendors the incorrect
use. Operating the product in compliance with incorporation of such parts and accessories may
these instructions is important to help ensure adversely affect the performance and safety
reliability in service and avoid risks. The features of the products. The failure to properly
instructions may not take into account local select, install or use authorized Flowserve parts
regulations; ensure such regulations are observed and accessories is considered to be misuse.
by all, including those installing the product. Damage or failure caused by misuse is not
Always coordinate repair activity with operations covered by Flowserve's warranty. In addition, any
personnel, and follow all plant safety requirements modification of Flowserve products or removal of
and applicable safety and health laws/regulations. original components may impair the safety of these
products in their use
These instructions must be read prior to
installing, operating, using and maintaining the 1.4 Copyright
equipment in any region worldwide. The All rights reserved. No part of these instructions
equipment must not be put into service until all may be reproduced, stored in a retrieval system or
the conditions relating to safety, noted in the transmitted in any form or by any means without
instructions, have been met. Failure to follow prior permission of Flowserve Corporation.
and apply the present user instructions is
considered to be misuse. Personal injury,
product damage, delay or failure caused by
1.5 Duty conditions
misuse are not covered by the Flowserve This product has been selected to meet the
warranty. specifications of your purchaser order. The
acknowledgement of these conditions has been
1.2 CE marking and approvals sent separately to the Purchaser. A copy should
It is a legal requirement that machinery and be kept with these instructions.
equipment put into service within certain regions of
the world shall conform with the applicable CE The product must not be operated beyond the
Marking Directives covering Machinery and, where parameters specified for the application. If
applicable, Low Voltage Equipment, there is any doubt as to the suitability of the
Electromagnetic Compatibility (EMC), Pressure product for the application intended, contact
Equipment Directive (PED) and Equipment for Flowserve for advice, quoting the serial
Potentially Explosive Atmospheres (ATEX). number.
Where applicable, the Directives and any
additional Approvals, cover important safety If the conditions of service on your purchase order
aspects relating to machinery and equipment and are going to be changed (for example liquid
the satisfactory provision of technical documents pumped, temperature or duty) it is requested that
and safety instructions. Where applicable this the user seeks Flowserve’s written agreement
document incorporates information relevant to before start up.
these Directives and Approvals. To confirm the
Approvals applying and if the product is CE
Page 3 of 56
1.6 Safety 1.6.3 Safety action

This is a summary of conditions and actions to
1.6.1 Summary of safety markings help prevent injury to personnel and damage to
These User Instructions contain specific safety the environment and to equipment.
markings where non-observance of an instruction For products used in potentially explosive
would cause hazards. The specific safety markings atmospheres section 1.6.4 also applies.
are:
This symbol indicates electrical PREVENT EXCESSIVE

safety instructions where non-compliance will EXTERNAL PIPE LOAD
involve a high risk to personal safety or the loss of Do not use pump as a support for piping. Do not
life. mount expansion joints, unless allowed by
Flowserve in writing, so that their force, due to
This symbol indicates safety instructions internal pressure, acts on the pump flange.
where non-compliance would affect personal
safety and could result in loss of life. ENSURE CORRECT
LUBRICATION
This symbol indicates “hazardous and toxic (See section 5, Commissioning, startup, operation
fluid” safety instructions where non-compliance and shutdown.)
would affect personal safety and could result in loss
of life. EXTERNAL CONNECTIONS
Ensure all external connections to the pump, shaft
This symbol indicates safety sealing and driver are connected and operational.
instructions where non-compliance will involve See also the supplementary instructions provided
some risk to safe operation and personal safety and by the driver and sealant system manufacturer.
would damage the equipment or property.
START THE PUMP WITH OUTLET
This symbol indicates explosive atmosphere VALVE PARTLY OPENED
zone marking according to ATEX. It is used in (Unless otherwise instructed at a specific point in
safety instructions where non-compliance in the the User Instructions.)
hazardous area would cause the risk of an This is recommended to minimize the risk of
explosion. overloading and damaging the pump motor at full
or zero flow. Pumps may be started with the valve
further open only on installations where this
This symbol indicates is used in safety
situation cannot occur. The pump outlet control
instructions to remind not to rub non-metallic
valve may need to be adjusted to comply with the
surfaces with a dry cloth; ensure cloth is damp. It
duty following the run-up process. (See section 5,
is used where non-compliance in the hazardous
Commissioning start-up, operation and shutdown.)
area would cause the risk of an explosion.
NEVER RUN THE PUMP DRY

This sign is not a safety symbol but
indicates an important instruction in the assembly
process. INLET VALVES TO BE FULLY
OPEN WHEN PUMP IS RUNNING
1.6.2 Personnel qualification and training Running the pump at zero flow or below the
All personnel involved in the operation, installation, recommended minimum flow continuously will
inspection and maintenance of the unit must be cause damage to the seal.
qualified to carry out the work involved. If the
personnel in question do not already possess the
necessary knowledge and skill, appropriate training DO NOT RUN THE PUMP AT
and instruction must be provided. If required the ABNORMALLY HIGH OR LOW FLOW RATES
operator may commission the manufacturer / Operating at a flow rate higher than normal or at a
supplier to provide applicable training. flow rate with no backpressure on the pump may
overload the motor and cause cavitation. Low flow
Always co-ordinate repair activity with operations and rates may cause a reduction in pump/bearing life,
health and safety personnel, and follow all plant overheating of the pump, instability and
safety requirements and applicable safety and health cavitation/vibration.
laws and regulations.
Page 4 of 56
NEVER DO MAINTENANCE WORK HOT (and cold) PARTS

WHEN THE UNIT IS CONNECTED TO POWER If hot or freezing components or auxiliary heating
supplies can present a danger to operators and
persons entering the immediate area action must
HAZARDOUS LIQUIDS be taken to avoid accidental contact. If complete
When the pump is handling hazardous liquids care protection is not possible, the machine access
must be taken to avoid exposure to the liquid by must be limited to maintenance staff only, with
appropriate sitting of the pump, limiting personnel clear visual warnings and indicators to those
access and by operator training. If the liquid is entering the immediate area. Note: bearing
flammable and/or explosive, strict safety procedures housings must not be insulated and drive motors
must be applied. and bearings may be hot.
If the temperature is greater than 80 °C (175 °F)
Gland packing must not be used when or below -5 °C (20 °F) in a restricted zone, or
pumping hazardous liquids. exceeds local regulations, action as above
shall be taken.
DRAIN THE PUMP AND ISOLATE
PIPEWORK BEFORE DISMANTLING THE PUMP
The appropriate safety precautions should be 1.6.4 Products used in potentially explosive
taken where the pumped liquids are hazardous. atmospheres
Measures are required to:

FLUORO-ELASTOMERS (When fitted.)  Avoid excess temperature.
When a pump has experienced temperatures over  Prevent build up of explosive mixtures.
250 ºC (482 ºF), partial decomposition of fluoro-  Prevent the generation of sparks.
elastomers (example: Viton) will occur. In this  Prevent leakages.
condition these are extremely dangerous and skin
 Maintain the pump to avoid hazard.
contact must be avoided.
The following instructions for pumps and pump units
when installed in potentially explosive atmospheres
HANDLING COMPONENTS
must be followed to help ensure explosion protection.
Many precision parts have sharp corners and the
Both electrical and non-electrical equipment must
wearing of appropriate safety gloves and
meet the requirements of European Directive
equipment is required when handling these
94/9/EC.
components. To lift heavy pieces above 25 kg (55
lb) use a crane appropriate for the mass and in
accordance with current local regulations. 1.6.4.1 Scope of compliance
Use equipment only in the zone for which it is

appropriate. Always check that the driver, drive
GUARDS MUST NOT BE REMOVED
WHILE THE PUMP IS OPERATIONAL coupling assembly, seal and pump equipment are
suitably rated and/or certified for the classification of
The unit must not be operated unless coupling guard
the specific atmosphere in which they are to be
is in place. Failure to observe this warning could
installed.
result in injury to operating personnel.
Where Flowserve has supplied only the bare shaft
THERMAL SHOCK pump, the Ex rating applies only to the pump. The
Rapid changes in the temperature of the liquid party responsible for assembling the pump set shall
within the pump can cause thermal shock, which select the coupling, driver and any additional
can result in damage or breakage of components equipment, with the necessary CE Certificate/
and should be avoided. Declaration of Conformity establishing it is suitable
for the area in which it is to be installed.
NEVER APPLY HEAT TO REMOVE The output from a variable frequency drive (VFD) can
IMPELLER cause additional heating affects in the motor and so,
Trapped lubricant or vapor could cause an for pumps sets with a VFD, the ATEX Certification for
explosion. the motor must state that it is covers the situation
where electrical supply is from the VFD. This
particular requirement still applies even if the VFD is
in a safe area.
Page 5 of 56
1.6.4.2 Marking
An example of ATEX equipment marking is shown The responsibility for compliance with the
below. The actual classification of the pump will be specified maximum liquid temperature is with
engraved on the nameplate. the plant operator.
II 2 GD c IIC 135 ºC (T4) Temperature classification “Tx” is used when the

liquid temperature varies and the pump could be
Equipment Group installed in different hazardous atmospheres. In
I = Mining this case the user is responsible for ensuring that
II = Non-mining the pump surface temperature does not exceed
that permitted in its actual installed location.
Category
2 or M2 = High level protection If an explosive atmosphere exists during the
3 = normal level of protection installation, do not attempt to check the direction of
Gas and/or Dust rotation by starting the pump unfilled. Even a short
G = Gas; D = Dust run time may give a high temperature resulting
from contact between rotating and stationary
C = Constructional safety components.
(in accordance with En13463-5)
Where there is any risk of the pump being run
Gas Group (Equipment Category 2 only) against a closed valve generating high liquid and
IIA – Propane (typical) casing external surface temperatures it is
IIB – Ethylene (typical) recommended that users fit an external surface
IIC – Hydrogen (typical) temperature protection device.
Maximum surface temperature (Temperature
Class) (See section 1.6.4.3.) Avoid mechanical, hydraulic or electrical overload
by using motor overload trips, temperature monitor
1.6.4.3 Avoiding excessive surface or a power monitor and make routine vibration
temperatures monitoring checks.
ENSURE THE EQUIPMENT In dirty or dusty environments, regular checks

TEMPERATURE CLASS IS SUITABLE FOR THE must be made and dirt removed from areas around
HAZARD ZONE close clearances, bearing housings and motors.
Pumps have a temperature class as stated in the
ATEX Ex rating on the nameplate. These are 1.6.4.4 Preventing the build-up of explosive
based on a maximum ambient of 40 °C (104 °F); mixtures
refer to Flowserve for higher ambient
temperatures. ENSURE THE PUMP IS PROPERLY
FILLED AND VENTED AND DOES NOT RUN
The surface temperature on the pump is DRY.
influenced by the temperature of the liquid
handled. The maximum permissible liquid Ensure the pump and relevant suction and
temperature depends on the temperature class discharge pipeline system is totally filled with liquid
and must not exceed the values in the table that at all times during the pump operation, so that an
follows. explosive atmosphere is prevented. In addition it is
essential to make sure that seal chambers,
The temperature rise at the seals and bearings auxiliary shaft seal systems and any heating and
and due to the minimum permitted flow rate is cooling systems are properly filled.
taken into account in the temperatures stated.
If the operation of the system cannot avoid this
Temperature
Maximum Temperature limit of liquid condition the fitting of an appropriate dry run
class to
surface handled (* depending on protection device is recommended (eg liquid
EN 13463-1 temperature material and construction detection or a power monitor).
permitted variant - check which is
lower) To avoid potential hazards from fugitive emissions
of vapor or gas to atmosphere the surrounding
T6 85 °C (185 °F) Consult Flowserve area must be well ventilated.
T5 100 °C (212 °F) Consult Flowserve
T4 135 °C (275 °F) 115 °C (239 °F) *
T3 200 °C (392 °F) 180 °C (356 °F) *
T2 300 °C (572 °F) 275 °C (527 °F) *
T1 450 °C (842 °F) 400 °C (752 °F) *
Page 6 of 56
1.6.4.5 Preventing sparks 1.7 Nameplate and warning labels

To prevent a potential hazard from 1.7.1 Nameplate
mechanical contact, the coupling guard must be For details of nameplate, see the Declaration of
non-sparking and anti-static for Category 2. Conformity, or separate documentation included
with these User Instructions.
To avoid the potential hazard from random 1.7.2 Warning labels

induced current generating a spark, the earth
contact on the base plate must be used.
Avoid electrostatic charge: do not rub non-metallic
surfaces with a dry cloth ensure cloth is damp.
The coupling must be selected to comply with
2006/42/EC and correct alignment must be
maintained.
1.6.4.6 Preventing leakage
The pump must only be used to handle

liquids for which it has been approved to have the
correct corrosion resistance.
Avoid entrapment of liquid in the pump and
associated piping due to closing of suction and
discharge valves, which could cause dangerous
excessive pressures to occur if there is heat input to
the liquid. This can occur if the pump is stationary or
running.
Bursting of liquid containing parts due to freezing
must be avoided by draining or protecting the
pump and ancillary systems.
Where there is the potential hazard of a loss of a
seal barrier fluid or external flush, the fluid must be
monitored.
If leakage of liquid to atmosphere can result in a
hazard, the installation of a liquid detection device
is recommended.
1.6.4.7 Maintenance to avoid the hazard
CORRECT MAINTENANCE IS REQUIRED

TO AVOID POTENTIAL HAZARDS WHICH GIVE
A RISK OF EXPLOSION
The responsibility for compliance with
maintenance instructions is with the plant
operator.
To avoid potential explosion hazards during 1.8 Specific machine performance
maintenance, the tools, cleaning and painting For performance parameters see section 1.5, Duty
materials used must not give rise to sparking or conditions. Pump performance data are
adversely affect the ambient conditions. Where summarized on pump data sheet which is included
there is a risk from such tools or materials; in proper section of “Job User’s Instruction”.
maintenance must be conducted in a safe area.
It is recommended that a maintenance plan and
schedule is adopted. (See section 6,
Maintenance.)
Page 7 of 56
1.9 Noise level

When pump noise level exceeds 85 dBA attention The dBA values are based on the noisiest
must be given to prevailing Health and Safety ungeared electric motors that are likely to be
Legislation, to limit the exposure of plant operating encountered. They are Sound Pressure levels at 1
personnel to the noise. The usual approach is to m (3.3 ft) from the directly driven pump, for "free
control exposure time to the noise or to enclose field over a reflecting plane".
the machine to reduce emitted sound. You may
have already specified a limiting noise level when If a pump unit only has been purchased, for fitting
the equipment was ordered, however if no noise with your own driver, then the "pump only" noise
requirements were defined then machines above a levels should be combined with the level for the
certain power level will exceed 85 dBA. In such driver obtained from the supplier. If the motor is
situations consideration must be given to the fitting driven by an inverter, it may show an increase in
of an acoustic enclosure to meet local regulations. noise level at some speeds. Consult a Noise
Specialist for the combined calculation.
Pump noise level is dependent on a number of
factors - the type of motor fitted, the operating
conditions, pipework design and acoustic
characteristics of the building. The levels specified
 For units driven by equipment other than
in the table 1.1 are estimated and not guaranteed. electric motors or units contained within
enclosures, see the accompanying information
sheets and manuals.
Typical sound pressure level, dBA, LpA at 1 m reference 20 μPa (LwA sound power1 pW where LpA >85 dBA)
Motor size 3500 rpm 2900 rpm 1750 rpm 1450 rpm
and speed Pump Pump & Pump Pump & Pump Pump & Pump Pump &
only motor only motor only motor only motor
kW (hp) dBA dBA dBA dBA dBA dBA dBA dBA
30 (40) 83 83 79 81 73 73 71 73
37 (50) 83 83 79 81 73 73 71 73
45 (60) 86 86 82 84 76 76 74 76
55 (75) 86 86 82 84 76 76 74 76
75 (100) 87 87 83 85 77 77 75 77
90 (120) 87 88 83 85 77 78 75 78
110 (150) 89 90 85 87 79 80 77 80
132 (175) 89 90 85 87 79 80 77 80
150 (200) 89 90 85 87 79 80 77 80
160 (215) (1) (1) (1) (1) 83 84 81 83
200 (270) (1) (1) (1) (1) 85 87 83 85
300 (400) 87 90 85 86
315 (422) 87 90 85 86
355 (475) 87 90 86 87
500 (670) 88 (1) 86 (1)
1000 (1300) 90 (1) 88 (1)
1500 (2000) 90 (1) 90 (1)
(1) Noise levels of machines in this range should be based on actual equipment selected
For 1180 and 960 r/min reduce the 1450 r/min values by 2dBA
For 880 and 720 r/min reduce the 1450 r/min values by 3dBA
Page 8 of 56
2 TRANSPORT AND STORAGE necessary precautions must be taken to avoid the

swing of the load, using for example two winches
2.1 Consignment receipt and making approximately the same angle, below 30°,
with the vertical.
unpacking
Immediately after receipt of the equipment it must
be checked against the delivery and shipping
documents for its completeness and that there has
been no damage in transportation. 2.3 Lifting
Any shortage and or damage must be reported
Make sure that any equipment
immediately to Flowserve and received in writing
used to lift the pump or any of its components is
within one month of receipt of the equipment. Later
capable of supporting the weights encountered.
claims cannot be accepted.
Make sure that all parts are correctly rigged before
Check any crates, boxes and wrappings for any
attempting to lift.
accessories or spare parts which may be packed
separately with the equipment or attached to side
walls of the box or equipment.
Each product has a unique serial number. Check A crane must be used for all pump sets in
that this number corresponds with that advised excess of 25 kg (55 lb). Fully trained personnel
and always quote this number in correspondence must carry out lifting, in accordance with local
as well as when ordering spare parts or further regulations. The driver and pump weights are
accessories. recorded on general arrangement drawing
included into the job user’s instruction.
2.2 Handling
2.3.1 To lift complete unit
2.2.1 General instructions concerning handling Unless otherwise specified on the contract’s
Boxes, crates, pallets or cartons may be unloaded General Arrangement Drawing, pump, driver and
using forklift vehicles or slings dependent on their baseplate can be lifted as a unit, slinging from all
size and construction. four (4) eye bolts provided on baseplate side rails.
To lift machines or pieces with one or several Failure to use all four (4) could
suspension rings, only use hooks and chains in result in permanent distortion of the baseplate.
compliance with the local regulations concerning Use as long a sling as possible, or use a
safety. Never put cables, chains or ropes directly spreader arrangement.
on or in the suspension rings. Cables, chains or
lifting ropes must never present excessive
bending. Coupling bolting and spacer
piece must be removed from between pump
Never bend the lifting hooks, suspension rings, and driver half couplings before lifting
chains, etc., which should only be made to endure baseplate with pumping element.
stresses within, calculated limits. Remember that To lift pump and baseplate, less driver, or
the capacity of a lifting device decreases when the baseplate alone, sling from all four (4) eye
direction of the lifting force direction makes an bolts.
angle with the device axis.
To increase the safety and the efficiency of the Do not lift complete unit by
lifting device, all the lifting elements must be as slinging from pump casing and/or eye bolt on
perpendicular as possible. If necessary a lifting motor.
beam can be placed between the winch and the
load. 2.3.2 To lift driver
When heavy pieces are lifted up, never stay or Refer to Manufacturer’s Instructions.
work under the load or in the area, which could be
in the path of the load if it were to swing or fall 2.3.3 To lift pump only
away. Rig lifting straps in hooks or shackles at the four
lifting lugs situated on pump’s feet. Makes sure
Never leave a load hanging from a winch. The straps are adjusted to obtain an even lift.
acceleration or the slowing-down of lifting
equipment must stay in the safety limits for the
staff.
A winch must be positioned in such a way that the
load will be raised perpendicularly. Where possible
Page 9 of 56
Figure 2.3.1: Sketch for complete unit lifting
Figure 2.3.2: Sketch for pump-only lifting
Page 10 of 56
2.4 Storage and its components indoors, precautions must be

taken to protect them from the elements.
Store the pump in a clean, dry Regardless of whether storage is indoors or
location away from vibration. Leave piping outside, the storage area should be vibration free.
connection covers in place to keep dirt and other All boxes marked for indoor storage should be
foreign material out of pump casing. Turn pump at stored indoors. When stored outdoors the pump
intervals to prevent brinelling of the bearings and and its components should be protected from dirt,
the seal faces, if fitted, from sticking. dust, rain, snow, or other unfavourable conditions
Electric Motors (Pump Driver) should not be stored by heavy plastic sheets, canvas, waterproof burlap
in damp places without special protection (Refer to or other suitable coverings.
Motor manufacturers instructions). All equipment must be placed upon skids or blocks
to prevent contact with the ground and surface
The pump may be stored as above for up to 6 contaminants. Equipment must be adequately
months. supported to prevent distortion and bending.
The pump shaft should be rotated, in the direction
2.4.1 Long term storage of rotation, at least 1 and 1/4 turns each week
During extended periods of storage prior to during the storage period and any other periods of
installation, precautions must be taken to protect stand by.
the pump from deterioration. The various parts of When selecting a storage area the following
the pump are protected prior to shipment by should be taken into
applying varying grades of preservative to the consideration.
parts. However, during shipment and handling the
preservatives are subjected to conditions that can a) The deterioration of the equipment will be
cause their removal. Also, during extended proportionate to the class of storage provided.
periods of time the preservatives may deteriorate. b) The expenses involved in restoring the
The listed procedures (2.4.1.1 to 2.4.1.5) should equipment at time of installation will be
be followed to prevent deterioration of the pump proportionate to the class of storage provided.
during the extended storage period. These
procedures may also be supplemented by the 2.4.1.3 Inspection and maintenance
experience of the person(s) performing the tasks. The stored equipment has to be placed on a
periodic inspection schedule by the purchaser.
2.4.1.1 Inspection upon arrival The responsibility for setting up an inspection
When the pump is received it should be inspected schedule rests with the purchaser and will be
for damage or other signs of rough handling. If any dependent upon the class of storage provided. It
damage is found it should be reported to the would be expected initially, inspection would occur
carrier immediately. Inspect the preservative weekly, then depending upon the inspection
coating on various parts. If necessary, renew reports being favorable or unfavorable, inspection
preservative in areas where it has been rubbed or would continue weekly, monthly, or quarterly, as
scraped. may be determined.
Inspect all painted surfaces. If necessary, touch up
the areas where paint has been chipped or Each inspection should consist of a general
scraped. surface inspection to assure that:
Inspect all covers over pump openings and piping
connections. If covers or seals for the covers are a) Pump supports are firmly in place.
damaged or loose, they are to be removed, and a b) Pump covers over openings are firmly in
visual inspection made of the accessible interior place.
areas for accumulation of foreign materials or c) Pump coverings, plastic or tarps are firmly in
water. If necessary, clean and preserve the interior place. Any holes or tears must be repaired to
parts as noted above to restore the parts to the "as prevent entrance of dirt or water.
shipped" condition. Install or replace covers and d) Pump covers are periodically removed from
fasten securely. openings and interior accessible areas
inspected. If surface rusting has occurred,
2.4.1.2 Storage clean or coat with preservative.
e) If rusting occurs on exterior surfaces clean and
If at all possible, the pump and its repaint or coat with preservative.
component parts should be stored indoors where f) Check individually wrapped parts for signs of
they will be protected from the elements. In no deterioration. If necessary, renew preservative
case should any pump element be subjected to and wrapping.
extended periods of submergence or wetting prior
to start up. If it is not possible to store the pump
Page 11 of 56
Six months prior to the scheduled installation date, 2.4.1.4 Painting and preservation
a FLOWSERVE representative is to be employed Paints and preservatives used are either
to conduct an inspection. This inspection may FLOWSERVE standard or 'special' as required by
include, not necessarily in its entirety and not the contract specification. Refer to FLOWSERVE
limited to the following: for the description of paints and preservatives
used on this order if needed.
a) An inspection of all periodic inspection records
as kept on file by the purchaser, and all 2.4.1.5 Associated equipment
inspection reports that have been compiled Motors, Turbines, Gears, etc., being supplied by
during the storage period. FLOWSERVE.
b) An inspection of the storage area to determine Generally rotors of associated equipment should
the "as stored" condition of the equipment be blocked to relieve bearing loads. Storage
prior to any protection covers being removed. should be indoors and dry. See the specific
c) An inspection of the equipment with protective manufacturers storage requirements.
covers and flange covers removed.
d) Depending upon the length of time the
equipment was stored, the type of storage 2.5 Recycling and end of product life
provided (i.e. Indoor: heated, unheated, At the end of the service life of the product or its
ground floor, concrete floor. Outdoors: under parts, the relevant materials and parts should be
roof, no roof, waterproof coverings, on recycled or disposed of using an environmentally
concrete, on ground) and as a result of the acceptable method and local regulations. If the
inspection of (a),(b) & (c) above the product contains substances which are harmful to
FLOWSERVE representative may require a the environment, these should be removed and
partial or complete dismantling of the disposed of in accordance with current regulations.
equipment. This also includes the liquids and or gases in the
e) Dismantling may necessitate restoration of "seal system" or other utilities.
painted or preserved surfaces, and, or
replacement of gaskets, "O" rings, packing and
bearings. Make sure that hazardous substances or toxic
f) All costs involved during inspection, fluids are disposed of safely and that the
dismantling, restoration, replacement of parts correct personal protective equipment is used.
and reassembly will have to the accounted to The safety specifications must be in
the purchaser. All necessary labor, tools and accordance with the current regulations at all
cranes will be supplied by the purchaser. times.
Upon completion of the inspection the

FLOWSERVE representative shall submit a report
to the purchaser, and to the Manager of Customer
Service, stating in detail the results of the
inspection.
One month prior to installation of the equipment, a
FLOWSERVE representative is to be employed to
conduct a final inspection.
This inspection will be made to assure that the
requirements of the six months inspection report
were satisfactorily completed and that the
equipment is ready for installation.
Upon completion of this inspection the
FLOWSERVE representative shall submit a final
report to the purchaser, and to the Manager of
Customer Service, advising the results of the final
inspection.
All costs involved in conducting the final inspection
will have to the accounted to the purchaser.
Prior to and during start up, any requirements for
the services of an FLOWSERVE representative
will revert back to the original contract agreement
for equipment purchased, with revised costing.
Page 12 of 56
3 PUMP DESCRIPTION 3.3 Design of major parts

3.1 Configurations 3.3.1 Pump barrel casing and suction &
The WNC pumps are multistage, diffuser-type discharge heads
centrifugal barrel pumps, designed for medium to The cylindrical casing barrel and nozzles can be
high pressure duty on boiler feed, refinery and made of casted or forged steel. The suction and
general service applications. discharge nozzles can be positioned on top, side
The WNC type pump consists of a cartridge, which or bottom position of the casing, in accordance to
includes the complete pumping element with seals contract’s requirements. In case of forged-made
and bearings, bolted to a circular casing. barrel, suction and discharge nozzles are welded
The suction and discharge nozzles are integral to the casing, in case of casted-made barrel they
with the casing to permit removal of the cartridge are integral with it.
without disturbing the piping connections. The casing barrel is supported at the horizontal
Also, the use of the cartridge concept allows the centerline of the pump to minimize coupling
pumping element to be bench adjusted (rotor misalignment resulting from temperature changes.
centered axially and vertically) so that changing The vertical joints between the casing and heads
cartridges does not require any setting or are sealed with special “C“ rings or metallic gasket.
adjustments after installation except for the Internally the casing regions that are subject to 1st
coupling alignment. stage and discharge pressures are also
segregated through special “C” rings or metallic
WNC pumps are fully compliant with API 610/ISO gasket.
13709, latest edition.
3.3.2 Impellers
The WNC pumps provide both outstanding The impellers are of the single-suction enclosed
performance and the highest reliability level as type. They are made with ceramic molded
required in the most arduous services of the castings, using also lost wax technology, and then
process industry. thoroughly cleaned and polished, in order to
achieve internal vanes surfaces as much as
The different sizes available, combined with the possible smooth, limiting friction losses, with the
choice of impellers, ensure optimum efficiency goal to achieve the highest efficiency
throughout the range. Normally the first stage is a single-suction impeller,
Various options of construction materials and while in case of special plant requirement, it can
bearing types are available. be a double suction first stage impeller.
WNC’s have in line impellers, shrink fitted on
Standard Rotation of WNC pumps is counter stepped shaft. At assembly the impellers are
clockwise (CCW) when viewed from the coupling heated and shrunk onto the shaft. The key-ways
end. are cut alternately on opposite sides of the shaft
and extend only part way through the impeller
hubs to prevent leakage along the shaft.
3.2 Nomenclature The impeller first, and then the complete rotor, are
The pump size will be engraved on the nameplate dynamically balanced for vibration free operation.
typically as below:
3.3.3 Diffusers
6 WNC 18-6 Diffusers are multiple passage type integrally cast
with diaphragms. They surround each impeller,
Nominal discharge branch size convert velocity energy into pressure energy and
guide the fluid into the eye of the impeller in the
Pump type succeeding stage.
The diffusers are reciprocally centered through
Nominal full size impeller diameter axial pins and supported together by a close fit at
periphery. Leakages between adjacent diffusers
Number of stages are prevented by “O” ring gaskets.
The typical nomenclature above is the general 3.3.4 Wearing Rings

guide to the WNC description. Identify the actual Wear rings fitted both on diffusers and impellers
pump size and serial number from the pump can be of grooved or smooth depth design.
nameplate. Check that this agrees with the Both rings are of the renewable type and are held
applicable certification provided. in place by pressing with interference on proper
housing and then by pins or tack weld.
Page 13 of 56
They are possible special applications related to during the operation by the action of the discharge
pump’s service in which the impellers are ringless; pressure on the diffusers.
in these cases the static rings is working directly
on a mating area on the impeller’s surface. 3.3.8 Stuffing Boxes
Clearances between wear surfaces are in The stuffing boxes are cast integral with the
compliance with API 610 Standard. suction and discharge head: of sturdy, extra deep
design can receive either packing or mechanical
3.3.5 Shaft and rotors seals built fully in accordance with API 682/ISO
The shaft is machined with steps of decreasing 21049. Mechanical seals of any type can be fitted
diameter through successive stages in order to to meet special requirements or customer
facilitate installation and removal of the impellers. preference.
After fitting the impellers and balancing drum the
whole rotating element is dynamically balanced to 3.3.9 Bearing Housings
ensure long and trouble free operation WNC pumps can be fitted with antifriction
Shaft end is tapered for easier dismantling of the bearings, or sleeve line with antifriction or tilting
coupling hub pad thrust bearings, depending from the condition
Rotors can be of the flexible or stiff shaft design, of service and running speed.
with the first dry critical speed below or above the
maximum rotational speed, depending from pump Lubrication and bearing types:
design – principally number of stages and wearing
design – fluid properties and operative conditions. In case of antifriction bearings, lubrication is
Shafts are designed with the minimum bearing provided by an oil slinger in conjunction with a
span as possible to minimize shaft deflection TRICO constant level oiler, both provided as
especially when the pump is operating at off peak standard.
conditions. The line bearing is a double row ball or roller type,
Shafts are machined and finished throughout their while the thrust bearing is a dual single row
length for positive location of the rotating parts angular contact ball type or a double row roller
and to ensure minimum runouts type.
Shafts are designed to meet API 610 Latest
Edition deflection and vibration requirements. Fully In case of sleeve/antifriction bearings, lubrication
assembled rotors are dynamically balanced can is provided by oil rings in conjunction with a
accommodate a wide variety of single or dual seal TRICO constant level oiler, both provided as
arrangements as standard. standard
The journal bearings in the inboard and outboard
3.3.6 Balancing drum and balancing leak-off are steel-back babbitted and horizontally split,
line while the thrust bearing is a dual single row
The pump is hydraulically balanced by a balancing angular contact type or a double row roller type.
drum and balancing disc. The balancing drum
rotates within a stationary balancing disc mounted In case of sleeve/ tilting pad bearings lubrication
in the discharge head. Leakage through the is provided by an external lube system
balancing device enters the balancing relief The journal bearings in the inboard and outboard
chamber. are steel-back babbitted and horizontally split,
Normally, the balancing leak off flow is directly while the thrust bearing is a tilting pad thrust
returned to the suction nozzle through an external bearings type.
pipe, in which case the pressure in the balancing
leak-off chamber is approximately the suction The bearing housing end covers are provided with
pressure or slightly higher. replaceable labyrinth type end seals and
deflectors suitable to retain oil in the housing and
3.3.7 Internal assembly prevent entry of foreign material in to the housing.
Prior to installation in the casing barrel, the internal
assembly (or “Cartridge” element) consisting of the Special bearing isolator (INPROSEAL or
shaft with impellers, diffusers, casing heads and equivalent) are available on request.
both supports with line and thrust bearings, is held
together by shaft locking clamps. When positioned Cooling Systems: the bearing housing is provided
in the barrel, this assembly is centered and with an integrally cast cooling jacket or
supported by a close fit at each end. After bolting alternatively with a cooling coil, to cool the oil and
of suction and discharge heads to casing barrel, the bearings by water.
the locking clamps have to be removed. Alternatively bearing housings can be cooled
The metal contact among the various stationary through fans assembled externally on the drive-
elements of the internal assembly is then assured end and non-drive-end side.
Page 14 of 56
As optional special tool supplied only on specific

3.3.10 Shaft seals Customer’s request, it is available a “cartridge
The WNC pumps are supplied with mechanical dismantling cradle” (rif. Chapt. 6.5), that being
type shaft seals. The mechanical seal presents, fixed to the baseplate, is used to facilitate removal
as a main characteristic, a hard metal face in of the pump cartridge from the casing and its
tungsten carbide running against an impregnated reinstallation.
carbon sealing ring, that is flushed and cooled by
pumped liquid or external fluid.
For operating instructions and maintenance of 3.4 Performance and operating limits
mechanical seals refer to the manufacturer's This product has been selected to meet the
instructions. specifications of your purchase order see section
1.5.
The mechanical seals attached to the pump shaft
seal the pumped liquid from the environment. These pumps are furnished for a particular service
condition. Changes in the hydraulic system may
3.3.11 Driver affect the pump's performance adversely.
The driver is normally an electric motor. Different This is especially true if the changes reduce the
drive configurations may be fitted such as internal pressure at the suction flange or if the liquid
combustion engines, turbines, hydraulic motors temperature is increased. In case of doubt, contact
etc driving via couplings, belts, gearboxes etc. the nearest FLOWSERVE office.
3.3.9 Coupling/Coupling guards 3.4.1 Effect of specific gravity

An all-metal flexible spacer coupling is standard for Pump capacity and total head in meters (feet) do
connecting pump and driver shaft on all sizes of not change with SG, however pressure displayed
WNC pumps. This coupling permits dismantling on a pressure gauge is directly proportional to SG.
the pump without disturbing the driver. Power absorbed is also directly proportional to SG.
For operating instructions and maintenance of It is therefore important to check that any change
coupling, refer to the manufacturer’s instructions. in SG will not overload the pump driver or over-
pressurize the pump.
Flexible spacer couplings are provided in various
makes and models to suit customer preference. 3.4.2 Effects of viscosity
The pump is designed to deliver rated capacity
Aluminum non- hinged coupling guards are also and rated head for a liquid with a particular
provided. viscosity.
For a given flow rate the total head reduces with
3.3.10 Baseplate increased viscosity and increases with reduced
viscosity. Also for a given flow rate the power
Standard baseplates are welded steel, drain pan absorbed increases with increased viscosity, and
type in conformance with API 610 standardized reduces with reduced viscosity.
dimensions. The baseplate is of rigid welded steel When contemplating operation at some viscosity
construction with the pump supported at its other than the one for which the pump was
horizontal centerline. In case of high temperature originally designed and/or applied, the changed
service, the pump is doweled to the basepalte at conditions should be referred to FLOWSERVE for
the drive end, so that all expansion due to recommendations.
temperature rise occurs from this point.
Horizontal driver alignment screws and vertical
baseplate leveling screws are provided when When pump is handling heavy
required by API. viscous liquid, the temperature of the liquid
Special baseplates can be supplied to suit must allow it to be pumped easily. Liquid may
individual installation circumstances. have to be heated prior to pump start-up.
3.3.11 Accessories 3.4.3 Changing the pump speed

Accessories may be fitted when specified by the The pump must be operated at the rated speed
Customer. defined in the contract, corresponding to the motor
Baseplates are fabricated and machined so to speed or to the maximum speed specified in case
guarantee the flatness and parallelism of pads as of VFD (variable frequency driver).
required by API standard. The requirement is met In case that it is needed to operate the pump at
by supporting and clamping the baseplate at the increased speed, it is mandatory to refer to the
foundation bolt holes only. Pump Manufacturer.
Page 15 of 56
Changing pump speed effects flow, total head, capacity units are desired to support a product
power absorbed, NPSHR, noise and vibration. system, additional care must be taken.
Flow varies in direct proportion to pump speed.
Head varies as speed ratio squared. Power varies 3.4.7 Thermal control
as speed ratio cubed. A thermal control of the unit can be provided by
If increasing speed, it is important therefore to thermal sensors which read direct or "related to"
refer to the Pump Manufacturer in order to ensure fluid temperatures and respond accordingly by
that the maximum pump working pressure is not opening additional flow paths until the given unit
exceeded, that the driver is not overloaded, re-establishes the acceptable temperature rise,
NPSHA>NPSHR, and that noise and vibration are and sets off alarms if not achieved within
within local requirements and regulations. reasonable/normal time periods. (High limit could
actually shut down unit).
3.4.4 Net Positive Suction Head (NPSH) 3.4.8 Pressure and/or Flow Control
Any liquid, hot or cold, must be pushed into the Pressure and/or flow sensors can be used to hold
impeller of the pump by absolute pressure, such the unit at higher flows by opening additional flow
as the atmospheric or vessel pressure from which paths once a "high pressure limit" or " low flow
the pump takes its suction. limit" was indicated.
The head in feet of liquid necessary to push the Upon system reaching increased flow a "low
required flow into the pump is called Net Positive pressure limit" or "high flow limit" setting would
Suction Head. close the bypass flow path. Care must be taken to
This value, more commonly called NPSH, is allow for signal spread to avoid cyclic conditions.
measured above the vapor pressure of the liquid at
the pumping temperature. 3.4.9 Operating at Reduced Capacity
There are two kinds of NPSH: the NPSHR is the
head required by the pump to cover the losses in Damage to pump may result from
the pump suction - that is shown on the pump prolonged operations at capacities less than
characteristic curve. MCSF as stated in Data Sheet.
The second, NPSHA, is the head available in the
system, taking into account friction loss in suction
piping, valves, fittings etc. In all cases the NPSHA,
measured above vapor pressure, must exceed the
NPSHR in order to push the liquid into the pump.
Failure to have this will result in both bad
performance and mechanical damage to the
pump, and in certain cases actual pump failure.
If any change in NPSHA is proposed, ensure its
margin over NPSHR is not significantly eroded.
Refer to the pump performance curve to determine
exact requirements particularly if flow has
changed. If in doubt please consult your nearest
Flowserve office for advice and details of the
minimum allowable margin for your application.
3.4.5 Minimum Continuous Stable Flow (MCSF)

The Minimum Continuous Stable Flow for the
pump is stated on the Data sheet.
3.4.6 Minimum flow control

In all cases, it is the customer's responsibility to
supply a system and/or control which assures that
any pump within a system is not operated below its
minimum flow condition.
In many cases, this is not a problem because the
system is operating within its own flow range to
assure product delivery. A simple high pressure
alarm, shut down and/or bypass control can be
used. However, in systems where product demand
has high swings or where more than 100%
Page 16 of 56
4 INSTALLATION special template (not supplied by FLOWSERVE

see figure 4.1) or by the baseplate itself if proper
pockets have been provided in primary concrete.
Equipment operated in hazardous locations
must comply with the relevant explosion protection
regulations. See section 1.6.4, Products used in
potentially explosive atmospheres.
4.1 Location
The pump should always be located as near as
possible to the suction supply.
Install the unit close to the source of the liquid to
be pumped.
It is desired to simplify the suction and discharge
piping layout. When selecting the location, be sure
to allow adequate space for operation as well as
for maintenance operations involving dismantling
and inspections of parts. Figure 4.1
Head room is an important consideration as an Template for Hanging Foundation Bolts
overhead lift of some type is required.
4.2 Part assemblies Figure 4.2 below illustrates an alternative

foundation bolt arrangement which can be used in
Motors may be supplied loose. It is the
lieu of standard foundation bolts. Notice the large
responsibility of the installer to ensure that the
washer with lugs at the bottom. It should be
motor is assembled to the pump and lined up as
welded to the bolt and pipe sleeve to prevent
detailed in section 4.5.2. turning.
Allow a little more than the specified threaded bolt
length above the rail of the baseplate. The excess
Prior to grouting, an initial can always be cut off if it is not needed.
alignment check in accordance with the alignment A rough finish top surface is best when applying
section of this document shall be performed to grout.
verify that coupling spacing and final alignment
can be achieved without modifying the hold down
bolts or the machine feet. This is necessary to ALLOW AMPLE THREADED
ensure that the baseplate was not damaged during BOLT LENGTH ABOVE
ROUGH CONCRETE
the transportation. ROUGH FINISH

FOR GROUT
STUFF WASTE AROUND
4.3 Foundation
BOLT WHILE POURING
CONCRETE
There are many methods of

PIPE SLEEVE TO BE
installing pump units to their foundations. The THREE TIMES DIAMETER
OF ANCHOR BOLT
correct method depends on the size of the pump
unit, its location and noise vibration limitations.
Non-compliance with the provision of correct
foundation and installation may lead to failure of
the pump and, as such, would be outside the WELD A LARGE WASHER
WITH LUGS TO THE
BOTTOM OF BOLT
terms of the warranty. AND PIPE SLEEVE TO
PREVENT TURNING
The foundation should be sufficiently rigid and
substantial to prevent any pump vibration and to
permanently support the baseplate at all points.
The most satisfactory foundations are made of

reinforced concrete. These should be poured well Figure 4.2
in advance of the installation to allow sufficient
time for drying and curing. 4.3.1 Baseplate leveling
The General Arrangement Drawing (In Job’s User Before putting the unit on the foundation,
Instruction) will furnish overall outline of pump thoroughly clean the top of the foundation. Break
baseplate, anchor bolt locations, size of bolts, etc off any loose pieces of cement and roughen the
in order to provide proper shape to the primary top with a chisel to afford a good hold for grout.
concrete. Anchor bolts can be positioned or by a
Page 17 of 56
In case of installation over a steel structure and driver pads. Levelling is best achieved by
(platform) ensure that the top of the steel structure adjusting the shim pack thickness under each
is cleaned and degreased. holding bolt. Carefully raise the baseplate by
using either the baseplate jacking screws
provided or by levering with a suitable pinch
In order to obtain the parallelism bar or by installing a low level hydraulic jack.
and flatness of pads required by API standard, b) Adjust the shim pack thickness and lower the
baseplate has to be properly levelled by levelling baseplate.
screws provided on it and clamping the baseplate c) Repeat this procedure in a logical manner at
at the foundation bolts only (For proper detailed each bolt position until the baseplate is both
procedure refer to Chapter 5 par 3.9.4 of API RP straight and levelled. A degree of 0.25 mm per
686 ). meter (0.0035 inch per foot) length is
achievable on most units with a maximum of
0.40 mm per meter length (0.005 inch per
Coupling bolting and spacer piece must foot).
be removed from between the pump and driver d) In case of installation on steel structures (like
half couplings before lifting baseplate with platforms) proceed with these extra steps:
pumping element.  Using a calibrated pin with a cone point
mark the centre of baseplate support pads
mounting holes on the soleplate.
When the unit is mounted directly on  Lift and move away the pump skid.
structural steel framing, it should be located  Drill and tap the soleplate fixing holes.
directly over as near as possible to the main  Replace the pump skid so that the
building members, beams, or walls. A soleplate soleplate fixing holes align with the
should be bolted or welded to the steel frame to baseplate support pads mounting holes.
guarantee the proper surface.  Level the unit like done previously (see
points a, b, c).
e) When the baseplate is level, pull down the
When lifting baseplate with pumping foundation bolts so they are snug or tighten
element, sling baseplate from all lifting lugs the fixing bolts in case of installation on steel
provided. Refer to Section 2.3.1 structure. This may have disturbed the
baseplate, so re-check the levels.
Prepare sufficient steel plates to be placed below Ensure that shaft alignment per Section 4.5 can be
each baseplate jacking screw furnished with the achieved prior to grouting the baseplate.
baseplate. The purpose of the plate is to spread
the load of the screw without crushing the concrete 4.4 Grouting
below. Build a dam around the foundation as shown in
Figure 4.4 after levelling the baseplate. It is a
matter of personal preference whether the levelling
wedges under the baseplate should be removed
after grouting. If you do not want to remove the
wedges, carefully mark their locations before
pouring grout.
Before grouting, level machined

pads of baseplate in both directions and
perform a rough shaft/coupling alignment.
Alignment after grout has set will not be
possible if above is not satisfactorily
completed.
Not supplied
Figure 4.3
4.3.2 Method of levelling baseplate using

wedges or shims
a) Level the baseplate by using a machinist's
level on the machined surfaces of the pump
Page 18 of 56
4.4.1 Fully Grouted Baseplates
FINISHED GROUT
LEAVE TOP OF
FOUNDATION ROUGH
DO NOT FINISH
WITH TROWEL
DAM GROUTING 1 TO 2
INCHES DEEP
CONCRETE
Not supplied
Figure 4.4
BLOCK TO BE REMOVED
Use a good, high strength, non shrink grout mix AFTER THE SEALING
and install as per manufacturer's instructions.
Holes are provided in the baseplate to permit Figure 4.5
pouring the grout and stirring while acting as air
vents. Fill under the baseplate completely, stirring
to assure correct distribution of the grout. Check to
see that the grout flows under the edges of the
baseplate evenly.
Do not vibrate baseplate when grouting, SEALING

making sure baseplate is vented correctly and all
areas are thoroughly puddle to prevent any
resonant problems.
When the grout is thoroughly hardened, remove
the dam and wedges, if desired, filling in the holes PRIMARY
they leave with grout. TOP OF FOUNDATION CONCRETE
Figure 4.6
Pour grout until level reaches top of
dam. Allow to dry sufficiently to prevent grout from 4.5 Initial alignment
overflowing while completing the remaining
grouting. 4.5.1 Thermal expansion
4.4.2 Baseplate not Intended for Grouting but
Installed on Concrete Foundations The pump and motor will normally
have to be aligned at ambient temperature and
According to the figure 4.5 and 4.6 the baseplate should be corrected to allow for thermal expansion
will not be grouted but only a sealing shall be at operating temperature.
provided. During the preparation, as indicated on In pump installations involving liquid at high
the General Arrangement drawing a certain temperatures, the unit should be run at the actual
number of openings into the sealing must be operating temperature, shut down and the
guaranteed. After the sealing the blocks used to alignment checked immediately.
realize the openings must be removed. Blocks has
to be wider than the baseplate longitudinal beam 4.5.2 Alignment methods
in order to guarantee the opening for the drainage.
Ensure pump and driver are isolated
electrically and the half couplings are disconnected
The alignment MUST be checked.

Although the pump will have been aligned at the
factory it is most likely that this alignment will have
been disturbed during transportation or handling.
If necessary, align the motor to the pump, not the
pump to the motor.
Page 19 of 56
4.5.2.1 Shaft/Coupling alignment
Shaft alignment must be correct

for successful operation. Rapid wear, noise,
vibration and actual damage to the equipment
may be caused by shaft misalignment. The
shafts must be aligned within the limits given
within this section.
Figure 4.9 – combination of offset and angular misalignment
Adjustment to correct the alignment in 4.5.2.3 Procedure of alignment

one direction may alter the alignment in another At the Factory the alignment is achieved by adding
direction. Always check in all directions after or removing shims under the motor feet and also
making any adjustment. moving the motor horizontally as required.
Coupled equipment must be aligned to minimize In some cases where the alignment cannot be
unnecessary stresses in shafts, bearings and achieved it will be necessary to move the pump
coupling. Flexible couplings will not compensate before recommencing the above procedure.
for appreciable misalignment. Foundation settling,
thermal expansion or nozzle loads resulting in When a unit is being installed, a careful check is
baseplate/foundation deflection and vibration consequently necessary in order to reproduce the
during operation may require the full coupling factory alignment.
misalignment capability. The procedure when checking the driver and
driven shafts alignment is as follows:
4.5.2.1.1 Types of misalignment
There are two types of shaft misalignment: angular 1) Remove the extension piece between the
and offset. Therefore, two sets of measurements halves of the coupling exposing coupling
and corrections are required. Both types of hubs.
misalignment can occur in horizontal and vertical
planes and are present in most applications. 2) Check the gap between the coupling halves
against the dimensions shown on the
A) Angular misalignment elevation drawing or as stamped on the
In angular misalignment, the centre line of the coupling hub. For any necessary adjustment
shafts intersect, but are not on the same axis. move the driver rather than the driven
machine.
When the electric motor has sleeve

bearings it is necessary to ensure that the motor is
aligned to run on its magnetic centerline. If the
motor does not run in its magnetic center the
resultant additional axial force may overload the
pump thrust bearing.
Figure 4.7
The gap should be checked with the rotor at
the magnetic center.
Consult motor Manufacturer’s instructions.
B) Offset misalignment
 Refer to the motor manual for details.

In offset misalignment, the shaft centre lines are
parallel but do not intersect.
3) Using the coupling nut or the draw holes,

clamp on the driven machine half-coupling a
suitable extension arm or bracket sufficiently
long to extend across the space between the
driven machine and driver coupling hubs.
Attach to the bracket as shown in Fig.4.10 a
dial indicator with the probe resting on the
Figure 4.8 – offset misalignment
outer diameter of the driver half-coupling.
Page 20 of 56
For angular alignment rotate both the driver including section 5, “Commissioning, start-up,
and driven shafts together making sure that operation and shutdown” before connecting driver
the indicator probe always rests on the same and checking actual rotation.
point.
Take readings at every quarter turn. 4.5.3 Shims
For parallel alignment rotate the driven shaft The shims between the equipment feet and
with the probe resting on the O.D. of the mounting surface should be clean and dry. This is
driver half-coupling. Take readings at every especially critical for pumps in service for
quarter turn. sometime and need to be realigned. Water, dirt
Move and shim the driver until the following and rust may change the height of the shim pack
values are reached: over a period of time. Shims should be made large
enough to support the weight of the equipment on
its mounting foot. Do not use many thin shims as
Driver and driven shafts should this may result in a spongy mounting.
not be rotated unless bearings are pre-
lubricated before aligning starts.
4) Recheck alignment by reversing bracket and
repeating angular and parallel check
readings.
Figure 4.11
For couplings with narrow flanges use a dial Recommended shim design
indicator as shown on figure 4.10 to check both
parallel and angular alignment. Move the equipment vertically by adding or
For detailed alignment procedure refer to API removing the calculated thickness of shims.
RP686. Torque holding down bolts to required values.
4.5.4 Assemble coupling

a) Assemble coupling as per the manufacturer's
instructions included in Appendix of this
manual.
b) Install coupling guard
4.5.5 Hot alignment check
As both pump and driver may rise

when they reach operating temperature, it is
necessary to allow for this expansion when
aligning the shafts. Refer to elevation drawing for
approximate rise of pump and driver. Consult
driver manufacturer’s instructions. A final
Figure 4.10
alignment check (hot check) must be made as
Maximum permissible misalignment at working soon as possible after both driver and pump are
temperature: heated to their normal operating temperatures.
Parallel 0.05 mm (0.002 in.) TIR
Angular 0.05mm/100mm (0.0005In/In) A hot check can only be made after the unit has
been in operation a sufficient length of time to
assume its normal operating temperature and
Pumps with thick flanged non-spacer couplings conditions. If the unit has been correctly cold set,
can be aligned by using a straight-edge across the the parallel misalignment and the angular
outside diameters of the coupling hubs and misalignment will be within the limits stated on par
measuring the gap between the machined faces 4.5.2.2 when in operation.
using feeler gauges, measuring wedge or calipers. If not make adjustments.
A button (screwed into one of the shaft ends) is 4.5.6 Installation check list
normally fitted between the motor and pump shaft a) Level baseplate?
ends to fix the axial position. b) Grout baseplate - Check Foundation Bolts?
c) Alignment Shaft/Coupling?
d) Piping Installed - Correct Vent, Gauge, Valve,
Complete piping as below and see sections Suction Strainer Locations?
4.7, “Final shaft alignment check” up to and
Page 21 of 56
e) All Flange Bolting Correctly Torqued with

appropriate gaskets in place? Provision must be made to support
f) Check Shaft/Coupling Alignment again. piping external to the pump to prevent excessive
g) Coupling guard correctly installed ? nozzle loads, maintain pump/driver alignment and
avoid pipe induced vibrations.
4.5.7 Cases that require to check alignment
1) prior to grout to ensure baseplate is not Take into account the available NPSH which must
twisted be higher than the required NPSH of the pump.
2) after grouting when alignment is completed
first Maximum forces and moments allowed on the
3) after securing suction and discharge piping pump flanges vary with the pump size and type. To
4) while units are at operating temperature minimize these forces and moments that may, if
excessive, cause misalignment, hot bearings, worn
On factory assembled units, no dowels are fitted to couplings, vibration and the possible failure of the
motor. Doweling of motor and eventually of the pump casing, the following points should be strictly
pump can be done after the unit has been in followed:
successful operation at the working temperature  Prevent excessive external pipe load.
and a recheck of the alignment of the coupling  Never draw piping into place by applying force
halves proves same to be satisfactory. to pump flange connections.
 Do not mount expansion joints so that their
force, due to internal pressure, acts on the
Do not attempt any maintenance, pump flange.
inspection, repair or cleaning in the vicinity of
rotating equipment. Such action could result in Ensure piping and fittings are
injury to operating personnel. flushed before use.
Ensure piping for hazardous liquids is

Before attempting any inspection or arranged to allow pump flushing before removal of
repair on the pump the driver controls must be the pump.
in the "off" position, locked and tagged to
prevent restarting equipment and injury to 4.6.2 Suction Piping
personnel performing service on the pump.
a) The inlet pipe should be one or two sizes
4.6 Piping larger than the pump inlet bore and pipe bends
should be as large radius as possible.
Never use the pump as a support b) Keep the suction pipe free of all air pockets.
for piping. (Vent is required).
c) Pipework reducers should have a maximum
4.6.1 General total angle of divergence of 15 degrees.
These units are furnished for a particular service d) Use only eccentric reducers with the straight
condition. Changes in the hydraulic system may side on the top.
affect performance adversely. This is especially e) Flow should enter the pump suction with
true if the changes reduce the pressure at the uniform flow, to minimize noise and wear.
suction or if the liquid temperature is increased. In f) A gate valve is recommended in the suction
case of doubt contact FLOWSERVE. line.
Suction and discharge piping should be of ample g) Except if considerable foreign matter is
size, be installed in direct runs, and have a expected strainers are not recommended in
minimum of bends. Double bends must be avoided inlet piping. Inlet strainers, when used, should
in suction line and a straight run of pipe, equal 7 to have a net “free area” (see section 4.6.2.1)
10 times the pipe diameter is desired directly
upstream of the suction nozzle. 4.6.2.1 Suction Strainer
In order to minimize friction losses and hydraulic It is recommended that a temporary strainer be
noise in the pipework it is good practice to choose placed in the suction pipe to prevent lodging of
pipework that is one or two sizes larger than the foreign material in the impeller. A pipe spool of
pump suction and discharge. Typically main sufficient size should be provided with gauge taps
pipework velocities should not exceed 2 m/s (6 to accommodate the suction strainer.
ft/sec) suction and 3 m/s (9 ft/sec) on the The strainer should be installed as close to the
discharge. pump as possible. The open area of the strainer
should have a minimum of a 3 to 4 ratio to the area
of the pump inlet.
Page 22 of 56
The strainer is usually conical and should be made b) Pipework reducers should have a maximum
of 60x60 mesh screen (corresponding to an total angle of divergence of 15 degrees.
aperture lower than 0.25 mm - 0.0098 in.), backed
up by 6x6 mesh hardware cloth (corresponding to 4.6.4 Drains and Vents
an aperture lower than 3.3 mm - 0.131 in). Pipe pump casing drains and vent to a convenient
disposal point.
Pressure gauges should be installed on both sides
of the strainer, so the pressure drop across the 4.6.5 Pumps fitted with mechanical seals
strainer can be measured when the unit is Single seals requiring re-circulation will normally
operated. be provided with auxiliary piping from pump casing
already fitted. Symbols which FLOWSERVE work
on seal connections are as follows:
60x60 6x6
Q - quench
F - flush
D - drain outlet
BI - barrier fluid in
BO - barrier fluid out
Single seals which require external flushing or

auxiliary quench must be connected to a specific
Typical temporary suction strainer supply.
Double seals require a barrier liquid compatible
Pressure gauges should be installed on both sides with the pumped liquid.
of the screen so that the pressure drop across the With back-to-back double seals, the barrier liquid
screen can be measured. should be at a minimum pressure of 2 bar above
When the unit is being started, the gauges on each the maximum pressure on the pump side of the
side of the screen should be carefully watched. An inner seal. The barrier liquid pressure must not
increase in the differential pressure between the exceed limitations of the seal on the atmospheric
two gauges indicates that the screen is becoming side. For toxic service the barrier liquid supply and
clogged with dirt and scale. At this point, the pump discharge must be in a safe area.
should be shut down, and the screen cleaned For specific information refer to the mechanical
and/or replaced. seals manufacturer’s instructions.
A spool piece should be installed in 4.6.6 Warm up piping

suction line so that the suction strainer may be A barrel pump must be started with its internal and
installed and removed with a pressure gauge external parts at essentially the same temperature
between the strainer and pump. (hot or cold). It should never be started in an
unevenly heated condition, where differences in
4.6.2.2 Bypass Line thermal expansion resulting from temperature
differences may cause binding or rubbing of
Operation at low flows results in internal parts.
pump horsepower heating the liquid. A bypass To maintain the casing and the internal assembly
may be required to prevent vaporization and of the idle pump at approximately operating
subsequent pump damage. Refer to local temperature a small flow of pumped liquid should
FLOWSERVE branch to determine if a bypass pass through the pump.
is required. Mechanical damage may result The pump is correctly heated when the difference
from continuous operation at flows less than between the temperatures at the top and bottom of
specified. the casing barrel does not exceed 10°C. These
temperatures may be measured by using thermo-
4.6.3 Discharge piping resistances in tapped holes in the casing, that are
a) Install a check valve and a gate valve in the provided when the service is on fluids normally
discharge pipe of the pump. When the pump hotter than 80°C.
is stopped, the check valve will protect the
pump against excessive pressure and will 4.6.7 Final checks
prevent the pump from running backward. The Check the tightness of all bolts in the suction and
check valve should be installed between the discharge pipework. Check also the tightness of
gate valve and the pump nozzle in order to all foundation bolts and auxiliary lines.
permit its inspection. Never throttle pump on
suction side and never place a valve directly
on the pump inlet nozzle.
Page 23 of 56
4.7 Final shaft alignment check 4.9 Protection systems

After connecting piping to the pump, rotate the The following protection systems are
shaft several times by hand to ensure there is no recommended particularly if the pump is installed
binding and all parts are free. in a potentially explosive area or is handling a
hazardous liquid. If in doubt consult Flowserve.
Recheck the coupling alignment, as previously
described, to ensure no strain on coupling is due If there is any possibility of the system allowing the
to pipe. If pipe strain exists, correct piping. pump to run against a closed valve or below
minimum continuous safe flow a protection device
should be installed to ensure the temperature of
4.8 Electrical connections the liquid does not rise to an unsafe level.
If there are any circumstances in which the system

Electrical connections must be made can allow the pump to run dry, or start up empty, a
by a qualified Electrician in accordance with power monitor should be fitted to stop the pump or
relevant local national and international prevent it from being started. This is particularly
regulations. relevant if the pump is handling a flammable liquid.
If leakage of product from the pump or its

It is important to be aware of the associated sealing system can cause a hazard it is
EUROPEAN DIRECTIVE on potentially explosive recommended that an appropriate leakage
areas where compliance with IEC60079-14 is an detection system is installed.
additional requirement for making electrical
connections. To prevent excessive surface temperatures at
bearings it is recommended that temperature or
It is important to be aware of the vibration monitoring are carried out. See sections
EUROPEAN DIRECTIVE on electromagnetic 5.7.4 and 5.7.5.
compatibility when wiring up and installing
equipment on site. Attention must be paid to
ensure that the techniques used during
wiring/installation do not increase electromagnetic
emissions or decrease the electromagnetic
immunity of the equipment, wiring or any
connected devices. If in any doubt contact
Flowserve for advice.
The motor must be wired up in

accordance with the motor manufacturer's
instructions (normally supplied within the terminal
box) including any temperature, earth leakage,
current and other protective devices as
appropriate. The identification nameplate should
be checked to ensure the power supply is
appropriate.
A device to provide emergency stopping

must be fitted.
If not supplied pre-wired to the pump unit, the
controller/starter electrical details will also be
supplied within the controller/starter.
For electrical details on pump sets with controllers
see the separate wiring diagram.
See section 5.3, Direction of

rotation before connecting the motor to the
electrical supply
Page 24 of 56
5 COMMISSIONING, START-UP, c) Install suction strainer if required. (See Section

OPERATION AND SHUTDOWN 4.6.2.1).
d) Fill the bearing housings with the appropriate
The following procedures are presented to outline oil to the correct level. Bearing must receive a
the most important steps involved in pump small amount of oil prior to starting to ensure
operation. Any modification of these procedures adequate lubrication at start up. (Refer to
due to particular installation peculiarities should Section 5.1.1).
conform to good engineering practices. e) Turn pump rotor by hand or with a strap
wrench to make sure it turns smoothly.
f) Assure that correct seal piping has been
Never operate the pump with installed and has not been damaged.
suction valve closed. g) Check that rotor inboard and outboard locking
nuts have been removed.
Never operate the pump unless it is filled with h) Ensure that mechanical seals are correctly
liquid and vented. assembled and tightened.
Never operate the pump unless a liquid source is

available. Most cartridge seals are
equipped with a spacer between the gland
Never operate the pump with discharge valve plate and drive collar. This spacer must be
closed or below the minimum specified flow rate. If removed before starting unit.
reduced capacity operation is required on
occasion, a recirculation line should be installed i) Prior to coupling installation, bump start motor
according FLOWSERVE recommendations. to check for correct rotation. If rotation is not
correct refer to motor manual for appropriate
Where possible avoid severe thermal shocks due connections to change rotation (Shut down all
to sudden changes of liquid temperature. Warm-up power prior to change).
the pump at all times before start-up if the pumped j) Ensure coupling is correctly aligned and
liquid is hot or subject to crystallize lubricated, and pump and driver is
satisfactorily doweled. (Refer to Section 4.5).
Lubricate the unit prior to starting. k) Ensure coupling guard is correctly installed.
Do not operate the unit unless coupling guards are
bolted in place. The unit must not be operated unless
coupling guard is securely and completely
Never operate the pump above the name plate bolted in place. Failure to observe the warning
conditions. could result in injury to operating personnel.
During pump operation, keep the vent, drain and l) Check torque of all bolting and the plugs for
warm-up valves in closed position, to prevent any tightness.
liquid from a high pressure point flowing into a low
pressure point. 5.1.1 Lubrication
Lubrication of bearing is by oil circulation into the
Do not wipe down in the vicinity of rotating parts. If bearing housing provided by oil ring, slinger (oil
unusual noise or high vibrations occur, secure the thrower), or lube oil system.
pump as soon as possible. A constant level oiler is normally furnished (except
for pure oil mist lubrication) with the pump unless
5.1 Pre-commissioning procedure otherwise specified.
5.1.1.1 Antifriction-Antifriction Lubrication

The following steps should be followed at initial
Before filling the bearing housing reservoir, flush
start-up and after the equipment has been
out the housing thoroughly with safety solvent and
overhauled:
a leading grade of flushing oil, compatible with the
a) Prior to installing the pump, flush the suction
lubrication oil that will be used.
side of the system to remove all deposit (slag,
The oil level must be maintained at the correct
bolts etc).
level: oil lack may cause overheating and failure of
b) Ensure the pump and piping is clean. Before
the bearings, while exceeding the correct level can
putting the pump into operation, the piping
result in leakage from the labyrinth seals. The
should be thoroughly back flushed to remove
constant level oiler can be adjusted by changing
any foreign matter which may have
the height of the cross arms which support the
accumulated during installation. Take all
possible care not to contaminate your system.
Page 25 of 56
glass reservoir, as illustrated for TRICO oiler in

section 5.1.2.
Figure 5.1
The oil circulation is ensured by slinger (or oil

thrower) according to the description as follow.
Line bearing & thrust bearings side lubrication:

 The slinger splash the oil from the oil
sump to the bearing housing walls;
 The oil is collected by the oil collector and
reaches the line bearing through an hole;
 The oil returns into the oil sump once it
Figure 5.2
flows into the bearings.
Figure 5.3
Page 26 of 56
5.1.1.2 Sleeve-Antifriction Lubrication

Before filling the bearing housing reservoir, flush
out the housing thoroughly with safety solvent and
a leading grade of flushing oil, compatible with the
lubrication oil that will be used.
The oil level must be maintained at the correct
level: oil lack may cause overheating and failure of
the bearings, while exceeding the correct level can
result in leakage from the labyrinth seals. The
constant level oiler can be adjusted by changing
the height of the cross arms which support the
glass reservoir, as illustrated for TRICO oiler in
section 5.1.2.
The oil circulation is ensured by oil ring according
to the description as follow.

 The oil ring splash the oil from the oil
sump to the bearings;
Figure 5.4
Page 27 of 56
5.1.1.3 Sleeve-KTB Lubrication

The oil circulation is ensured by an high pressure
system according to the description as follow.

 High pressure oil pass through bearing
housing hole to the bearings;
Figure 5.5
Page 28 of 56
5.1.2 TRICO oiler setting (standard) 5.1.3 Inspection

TRICO is used only on ball ball lubrication and For ball ball and sleeve ball lubrication inspect the
sleeve ball lubrication: oil level in the bearing housing at least once a day.
a) Initial fill via top of housing, using overflow Inspect the condition of the oil at least weekly. Oil
plug to establish correct level. is always subject to gradual deterioration from use
b) Release thumb screw and remove bottle. and contamination from dirt and moisture which is
Establish a measurement from the centre line the cause of premature bearing wear.
of the oiler connection in bearing housing to
the upper cross arm of 6 mm (0.24 in.); this
can be obtained by completely screwing down For oil lubricated pumps, fill the
the lower arm as illustrated on figure 5.6. bearing housing with correct grade of oil to the
c) Fill bottle with recommended oil and install on correct level, i.e. constant level oiler bottle
holder. Remove and fill bottle as many times (standard configuration) and sight glass (when
as is required to fill the bearing housing up to fitted on request).
the cross arm level and no air bubbles appear
in the bottle.
d) Remove bottle and ascertain that the oil level
is 6 mm (0.24 in.) from the center line of oiler
connection. Adjust upper cross arm as
required and lock in place with lower arm.
Figure 5.7
Sight glass
5.1.4 Replenishment
Replenish the oil in the oiler as required for ball
ball and sleeve ball. More frequent replenishment
at high temperatures may be required.
5.1.5 Oil change

Frequency of oil change is dependent on pump
service and environmental conditions. As a general
guide, oil in the bearing housing should be
changed every 4000 operating hours, after the
initial change or every six months.
5.1.6 Lubrication Specification

The ideal bearing lubricant is a straight well
refined, neutral mineral, preferably of the turbine
type. It should not contain free acid, chlorine
sulphur or more than a trace of free alkali. It is
suggested that the oil conform to the following
Figure 5.6 physical characteristics.
If a synthetic lubricant (fire resistant fluid) is to be

Never fill reservoir through the air used instead of the normal type oil for the
vent opening. lubrication of bearings, gears etc., the material of
all gaskets and "O" rings in contact with the
The constant level oil control maintains a constant lubricant must be compatible with the lubricant.
level of oil in the reservoir. The control feeds only Normal gasket materials will usually swell and
enough oil to maintain the required level. It deteriorate when immersed in synthetic lubricants:
operates on the liquid seal principle, feeding only also normal paints will peel from internal walls of
when the level in the reservoir is low enough to reservoirs and bearing chambers.
break the liquid seal at the end of the shank, thus
permitting air to enter the bottle. It will cease to
feed when there is sufficient oil in the reservoir to
cover the hole in the end of the shank.
Page 29 of 56
5.2. Recommended oil lubricant

Recommended oil lubricants should conform to specification ISO VG 46. The following suppliers grades are
suitable:
Oil
Lubrication service Pump’s Bearings
Mineral Oil
Type
(Petroleum Based)
Viscosity
Centrifugal Pump Lubrication
46
mm ²/s 40 ºC [cSt]
-5 to 75
Oil temperature range * ºC (ºF)
(up to 167)
Approx. Consumption continuous 0.12 litres

operation ¼ pint per month
Running in Period 500 hours

First Oil Charge 500 hours
Further Oil Changes 4000 hours
One Year Consumption 1.44 litres approx. max
Designation according to DIN51502 ISO

46
VG
BP Energol HL46
BP
BP Energol HLP46
CASTROL Perfecto T46
TURBELF SA46
Elf
ELFOLNA DS46
Oil Companies and Lubricants
TERESSO 46
Esso
NUTO H46
Mobil DTE oil medium

Mobil Mobil DTE15M
Mobil DTE25
Q8 Verdi 46
Q8
Q8 Haydn 46
Shell Tellus 01 C 46
Shell Shell Tellus 01 46
Shell Turbo T46
Rando Oil 46
Texaco
Rando Oil HD B-46
Total Azolla ZS46
Note that it normally takes 2 hours for bearing temperature stabilize and the final temperature will depend on the ambient, r/min, pumpage
temperature and pump size. Always check the grade capability where the ambient is less than -5 ºC (-23 ºF).
Page 30 of 56
5.3 Bearing housing oil Temperature limitations 5.4 Guarding

Recommended Minimum Oil Temperature 15.6 °C Guarding is supplied fitted to the pump
At Start Up 60 °F set. If this has been removed or disturbed
Desirable Operating Temperature 60-71 °C
ensure that all the protective guards around the
140-160 °F
Oil Level Above Oil Connection Centre line 6 mm pump coupling and exposed parts of the shaft
are securely fixed.
When the starting temperature is below -10 °C (14
°F) for long time it’s suggested to use a synthetic 5.5 Priming and auxiliary supplies
oil. Other drivers and gearboxes, if appropriate,
should be lubricated in accordance with their Ensure all electrical, hydraulic,
manuals. pneumatic, sealant and lubrication systems (as
applicable) are connected and operational.
5.4. Oil change
Normal oil change intervals are 4000 operating
hours or at least every 6 months. For pumps on hot Ensure the inlet pipe and pump
service or in severely damp or corrosive casing are completely full of liquid before starting
atmosphere, the oil will require changing more continuous duty operation.
frequently. Lubricant and bearing temperature
analysis can be useful in optimizing lubricant change
intervals. Before starting or while operating
The lubricating oil should be a high quality mineral oil the pump, the casing and suction line must be
having foam inhibitors. Synthetic oils may also be completely filled with the liquid being pumped.
used if checks show that the rubber oil seals will not The rotating parts depend on this liquid for
be adversely affected. lubrication and the pump may seize if operated
Based on the specified operating conditions and an without liquid.
ambient temperature of 43°C (110 F) for ring-oiled
or splash systems, oil sump temperature below 5.6 Starting the pump
82 C (180°F) is expected. a) Close discharge valve if valve is not already
closed, and then crack open to assure minimal
A continuously rising temperature, or an abrupt rise, flow. (Do not start unit with fully closed valve).
indicate a fault. On first starts care must be taken not to cause
a system water hammer.
b) Prepare the driver for start up in accordance
5.3 Direction of rotation with the driver manufacturer's instructions.
c) Warm up pump (if applicable). Start warm-up
Ensure the pump is given the same system and warm pump at approximately
rotation as the pump direction arrow fit on bearing operating temperature.
housing. In any case the direction of rotation must d) Avoid severe thermal shocks to the pump as
be checked with the pump disconnected. the result of sudden liquid temperature
changes. The pump must be preheated prior to
To avoid dry running the pump must either be filled start up. Unless otherwise specified the thermal
with liquid or have the flexible coupling temperature of the casing must be within 55 °C
disconnected before driver is switched on. (100 °F) of the temperature of the liquid to be
pumped at time of start up. Due to the heavy
If maintenance work has been metal sections, the casing will lag the liquid
carried out to the site's electricity supply, the temperature during such changes, and severe
direction of rotation should be re-checked as above temperature stresses and subsequent
in case the supply phasing has been altered. misalignment of machined fits may result.
Preheating is accomplished by circulating a
small amount of hot fluid through the pump by
utilizing drains connections or bypass from
discharge. Preheat pump slowly at a rate not to
exceed 55 °C per hour (100 °F per hour).
Page 31 of 56
m) This will avoid abrupt changes in velocity and

A pump must be started with its prevent surging in the suction line.
internal and external parts at essentially the n) Close warm-up valve (if applicable).
same temperature (hot or cold); it should never o) Perform the operating checks.
be started in an unevenly heated condition,
where differences in thermal expansion 5.7 Operating checks
resulting from temperature differences may
cause binding or rubbing of internal parts. In the interest of operator safety the unit
No attempt should be made to rotate the shaft must not be operated above the nameplate
before the pump has been thoroughly warmed- conditions. Such operations could result in unit
up. failure causing injury to operating personnel.
Consult user instruction book for correct
e) Prime pump and ensure suction valve is open. operation and maintenance of the pump and its
supporting components.
Ensure flushing and/or cooling/
heating liquid supplies (if required) are turned Operation at low flows results in
ON before starting the pump. pump heating the liquid. A bypass may be
required to prevent vaporization and
subsequent pump damage. Refer to local
Before starting or while operating FLOWSERVE branch to determine if a bypass is
the pump, the casing and suction line must be required. Mechanical damage may result from
completely filled with the liquid being pumped. continuous operation at flows less than the
The rotating parts depend on this liquid for specified minimum continuous stable flow.
lubrication and the pump may seize if operated
without liquid. Immediately after start up, and frequently during
running check the following:
f) Ensure pump re circulation line (if required) is
open, clear and free of obstructions. a) Check suction and discharge pressure gauges.
g) Ensure pump balancing line (from suction b) Check pressure gauges on each side of suction
volute to discharge head) is open, clear and strainer.
free of obstructions. c) Check for excessive leakage at seal areas.
h) Check that pump is vented by observing d) Check for unusual noises.
leakage from casing vent (when fitted) and seal e) Check oil level in bearing housing in constant
piping vent. Close vent (if fitted) when liquid is level oil controls.
emitted. f) Check oil temperature.
i) Turn on cooling liquid and assure correct flow
exists (to cooler, insert gland etc.) as specified
to mechanical seals and bearing jackets.. Operation of the unit without correct
j) Double check pump rotation by starting unit lubrication can result in overheating of the
momentarily. bearings, bearing failures, pump seizures and
CCW rotation: The direction of input shaft actual break-up of the equipment exposing
rotation is counter clockwise when facing operating personnel to physical injury.
pump shaft from coupling end.
CW rotation: The direction of input shaft g) Check for unusual noises and high vibrations.
rotation is clockwise when facing pump h) Check for adequate flow of cooling liquids.
shaft from coupling end. i) Check for hot alignment: for services 55 °C (
100 °F) and more above ambient, after unit has
Ensure that the pump coasts down to a been operated a sufficient period of time to
gradual stop. reach normal operating temperature and
condition, the unit is to be shut down and a
If pump stops abruptly when "HOT" coupling alignment check must be made
driver is shut down, investigate for pump (Refer to Section 4.5.4).
binding. Take necessary remedial action before
resuming operation.
k) Start the driver and bring it up to speed quickly.

l) As soon as the pump is up to rated speed
slowly open discharge valve.
Page 32 of 56
5.7.1 Venting the pump

Alarm and trip values for installed
Vent the pump to enable all trapped air to pumps should be based on the actual
escape taking due care with hot or hazardous measurements (N) or (D) taken on the pump in the
liquids. fully commissioned as new condition. Measuring
vibration (N) or displacement (D) at regular
Under normal operating conditions, after the pump intervals will then show any deterioration in pump
has been fully primed and vented, it should be or system operating conditions.
unnecessary to re-vent the pump.
In case of antifriction bearings:
5.7.2 Pumps fitted with mechanical seal Vibration velocity – unfiltered WNC
mm/s (in./s) r.m.s. mm/s (in./s) r.m.s.
Mechanical seals require no adjustment. Any slight Normal N  5 (0.20)
initial leakage will stop when the seal is run in. Alarm N x 1.4  7 (0.28)
Shutdown trip N x 2.2  11 (0.44)
Before pumping dirty liquids it is advisable, if
possible, to run in the pump mechanical seal using In case of sleeve bearings:
clean liquid to safeguard the seal face. Contact probe Displacement WNC
µm (mil) µm (mil)
External flush or quench should be Normal N  50 (2,0)
started before the pump is run and allowed to flow Alarm N x 1.5  75 (3,0)
for a period after the pump has stopped. Shutdown trip N x 2.0  100 (4,0)
Never run a mechanical seal dry,

even for a short time. 5.7.5 Stop/start frequency
Pump sets are normally suitable for the number of
5.7.3 Bearings equally spaced stop/starts per hour shown in the
table below. Check actual capability of the driver
If the pumps are working in a potentially and control/starting system before commissioning.
explosive atmosphere temperature or vibration
monitoring at the bearings is recommended Motor rating kW (hp) Maximum stop/starts
per hour
Up to 15 (20) 15
If bearing temperatures are to be monitored it is Between 15 (20) and 90 (120) 10
essential that a benchmark temperature is recorded Above 90 (120) 6
at the commissioning stage and after the bearing Where duty and standby pumps are installed it is
temperature has stabilized (see 5.2.4.1 for recommended that they are run alternately every
temperature limits). week.
When a oil temperature sensor is provided:
 set the alarm at 82 °C (180 °F) and the trip at
90 °C (195 °F) for high ambient temperature 5.8 Normal Start Up
and/or hot service The starting procedure to be followed for normal
When the bearing temperature sensor is provided: start up is the same as that for initial starting with
 set the alarm at 93 °C (200 °F) and the trip at the exception that Step (i) section 5.6 "CHECK
105 °C (220 °F) ROTATION" does not have to be repeated as long
as driver systems have not been changed since
last pump operation.
It is important, to keep a check on bearing
temperatures. After start up the temperature rise
should be gradual, reaching a maximum after
approximately 1.5 to 2 hours. This temperature rise
should then remain constant or marginally reduce
with time.
5.7.4 Normal vibration levels, alarm and trip

For guidance, pumps generally fall under a
classification for rigid support machines within the
International rotating machinery standards and the
recommended maximum levels below are based on
those standards.
Page 33 of 56
5.9 Stopping the pump 6 MAINTENANCE
a) Shut down driver. 6.1 General

The pump should be shut It is the plant operator's responsibility to
down rapidly to protect the internal wearing ensure that all maintenance, inspection and
parts which are lubricated by the liquid assembly work is carried out by authorized and
being pumped. qualified personnel who have adequately
familiarized themselves with the subject matter by
studying this manual in detail. (See also section
If pump stops abruptly when driver is 1.6)
shut down, investigate for pump binding. Take
necessary remedial action before restarting
pump. Oil and grease leaks may make the ground
slippery. Machine maintenance must always
b) Close the pump discharge valve, while the begin and finish by cleaning the ground and the
suction valve normally remains open. exterior of the machine.
c) Close valve in bypass, switch off flushing
and/or cooling liquid supplies. If platforms, stairs and guard rails are required for
d) Shutting off water to mechanical seal coolers maintenance, they must be placed for easy access
and bearing jackets is optional. to areas where maintenance and inspection are to
e) Open warm-up valve (if applicable). be carried out. The positioning of these accessories
f) Isolate the pump only for maintenance- must not limit access or hinder the lifting of the part
to be serviced.
g) If pump is subjected to
freezing temperatures the pump must be When air or compressed inert gas is used in the
drained of liquid to prevent damage to the maintenance process, the operator and anyone in
pump. For pumping hot liquid or fluid the vicinity must be careful and have the
subject to crystallize, the flush supply must appropriate protection.
be maintained on completion of pumping, to
avoid seals damage. Do not spray air or compressed inert gas on skin.
Do not direct an air or gas jet towards other people.

In some installations the use of a check
valve is not feasible due to the creation of pressure Never use air or compressed inert gas to clean
surges or water hammer as a result of the sudden clothes.
closing of the valve under high discharge pressure.
In such cases the discharge valve should be closed Before working on the pump, take measures to
slowly prior to stopping the driver to eliminate the prevent an uncontrolled start. Put a warning board
possibility of water hammer. on the starting device with the words: "Machine
under repair: do not start".
5.10 Hydraulic, mechanical and
electrical duty With electric drive equipment, lock the main switch
This product has been supplied to meet the open and withdraw any fuses. Put a warning board
performance specifications of your purchase order, on the fuse box or main switch with the words:
however it is understood that during the life of the "Machine under repair: do not connect".
product these may change. The notes on section
3.4 may help the user decide how to evaluate the
Before attempting any inspection or
implications of any change. If in doubt contact your
repair on the pump, the driver controls must be in
nearest Flowserve office.
the "off" position, locked and tagged to prevent
injury to personnel performing service on the pump.
Before attempting to disassemble pump,

pump must be isolated from system, by closing
suction and discharge system valves, drained of
liquid and cooled, if pump is handling hot liquid.
Page 34 of 56
f) Check all lubricant levels i.e. bearing housing

Never clean equipment with inflammable oilers, seal Plan 52/53, seal supply systems as
solvents or carbon tetrachloride. Protect yourself applicable.
against toxic fumes when using cleaning agents. g) On grease lubricated pumps, check running
hours since last recharge of grease or complete
grease change.
h) Check any auxiliary supplies eg heating/cooling
6.2 Maintenance schedule (if fitted) are functioning correctly.
i) Check stand by pump is at applicable
It is recommended that a maintenance plan temperature and available to start as required.
and schedule is adopted, in line with these User
Instructions, to include the following:
a) Any auxiliary systems installed must be
 Refer to the manuals of any associated
monitored, if necessary, to ensure they function equipment for routine checks needed.
correctly.
b) Check for any leaks from gaskets and seals. 6.2.2 Periodic inspection (monthly)
The correct functioning of the shaft seal must a) Check for lubricant contamination whether
be checked regularly. bearing oil, or seal oil (if applicable) by sample
c) Check bearing lubricant level, and if the hours analysis.
run show a lubricant change is required. b) Check all paint or protective coatings.
d) Check that the duty condition is in the safe c) Check all power/instrument cable glands for
operating range for the pump. tightness.
e) Check vibration, noise level and surface
temperature at the bearings to confirm  Refer to the manuals of any associated
satisfactory operation. equipment for periodic checks needed.
f) Check dirt and dust is removed from areas
around close clearances, bearing housings and 6.2.3 Periodic inspection (six monthly)
motors.
g) Check coupling alignment and re-align if a) Check foundation bolts for
necessary. security of attachment, corrosion. Check
FLOWSERVE specialist service personnel can help grouting for looseness, cracking or general
with preventative maintenance records and provide distress.
condition monitoring for temperature and vibration b) Change lubricants.
to identify the onset of potential problems. c) Check calibration of instruments.
d) The coupling should be checked for correct
If any problems are found the following sequence of alignment and worn driving elements.
actions should take place:
a) Refer to section 7, Faults; causes and
remedies, for fault diagnosis.
 Refer to the manuals of any associated
equipment for periodic checks needed.
b) Ensure equipment complies with the
recommendations in this manual. 6.2.4 Inspection (after 3 years)
c) Contact Flowserve if the problem persists. a) Check internal condition of pump and all
ancillary pipework for corrosion/erosion.
6.2.1 Routine inspection (daily/weekly) b) Check internal pump components for wear.
c) Change bearings
The following checks should be
made and the appropriate action taken to remedy 6.2.5 Re-lubrication
any deviations: Lubricant and bearing temperature analysis can be
a) Check suction and discharge gauges. useful in optimizing lubricant change intervals.
b) Check for abnormal operating conditions In general however, the following is recommended.
(High/Low Temperature, Flows, Vibration,
Pressures Etc.) 6.2.5.1 Oil lubrication
c) Check motor current/driver power.
d) Check that there are no abnormal fluid or Maintaining the correct oil level is
lubricant leaks (static and dynamic seals) and very important.
that any sealant systems (if fitted) are full and
operating normally. If the pump is supplied with a constant level oiler
e) Check that shaft seal leaks are within the oil level will be automatically maintained and as
acceptable limits. long as oil is visible in the glass bottle there is no
need to refill. If however a sight glass has been
Page 35 of 56
fitted, then regular checks should be made to

ensure the level is maintained at the center of the
glass window. 6.4 Recommended spares (according to
API)
Refer to section 5.1.1 for methods of oil fill, section
5.2. for oil grade recommendations and 5.3 & 5.4 For start up purposes:
for the schedule and temperature limits. 1 - set of bearings (line and thrust)
2 - sets of gaskets and o-ring
6.2.6 Mechanical seals 2 - set of wear rings (2 rotating + 2 stationary)
No adjustment is possible. When leakage reaches 1 - set of mechanical seals
an unacceptable level the seal will need 1 - set of labyrinth and seal
replacement. (drive and impeller end)
For normal maintenance:
6.3 Spare parts 1 - set of bearings (line and thrust)
2 - sets of gaskets and o-ring
2 - wear rings set (2 rotating + 2 stationary)
6.3.1 Ordering of spares 1 - set of mechanical seals
Flowserve keep records of all pumps that have 1 - set of labyrinth and seal
been supplied. When ordering spares the following (drive and impeller end)
information should be quoted: 1 - set of throat bushing and locking nut
1) Pump serial number (drive and impeller end)
2) Pump size 1 - shaft
3) Part name (a) 1 - impeller
4) Part number (a)
5) Number of parts required
6.5 Tools required
(a) Taken from the cross section drawing stored
into the job user instruction book and only in case In order to allow the WNC pump maintenance the
not available see at section 8. following special tools can be supplied as optional
only on specific Customer’s request.
The pump size and serial number are shown on the
pump nameplate. - Inboard locking nut and outboard locking plug
To ensure continued satisfactory operation, to clamp the cartridge when not installed in the
replacement parts to the original design casing.
specification should be obtained from Flowserve.
Any change to the original design specification - Cartridge dismantling cradle with accessories,
(modification or use of a non-genuine part) will used to facilitate removal of the pump cartridge
invalidate the pump’s safety certification. from the casing and its reinstallation.
If rings are ordered as repair parts The tools to adopt for main studs tightening are:
after the pump has been put into service: - Dynamometric wrench or hydraulic bolt
- Fully machined stationary rings tensioner.
- Oversized impeller rings
will be furnished as standard unless differently They are standard tools available on the market
requested by the customer. that can be supplied optionally by the pump
Manufacturer only on specific request.
If undersize or oversize rings are desired, the
amount of undersize or oversize required on the
I.D. or the O.D. must be stated by the customer in
the repair order.
It is recommended as insurance against delays that
spare parts be purchased at the time the order for
the complete unit is placed or as soon after
receiving the pump as possible.
6.3.2 Storage of spares

Spares should be stored in a clean dry area away
from vibration. Inspection and re-treatment of
metallic surfaces (if necessary) with preservative is
recommended at 6 monthly intervals
Page 36 of 56
6.6 Fastener torques Torque Values listed above are selected to achieve
the correct amount of pre-stress in the threaded
fastener. Maintenance personnel must ensure that
Casing Studs/Nuts (Discharge Head to Barrel)
threads are in good condition (free of burrs, galling,
Torque Value Materials:
Stud Size dirt, etc.) and that commercial thread lubricant NILS
A193Gr.B7(AISI4140), 17-4PH, Wega 2 containing molybdenum disulfide is used.
Monel K 500
Torque should be periodically checked to ensure
Nm (lbft)
that it is at the recommended value.
3/8” 16UNC 29 (22)
1/2”13UNC 78 (58)
5/8” 11UNC 147 (108) In case of hydraulic bolt tensioner, it must be used
3/4” 10UNC 245 (181) with the value [bar] of oil working pressure specified
7/8” 9UNC 392 (289) by the Manufacturer in order to achieve the correct
1” 8UNC 638 (470) final tension.
1 1/8” 8UN 883 (651)
1 1/4” 8UN 1226 (904) For operating procedure see the relevant
1 3/8” 8UN 1668 (1230)
instruction manual.
1 1/2” 8UN 2060 (1519)
1 5/8” 8UN 2943 (2170)
1 3/4” 8UN 3728 (2749)
1 7/8” 8UN 4905 (3617)
2” 8UN 5396 (3978)
2 ¼” 8UN 7848 (5786)
Casing Studs/Nuts (Discharge Head to Barrel)

Torque Value Materials:
Stud Size
A193Gr.B8M(AISI316),
S31803(duplex), S32760(superduplex)
Nm (lbft)
3/8” 16UNC 25 (18)
1/2”13UNC 59 (43)
5/8” 11UNC 118 (87)
3/4” 10UNC 196 (145)
7/8” 9UNC 294 (217)
1” 8UNC 491 (362)
1 1/8” 8UN 687 (506)
1 1/4” 8UN 981 (723)
1 3/8” 8UN 1275 (940)
1 1/2” 8UN 1570 (1157)
1 5/8” 8UN 2256 (1664)
1 3/4” 8UN 2943 (2170)
1 7/8” 8UN 3787 (2792)
2” 8UN 4415 (3255)
2 ¼” 8UN 5886 (4340)
Mechanical Seal to Casing Cover

Torque Value (A193Gr.B8M material)
Stud/Nut Size
Nm (lbft)
1/2” 35-41 (26-30)
5/8” 58-68 (45-50)
3/4” 130-150 (95-110)
Page 37 of 56
6.7 Disassembly a) Switch off, lock and tag the motor circuit
breakers.
Refer to section 1.6, Safety, before b) Switch off, isolate and tag all instrumentation
dismantling the pump. and monitoring equipment.
c) Close the pump suction valve. If discharge
valve has not already been closed this must be
Before dismantling the pump for done prior to dismantling.
overhaul, ensure genuine Flowserve replacement d) Remove the pump coupling guard which is
parts are available. bolted to the baseplate.
e) Remove the pump coupling spacer (Refer to
coupling instructions).
Refer to sectional drawings for part f) Drain the pump casing by opening the drains
numbers and identification. situated at the bottom of the casing.
g) Drain the bearing housings of oil by removing
Before attempting to disassemble the the drain plugs situated at the bottom of each
pump, the pump must be isolated from the bearing housing.
system, by closing suction and discharge h) Remove oilers.
system valves, drained of liquid and cooled, if
pump is handling hot liquid.
Use caution when draining hot oil from
bearing housing to prevent burns/injury to
When the pump is handling “hot” liquid, personnel.
extreme care must be taken to ensure the safety
of personnel when attempting to drain pump. i) Disconnect and remove seal flush pipework
Hot pumps must be allowed to cool before and allow to drain.
draining. j) It is advisable to thoroughly drain and dry off
the base plate before attempting any
maintenance work on the pump.
When the pump is handling “caustic”
liquid, extreme care must be taken to ensure This could eliminate the risk of slipping on
the safety of personnel when attempting to a wet surface causing personal injury or
drain pump. Protective devices of suitable mechanical damage.
protective materials must be worn when
draining pump. k) Remove pump monitoring equipment, auxiliary
services or any other plant or equipment that
may interfere with safe dismantling of the
Before attempting any maintenance work pump.
on pumps in vacuum service, the pumps must l) Loosen set screw securing coupling nut and
be isolated from suction and discharge system remove nut.
then carefully vented to return pressure in m) Remove pump coupling hub, using a puller.
pump casing to atmospheric pressure. Remove coupling key.
n) When cartridge type mechanical seals are
used, loosen seal drive collar set screws. Insert
In case of Sleeve-Antifriction
first locking tab into seal sleeve groove. Consult
bearings, remove the pipe plug(s) from the top
mechanical seal manufacturer’s instructions.
of the bearing housing(s) and check to see that
o) Measure the distance between the pump and
oil rings are riding free on the pump shaft and
driver shafts. Be sure that the pump rotor is all
are not hung up. Failure to observe this caution
the way toward the driver for this reading.
could result in damage to or destruction of
p) Proceed now with the dismantling of the
equipment.
cartridge or of the pump following the steps
listed below. For location of parts refer to pump
6.7.1 Disassembly procedure sectional drawing and part list.
Care must be exercised in the dismantling
operation to prevent damages to internal parts of
the pump. Lay out all parts in the same order in
which they are removed for convenience at
reassembly.
Protect all machined faces against metal-to-metal
contact and corrosion.
Page 38 of 56
6.8 Pump cartridge assembly – 6.9 Cartridge replacement

disassembly procedure
Pump cartridge can be easily removed from the
The WNC is a cartridge pump, where all the pump using the special tool “dismantling cradle”
working parts are incorporated in an easily and the sequence indicated on Figure 6.1.
replaceable cartridge.
The “dismantling cradle” is an optional tool that is
If the cartridge maintenance is required, for supplied only in case of specific Customer’s
example for substitution of wear parts, this can be request in the contract.
done in the proper way at the FLOWSERVE factory
or at a FLOWSERVE service shop. NOTE
The proper dismantling and rebuilding of the The pump cartridge is free to be replaced after
cartridge requires a special alignment device which disconnecting of all piping, coupling spacer and
duplicates the pump casing internal dimensions instrumentation fastened to any part of the
and also allows the rotor axial and radial centering pump cartridge itself.
on the stationary parts. In this regard, no need to disturb any casing
Besides renewal of rotor parts must be followed by connections is required.
special machining of wear parts and rotor dynamic
balancing which is not easy to be performed at For site dismantling of the cartridge it is used a
plant. special tool consisting on a horizontal cartridge
Maintenance made on FLOWSERVE's dismantling cradle made in two parts. The first one
responsibility also assures a guarantee period for is fitted on DE side, includes a vertical frame,
the component further operation. bolted to the base plate, ending with two bearings
positioned in order to have rotating axis at 90
The procedure to follow for cartridge maintenance degree in respect of pump center line and capable
is: to get radial load from pump extension pieces.
Few tubular extensions pieces are fitted on bearing
a) Cartridge removal from barrel casing case external threaded edge. The extensions are
according to the instructions indicated at borne by above mentioned bearings during
chapter 6.9. cartridge dismantling. Second part of dismantling
b) Cartridge deposition in the alignment fixture, tool includes two rails, supporting columns and two
that is the device through which it is done the “ saddles “ designed to support cartridge weight.
storage in the plant before the shipment to The above mentioned tubular extension pieces are
FLOWSERVE service. fitted while pulling the cartridge out of casing. The
c) Shipment of the cartridge stored in the first one is fitted after having removed the coupling
alignment fixture to FLOWSERVE service. and coupling spacer, and then the additional pieces
d) In case of availability of a spare cartridge, are fitted in order to support the cartridge, step by
reassembly of it in the barrel casing according step. The above mentioned saddles are fixed to
to the instructions indicated at chapter 6.9. the cartridge and have two side bearings each,
rolling on side rails while pulling the cartridge out of
In case that it is necessary the maintenance of the casing.
mechanical seals only, it is possible to proceed In this way the cartridge has a double supporting on
directly on the pump without disassembling the both ends, independently to the casing, so that with
cartridge according to the instructions indicated at a limited effort can be pulled out, keeping the
chapter 6.10. The operative procedure to horizontal position not rubbing on casing internal
disassembly the mechanical seals foresees the surface an avoiding to damage it.
disassembly of the fans at first (if present) and then After studs and nut dismantling, the cartridge
of the bearings. pulling out will be made gradually since the tubular
extensions can be fitted only piece by piece. A
couple of stopping bolts are fitted side rails avoiding
that the “ sledge “ will slide out without control.
For site reassembly of the cartridge the same

operations are followed in reverse order.
Page 39 of 56
Figure 6.1 cartridge dismantling sequence
Page 40 of 56
6.10 Shaft seals and bearings d) Loosen and remove bearing lock nut and lock-
disassembly washer.
e) Remove spacer together with oil thrower
(slinger).
6.10.1 Thrust Bearing Disassembly f) Unbolt inner cover fixing screws.
g) Pull out line bearing housing.
6.10.1.1 Antifriction / Antifriction h) Fit a bearing puller on the inner shield and pull
a) Remove the outer bearing cover with flat out line bearing, inner bearing cover with its
gasket. labyrinth ring and oil shield contemporary.
b) Release locking tab of thrust bearing lock- i) Remove the stationary and rotating mechanical
washer. seal assemblies referring to the manufacturer’s
c) Loosen and remove bearing lock nut and lock- procedure.
washer.
d) Remove spacer together with oil thrower 6.10.2.2 Sleeve / Antifriction
(slinger). a) Remove the line bearing outer cover and the
e) Unbolt screws fixing the inner cover. fan assembly if any.
f) Pull out thrust bearing housing. b) Unbolt and remove the upper half of the line
g) Fit a bearing puller on the inner cover as per bearing housing together with inner bearing
Fig.6.2 and pull out thrust bearing assembly cover with its labyrinth ring and oil shield.
together with inner bearing cover with its c) Unscrew the calibrated bolts and remove the
labyrinth ring and oil shield. line bearing top half from the housing.
d) With both bottom bearings in place and the
6.10.1.2 Sleeve / Antifriction thrust bearing removed, measure the total end
a) Remove the thrust bearing outer cover and the play of the rotor. The thrust bearing should put
fan assembly if any. the rotor in the center of the axial end play.
a) Unbolt and remove the upper half of the thrust e) Raise the shaft a slight amount and roll out the
bearing housing together with inner bearing line bearing bottom halves.
cover with its labyrinth ring and oil shield.. f) Remove the bottom bearing housings.
b) Remove the thrust bearing lock nut and lock g) Remove all oil rings, oil shields and labyrinth
washer. rings
c) Unscrew the bolt, rotate one half turn the h) Remove the complete mechanical seal
thrust bearing assembly and remove the assemblies, referring to the manufacturer's
same. instructions.
d) Next, unscrew the calibrated bolts and remove
the line bearing top half from the housing.
6.10.2.3 Sleeve / KTB
a) Remove the cover with flat gasket
6.10.1.3 Sleeve / KTB
b) Remove the upper half of the line bearing
b) Remove the cover with flat gasket
housing together with inner bearing cover with
c) Remove the upper half of the thrust bearing
its labyrinth ring and oil shield.
housing together with inner bearing cover with
c) Remove the top half of the line bearing insert.
its labyrinth ring and oil shield.
d) With both bottom halves of the line bearing
d) Remove the thrust bearing shoes, leveling
inserts in place and the thrust bearing
plates, base rings and shims .
removed, measure the total end play of the
e) Remove the thrust collar by loosening the
rotor. The thrust bearing should put the rotor
locking nut. Inspect the thrust collar and
in the center of the axial end play.
shoes. Remove the oil retaining ring.
e) Raise the shaft a slight amount and roll out the
f) Remove the top half of the line bearing insert.
bottom halves of the line bearing inserts.
f) Remove the bottom bearing housings with half
6.10.2 Line Bearing and Mechanical Seal
labyrinth rings.
Disassembly
g) Remove all oil shields.
h) Remove the complete mechanical seal
6.10.2.1 Antifriction / Antifriction assemblies referring to the manufacturer’s
a) Unscrew grub screws and remove outer shield. instructions
b) Unbolt outer bearing cover.
c) Release locking tab of line bearing lock-
washer.
Page 41 of 56
h) Install inner oil shield together with labyrinth

ring from coupling end of shaft against shaft
shoulder.
i) Fit line bearings against oil shield.
l) Fit rotating spacer lock-washer and lock nut.
Tighten lock nut and lock tab on lock-washer.
m) Install line bearing housing. Tighten bolting
loosely.
n) Fix inner labyrinth ring to line bearing housing.
o) Install oil thrower.
p) Manipulate the jack screws on both bearing
supports until the bearings take the weight of
the rotor.
q) Using dial indicators on both sides to check
the vertical motion of the shaft, adjusting the
Figure 6.2 - Typical thrust bearing removal bearing housings until the dowel pins can be
driven into place.
If the remaining vertical motion is within 0.05
mm of being half of the total motion, the
doweling of the bearing need not be changed.
Fix all bolting to supports.
6.11 Shaft seals and bearings r) Position outer bearing covers and tighten
reassembly bolting.
s) Set labyrinth ring on line bearing cover and
secure oil shield with set screws.
It is most important that all parts to be t) Install nuts securing mechanical seal plate
assembled have been thoroughly cleaned. assembly to stuffing box at both ends of pump.
Failure to comply may cause serious damage to Tighten nuts evenly.
the pump. u) Finally set seal assemblies according to the
manufacturer’s instructions.
v) Turn rotor by hand to ensure there are no rubs
6.11.1 Shaft seals and Antifriction/Antifriction or binding. Reinstall and realign the coupling.
bearings reassembly
6.11.2 Shaft seals and Sleeve/Antifriction
a) Centralize the rotor in the middle of the axial bearings reassembly
end play.
b) Set the mechanical seal cartridges. a) Centralize the rotor in the middle of the axial
Consult the seal manufacturer’s instruction end play.
regarding setting or shimming to obtain correct b) Set the mechanical seal cartridges.
seals assembly. Consult the seal manufacturer’s instruction
regarding setting or shimming to obtain correct
seals assembly.
At this stage don’t lock mechanical seal
sleeves to pump shaft and don’t remove setting
tabs. At this stage don’t lock mechanical seal
Proceed now with the reassembling of bearing tabs.
housings:
Proceed now with the reassembling of bearing
c) Fit thrust bearing inner cover with its labyrinth housings:
ring and oil shield in place against shaft
shoulder. c) Place in position onto the shaft all oil rings and
d) Install inner oil thrower and static spacer. oil shields together with respective labyrinth
e) Fit thrust bearing against oil shield. rings.
f) Install thrust bearing housing. Tighten bolting d) Install the lower half of the thrust bearing
loosely. housing.
g) Fit rotating spacer with oil thrower (slinger), e) Pour a small amount of lubricating oil on the
lock-washer and lock nut. Tighten lock nut and line bearing. Raise the shaft a slight amount
lock tab on lock-washer. and roll in the lower half of the line bearing.
Page 42 of 56
f) Repeat steps (d) and (e) on the drive end of Proceed now with the reassembling of bearing
the pump by installing the lower half of the line housings:
bearing housing and the lower half of the line
bearing. c) Place in position onto the shaft all oil shields.
g) Manipulate the jack screws on both bearing d) Install the lower half of the thrust bearing
supports until the bearings take the weight of housing with inboard half labyrinth ring in
the rotor. place.
h) Manipulate the jack screws on both bearing e) Pour a small amount of lubricating oil on the
supports until the bearings take the weight of line bearing insert lining. Raise the shaft a
the rotor. slight amount and roll in the lower half of the
i) Using dial indicators on both sides to check line bearing insert.
the vertical motion of the shaft, adjust the f) Repeat steps (d) and (e) on the drive end of
bearing housings until the dowel pins can be the pump by installing the lower half of the line
driven into place. If the vertical motion bearing housing with inboard and outboard
remaining when the lower half of the line half labyrinth rings in place and the lower half
bearing is inserted, is within 0.05 mm of being of the line bearing insert.
half of the total motion, the doweling of the g) Manipulate the jack screws on both bearing
bearing need not be changed. supports until the bearings take the weight of
j) Fit thrust bearing assembly. Check duplex the rotor.
bearings are spaced and mounted back-to- h) Using dial indicators on both sides to check
back. Install between bearings rotating and the vertical motion of the shaft, adjust the
stationary spacers together with the oil ring. bearing housings until the dowel pins can be
Slide external sleeve over the bearings and driven into place.
bolt it to the stationary spacer. Make sure that If the vertical motion remaining when the lower
side slot is in top position to engage the half of the line bearing is inserted, is within
parallel pin fitted on the upper half of thrust 0.05mm of being half of the total motion, the
bearing housing. doweling of the bearing need not be changed.
Fit lock washer and lock nut. Tighten lock nut i) Set and fix the oil shields on the shaft.
and lock tab on lock-washer. Check the clearance (1 mm) against the
k) Install the top half of the line bearings. Install respective labyrinth ring.
and tighten the calibrated screws. Position oil l) Install in place all top half labyrinth rings and
rings correctly. the oil retaining ring.
l) Apply a liquid gasket to bearing body joint m) Set and fix on the shaft the thrust bearing
faces and install upper halves of thrust and collar.
line bearing housings. Secure with bolting and n) Install the thrust bearing assembly (base rings,
dowels. levelling plates, shoes and shims).
Take care to position correctly in their Establish the total thrust end clearance
respective seats, all labyrinth rings. according to Kingsbury bearing size and type
m) Set oil shields on shaft by pushing them (generally 0.300.40mm), by using shims or
against labyrinths and withdrawing them about machining at inner face of the thrust bearing
3 mm. Secure with set screws cover (see Fig. 6.6).
o) Install the top half of the line bearing inserts
6.11.3 Shaft seals and Sleeve/KTB bearings and the upper half of the bearing housings.
reassembly p) Install the thrust bearing cover with gasket.
q) Lock mechanical seal sleeves to pump shaft
a) Centralize the rotor in the middle of the axial and remove setting tabs.
end play. r) Check for free rotation, reinstall and realign the
b) Set the mechanical seal cartridges. coupling.
Consult the seal manufacturer’s instruction s) Replace all auxiliary piping instrumentation
regarding setting or shimming to obtain correct and coupling guards.
seals assembly.
At this stage don’t lock mechanical seal

tabs.
Page 43 of 56
6.12.3 Bearings
6.12.3.1 Antifriction / Antifriction

a) It is recommended that bearings are not re-
used after any removal from the shaft. In any
case the bearings must be replaced not after
25000 operating hours.
b) If the bearing cannot be removed with the tools
available never use a torch under any
circumstances. Split the outer ring with a small
hand grinder, saw through the ball/roller
retainer, and split the inner ring about three
quarters through with a grinder and break with
a cold steel chisel.
Figure 6.6 Do not attempt to inspect condition

of bearings until they have been cleaned.
6.11.4 Final assembly c) Solvent for cleaning bearings should be in a

a) Install coupling key and pump half coupling, clean container. Place bearings in solvent and
coupling nut and coupling nut set screws. let soak for a short time. Agitate the bearing
b) Check coupling/shaft alignment as described around near the top of the container, giving it a
under Section 4.5 and assemble coupling. turn now and then until it is clean. Rinse in a
c) Install coupling guard. clean container of fresh solvent.
d) Replace all auxiliary piping, instrumentation
and pipe plugs. Do not spin dirty bearings. Rotate
e) Install oilers and fill bearing housings to correct them slowly while washing.
oil level. d) Dry thoroughly cleaned bearings. If an air hose
f) Refer to Section 5 “start-up” for starting is used for drying, make sure it is clean dry air.
procedure.
Do not allow the bearings to spin
by force of air. Hold the inner and outer
rings to prevent bearing from spinning.
e) Inspect bearings immediately. If there is any

question as to the condition of a bearing do not
6.12 Examination of parts hesitate to replace it. There are many
conditions that contribute to the deterioration of
Used parts must be inspected the bearings. A qualified bearing representative
before assembly to ensure the pump will should be consulted if there is any question of
subsequently run properly. bearing condition.
In particular, fault diagnosis is essential to enhance f) Inspected bearings which will be reused should
pump and plant reliability. be packed with new grease or dipped in clean
lubricating oil, covered with clean lint free rags
or other suitable covering and placed in a clean
6.12.1 Mechanical seal box or carton until ready for installation.
a) Mechanical seal stationary and rotating faces
should be inspected for signs of wear or cracks Under no circumstances the
and replaced as necessary. bearings are to be left exposed.
b) It is recommended that when reassembling
mechanical seal new "O" rings and gaskets be g) Thoroughly flush and clean the oil passages,
used. then coat the inner surfaces with a thin film of
c) Refer to manufacturers drawing for assembly of lubricating oil. Remove all scale and deposit in
mechanical seal. Refer to mechanical seal the water circulation space, if provided, by
section within this manual for further details. scraping and chemical treatment when
necessary. Cover the bearing bodies to keep
them clean until ready for installation
6.12.2 Gaskets and O-rings
After dismantling, discard and replace.
Page 44 of 56
6.12.3.2 Sleeve / Ball c) Labyrinth seals and bearing isolators should be

Anti-friction bearings are slightly shrunk on the inspected for damage but are normally non-
shaft and a pulling device must be used to remove wearing parts and can be re-used.
them. The pulling jaws or fingers must be located d) Bearing seals are not totally leak free devices.
behind the shoulder of the inner race. Oil from these may cause staining adjacent to
the bearings.
Unless extreme care is used when removing an
anti-friction bearing, the bearing may be damaged
to the extent that is no longer useable. 6.13 Maintenance of Antifriction bearings (if
Always check the bearing immediately after
present)
removal for any imperfections or any play between
the races. It is recommended that new bearings be
used for replacement of removed bearings since Anti-friction bearings are shrunk on the shaft and a
very often damage caused by removal cannot be pulling device must be used to remove them (refer
detected until the pump is put into operation. to Fig.6.2). The pulling jaws or fingers must be
located behind the shoulder of the inner race.
When mounting anti-friction bearings on the pump
shaft, remember that the satisfactory operation of
anti-friction bearings requires that the inner be Unless extreme care is used when removing an
firmly held on the shaft so that it cannot turn on the anti-friction bearing, the bearing may be
shaft. damaged to the extent that is no longer useable.
Heat the bearing to expand the inner race and Always check the bearing immediately after
shrink it on the shaft. removal for any imperfections or any play
Place bearings on a shelf in a temperature between the races. It is recommended that new
controlled oven. A temperature of 80° for one half bearings be used for replacement of removed
hour should be sufficient. bearings since very often damage caused by
Care must be taken to keep the bearing clean and removal cannot be detected until the pump is
uncontaminated. put into operation.
Check the position of the bearing on the shaft with
a feeler gage to make sure it is pressing firmly When mounting anti-friction bearings on the pump
against the shoulder. shaft remember that the satisfactory operation of
anti-friction bearings requires that the inner be
6.12.3.4 Sleeve / KTB firmly held on the shaft so that it cannot turn on the
Babbitted sleeve bearings: shaft.
The sleeve bearings supplied with the WNC pumps Heat the bearing to expand the inner race and
are of the split type and are easily removed or shrink it on the shaft.
installed. Place bearings on a shelf in a temperature
When removed, they should be cleaned in a controlled oven. A temperature of 90° for one half
suitable solvent. Use rags or cloth, as waste leaves hour should be sufficient.
lint which might cause trouble in the bearing.
A poorly cleaned bearing will score and wear out Care must be taken to keep the bearings clean and
rapidly. A bearing surface is not clean until a cloth uncontaminated.
wiped over it shows no soil. Inspect all bearing Check the position of the bearing on the shaft with
parts after cleaning. Remove, with a scraper, any a feeler gage to make sure it is pressing firmly
bruises on the babbitt faces before reassembling. against the shoulder.
Kingsbury thrust bearing:
For maintenance of the Kingsbury thrust bearing
refer to the manufacturer’s instructions. 6.14 Maintenance of bearing housings
Throughly flush and clean the oil passages, then
6.12.4 Labyrinths or bearing isolators (if fitted) coat the inner surfaces with a thin film of lubricating
a) The lubricant, bearings and bearing housing oil.
seals are to be inspected for contamination and Cover the bearing bodies to keep them clean until
damage. If oil bath lubrication is utilized, these ready for installation.
provide useful information on operating
conditions within the bearing housing.
b) If bearing damage is not due to normal wear 6.15 Maintenance of mechanical seals
and the lubricant contains adverse Consult seal manufacturer’s instructions regarding
contaminants, the cause should be corrected setting or shimming to obtain correct seal
before the pump is returned to service. assembly.
Page 45 of 56
7 FAULTS; CAUSES AND REMEDIES

FAULT SYMPTOM
P u m p o v e r h e a ts a n d s e i z e s
 Bearings have short life
 Pump vibrates or is noisy
 Mechanical seal has short life
 Mechanical seal leaks excessively
 Pump requires excessive pow er
 P u m p l o s e s p r i m e a ft e r s ta r t i n g
 Insufficient pressure developed
 I n s u f f i c i e n t c a pa c i t y d e l i v e r e d
 Pump does not deliver liquid

PROBABLE CAUSES POSSIBLE REMEDIES
A. System troubles
  Pump not primed.
Check complete filling. Vent and/or prime.
    Pump or suction pipe not completely filled with
liquid.
    Suction lift too high or level too low.
Check NPSHa>NPSHr, proper submergence,
    Insufficient margin between suction pressure and losses at strainers/fittings.
vapor pressure.
   Excessive amount of air or gas in liquid. Check and purge pipes and system.
   Air or vapor pocket in suction line. Check suction line design for vapor pockets.
  Air leaks into suction line. Check suction pipe is airtight.
  Air leaks into pump through mechanical seal, Check and replace faulty parts.
sleeve joints, casing joint or pipe plugs. CONSULT FLOWSERVE.
  Foot valve too small. Investigate replacing the foot valve.
  Foot valve partially clogged. Clean foot valve.
    Inlet of suction pipe insufficiently submerged. Check out system design.
   Speed too low. CONSULT FLOWSERVE.
 Speed too high. CONSULT FLOWSERVE.
   Total head of system higher than differential head

of pump. Check system losses.
Total head of system lower than pump design Remedy or CONSULT FLOWSERVE.

head.
 Specific gravity of liquid different from design.
Check and CONSULT FLOWSERVE.
   Viscosity of liquid differs from that for which
designed.
  Operation at very low capacity. Measure value and check minimum permitted.
Remedy or CONSULT FLOWSERVE.
   Operation at high capacity. Measure value and check maximum permitted.

Remedy or CONSULT FLOWSERVE.
B. Mechanical troubles
      Misalignment due to pipe strain. Check the flange connections and eliminate strains
using elastic couplings or a method permitted.
 Improperly designed foundation. Check setting of baseplate: tighten, adjust, grout

base as required.
     Shaft bent. Check shaft runouts are within acceptable values.

CONSULT FLOWSERVE.
    Rotating part rubbing on stationary part internally. Check and CONSULT FLOWSERVE, if necessary.
Page 46 of 56
FAULT SYMPTOM
P u m p o v e r h e a ts a n d s e i z e s
 Bearings have short life
 Pump vibrates or is noisy
 Mechanical seal has short life
 Mechanical seal leaks excessively
 Pump requires excessive pow er
 P u m p l o s e s p r i m e a ft e r s ta r t i n g
 Insufficient pressure developed
 I n s u f f i c i e n t c a pa c i t y d e l i v e r e d
 Pump does not deliver liquid

PROBABLE CAUSES POSSIBLE REMEDIES
     Bearings worn Replace bearings.
   Wearing ring surfaces worn. Replace worn wear ring/surfaces.
   Impeller damaged or eroded. Replace or CONSULT FLOWSERVE for improved

material selection.
 Leakage under sleeve due to joint failure. Replace joint and check for damage.
   Mechanical seal improperly installed. Check alignment of faces or damaged parts and
assembly method used.
   Incorrect type of mechanical seal for operating CONSULT FLOWSERVE.

conditions.
     Shaft running off centre because of worn bearings Check misalignment and correct if necessary. If
or misalignment. alignment satisfactory check bearings for excessive
wear.
     Impeller out of balance resulting in vibration.
   Abrasive solids in liquid pumped. Check and CONSULT FLOWSERVE.
  Internal misalignment of parts preventing seal ring
and seat from mating properly.
  Mechanical seal was run dry. Check mechanical seal condition and source of dry
running and repair.
  Internal misalignment due to improper repairs Check method of assembly, possible damage or
causing impeller to rub. state of cleanliness during assembly.
Remedy or CONSULT FLOWSERVE, if necessary.
   Excessive thrust caused by a mechanical failure Check wear condition of impeller, its clearances and
inside the pump. liquid passages.
  Excessive grease in ball bearings. Check method of regreasing.
  Lack of lubrication for bearings. Check hours run since last change of lubricant, the
schedule and its basis.
  Improper installation of bearings (damage during Check method of assembly, possible damage or
assembly, incorrect assembly, wrong type of state of cleanliness during assembly and type of
bearing etc). bearing used. Remedy or CONSULT
FLOWSERVE, if necessary.
  Damaged bearings due to contamination. Check contamination source and replace damaged
bearings.
C. MOTOR ELECTRICAL PROBLEMS

    Wrong direction of rotation. Reverse 2 phases at motor terminal box.
  Motor running on 2 phases only. Check supply and fuses.
   Motor running too slow. Check motor terminal box connections and voltage.
Page 47 of 56
8 PARTS LIST AND DRAWINGS
8.1 Pump Cross Section of the contract
Cross Section Drawing of the pump is issued with the Purchase Order.
On this drawing it is possible to identify the different parts and features of the pump bought.
Page 48 of 56
8.2 TYPICAL WNC CROSS SECTION

The construction features of the WNC pump vary depending on the specific pumped fluid, on the number of
stages and on the specifications applied.
Below it is indicated the typical cross section of a WNC pump with antifriction bearings (roller or ball type
elements selected according to Engineering evaluation, or specific Customer request).
Page 49 of 56
Page 50 of 56
8.3 SECTIONAL DRAWING AND PART LIST OF A/F BEARINGS “BALL TYPE”
Page 51 of 56
8.4 SECTIONAL DRAWING AND PART LIST OF SLEEVE LINE AND A/F THRUST
BEARINGS
Page 52 of 56
8.5 SECTIONAL DRAWING AND PART LIST OF SLEEVE LINE AND THRUST TILTING
PAD BEARINGS
Page 53 of 56
8.6 SECTIONAL DRAWING AND PART LIST OF – FIRST STAGE DOUBLE SUCTION
OPTION
Page 54 of 56
9 CERTIFICATION 10.2 Change notes

Certificates determined from the Contract If any changes, agreed with Flowserve, are made
requirements are provided with these instructions to the product after its supply, a record of the
where applicable. Examples are certificates for CE details should be maintained with these User
marking, ATEX marking etc. If required, copies of Instructions.
other certificates sent separately to the Purchaser
should be obtained from the Purchaser for 10.3 Additional sources of information
retention with these User Instructions.
Reference 1:
NPSH for Rotordynamic Pumps: a reference
guide, Europump Guide No. 1, Europump & World
10 OTHER RELEVANT Pumps, Elsevier Science, United Kingdom, 1999.
DOCUMENTATION AND MANUALS
Reference 2:
10.1 Supplementary User Instruction Pumping Manual, 9th edition, T.C. Dickenson,
Elsevier Advanced Technology, United Kingdom,
manuals 1995.
Supplementary instruction determined from the
contract requirements for inclusion into User Reference 3:
Instructions such as for a driver, instrumentation, Pump Handbook, 2nd edition, Igor J. Karassik et al,
controller, sub-driver, seals, sealant system, McGraw-Hill Inc., New York, 1993.
mounting component etc are included under this
section. If further copies of these are required they Reference 4:
should be obtained from the purchaser for ANSI/HI 1.1-1.5
retention with these User Instructions. Centrifugal Pumps - Nomenclature, Definitions,
Application and Operation.
Reference 5:
ANSI B 31 3- Process Piping.
Page 55 of 56
Your Flowserve factory contact:
Service & Warranty FLOWSERVE REGIONAL

Flowserve – Italy SALES OFFICES:
Worthington S.r.l,
Via Rossini, 90/92 USA and Canada
Flowserve Corporation
20832 Desio (MB)
5215 North O’Connor Blvd.,
Italy Suite 2300
Irving, Texas 75039-5421 USA
Telephone (24 hours) +39 0362 6121 Telephone 1 972 443 6500
Fax +39 0362 628882 Fax 1 972 443 6800
+39 0362 620750
Europe, Middle
Spare Parts & Repair East, Africa
Flowserve – Italy Worthing S.r.l.
Worthington S.r.l, Flowserve Corporation
S.S.Sannitica, 87 – km 19 Via Rossini 90/92
81025 Marcianise (Caserta) 20832 Desio (MB) Italy
Italy Telephone 39 0362 6121

Fax 39 0362 303396
Telephone (24 hours) +39 0823 634111 Latin America

Fax +39 0823 821747 and Caribbean
+39 0823 634218 Flowserve Corporation
6840 Wynnwood Lane
Your local Flowserve representative: Houston, Texas 77008 USA
Telephone 1 713 803 4434
Fax 1 713 803 4497
Asia Pacific
Flowserve Pte. Ltd
10 Tuas Loop
Singapore 637345
Telephone +65 6771 0600
Fax +65 6779 4607
To find your local Flowserve representative,

please use the Sales Support Locator System
found at www.flowserve.com
Page 56 of 56

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USER INSTRUCTIONS

Worthington® WNC centrifugal pumps Installation

These instructions must be read prior to installing,

1 INTRODUCTION AND SAFETY............................. 3 6 MAINTENANCE .................................................... 34

1.6 Safety 1.6.3 Safety action

This symbol indicates electrical PREVENT EXCESSIVE

NEVER RUN THE PUMP DRY

NEVER DO MAINTENANCE WORK HOT (and cold) PARTS

Measures are required to:

Use equipment only in the zone for which it is

II 2 GD c IIC 135 ºC (T4) Temperature classification “Tx” is used when the

ENSURE THE EQUIPMENT In dirty or dusty environments, regular checks

1.6.4.5 Preventing sparks 1.7 Nameplate and warning labels

To avoid the potential hazard from random 1.7.2 Warning labels

1.6.4.6 Preventing leakage

The pump must only be used to handle

1.6.4.7 Maintenance to avoid the hazard

CORRECT MAINTENANCE IS REQUIRED

1.9 Noise level

2 TRANSPORT AND STORAGE necessary precautions must be taken to avoid the

Figure 2.3.1: Sketch for complete unit lifting

Figure 2.3.2: Sketch for pump-only lifting

2.4 Storage and its components indoors, precautions must be

Upon completion of the inspection the

3 PUMP DESCRIPTION 3.3 Design of major parts

The typical nomenclature above is the general 3.3.4 Wearing Rings

As optional special tool supplied only on specific

3.3.9 Coupling/Coupling guards 3.4.1 Effect of specific gravity

3.3.11 Accessories 3.4.3 Changing the pump speed

3.4.5 Minimum Continuous Stable Flow (MCSF)

3.4.6 Minimum flow control

4 INSTALLATION special template (not supplied by FLOWSERVE

4.2 Part assemblies Figure 4.2 below illustrates an alternative

the transportation. ROUGH FINISH

There are many methods of

The most satisfactory foundations are made of

Before grouting, level machined

4.3.2 Method of levelling baseplate using

4.4.1 Fully Grouted Baseplates

Do not vibrate baseplate when grouting, SEALING

The alignment MUST be checked.

4.5.2.1 Shaft/Coupling alignment

Shaft alignment must be correct

Adjustment to correct the alignment in 4.5.2.3 Procedure of alignment

When the electric motor has sleeve

 Refer to the motor manual for details.

3) Using the coupling nut or the draw holes,

4.5.4 Assemble coupling

4.5.5 Hot alignment check

As both pump and driver may rise

e) All Flange Bolting Correctly Torqued with

Ensure piping for hazardous liquids is

Single seals which require external flushing or

A spool piece should be installed in 4.6.6 Warm up piping

4.7 Final shaft alignment check 4.9 Protection systems

If there are any circumstances in which the system

If leakage of product from the pump or its

The motor must be wired up in

A device to provide emergency stopping

See section 5.3, Direction of