Manual Seepex Om 876242 Us

Operating and Assembly Instruction
Progressive Cavity Pump
Commission-no. Type
876242 BNA 17-12
Read instructions before Always keep instructions

beginning any work! handy on the worksite.
Original Instructions
Issue 12.05.2020
Index
1 Safety ....................................................................................................................................................
Safety....................................................................................................................................................
....................................................................................................................................................11
1.1 Notes on these instructions
1.2 Safety and warning notes
1.3 Designated use
1.4 Foreseeable misuse
1.5 Structure of warning notes
1.5.1 Warning levels
1.5.2 Warning symbols
1.6 Qualification of the personnel
1.7 Tasks, notes for the owners, operators and technicians
1.8 Personal protective equipment
1.9 Safety and protective devices
2 Description of the machine ................................................................................................................... 5

machine...................................................................................................................
2.1 General description
2.2 Mode of action and pumping principle of the machine
2.3 Constructive design
3 Technical Data ......................................................................................................................................

Data......................................................................................................................................
......................................................................................................................................66
3.1 Data sheet ................................................................................................................................ 8
3.2 Characteristic Curves ............................................................................................................. 12
3.3 Declarations........................................................................................................................... 14
4 Transport, Intermediate storage, Disposal ..........................................................................................

Disposal.......................................................................................... 16
..........................................................................................16
4.1 Safety
4.2 Transport
4.2.1 Dimensions, weight and center of gravity
4.2.2 Symbol
4.2.3 Lashing points (AP) for lifting devices
4.2.4 Unpacking the machine
4.3 Temporary storage/corrosion protection
4.4 Disposal
5 Assembly / Installation ........................................................................................................................ 19

Installation........................................................................................................................
5.1 Mounting tools / lifting gear
5.2 Space requirement
5.2.1 Dimension for stator replacement
5.3 Assembly of the complete mounted machine
5.4 Power supply of the machine
5.5 Pipelines
5.5.1 Suction and pressure connection
5.5.2 Pipeline dimensions
5.5.3 Residue-free pipelines
5.5.4 Tension-free assembly
Index
5.6 Dimensional Drawing............................................................................................................. 21
6 Commissioning / De-Commissioning ..................................................................................................

De-Commissioning.................................................................................................. 21
..................................................................................................21
6.1 Commissioning report............................................................................................................ 21
6.2 Measures before commissioning............................................................................................ 22
6.2.1 Checking pipelines
6.2.2 Protective devices on the pump
6.2.3 Electrical / hydraulic connections
6.2.4 Direction of rotation check
6.2.5 Additional devices - optional
6.3 Initial commissioning/repeated commissioning
6.3.1 Avoiding dry running of the pump
6.3.2 Pressure in the suction and pressure connection
6.4 De-commissioning
6.4.1 Switching off the pump
6.4.2 Emptying the pump
6.4.3 Dismantling the pump
6.4.4 Preservation/storage of the pump
7 Maintenance ....................................................................................................................................... 27
Maintenance.......................................................................................................................................
7.1 Preventative measures
7.1.1 Machine down-time
7.2 Lubrication
7.2.1 Joint grease
7.3 Inspection
8 Malfunctions, causes, rectification ...................................................................................................... 29

rectification......................................................................................................
9 Dismantling / Reassembly .................................................................................................................. 31

Reassembly..................................................................................................................
9.1 Dismantling / Reassembly of the machine............................................................................. 31
9.1.1 Prepare the machine for dismantling
9.1.2 Dismantling
9.1.3 Reassembly
9.2 Rotating unit – individual parts .............................................................................................. 43
9.2.1 Dismantling
9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly
9.2.3 Rotating unit (RTE) - individual parts - reassembly
Index
9.4 Single acting mechanical seal ................................................................................................ 47

9.4.1 Safety
9.4.2 Application conditions and material version
9.4.3 Design
9.4.4 Commissioning
9.4.5 Monitoring during operation
9.4.6 Dismantling of mechanical seal
9.4.7 Reassembly of mechanical seal
9.6 Sectional drawing shaft sealing.............................................................................................. 48
10 Spare parts ......................................................................................................................................... 49

parts.........................................................................................................................................
10.1 Order template for spare parts............................................................................................... 50
10.2 Sectional drawing ................................................................................................................... 54
10.2.1 Parts list ..................................................................................................................... 55
11 Special tools ....................................................................................................................................... 57
12 Related documents .............................................................................................................................

documents............................................................................................................................. 59
.............................................................................................................................59
12.4 Warranty Card........................................................................................................................ 60
12.5 Terms and Conditions ............................................................................................................ 62
13 Appendix .............................................................................................................................................
Appendix............................................................................................................................................. 64
.............................................................................................................................................64
13.1 Manufacturer's documents / suppliers
13.1.1 Gearbox ..................................................................................................................... 66
Subsidiaries
1
Safety
1.1 General notes
 Always keep the operating and maintenance instructions close by the machine.
 If problems cannot be solved with reference to the operating and maintenance instructions,
please contact the manufacturer.
Observe the following points in addition to these operating and maintenance instructions:
• Prohibition, warning and mandatory signs, warning notes on the
machine
• Relevant laws and ordinances
• Statutory provisions on accident prevention
• Corresponding harmonized standards and regulations
1.2 Safety and warning notes
 Comply with safety and warning notes for safe and efficient use of the product.
Signal words for specific dangers and (possible) consequences are explained below. These
are supplemented by symbols (pictograms) if necessary.
1.2.1 Warning notes
NOTICE
Caution for machine!
Possible danger.
Material damage can occur.
CAUTION
Caution for people and machine!

Possible danger.
Minor injury or damage to property can occur.
WARNING
Warning for people!

Possible danger.
Death or serious injury can occur.
DANGER
Danger for people!

Possible danger.
Immediate risk of sever or fatal injury.
Ausgabe Dokument Blatt

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Safety
1.2.2 Danger symbols
Warning: Warning: Warning: Warning:

Suspended load. Tipping over. Hand injuries. Dangerous electri-
cal voltage.
Warning: Warning: Warning: Warning:

Pull-in hazard. Excess pressure. Risk to the environ- Hot surfaces.
ment.
1.2.3 Information symbols
NOTICE
Observe operating Ensure environ- Disconnect power Wear eye protection.

and maintenance mental protection. plug before opening.
instructions.
Wear gloves.
 Instruction to act/take measures
• List item

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Safety
1.3 Dangers that can be caused by the machine
SEEPEX machines are built in accordance with the state of the art.
Nevertheless, there is a residual risk, because the machine works with:
• Mechanical movements that pose a danger
• Electrical voltages and currents
We have used design measures and applied safety technology to minimize the risk to the
health of people posed by this danger.
1.4 Qualification of the personnel

This handbook is intended for:
• Owner
• Operators
• Setters
• Maintenance personnel
1.5 Authorized people

People authorized to undertake operation, set up and maintenance are instructed and trained
specialists employed by the owner/manufacturer.
Detailed technical knowledge is essential for performing any work on the machine.
The owner is responsible for:

• Personnel training
• Compliance with safety regulations
• Compliance with operating and maintenance instructions
The operator must:
• Have received instruction
• Read and understood the relevant parts of the operating instructions before starting work
• Know the safety devices and regulations
1.5.1 Tasks and information for the owner/operators

 Regularly check and maintain the machine, replacing all parts in good time which no longer
guarantee safe operation.
 It is essential to comply with the procedure described in the operating instructions for shut-
ting down the machine.
• On completion of work, attach all safety and protective devices and make sure they are
functioning.
1.5.2 Safety notes for maintenance, inspection and assembly work

 Do not work on the machine or system unless it is stationary and depressurised.
 Switch off the master switch and pull out the power plug before starting work on live com-
ponents.
 Comply with the procedure for shutting down the machine as described in the Shut-down
chapter.
 Decontaminate (de-toxify) machines that are used for pumping media that can be harmful
to health.
 Refer to the Initial start-up chapter before repeated start-up of the machine.

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Safety
1.6 Personal protective equipment
 Wear personal protective equipment and/or additional equipment for your own safety.
 Avoid/limit risks by the use of collective technical protective equipment or by organisational
measures at work.
1.7 Safety and protective devices

 Prior to start-up, bolt SEEPEX machines onto a concrete foundation so as to ensure stability.
 Starting and stopping devices must be clearly recognisable. Take appropriate measures to
avoid defects.
• No protective device is necessary for checking and/or setting the shaft seal.
• Hot surfaces are identified with a danger symbol on the machine.
1.8 Foreseeable misuse

Serious personal injury and damage to property can be caused by:
• Incorrect use
• Incorrect installation or operation of the machine
• Impermissible removal of necessary protective equipment
1.9 Designated use

• Only use SEEPEX machines if they are in perfect condition and in compliance with the
oper-ating and maintenance instructions.
• Do not start up the machine unless the system in which the machine is installed is in
accor-dance with the provisions of the applicable guidelines and statutory regulations.
• Equivalent sustained sound pressure level at workplaces of operating personnel C75 dB
(A). Cavitation-free operation of the machine and screwed connection to concrete founda-
tion are essential.
• SEEPEX machines are components that are exclusively intended for pumping media in
accordance with the technical data (chapter 3.0). Written approval must be obtained from
the manufacturer before other media are pumped.
• Refer to the information on the type plate and the operating instructions for technical data
(chapter 3.0), and comply with them.
• The operating instructions are assigned to the SEEPEX machine based on the
commission number.
Commission No.
Type SEEPEX Inc.

511 Speedway Drive
Year of Manufacture Enon , Ohio 45323
USA
Tag No. [email protected]
ATEX Designation
Similar illustration
1.10 Warranty
• Warranty in accordance with our terms and conditions of delivery and order confirmation.
• It is a condition of the machine warranty that the machine must correspond to the listed
operating instructions in accordance with the type plate/data sheet.
• All wearing parts are excluded from the warranty.
• These operating instructions are subject to copyright. Reproduction is not permitted and will
be punished. Contravention will be pursued through the courts.

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Description of the pump
2.1 General description

seepex pumps are members of the group of rotating displacement pumps.
• Characteristic features
– Special configuration/arrangement of the rotor and stator pumping elements.
– Motion sequence
2.2 Mode of action and pumping principle of the seepex pump

• Seal lines are created by the geometrical configuration/contact between both pumping ele-
ments.
• Seal lines provide total separation between the suction and pressure sides.
Result:
– Increased suction lift capability of the pump
– High pressure build-up irrespective of the rotation speed
2.3 Constructive design
No. Designation
ANT Drive
200 Lantern
307 Plug-in shaft
400 Coupling rod
SEA Shaft seal
500 Suction casing
600 Rotor
RTE Rotating unit
601 Stator
700 Pressure branch

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Technical data
3.1 Data sheet
3.2 Characteristic Curves

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Progressive cavity pump
BNA 17-12 / CR-C3-C3-F0-5E1
Application data N 131 XXX001
Conveyed product PPD-SOP-1701, SSFD Suroeste Slurry Pump

Flowability flowable
Viscosity 1 cps
Solids content 400 ppm
Size of solids 1-100 u
Concentration 400 ppm
vapor pressure.
Norm. 4.7 psia
Rated 9.4 psia
Chloride 23100 ppm
H2S 0.1 ppm
Density unknown, 1 kg/dm³ assumed
Product temperature 140°F - 200°F
temperature:
Min. 140ºF
Norm. 175ºF
Rated 200ºF
pH value 5-9
Kind of operation continuous
Operating hours 8 h/day
Location outdoor, dry atmosphere
Altitude of installation up to 1000 m assumed
Surrounding temperature normal (32-113°F)
Performance data
Capacity Pressure Speed
40 USGPM 18.8 psi 181 rpm
Starting torque 280 lb.ft
Req. operating power at pump shaft 1.8 HP
Inlet pressure incr. inlet pressure (>0,5bar)
NPSHr 7.23 ft
Tolerances according to SEEPEX standards.

Materials and executions
Installation horizontal
Direction of rotation counter clockwise (left)
Lantern - Design with cover plates
Lantern - Material 1.4408 / ASTM A351 grade CF8M
Lantern - Flange diameter 300 mm
Suction casing - Design No drain connection
Suction casing - Material ASTM A995 Grade 5A / Super Duplex
Pressure branch - Design standard
Pressure branch - Material ASTM A995 Grade 5A / Super Duplex
Position of branch position 1
Suction connection 4" ANSI B16.5 Class 300 RF
Pressure connection 4" ANSI B16.5 Class 300 RF
Nozzle loads suitability Suitable for nozzle loads as per API 676 para 6.7
Joint - Design pin joint with joint sleeve, grease filled
Joint - Material standard, holding bands 2.4819
Joint - Universal joint sleeve: material NBR - Perbunan
Joint - Joint Grease joint grease SEEPEX 30321
Coupling rod - Design standard
Coupling rod - Material 1.4462 / Duplex stainless steel
Rotor - Design Standard
Rotor - Undersize N/A
Rotor - Material 1.4462 / Duplex stainless steel
Stator - Design standard
Stator - Material NBR - Perbunan
Shaft sealing mechanical seal
Code single acting Cartridge API C1
Quench withour
9
Shaft diameter 70 mm
Make Flowserve
Rotating/stationary seal face FZ4Z
Elastomers FPM
Spring 1.4462 / Duplex stainless steel
Metal parts 1.4462 / Duplex stainless steel
Type API-682 Category 1 Single Cartridge Pusher Seal .
ISC2-682PX
Material Code FZ4Z
"Seal Faces (Rot / Sta)" Silcar / Silcar
Wetted Metal Parts Duplex
Elastomers Viton
Note:
seepex recomend PLan 65A additional to Plan 32
Casing - material 1.4462 / Duplex stainless steel
Casing - connection standard NPT
Plug-in Shaft - Design standard
Plug-in Shaft - Material 1.4462 / Duplex stainless steel
Plug-in Shaft - Drilling diameter 50
Plug-in Shaft - Drilling depth 95
Bolting - Design completely stainless steel
Painting - Number of colors single-colored
Painting - Painted components complete combination
Painting - Color " RAL 5013 ( Blue)
surface: preparation carbon steel only SSPC SP6,

surface preparation all to SSPC SP1
primer/intermediate coat – Devoe Devran224V -12 mil dft
top coat – Devoe Devthane 359 - 4 to 6 mil dft
*stainless steel components are not to be painted
"
Painting - Surface protection std. surface protection C2 (NDFT 95 µm)
Drive
Drive Type Gear & Motor
Type Gear
Make SEW
Model RF87AM213
Mounting position B5
Ratio (i) 9.9
Flange diameter 300 mm

Shaft diameter 50 mm
Shaft length 100 mm
Shaft drawing 716/0170-003B4
Norm
Speed 182 rpm
Frequency 60 Hz
Type Motor
Make WEG
Model 00718ST3QIE213TC-W22
Rated output 7.5 HP
Rated speed 1800 rpm
Mounting position NEMA C-face/footed
Starting DOL (direct on line)
Efficiency class IE1
Voltage 3x460
Frequency 60Hz
Thermal class F
Enclosure TEFC
Other EV-330. Tropicalization/Anti-Fungal protection. IEEE841
TEFC (20:1 CT)
10
Baseplate
Design Base plate design type skid lite API 676with leveling
screwwith grout holewith lifting lugs ( at least four point)with
drain-rim or drain-pam with earth connection ( 2)drain
flanged 2" ASME B16,5 150# RF
Material steel, painted
GPU Type Code APL-ST
Packing
Type of packing crate (US)
Accessories
Design API 682 Plan 32.
Duplex CV and outlet flange 316 SS Socket Welded System
with ANSI Class 300 Flanges
68232SSSW300
SHIPS LOSE
Quality Assurance
Design Results of testing sent 24-48 hrs after test completion
Quality Assurance
Design SEEPEX Standard Pump Checklist and
Final Inspection
per form FO.QA.05e
Document Standard SEEPEX form FO.QA.05e
QA Testing Mode SEEPEX standard
Quality Assurance
Design Performance curve & data approval prior to shipment
Quality Assurance
Design API 4hr Mechanical Running Test
(test data recorded every hour
for set flow & pressure)
QA Testing Standard API 676
QA Testing Mode PE witnessed and stamped
Quality Assurance
Design API Performance Test
(test at 30%, 60%, 90% & 100% of rated capacity)
QA Testing Mode PE witnessed and stamped
Quality Assurance
Design API Hydrostatic Test
(150% design pressure for 30 minutes)
QA Testing Mode SEEPEX standard
Quality Assurance
Design Data Sheet or GA Drawing for Customer Approval
(Pump Lead Time Begins After Approval)
Miscellaneous
Design Performance curve and data approval prior to shipment.
Miscellaneous
Design Long term preservation outdoor storage more than 6 months
Documentation
11
12
13
14
Declaration of conformity
for complete machines
according to Machinery directive 2006/42/EC, Annex II A
Location: Bottrop
Date: 12.05.2020
Manufacturer: SEEPEX GmbH

Address: Scharnhölzstraße 344, 46240 Bottrop, Germany
We hereby declare that the following product
Progressive cavity pump unit
Type: BNA 17-12
Commission no.: 876242
meets the provisions of the directive indicated above.
The product also meets all the provisions of the following directives:
2014/35/EU Electrical equipment

2014/30/EU Electromagnetic compatibility
The following harmonised standards are applied:
DIN EN ISO 12100 Safety of machines Issue 03/2011

DIN EN ISO 13857 Safety distances, upper and lower limbs Issue 06/2008
DIN EN 809 Pumps and pump units for liquids Issue 10/2012
Responsible for documentation:
SEEPEX GmbH
Scharnhölzstraße 344 Phone +49.2041.996-0
46240 Bottrop [email protected]
i.V. Mario Koch

Manager Quality Assurance
SEEPEX GmbH
A / 19.04.2016 - OM.DOC.01EN
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4
Transport, Intermediate storage, Disposal
4.1 Safety
CAUTION
Damage to property/injuries due to incorrect transport.

Slight injury or damage to property can occur.
¾ Comply with the safety notes and transport notes on the packaging.
¾ Use suitable means of transport, lifting devices and tools.
¾ Use protective equipment.
4.2 Transport
4.2.1 Dimensions, weight and centre of gravity

¾ Note the dimensional drawing (chapter 5.6).
4.2.2 Symbol
• Meaning of symbol
Top Fragile Against moisture Centre of gravity Lashing points

item protect
4.2.3 Lashing points (AP) for lifting devices
WARNING
Warning of suspended load.

¾ Use the lashing points (AP) for lifting devices.
¾ Note the centre of gravity (dimensional drawing chapter 5.6).
Lifting machine Industrial trucks
AP AP
4.2.4 Unpacking the machine

¾ Comply with the symbols and notices on the packaging.
¾ Remove the screwed connection between the machine and packaging.
¾ Remove the machine with a lifting machine/industrial truck.

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Transport, Intermediate storage, Disposal
4.3 Temporary storage/corrosion protection
• All SEEPEX machines have corrosion protection applied as standard prior to transport.
NOTICE
Damage to property if corrosion protection is missing.
Property damage can occur due to corrosion.
¾ Temporary storage must be in a dry, enclosed, frost-free room in order to provide protec-
tion against ambient influences.
¾ Contact SEEPEX regarding the necessary corrosion protection for temporary storage.
4.4 Disposal
NOTICE
Environmental protection.
Material damage can occur.
¾ Drain the pumping medium and dispose of it in accordance with the regulations.
¾ Dispose of the machine with regard to its composition and existing regulations.

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Assembly / Installation
5.1 Mounting tools / lifting gear
CAUTION
Pump falling over.

Slight injury or damage to property can occur.
 Adhere to the lifting tool’s starting point.
 Pay attention to the dimensions, weight and centre of gravity of the pump.
 Use suitable mounting tools/lifting gear.
5.2 Space requirement

The required space should be determined by considering the following factors:
• Dimensions and weight.
• Requisite transport and lifting equipment.
• Pipe routing – dismantling (dimension for stator replacement).
5.2.1 Dimension for stator replacement (P)

 Refer to the dimensional drawing.
5.3 Assembly of the complete mounted pump

 Assemble according to technical data (chapter 3.).
 Note dimensional drawing.
Tension-free mounting of the pump

 Balance unevenness with suitable supports.
• Applies to mounting on foundations/load-bearing elements.
• Total areas of all pump bearing areas are resting on the surface.
Correct position of the drives

• All drives are set up ready for operation and mounted.
• Correct displacements of the drive during transport/installation of the pump by adjusting/fix-
ing the drive.
CAUTION
Safety protection devices.

Slight injury or damage to property may result.
 Connect safety protection devices and activate.

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Assembly / Installation
5.4 Power supply of the SEEPEX pump
DANGER
Line voltage and line frequency.

 Note type plate on the pump.
 Pay attention to manufacturer’s directions (chapter 13.).
 Pay attention to safety regulations.
5.5 Pipelines
5.5.1 Suction and pressure connection

• Refer to the dimensional drawing for the position, nominal width and standard.
• Note direction of rotation/flow direction.
5.5.2 Pipeline dimensions

• Adhere to specifications regarding pressure in the pressure respectively suction connec-
tion.
• Note technical data (chapter 3.).
• Nominal width of suction pipe = nominal width of suction connection of pumps.
5.5.3 Residue-free pipelines
NOTICE
Damage to property through assembly residue.
No claims under guarantee if violated.
 Keep all pipelines free of foreign objects.
 Remove weld spatters, screws, steel chips etc.
5.5.4 Tension-free assembly

 Assemble pipelines and other components in a tension-free manner on the pump.

issue C / 06.07.2007 document OM.INS.01us sheet 2 (2) 20
PPD-SOP-1701
SSFD Suroeste Slurry Pump
22
6
Commissioning / De-commissioning
Master Copy
6.1 Commissioning report
Send commissioning report online to From:

www.seepex.com\
Must be specified with every order!
Commission: Model: Contact person: .............................................
Tel.: ................................................................
_________________________ _____________________ Fax: ...............................................................
E-mail: ...........................................................
Customer Service: Address of plant:

6((3(;,nc. .......................................................................
6SHHGZD\'ULYH .......................................................................
(QRQ2KLR .......................................................................
[email protected] .......................................................................
.......................................................................
Delivery date:
Date of installation:
Assembly check carried out on:
Please enter operational data:

Conveying liquid:
Temperature:
Fuse level/motor protection or power
consumption
Frequency control no
yes If yes:
Supplied by SEEPEX
Supplied by customer
Frequency:
Speed:
Power
consumption:
________________________________ _______________________________________
Place, date Signature / company stamp
Ausgabe
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OM.COM.05us Blatt
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6.2 Measures before commissioning
 Note the technical data (chapter 3.).
6.2.1 Checking pipelines

 Check flange screwed connections (SCH).
SCH
 Check threaded connections (G).

G
NOTICE
Ensure the liquid can flow through without obstruction.
Malfunction and/or irreparable damage to the pump.
 Open all shut-off elements before switching on the pump.
6.2.2 Protective devices on the pump
DANGER
Missing protective device.

Danger of pulling in and crushing.
 Equip the pump with a protective device. Protective devices provided for preventing con-
tact with surfaces or moving parts must be regarded as suitable if contact is not possible
in a test involving a testt finger, with regard to the penetration possibility, strength and shock
resistance.
 Comply with national protection regulations.
 In pumps with an open suction flange/feed hopper, attach touch protection. These safety
clearances protect those persons who are attempting to reach danger areas without addi-
tional help and under the conditions defined for various situations of reaching up, reaching
under or reaching through
In shaft seals, touch protection is only necessary if there are components on the rotating
shaft.
6.2.3 Electrical/hydraulic connections
DANGER
Dangerous voltage.
 Observe safety regulations.
 Disconnect the pump from all sources of energy.
 Prevent electrical connections from being switched on again.
Ausgabe Dokument
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1 (4)
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6.2.4 Direction of rotation check
flow direction
 The pump direction of rotation determines
the flow direction of the pumping medium.
 Note the direction of rotation arrow on the
type plate.
counter clockwise clockwise
6.2.5 Additional devices - optional

 Refer to additional devices (chapter 12.1).
6.3 Initial commissioning/repeated commissioning

 Start up the pump.
NOTICE
Dry running of the pump.
Malfunction and/or irreparable damage to the pump.
 Fill the suction casing with liquid in order to lubricate the pumping elements.
6.3.1 Avoid dry running of the pump
NOTICE
High temperature between rotor and stator.
Stator material burned.
Complete failure of the pump
 Make sure that the suction-side conveying capacity does not cavitate.
 If this cannot be guaranteed on the machine side, assemble a SEEPEX dry running
protection (DRP).
6.3.2 Pressure in the suction and pressure connection
CAUTION
High pressure.
Malfunction and/or irreparable damage to the shaft seal or pump.
 Maintain pressure in the suction connection in accordance with the technical data
(chapter 3.).
 Assemble an oil-filled contact pressure gauge to monitor and deactivate the pump.
6.4 De-commissioning
Protect the pump and additional devices against the following:
• Frost
• Deposit of solids
• Sedimentation from the liquid
• Corrosion of parts that come into contact with the medium

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6.4.1 Switching off the pump
DANGER
Dangerous voltage.
6.4.2 Emptying the pump
CAUTION
Liquid draining out.

Minor injury or damage to property can occur.
 Wear suitable protective clothing.
 Refer to the technical data (chapter 3.) for the corresponding configuration of the pump
housing.
To drain the pump:

 If the pump housing has screwed plugs, remove the screwed plugs.
 Drain using a connection branch (suction casing, pressure branch) if the pump housing is
coated or the housing does not have screwed plugs.
 Drain the residual liquid from the pump housing.
 Drain the pipelines on the suction and pressure sides, or shut off behind the pump connec-
tions.
6.4.3 Removing the pump
WARNING
Risk of pump tipping or falling.

 Support the drive unit to guarantee stability.
Pipeline dismantling
 Remove flange bolts (SCH) and flange

seals (DFL).
with/without base plate SCH
 Remove bolts (SCH) from the pump feet. DFL
SCH

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Pipeline dismantling
 Remove threaded connections (G).

with/without base plate G
 Remove bolts (SCH) from the pump feet.
SCH
6.4.4 Preservation/storage of the pump
NOTICE
Damage to property due to lack of corrosion protection.
Property damage can occur due to corrosion.
 Contact SEEPEX to discuss suitable preservation measures.
– State the commission number of the pump.

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Maintenance
7.1 Preventive measures
The maintenance personnel must have these operating instructions, follow them and also
require corresponding qualifications.
DANGER
Dangerous voltage.
7.1.1 Pump down-time
NOTICE
Pump down-time.
Production failure due to wear.
 Acquisition of a set of wearing parts and a set of gaskets.
7.2 Lubrication
1 2 3
No. Denomination Lubricant Lubricant change in Fill volume

operating hours
1 Pin joint SEEPEX special grease 10,000 h 64 cm3
(30321)
2 Pin joint SEEPEX special grease 10,000 h 64 cm3
(30321)
3 Drive Refer to manufacturer's documentation (chapter 13._)
Rotor/stator Conveying medium --- ---
Shaft seal Conveying medium --- ---
7.2.1 Joint grease
NOTICE
Other grease types.
Malfunction and/or irreparable damage to the joints or the pump.
 Exclusively use SEEPEX special grease.

issue
A / 28.06.2007 document
OM.WTG.07e sheet
1 (2)
29
7
Maintenance
7.3 Inspection
Component Interval Action

Joints Every 10,000 operating hours Renew joint grease
Shaft seal Every week Visual check for leaks
Drive unit Every 3,000 operating hours, Comply with manufacturer's
at least every 6 months documentation

issue
A / 28.06.2007 document
OM.WTG.07e sheet
2 (2)
30
8
Malfunctions, causes, rectification
Refer to technical data (chapter 3.) for application range of the pump.
Malfunction Causes Rectification
Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached
Pump is loud when running

Pump pumping unevenly
Pump does not start up
Premature stator wear

Pump is not sucking
Motor gets too hot
Shaft seal is leaky

X X X Static friction between sta- Apply lubricant (liquid soap)
tor/rotor too great. between stator and rotor.
X Incorrect direction of rota- Check direction of rotation
tion. and swap over motor con-
nections if necessary.
X X X X X Suction pipe or shaft seal Eliminate leaks.
leaking.
X X X X Suction head too great. Check the suction head, if
necessary increase pipe
cross section on suction
pipe and use a larger filter,
open suction-side valve
fully.
X X X Viscosity of conveying Check/adapt (data sheet).
product too great.
X X X Pump rotation speed Correct rotation speed (data
incorrect. sheet).
X X Avoid air bubbles in the
conveying product.
X X X X X Pressure head too great. Check pressure head with
pressure gauge, reduce
pressure head by using
larger pressure pipe
crossed section or shorten-
ing the pressure pipe.
X X X X X Pump running partially/ Check there is adequate
completely dry. conveying product avail-
able on the suction side.
Dry running protection DRP.
X X Check coupling. If necessary, move pump in
relation to drive, check wear
on coupling gear, re-adjust
coupling if necessary.
X X Rotation speed too low. Increase rotation speed for
low-viscosity media/large
suction volume.

issue
B / 11.09.2007 document
OM.REC.01us sheet
1 (2)
31
8
Malfunctions, causes, rectification
Malfunction Causes Rectification
Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached
Pump is loud when running

Pump pumping unevenly
Pump does not start up
Premature stator wear

Pump is not sucking
Motor gets too hot
Shaft seal is leaky

X X X Rotation speed too high. Reduce rotation speed for
high-viscosity media, risk
of cavitation.
X Joint play too large. Check mounting of cou-
pling rod bushing.
X X X X X Foreign objects in pump. Dismantle pump, remove
foreign bodies, replace
defective parts.
X X X X Stator/rotor worn. Dismantle pump and
renew defective parts.
X X X X Joint parts worn. Renew joint parts, use
SEEPEX pin joint grease.
X X X X Suction pipe blocked. Clean the suction pipe.
X X X X X Temperature of pumping Check temperature, use
liquid too high. an undersize rotor.
X X X X X Gland packing too firm/ Loosen packing gland or
worn. tighten. Renew unusable
packing rings.
X X X X Solid content and/or grain Reduce pump speed,
size too great. install screen with permit-
ted mesh width. Increase
liquid proportion.
X X X X Sedimentation/gumming of Rinse through and clean
solids when pump station- the pump immediately.
ary.
X X X X X Conveying product hard- Heat the pump.
ens when the temperature
drops below a certain limit.
X X X X Stator swollen and unable Select a suitable stator
to withstand conveying material, use an under-
product. size rotor.
X X Bearings in pump drive Renew bearings.
housing or drive unit
defective.
X Mechanical seal defective. Check sliprings and O-
rings for wear/resistance,
renew if necessary.

issue
B / 11.09.2007 document
OM.REC.01us sheet
2 (2)
32
9. Dismantle/Reassembly of the pump
9.1 Dismantle/Reassembly of the pump
9.1.1 Prepare pump for dismantling
DANGER
Risk of fatal injury from electrical current.
There is an immediate danger of fatal electric shock through contact with live
parts.
 Disconnect the drive from all energy sources.
 Ensure that residual voltage is not present at any electrical connections of the
machine.
 Empty pipelines.
 Allow pipelines to cool.
 Remove the connections (CFL) to the pipelines
(suction side/pressure side).
 Decommissioning ( chapter 6).
Similar illustration
9.1.2 Dismantle pump
9.1.2.1 Keep tools ready for the dismantling
Recommended tools
Keep the listed tools ready (not part of the delivery scope):
Illustration Denomination
Hammer
Set allen keys
Set ring spanners size 10 - size 30
B / 05.05.2020 - OM.MAI.48EN - 1/12
33
Set fork spanners size 10 - size 30
Metal saw (WH)
Screwdriver (WS)
Chisel (WM)
Recommended special tools
Special tools are not part of the delivery scope.

 Order special tools using the order form ( chapter 11).
Chain wrench (W2)
Assembly mandrel (W4)
Drift (W5)
Mounting lever (W9)
Dismantling tool (W10)
Recommended auxiliary materials

Keep the auxiliary materials listed available (not included in the scope of delivery):
 Lubricant (GM)
NOTICE
Damage to property due to inadequate lubricants (GM).
Damage to components. Contamination of the conveying medium.
 Observe resistance to the materials used and the conveying medium.
 Use suitable lubricants (GM) only.
B / 05.05.2020 - OM.MAI.48EN - 2/12
34
Risk of injury due to lack of stability of

pump. Crushing of body parts due to the pump or
pump parts tipping or falling down.
 Fasten lantern (200) to secure the pump.
– Recommendation: Fasten to suitable base
using a screw fitting (SCH).
9.1.2.2 Dismantle pipe bow (519) (optional)
 Dismantle screw fitting (521, 522).

 Remove pipe bow (519) and gasket (520).
9.1.2.3 Dismantle cover plates (240)
 Dismantle cover plates (240) with screw fitting

(242, 243) from lantern (200).
9.1.2.4 Dismantle pressure branch (700)
 Prop up stator (601) with the support (S).

 Remove pressure branches (700) and tension-
ing screws (602).
B / 05.05.2020 - OM.MAI.48EN - 3/12
35
9.1.2.5 Dismantle stator (601)
 Dismantle hexagon nut (310) from plug-in shaft

pin (309).
 Remove plug-in shaft pin (309).
– Use tool (WS).
 Turn tool (WS) upwards as locking device for the

stator removal.
 Apply lubricant (GM) into the openings between

rotor (600) and stator (601) for easier disman-
tling of the stator (601).
 Turn stator (601) to remove it.
– Use tool (W2).
9.1.2.6 Dismantle suction casing (500)
 Put a protective cover (SH) on the rotor (600).

 Prop up rotor (600) with support (S).
 Dismantle screw fitting (506, 508, 509).
 Remove suction casing (500) and casing gasket
(501).
 Remove tool (WS).
B / 05.05.2020 - OM.MAI.48EN - 4/12
36
9.1.2.7 Dismantle trestle (607)

 Remove trestle (607).
9.1.2.8 Dismantle rotating unit (RTE)
 Assemble tool (W10) onto plug-in shaft

(307) as a contact surface for mounting lever
(W9).
 Pull off rotating unit (RTE) with shaft seal (SEA)

from output shaft of drive (ANT).
– Use tool (W9).
 Dismantle tool (W10).
B / 05.05.2020 - OM.MAI.48EN - 5/12
37

 Remove mechanical seal (SEA) and mechanical
seal receiver (334) from plug-in shaft (307).
– Observe shaft sealing dismantling instruc-
tions ( chapter 9.4).
9.1.2.9 Dismantle rotor (600), coupling rod (400) and plug-in shaft (307)
 Dismantle joint (G).

– See chapter rotating unit, components parts
( chapter 9.2).
9.1.2.10 Dismantle drive (ANT)
 Dismantle screw fitting (210, 212, 213).

 Remove drive (ANT) from lantern (200).
B / 05.05.2020 - OM.MAI.48EN - 6/12
38
9.1.3 Assemble pump
9.1.3.1 Keep tools ready for assembly
Recommended tools
Keep the listed tools ready (not part of the delivery scope):
Hammer
Set allen keys
Set ring spanners size 10 - size 30
Set fork spanners size 10 - size 30
Screwdriver (WS)
Pliers (WFZ)
Centre punch (WK)
Spirit level (WW)
Cartridge gun (WF)
Recommended special tools
Special tools are not part of the delivery scope.

 Order special tools using the order form ( chapter 11).
Chain wrench (W2)
Mounting tool (W3)
B / 05.05.2020 - OM.MAI.48EN - 7/12
39
Assembly mandrel (W4)
Drift (W5)
Recommended auxiliary materials

Keep the auxiliary materials listed available (not included in the scope of delivery):
 Lubricant (GM)
 Anti-seize graphite petroleum (GC)
 SEEPEX joint grease (GF)
NOTICE
Damage to property due to inadequate lubricants (GM).
Damage to components. Contamination of the conveying medium.
 Observe resistance to the materials used and the conveying medium.
 Use suitable lubricants (GM) only.
Risk of injury due to lack of stability of

pump. Crushing of body parts due to the pump or
pump parts tipping or falling down.
 Fasten lantern (200) to secure the pump.
– Recommendation: Fasten to suitable base
using a screw fitting (SCH).
9.1.3.2 Assemble drive (ANT)
 Clean flange bearing surfaces (FLS), centering

surface (ZD) and output shaft of the drive (ANT).
 Assemble drive (ANT) with screw fitting (210,
212, 213) on lantern (200).
9.1.3.3 Assemble rotor (600), coupling rod (400) and plug-in shaft (307)
 Assemble joint (G).

– See chapter rotating unit, components parts
( chapter 9.2).
B / 05.05.2020 - OM.MAI.48EN - 8/12
40
9.1.3.4 Assemble rotating unit (RTE)
 Assemble mechanical seal receiver (334) and

shaft seal (SEA) with screw fitting (351, 352) and
push onto plug-in shaft (307).
– Observe instructions for shaft seal reassem-
bly ( chapter 9.4).
 Moisten output shaft of drive (ANT) with anti-

seize graphite petroleum (GC) for easier assem-
bly of the rotating unit (RTE).
 Push rotating unit (RTE) onto output shaft of the
drive (ANT).
9.1.3.5 Assemble trestle (607)
 Assemble trestle (607) with screw fitting (625,

626) on suction casing (500).
B / 05.05.2020 - OM.MAI.48EN - 9/12
41
9.1.3.6 Assemble suction casing (500)
 Fit rotor (600) with protective cover (SH).

 Push casing gasket (501) onto the shaft seal
casing (SEA).
 Assemble and align suction casing (500) with
screw fitting (506, 508, 509).
– Use spirit level (WW).
 Tighten screw fitting (506, 508, 509).
 Prop up rotor (600) with support (S).
 Remove protective cover (SH) from rotor (600).
9.1.3.7 Assemble stator (601)
 Insert tool (WS) and turn downwards as locking

device for stator assembly.
 Moisten outer surface of rotor (600) and inner

surface of stator (601) with lubricant (GM) for
easier assembly of the stator (601).
 Prop up stator (601) with support (S).
 Slide the stator (601) onto the rotor (600)
by turning it.
– Use tool (W2).
 Remove tool (WS).

 Push in plug-in shaft pin (309) into plug-in shaft
(307) and secure with hexagon nut (310).
B / 05.05.2020 - OM.MAI.48EN - 10/12
42
9.1.3.8 Assemble pressure branch (700)
 Insert tie bolts (602) loosely into the suction

casing (500).
 Push pressure branch (700) onto the stator

(601).
 Insert tie bolts (602) loosely in the pressure
branch (700).
 Remove the support (S).
 Assemble screw fitting (604, 606).

 Tighten tie bolts (602) evenly.
9.1.3.9 Assemble cover plates (240)
 Assemble cover plates (240) on lantern (200) us-

ing screw fitting (242, 243).
B / 05.05.2020 - OM.MAI.48EN - 11/12
43
9.1.3.10 Assemble pipe bow (519) (optional)
 Assemble gasket (520) and pipe bow (519) with

screw fitting (521, 522).
B / 05.05.2020 - OM.MAI.48EN - 12/12
44
9
Dismantling / Reassembly
9.2 Rotating unit individual parts
9.2.1 Dismantling
9.2.1.1 Holding band (406, 407) - dismantling
CAUTION
Risk of injury.
Possibility of parts spinning out.
 Wear protective goggles.
 Detach holding band loop (SCL).

– Use suitable tool (WM). SCL
 Push out parts of holding band loop (SCL).
 Remove holding band (406, 407).
 Pull back universal joint sleeve (405).
9.2.1.2 Retaining sleeve (401) - dismantling
 Knock back retaining sleeve (401).

WM
– Use suitable tool (WM). 401
9.2.1.3 Detach joint
Tool (W5/drift)
 Eject coupling rod pins (402).

W5
 Bend (A) the coupling rod (400). Knock 403 404 400
guide bushing (403) out with tool (W5).
 Remove coupling rod (400).
A
403 402

issue
C / 06.07.2007 document
OM.PJT.02us sheet
1 (4)
45
9
9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly
9.2.2.1 Rotor (600)
 Remove any damage.

 Clean the rotor (600).
Tool (W4/assembly mandrel)
 Press in the guide bushing (403)

(depth = 2/3).
– Use tool (W4). W4
403
600 403
9.2.2.2 Coupling rod (400)
 Clean the coupling rod (400).

 Examine bore head for wear.
– If wearing is detected on the bore
head, replace the coupling rod (400).
9.2.2.3 Plug-in shaft (307)
 Remove any damage.

 Clean the plug-in shaft (307).
 Press in the guide bushing (403)

(depth = 2/3).
– Use tool (W4). W4
403
600 403
9.2.3 Rotating unit (RTE) - individual parts - reassembly
NOTICE
Malfunction of the joints.
Malfunction and/or destruction of joints.
 Replace the coupling rod pins (402) and guide bushings (403) jointly.

issue
C / 06.07.2007 document
OM.PJT.02us sheet
2 (4)
46
9
9.2.3.4 Coupling rod (400) – reassembly
 Slide the universal joint sleeve (405) and holding bands (406, 407) onto coupling rod (400).
 Fit the diameter and width of the holding band of the universal joint sleeve.
 Fill the joint head with SEEPEX joint grease.
Rotor (600)
 Insert coupling rod pins (402).

 Slide on retaining sleeve (401).
600 402 401 405 400 406 407
 Connect the rotor/coupling rod.
Tool (W5/drift)
 Slide in the coupling rod pins (402).

402 W5 402
 Knock the guide bushings (403) in.
403
Plug-in shaft (307)
 Insert coupling rod pins (402).

 Slide on retaining sleeve (401).
407 406 400 405 401 402 307
 Connect the plug-in shaft/coupling rod.
Tool (W5/drift)
 Slide in the coupling rod pins (402).

402 W5 402
 Knock the guide bushings (403) in.
403

issue
C / 06.07.2007 document
OM.PJT.02us sheet
3 (4)
47
9
9.2.3.5 Retaining sleeve (401) - reassembly
 Knock back retaining sleeve (401).

W4 401
– Use tool (W4).
Rotor (600) unhardened material
 Secure retaining sleeve (401) in a dis-

401 WK
placed manner (2x180°).
– Use suitable tool (WK).
Rotor (600) hardened material
 Secure retaining sleeve (401) in a dis- 401 WK

placed manner (2x180°).
– Use suitable tool (WK).
9.2.3.6 Universal joint sleeve (405) - reassembly
 Moisten the surface of the coupling rod

400 405
(400)/ inner surface of the universal joint
sleeve (405) with joint grease (mainte-
nance, chapter 7.0).
 Slide on the universal joint sleeve (405).
 Vent the interior of the joint.

405 WS
– Use suitable tool (WS).
 Assemble holding band.

407 405 406
– Holding band assembly
(chapter 9._).

issue
C / 06.07.2007 document
OM.PJT.02us sheet
4 (4)
48
9
9.4 Mechanical seal general
9.4.1 Safety
WARNING
Shaft seal is leaky.

Leakage may escape into the atmosphere.
 Take safety measures to protect persons and the environment.
 Wear suitable protective clothing.
 Dispose of leakage appropriately.
 Note applicable regulations when handling hazardous substances.
9.4.2 Operating conditions and material combination

• Adjust to the relevant application
– Refer to technical data (chapter 3).
Ausgabe
issue
B / 14.08.2008 Dokument
document
OM.SEA.12us Blatt
sheet
1 (1)
49
50
10
Spare parts
10.1 Spare parts list
10.2 Sectional drawing and parts list

issue
B / 29.03.2011 document
OM.SZG.02us sheet
1 (1)
51
52
10. Ordering spare parts
Ordering spare parts

Commission number ........................................................... The commission number and type are

printed on the type plate of your SEEPEX
machine.
Type ......................................................................................
Request After placing the order, you will receive an

order confirmation and deadline before
the parts are shipped.
Order
Your data
First Name .............................................................................
Surname ................................................................................
Company ...............................................................................
Department ............................................................................
Street .....................................................................................
Postcode, City .......................................................................
Telephone ..............................................................................
Fax ........................................................................................
E-mail ....................................................................................
Our contact data
Customer Service
Fax +49.2041.996-5350
[email protected]
A / 25.05.2016 - OM.WPS.48EN - 1/3
53
Order spare parts or complete packages tailored to your pump type.
Spare parts
Plug-in shaft and shaft seal

No. Component Qty.
307 Plug-in shaft
309 Plug-in shaft pin
330 Mechanical seal (SEA)
Coupling rod and joint parts

No. Component Qty.
400 Coupling rod + Coupling rod bushing
401 Retaining sleeve
402 Coupling rod pin
403 Guide bushing
405 Universal joint sleeve
406 Holding band
407 Holding band
Pumping elements
No. Component Qty.
600 Rotor
601 Stator
Miscellaneous parts
No. Component Qty.
501 O-ring
7501 Gasket
098 Joint grease (GF) = 300 g (~ 315 cm³)

for the required grease quantity refer to chapter 7.
A / 25.05.2016 - OM.WPS.48EN - 2/3
54
Complete packages
Small wearing parts package
consisting of:: Qty.
1 x Retaining sleeve (401)

1 x Coupling rod pin (402)
2 x Guide bushing (403)
1 x Universal joint sleeve (405)
1 x Holding band (406)
1 x O-ring (501)
1 x Rotor (600)
1 x Stator (601)
Joint grease (098)
Large wearing parts package
consisting of:: Qty.
1 x Plug-in shaft (307)

1 x Mechanical seal (330)
1 x Coupling rod
2 x Retaining sleeve (401)
2 x Coupling rod pin (402)
4 x Guide bushing (403)
2 x Universal joint sleeve (405)
1 x O-ring (501)
1 x Rotor (600)
1 x Stator (601)
Joint grease (098)
__________________________________ _______________________________________
Place, date Signature, company stamp
A / 25.05.2016 - OM.WPS.48EN - 3/3
55
56
58
Stückliste
Parts List
Liste des pièces
DE EN FR
Baureihe BNA range BNA série BNA
Schnittzeichnung Nr. sectional drawing no. plan no.
158-001B1 158-001B1 158-001B1
Benennung denomination désignation
Stck. Pos. Stck. / Pos. Qty. / Item Qté. / Poste
1 200 Laterne lantern lanterne
1 202 Typenschild type plate plaque signalétique
4 210 6kt-Schraube hexagon bolt vis
211 6kt-Schraube hexagon bolt vis
4 212 Federring spring washer rondelle frein
4 213 6kt-Mutter hexagon nut écrou
2 240 Abdeckblech cover plate tôle de protection
8 242 Zylinderschraube socket screw vis à tête cylindrique
8 243 Sicherungsscheibe lock washer rondelle protégée
1 307 Steckwelle plug-in shaft arbre à broche
1 309 Steckwellenbolzen plug-in shaft pin cheville pour arbre à broche
1 334 Gleitringdichtungsaufnahme mechanical seal receiver réception du carter de la
garniture mécanique
4 352 Scheibe washer rondelle
1 400 Kuppelstange coupling rod barre d'accouplement
2 401 Gelenkhülse retaining sleeve douille d' articulation
2 402 Kuppelstangenbolzen coupling rod pin axe d' articulation
4 403 Führungsbuchse guide bushing douille de guidage
2 404 Kuppelstangenbuchse coupling rod bushing chemise d' axe
2 405 Manschette universal joint sleeve manchette
2 406 Halteband holding band collier de serrage
2 407 Halteband holding band collier de serrage
1 500 Sauggehäuse suction casing carter d' aspiration
1 501 O-Ring O-ring joint torique
1 519 Rohrbogen pipe bow arc de tuyau
1 520 Dichtung gasket étanchéité
1 600 Rotor rotor rotor
1 601 Stator stator stator
8 602 Spannschraube tie bolt tirant
1 607 Stützbock trestle pied
1 700 Druckstutzen pressure branch bride de refoulement
1 °) 9501 Blindflansch blind flange flasque non perforé
1 °) 9502 Dichtung gasket étanchéité
4 °) 9503 6kt-Schraube hexagon bolt vis
4 °) 9504 Scheibe washer rondelle
4 °) 9505 6kt-Mutter hexagon nut écrou
Document SL.158.001def Issue B/03.08.16 1/2

59
Stückliste
Parts List
Liste des pièces
DE EN FR
Baureihe BNA range BNA série BNA
Schnittzeichnung Nr. sectional drawing no. plan no.
158-001B1 158-001B1 158-001B1
Benennung denomination désignation
Stck. Pos. Stck. / Pos. Qty. / Item Qté. / Poste
098 SEEPEX Gelenkfett SEEPEX joint grease SEEPEX graisse d' articulations
Typ und Füllmenge: type and filling quantity: sommaire pour type et quantité:
Betriebs- und see operating and assembly voir instructions de montage et
Montageanleitung entnehmen instruction de fonctionnement
Verschleißteile und Dichtungen: Wearing parts and sealings: pièces d'usure et étanchéités:
Werkzeuge: Tools: Outils:
Wellenabdichtung shaft sealing dispositif d' etanchéité
siehe Schnittzeichnung see sectional drawing voir vue éclatée
Gleitringdichtung mechanical seal garniture mécanique
versetzt gezeichnet drawn displaced plan separé
°) Option option option
Document SL.158.001def Issue B/03.08.16 2/2

60
11. Special tools
Ordering special tools

11. Special tools
Commission number ........................................................... The commission number and type are

printed on the type plate of your SEEPEX
machine.
Type ......................................................................................
Request After placing the order, you will receive an

order confirmation and deadline before
the parts are shipped.
Order
Your data
First Name .............................................................................
Surname ................................................................................
Company ...............................................................................
Department ............................................................................
Street .....................................................................................
Postcode, City .......................................................................
Telephone ..............................................................................
Fax ........................................................................................
E-mail ....................................................................................
Our contact data
Customer Service
Fax +49.2041.996-5350
[email protected]
A / 13.02.2020 - OM.STO.BNA.01EN - 1/2
61
11. Special tools
Your order
Order special tools tailored to your pump type.
Order special tools tailored to your macerator.
Tool no. Denomination For assembly of Order no.
W2 Chain pipe wrench plus spare Stator KRZ

chain
W3 Mounting tool Holding band MHB
W4 Assembly mandrel Joint MTD
W5 Drift Joint DHS
W9 Mounting lever General MHL
W10 Dismantling tool Plug-in shaft AZV
*see sectional drawing and parts list ( chapter 10.2)
__________________________________ _______________________________________
Place, date Signature, company stamp
A / 13.02.2020 - OM.STO.BNA.01EN - 2/2
62
12
Related documents
12.1 Additional components
12.2 Technical information
12.3 Manufacturer's documents shaft seal

issue
B / 12.01.2010 document
OM.ZUG.01us sheet
1 (1)
63
64
Warranty Card
Warranty Card
Complete and return to validate warranty

Please complete this card and return it to seepex Inc. By using this card, the valid warranty
period will commence at the pump “start-up” date. If this card is not completed the warranty
coverage period will commence on the date the pump is shipped from the seepex factory.
This card must be completed and mailed no later than one year from the date of shipment.
Client
User Entity: ................................. Address of plant: ........................................

Contact Person: ................................. ........................................
Phone Number: ................................. ........................................
Fax Number: ................................. ........................................
E-mail Address: ................................. ........................................
Technical Pump Data
Pump Model: .................................

Pump Commission: .................................
Performance Data
Pumped Product: .................................

Diff. Pressure: ................................. Flow Rate: .................................
Temperature: ................................. Viscosity: .................................
Solids Size: ................................. Solids %: .................................
Inquiry
Was the appearance of the pump acceptable? ....... Yes ....... No

Did the pump suffer any freight damage? ....... Yes ....... No
Did the pump perform as expected? ....... Yes ....... No
Did you receive: - Data Sheets? ....... Yes ....... No
- O&M Manuals? ....... Yes ....... No
Did you local seepex distributor contact your to arrange a start-up?....... Yes ....... No
other comments
...........................................................................................................................................
...........................................................................................................................................
Name of person completing card (please print)
Date: ................................ Signature: ..............................
A / 20.02.2012 -OM.WRC.02US
65
66
TERMS & CONDITIONS OF SALE AND/OR REPAIR
10.19
The following terms and conditions shall apply to an 4.0 CANCELLATION 7.0 WARRANTIES & LIABILITY LIMITATIONS
order for all or any part of the articles covered by the
accompanying offer unless a specific exception is 4.1. After acceptance, orders may be canceled only 7.1.
included therein. Acceptance of any order by SEEPEX with the express approval of SEEPEX Inc. In the event a. New Articles: SEEPEX Inc. warrants articles of
Inc. is expressly made conditional upon Buyer’s accep- of an approved cancellation, the customer shall remain our manufacture against defects in material and/
tance of SEEPEX Inc. Terms and Conditions of Sale responsible for payment for all work performed and/ or workmanship for a period of three (3) years
and/or Repair. All prior or future terms, conditions or or material expenses incurred by SEEPEX Inc. as of the from date of delivery, provided that the articles
negotiations (whether written or oral) by Buyer will time of cancellation. SEEPEX Inc. reserves the right to have been installed, maintained, and operated in
therefore be considered void and inapplicable unless cancel the order if SEEPEX Inc. determines, in its sole strict accordance with SEEPEX Inc. recommenda-
otherwise agreed in writing. SEEPEX Inc. reserves discretion, that the customer’s financial condition tions and instructions.
the right, in its sole discretion, to refuse any order, renders the customer unable or unlikely to pay for the
unconditionally, for any reason including but not lim- order as agreed. b. Repair Work: Defined herein as work and ser-
ited to: expiration of the validity of the offer, errors in vices performed by SEEPEX Inc. SEEPEX Inc. war-
the offer, unacceptable payment risks, conflicts with 5.0 RETURN rants all repair work and services that it performs
contractual commitments made to other potential against defects in workmanship and/or materials
customers and the chance that a customer may try 5.1. No credit will be allowed for returns unless SEEPEX for a period of three (3) years from the date of
to enforce an implied warranty or merchantability of Inc. has authorized such returns in writing in advance. delivery of the repaired articles.
the products offered. A copy of this authorization must be returned with the
item as the packing slip. All returns are subject to re- c. All Orders: All warranty claims shall be submit-
1.0 PRICES stocking charges and to the SEEPEX Inc. Return Goods ted promptly in writing to SEEPEX Inc. Any war-
Authorization (RGA) Policy, which is available on www. ranty replacement and/or repair shall be made
1.1. Any prices quoted shall only be valid for orders seepex.com, and is incorporated herein by reference. Ex-Works SEEPEX Inc. plant (Enon, Ohio USA).
placed within 30 days from the date of issue of the SEEPEX Inc. will only issue credits for items that are SEEPEX Inc.’s warranty obligation shall be limited
offer. Prices are Ex-Works SEEPEX Inc. plant (Enon, Ohio covered under warranty or can be resold. Items that to the replacement and/or repair only of defective
USA) in U.S. dollars, unless otherwise agreed. SEEPEX are specially produced for a specific customer, includ- material and/or workmanship.
Inc. reserves the right to correct typographical or ing but not limited to: special hoppers, baseplates,
clerical errors. electrical panels, gear reducers and electric motors 7.2. In no event shall SEEPEX Inc. be liable for any
are specifically excluded from consideration for credit. incidental or consequential loss or damage of whatever
2.0 TERMS Any items not received in good, clean and uncontami- kind of nature including but not limited to loss of busi-
nated condition or items that cannot be put back into ness income or profits, or damage resulting from delay
2.1. All orders are subject to approval by the SEEPEX stock will not be accepted. Any elastomer material with in manufacture or delivery, loss of use or damage to
Inc. Credit Department. Unless otherwise agreed, if over three (3) years of fabrication will not be accepted any installation into which the article may be installed,
payment for the invoice due is not made in full within for return and/or credit. Customers must pay for all whether arising out of contract or tort.
thirty (30) days after shipment, late fees of eigh- freight associated with any return, including parts or
teen percent (18%) per year (equivalent to a nominal equipment that may be considered to be covered by the 7.3. SEEPEX Inc. shall not be liable for any loss or
monthly interest rate of 1.5%) will be applied on the limited warranty protection clause below. If an item is damage resulting from delay and/or late delivery due
unpaid balance until paid in full. The terms and condi- deemed to be covered under warranty, the value of the to causes beyond our reasonable control. Notwith-
tions herein set forth are based upon tariffs, taxes, item, and freight associated with the replacement of standing anything herein to the contrary, SEEPEX Inc.’s
foreign exchange rates, delivery, and other conditions the item, will be reimbursed by the issuance of a credit liability to customer on any cause of action shall be
in effect on the date of the customer’s order. In the to the customer’s account. Outstanding RGA’s that limited to the amount paid by the customer on the sub-
event that such tariffs, taxes, foreign exchange rates, have declined repair will be scrapped automatically ject order. SEEPEX Inc. makes no warranties, express or
delivery, and/or other conditions should change prior after ninety (90) days if no other written instructions implied, with respect to articles or products manufac-
to delivery of the goods, SEEPEX Inc. reserves the right are provided. tured or provided by any party other than SEEPEX Inc.,
to charge such increased duties, taxes, or charges to except to transfer to the customer, where permissible,
the customer. 6.0 SHIPMENT any warranty provided to SEEPEX Inc. by the original
manufacturer. On any claims for repairs and/or re-
2.2. Unless the order includes the appropriate exemp- 6.1. placement under such warranty, all costs incurred by
tion certificates and/or licenses, duties and taxes a. Handling Charge: Customer shall be responsible SEEPEX Inc., which are not underwritten by the original
levied by Federal, State, or other governments are re- for making all arrangements for shipment of manufacturers, shall be borne by the customer. Except
quired to be charged automatically at the rate imposed the order with a suitable carrier. In the event as provided herein, SEEPEX Inc. expressly disclaims all
at time of importation/shipment. Any change in law, that customer requests that SEEPEX Inc. make representations, promises, or warranties, express or
regulations, or Government practice which causes a arrangements for shipment, then customer implied, with respect to any products, articles, work, or
variation of any kind in the applicable charges from the agrees to pay to SEEPEX Inc., in addition to the services, including any warranties of merchantability
amounts stated in the offer shall result in an equiva- applicable shipping charges, a handling charge in and of fitness for a particular purpose. All warranties
lent change in the price quoted. the amount of 10% of the shipping charges with a made by SEEPEX Inc. shall be void where the goods have
minimum $5.00 to a maximum charge of $150.00, been subject to misuse, neglect, damage or alteration.
2.3. Until payment is made in full, SEEPEX Inc. shall with special services requiring additional charges. SEEPEX Inc. shall be held free and harmless from any
retain the right, without notice, to repossess and/ dispute or claim anywhere arising from and relating to
or retain the items, and/or dispose of them, for its b. New Articles: Where shipping instructions dic- infringement of patent, design, trademark, or copy-
benefit and hold the customer responsible for any tate no specific routing, SEEPEX Inc. will utilize its right of items, sold or repaired under this contract.
loss. Customer agrees to enter into any agreements, best judgement in determining routing but shall
contracts, or notices required confirming such rights. not be liable for any charges once the goods have 8.0 PROPERTY RIGHTS AND RISKS
reached their agreed upon point of delivery. If
2.4. Except where prohibited by law, all products and changes are made at customer’s request in a) the 8.1. SEEPEX Inc. disclaims any liability or responsibil-
services paid with a credit card will be subject to a 2.5% agreed upon point of delivery, or b) in the rout- ity whatsoever with regard to loss or damages to the
convenience fee added to the price of the order. This ing selected by SEEPEX Inc. and if such changes customer’s property while in the possession, custody
fee will not exceed our cost of acceptance and will not involve additional costs to be incurred, such costs or control of SEEPEX Inc. for requested repairs or other
apply to orders placed through an online platform. shall be borne exclusively by the customer, unless services, and the customer expressly agrees to indem-
otherwise agreed in writing. nify and hold SEEPEX Inc. harmless against any and all
3.0 SECURITY claims for such loss or damage.
c. Repair Work: All items for which the customer
3.1. In order to secure any obligations due to SEEPEX requests repair or other services by SEEPEX 9.0 HAZARDOUS MATERIALS
Inc. from the customer, the customer grants to SEEPEX Inc. shall be delivered to and picked up from the
Inc. a security interest in: SEEPEX Inc. plant (Enon, Ohio USA) unless other- 9.1. Any hazardous materials or the existence of
wise agreed in writing. All costs of delivery shall any hazards relative to the condition of any product
a. The merchandise covered by the customer’s be paid by the customer unless otherwise agreed tendered to SEEPEX Inc. for service or repair work must
order (s), and to in writing prior to shipment. Items returned to be disclosed by customer in writing in the RGA Request
SEEPEX Inc. must be returned in good, clean and Form, whether or not required to be disclosed per
b. All property and funds of the customer now uncontaminated condition. Any cost of cleaning federal law on the MSDS sheet. Customer shall defend,
or hereafter in SEEPEX Inc.’s possession, and in or decontamination will be charged back to the indemnify and hold SEEPEX Inc. harmless from and
all additions and proceeds of such merchandise customer’s account at the standard service rate. against any and all claims of injury or damage, includ-
and/or property. The customer hereby authorizes SEEPEX Inc. has the right to refuse acceptance of ing attorney’s fees, caused by any hazardous condition
SEEPEX Inc. to sign alone any financing statement any dirty or contaminated shipment that may be or material on or about products accepted for service/
or statements and to do all and any other things suspected of being hazardous. repair. This obligation includes but is not limited to
which may be necessary to perfect such security claims of bodily injury or death suffered by SEEPEX Inc.
interest. d. All Orders: On collect freight shipments, cart- employees, or by other parties.
age charges from plant to carrier are the respon-
sibility of the customer. Title to articles passes
to customer upon delivery to carrier acting as
customer’s agent subject to any right of retention
by SEEPEX Inc. All claims for shortage in, and dam-
ages in, shipment or otherwise must be reported
to carrier immediately upon receipt with copy or
report to ourselves within five (5) business days.
SEEPEX Inc.
511 Speedway Drive
Enon, Ohio 45323
USA
T +1 937 864-7150
[email protected]
www.seepex.com
67
68
13
Appendix
13.1 Manufacturer's documents / suppliers
• available
Ausgabe
issue
B / 19.06.2008 Dokument
document
OM.MDS.01us Blatt
sheet
1 (1)
69
70
Drive Technology \ Drive Automation \ System Integration \ Services *25803530_0418*
Assembly and Operating

Instructions
Gear Unit Series R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W
Edition 04/2018 25803530/EN

71
SEW-EURODRIVE—Driving the world
72
Table of contents
Table of contents
1 General information.................................................................................................................. 5
1.1 About this documentation ............................................................................................... 5
1.2 Structure of the safety notes ........................................................................................... 5
1.3 Rights to claim under limited warranty ............................................................................ 6
1.4 Exclusion of liability......................................................................................................... 7
1.5 Product names and trademarks...................................................................................... 7
1.6 Copyright notice .............................................................................................................. 7
2 Safety notes .............................................................................................................................. 8

2.1 Preliminary information ................................................................................................... 8
2.2 Duties of the user............................................................................................................ 8
2.3 Target group ................................................................................................................... 8
2.4 Designated use ............................................................................................................... 9
2.5 Transportation/storage.................................................................................................... 9
2.6 Installation/assembly..................................................................................................... 10
2.7 Startup/operation .......................................................................................................... 10
2.8 Inspection/maintenance ................................................................................................ 10
3 Gear unit structure ................................................................................................................. 11

3.1 Basic structure of helical gear units R..07 – R..167 ...................................................... 11
3.2 Basic structure of parallel-shaft helical gear units F..27 – F..157 ................................. 12
3.3 Basic structure of helical-bevel gear units K..19/K..29.................................................. 13
3.4 Basic structure of helical-bevel gear units K..39/K..49.................................................. 15
3.5 Basic structure of helical-bevel gear units K..37 – K..187............................................. 16
3.6 Basic structure of helical-worm gear units S..37 – S..97 .............................................. 17
3.7 Basic structure of SPIROPLAN® gear units W..10 – W..30 ......................................... 18
3.8 Basic structure of SPIROPLAN® gear units W..37 – W..47 ......................................... 19
3.9 Nameplate/type designation ......................................................................................... 20
3.10 Designs and options – R, F, K, S, W gear units............................................................ 23
4 Mechanical installation .......................................................................................................... 26

4.1 Prerequisites for installation.......................................................................................... 26
4.2 Installing the gear unit................................................................................................... 28
4.3 Gear unit with solid shaft............................................................................................... 37
4.4 Torque arms for shaft-mounted gear units.................................................................... 39
4.5 Mounting shaft-mounted gear units with splined hollow shaft....................................... 44
4.6 Shaft-mounted gear unit with keyway ........................................................................... 45
4.7 Shaft-mounted gear unit with shrink disk ...................................................................... 50
4.8 Shaft-mounted gear units with TorqLOC® .................................................................... 53
4.9 Mounting the cover ....................................................................................................... 66
25803530/EN – 04/2018
4.10 Coupling of AM adapters .............................................................................................. 68

4.11 AQ. adapter coupling .................................................................................................... 73
4.12 EWH adapters............................................................................................................... 76
4.13 AD Input shaft assembly ............................................................................................... 79
4.14 Direct mounting of a motor on a gear unit..................................................................... 83
4.15 Accessory equipment.................................................................................................... 86
Assembly and Operating Instructions – Gear Unit Series R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W 3
73
Table of contents
5 Startup ..................................................................................................................................... 99

5.1 Inverter-operated gearmotors ....................................................................................... 99
5.2 Checking the oil level .................................................................................................... 99
5.3 Pseudo-leakage at shaft seals.................................................................................... 100
5.4 Helical-worm gear units and SPIROPLAN® W gear units .......................................... 101
5.5 Helical/parallel-shaft helical/helical-bevel gear units................................................... 102
5.6 Gear units with backstop............................................................................................. 103
5.7 Components made of elastomers with fluorocarbon rubber ....................................... 104
6 Inspection/maintenance....................................................................................................... 106
6.1 Wearing parts.............................................................................................................. 108
6.2 Inspection/maintenance intervals................................................................................ 110
6.3 Lubricant change intervals .......................................................................................... 111
6.4 Maintenance of AL/AM/AQ./EWH adapter.................................................................. 111
6.5 AD input shaft assembly maintenance........................................................................ 112
6.6 Inspection/maintenance for the gear unit.................................................................... 113
7 Mounting positions............................................................................................................... 129

7.1 Designation of the mounting positions ........................................................................ 129
7.2 Churning losses and thermal rating ............................................................................ 130
7.3 Change of mounting position ...................................................................................... 130
7.4 Universal mounting position M0.................................................................................. 131
7.5 Mounting position MX ................................................................................................. 131
7.6 Mounting position sheets ............................................................................................ 132
8 Technical data....................................................................................................................... 167

8.1 Extended storage........................................................................................................ 167
8.2 Lubricants ................................................................................................................... 169
9 Malfunctions and remedies ................................................................................................. 188

9.1 Gear units ................................................................................................................... 189
9.2 Adapters AM/AQ./AL/EWH ......................................................................................... 190
9.3 AD input shaft assembly ............................................................................................. 190
9.4 Service ........................................................................................................................ 191
9.5 Waste disposal............................................................................................................ 191
10 Address list ........................................................................................................................... 192
Index ...................................................................................................................................... 203

25803530/EN – 04/2018
4 Assembly and Operating Instructions – Gear Unit Series R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W
74
General information
About this documentation 1
1 General information
1.1 About this documentation
The current version of the documentation is the original.
This documentation is an integral part of the product. The documentation is written for
all employees who assemble, install, start up, and service this product.
Make sure this documentation is accessible and legible. Ensure that persons respons-
ible for the machinery and its operation as well as persons who work on the product
independently have read through the documentation carefully and understood it. If you
are unclear about any of the information in this documentation or require further in-
formation, contact SEW‑EURODRIVE.
1.2 Structure of the safety notes

1.2.1 Meaning of signal words
The following table shows the grading and meaning of the signal words for safety
notes.
Signal word Meaning Consequences if disregarded

DANGER Imminent hazard Severe or fatal injuries
WARNING Possible dangerous situation Severe or fatal injuries
CAUTION Possible dangerous situation Minor injuries
NOTICE Possible damage to property Damage to the product or its envir-
onment
INFORMATION Useful information or tip: Simplifies
handling of the product.
1.2.2 Structure of section-related safety notes

Section-related safety notes do not apply to a specific action but to several actions
pertaining to one subject. The hazard symbols used either indicate a general hazard
or a specific hazard.
This is the formal structure of a safety note for a specific section:
SIGNAL WORD
Type and source of hazard.
Possible consequence(s) if disregarded.
• Measure(s) to prevent the hazard.
25803530/EN – 04/2018
75
1 General information
Rights to claim under limited warranty
Meaning of the hazard symbols

The hazard symbols in the safety notes have the following meaning:
Hazard symbol Meaning

General hazard
Warning of dangerous electrical voltage
Warning of hot surfaces
Warning of risk of crushing
Warning of suspended load
Warning of automatic restart
1.2.3 Structure of embedded safety notes

Embedded safety notes are directly integrated into the instructions just before the de-
scription of the dangerous action.
This is the formal structure of an embedded safety note:
SIGNAL WORD Type and source of hazard. Possible consequence(s) if disreg-
arded. Measure(s) to prevent the hazard.
1.3 Rights to claim under limited warranty

Read the information in this documentation. This is essential for fault-free operation
and fulfillment of any rights to claim under limited warranty. Read the documentation
before you start working with the product.
25803530/EN – 04/2018
76
General information
Exclusion of liability 1
1.4 Exclusion of liability
Read the information in this documentation, otherwise safe operation is impossible.
You must comply with the information contained in this documentation to achieve the
specified product characteristics and performance features. SEW‑EURODRIVE as-
sumes no liability for injury to persons or damage to equipment or property resulting
from non-observance of these operating instructions. In such cases,
SEW‑EURODRIVE assumes no liability for defects.
1.5 Product names and trademarks

The brands and product names in this documentation are trademarks or registered
trademarks of their respective titleholders.
1.6 Copyright notice

© 2018 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-
tion, distribution or any other use of the whole or any part of this documentation is
strictly prohibited.
25803530/EN – 04/2018
77
2 Safety notes
Preliminary information
2 Safety notes
2.1 Preliminary information
The following general safety notes have the purpose to avoid injury and damage to
property. They primarily apply to the use of products described in this documentation.
If you use additional components also observe the relevant warning and safety notes.
2.2 Duties of the user

As the user, you must ensure that the basic safety notes are observed and complied
with. Make sure that persons responsible for the machinery and its operation as well
as persons who work on the device independently have read through the documenta-
tion carefully and understood it.
As the user, you must ensure that all of the work listed in the following is carried out
only by qualified specialists:
• Setup and installation
• Installation and connection
• Startup
• Maintenance and repairs
• Shutdown
• Disassembly
Ensure that the persons who work on the product pay attention to the following regula-
tions, conditions, documentation, and information:
• National and regional safety and accident prevention regulations
• Warning and safety signs on the product
• All other relevant project planning documents, installation and startup instructions,
and wiring diagrams
• Do not assemble, install or operate damaged products
• All system-specific specifications and conditions
Ensure that systems in which the product is installed are equipped with additional
monitoring and protection devices. Observe the applicable safety regulations and le-
gislation governing technical work equipment and accident prevention regulations.
2.3 Target group

Specialist for Any mechanical work may only be performed by adequately qualified specialists. Spe-
mechanical work cialists in the context of this documentation are persons familiar with the design,
mechanical installation, troubleshooting, and maintenance of the product who possess
the following qualifications:
25803530/EN – 04/2018
• Qualification in the mechanical area in accordance with the national regulations

• Familiarity with this documentation
78
Safety notes
Designated use 2
Specialist for elec- Any electrotechnical work may only be performed by electrically skilled persons with a
trotechnical work suitable education. Electrically skilled persons in the context of this documentation are
persons familiar with electrical installation, startup, troubleshooting, and maintenance
of the product who possess the following qualifications:
• Qualification in the electrotechnical area in accordance with the national regula-
tions
• Familiarity with this documentation
Additional qualifi- In addition to that, these persons must be familiar with the valid safety regulations and
cation laws, as well as with the requirements of the standards, directives, and laws specified
in this documentation. The persons must have the express authorization of the com-
pany to operate, program, parameterize, label, and ground units, systems, and circuits
in accordance with the standards of safety technology.
Instructed persons All work in the areas of transportation, storage, operation and waste disposal must be
carried out by persons who are trained appropriately. The purpose of the instruction is
that the persons are capable of performing the required tasks and work steps in a safe
and correct manner.
2.4 Designated use

The product is intended for use in industrial and commercial systems.
In case of installation in electrical systems or machines, startup of the product is pro-
hibited until it is determined that the machine meets the requirements stipulated in the
local laws and directives. For Europe, Machinery Directive 2006/42/EC as well as the
EMC Directive 2014/30/EU apply.
Using these products in potentially explosive atmospheres is prohibited, unless spe-
cifically designated otherwise.
2.5 Transportation/storage
Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-
ping company immediately about any damage. If the product is damaged, it must not
be assembled, installed or started up.
Observe the storage information on climatic conditions as given in chapter "Storage
conditions" (→ 2 167).
The permissible storage temperature is -30 °C to +50 °C.
If the product is not immediately installed, it must be stored in a dry and dust-free loca-
tion. The product can be stored for up to 9 months without requiring any special meas-
ures before startup. Do not store the product outdoors.
The installed lifting eyebolts are in accordance with DIN 580. Observe the loads and
regulations specified there. The tension force vector of the slings must not exceed a
45° angle in accordance with DIN 580.
25803530/EN – 04/2018
The lifting eyes are designed to carry only the weight of the product. Do not mount any
additional loads. If the product has several lifting eyes or lifting eyebolts, then you
should use all lifting eyes and lifting eyebolts for attaching transport ropes. Tighten the
screwed-in lifting eyes.
The gear units K..167 and K..187 have no lifting eyes and are supplied without lifting
eyebolts. Use alternative, suitable slings.
79
2 Safety notes
Installation/assembly
Use suitable, sufficiently rated handling equipment, that can be used for further trans-
port.
2.6 Installation/assembly
Ensure that the product is installed and cooled according to the regulations in the doc-
umentation.
Protect the product from strong mechanical strain. The product and its mounting parts
must never protrude into the path of persons or vehicles. Ensure that components are
not deformed, particularly during transportation and handling. Electric components
must not be mechanically damaged or destroyed.
The following applications are prohibited unless the device is explicitly designed for
such use:
• Operation in applications with impermissibly high mechanical vibration and shock
loads in excess of the regulations stipulated in EN 61800-5-1
• Use in environments with harmful oils, acids, gases, vapors, dust, radiation, etc.
Observe the danger due to static overdetermination. Gear units with foot (e.g.
KA19/29B, KA127/157B or FA127/157B) must not be fastened via the torque arm and
the foot plate at the same time. Gearmotors must also not be fastened to the foot plate
of the gear unit (e.g. KA19/29B, KA127/157B or FA127/157B, R gear unit with foot-
mounted motor) and the foot plate of the motor at the same time.
2.7 Startup/operation
Check the oil level before startup as described in chapter "Inspection/mainten-
ance" (→ 2 106).
Check that the direction of rotation is correct in the decoupled state. Listen out for un-
usual grinding noises as the shaft rotates.
Secure the keys for the test run without output elements.
Do not deactivate monitoring and protection devices even for a test run.
Switch off the gearmotor if in doubt whenever changes occur in relation to normal
operation (e.g. increased temperatures, unusual noises, vibrations). Determine the
cause. It may be necessary to contact SEW‑EURODRIVE.
2.8 Inspection/maintenance
Observe the information in chapter "Inspection/maintenance" (→ 2 106).
25803530/EN – 04/2018
80
Gear unit structure
Basic structure of helical gear units R..07 – R..167 3
3 Gear unit structure
INFORMATION
The following figures are block diagrams. Their purpose is only to make it easier to
assign components to the spare parts lists. Discrepancies may occur depending on
the gear unit size and version.
3.1 Basic structure of helical gear units R..07 – R..167

[59]
[20]
[24]
[515] [101]
[516]
[517] [100]
[47] [1]
[102]
[2] [45]
[59]
[43]
[181]
[42] [3]
[41]
[6] [25]
[88]
[22]
[11] [17]
[12]
[9]
[19]
[521]
[522]
[8] [7] [523]
[59]
[31] [30]
[32]
[34] [4]
[5]
[37]
[506]
[39] [507]
[131] [508]
18014398528676235
[1] Pinion [19] Key [42] Rolling bearing [507] Shim

[2] Gear [20] Breather valve [43] Key [508] Shim
[3] Pinion shaft [22] Gear unit housing [45] Rolling bearing [515] Shim
[4] Gear [24] Eyebolt [47] Retaining ring [516] Shim
[5] Pinion shaft [25] Rolling bearing [59] Screw plug [517] Shim
[6] Gear [30] Rolling bearing [88] Retaining ring [521] Shim
[7] Output shaft [31] Key [100] Inspection cover [522] Shim
[8] Key [32] Spacer tube [101] Hex head screw [523] Shim
25803530/EN – 04/2018
[9] Oil seal [34] Rolling bearing [102] Gasket

[11] Rolling bearing [37] Rolling bearing [131] Closing cap
[12] Retaining ring [39] Retaining ring [181] Closing cap
[17] Spacer tube [41] Retaining ring [506] Shim
81
Basic structure of parallel-shaft helical gear units F..27 – F..157
3.2 Basic structure of parallel-shaft helical gear units F..27 – F..157
[2] [45] [20]

[515] [59]
[516] [43] [22] [1]
[517]
[3]
[41] [42]
[181] [161]
[4] [30]
[32] [59]
[31]
[5]
[506] [37]
[507] [39] [183] [165]
[131] [508]
[160]
[19]
[102]
[88]
[94]
[25] [521] [100]
[92] [522]
[93]
[91] [523] [101]
[7]
[59]
[17]
[6]
[9]
[11]
[81]
[14]
[16]
9007199274039051
[1] Pinion [22] Gear unit housing [91] Retaining ring [506] Shim
[2] Gear [25] Rolling bearing [92] Washer [507] Shim
[3] Pinion shaft [30] Rolling bearing [93] Lock washer [508] Shim
[4] Gear [31] Key [94] Hex head screw [515] Shim
[5] Pinion shaft [32] Spacer tube [100] Inspection cover [516] Shim
[6] Gear [37] Rolling bearing [101] Hex head screw [517] Shim
[7] Hollow shaft [39] Retaining ring [102] Gasket [521] Shim
[9] Oil seal [41] Retaining ring [131] Closing cap [522] Shim
[11] Rolling bearing [42] Rolling bearing [160] Closing plug [523] Shim
[14] Hex head screw [43] Key [161] Closing cap
[16] Output flange [45] Rolling bearing [165] Closing plug
[17] Spacer tube [59] Screw plug [181] Closing cap
[19] Key [81] Shield ring [183] Oil seal
[20] Breather valve [88] Retaining ring
25803530/EN – 04/2018
82
Gear unit structure
Basic structure of helical-bevel gear units K..19/K..29 3
3.3 Basic structure of helical-bevel gear units K..19/K..29
[95]
[94]
[93]
[92]
[91]
[183]
[521]
[522] [88]
[523]
[25]
[6]
[19]
[7]
[518] [11]
[519]
[520]
[12]
[9]
[159]
[168]
[20]
[59] [538]
[22] [537]
[167] [44] [536]
[1]
[26]
[36] [43] [5]
[48] [532]
[193] [531]
[42] [530]
[141]
[45]
[163]
[2] [115]
9007206676351499
25803530/EN – 04/2018
83
Basic structure of helical-bevel gear units K..19/K..29
[1] Pinion [26] Housing of 1st stage [94] Hex head screw [520] Shim
[2] Gear [36] Stud [95] Protection cap [521] Shim
[5] Pinion shaft [42] Tapered roller bear- [115] Retaining ring [522] Shim
ing
[6] Gear [43] Key [141] Bushing [523] Shim
[7] Hollow shaft [44] Seal [159] Closing plug [530] Shim
[9] Oil seal [45] Tapered roller bear- [163] Supporting ring [531] Shim
ing
[11] Rolling bearing [50] Bevel gear set [167] Closing plug [532] Shim
[12] Retaining ring [59] Screw plug [168] Protection cap [536] Shim
[19] Key [88] Retaining ring [183] Oil seal [537] Shim
[20] Breather valve [91] Retaining ring [193] Closing plug [538] Shim
[22] Gear unit housing [92] Washer [518] Shim
[25] Deep groove ball [93] Lock washer [519] Shim
bearing
25803530/EN – 04/2018
84
Gear unit structure
Basic structure of helical-bevel gear units K..39/K..49 3
3.4 Basic structure of helical-bevel gear units K..39/K..49
[521] [89]
[522] [88]
[523]
[6] [25]
[7]
[518]
[17]
[519] [11]
[520]
[12] [19]
[101]
[10]
[9] [8]
[20]
[100]
[102] [5]
[48] [1]
[45]
[43]
[59]
[22] [536]
[537] [42]
[538]
[113]
[2]
14457456395
[1] Pinion [12] Retaining ring [48] Supporting ring [518] Shim
[2] Gear [17] Spacer tube [50] Bevel gear set [519] Shim
[5] Pinion shaft [19] Key [59] Screw plug [520] Shim
[6] Gear [20] Breather valve [88] Retaining ring [521] Shim
[7] Hollow shaft [22] Gear unit housing [89] Closing cap [522] Shim
[8] Key [25] Deep groove ball bear- [100] Inspection cover [523] Shim
ing
[9] Oil seal [42] Tapered roller bearing [101] Hex head screw [536] Shim
[10] Oil seal [43] Key [102] Gasket [537] Shim
[11] Deep groove ball bear- [45] Tapered roller bearing [113] Slotted nut [538] Shim
ing
25803530/EN – 04/2018
85
Basic structure of helical-bevel gear units K..37 – K..187
3.5 Basic structure of helical-bevel gear units K..37 – K..187
[100] [102]
[3] [20]
[536]
[43] [537] [533] [59]
[538] [534] [22]
[535]
[45] [2]
[114]
[101]
[113]
[42] [119] [59]
[116]
[523] [89] [59]
[522]
[521][88]
[25]
[84] [1]
[19]
[7] [59]
[8]
[6] [59]
[83] [17]
[11]
[12]
[9] [161]
[132]
[133]
[31]
[30] [542]
[543]
[135] [544]
[4]
[5]
[131] [37]
[506]
[507]
[137] [508]
[39]
9007199274042123
[1] Pinion [25] Rolling bearing [102] Gasket [522] Shim

[2] Gear [30] Rolling bearing [113] Slotted nut [523] Shim
[3] Pinion shaft [31] Key [114] Multi-tang washer [533] Shim
[4] Gear [37] Rolling bearing [116] Thread lock [534] Shim
[5] Pinion shaft [39] Retaining ring [119] Spacer tube [535] Shim
[6] Gear [42] Rolling bearing [131] Closing cap [536] Shim
[7] Output shaft [43] Key [132] Retaining ring [537] Shim
25803530/EN – 04/2018
[8] Key [45] Rolling bearing [133] Supporting ring [538] Shim
[9] Oil seal [59] Screw plug [135] Shield ring [542] Shim
[11] Rolling bearing [83] Shield ring [137] Supporting ring [543] Shim
[12] Retaining ring [84] Shield ring [161] Closing cap [544] Shim
[17] Spacer tube [88] Retaining ring [506] Shim
[19] Key [89] Closing cap [507] Shim
[20] Breather valve [100] Inspection cover [508] Shim
[22] Gear unit housing [101] Hex head screw [521] Shim
86
Gear unit structure
Basic structure of helical-worm gear units S..37 – S..97 3
3.6 Basic structure of helical-worm gear units S..37 – S..97
[59]
[101] [20]
[506] [100]
[131] [507]
[39] [137]
[37] [102]
[22]
[5]
[31] [30] [2] [61] [59]
[1]
[19]
[89]
[59]
[523] [88]
[25] [522]
[521]
[7]
[6]
[11]
[520]
[12] [519]
[518]
[9]
18014398528786187
[1] Pinion [20] Breather valve [88] Retaining ring [518] Shim
[2] Gear [22] Gear unit housing [89] Closing cap [519] Shim
[5] Worm [25] Rolling bearing [100] Gear unit cover [520] Shim
[6] Worm gear [30] Rolling bearing [101] Hex head screw [521] Shim
[7] Output shaft [31] Key [102] Seal [522] Shim
[9] Oil seal [37] Rolling bearing [131] Closing cap [523] Shim
[11] Rolling bearing [39] Retaining ring [137] Supporting ring
[12] Retaining ring [59] Screw plug [506] Shim
[19] Key [61] Retaining ring [507] Shim
25803530/EN – 04/2018
87
Basic structure of SPIROPLAN® gear units W..10 – W..30
3.7 Basic structure of SPIROPLAN® gear units W..10 – W..30

Basic
structure
SPIROPLA
N®
– gear
units of
W..10
W..30
[100] [101]
[65]
[66]
[102] [68]
[71] [143]
[72]
[1]
[22]
[89]
[88]
[521]
[522]
[523]
[25]
[6]
[19] [250]
[251]
[17]
[8]
[7]
[11]
[518]
[519]
[12] [520]
[9]
9007199274048267
[1] Pinion [19] Key [88] Retaining ring [518] Shim

[6] Gear [22] Gear unit housing [89] Closing cap [519] Shim
[7] Output shaft [25] Rolling bearing [100] Inspection cover [520] Shim
[8] Key [65] Oil seal [101] Hex head screw [521] Shim
[9] Oil seal [66] Rolling bearing [102] Gasket [522] Shim
[11] Rolling bearing [68] Retaining ring [143] Supporting ring [523] Shim
[12] Retaining ring [71] Supporting ring [250] Retaining ring
[17] Spacer tube [72] Retaining ring [251] Retaining ring
25803530/EN – 04/2018
88
Gear unit structure
Basic structure of SPIROPLAN® gear units W..37 – W..47 3
3.8 Basic structure of SPIROPLAN® gear units W..37 – W..47
Basic
structure
SPIROPLA
N®
– gear
units of
W..37
W..47
[521]
[89]
[522]
[523] [88]
[6] [25]
[22]
[19]
[7]
[8]
[59] [5]
[518] [33]
[519] [11]
[520] [32]
[12]
[9] [59]
[44] [133] [1]
[506] [37]
[5]
[31]
[30]
[137]
[2]
[61]
[26] [36]
18014399115354379
[1] Pinion [22] Gear unit housing [59] Screw plug [521] Shim
[2] Gear [25] Deep groove ball [61] Retaining ring [522] Shim
bearing
[5] Pinion shaft [26] Housing stage 1 [88] Retaining ring [523] Shim
[6] Gear [30] Deep groove ball [89] Closing cap
bearing
[7] Output shaft [31] Key [133] Shim
[8] Key [32] Spacer tube [137] Shim
[9] Oil seal [33] Retaining ring [506] Shim
[11] Deep groove ball bear- [36] Hex head screw [518] Shim
ing
[12] Retaining ring [37] Deep groove ball [519] Shim
bearing
[19] Key [44] O-ring [520] Shim
25803530/EN – 04/2018
89
Nameplate/type designation
3.9 Nameplate/type designation

3.9.1 Gear unit nameplate
The following figure shows an example of a nameplate for a helical-bevel gear unit
with input adapter:
[1] 76646 Bruchsal/Germany [1]

[2] K87 AM100 [2]
[3] 01.0123456789.0001.17 [3]
[4] na r/min 1400/20 i 70,46 [4]
[5] Ma max Nm 1980 Me max Nm 41 kg 105 [5]
[6] Ma max G Nm 2700 IM M1A [6]
Made in Germany
[7] CLP HC 220 Synth. Öl / 3,71l 0641 591 1 DE [7]

20682047115
[1] • Address
[2] • Type designation of the gear unit
[3] • Production number
[4] • Input rated speed/rotational speed at the output shaft of the gear unit in min-1
• Gear unit ratio
[5] • Minimum permissible output torque of the gear unit/adapter combination in Nm
• Maximum permissible driving torque in Nm
• Mass in kg
[6] • Maximum permissible output torque of the open gear unit without additional
component in Nm
• Mounting position
[7] • Oil type and oil fill volume
• Nameplate number
Explanation of the production number:
01. 0123456789. 0001. 17

Sales organization Order number Item number Year of
manu-
facture
3.9.2 Type designation of the gear unit

A helical-bevel gear unit with AQA adapter, for example, has the following type desig-
nation:
25803530/EN – 04/2018
Example: K37/R AQA 80 /1

Gear unit type K Helical-bevel gear units
Gear unit size 37 19 – 49; 37 – 187
Option /R e.g. option /R for servo drives:
Reduced rotational clearance
90
Gear unit structure
Nameplate/type designation 3
Example: K37/R AQA 80 /1
Adapter AQA e.g. adapter for servo drives:
AQA: Adapter with keyway
AQH: Adapter with clamping ring
hub
Adapter size 80
Variants /1
3.9.3 DRN.. gearmotor nameplate

The following figure shows an example nameplate of a DRN.. gearmotor.
[1] 76646 Bruchsal/Germany [1]

[2] R67 DRN90L4/BE2 [2]
[3] 01.1207730226.0001.17 Inverter duty VWPM 3~IEC60034 [3]
[4] Hz 50 r/min 1461/21 V 230/400 /Y [4]
[5] kW 1.5 s1 A 5.9/3.4 eff% 85.6 IE3 [5]
[6] Cosφ 0.74 IP 65 [6]
[7] Th.Kl. 155(F) [7]
[8] Vbr 230 AC [8]
[9] i 69.75 Nm 685 IM M1 Nm 20 [9]
[10] CLP 220 Miner. Öl / 1.1l BG 1.5 [10]
[11] kg 54.000 188 578 2 Made in Germany [11]
20683265035
[1] • Address
[2] • Type designation gearmotor
[3] • Production number
• Suitability for inverter operation
• Number of phases and underlying rated and power standard
[4] • Rated frequency /Hz
• Rated speed of the motor/rotational speed of the gear unit output shaft /min-1
• Nominal voltage /V
[5] • Rated power /kW and operating mode
• Rated current /A
• Efficiency /%
• Energy efficiency class
[6] • Power factor
• Degree of protection according to IEC 60034-5
[7] • Thermal class
[8] • Brake voltage /V
[9] • Gear unit ratio
• Output torque /Nm
• Mounting position
• Nominal braking torque /Nm
25803530/EN – 04/2018
[10] • Oil type and oil fill volume /l

• Brake control
[11] • Mass /kg
• Nameplate
• Country of production
91
Nameplate/type designation
3.9.4 Type designation of a DRN.. gearmotor

The type designation of the gearmotor starts from the component on the output end.
For instance, a multi-stage helical-bevel gearmotor with temperature sensor in the mo-
tor winding has the following type designation:
Example: K107R77DRN100LS4 /TF

Gear unit type K 1. Gear unit
Gear unit size 107
Gear unit series R 2. Gear unit
Gear unit size 77
Motor series DRN.. Motor
Motor size 100
Length LS
Number of poles 4
Motor option temperature /TF Option
sensor
Example: DRN.. gearmotor
K107 R77 DRN100LS4/TF

20684745867
25803530/EN – 04/2018
92
Gear unit structure
Designs and options – R, F, K, S, W gear units 3
3.10 Designs and options – R, F, K, S, W gear units
Below an overview of type designations for R, F, K, S, and W gear units and their op-
tions.
3.10.1 Helical gear units
Designation Description
RX.. Single-stage foot-mounted design, output shaft with key
RXF.. Single-stage B5 flange-mounted design, output shaft with key
R.. Foot-mounted design, output shaft with key
R..F Foot- and B5 flange-mounted design, output shaft with key
RF.. B5 flange-mounted design, output shaft with key
RZ.. B14 flange-mounted design, output shaft with key
RM.. B5 flange-mounted design with extended bearing hub, output
shaft with key
3.10.2 Parallel-shaft helical gear units
F.. Foot-mounted design, output shaft with key
FA..B Foot-mounted design, hollow shaft with keyway
FH..B Foot-mounted design, hollow shaft with shrink disk
FV..B Foot-mounted design, splined hollow shaft to DIN 5480
FF.. B5 flange-mounted design, output shaft with key
FAF.. B5 flange-mounted design, hollow shaft with keyway
FHF.. B5 flange-mounted design, hollow shaft with shrink disk
FVF.. B5 flange-mounted design, splined hollow shaft to DIN 5480
FA.. Hollow shaft with keyway
FH.. Hollow shaft with shrink disk
FT.. Hollow shaft with TorqLOC® hollow shaft mounting system
FV.. Splined hollow shaft to DIN 5480
FZ.. B14 flange-mounted design, output shaft with key
FAZ.. B14 flange-mounted design, hollow shaft with keyway
FHZ.. B14 flange-mounted design, hollow shaft with shrink disk
FVZ.. B14 flange-mounted design, splined hollow shaft to DIN 5480
25803530/EN – 04/2018
FM.. B5 flange-mounted design with extended bearing hub, output

shaft with key
FAM.. B5 flange-mounted design with extended bearing hub, hollow
shaft with keyway
93
Designs and options – R, F, K, S, W gear units
3.10.3 Helical-bevel gear units
Designation
K.. Foot-mounted design, output shaft with key
KA..B Foot-mounted design, hollow shaft with keyway
KAF..B B5 flange-mounted design, foot-mounted design, hollow shaft
with keyway
KF..B B5 flange-mounted design, foot-mounted design, output shaft
with key
KH..B Foot-mounted design, hollow shaft with shrink disk
KHF..B B5 flange-mounted design, foot-mounted design, hollow shaft
with shrink disk
KV..B Foot-mounted design, splined hollow shaft to DIN 5480
KF.. B5 flange-mounted design, output shaft with key
KAF.. B5 flange-mounted design, hollow shaft with keyway
KHF.. B5 flange-mounted design, hollow shaft with shrink disk
KVF.. B5 flange-mounted design, splined hollow shaft to DIN 5480
KA.. Hollow shaft with keyway
KH.. Hollow shaft with shrink disk
KT.. Hollow shaft with TorqLOC® hollow shaft mounting system
KV.. Splined hollow shaft to DIN 5480
KZ.. B14 flange-mounted design, output shaft with key
KAZ.. B14 flange-mounted design, hollow shaft with keyway
KHZ.. B14 flange-mounted design, hollow shaft with shrink disk
KVZ.. B14 flange-mounted design, splined hollow shaft to DIN 5480
KM.. B5 flange-mounted design with extended bearing hub, output
shaft with key
KAM.. B5 flange-mounted design with extended bearing hub, hollow
shaft with keyway
3.10.4 Helical-worm gear units
S.. Foot-mounted design, output shaft with key
SF.. B5 flange-mounted design, output shaft with key
SAF.. B5 flange-mounted design and hollow shaft with keyway
25803530/EN – 04/2018
SHF.. B5 flange-mounted design and hollow shaft with shrink disk

SA.. Hollow shaft with keyway
SH.. Hollow shaft with shrink disk
ST.. Hollow shaft with TorqLOC® hollow shaft mounting system
SAZ.. B14 flange-mounted design and hollow shaft with keyway
94
Gear unit structure
Designs and options – R, F, K, S, W gear units 3
SHZ.. B14 flange-mounted design and hollow shaft with shrink disk
3.10.5 SPIROPLAN® gear units
W.. Foot-mounted design, output shaft with key
WF.. B5 flange-mounted design, output shaft with key
WAF.. B5 flange-mounted design and hollow shaft with keyway
WA.. Hollow shaft with keyway
WA..B Foot-mounted design and hollow shaft with keyway
WH..B Foot-mounted design and hollow shaft with shrink disk
WHF.. B5 flange-mounted design and hollow shaft with shrink disk
WH.. Hollow shaft with shrink disk
WT.. Hollow shaft with TorqLOC® hollow shaft mounting system
3.10.6 Options
R, F and K gear units:
/R Reduced backlash
K, S and W gear units:
/T With torque arm
F gear units:
/G With rubber buffer
3.10.7 Condition monitoring
/DUO Diagnostic Unit Oil = Oil aging sensor
/DUV40A Diagnostic Unit Vibration = Vibration sensor
25803530/EN – 04/2018
95
4 Mechanical installation
Prerequisites for installation
4.1 Prerequisites for installation
NOTICE
Damage to the gear unit/gearmotor due to improper installation
Damage to property
• Observe the following notes.
Make sure that the following requirements are met before you start installing the unit:
• The drive has not been damaged during transportation or storage.
• The entries on the nameplate of the gearmotor match the voltage supply system.
• In case of abrasive ambient conditions, the output side oil seals must be protected
against wear.
• Output shafts and flange surfaces must be completely free from anti-corrosion
agent and any kind of pollution. Use a commercially available solvent to clean the
flange surfaces. Note that solvent damages the oil seal. Do not let the solvent
come into contact with the sealing lips of the oil seals!
• For standard drives:
– Check if the gear unit/gearmotor is designed for the ambient temperature. For
the application limits refer to the technical documentation, the nameplate or the
lubricant table (see chapter "Lubricant table" (→ 2 170)).
– Make sure the environment contains no hazardous substances (oils, acids,
gases, vapors, dusts,...) or radiation.
• For special designs:
– Check if the gear unit/gearmotor is designed for the ambient temperature. You
find the application limits on the nameplate.
• For worm/SPIROPLAN® gearmotors:
– Note that no large external mass moments of inertia must be present, which
could exert a retrodriving load on the gear unit.
– Note the self-locking at η’ (retrodriving) < 0.5.
Calculation of η’: η’ = 2- 1/η
• Servomotor mounting:
– The drive may only be mounted if it is ensured that after the mounting the drive
will be sufficiently ventilated. Ventilation prevents heat build-up.
25803530/EN – 04/2018
96
Mechanical installation
Prerequisites for installation 4
4.1.1 Required tools/resources
The following tools and resources are required for the mechanical installation:
• Wrench
• Torque wrench for:
– Gear unit mounting
– Shrink disks
– Motor adapter AQH or EWH
– Input shaft assembly with centering shoulder
• Mounting device
• Compensation elements (shims and spacing rings)
• Fasteners for input and output elements
• Lubricant (e.g. NOCO® fluid)
• Threadlocker compound for input cover with centering shoulder (e.g. Loctite® 243)
INFORMATION
Standard parts are not included in the delivery.
4.1.2 Installation tolerances
Shaft end Flanges

Diameter tolerance according to DIN 748 Centering shoulder tolerance to
• ISO k6 for solid shafts with Ø ≤ 50 mm DIN 42948
• ISO j6 with b1 ≤ 230 mm
• ISO m6 for solid shafts with Ø > 50 mm
• ISO h6 with b1 > 230 mm
• ISO H7 for hollow shafts
• Centering bore in accordance with
DIN 332, shape DR
25803530/EN – 04/2018
97
Installing the gear unit
4.2 Installing the gear unit
CAUTION
Risk of injury due to improper installation/disassembly
Severe personal injury and damage to property
• Work on the gear unit only when the machine is not in use.
• Secure the drive unit against unintentional power-up.
• Prevent heavy component parts (e.g. shrink disks) against falling during installa-
tion/disassembly.
CAUTION
Risk of injury due to protruding gear unit parts
Severe injuries
• Keep a sufficient safety distance to the gear unit/gearmotor.
CAUTION
Danger due to static overdetermination if gear units with foot (e.g. KA19/29B,
KA127/157B or FA127/157B) are mounted both via the torque arm and via the foot
plate.
Risk of injuries and damage to property
• Especially with the KA.9B/T variant, it is not permitted to use the foot plates and
the torque arm at the same time.
• Attach the KA.9B/T design only via the torque arm.
• Attach the K.9 or KA.9B design only via the foot plate.
• If you want to use foot plates and torque arms for mounting, contact
SEW‑EURODRIVE.
CAUTION
Danger due to static overdetermination in the case of gearmotors when the gear unit
is attached to the foot plate (e.g. KA19/29B, KA127/157B or FA127/157B, R gear
unit with foot-mounted motor) and the motor is attached to the foot plate as well.
Risk of injuries and damage to property
• Attach only the gear unit or only the motor to the foot plate.
NOTICE
Damage to gear unit/gearmotor due to cold air currents. Condensed water in the
gear unit can cause damage.
25803530/EN – 04/2018
Damage to property
• Protect the gear unit from direct cold air currents.
INFORMATION
When installing the gear unit, make sure that the oil level and drain plugs as well as
the breather valves are easily accessible!
98
Installing the gear unit 4
Mounting position The gear unit or gearmotor is only allowed to be installed in the specified mounting po-
sition. Observe the information on the nameplate. SPIROPLAN® gear units of sizes
W10 – W30 are mounting position-independent.
Oil level Check the mounting position-dependent oil level; see chapter "Inspection/mainten-
ance work on the gear unit" (→ 2 113). The gear units are filled with the required oil
quantity at the factory. There may be slight deviations at the oil level plug as a result of
the mounting position, which are permitted within the manufacturing tolerances.
Adjust the lubricant fill quantities and the position of the breather valve accord-
ingly in the event of a change of mounting position. Observe chapter Lubricant fill
quantities and chapter "Mounting positions" (→ 2 129).
Contact SEW‑EURODRIVE in case of the following mounting position changes:
• Mounting position change to M4: Depending on the operating mode of the drive,
an oil expansion tank can be necessary (see chapter "Oil expansion
tank" (→ 2 93)).
• Changing the mounting position of K gear units to M5 or M6 or within these mount-
ing positions
• Changing the mounting position of size S47 – S97 S gear units to mounting posi-
tions M2 and M3
• Changing the mounting positions of R gear units to mounting position M2.
Submounting The support structure must have the following characteristics:
• Level
• Vibration damping
• Torsionally rigid
The following table shows the maximally permitted flatness defect for foot- and flange-
mounting (guide values based on DIN ISO 1101):
Gear unit size Flatness defect

≤ 67 max. 0.4 mm
77 – 107 max. 0.5 mm
127 – 147 max. 0.7 mm
157 – 187 max. 0.8 mm
Do not twist housing legs and mounting flanges against each other. Observe the per-
mitted overhung and axial loads! Observe the "Project Planning" section in the gear
unit/gearmotor catalog for calculating the permitted overhung and axial loads.
25803530/EN – 04/2018
99
Strength class of Always mount gearmotors using screws of strength class 8.8. The gearmotors in
the screws flange-mounted design and in foot-/flange-mounted design listed in the following table
are an exception. Always use screws of strength class 10.9 for these gearmotors. Use
suitable washers.
Gear unit Flange Ø in mm Strength class of the

screws
RF37/R37F 120
RF47/R47F 140
RF57/R57F 160
FF/FAF77
250
KF/KAF77
FM/FAM67, FM/FAM77
300
KM/KAM67, KM/KAM77
FM/FAM87
350
KM/KAM87
FM/FAM97
400 10.9
KM/KAM97
RF147
FM/FAM107 450
KM/KAM107
RF167
FM/FAM127 550
KM/KAM127
FM/FAM157
660
KM/KAM157
RZ37 – RZ87 60ZR – 130ZR
Corrosion protec- Use plastic inserts (2 – 3 mm thick) if there is a risk of electrochemical corrosion
tion for screw con- between the gear unit and the driven machine. The material used must have an elec-
nections trical leakage resistance < 109 Ω. Electrochemical corrosion can occur between vari-
ous metals, for example, cast iron and stainless steel. Also install the bolts with plastic
washers! Additionally ground the housing. Use grounding screws on the motor.
25803530/EN – 04/2018
100
4.2.1 Tightening torques for retaining screws
Mount the gearmotors with the following tightening torques:
Screw/nut Tightening torque ± 10%

Strength class 8.8
Nm
M6 11
M8 27
M10 54
M12 93
M16 230
M20 464
M24 798
M30 1597
M36 2778
M42 3995
M48 6022
M56 9650
Mount the specified gearmotors in flange-mounted design with the following increased
tightening torques:
Flange Ø Gear unit Screw/nut Tightening torque ± 10%

mm Strength class 10.9
Nm
120 RF37 M6 17
140 RF37/RF47 M8 40
160 RF57 M8 40
FM/FAM67,
FM/FAM77
300 M12 137
KM/KAM67,
KM/KAM77
FM/FAM87
350 M16 338
KM/KAM87
FM/FAM97
400 M16 338
KM/KAM97
FM/FAM107
450 M16 338
25803530/EN – 04/2018
KM/KAM107
450 RF147 M20 661
FM/FAM127
550 M16 338
KM/KAM127
550 RF167 M20 661
101
Flange Ø Gear unit Screw/nut Tightening torque ± 10%

mm Strength class 10.9
Nm
FM/FAM157
660 M20 661
KM/KAM157
60ZR RZ37 M8 40
70ZR RZ47 M8 40
80ZR RZ57 M10 79
95ZR RZ67 M10 79
110ZR RZ77 M10 79
130ZR RZ87 M12 137
250 FF77/KF77/ FAF77/ M12 137
KAF77
4.2.2 Tightening torques for oil level plugs, oil drain plugs, screw plugs, breather valves and oil
sight glasses
Observe the tightening torques in the following table when screwing in:
Thread Tightening torque

Nm
M10 × 1 8
M12 × 1.5 14
M22 × 1.5 45
M33 × 2 100
M42 × 2 160
25803530/EN – 04/2018
102
4.2.3 Gear unit mounting
INFORMATION
If you use the gear unit in flange-mounted design or foot/flange-mounted design in
connection with VARIBLOC® variable-speed gear units, use screws of 10.9 quality
and suitable washers for flange mounting on the customer side.
To improve the friction contact between flange and mounting surface,
SEW‑EURODRIVE recommends anaerobic gaskets or an anaerobic glue.
INFORMATION
With the gear units KAZ/KZ/FAZ/FZ 107-157, remove the 4 transport protection
screws from the B14 flange. The 2 recessed screws must remain in the B14 flange.
Foot-mounted gear unit

The following table shows the thread sizes of the foot-mounted gear units depending
on the gear unit type and size:
Gear unit type

Screw R/R..F RX F/FH..B/ K/KH..B/KV..B/ S W
FA..B KA..B
M6 07 – – 19 – 10/20
M8 17/27/37 – 27/37 29 37 30/37/47
M10 – 57 47 37/39/47/49 47/57 –
M12 47/57/67 67 57/67 57/67 67 –
M16 77/87 77/87 77/87 77 77 –
M20 97 97/107 97 87 87 –
M24 107 – 107 97 97 –
M30 127/137 – 127 107/167 – –
M36 147/167 – 157 127/157/187 – –
Gear unit with B14 flange-mounted design and/or hollow shaft

The following table shows the thread sizes of the gear units with B14 flange and/or
hollow shaft depending on the gear unit type and size:
Screw Gear unit type

RZ FZ/FAZ/FHZ/ KZ/KAZ/KHZ/ SA/SAZ/SHZ WA
FVZ KVZ
M6 07/17/27 – – 37 10/20/301)
25803530/EN – 04/2018
M8 37/47 27/37/47 37/47 47/57 37

M10 57/67 – – – 47
M12 77/87 57/67/77 57/67/77 67/77 –
M16 – 87/97 87/97 87/97 –
M20 – 107/127 107/127 – –
103
Screw Gear unit type

RZ FZ/FAZ/FHZ/ KZ/KAZ/KHZ/ SA/SAZ/SHZ WA
FVZ KVZ
M24 – 157 157 – –
1) For the W30 design mounted directly on a CMP.. motor or mounted via an EWH.. adapter, the thread
size is M8.
Gear unit with B5 flange-mounted design

The following table shows the thread sizes of the gear units with B5 flange depending
on the gear unit type, size and flange diameter:
Gear unit type

Ø flange Screw RF/R..F/RM FF/FAF/ FM/FAM KF/KAF/ SF/SAF/ WF/WAF/
mm FHF/FVF KM/KAM KHF/KVF SHF WHF
80 M6 – – – – – 10
110 M8 – – – – – 20
120 M6 07/17/27 – – – 37 10/20/30/37
120 M8 – – – 19 – –
140 M8 07/17/27/37/47 – – – – –
160 M8 07/17/27/37/47 27/37 – 19/37 37/47 30/37/47
160 M10 – – – 29/39 – –
200 M10 37/47/57/67 47 – 29/47 57/67 –
200 M12 – – – 49 – –
250 M12 57/67/77/87 57/67 – 57/67 77 –
300 M12 67/77/87 77 67/77 77 – –
350 M16 77/87/97/107 87 87 87 87 –
400 M16 – – 97 – – –
97/107/127/137/
450 M16 97/107 107 97/107 97 –
147
107/127/137/
550 M16 127 127 127 – –
147/167
660 M20 147/167 157 157 157 – –
4.2.4 Installation in damp locations or outdoors
NOTICE
25803530/EN – 04/2018
Paint can block the breather valve and damage the sealing lips of the oil seals.
Damage to property.
• Thoroughly cover the breather valve and sealing lip of the oil seals with strips
prior to painting/re-painting.
• Remove the strips after painting.
104
Drives are supplied in corrosion-resistant designs with an according surface protection
coating for use in damp areas or outdoors.
• Repair any damage to the paint work (e.g. on the breather valve or the lifting
eyes).
• When mounting the motors onto AM, AQ adapters and to AR, AT start-up coup-
lings and slip clutches, seal the flange areas with a suitable sealant (e.g. Loctite®
574).
• In case of setup outdoors, the drives must not be exposed to direct sunlight. Install
appropriate protection devices e.g. a cover or a canopy. The protection device
must not cause heat build-up.
• The system operator must ensure that no foreign objects (e.g. falling objects or
coverings) affect the operation of the gear unit.
4.2.5 Gear unit venting
NOTICE
Dirt and dust in the environment affect the function of the breather valve.
Potential damage to property.
• Check the breather valve function regularly and replace it if necessary.
• In case of high dirt and dust load use a breather filter instead of a breather valve.
The following table lists gear units that do not require venting:
Gear unit Mounting position

R..07 M1/M2/M3/M5/M6
R..17/R..27/F..27 M1/M3/M5/M6
W..10/W..20/W..30 M1 – M6
W..37/W..47 M1/M2/M3/M5/M6
K..19/K..29 M1/M2/M3/M5/M6
All other gear units are delivered with a breather valve suitable to the mounting posi-
tion and activated.
Exceptions:
• The following gear units are delivered with a screw plug on the provided breather
hole:
– Gear unit with pivoted mounting position (dynamic)
– Gear unit for mounting in an inclined position (stationary)
– Mounting position MX
A breather valve is supplied in a separate plastic bag attached to the gear unit. Be-
fore startup, replace the highest screw plug with the breather valve provided. Ob-
25803530/EN – 04/2018
serve for this the tightening torques in chapter "Tightening torques for oil level
plugs, oil drain plugs, screw plugs, breather valves and oil sight glasses" (→ 2 32).
• For gear head units and gear units with pivoted mounting position with vent-
ing on the input end, a breather valve is supplied in a plastic bag.
• Enclosed gear units are delivered without a breather valve.
105
• Gear units with gear unit venting on fixed piping, with expansion tank, and with
ventilation filter are delivered without a breather valve.
• In some countries, the breather valve is installed, but not activated due to possible
pressure fluctuations during transport. In such cases the transport protection must
be removed. This activates the breather valve (see chapter "Activating the
breather valve" (→ 2 36)).
Activating the breather valve

1. Before startup, check whether the transport protection on the breather valve has
been removed and the valve is therefore activated. The following figure shows a
breather valve with transport protection:
2. Remove the transport protection.
ð The following figure shows an activated breather valve:
4.2.6 Painting the gear unit
NOTICE
Damage to property.
25803530/EN – 04/2018
106
Gear unit with solid shaft 4
4.3 Gear unit with solid shaft
4.3.1 Assembling input and output elements
NOTICE
Damage to bearing, housing or shafts due to incorrect mounting
Possible damage to property.
• Only use a mounting device for installing input and output elements (see chapter
"Using the mounting device" (→ 2 37)). Use the threaded centering bore at the
shaft end.
• Never force belt pulleys, couplings, pinions, etc. onto the shaft end by hitting
them with a hammer.
• During the installation of belt pulleys, make sure the belt is tensioned correctly in
accordance with the manufacturer's instructions.
• Make sure the transmission elements are balanced after fitting and do not give
rise to any impermissible radial or axial forces. For the approved values, refer to
the catalog "Gearmotors" or "Explosion-Proof Drives".
INFORMATION
Mounting is easier if you first apply lubricant to the output element or heat it up briefly
to 80 – 100 °C.
Using a mounting device

The following figure shows a mounting device for installing couplings or hubs on gear
unit or motor shaft ends. Should you be able to tighten the screw without any prob-
lems, you may not need the thrust bearing on the mounting device.
[1] [2]
[3]
211368587
[1] Gear shaft end [3] Coupling hub

[2] Thrust bearing
25803530/EN – 04/2018
107
Gear unit with solid shaft
Avoiding excessive overhung loads

To avoid high overhung loads, mount gears and sprockets according to figure B.
[1] [1]
[A] [B]
211364235
[1] Hub FX1 Overhung load at point X1

[A] Incorrect assembly [B] Correct assembly
4.3.2 Mounting of couplings
CAUTION
Risk of injury due to moving drive elements, such as belt pulleys or couplings, during
operation.
Risk of jamming and crushing.
• Equip the input and output elements with a touch guard.
Adjust the following misalignments according to the coupling manufacturer's specifica-

tions when mounting couplings:
a) Maximum and minimum clearance
b) Axial misalignment
c) Angular misalignment
a) b) c)
211395595
25803530/EN – 04/2018
108
Torque arms for shaft-mounted gear units 4
4.4 Torque arms for shaft-mounted gear units
NOTICE
Damage to gear unit due to improper installation
Damage to the gear unit
• Do not place torque arms under strain during installation.
• Always use bolts of quality 8.8 to fasten torque arms.
The following figure shows the mounted torque arm without tension:
> 0 mm > 0 mm
4.4.1 Mounting torque arms for parallel-shaft helical gear units

The following figure shows the torque support for parallel-shaft helical gear units in
loose state.
c
a
[4] [5]
[1] [3]
ød
øb +0.5
[2]
36028797230330379
[1] Screw a Washer width

[2] Washer b Rubber buffer inner diameter
[3] Nuts c Rubber buffer length in loose state
[4] Rubber buffer d Rubber buffer diameter
[5] Metal side of the rubber buffer ΔL Preload per rubber buffer in tightened
state
Proceed as follows:
1. Make sure that the metal sides of the rubber buffers lay against the gear unit.
2. Use screws [1] and washers [2] according to the following table.
3. Secure the screw connection with a nut [3].
25803530/EN – 04/2018
4. Tighten the screw [1] until the preload "Δ L" of the rubber buffers is reached ac-
cording to the table:
109
Torque arms for shaft-mounted gear units
Gear unit Washer Rubber buffer

a d b c ΔL
mm mm mm mm mm
F..27 /G 5 40 12.5 20 1
F..37 /G 5 40 12.5 20 1
F..47 /G 5 40 12.5 20 1.5
F..57 /G 5 40 12.5 20 1.5
F..67 /G 5 40 12.5 20 1.5
F..77 /G 10 60 21.0 30 1.5
F..87 /G 10 60 21.0 30 1.5
F..97 /G 12 80 25.0 40 2
F..107 /G 12 80 25.0 40 2
F..127 /G 15 100 32.0 60 3
F..157 /G 15 120 32.0 60 3
4.4.2 Mounting torque arms for helical-bevel gear unit K..19 – K..49

The following figure shows the torque support for the helical-bevel gear units
K..19 – K..49:
B A
45°
[1]
[1] Bushing A Connection side

B Connection side
Observe the following points during assembly:
• Apply bearings to both sides of the bushing [1].
• Mount connection side B so that it mirrors side A.
• Use screws and tightening torques according to the following table:
Gear unit Screws Tightening torque ± 10%

25803530/EN – 04/2018
Nm
K..19 /T 4 × M8 × 20 – 8.8 27
K..29 /T 4 × M8 × 22 – 8.8 27
K..39 /T 4 × M10 × 30 – 8.8 54
K..49 /T 4 × M12 × 35 – 8.8 93
110
4.4.3 Mounting torque arms for helical-bevel gear unit K..37 – K..157
The following figure shows the torque support for the helical-bevel gear units K..37 –
K..157.
B A
[1]
27021597975585035
[1] Bushing A Connection side

B Connection side
Proceed as follows:
1. Apply bearings to both sides of the bushing [1].
2. Mount connection side B so that it mirrors side A.
3. Use screws and tightening torques according to the following table:

Nm
K..37 /T 4 × M10 × 25 – 8.8 54
K..47 /T 4 × M10 × 30 – 8.8 54
K..57 /T 4 × M12 × 35 – 8.8 93
K..67 /T 4 × M12 × 35 – 8.8 93
K..77 /T 4 × M16 × 40 – 8.8 230
K..87 /T 4 × M16 × 40 – 8.8 230
K..97 /T 4 × M20 × 50 – 8.8 464
K..107 /T 4 × M24 × 60 – 8.8 796
K..127 /T 4 × M36 × 130 – 8.8 2778
K..157 /T 4 × M36 × 130 – 8.8 2778
25803530/EN – 04/2018
111
Torque arms for shaft-mounted gear units
4.4.4 Mounting torque arms for helical-worm gear units

The following figure shows the toque support for helical-worm gear units.
45 º
[1]
18014398720973707
[1] Bushing
Proceed as follows:

Nm
S..37 /T 4 × M6 × 16 – 8.8 11
S..47 /T 4 × M8 × 25 – 8.8 27
S..57 /T 6 × M8 × 25 – 8.8 27
S..67 /T 4 × M12 × 35 – 8.8 93
S..77 /T 4 × M12 × 35 – 8.8 93
S..87 /T 4 × M16 × 45 – 8.8 230
S..97 /T 4 × M16 × 50 – 8.8 230
25803530/EN – 04/2018
112
4.4.5 Mounting torque arms for SPIROPLAN® W gear units
The following figure shows the toque support for SPIROPLAN® W gear units.
45º
[1]
18014398720971531
[1] Bushing
Proceed as follows:

Nm
W..10 /T 4 × M6 × 16 – 8.8 11
W..20 /T 4 × M6 × 16 – 8.8 11
W..30 /T 4 × M6 × 16 – 8.8 11
W..37 /T 4 × M8 × 20 – 8.8 27
W..47 /T 4 x M10 × 20 – 8.8 54
25803530/EN – 04/2018
113
Mounting shaft-mounted gear units with splined hollow shaft
4.5 Mounting shaft-mounted gear units with splined hollow shaft
INFORMATION
Concerning the configuration of the customer shaft, please also refer to the design
notes in the "Gearmotors" catalog.
Proceed as follows:
1. Apply NOCO® fluid. Spread carefully.
®
O
C
O I
N U
L
F
®
O
C
O I
N U
L
F
20685469067
2. Install the shaft and secure it axially. For easier mounting, use a mounting device.
[1]
[2]
[3]
[4]
[5]
[6]
20685473931
[1] Closing plug [4] Retaining ring

[2] Cap screw [5] Washer
[3] Supporting ring
25803530/EN – 04/2018
114
Shaft-mounted gear unit with keyway 4
4.6 Shaft-mounted gear unit with keyway
INFORMATION
Concerning the design of the customer shaft, please also refer to the design notes in
the "Gearmotors" catalog.
4.6.1 Mounting shaft-mounted gear units with keyway

Proceed as follows:
1. Apply NOCO® fluid. Spread carefully.
®
O
C
O I
N U
L
F
®
O
C
O I
N U
L
F
9007199466257163
2. Install the shaft and secure it axially. For easier mounting, use a mounting device.
Proceed according to one of the 3 mounting types, depending on the scope of
delivery.
A) Mounting a customer shaft (standard scope of delivery):
[1]
[2]
[3]
[4]
[5]
9007199466259339
[1] Short retaining screw [3] Washer

(standard scope of delivery) [4] Retaining ring
[2] Lock washer [5] Customer shaft
25803530/EN – 04/2018
115
Shaft-mounted gear unit with keyway
B) Mounting customer shaft with contact shoulder using the SEW‑EURODRIVE

assembly/disassembly kit:
[1]
[2]
[3]
[4]
[5]
9007199466261515
[1] Retaining screw [4] Retaining ring

[2] Lock washer [5] Customer shaft with contact shoulder
[3] Washer
C) Mounting customer shaft without contact shoulder using the

SEW‑EURODRIVE assembly/disassembly kit:
[1]
[2]
[3]
[4]
[5]
[6]
9007199466263691

[2] Lock washer [5] Spacer tube
[3] Washer [6] Customer shaft without contact
shoulder
3. Tighten the retaining screw to the appropriate torque. Observe the tightening
torques specified in the following table.
25803530/EN – 04/2018
9007199466265867
116
Screw Tightening torque
Nm
M5 5
M6 8
M10/12 20
M16 40
M20 80
M24 200
INFORMATION
To avoid contact corrosion, SEW-EURODRIVE recommends that the customer shaft
should be lathed down between the 2 contact surfaces.
4.6.2 Removing the shaft-mounted gear unit

This description is only applicable if the gear unit was assembled using the
SEW‑EURODRIVE assembly/disassembly kit (see step 2 of "Mounting the shaft-
mounted gear unit" (→ 2 45)).
[1]
[2]
[3]
[4]
[5]
[6]
9007199466268043

[2] Lock washer [5] Spacer tube
[3] Washer [6] Customer shaft
Proceed as follows:
1. Loosen the retaining screw [1].
2. Remove parts [2] to [4] and, if applicable, the spacer tube [5].
3. Insert the forcing washer [8] and the fixed nut [7] from the SEW‑EURODRIVE as-
sembly/disassembly kit between the customer shaft [6] and the retaining ring [4]
25803530/EN – 04/2018
(see "SEW‑EURODRIVE assembly/disassembly kit" (→ 2 49)).
117
Shaft-mounted gear unit with keyway
4. Re-install the retaining ring [4].

5. Re-install the retaining screw [1]. Press the gear unit off the shaft by tightening the
screw.
[1]
[4]
[7]
[8]
[6]
9007199466270219
[1] Retaining screw [7] Fixed nut

[4] Retaining ring [8] Forcing washer
[6] Customer shaft
25803530/EN – 04/2018
118
4.6.3 Assembly/disassembly kit by SEW‑EURODRIVE
Applies only if the installation/removal kit was previously used for installation.
1. Loosen the retaining screw [5].
2. Remove the retaining ring [4] and, if used, the spacer tube.
3. Insert the forcing washer [2] and the fixed nut [3] between the customer shaft [1]
and retaining ring [4] as shown in the following figure.
4. Re-insert the retaining ring [4].
5. Re-install the retaining screw [5]. Now you can force the gear unit off the shaft.
The following figure shows the SEW-EURODRIVE assembly/disassembly kit.
[3]
[1] [2] [3] [4] [5]
27021606946895115
[1] Customer shaft [4] Retaining ring

[2] Forcing washer [5] Retaining screw
[3] Fixed nut for disassembly
Dimensions and part numbers of the assembly/disassembly kit:

Type DH7 M1) C4 C5 C6 U-0.5 T -0.5 D3-0.5 L4 Part number of the as-
mm mm mm mm mm mm mm mm sembly/disassembly kit
WA..10 16 M5 5 5 12 4.5 18 15.7 50 6437125
WA..20 18 M6 5 6 13.5 5.5 20.5 17.7 25 643682X
WA..20, WA..30, SA..37,
20 M6 5 6 15.5 5.5 22.5 19.7 25 6436838
WA..37, KA..19
FA..27, SA..47, WA..47,
25 M10 5 10 20 7.5 28 24.7 35 6436846
KA..29
FA..37, KA..29, KA..37,
KA..39, SA..47, SA..57, 30 M10 5 10 25 7.5 33 29.7 35 6436854
WA..47,
FA..47, KA..39, KA..47,
35 M12 5 12 29 9.5 38 34.7 45 6436862
KA..49, SA..57
FA..57, KA..57, FA..67,
40 M16 5 12 34 11.5 41.9 39.7 50 6436870
KA..49, KA..67, SA..67
SA..67 45 M16 5 12 38.5 13.5 48.5 44.7 50 6436889
FA..77, KA..77, SA..77 50 M16 5 12 43.5 13.5 53.5 49.7 50 6436897
25803530/EN – 04/2018
FA..87, KA..87, SA..77,

60 M20 5 16 56 17.5 64 59.7 60 6436900
SA..87
FA..97, KA..97, SA..87,
70 M20 5 16 65.5 19.5 74.5 69.7 60 6436919
SA..97
FA..107, KA..107, SA..97 90 M24 5 20 80 24.5 95 89.7 70 6436927
1) Retaining screw
119
Shaft-mounted gear unit with shrink disk
4.7 Shaft-mounted gear unit with shrink disk
4.7.1 Mounting the shaft-mounted gear unit
NOTICE
Deformation of the hollow shaft due to tightening the locking screws without first in-
stalling the shaft.
Damage to the hollow shaft.
• Never tighten the screws without the shaft installed.
Proceed as follows:
1. Slightly loosen the locking screws. Do not remove the locking screws completely.
A B
9007199466274571
2. Carefully degrease the hollow shaft bore and the input shaft using a commercial
solvent.
9007199466276747
3. Only apply NOCO fluid to the input shaft around the bushing.
®
NOTICE
25803530/EN – 04/2018
The hollow shaft mounting system is without function if NOCO® fluid is applied dir-
ectly to the bushing. When the input shaft is installed, NOCO® fluid can get into the
clamping area of the shrink disk.
Possible damage to property
• Never apply NOCO® fluid directly to the bushing. The clamping area of the shrink
disk must be absolutely free of grease.
120
Shaft-mounted gear unit with shrink disk 4
9007199466281099
4. Install the input shaft. Proceed as follows to do so:

• Make sure that the outer rings of the shrink disk are plane-parallel.
• In the case of a gear unit with shaft shoulder, mount the shrink disk at the shaft
shoulder up to the stop.
• In the case of a gear unit without shaft shoulder, mount the shrink disk at a dis-
tance of 1 mm to 2 mm from the gear unit housing.
• Tighten the locking screws with the specified tightening torque according to the fol-
lowing table. Tighten the screws in several turns. Tighten screws one after the
other, not in diametrically opposite sequence.
1-2mm s>0mm
211542283
INFORMATION
The exact values for the tightening torques are shown on the shrink disk.
INFORMATION
25803530/EN – 04/2018
Standard shrink disks and stainless steel shrink disks have the same tightening
torques.
Gear unit type Locking screw Tightening

ISO 4014/ISO 4017/ torque ± 4%
KH.. FH.. SH.. WH..
ISO 4762 Nm
19/29 27 37 37 M5 5
121
Shaft-mounted gear unit with shrink disk
Gear unit type Locking screw Tightening

ISO 4014/ISO 4017/ torque ± 4%
KH.. FH.. SH.. WH..
ISO 4762 Nm
37/39/47/49/57/67/77 37/47/57/67/77 47/57/67/77 47 M6 12
87/97 87/97 87/97 – M8 30
107 107 – – M10 59
127/157 127/157 – – M12 100
167 – – – M16 250
187 – – – M20 470
5. After installation, make sure the remaining gap "s" between the outer rings of the
shrink disk is > 0 mm.
6. To prevent corrosion, grease the outside of the hollow shaft around the shrink disk.

Proceed as follows:
1. To prevent the outer rings from jamming, loosen the locking screws for a quarter
turn, one after the other.
2. Steadily loosen the locking screws one after the other, but do not remove the lock-
ing screws completely.
3. If rust has formed on the shaft in front of the hub, remove the rust.
4. Remove the shaft or pull the hub off the shaft.
5. Remove the shrink disk from the hub.
INFORMATION
There is no need to dismantle removed shrink disks before they are reinstalled.
4.7.3 Cleaning and lubricating shaft-mounted gear units

Proceed as follows:
1. If the shrink disk is dirty, clean and lubricate the shrink disk.
2. Lubricate the tapered surfaces. Use one of the following solid lubricants:
Lubricant (Mo S2) Sold as

Molykote 321 (lube coat) Spray
Molykote spray (powder spray) Spray
Molykote G Rapid Spray or paste
Aemasol MO 19P Spray or paste
25803530/EN – 04/2018
Aemasol DIO-sétral 57 N (lube coat) Spray

3. Grease the locking screws with a multipurpose grease such as Molykote BR 2.
122
Shaft-mounted gear units with TorqLOC® 4
4.8 Shaft-mounted gear units with TorqLOC®
Shaft-
mounted
gear units
with
TorqLOC®
NOTICE
With a fixed flange or foot mounting, stress can build up in the drive train because of
the possible tolerance adjustment of the TorqLOC® shaft.
Damage to property
• A flange or foot mounting is only allowed for TorqLOC® mounting if it is ensured
that no static overdetermination can occur. Tolerance adjustment of the shaft
must be possible.
INFORMATION
In case of flange mounting, installing the clamping ring may not be possible depend-
ing on the size.
4.8.1 Mounting a customer shaft without contact shoulder

Proceed as follows:
1. Clean the customer shaft and the inside of the hollow shaft. Ensure that all traces
of grease or oil are removed.
2. Install the stop ring and the bushing on the customer shaft.
211941003
3. Attach the torque arm to the drive unit. Note the information in chapter "Torque
arm for shaft-mounted gear units" (→ 2 39).
25803530/EN – 04/2018
K..7 S../W../K..9
20622111627
123
Shaft-mounted gear units with TorqLOC®
4. Apply NOCO® fluid directly to the bushing. Spread carefully.

O
C
®
O D
N UI
L
F
211938827
5. Push the gear unit onto the customer shaft.
9007199466677643
6. Preassemble the torque arm. Do not firmly tighten the screws.
K..7
F..
S../ W .. /K..9
36028797230907147
7. Push the bushing into the gear unit up to the stop. 25803530/EN – 04/2018
9007199466686347
124
8. Secure the bushing with the stop ring. Attach the stop ring to the bushing with the
respective tightening torque. Refer to the following table for the suitable tightening
torque.
9007199466741899
Gear unit type Tightening torque

Nm
FT.. KT.. ST.. WT.. Standard Stainless steel
– – 37 37 10 10
37 37 47 47 10 10
47 39/47 57 – 10 10
57/67 49/57/67 67 – 25 25
77 77 77 – 25 25
87 87 87 – 25 25
97 97 97 – 25 25
107 107 – – 38 38
127 127 – – 65 65
157 157 – – 150 150
9. Make sure that all screws are loosened and slide the shrink disk onto the hollow
shaft.
25803530/EN – 04/2018
9007199466744075
125
10. Slide the counter bushing onto the customer shaft and into the hollow shaft.
UID O
®
FL OC
N
9007199466746251
11. In the case of a gear unit with shaft shoulder, mount the shrink disk at the shaft
shoulder up to the stop. In the case of a gear unit without shaft shoulder, mount
the shrink disk at a distance of 1 mm to 2 mm from the gear unit housing.
12. Tap lightly on the flange of the counter bushing to ensure that the bushing is fitted
securely in the hollow shaft.
9007199466748427
13. Make sure that the customer shaft is seated in the counter bushing.
9007199466750603
25803530/EN – 04/2018
126
14. Manually tighten the screws of the shrink disk. Make sure that the outer rings of
the shrink disk are plane-parallel.
9007199466752779
15. Tighten the locking screws with the specified tightening torque according to the fol-
lowing table. Tighten the screws by working round several times from one bolt to
the next (not in diametrically opposite sequence).
> 0mm
18014398721495947
INFORMATION
INFORMATION
torques.
Gear unit type Locking screw Tightening torque

± 4%
FT.. KT.. ST.. WT.. ISO 4762 Nm
– – 37 37 M5 4
37 37 47 47 M6 12
25803530/EN – 04/2018
47/57/67 39/47/49/57/67 57/67 - M6 12

77/87/97 77/87/97 77/87/97 – M8 30
107 107 – – M10 59
127/157 127/157 – – M12 100
127
17. Make sure that the remaining gap between counter bushing and hollow shaft end,
as well as between hollow shaft end and the stop ring is > 0 mm.
> 0 mm
> 0 mm
s
> 0 mm
27021600112884107
18. Tighten the torque arm. Note the information in chapter "Torque arm for shaft-
mounted gear units" (→ 2 39).
20623147019
25803530/EN – 04/2018
128
4.8.2 Mounting a customer shaft with contact shoulder
1. Clean the customer shaft and the inside of the hollow shaft. Ensure that all traces
of grease or oil are removed.
9007214342258187
2. Attach the torque arm to the drive unit. Note the information in chapter "Torque
K..7 S../W../K..9
20622111627
3. Slide the bushing onto the customer shaft.
0 mm
2349377035
4. Apply NOCO® fluid directly to the bushing. Spread carefully.
O
C
®
O D
N UI
L
F
25803530/EN – 04/2018
2349367435
129
5. Push the gear unit onto the customer shaft.
5129650443
6. Ensure that all screws are loosened. Slide the shrink disk onto the hollow shaft.
9007199466744075
7. Slide the counter bushing onto the customer shaft and into the hollow shaft.
UID O
®
FL OC
N
9007199466746251
8. In the case of a gear unit with shaft shoulder, mount the shrink disk at the shaft
25803530/EN – 04/2018
shoulder up to the stop. In the case of a gear unit without shaft shoulder, mount
the shrink disk at a distance of 1 mm to 2 mm from the gear unit housing.
130
9. Tap lightly on the flange of the counter bushing to ensure that the bushing is fitted
securely in the hollow shaft.
9007199466748427
10. Make sure that the customer shaft is seated in the counter bushing.
9007199466750603
11. Manually tighten the screws of the shrink disk. Make sure that the outer rings of
the shrink disk are plane-parallel.
9007199466752779
25803530/EN – 04/2018
131
12. Tighten the locking screws with the specified tightening torque according to the fol-
lowing table. Tighten the screws by working round several times from one bolt to
the next (not in diametrically opposite sequence).
> 0mm
18014398721495947
INFORMATION
INFORMATION
torques.
Gear unit type Locking screw Tightening torque

± 4%
FT.. KT.. ST.. WT.. ISO 4762 Nm
– – 37 37 M5 4
37 37 47 47 M6 12
47/57/67 39/47/49/57/67 57/67 - M6 12
77/87/97 77/87/97 77/87/97 – M8 30
107 107 – – M10 59
127/157 127/157 – – M12 100
25803530/EN – 04/2018
132
14. Make sure that the remaining gap between counter bushing and hollow shaft end,
as well as between the hollow shaft end and customer shaft shoulder is > 0 mm.
> 0 mm
> 0 mm
s
> 0 mm
22017650059
15. Mount the torque arm and firmly tighten it. Note the information in chapter "Torque
20623147019
25803530/EN – 04/2018
133
CAUTION
Risk of burns caused by hot surfaces
Severe injuries
• Let the units cool down before working on them.
Proceed as follows:
1. To prevent the outer rings from jamming, loosen the locking screws for a quarter
turn, one after the other.
2903644171
2. Unscrew the locking screws evenly one after the other. Do not remove the locking
screws completely.
3. Remove the conical steel bushing. If required, use the outer rings as pullers. Pro-
ceed as follows to do so:
• Remove all the locking screws.
• Screw the respective number of screws in the tapped holes of the shrink disk.
• Support the inner ring against the gear unit housing.
• Pull off the conical steel bushing by tightening the screws.
4. Remove the gear unit from the shaft.
25803530/EN – 04/2018
9007202158521227
5. Remove the shrink disk from the hub.
INFORMATION
There is no need to dismantle removed shrink disks before they are reinstalled.
134
4.8.4 Cleaning and lubricating shaft-mounted gear units
• If the shrink disk is dirty, clean and lubricate the shrink disk.
• Lubricate the tapered surfaces with one of the following solid lubricants:
Lubricant (Mo S2) Sold as

Molykote 321 (lube coat) Spray
Molykote spray (powder spray) Spray
Molykote G Rapid Spray or paste
Aemasol MO 19P Spray or paste
Aemasol DIO-sétral 57 N (lube coat) Spray
• Grease the locking screws with a multipurpose grease such as Molykote BR 2.
25803530/EN – 04/2018
135
Mounting the cover
4.9 Mounting the cover
CAUTION
Injury due to assembly work during operation.
Injury
• Before you begin working on the unit, disconnect the motor from the power sup-
ply. Safeguard the drive against unintentional restart.
4.9.1 Mounting the rotating cover
1
662284299
1. Slide the rotating cover onto the shrink disk until it snaps in.
4.9.2 Mounting the fixed cover

Proceed as follows:
1. Remove the plastic plug on the gear unit housing (see figure 1).
25803530/EN – 04/2018
1 2
9007199273238539
2. Use the delivered screws to mount the cover to the gear unit housing (see figure
2).
136
Mounting the cover 4
4.9.3 Operation without cover
In certain application cases, e.g. with a through-shaft, a cover cannot be installed. The
cover is not necessary if the system or unit manufacturer provides corresponding com-
ponents to guarantee for compliance with the required degree of protection. If this res-
ults in additional maintenance, the manufacturer has to describe this in the operating
instructions for the system or component.
25803530/EN – 04/2018
137
Coupling of AM adapters
4.10 Coupling of AM adapters
4.10.1 Mounting the IEC adapter AM63 – 280/NEMA adapter AM56 – 365
NOTICE
Damage to the adapter due to ingress of moisture or dirt (e.g. dust) when a motor/
drive is attached to the adapter.
Damage to the adapter
• Seal the adapter with an anaerobic fluid seal.
• When the motor/drive to be attached has openings or bores that provide access
to the inside of the adapter, seal these against dust or liquid.
INFORMATION
To avoid contact corrosion, SEW‑EURODRIVE recommends to apply NOCO® fluid to
the motor shaft before mounting the coupling half.
479
481
484
491
A
A IEC AM63 – 280
NEMA ≥ AM182 NEMA ≤ AM145
20577139211
[1] Motor shaft [484] Key

[479] Coupling half [491] Spacer tube
[481] Set screw
Proceed as follows:
1. Clean the motor shaft and flange surfaces of the motor and the adapter.
25803530/EN – 04/2018
2. Remove the key from the motor shaft. Replace the key from the motor shaft with
the supplied key [484] (not AM63 and AM250).
3. Heat the coupling half [479] to approx. 80 °C – 100 °C and push the coupling half
onto the motor shaft. Position as follows:
• IEC adapter AM63 – 225 until stop at motor shaft shoulder.
138
Coupling of AM adapters 4
• IEC adapter AM250 – 280 to distance "A". The values for the distance "A" are lis-
ted in the following table.
• NEMA adapter with spacer tube [491] to distance "A". The values for the distance
"A" are listed in the following table.
4. Secure the key and coupling half using the set screw [481] on the motor shaft.
Refer to the following table for the required tightening torque "TA".
5. Check the position of the coupling half. The values for the distance "A" are listed in
the following table.
6. Seal the contact surfaces between the adapter and motor using a suitable sealing
compound.
7. Mount the motor on the adapter. Ensure that the coupling claws of the adapter
shaft are engaged in the plastic cam ring.
AM..IEC 63/71 80/90 100/112 132 160/180 200 225 250/280

A /mm 24.5 31.5 41.5 54 76 78.5 93.5 139
TA /Nm 1.5 1.5 4.8 4.8 10 17 17 17
Thread M4 M4 M6 M6 M8 M10 M10 M10
AM..NEMA 56 143/145 182/184 213/215 254/256 284/286 324/326 364/365
A /mm 46 43 55 63.5 78.5 85.5 107 107
TA /Nm 1.5 1.5 4.8 4.8 10 17 17 17
Thread M4 M4 M6 M6 M8 M10 M10 M10
Permitted loads
NOTICE
Overloading of the gear unit due to excessive weight or excessive power rating of an
attached motor.
Gear unit failure
• Note that the load data specified in the following table are not to be exceeded.
• Make sure that the approved power rating (torque and speed) on the adapter is
observed according to the nameplate.
NOTICE
Danger due to static overdetermination when motors are additionally attached via a
foot plate.
Damage to property
• A motor attached at the foot relieves the interface on the adapter, but you have to
make sure that the attached foot-mounted motor is attached to the customer’s
25803530/EN – 04/2018
construction stress-free.
139
FR
9007199273254411
Motor's center of gravity FR Overhung load

X Distance from adapter flange – motor
center
Permitted loads for gear unit series R..7, F..7, K..7, K..9, and S..7:
Adapter type x1) FR1)

N
IEC NEMA mm IEC adapter NEMA adapter
AM63/71 AM56 77 530 410
AM80/90 AM143/145 113 420 380
AM100/112 AM182/184 144 2000 1760
AM1322) AM213/21522) 186 1600 1250
AM132.. AM213/215 4700 3690
AM160/180 AM254/286 251 4600 4340
AM200/225 AM324-AM365 297 5600 5250
AM250/280 - 390 11200 –
1) If the center of gravity distance x increases, the maximum permitted weight FR_max
of the attached motor must be reduced linearly. If this center of gravity distance x
is reduced, it is not permitted to increase the maximum permitted weight FR_max.
2) Diameter of the adapter output flange: 160 mm
Permitted loads for gear unit series SPIROPLAN® W37 – W47
Adapter type x1) FR1)

N
IEC NEMA mm IEC adapter NEMA adapter
AM63/71 AM56 115 140 120
25803530/EN – 04/2018
AM80/90 AM143/145 151 270 255
1) If the center of gravity distance x increases, the maximum permitted weight FR_max
of the attached motor must be reduced linearly. If this center of gravity distance x
is reduced, it is not permitted to increase the maximum permitted weight FR_max.
140
Coupling of AM adapters 4
Permissible power ratings and mass moments of inertia
The following table shows the permitted power ratings and mass moments of inertia:
Adapter type Pm1) JAdapter

IEC NEMA kW kg × m²
AM63 – 0.25 0.44 × 10-4
AM71 AM56 0.37 0.44 × 10-4
AM80 AM143 0.75 1.9 × 10-4
AM90 AM145 1.5 1.9 × 10-4
AM100 AM182 3 5.2 × 10-4
AM112 AM184 4 5.2 × 10-4
AM132S/M AM213/215 7.5 19 × 10-4
AM132ML – 9.2 19 × 10-4
AM160 AM254/256 15 91 × 10-4
AM180 AM284/286 22 90 × 10-4
AM200 AM324/326 30 174 × 10-4
AM225 AM364/365 45 174 × 10-4
AM250 – 55 173 × 10-4
AM280 – 90 685 × 10-4
1) Maximum rated power of the attached standard electric motor at 1400 1/min
4.10.2 AM adapter with AM../RS backstop

Check the direction of rotation of the drive prior to mounting or startup. In case of a
wrong direction of rotation, contact SEW-EURODRIVE.
The backstop is maintenance-free in operation. Backstops have a minimum lift-off
speed depending on the size (see following table).
NOTICE
If the speed is below the minimum lift-off speed of the drive, the backstop is subject
to wear and heats up.
• In nominal operation the lift-off speed of the drive must not drop below the spe-
cified minimum.
• During startup or braking, the lift-off speed of the drive may drop below the min-
imum levels.
Type Maximum locking torque of Minimum lift-off speed

25803530/EN – 04/2018
the backstop
Nm min-1
AM80/90/RS
65 820
AM143/145/RS
141
Type Maximum locking torque of Minimum lift-off speed

the backstop
Nm min-1
AM100/112/RS
425 620
AM182/184/RS
AM132/RS
850 530
AM213/215/RS
AM160/180/RS
1450 480
AM254/286/RS
AM200/225/RS
1950 450
AM324-365/RS
AM250/280/RS 1950 450
4.10.3 Mounting of third-party motors at AM and AR/AL adapters

If a third-party motor is mounted, the customer must ensure that the permitted weight
and the power at the adapter are adhered to according to the operating instructions.
For information on the permitted loads, refer to chapter "Permitted loads" (→ 2 69).
Type X1) FR1)

mm N
AR/AL71 77 375
AR/AL80/90 113 320
AR/AL100/112 144 1560
AR/AL132 2)
186 1230
AR/AL132 186 3630
AR/AL160/180 251 3540
1)
If the center of gravity distance x increases, the maximum permitted weight FR_max
of the attached motor must be reduced linearly. If the center of gravity distance x de-
creases, the maximum permitted weight FR_max must not be increased.
2)
Diameter of the adapter output flange: 160 mm
4.10.4 AM adapter with foot-mounted motor

A foot-mounted motor reduces the loads at the adapter interface. The foot-mounted
motor at the adapter must be installed without tensions at the customer construction.
25803530/EN – 04/2018
142
AQ. adapter coupling 4
4.11 AQ. adapter coupling
4.11.1 Mount adapter AQA80 – 190 (with keyway)/Adapter AQH80 – 190 (without keyway)
NOTICE
INFORMATION
For AQA: To avoid contact corrosion, SEW‑EURODRIVE recommends applying
NOCO® fluid to the motor shaft before mounting the coupling half.
For AQH: Using NOCO® fluid is not approved.
AQA AQH
[479]
[479]
[1]
[1]
[2] [3]
A A
9007199466855947
[1] Motor shaft [3] Washer

[2] Lock washer [479] Coupling half
Proceed as follows:
1. Clean the motor shaft and flange surfaces of the motor and the adapter.
2. AQH design: Loosen the screws of the coupling half [479] and loosen the conical
25803530/EN – 04/2018
connection.
3. AQA/AQH design: Heat the coupling half to approx. 80 °C – 100 °C and push the
coupling half onto the motor shaft up to distance "A". The values for the distance
"A" are listed in the table in chapter "Setting standards and tightening
torques" (→ 2 74).
143
AQ. adapter coupling
4. AQH design: Tighten the screws evenly in diametrically opposite sequence, work-
ing round several times. The values for the tightening torque "TA" are listed in the
table in chapter "Setting standards and tightening torques" (→ 2 74).
5. AQA design: Secure the coupling half using the set screw (see figure).
6. Check the position of the coupling half. The values for the distance "A" are listed in
the table in chapter "Setting standards and tightening torques" (→ 2 74).
7. Mount the motor onto the adapter, making sure that the claws of the two coupling
halves engage in each other.
ð The force that must be applied when joining the two coupling halves is dissip-
ated after final assembly, so there is no risk of any axial load being applied to
adjacent bearings.
4.11.2 Setting standards and tightening torques
Type Coupling Ø Distance A Screws Tightening torque TA

Nm
mm mm AQA AQH AQA AQH
AQA /AQH 80 /1 /2 /3 44.5
AQA /AQH 100 /1 /2 39
19 M5 6 × M4 2 4
AQA /AQH 100 /3 /4 53
AQA /AQH 115 /1 /2 62
AQA /AQH 115 /3 62
24 M5 4 × M5 2 9
AQA /AQH 140 /1 /2 62
AQA /AQH 140 /3 /4 74.5
AQA /AQH 160 /1 28 74.5 M8 8 × M5 10 9
AQA /AQH 190 /1 /2 76.5
AQA /AQH 190 /3 38 100 M8 8 × M6 10 14
4.11.3 Permitted loads
NOTICE
attached motor.
Gear unit failure
25803530/EN – 04/2018
144
AQ. adapter coupling 4
NOTICE
foot plate.
Damage to property
The following figure shows the permitted force application points for the permitted ma-
ximum weights:
X
FR
9007199273254411

X Adapter flange –
motor center distance
Type x1) FR1)

mm N
AQ80 77 370
AQ100/1/2 113 350
AQ100/3/4 113 315
AQ115 113 300
AQ140/1/2 144 1550
AQ140/3 144 1450
AQ160 144 1450
AQ190/1/2 2)
186 1250
AQ190/32) 186 1150
AQ190/1/2 186 3750
AQ190/3 186 3400
25803530/EN – 04/2018
1) Maximum load values for connection screws of strength class 8.8. If the center of
gravity distance x increases, the maximum permitted weight FR_max of the at-
tached motor must be reduced linearly. If the center of gravity distance x de-
145
EWH adapters
4.12 EWH adapters
4.12.1 Adapter EWH01 – 03
NOTICE
[479]
[229]
[230]
°
[1] 60
4557485195
[1] Motor shaft [230] Motor shaft sleeve

[229] Clamping screws [479] Coupling half
1. Clean and de-grease the hollow shaft hole of the coupling half [479], the motor
shaft sleeve [230], and the motor shaft [1].
2. Insert the motor shaft sleeve [230] into the coupling half [479] so that the slot of the
motor shaft sleeve [230] is at a 60° angle to the two clamping screws [229].
3. Push the coupling half [479] until it reaches the shoulder of the motor shaft.
25803530/EN – 04/2018
4. Tighten the clamping screws [229] one after the other with a suitable torque
wrench, first to 25% of the tightening torque specified in the following table.
5. Tighten the two clamping screws [229] to the full specified tightening torque.
146
EWH adapters 4
Adapter type Motor shaft dia- Number of clamping Tightening torque of Wrench size
meter screws the clamping screw
mm Nm mm
EWH01 9 2 6 3
EWH01 11 2 10 4
EWH02 11; 14; 16 2 10 4
EWH03 11; 14; 16 2 10 4
4.12.2 Permitted loads
NOTICE
attached motor.
Gear unit failure
NOTICE
foot plate.
Damage to property
ximum weights:
X
FR
9007199273254411
25803530/EN – 04/2018

X Distance from adapter flange to the
middle of the motor
Type x1) FR1)

mm N
EWH01 113 40
147
EWH adapters
Type x1) FR1)

mm N
EWH02 120 56
EWH03 120 56
25803530/EN – 04/2018
148
AD Input shaft assembly 4
4.13 AD Input shaft assembly
Observe chapter "Mounting the drive components and output elements" (→ 2 37)
when installing drive components.
4.13.1 Mounting the cover with motor platform AD../P
212119307
[1] Motor platform [4] Nut

[2] Stud bolt (only AD6/P / AD7/P) [5] Threaded column
[3] Support (only AD6/P / AD7/P)
To mount the motor and to adjust the motor platform proceed as follows:
1. Set the motor platform [1] to the required mounting position by evenly tightening
the adjusting nuts [4].
2. If necessary, remove the lifting eyebolt/lifting eye of the helical gear unit to reach
the lowest adjustment position. Touch up any damage to the paint work.
3. Align the motor on the motor platform [1] so that the shaft ends are in line. Attach
the motor.
4. Mount the drive component onto the input side shaft end and the motor shaft.
5. Align drive component, shaft end and motor shaft. If necessary correct the motor
position again.
6. Put on the traction elements (V-belt, chain, etc.) and apply a preload by evenly ad-
justing the motor platform [1]. Do not stress the motor platform and the columns
against each other when doing this.
25803530/EN – 04/2018
7. To fasten the threaded columns [5] tighten the nuts [4] that are not used for adjust-
ment.
149
AD Input shaft assembly
4.13.2 Special aspects of AD6/P and AD7/P

Proceed as follows:
1. Unscrew the nuts on the threaded bolts [2] before adjustment to allow the threaded
bolts [2] to move axially in the support [3] without restriction.
2. Only tighten the nuts when the final adjustment position is reached.
INFORMATION
Do not adjust the motor platform [1] via the support [3].
4.13.3 AD../ZR input shaft assembly with centering shoulder

Mounting applications on the input shaft assembly with centering shoulder
1. Prepare screws of a suitable length for attaching the application. The following fig-
ure shows the screw length l = t + a. Round off the result to the next smaller
standard length.
18014398721603467
a Strength of the additional element s Retaining thread (see table)

t Screw-in depth (see table)
2. Remove the retaining screw from the centering shoulder

3. Clean the contact surface and the centering shoulder.
4. Clean the threads of the new bolts and apply a thread locking compound (e.g.
Loctite® 243) to the first few threads.
5. Place the application on the centering shoulder. Tighten the retaining screws with
the specified tightening torque "TA" (see following table).
Type Screw-in Retaining Tightening torque TA

depth t thread for connection screws
of strength class 8.8
mm Nm
25803530/EN – 04/2018
AD2/ZR 25.5 M8 27
AD3/ZR 31.5 M10 54
AD4/ZR 36 M12 93
AD5/ZR 44 M12 93
AD6/ZR 48.5 M16 230
150
AD Input shaft assembly 4
Type Screw-in Retaining Tightening torque TA
depth t thread for connection screws
of strength class 8.8
mm Nm
AD7/ZR 49 M20 464
AD8/ZR 42 M12 93
Permitted loads
ximum weights:
NOTICE
attached motor.
Gear unit failure
NOTICE
foot plate.
Damage to property
FR

X Distance from adapter flange – motor
center
25803530/EN – 04/2018
Type x1) FR1)

mm N
AD2/ZR 193 330
AD3/ZR 274 1400
AD4/ZR 2)
1120
361
AD4/ZR 3300
151
AD Input shaft assembly
Type x1) FR1)

mm N
AD5/ZR 487 3200
AD6/ZR 567 3900
AD7/ZR 663 10000
AD8/ZR 516 4300
4.13.4 Cover with backstop AD../RS

Check the direction of rotation of the drive prior to mounting or startup. In case of a
wrong direction of rotation, contact SEW-EURODRIVE.
The backstop is maintenance-free in operation. Backstops have a minimum lift-off
speed depending on the size (see following table).
NOTICE
If the speed is below the minimum lift-off speed of the drive, the backstop is subject
to wear and heats up.
• In nominal operation the lift-off speed of the drive must not drop below the spe-
cified minimum.
• During startup or braking, the lift-off speed of the drive may drop below the min-
imum levels.
Type Maximum locking torque of the Minimum lift-off speed

backstop
Nm min-1
AD2/RS 65 820
AD3/RS 425 620
AD4/RS 850 530
AD5/RS 1450 480
AD6/RS 1950 450
AD7/RS 1950 450
AD8/RS 1950 450
25803530/EN – 04/2018
152
Direct mounting of a motor on a gear unit 4
4.14 Direct mounting of a motor on a gear unit
INFORMATION
Secure all pinions on the motor or input shaft with Loctite® 649 even if a retaining ring
is additionally present.
If the pinion is already fastened to the shaft, start cleaning the sealing surface
(step 6).
Joining the pinion 1. Clean and degrease the shaft and the bore of the pinion.
to the motor or in-
2. Apply Loctite® 649 to the shaft after the securing hole over the entire area of the
put shaft
circumference.
9
ite
64
®
ct
Lo
22763067787
3. Warm the pinion up to at least 100 °C to a maximum of 130 °C.

4. Push the pinion onto the shaft.
5. Secure the pinion on the shaft with the retaining ring.
Cleaning the seal- 6. Remove oils, grease, irregularities of the surface, rust and old Loctite® residue
ing surfaces from the flange surfaces.
Sealing threads To prevent oil from escaping after installation, flange threads that lead into the housing
that lead into the interior must be sealed!
housing interior
7. Clean and degrease thread through bores that lead into the housing interior and
their studs.
8. Apply Loctite® 574 or Loctite® 5188 (selection according to the table at the end of
the chapter) in a continuous ring on the upper threads of the flange thread and the
stud.
[*]
ite ®
ct
Lo tit
e®
c
Lo
25803530/EN – 04/2018
22795758347
[*] Loctite according to the table at the end of the chapter

®
Screwing in the 9. Screw the studs into the thread up to the shoulder.
studs
153
Direct mounting of a motor on a gear unit
10. Remove any excess Loctite® (see following diagram) from the sealing surface
60 minutes after screwing in at the latest.
22347379211
Sealing the flange
surface
INFORMATION
Always apply the sealant over a large area in narrow places and on the gear units
R97, R107, R127, F97 or F107.

11. Only distribute Loctite® 574 or Loctite® 5188 (selection according to the table at the
end of the chapter) to one of the sealing surfaces. Apply the sealant in beads or
over a large area without gaps. Use a suitable application tool that does not con-
taminate the sealing surface, for example, a non-shedding brush or a short-hair
lamb’s wool roller.
Joining flange sur- 12. Join the flange surfaces together. Next, immediately tighten the nuts with the spe-
faces cified torque (see the table at the end). If you tighten the nuts too late, the sealing
film can tear.
13. The sealant must harden for 30 minutes and must not come into contact with the
gear oil.
Tightening torques
Screw/nut Tightening torque

Nm
M6 11.3
M8 27.3
M10 54
M12 93
M16 230
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Selection and use of Loctite®
Sealant Use Suitability Batch size Part num-

ber
Loctite® 649 Locking agent for All gear units
50 ml 09120998
pinions
154
Direct mounting of a motor on a gear unit 4
Sealant Use Suitability Batch size Part num-
ber
All gear units except
Loctite® 574 for R97 – R127, F97, 7 ml 09102558
Surface sealing F107
agent
R97 – R127, F97,
Loctite® 5188 50 ml 03207013
F107
25803530/EN – 04/2018
155
Accessory equipment
4.15 Accessory equipment
4.15.1 AR.. and AT.. centrifugal and friction couplings
AR.. friction coupling

Drives with a slip clutch consist of a standard gear unit and motor/variable speed gear-
motor with an adapter installed between them. This adapter accommodates the slip
clutch. In gearmotors with a double gear unit, the slip clutch may be located between
the first and second gear units. On delivery, the slip torque is set individually according
to the drive selection.
The following figure shows a drive with slip clutch and W speed monitor:
[1] [2] [3] [4] [5] [6] [7] [8]
1901048587
[1] Trip cam [4] Friction lining [7] Friction hub

[2] Incremental encoder [5] Cup spring [8] Speed monitor
[3] Driving disk [6] Slotted nut
W speed monitor:
The speed monitor is used with constant-speed gearmotors and is connected to the
incremental encoder in the adapter.
WS slip monitor:
The slip monitor is used with the following components:
• Speed-controlled motors with speed sensor
• VARIBLOC® variable-speed gear units
INFORMATION
For further information about the AR.. coupling, refer to the "Start-up coupling and
slip clutch AR.. and AT.." operating instructions.
AT.. hydraulic centrifugal coupling

Hydraulic centrifugal couplings are fluid couplings based on the Föttinger principle.
They consist of 2 hinged hemispheres with blades separated by a tight gap.
The applied torque is transmitted by the inertial force of the streaming fluid. This fluid
25803530/EN – 04/2018
circulates within a closed circuit, between the pump wheel (primary side) [12] on the
driving shaft (motor shaft) and the turbine wheel (secondary side) [9] on the driven
shaft (gear unit input shaft).
156
Accessory equipment 4
The following figure shows the structure of a drive with hydraulic centrifugal coupling:
[8] [9] [10] [11] [12] [13] [14]
[15]
[1] [2] [3] [4] [5] [6] [7]
9007201155884683
[1] Gear unit [6] Extended housing com- [11] Operating fluid (hydraulic oil)
plete
[2] Basic flange complete [7] Motor [12] Pump wheel
[3] Backstop (optional) [8] Filler plug [13] Elastic components
[4] Intermediate flange [9] Turbine wheel [14] Flexible connection coupling
INFORMATION
For detailed information about the AT.. coupling, refer to the "Start-up coupling and
slip clutch AR.. and AT.." operating instructions.
4.15.2 Diagnostic units /DUV and /DUO
Diagnostic unit DUO

DUO10A comprises a diagnostic unit and a temperature sensor. The temperature
sensor (PT100 or PT1000 resistance sensor) is positioned in the gear unit oil to record
the oil's temperature. The diagnostic units uses the oil temperature values to calculate
the remaining service life of the oil.
The diagnostic unit continuously records the gear unit temperature and calculates the
remaining service life for the selected oil type immediately. For this purpose, the dia-
gnostic unit must be supplied with a 24 V voltage supply. Times when the diagnostic
unit is switched off are not included in the forecast.
The following figure shows the DUO10A diagnostic unit:
25803530/EN – 04/2018
157
Accessory equipment
INFORMATION
For further information on the evaluation unit, refer to the manual "DUV30A Dia-
gnostic Unit".
Vibration SmartCheck /DUV40A

Vibration SmartCheck vibration monitoring is used to detect damage of gear units and
gearmotors early (e.g. bearing damage or imbalances). For this purpose, permanent
frequency-selective monitoring of the gearmotor is used. Apart from the vibration ana-
lysis, additional measured values of up to 3 signal encoders can be detected, recor-
ded and analyzed. The additional signals can be used as reference values for signal
analysis e.g. to trigger time or event-based measuring tasks. After the analysis and
depending on user-defined alarm limits, the system can switch outputs and display the
state using LEDs.
Vibration SmartCheck is configured using the FAG SmartWeb software. If you use
several Vibration SmartCheck systems, you can control them via the FAG software
SmartUtility Light centrally from one PC.
The full version of the SmartUtility software allows you to open sensors directly via the
FAG SmartWeb software, to analyze measurement data in the SmartUtility Viewer and
to download configurations or uploading configurations on other devices.
485
RS
RESET
SmartCheck
TEACH
ETH
INFORMATION
Further information about the evaluation unit and accessories can be found in the "Vi-
bration SmartCheck" supplement (installation instructions).
25803530/EN – 04/2018
158
4.15.3 Gear unit heater for gear unit series R..7, F..7, and K..7
An oil heating can be required in order to allow for a smooth startup in the event of a
cold start at low ambient temperatures. An oil heating is available with an external or
an integrated thermostat depending on the gear unit design.
The heater is screwed into the gear unit housing and is controlled via a thermostat.
The limit temperature of the thermostat below which the oil must be heated, is set de-
pending on the respective lubricant.
The following figure shows a gear unit with heater and external thermostat:
[1]
[2]
2060553483
[1] Thermostat [2] Heater
INFORMATION
For further information regarding gear unit heaters, refer to the addendum "Gear unit
heaters for gear unit series R..7, F..7 and K..7" to the operating instructions "Gear
unit series R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W".
25803530/EN – 04/2018
159
Accessory equipment
4.15.4 Flange coupling

Flange couplings [1] are rigid couplings for connecting 2 shafts [2].
Flange couplings are suitable for operation in both directions of rotation, but cannot
compensate any shaft misalignments.
Torque between shaft and coupling is transmitted via a cylindrical interference fit. The
two coupling halves are mounted together at the flanges. The couplings are equipped
with several disassembly bores [3] for removing the interference fit hydraulically.
[2] [1] [2]
[3]
27021601961007627
[1] Rigid flange coupling [3] Disassembly bores

[2] Customer and gear shaft
INFORMATION
For detailed information about the rigid flange coupling, refer to the "Gear Unit Series
R..7, F..7, K..7, S..7, and SPIROPLAN® W – Rigid flange coupling" addendum to the
operating instructions.
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160
4.15.5 Regreasing the labyrinth seal
Labyrinth seals are used to protect the oil seal in case of very high dust load or other
abrasive substances.
Output shaft
The following figure shows an example of a regreasable radial labyrinth seal (tacon-
ite).
• Single oil seal with radial labyrinth seal
• Used in very dusty environments with abrasive particles
9007204406135947
INFORMATION
The gear shaft must rotate during relubrication.
Position of greasing points

Regreasable sealing systems are usually equipped with taper greasing nipples ac-
cording to DIN 71412 A. Relubrication must be carried out at regular intervals. The
greasing points are located near the output shaft, see following figure:
25803530/EN – 04/2018
4986644747
161
Accessory equipment
Refilling grease
Regreasable sealing systems can be refilled with lubricating grease. Use moderate
pressure to force grease into each lubrication point until new grease leaks out of the
sealing gap.
Used grease, including contaminants and sand, is in this way pressed out of the seal-
ing gap.
INFORMATION
Immediately remove the old grease that leaked out.
Inspection and maintenance intervals

Observe the following inspection and maintenance intervals for the regreasing of
labyrinth seals:
Time interval What to do?

Every 3000 operating hours, at Fill regreasable sealing systems with grease.
least every 6 months
Technical data
Sealing and rolling bearing grease

The table shows the lubricants recommended by SEW‑EURODRIVE:
Area of operation Ambient temperature Manufac- Type

turer
-40 °C to +80 °C Fuchs Renolit CX-TOM 151)
Standard
-40 °C to +80 °C Klüber Petamo GHY 133 N
2)
-40 °C to +40 °C Bremer & Cassida Grease
Leguil GTS 2
-20 °C to +40 °C Fuchs Plantogel 2S
Oil 3)
1) Bearing grease based on semi-synthetic base oil

2) Lubricant for the food processing industry
3) Easily biodegradable lubricant for environmentally sensitive areas
INFORMATION
The following grease quantities are required:
• For fast-running bearings (gear unit input side): Fill the cavities between the
rolling elements one-third full with grease.
• For slow-running bearings (gear unit output side): Fill the cavities between the
rolling elements two-thirds full with grease.
25803530/EN – 04/2018
INFORMATION
If a customer wants to use a grease that is not listed in the above table, the customer
has to make sure that it is suitable for the intended application.
162
4.15.6 Oil drain valve
The gear unit is equipped with an oil drain plug as standard. An oil drain valve can op-
tionally be installed, that enables attaching a drain pipe for changing the gear unit oil.
4984750475
4.15.7 Oil expansion tank

The oil expansion tank allows the lubricant or air space of the gear unit to expand.
This means no lubricant can escape the breather valve at high operating temperat-
ures.
SEW‑EURODRIVE recommends to use oil expansion tanks for gear units and gear-
motors in M4 mounting position and for input speeds > 2000 min-1.
The following figure shows the oil expansion tank of a gearmotor.
4979181323
The oil expansion tank is delivered as assembly kit for mounting onto the gearmotor.
In case of limited space or of gear units without motor, the oil expansion tank can also
be mounted to nearby machine parts.
INFORMATION
Transverse acceleration is not permitted for gear units with expansion tank with fixed
piping for third party motors and servomotors.
For further information, contact your SEW‑EURODRIVE sales representative.

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163
Accessory equipment
4.15.8 Oil-air cooler for splash lubrication /OAC

If the thermal rating of the naturally cooled gear unit is not sufficient, an oil-air cooling
system can be used.
The cooling system is delivered without electrical wiring and piping as a complete unit
on a base frame for separate installation.
The standard scope of delivery of the cooling system includes:
• Pump with directly mounted asynchronous motor
• Oil-air heat exchanger
• Temperature switch with 2 switching points
SEW‑EURODRIVE uses oil-air cooling systems for standard gear units in sizes OAC
005 and OAC 010.
The following figure shows an example of a standard parallel-shaft helical gear unit
next to an oil-air cooler.
[5]
[2]
[6]
[5]
[4]
[4] [3]
[1]
9007208235792395
[1] Motor for pump and fan [4] Suction pipe connections
[2] Oil-air heat exchanger [5] Pressure pipe connections
[3] Temperature switch with 2 switch- [6] Option: Oil expansion tank connection
ing points
INFORMATION
For more information on the cooling system, refer to the addendum to the operating
instructions "Gear unit series R..7, F..7, K..7, K..9, S..7 and SPIROPLAN® W: Oil-air
cooler for splash lubrication /OAC".
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164
4.15.9 Agitator design
Relubrication of the agitator design

A relubrication of the output shaft bearing is offered as an option for the agitator drives
FM.., FAM.., KM.. and KAM...
Position of greasing points
INFORMATION
The gear shaft must turn during the relubrication procedure.
Regreasable sealing systems are usually equipped with taper greasing nipples ac-
cording to DIN 71412 A. The following figure shows the position of the greasing points:
23563258507
Maintenance interval and grease quantities

Relubricate the agitator design after 5000 operating hours. The number of relubrica-
tion procedures is limited to 5x. Observe the information on the required grease quant-
ities in the following table:
Size Grease quantity for relubric-

ation
g
67 7
77 15
87 15
97 23
107 50
127 48
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157 66
165
Accessory equipment

turer
Standard
2)
Leguil GTS 2
Oil 3)

INFORMATION
If a customer wants to use a grease that is not listed in the above table, the customer
has to make sure that it is suitable for the intended application.
Leak sensor (Drywell design) with the agitator design

A Drywell design with level sensor is offered as an option for the agitator drives FM..,
FAM.., KM.. and KAM...
One of the two following sensors is used, depending on the gear unit size:
Level sensor for sizes 67 – 97

Electrical connection
[1]
[2]
[3]
[4]
23527583115
[1] DC 12 V – 32 V
[2] Output
[3] Load
[4] 0 V
Pin assignment
[1]
[4]
4
3
25803530/EN – 04/2018
[3]
23527590411
[1] DC 12 V – 32 V
[4] Output
[3] Load
166
Dimensions
32.7 10
[2] [4]
Ø 8.3
Ø 30
G
[1]
[3]
23563256075
[1] LED function indicator

[2] M8×1 circular connector; 3-pin (alternatively cable termination)
[3] Wrench size: 30
[4] Glass prism
Technical data
Measuring accuracy ± 0.5 mm

Minimum distance of the glass tip to an ≥ 10 mm
opposite surface
Mounting position Any
Optical display of the switching status 1 LED
Process connection Male thread G3/8", G 1/2" or M12x1
For more information, please contact SEW‑EURODRIVE.
Level sensor for sizes 107 – 157

Electrical connection
M12 plug-in connection:
1 BN
L+
2 1
2 WH
OUT2
3 BK
OUT1
3 4
4 BU
L-
25803530/EN – 04/2018
23527585547
OUT1: Switching output/IO link/teach

OUT2: Switching output
167
Accessory equipment
Dimensions
113
98
46
11
M12 x 1
Ø 30
Ø 18
[1] [2] [3]
23563253643
[1] LED
[2] Tightening torque 20 – 25 Nm
[3] G 1/2
Tightening torque 20 – 25 Nm

Technical data
• Plug-in connection
• Process connection G 1/2 A
• Gold-plated contacts
• 2 switching outputs
25803530/EN – 04/2018
168
Startup
Inverter-operated gearmotors 5
5 Startup
CAUTION
Damage to the gear unit due to improper startup.
• Observe the following information.
• Check the correct oil level before startup; see chapter "Inspection/maintenance
work on the gear unit" (→ 2 113).
• The oil level plugs and oil drain plugs, as well as the breather plugs and breather
valves must be freely accessible.
• Observe the maximum and rms values of project planning during startup of gear
units with servomotor. The buyer is obliged to make the data available to the end
user.
• The most important technical data is provided on the nameplate. Additional data
relevant for operation is available in drawings and the order confirmation.
• After gear unit setup, ensure that all retaining screws are tight.
• Make sure that the alignment has not changed after tightening the mounting ele-
ments.
• Prior to startup, ensure that rotating shafts as well as couplings are equipped with
suitable protective covers.
• If the gear unit has an oil sight glass to monitor the oil level, the oil sight glass must
be protected against damage.
• It is essential that there is no open fire or risk of sparks when working on the gear
unit.
• Protect the gear unit from falling objects.
• Remove transport protection prior to startup.
• Strictly observe the safety notes in the individual chapters.
5.1 Inverter-operated gearmotors

For gear units with servomotor, the maximum and r.m.s. values of project planning
must be observed during startup. The buyer is obliged to make the data available to
the user.
5.2 Checking the oil level

Before startup, make sure that the oil level corresponds to the mounting position. Ob-
serve the chapter "Checking the oil level and changing the oil" (→ 2 113).
25803530/EN – 04/2018
If the gear unit is equipped with an oil sight glass, you can also determine the oil level
at the oil sight glass.
169
5 Startup
Pseudo-leakage at shaft seals
NOTICE
Damage to the gear unit due to oil leaking from the damaged oil sight glass.
Possible damage to the unit
• Attach a protective device to prevent the oil sight glass from being damaged by
mechanical impacts.
1. Observe the information in chapter General information.

2. Check the oil level at the oil sight glass according to the following figure:
[1]
4158756363
[1] The oil level must be within this range.
3. Proceed as follows if the oil level is too low:
• Open the respective oil fill plug, see chapter "Inspection/maintenance for the
gear unit" (→ 2 113).
• Fill in new oil of the same type via the oil fill plug up to the mark.
• Screw in the oil fill plug.
Before startup, make sure that the oil level corresponds to the mounting position. Ob-
serve the chapter "Checking the oil level and changing the oil" (→ 2 113).
5.3 Pseudo-leakage at shaft seals

Due to their operating principle, seals between moving surfaces at shaft passages
cannot be completely tight, as a lubricant film must form during operation. The lubric-
ant film between shaft and sealing lip keeps the built-up of heat and wear on the seal-
ing system to a minimum and ensures the intended service life. The optimum sealing
properties are only achieved after the run-in phase. 25803530/EN – 04/2018
170
Helical-worm gear units and SPIROPLAN® W gear units
Startup
5
5.4 Helical-worm gear units and SPIROPLAN® W gear units
Helical-
worm
N® gear
Wand
SPIROPLA
units
5.4.1 Run-in period

SPIROPLAN® and helical-worm gear units require a run-in period of at least 48 h be-
fore reaching their maximum efficiency. A separate run-in period applies for each dir-
ection of rotation if the gear unit is operated in both directions of rotation. The table
shows the average power reduction during the run-in period.
Helical-worm gear units
Worm
i range η reduction
1-start Approx. 50 – 280 Approx. 12%
4-start – –
SPIROPLAN® gear units
W10/W20/W30 W37/W47
i range η reduction i range η reduction
Approx. 35 – 75 Approx. 15%
Approx. 20 – 35 Approx. 10%
Approx. 10 – 20 Approx. 8% Approx. 30 – 70 Approx. 8%
Approx. 8 Approx. 5% Approx. 10 – 30 Approx. 5%
Approx. 6 Approx. 3% Approx. 3 – 10 Approx. 3%
5.4.2 Helical-worm gear unit with projecting worm shaft
CAUTION
Risk of injury due to rotating parts
Injury
• Before you operate the helical-worm gear unit using the inserted handwheel or
the hand crank, de-energize the drive.
• If the handwheel or the hand crank remains attached to the shaft during opera-
tion, take appropriate measures to prevent injuries.
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171
5 Startup
Helical/parallel-shaft helical/helical-bevel gear units
The following figure shows a helical-worm gearmotor with projecting worm shaft:
15050784011
5.5 Helical/parallel-shaft helical/helical-bevel gear units

If the gear units were installed according to chapter "Mechanical installation" (→ 2 26),
no special startup notes must be observed for helical, parallel-shaft helical and helical-
bevel gear units.
25803530/EN – 04/2018
172
Startup
Gear units with backstop 5
5.6 Gear units with backstop
NOTICE
Operating the motor in the blocking direction could destroy the backstop.
Possible damage to property
• Do not start up the motor in the blocking direction. Before motor startup, make
sure the current supply of the motor for the direction of rotation is connected ac-
cordingly.
• For control purposes, operation in blocking direction with half the output torque is
permitted once.
The purpose of a backstop is to prevent unwanted directions of rotation. During opera-

tion, the backstop permits rotation only in the specified direction.
CCW CW
A
CW
CCW
659173899
The permitted direction of rotation is indicated by a direction arrow on the housing:
15985405835
A replacement label is enclosed for the customer.

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173
5 Startup
Components made of elastomers with fluorocarbon rubber
In right-angle gear units, you also have to indicate whether the direction of rotation is
given looking onto the A or B-side.
[1]
[5]
[4]
[3]
[2]
16117549579
[1] Viewing direction Direction of rotation [2] Viewing direction Direction of rotation
Output B Output A and A+B
[3] Viewing direction Direction of rotation [4] Gear unit
Input end
[5] Adapter/cover with RS option
5.7 Components made of elastomers with fluorocarbon rubber
CAUTION
Health risk due to dangerous gases, vapors, and residue created by heating fluoro-
carbon rubber to > 200 °C.
Damage to health.
• Make sure that components made of fluorocarbon rubber are not exposed to
temperatures > 200 °C. Remove the components, if necessary.
• Avoid inhaling fluorocarbon rubber gases and vapors as well as skin and eye
contact.
• Avoid contact with the cooled-down fluorocarbon rubber, as dangerous residue
has formed while it was heated.
Under normal operating conditions and at temperatures up to 200 °C, fluorocarbon

25803530/EN – 04/2018
rubber is very stable and safe. However, when heated to more than 300 °C, e.g. by
fire or the flame of a cutting torch, fluorocarbon rubber forms harmful gases and va-
pors as well as residue.
The following components of R..7, F..7, K..7, K..9, S..7, and SPIROPLAN® W gear
units can contain elastomers made of fluorocarbon rubber:
• Oil seals
174
Startup
Components made of elastomers with fluorocarbon rubber 5
• Breather valve
• Screw plugs
The user is responsible for safe handling during the service life including eco-friendly
disposal.
SEW‑EURODRIVE is not responsible for damage caused by improper handling.
25803530/EN – 04/2018
175
6 Inspection/maintenance
WARNING
Risk of injury if the drive starts up unintentionally.
Severe or fatal injuries
• Disconnect the drive from the power supply before you start working on the unit.
• Prevent the drive from starting up unintentionally for example, by locking the key
switch or removing the fuses from the current supply.
WARNING
Risk of injury if preloaded shaft connections are loosened.
Severe or fatal injuries
• Before releasing any shaft connections, make sure there is no active torsional
torque present that could lead to tension within the system.
WARNING
Risk of burns due to hot gear unit and hot gear unit lubricant
Severe injuries
• Let the gear unit cool down before you start working on it.
• Carefully remove the oil level plug and the oil drain plug.
NOTICE
Loss of lubricant qualities due to filling of wrong lubricant
Damage to the gear unit
• Do not mix synthetic lubricants and mineral lubricants.
• Do not mix different synthetic lubricants.
• As standard lubricant use mineral oil.
NOTICE
Damage to oil seal caused by cleaning the gear unit with a high pressure device.
Gear unit damage.
• Do not clean the gear unit with a high-pressure cleaning device.
NOTICE
Damage to gear unit due to ingress of foreign objects during maintenance and in-
spection work
25803530/EN – 04/2018
Gear unit failure

• Prevent foreign particles from entering into the gear unit during maintenance and
inspection work.
176
Inspection/maintenance
6
INFORMATION
Maintain the inspection and maintenance intervals. This is necessary to ensure oper-
ational safety.
INFORMATION
Perform a safety check and functional check following maintenance and repair work.
25803530/EN – 04/2018
177
Wearing parts
6.1 Wearing parts

Gearing If you observe the SEW‑EURODRIVE design criteria and the inspection and mainten-
ance intervals, then the gearing components of the gear units will be wear-free after
the run-in period. The worm gearing is an exception for design reasons. Depending on
the operating conditions, material on the tooth flanks of the worm gear is removed to
different extents. The main influencing factors are:
• Rotational speed
• Load
• Operating temperature
• Lubricant (type, viscosity, additives, pollution)
• Switching frequency
For information on the worm gearing service life under certain operating conditions,
contact SEW-EURODRIVE.
Rolling bearing Rolling bearings in the gear unit, adapter and input shaft assembly have a limited ser-
vice life, even under ideal operating conditions. This nominal bearing service life is a
solely statistical value. The actual service life of an individual bearing may deviate
greatly from this value. The main influencing factors are:
• Rotational speed
• Equivalent bearing load
• Operating temperature
• Lubricant supply of the bearing
• Misalignment under operating load
Therefore the rolling bearings must be inspected regularly. Observe the corresponding
inspection and maintenance intervals in the chapters "Inspection/maintenance inter-
vals" (→ 2 110), "Lubricant change intervals" (→ 2 111), "Maintenance of AL/AM/AQ./
EWH adapter" (→ 2 111) and "AD input shaft assembly maintenance" (→ 2 112).
For information on the nominal bearing service life under certain operating conditions,
contact SEW-EURODRIVE.
Lubricants Lubricants are subject to aging. Their service life is limited depending on the load con-
ditions.
The service life significantly depends on the oil operating temperature. The depend-
ency of lubricant change intervals and operating temperature is depicted in the figure
in chapter "Lubricant change intervals" (→ 2 111).
Oil seals Oil seals are contact seals that seal unit housings at emerging elements, such as
shafts, from the environment. Oils seals are wear parts with a service life that is influ-
enced by the following factors, among others:
• Shaft speed and circumferential velocity at the sealing lip
• Ambient conditions (temperature, dust, humidity, pressure, chemicals, radiation)
25803530/EN – 04/2018
• Surface quality of the sealing

• Lubricant supply of the sealing
• Oil seal material
178
Wearing parts 6
Due to the various influencing factors it is not possible to predict the service life.
Therefore the oil seals must be inspected regularly. Observe the corresponding in-
spection and maintenance intervals in the chapters "Inspection/maintenance inter-
vals" (→ 2 110), "Lubricant change intervals" (→ 2 111), "Maintenance of AL/AM/AQ./
EWH adapter" (→ 2 111) and "AD input shaft assembly maintenance" (→ 2 112).
Cam ring/ The couplings used in the AM, AL, AQ. and EWH adapters are designed to be posit-
coupling ring ive, puncture-proof and low-maintenance claw couplings. They have an impact and vi-
bration-absorbing cam ring (AM, EWH) or coupling ring (AQ., AL). The service life is
determined by the following factors, among others:
• Ambient conditions (temperature, chemicals, radiation)
• Operational conditions (switching frequency, impact characteristics)
Adhere to the corresponding inspection and maintenance intervals in chapter "Main-
tenance of AL/AM/AQ./EWH adapter" (→ 2 111).
Rubber buffer The rubber buffer is required for shaft-mounted gear units of the F and W gear unit
types for torque support. Rubber buffers are wear parts with a service life that is influ-
enced by the following factors:
• Load
• Ambient conditions
– Temperature
– Humidity
– Aggressive chemicals, e.g. ozone
• Impact characteristics
Flexible A so-called flexible bushing is required for the torque arm of the S and K gear unit
bushing types. Flexible bushings are wear parts with a service life that is influenced by the fol-
lowing factors:
• Load
• Ambient conditions
– Temperature
– Humidity
– Aggressive chemicals, e.g. ozone
• Impact characteristics
25803530/EN – 04/2018
179
Inspection/maintenance intervals
6.2 Inspection/maintenance intervals

The following table lists the obligatory intervals and the corresponding measures:

• Every 3000 hours of operation, at least • Check oil and oil level
every 6 months • Check running noise for possible
bearing damage
• Visual inspection of the seals for
leakage
• Check that all screw plugs, any oil
sight glass, the breather valve and
the gear unit cover screws are tight.
• For gear units with a torque arm:
Check and replace the rubber buf-
fers, if necessary
• Depending on the operating conditions • Change mineral oil
(see illustration in chapter "Lubricant
• Replace bearing grease (recom-
change intervals" (→ 2 111)), every 3
mendation)
years at the latest
• Replace oil seal (do not install it in
• according to oil temperature
the same track)
• Depending on the operating conditions • Change synthetic oil
(see illustration in chapter "Lubricant
• Replace bearing grease (recom-
change intervals" (→ 2 111)), every 5
mendation)
years at the latest
• Replace oil seal (do not install it in
• according to oil temperature
the same track)
• Varying (depending on external factors) • Touch up or renew the surfaces /
anti‑corrosion coating
Exceptions
The following gear units are lubricated for life. A scheduled oil change is not neces-
sary:
• Helical gear units R07, R17, R27
• Parallel-shaft helical gear unit F27
• SPIROPLAN® gear units
25803530/EN – 04/2018
180
Lubricant change intervals 6
6.3 Lubricant change intervals
The following image depicts the change intervals for standard gear units under normal
ambient conditions. In case of special designs under severe/aggressive ambient con-
ditions, change the lubricant more frequently.
30000
h
25000
[3]
[1] 20000
[4]
15000
10000
[5]
5000
0
70 80 90 100 110 115 120
[2]
°C
18014398528211595
[1] Operating hours [3] CLP PG/CLP PG NSF H1

[2] Sustained oil bath temperature [4] CLP HC/ CLP HC NSF H1
• Average value per oil type at [5] CLP (CC)/E
70 °C
6.4 Maintenance of AL/AM/AQ./EWH adapter


• Every 3000 hours of • Check the running noises to detect possible
operation, at least every 6 bearing damage.
months • Visually check the adapter for leakage.
• After 10 000 operating • Check the rotational clearance.
hours • Visually check the cam ring (AM, EWH) or coup-
ling ring (AQ., AL).
• After 10 000 operating • Change the bearing grease.
hours with NBR/FKM oil • Change the oil seal. With standard NBR or FKM
seals oil seals, the new oil seal must not be fitted on
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• After 20 000 operating the previous track. This is allowed with Premium
hours with Premium Sine Sine Seal (PSS) adapter oil seals.
Seal (PSS) adapter oil
seals:
181
AD input shaft assembly maintenance
6.5 AD input shaft assembly maintenance


• Every 3000 hours of • Check the running noises to detect possible
operation, at least every 6 bearing damage.
months • Visually check the adapter for leakage.
• After 10000 operating • Change the bearing grease.
hours • Change the oil seal. Do not mount it in the same
track.
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182
Inspection/maintenance for the gear unit 6
6.6 Inspection/maintenance for the gear unit
6.6.1 Checking the oil level and changing the oil

The procedure when checking the oil level and changing the oil depends on gear unit
type, size and mounting position. Determine the code letter (A, B, C, D or E) in the fol-
lowing table in regard of gear unit type and size. Use the code letter to find the refer-
ence for the procedure for the corresponding gear unit in the 2nd table.
Gear unit Size Code letter for chapter "Checking the oil level and changing the oil"
type
M1 M2 M3 M4 M5 M6
R..07 – 27 B
R..37 / R..67 A
R R..47 / R..57 A B A
R..77 – 167 A
RX..57 – 107 A
F..27 B
F
F..37 – 157 A
K..19 / K..29 C
K K..39 / K49 A
K..37 – 187 A
S..37 C
S
S..47 – 97 A
W..10 – 30 B
W
W..37 – 47 D E D
Code letter Chapter "Checking the oil level and changing the oil" Reference
• Helical gear units...
• Parallel-shaft helical gear units...
A: • Helical-bevel gear units...K..39 / K..49, K..37 – 187 (→ 2 114)
• Helical-worm gear units... S..47 – 97
With oil level plug
• Helical gear units...
• Parallel-shaft helical gear units...
B: (→ 2 117)
• SPIROPLAN® gear units...
Without oil level plug, with cover plate
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• S..37 helical-worm gear unit

C: • Helical-bevel gear units K..19 / K..29 (→ 2 121)
Without oil level plug, without cover plate
• SPIROPLAN® W..37 / W..47
D: (→ 2 124)
In mounting positions M1, M2, M3, M5, M6 with oil level plug
183
Inspection/maintenance for the gear unit
Code letter Chapter "Checking the oil level and changing the oil" Reference
• SPIROPLAN W..37 / W..47...
®
E: (→ 2 126)
In mounting position M4 without oil level plug and cover plate
Refer to chapter "Mounting positions" (→ 2 129) for notes on the mounting positions.
You cannot check the oil level of gear units in pivoted mounting position. The gear
units are delivered with the correct oil level. Observe the designations and fill quantit-
ies on the nameplate if you have to change the oil.
6.6.2 A: Helical, parallel-shaft helical, helical-bevel and helical-worm gear units with oil level plug
Checking the oil level at the oil level plug

Proceed as follows to check the oil level of the gear unit:
1. Observe the notes in chapter Information on gear unit inspection/maintenance.
2. Determine the position of the oil level plug and the breather valve using the mount-
ing position sheets. See chapter "Mounting positions" (→ 2 129).
3. Place a container underneath the oil level plug.
4. Slowly remove the oil level plug. Small amounts of oil may leak out as the permit-
ted maximum oil level is higher than the lower edge of the oil level bore.
5. Check the oil level according to the following figure and the corresponding table.
[1]
[2]
Ø
Oil X max.
min. X
634361867
[1] Oil level bore X min/max oil level

[2] Ideal oil level
Ø oil level bore Approved fluctuation "x" of the oil level

mm
M10 × 1 1.5
M12 × 1.5 2
M22 × 1.5 3
M33 × 2 4
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M42 × 2 5
6. Proceed as follows if the oil level is too low:
• Fill in fresh oil of the same type (contact SEW‑EURODRIVE if necessary) via
the breather bore, up to the lower edge of the oil level bore.
184
• Re-insert the breather valve. Observe for this the tightening torques in chapter
"Tightening torques for oil level plugs, oil drain plugs, screw plugs, breather
valves and oil sight glasses" (→ 2 32).
7. Screw in the oil level plug again. Observe for this the tightening torques in chapter
"Tightening torques for oil level plugs, oil drain plugs, screw plugs, breather valves
and oil sight glasses" (→ 2 32).
Checking the oil via the oil drain plug

Proceed as follows to check the gear unit oil:
2. Determine the position of the oil drain plug using the mounting position sheets.
See chapter "Mounting positions" (→ 2 129).
3. Remove a little oil from the oil drain plug.
4. Check the oil consistency:
• Viscosity
• If you can see that the oil is heavily contaminated, SEW-EURODRIVE recom-
mends to change the oil even if this is outside the service intervals specified in
"Inspection and maintenance intervals" (→ 2 110).
5. Check the oil level. See chapter "Checking the oil level via the oil level
plug" (→ 2 114).
Changing the oil via the oil drain plug and the breather valve
WARNING
Risk of burns due to hot gear unit and hot gear unit oil.
Serious injuries.
• Let the gear unit cool down before you start working on it. Due to the better flow-
ability, the gear unit oil should still be warm so that the gear unit can be drained
best.

2. Determine the position of the oil drain plug, the oil level plug and the breather
valve using the mounting position sheets. See chapter "Mounting posi-
tions" (→ 2 129).
3. Place a container underneath the oil drain plug.
4. Remove the oil level plug, the breather valve and the oil drain plug.
5. Drain all the oil.
6. Re-insert the oil drain plug. Observe for this the tightening torques in chapter
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7. Fill in fresh oil of the same type (contact SEW‑EURODRIVE if necessary) via the
breather bore. Do not mix different synthetic lubricants!
• Observe the oil fill quantities according to the specifications on the nameplate
or according to the mounting position. See chapter Lubricant fill quantities.
• Check the oil level at the oil level plug.
185
8. Re-insert the oil level plug and the breather valve. Observe for this the tightening
torques in chapter "Tightening torques for oil level plugs, oil drain plugs, screw
plugs, breather valves and oil sight glasses" (→ 2 32).
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186
6.6.3 B: Helical, parallel shaft helical, SPIROPLAN® gear units without oil level plug with cover
plate
Checking the oil level via the cover plate

For gear units without oil level bore, the oil level is checked via the cover plate open-
ing. Proceed as follows:
2. To position the cover plate on the top, place the gear unit in the following mounting
position:
• R07 – R57 in M1 mounting position
• F27 in M3 mounting position
• W10 – W30 in M1 mounting position
3. Loosen the screws [1] of the cover plate [2] and remove the cover plate [2] and the
corresponding gasket [3] (see following figure).
[1] [2]
[3]
9007199273384203
4. Determine the vertical distance "x" between oil level and sealing surface of the
gear unit housing (see following figure).
90°
X
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9007199273387275
187
5. Compare the determined value "x" to the max. distance between oil level and seal-
ing surface of the gear unit housing specified in the following table. Adjust the fill
level if required.
Gear unit type Max. distance x in mm between oil level and sealing sur-
face of the gear unit housing for mounting position
M1 M2 M3 M4 M5 M6
R07 2 stages 52 ± 1 27 ± 1 27 ± 1 27 ± 1 27 ± 1 27 ± 1
3 stages 49 ± 1 21 ± 1 21 ± 1 21 ± 1 21 ± 1 21 ± 1
R17 2 stages 63 ± 1 18 ± 1 46 ± 1 18 ± 1 46 ± 1 46 ± 1
3 stages 58 ± 1 11 ± 2 40 ± 2 11 ± 2 40 ± 2 40 ± 2
R27 2 stages 74 ± 1 22 ± 1 45 ± 1 22 ± 1 45 ± 1 45 ± 1
3 stages 76 ± 1 19 ± 1 42 ± 1 19 ± 1 42 ± 1 42 ± 1
R47 2 stages – – – – 39 ± 1 –
3 stages – – – – 32 ± 1 –
R57 2 stages – – – – 32 ± 1 –
3 stages – – – – 28 ± 1 –
F27 2 stages 78 ± 1 31 ± 1 72 ± 1 56 ± 1 78 ± 1 78 ± 1
3 stages 71 ± 1 24 ± 1 70 ± 1 45 ± 1 71 ± 1 71 ± 1
Irrespective of mounting position
W10 12 ± 1
W20 19 ± 1
W30 31 ± 1
6. Close the gear unit after the oil level check:
• Re-attach the seal of the cover plate. Make sure that the sealing surfaces are
clean and dry.
• Screw on the cover plate. Tighten the cover plate screw connections working
from the inside to the outside. Tighten the cover plate screw connections in the
sequence depicted in the following figure. Tighten the cover plate screw con-
nections with the specified tightening torque according to the following table.
Repeat the tightening procedure until the screws are properly tightened. To
avoid damaging the cover plate, use only impulse wrenches or torque
wrenches. Do not use impact screwdrivers.
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188
7 8
1 2
5 6 1 2 6 8
7
3 4 1
1 2
1 2
2
3 4
4 3 5
5 6 3 4
A B C D E
27021597782872715
Gear unit type Image Retaining Tightening Minimum tighten-

thread torque TN ing torque Tmin
Nm Nm
R/RF07/17 E
R/RF27 D
M6 11 7
R/RF47/57 A
F27 B
W10 C M5 6 4
W20 C
M6 11 7
W30 A
Checking the oil via cover plate

Proceed as follows to check the gear unit oil:
2. Open the cover plate of the gear unit according to chapter "Checking the oil level
via the cover plate" (→ 2 117).
3. Take an oil sample via the cover plate opening.
4. Check the oil consistency.
• Viscosity
• If you can see that the oil is heavily contaminated, SEW‑EURODRIVE recom-
5. Check the oil level. See chapter "Checking the oil level via the cover
plate" (→ 2 117).
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6. Screw on the cover plate. Observe the order and the tightening torques according
to chapter "Checking the oil level via the cover plate" (→ 2 117).
189
Changing the oil via the cover plate
WARNING
Serious injuries.
best.

via the cover plate".
3. Completely drain the oil into a container via the cover plate opening.
cover plate. Do not mix different synthetic lubricants.
• Fill in the oil as specified on the nameplate or the order confirmation.
5. Check the oil level.
6. Screw on the cover plate. Observe the order and the tightening torques according
to chapter "Checking the oil level via the cover plate" (→ 2 117).
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190
6.6.4 C: Helical-worm gear units S..37 and helical-bevel gear units K..19/K..29 without oil level
plug and cover plate
Checking the oil level via screw plug

The gear units S..37, K..19, and K..29 are not equipped with an oil level plug or a
cover plate. This is why the oil level is checked via the control bore.
2. Place the gear unit in the mounting position stated in the following table. Thus the
control bore always points upwards.
Gear unit Mounting position

S..37 M5/M6
K19/29 M6
3. Remove the screw plug [1] as shown in the following figure.
[1]
18655371
4. Insert the dipstick vertically via the control bore all the way to the bottom of the
gear unit housing. Vertically pull the dipstick out of the control bore, as shown in
the following figure.
90°
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18658699
191
5. Determine the size of the section "x" of the dipstick covered with lubricant using a
slide-gauge as depicted in the following figure.
18661771
6. Compare the determined value "x" to the min. value depending on the mounting
position specified in the following table. Correct the fill level if required.
Oil level = wetted section "x" in mm of the dipstick

Gear unit
Mounting position
type
M1 M2 M3 M4 M5 M6
K..19 33 ± 1 33 ± 1 33 ± 1 35 ± 1 33 ± 1 33 ± 1
K..29 50 ± 1 50 ± 1 50 ± 1 63 ± 1 50 ± 1 50 ± 1
S..37 10 ± 1 24 ± 1 34 ± 1 37 ± 1 24 ± 1 24 ± 1
7. Re-insert and tighten the screw plug. Observe for this the tightening torques in
chapter "Tightening torques for oil level plugs, oil drain plugs, screw plugs,
breather valves and oil sight glasses" (→ 2 32).
Checking the oil via the screw plug

2. Open the screw plug of the gear unit according to chapter "Checking the oil level
via screw plug" (→ 2 121).
3. Take an oil sample via the screw plug bore.
• Viscosity
5. Check the oil level. See chapter "Checking the oil level via screw plug" (→ 2 121).
25803530/EN – 04/2018
192
Changing the oil via the screw plug
WARNING
Serious injuries.
best.

via the screw plug".
3. Completely drain the oil via the screw plug bore.
control bore. You must not mix different synthetic lubricants.
• Observe the oil quantity specified on the nameplate or according to the mount-
ing position. Observe chapter Lubricant fill quantities.
5. Check the oil level.
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193
6.6.5 D: SPIROPLAN® W..37/W..47 in mounting position M1, M2, M3, M5, M6 with oil level plug

Proceed as follows to check the oil level of the gear unit:
2. Set up the gear unit in M1 mounting position.
3. Slowly remove the oil level plug (see following figure). Small amounts of oil may
leak out.
787235211
4. Check the oil level according to the following figure.
[1]
[2]
Ø
Oil X max.
min. X
634361867
[1] Oil level bore [2] Ideal oil level
Ø oil level bore Fluctuation "x" for minimum and maximum

fill level in mm
M10 × 1 1.5
5. In case the oil level is too low, fill in fresh oil of the same type (contact
SEW‑EURODRIVE if necessary) via the oil level bore, up to the lower edge of the
oil level bore.
6. Screw in the oil level plug again. Observe for this the tightening torques in chapter
25803530/EN – 04/2018

Proceed as follows to check the oil of the gear unit:
194
2. Remove some oil at the oil level plug.
• Viscosity
4. Check the oil level. See previous chapter.
Changing the oil at the oil level plug
WARNING
Serious injuries.
best.

2. Set up the gear unit in M5 or M6 mounting position. See chapter "Mounting posi-
tions" (→ 2 129).
3. Place a container underneath the oil level plug.
4. Remove the oil level plugs on the A- and B-side of the gear unit.
6. Re-insert the lower oil level plug. Observe for this the tightening torques in chapter
7. Fill in new oil of the same type (contact SEW‑EURODRIVE if necessary) via the
upper oil level plug. You must not mix different synthetic lubricants.
• Observe the oil fill quantities according to the specifications on the nameplate
or according to the mounting position. See chapter Lubricant fill quantities.
• Check the oil level according to chapter "Checking the oil level via oil level plug"
8. Re-insert the upper oil level plug. Observe for this the tightening torques in chapter
25803530/EN – 04/2018
195
6.6.6 E: SPIROPLAN® W..37 / W..47 in mounting position M4 without oil level plug and cover plate
Checking the oil level via screw plug

The W37 / W47 gear units are not equipped with an oil level plug or a cover plate. This
is why the oil level is checked via the control bore.
tions" (→ 2 129).
3. Remove the screw plug.
4. Insert the dipstick vertically via the control bore all the way to the bottom of the
gear unit housing. Mark the point on the dipstick where it exits the gear unit. Pull
out the dipstick vertically (see following figure).
A B
784447371
5. Determine the section "x" between the wetted part and the marking using a caliper
(see following figure).
9007200039761803
6. Compare the determined value "x" to the min. value depending on the mounting
position specified in the following table. Correct the fill level if required.
Oil level = section "x" in mm of the dipstick

Mounting position during check
Gear unit type
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M5 M6
Lying on the A-side Lying on the B-side
W37 in M4 mounting posi- 37 ± 1 29 ± 1
tion
W47 in M4 mounting posi- 41 ± 1 30 ± 1
tion
196
Checking the oil via the screw plug

Proceed as follows to check the oil of the gear unit:
2. Remove a little oil at the oil screw plug.
3. Check the oil consistency:
• Viscosity
4. Check the oil level. See previous chapter.
Changing the oil via the screw plug
WARNING
Serious injuries.
best.

tions" (→ 2 129).
3. Place a container underneath the screw plug.
4. Remove the screw plugs on the A- and B-side of the gear unit.
6. Re-insert the lower screw plug. Observe for this the tightening torques in chapter
upper screw plug. You must not mix different synthetic lubricants.
• For the required oil quantity, refer to the nameplate or chapter Lubricant fill
quantities.
• Check the oil level according to chapter "Checking the oil level via oil level
plug".
8. Re-insert the upper screw plug. Observe for this the tightening torques in chapter
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197
6.6.7 Replacing the oil seal
NOTICE
Damage to oil seal when mounted below 0 °C.
Damage to oil seal.
• Store oil seals at ambient temperatures over 0 °C.
• If necessary, heat the oil seal before mounting it.
Proceed as follows:
1. Ensure that there is a sufficient grease reservoir between the dust lip and sealing
lip, depending on the gear unit design.
2. If you use double oil seals, the space has to be filled with grease for one third.
6.6.8 Painting the gear unit
NOTICE
Damage to property
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198
Mounting positions
Designation of the mounting positions 7
7 Mounting positions
7.1 Designation of the mounting positions

The following illustration shows the SEW‑EURODRIVE mounting positions M1 – M6:
M6
M6
M2 M2
M1 M1
M5 M5
M4 M4
M3 M3
R..
M6 M6
M1 M1
M2 M2
M5 M5
M4 M4
M3 M3
F..
M2 M2
M1
M1
M6 M6
M5 M5
M4 M4
K..
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M3 M3
S..
W..
15649312267
199
Churning losses and thermal rating
7.2 Churning losses and thermal rating
(→ Churning losses may occur with the following conditions. They must be considered
X)
during thermal check:
• A mounting position where the first gear unit stage is fully immersed in the lubric-
ant. The respective mounting positions of the gear units are indicated with a * in
chapter "Mounting position sheets" (→ 2 132).
• A high mean input speed and thus a high circumferential velocity of the gear
wheels of the input gear stage.
If one or both requirements are met, determine the requirements of the application and
the corresponding operating conditions (see chapter "Data for calculating the thermal
rating" (→ 2 130)) and contact SEW‑EURODRIVE. SEW‑EURODRIVE can calculate
the thermal rating based on the actual operating conditions. The thermal rating of the
gear unit can be increased by appropriate measure e.g. by using a synthetic lubricant
with higher thermal endurance properties.
INFORMATION
To reduce churning losses to a minimum, use gear units preferably in M1 mounting
position.
7.2.1 Data for calculating the thermal rating

The following information is required for calculating the thermal rating:
Gear unit type and design:
• Gear unit ratio i
• Mean input speed ne or mean output speed na in min-1
• Effective motor torque Meff in Nm
• Input motor power Pe in kW
• Mounting position M1 – M6 or pivoting angle
Installation site:
• Ambient temperature Tamb in °C
• In small, closed rooms or in large rooms (halls) or outdoors
Installation on site:
• Space-critical or well ventilated
• Steel or concrete base
7.3 Change of mounting position

Make sure to read the following information when you operate the gearmotor in a
mounting position other than the one indicated in the order:
25803530/EN – 04/2018
• Adjust the lubricant fill quantity to the changed mounting position.

• Adjust the position of the breather valve.
• When changing the mounting position to M4: Contact SEW‑EURODRIVE. De-
pending on the drive's operating mode, an oil expansion tank might be necessary
(see chapter "Oil expansion tank" (→ 2 93)).
• For helical-bevel gearmotors: Contact SEW‑EURODRIVE if you want to change to
mounting position M5 or M6, independent of the initial mounting position.
200
Mounting positions
Universal mounting position M0 7
• For helical-worm gearmotors: Contact SEW‑EURODRIVE when changing to
mounting position M2 or M3.
• For helical gearmotors: Contact SEW‑EURODRIVE when changing to mounting
position M2.
• If you change the mounting position to a mounting position that requires more oil,
SEW‑EURODRIVE recommends to perform a thermal check/project planning
again.
7.4 Universal mounting position M0

SPIROPLAN® W10 – W30 gear units can be ordered with M0 universal mounting posi-
tion. These small SPIROPLAN® gear units are entirely enclosed due to their small size
and have no breather valve. You can use them in any mounting position M1 – M6
without having to adjust the gear unit.
All W10 – W30 gear units of one size have the same oil fill quantity.
7.5 Mounting position MX

Mounting position MX is available for all gear units of the sizes R..7, F..7, K..7, K..9,
S..7 and SPIROPLAN® W..7.
In contrast to the M0 mounting position, gear units in MX mounting position must be
adjusted according to the mounting position prior to startup.
For mounting position MX, the gear units are delivered with the maximally possible
amount of oil and sealed with oil screw plugs. A breather valve is included with each
drive. The oil fill volume must be adapted according to the mounting position of the
gear unit (see chapter Lubricant fill quantities). Customers will also have to mount the
enclosed breather valve at the proper location depending on the mounting position,
see chapter Mounting position sheets. For screwing in the breather valve, observe the
corresponding tightening torque in chapter "Tightening torques for oil level plugs, oil
drain plugs, screw plugs, breather valves and oil sight glasses" (→ 2 32).
Check for the correct oil level before startup, as described in chapter Checking the oil
level and changing the oil.
7.5.1 Compound gear units in MX mounting position

In MX mounting position, both gear units (primary and subsequent gear unit) are in the
same mounting position.
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201
Mounting position sheets
7.6 Mounting position sheets

7.6.1 Key to the mounting position sheets
INFORMATION
The positions of the breather valve, oil level plug, and oil drain plug specified in the
mounting position sheets are binding and comply with the assembly specifications.
The motors are only depicted symbolically on the mounting position sheets.
INFORMATION
For gear units with solid shaft: The displayed shaft is always on the A-side.
For shaft-mounted gear units: The shaft with dashed lines represents the customer
shaft. The output side ( = shaft position) is always shown on the A-side.
INFORMATION
SPRIOPLAN® gearmotors are not dependent on the mounting position, except for
W..37 and W..47 gearmotors in mounting position M4. However, mounting positions
M1 to M6 are also shown for SPIROPLAN® gearmotors to assist you in working with
this documentation.
INFORMATION
SPIROPLAN® gearmotors W..10 to W..30 cannot be equipped with breather valves,
oil level plugs or oil drain plugs.
SPIROPLAN® gearmotors W..37 and W..47 are equipped with breather valves in
mounting position M4 and with oil drain plugs in mounting position M2.
INFORMATION
Some gear units can be supplied in mounting position M0. In this case, the gear unit
is delivered in a universal mounting position and can be adjusted to various mounting
positions by the customer. It may be necessary to contact SEW‑EURODRIVE.
Symbols used
The following table shows the icons used in the mounting position sheets.
Icon Meaning
Breather valve
Oil level plug 1)
Oil drain plug

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1) Does not apply to the 1st gear unit (large gear unit) of compound gear
units. See chapter "Position of the oil level plug of compound gear
units".
202
Mounting positions
Mounting position sheets 7
7.6.2 Position of the oil level plug of compound gear units
To ensure sufficient lubrication of the first gear unit (larger gear unit) in case of com-
pound gear units, the following gear units have a higher oil level in the specified
mounting positions:
• Helical gear unit type R..R in mounting position M1 and M2
• Helical-worm gear unit type S..R in mounting position M3
The oil level plugs are located at the following positions, deviating from the specifica-
tions on the mounting position sheets:
R..R.. S..R.. SF..R.., S.F..R..,
SA..R..
2
15987248395
Icon Meaning
Oil level plug
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203
7.6.3 Mounting positions of helical gearmotors
RX57-RX107
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* (→ 2 130)
204
Mounting positions
RXF57-RXF107
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* (→ 2 130)
205
R07-R167
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* (→ 2 130)
206
Mounting positions
RF07-RF167, RZ07-RZ87
25803530/EN – 04/2018
* (→ 2 130)
207
R07F-R87F
25803530/EN – 04/2018
* (→ 2 130)
208
Mounting positions
7.6.4 Mounting positions of parallel-shaft helical gearmotors
F/FA..B/FH27B-157B, FV27B-107B
25803530/EN – 04/2018
* (→ 2 130)
209
FF/FAF/FHF/FZ/FAZ/FHZ27-157, FVF/FVZ27-107, FM/FAM67-157
25803530/EN – 04/2018
* (→ 2 130)
210
Mounting positions
FA/FH27-157, FV27-107, FT37-97
25803530/EN – 04/2018
* (→ 2 130)
211
7.6.5 Mounting positions of helical-bevel gearmotors
K/KA..B/KH19B-29B
25803530/EN – 04/2018
* (→ 2 130)
212
Mounting positions
KF..B/KAF..B/KHF19B-29B
25803530/EN – 04/2018
* (→ 2 130)
213
KA..B/KH19B-29B
25803530/EN – 04/2018
* (→ 2 130)
214
Mounting positions
KF/KAF/KHF19-29
25803530/EN – 04/2018
* (→ 2 130)
215
KA/KH19-29
25803530/EN – 04/2018
* (→ 2 130)
216
Mounting positions
K/KA..B39-49
25803530/EN – 04/2018
* (→ 2 130)
217
KF/KAF/KHF39-49
25803530/EN – 04/2018
* (→ 2 130)
218
Mounting positions
KA/KH/KT39-49
25803530/EN – 04/2018
* (→ 2 130)
219
K/KA..B/KH47B-157B, KV47B-107B
25803530/EN – 04/2018
* (→ 2 130)
220
Mounting positions
K167-187, KH167B-187B
25803530/EN – 04/2018
* (→ 2 130)
221
KF/KAF/KHF/KZ/KAZ/KHZ37–157, KVF/KVZ37–107, KM/KAM67–157
25803530/EN – 04/2018
* (→ 2 130)
222
Mounting positions
KA/KH37-157, KV37-107, KT37-97
25803530/EN – 04/2018
* (→ 2 130)
223
KH167-187
25803530/EN – 04/2018
* (→ 2 130)
224
Mounting positions
7.6.6 Mounting positions of helical-worm gearmotors
S37
25803530/EN – 04/2018
225
S47-S97
25803530/EN – 04/2018
* (→ 2 130)
226
Mounting positions
SF/SAF/SHF37
25803530/EN – 04/2018
227
SF/SAF/SHF/SAZ/SHZ47-97
25803530/EN – 04/2018
* (→ 2 130)
228
Mounting positions
SA/SH/ST37
25803530/EN – 04/2018
229
SA/SH/ST47-97
25803530/EN – 04/2018
* (→ 2 130)
230
Mounting positions
7.6.7 Mounting positions of SPIROPLAN® gearmotors
W10-30
25803530/EN – 04/2018
231
WF10-30
25803530/EN – 04/2018
232
Mounting positions
WA10-30
25803530/EN – 04/2018
233
W/WA..B/WH37B-47B
25803530/EN – 04/2018
234
Mounting positions
WF/WAF/WHF37-47
25803530/EN – 04/2018
235
WA/WH/WT37-47
25803530/EN – 04/2018
236
Technical data
Extended storage 8
8 Technical data
8.1 Extended storage
INFORMATION
For storage periods longer than 9 months, SEW‑EURODRIVE recommends the "ex-
tended storage" gear unit type. Gear units in this design are designated with a corres-
ponding label.
INFORMATION
The gear units must remain tightly sealed until taken into operation to prevent the VCI
anti-corrosion agent from evaporating.
For gear units of the "extended storage" design, the following measures are taken:
• A VCI anti-corrosion agent (volatile corrosion inhibitors) is added to the lubricant.
Please note that this VCI anti-corrosion agent is only effective in a temperature
range of -25 °C to +50 °C.
• The flange contact surfaces and shaft ends are also treated with an anti-corrosion
agent.
Observe the storage conditions specified in the following table for extended storage.
8.1.1 Storage conditions
Climate zone Packaging1) Storage2) Storage duration

Packed in containers,
Up to 3 years with regular checks
with desiccant and Under roof, protected
on the packaging and moisture in-
moisture indicator against rain and snow, no
dicator (relative atmospheric hu-
sealed in the plastic shock loads.
midity < 50%).
wrap.
Temperate
Under roof and enclosed at
(Europe, USA,
constant temperature and
Canada, China
atmospheric humidity
and Russia, ex- 2 years or more with regular in-
(5 °C < ϑ < 50 °C, < 50%
cluding tropical spections. Check for cleanness
relative humidity).
zones) Open and mechanical damage during
No sudden temperature the inspection. Check corrosion
fluctuations. Controlled protection.
ventilation with filter (free
from dust and dirt). No ag-
gressive vapors, no shocks.
25803530/EN – 04/2018
237
8 Technical data
Extended storage
Climate zone Packaging1) Storage2) Storage duration

Packed in containers,
with desiccant and
moisture indicator
sealed in the plastic Up to 3 years with regular checks
wrap. Under roof, protected on the packaging and moisture in-
against rain and shocks. dicator (relative atmospheric hu-
Protected against in- midity < 50%).
sect damage and mil-
Tropical (Asia, dew by chemical treat-
Africa, Central ment.
and South
America, Aus- Under roof and enclosed at
tralia, New Zeal- constant temperature and
and excluding atmospheric humidity
temperate (5 °C < ϑ < 50 °C,
relative humidity < 50%). 2 years or more with regular in-
zones)
spections. Check for cleanness
Open No sudden temperature and mechanical damage during
fluctuations. Controlled the inspection. Check corrosion
ventilation with filter (free protection.
from dust and dirt). No ag-
gressive vapors, no shocks.
Protected against insect
damage.
1) The packaging must be carried out by an experienced company using the packaging materials that have been explicitly specified for
the particular application.
2) SEW-EURODRIVE recommends to store the gear units according to the mounting position.
25803530/EN – 04/2018
238
Technical data
Lubricants 8
8.2 Lubricants
Unless a special arrangement is made, SEW‑EURODRIVE supplies the drives with a
lubricant fill adapted for the specific gear unit and mounting position. The mounting po-
sition (M1 – M6, see chapter "Mounting positions" (→ 2 129)) must be specified in the
order. You must adapt the lubricant fill in case of any subsequent changes made to
the mounting position (see chapter Lubricant fill quantities).
8.2.1 Bearing greases

The gear unit rolling bearings are given a factory-fill with the greases listed below.
SEW‑EURODRIVE recommends re-greasing the rolling bearings with a grease filling
at the same time as changing the oil.

turer
Standard
2)
Leguil GTS 2
Oil 3)

INFORMATION
The following grease quantities are required:
• For fast-running bearings (gear unit input side): Fill the cavities between the
rolling elements one-third full with grease.
• For slow-running bearings (gear unit output side): Fill the cavities between the
rolling elements two-thirds full with grease.
25803530/EN – 04/2018
239
8 Technical data
Lubricants
8.2.2 Lubricant table
NOTICE
Selecting improper lubricants may damage the gear unit.
• Observe the following information.
• The oil viscosity and type (mineral/synthetic) that are to be used are determined by
SEW‑EURODRIVE specifically for each order. This information is noted in the or-
der confirmation and on the gear unit's nameplate.
If you use other lubricants for the gear units and/or use the lubricants at temperat-
ures outside the recommended temperature range, SEW‑EURODRIVE does not
assume liability.
The lubricant recommendation in the lubricant table in no way represents a guar-
antee regarding the quality of the lubricant delivered by each respective supplier.
Each lubricant manufacturer is responsible for the quality of their product.
• Do not mix synthetic lubricants.
• Do not mix synthetic and mineral lubricants.
• Oils of the same viscosity class from different manufacturers do not have the same
characteristics. In particular, the minimally and maximally permitted oil bath tem-
peratures are manufacturer-specific. These temperatures are specified in the lub-
ricant tables.
• The values specified in the lubricant tables apply as of the time of printing of this
document. The data of the lubricants are subject to dynamic change on the part of
the lubricant manufacturers. For up-to-date information about the lubricants, visit:
www.sew‑eurodrive.de/lubricants
Information on table structure

[1] [2] [3]
ISO, SAE
NLGI
°C -50 0 +50 +100
CLP HC - NSF H1 - PSS
R..
-15 +40 VG 460
-25 +30 VG 220
[4] [5]
25803530/EN – 04/2018
18014416412986635
[1] Gear unit type

[2] Ambient temperature range
[3] Viscosity class
[4] Note on special approvals
[5] Lubricant type
240
Technical data
Lubricants 8
The specified ambient temperatures are guide values for the preselection of a suitable
lubricant. The exact upper and lower temperature limits for project planning are spe-
cified in the table with the respective trade name.
Information on the various lubricants
9007217272258699
[1] Lowest oil sump temperature in °C, going below this value during operation
is not permitted
[2] Trade name
[3] Factory filling for the listed countries
BR: Brazil
CN: China
DE: Germany
FR: France
US: United States of America
[4] Manufacturer
[5] Highest oil sump temperature in °C. The service life will be considerably reduced
when exceeded. Observe the lubricant change intervals according to chapter
"Lubricant change intervals" (→ 2 111).
[6] Approvals regarding compatibility of the lubricant with approved oil seals
Lubricant compatibility with oil seal
Approval Explanation
SEW07004_ _13: A lubricant especially recommended with regard to compatibility
with the approved oil seals. The lubricant exceeds the state-of-
the-art requirements regarding elastomer compatibility.
Approved application temperature range of the oil seals
Oil seal Permitted

Material class Oil sump temperature
NBR -45 °C to +80 °C
FKM -25 °C to +115 °C
25803530/EN – 04/2018
FKM-PSS -25 °C to +115 °C
241
8 Technical data
Lubricants
Limitations of use of oil seals with the specific lubricant are described in the following
table:
Material class Manufacturer Material

1 Freudenberg 72 NBR 902
1 NBR
2 Trelleborg 4NV11
S 1 75 FKM 585
1 Freudenberg
2 FKM 2 75 FKM 170055
2 Trelleborg 1 VCBVR
Examples:
S11: Only the elastomer 72NBR902 of the Freudenberg company meets the require-
ments of the approval in conjunction with the specific lubricant.
S2: Only the elastomer FKM meets the requirements of the approval in conjunction
with the specific lubricant.
Key
The following table shows the abbreviations and icons used in the lubricant table and
explains what they mean:
Abbreviation/ Meaning
icon
Synthetic lubricant (marked gray)
Mineral lubricants
CLP Mineral oil
CLP PG Polyglycol (PG)
CLP HC Synthetic hydrocarbons – polyalphaolefin (PAO)
E Ester-based oil
Lubricant for the food processing industry – NSF-H1-compliant
Oil
Easily biodegradable oil for environmentally sensitive areas
Lubricant suitable for ATEX environment.
1) Helical-worm gear units with CLP-PG: Contact SEW‑EURODRIVE

2) Special lubricant for SPIROPLAN® gear units only
3) SEW fB ≥ 1.2 required
4) Observe the critical starting behavior at low temperatures
Oil seal Oil seal
25803530/EN – 04/2018
PSS Oil seal type PSS (Premium Sine Sealing). The addendum "PSS" at
the lubricant type signals compatibility with the sealing system.
242
25803530/EN – 04/2018
[4]
[3]
[2]
[1]
Oil type
Standard
with oil seal" (→ 2 171).
Lubricant table for R.., F.., and K..7 gear units
[3]
[1] [2] ISO,SAE remer & egui FUCHS Mobil®
R.. NLGI LUBRICATION TO T A L
°C -50 0 +50 +100 Sh ell
Note on special approvals

RES -15 +80 -15 +80 -15 +80 -15 +80 -15 +80 -15 +80
Ambient temperature range

K..7 [4] Mobilgear 600 Shell Omala
Optigear Renolin Klüberoil
-15 +40 VG 220 XP 220 S2 G 220 Cater EP 220
KES BM 220 CLP220 GEM 1-220 N
DE, FR CN, US
HK.. SEW070040013
-20 +70
CLP
-20 +70 -20 +70 -20 +70 -20 +70 -20 +70
F..
4) Optigear Renolin Mobilgear 600 Klüberoil Shell Omala
-20 +30 XP 150 Cater EP 150
VG 150 BM 150 CLP150 GEM 1-150 N S2 G 150
DE, FR
SEW070040013
-25 +115 -25 +115 -25 +115 -25 +115 -25 +115 -25 +115
Renolin Mobil Klübersynth Shell Omala
Optigear Synthetic Cater SY 220
-25 +80 VG 220 GLyoyle 220 S4 WE 220
800/220 PG220 GH 6-220
DE, FR CN, US
CLP PG
-25 +115
www.sew‑eurodrive.de/lubricants for the latest tables.
-25 +80 Klübersynth

VG 220 GH 6-220
PSS
DE, FR, US, BR,CN
CLP PG
18014416885322635
Lubricants
Assembly and Operating Instructions – Gear Unit Series R..7, F..7, K..7, K..9, S..7, SPIROPLAN® W
Technical data
The lubricant table is valid at the day this document is published. Refer to
Observe the thermal limit of the oil seal material, see chapter "Lubricant compatibility
8
243
173
174
8
Lubricants
Technical data
[4]
[3]
[2]
[1]
Oil type
Standard
[3]
NLGI LUBRICATION TO T A L
°C -50 0 +50 +100 Sh ell
-30 +110 -25 +110 -25 +110 -25 +110 -25 +110 -25 +110
[4] Mobil Klübersynth Shell Omala
Optigear Syntetic Renolin Unisyn
R.. -25 +60 VG 220 SHC 630 GEM 4-220 N S4 GX 220 Cater SH 220
PD220 CLP220
DE, FR BR CN, US
RES

K..7 -30 +100 -30 +95 -30 +100 -30 +100 -30 +100 -30 +95

KES 4) Mobil Klübersynth Shell Omala
+70 Optigear Syntetic Renolin Unisyn
-30 SHC 629 Cater SH 150
VG 150 PD150 CLP150 GEM 4-150 N S4 GX 150
HK.. DE, FR
F..
-35 +75 -40 +75 -40 +75
4) Mobil
CLP HC
Renolin Unisyn Shell Omala
-40 +20 VG 68 SHC 626
CLP68 S4 GX 68
DE, FR
-40 +50 -40 +50 -40 +50

4) Mobil
Renolin Unisyn
-40 +20 SHC 624 Dacnis SH 321
VG 32 OL32
DE, FR
-25 +110
Mobil
-25 +60 VG 220 SHC 630
DE, FR, US, BR, CN
-30 +100
4) Mobil
-30 +70 SHC 629
VG 150
CLP HC - PSS
DE, FR, US, BR, CN
18014416885325323
25803530/EN – 04/2018
244
25803530/EN – 04/2018
[4]
[3]
[2]
[1]
Oil type
Standard
[3]
°C -50 0 +50 +100 Sh ell
-15 +100 -15 +100 -15 +105
[4] Optileb
Cassida Klüberoil
R.. -15 +40 VG 460 GT 460
Fluid GL 460 4UH1-460 N
DE, FR
RES SEW070040013
K..7 -25 +80 -25 +80 -25 +80
KES Cassida Optileb Klüberoil
-25 +30

VG 220 Fluid GL 220 GT 220 4UH1-220 N
HK..

DE, FR
F.. SEW070040013
-40 +50 -35 +50 -35 +50
4) Optileb Klüberoil
-35 +20 Cassida
VG 68 Fluid HF 68 HY 68 4UH1-68 N
DE, FR
CLP HC - NSF H1
-40 +30 -40 +30 -40 +30
4) Cassida Optileb KlüberSummit
-40 +10 VG 32 HY 32 HySynFG32
Fluid HF 32
DE, FR
-15 +100
Optileb
-15 +40 VG 460 GT 460
DE, FR, US, BR, CN

SEW070040013
-25 +80
Optileb
-25 +30 GT 220
VG 220
DE, FR, US, BR, CN

SEW070040013
-20 +80 -20 +80
Plantogear Klüberbio
E
-20 +40 VG 460 460 S CA2-460
DE, FR
Oil
22849825931
Lubricants
Technical data
8
245
175
176
8
Lubricants
Technical data
[4]
[3]
[2]
[1]
[3]
Lubricant table for K..9 gear units
Oil type
Standard
°C -50 0 +50 +100 Sh ell
-20 +95
[4] Klübersynth
-20 +60 VG 460 GH 6-460
DE, FR, US, BR,CN
-15 +115
Klübersynth
-15 +80 VG 680 GH 6-680
DE, FR, US, BR,CN

-25 +70

Klübersynth
-25 +40 VG 220 GH 6-220
DE, FR, US, BR,CN
CLP PG (-PSS)
K.9
-30 +60
4) Klübersynth
-30 +30 VG 150 GH 6-150
DE, FR, US, BR,CN
-20 +95
[4] Klübersynth
-20 +60 VG 460 UH1 6-460
DE, FR, US, BR,CN
-15 +115
Klübersynth
-15 +80 VG 680 UH1 6-680
DE, FR, US, BR,CN
-25 +70
Klübersynth
-25 +40 VG 220 UH1 6-220
DE, FR, US, BR,CN
CLP PG - H1 (-PSS)
-30 +60
4)
Klübersynth
-30 +30 VG 150 UH1 6-150
DE, FR, US, BR,CN
18014416450433419
25803530/EN – 04/2018
246
25803530/EN – 04/2018
[4]
[3]
[2]
[1]
Lubricant table for S.. gear units
Oil type
Standard
[3]
°C -50 0 +50 +100
Sh ell
0 +80 0 +80 0 +80 0 +80 0 +80 0 +80
[4] Renolin Klüberoil Shell Omala
Optigear Mobilegear 600 Carter EP 680
0 +40 VG 680 SEW 680 S2 G 680
BM 680 DE, FR XP 680 GEM 1-680 N US
SEW070040013 SEW070040013

CLP
-20 +65 -20 +65 -20 +65 -20 +65 -20 +65 -20 +65

Optigear Renolin Mobilegear 600 Klüberoil Shell Omala
-20 +25 VG 150 XP 150 S2 G 150 Carter EP 150
BM150 CLP 150 GEM 1-150 N
S.. DE, FR US
HS.. SEW070040013
-15 +115 -15 +115 -15 +115 -15 +115 -15 +115
[4] 1) Mobil Klübersynth
Optigear Renolin Shell Omala
-15 +80 VG 680 Glygoyle 680 GH 6-680
Synthetic 800/680 PG 680 S4 WE 680
DE, FR
-25 +90 -25 +95 -25 +100 -25 +100 -25 +90 -25 +90
CLP PG
1) Mobil
Optigear Renolin Klübersynth Shell Omala
-25 +40 VG 220 Glygoyle 220 Carter SY 220
Synthetic 800/220 PG 220 GH 6-220 S4 WE 220
DE, FR
-15 +115
[4] 1)
Klübersynth
-15 +80 VG 680 GH 6-680
DE, FR, US, BR, CN
-25 +100
1)
Klübersynth
-25 +40 VG 220 GH 6-220
CLP PG - PSS
DE, FR, US, BR, CN
22849829131
Lubricants
Technical data
8
247
177
178
8
Lubricants
Technical data
[4]
[3]
[2]
[1]
Oil type
Standard
[3]
°C -50 0 +50 +100
Sh ell
-20 +110 -15 +100 -20 +105 -15 +105 -15 +105 -15 +105
[4] Mobil
Optigear Renolin Unisyn Klübersynth Shell Omala Carter SH 460
-15 +60 VG 460 SHC 634
Synthetic PD 460 CLP 460 DE, FR GEM 4-460 N S4 GX 460

-30 +75 -30 +70 -30 +75 -30 +70 -30 +75 -30 +70

4) Optigear Mobil Klübersynth Shell Omala
-30 +40 Renolin Unisyn Carter SH 150
VG 150 Synthetic PD 150 SHC 629 GEM 4-150 N S4 GX 150
S.. CLP 150 DE, FR
HS..
-35 +50 -40 +55 -40 +50
CLP HC
4) Mobil
-40 +30 Renolin Unisyn Shell Omala
VG 68 SHC 626
CLP 68 DE, FR S4 GX 68
-40 +30 -40 +30 -40 +30

4) Mobil
Renolin Unisyn Dacnis SH 32
-40 +10 VG 32 SHC 624
OL 32
DE, FR
-20 +105
[4] Mobil
-15 +60 VG 460 SHC 634
DE, FR, US, BR, CN
-30 +75
4) Mobil
-30 +40 VG 150 SHC 629
CLP HC - PSS
DE, FR, US, BR, CN
22849831563
25803530/EN – 04/2018
248
25803530/EN – 04/2018
[4]
[3]
[2]
[1]
Oil type
Standard
[3]
°C -50 0 +50 +100 Sh ell
-15 +85 -15 +90 -15 +90
[4] Cassida Optileb Klüberoil

-15 +40 VG 460 GT 460
DE, FR
SEW070040013
-25 +75 -25 +70 -25 +70
Optileb
Cassida Klüberoil

-25 +30 VG 220 GT 220

S.. DE, FR
HS.. SEW070040013
-35 +40 -35 +40 -35 +25
[4] 4) Optileb
Cassida Klüberoil
-35 +10 VG 68 HY 68
Fluid HF 68 4UH1-68 N
DE, FR
CLP HC - NSF H1
-40 +25 -40 +20 -40 +25
4) Optileb
Cassida KlüberSummit
-40 0 VG 32 HY 32
Fluid HF 32 HySyn FG 32
DE, FR
-15 +90
[4] Optileb
-15 +40 VG 460 GT 460
DE, FR, US, BR, CN

SEW070040013
-15 +90
Optileb
-25 +30 VG 220 GT 220
DE, FR, US, BR, CN

SEW070040013
-20 +80 -20 +80
Plantogear
Klüberbio
E
-20 +40 VG 460 460 S
DE, FR CA2-460
Oil
22849833995
Lubricants
Technical data
8
249
179
8 Technical data
Lubricants
Lubricant table for W.. gear units

TO T A L1
Sh ell
DE, FR, US, BR, CN
DE, FR, US, BR, CN

+115
+80
Klübersynth
Klüber SEW
UH1 6-460
HT-460-5
LUBRICATION
-20
-20
S1
DE, FR, US, BR, CN

Mobil Synth Gear
Mobil®
+65
Oil 75 W90
-40
FUCHS
remer & egui
(~VG 100)
2)
3)
SAE 4)
ISO,SAE
VG 460
VG 460
75W90
NLGI
GL5
[1] [2]
CLP PG NSF H1(-PSS)

CLP PG API
+50 +100
+60
+40
+30
[3]
-20
-20
°C -50
-40
[4]
HW..
W..
9007217630712971
[1] Note on special approvals

[2] Oil type
[3] Ambient temperature range
[4] Standard
25803530/EN – 04/2018
250
Technical data
Lubricants 8
8.2.3 Lubricant fill quantities
INFORMATION
The specified fill quantities are guide values. The exact values vary depending on
the number of gear stages and gear ratio. Check the oil level plug for the exact oil
quantity.
INFORMATION
Unless a special arrangement is made, SEW‑EURODRIVE supplies the drives with a
lubricant fill adapted for the specific mounting position. The mounting position (see
chapter "Designation of the mounting positions" (→ 2 129)) must therefore be spe-
cified in the drive order.
When the mounting position is changed, the lubricant fill quantity must be adapted
accordingly (see the following chapters). Consequently, a mounting position may only
be changed after consultation with SEW‑EURODRIVE, otherwise your rights to
claim under limited warranty no longer apply.
The following tables show guide values for lubricant fill quantities in relation to the
mounting position M1 – M6.
25803530/EN – 04/2018
251
8 Technical data
Lubricants
Helical (R) gear units

R.., R..F
Gear units Fill quantity in liters
M11) M2 M3 M4 M5 M6
R07 0.12 0.20
R17 0.25 0.55 0.35 0.55 0.35 0.40
R27 0.25/0.40 0.70 0.50 0.70 0.50
R37 0.30/0.95 0.85 0.95 1.05 0.75 0.95
R47 0.70/1.50 1.60 1.50 1.65 1.50
R57 0.80/1.70 1.90 1.70 2.10 1.70
R67 1.10/2.30 2.40 2.80 2.90 1.80 2.00
R77 1.20/3.00 3.30 3.60 3.80 2.50 3.40
R87 2.30/6.0 6.4 7.2 6.3 6.5
R97 4.60/9.8 11.7 13.4 11.3 11.7
R107 6.0/13.7 16.3 16.9 19.2 13.2 15.9
R127 6.4/17 18.3 18.2 22.0 16.8 17.9
R137 10.0/25.0 28.0 29.5 31.5 25.0
R147 15.4/40.0 46.5 48.0 52.0 39.5 41.0
R167 27.0/70.0 82.0 78.0 88.0 66.0 69.0
1) The larger gear unit of compound gear units must be filled with the larger oil volume.
RF.., RZ..
Gear units Fill quantity in liters
M11) M2 M3 M4 M5 M6
RF07 0.12 0.20
RF17 0.25 0.55 0.35 0.55 0.35 0.40
RF27 0.25/0.40 0.70 0.50 0.70 0.50
RF37 0.35/0.95 0.90 0.95 1.05 0.75 0.95
RF47 0.65/1.50 1.60 1.50 1.65 1.50
RF57 0.80/1.70 1.80 1.70 2.00 1.70
RF67 1.20/2.50 2.50 2.70 2.80 1.90 2.10
RF77 1.20/2.60 3.10 3.30 3.60 2.40 3.00
RF87 2.40/6.0 6.4 7.1 7.2 6.3 6.4
RF97 5.1/10.2 11.9 11.2 14.0 11.2 11.8
RF107 6.3/14.9 15.9 17.0 19.2 13.1 15.9
RF127 6.6/16.0 18.3 18.2 21.4 15.9 17.0
RF137 9.5/25.0 27.0 29.0 32.5 25.0
RF147 16.4/42.0 47.0 48.0 52.0 42.0 42.0
RF167 26.0/70.0 82.0 78.0 88.0 65.0 71.0
1) The larger gear unit of compound gear units must be filled with the larger oil volume.
RX..
Gear unit Fill quantity in liters
M1 M2 M3 M4 M5 M6
RX57 0.60 0.80 1.30 0.90
RX67 0.80 1.70 1.90 1.10
RX77 1.10 1.50 2.60 2.70 1.60
25803530/EN – 04/2018
RX87 1.70 2.50 4.80 2.90

RX97 2.10 3.40 7.4 7.0 4.80
RX107 3.90 5.6 11.6 11.9 7.7
RXF..
M1 M2 M3 M4 M5 M6
RXF57 0.50 0.80 1.10 0.70
252
Technical data
Lubricants 8
M1 M2 M3 M4 M5 M6
RXF67 0.70 0.80 1.50 1.40 1.00
RXF77 0.90 1.30 2.40 2.00 1.60
RXF87 1.60 1.95 4.90 3.95 2.90
RXF97 2.10 3.70 7.1 6.3 4.80
RXF107 3.10 5.7 11.2 9.3 7.2
Parallel shaft helical (F) gear units

F.., FA..B, FH..B, FV..B
M1 M2 M3 M4 M5 M6
F..27 0.60 0.80 0.65 0.70 0.60 0.60
F..37 0.95 1.25 0.70 1.25 1.00 1.10
F..47 1.50 1.80 1.10 1.90 1.50 1.70
F..57 2.60 3.50 2.10 3.50 2.80 2.90
F..67 2.70 3.80 1.90 3.80 2.90 3.20
F..77 5.90 7.30 4.30 8.00 6.00 6.30
F..87 10.8 13.0 7.70 13.8 10.8 11.0
F..97 18.5 22.5 12.6 25.2 18.5 20.0
F..107 24.5 32.0 19.5 37.5 27.0 27.0
F..127 39.5 51.7 31.5 60.1 45.6 44.2
F..157 69.0 104.0 63.0 105.0 86.0 78.0
FF..
M1 M2 M3 M4 M5 M6
FF27 0.60 0.80 0.65 0.70 0.60 0.60
FF37 1.00 1.25 0.70 1.30 1.00 1.10
FF47 1.60 1.85 1.10 1.90 1.50 1.70
FF57 2.30 3.10 1.70 3.10 2.30 2.40
FF67 2.70 3.80 1.90 3.80 2.90 3.20
FF77 5.90 7.30 4.30 8.10 6.00 6.30
FF87 10.8 13.2 7.80 14.1 11.0 11.2
FF97 19.0 22.5 12.6 25.6 18.9 20.5
FF107 25.5 32.0 19.5 38.5 27.5 28.0
FF127 40.6 51.6 31.5 61.2 46.3 44.9
FF157 72.0 105.0 64.0 106.0 87.0 79.0
FA.., FH.., FV.., FAF.., FAZ.., FHF.., FZ.., FHZ.., FVF.., FVZ.., FT.., FM.., FAM..
M1 M2 M3 M4 M5 M6
F..27 0.60 0.80 0.65 0.70 0.60 0.60
F..37 0.95 1.25 0.70 1.25 1.00 1.10
F..47 1.50 1.80 1.10 1.90 1.50 1.70
F..57 2.70 3.50 2.10 3.40 2.90 3.00
F..67 2.70 3.80 1.90 3.80 2.90 3.20
25803530/EN – 04/2018
F..77 5.90 7.30 4.30 8.00 6.00 6.30

F..87 10.8 13.0 7.70 13.8 10.8 11.0
F..97 18.5 22.5 12.6 25.2 18.5 20.0
F..107 24.5 32.0 19.5 37.5 27.0 27.0
F..127 38.3 50.9 31.5 59.7 44.7 43.3
F..157 68.0 103.0 62.0 104.0 85.0 77.0
253
8 Technical data
Lubricants
Helical-bevel (K) gear units
INFORMATION
All K..19 and K..29 gear units have a universal mounting position, which means that
K..19 and K..29 gear units of the same design are filled with the same oil quantity in-
dependent of the mounting position. An exception to this is the M4 mounting position.
K.., KA..B, KH..B, KV..B

M1 M2 M3 M4 M5 M6
K..19 0.40 0.45 0.40
K..29 0.70 0.85 0.70
K..39 0.90 1.70 1.55 1.9 1.55 1.30
K..49 1.70 3.40 2.80 4.20 3.15 2.80
K..37 0.50 1.00 1.25 0.95
K..47 0.80 1.30 1.50 2.00 1.60
K..57 1.10 2.20 2.80 2.30 2.10
K..67 1.10 2.40 2.60 3.45 2.60
K..77 2.20 4.10 4.40 5.80 4.20 4.40
K..87 3.70 8.0 8.70 10.90 8.0
K..97 7.0 14.0 15.70 20.0 15.70 15.50
K..107 10.0 21.0 25.50 33.50 24.0
K..127 21.0 41.50 44.0 54.0 40.0 41.0
K..157 31.0 65.0 68.0 90.0 62.0 63.0
K..167 33.0 97.0 109.0 127.0 89.0 86.0
K..187 53.0 156.0 174.0 207.0 150.0 147.0
KF..
M1 M2 M3 M4 M5 M6
KF19 0.40 0.45 0.40
KF29 0.70 0.85 0.70
KF39 0.90 1.70 1.55 1.9 1.55 1.30
KF49 1.70 3.40 2.80 4.20 3.15 2.80
KF37 0.50 1.10 1.50 1.00
KF47 0.80 1.30 1.70 2.20 1.60
KF57 1.20 2.20 2.40 3.15 2.50 2.30
KF67 1.10 2.40 2.80 3.70 2.70
KF77 2.10 4.10 4.40 5.90 4.50
KF87 3.70 8.20 9.0 11.90 8.40
KF97 7.0 14.70 17.30 21.50 15.70 16.50
KF107 10.0 21.80 25.80 35.10 25.20
KF127 21.0 41.50 46.0 55.0 41.0
KF157 31.0 66.0 69.0 92.0 62.0 63.0
KA.., KH.., KV.., KAF.., KHF.., KVF.., KZ.., KAZ.., KHZ.., KVZ.., KT.., KM.., KAM..
25803530/EN – 04/2018
M1 M2 M3 M4 M5 M6
K..19 0.40 0.45 0.40
K..29 0.70 0.85 0.70
K..39 0.90 1.70 1.55 1.9 1.55 1.30
K..49 1.70 3.40 2.80 4.20 3.15 2.80
K..37 0.50 1.00 1.40 1.00
K..47 0.80 1.30 1.60 2.15 1.60
K..57 1.20 2.20 2.40 3.15 2.70 2.40
254
Technical data
Lubricants 8
M1 M2 M3 M4 M5 M6
K..67 1.10 2.40 2.70 3.70 2.60
K..77 2.10 4.10 4.60 5.90 4.40
K..87 3.70 8.20 8.80 11.10 8.0
K..97 7.0 14.70 15.70 20.0 15.70
K..107 10.0 20.50 24.0 32.40 24.0
K..127 21.0 41.50 43.0 52.0 40.0
K..157 31.0 65.0 68.0 90.0 62.0 63.0
K..167 33.0 97.0 109.0 127.0 89.0 86.0
K..187 53.0 156.0 174.0 207.0 150.0 147.0
Helical-worm (S) gear units

S..
M1 M2 M31) M4 M5 M6
S37 0.25 0.40 0.50 0.55 0.40
S47 0.35 0.80 0.70/0.90 1.00 0.80
S57 0.50 1.20 1.00/1.20 1.45 1.30
S67 1.00 2.00 2.20/3.10 3.10 2.60 2.60
S77 1.90 4.20 3.70/5.4 5.9 4.40
S87 3.30 8.1 6.9/10.4 11.3 8.4
S97 6.8 15.0 13.4/18.0 21.8 17.0
1) The larger gear unit of multi-stage gear units must be filled with the larger oil quantity.
25803530/EN – 04/2018
255
8 Technical data
Lubricants
SF..
M1 M2 M31) M4 M5 M6
SF37 0.25 0.40 0.50 0.55 0.40
SF47 0.40 0.90 0.90/1.05 1.05 1.00
SF57 0.50 1.20 1.00/1.50 1.55 1.40
SF67 1.00 2.20 2.30/3.00 3.20 2.70
SF77 1.90 4.10 3.90/5.8 6.5 4.90
SF87 3.80 8.0 7.1/10.1 12.0 9.1
SF97 7.4 15.0 13.8/18.8 22.6 18.0
SA.., SH.., SAF.., SHZ.., SAZ.., SHF.., ST..

M1 M2 M31) M4 M5 M6
S..37 0.25 0.40 0.50 0.40
S..47 0.40 0.80 0.70/0.90 1.00 0.80
S..57 0.50 1.10 1.00/1.50 1.50 1.20
S..67 1.00 2.00 1.80/2.60 2.90 2.50
S..77 1.80 3.90 3.60/5.0 5.8 4.50
S..87 3.80 7.4 6.0/8.7 10.8 8.0
S..97 7.0 14.0 11.4/16.0 20.5 15.7
SPIROPLAN® (W) gear units
INFORMATION
SPIROPLAN® gear units W..10 to W..30 have a universal mounting position, which
means that gear units of the same design are filled with the same oil quantity inde-
pendent of the mounting position.
The oil fill quantity of SPIROPLAN® gear units W..37 and W..47 in mounting position
M4 is different from that of the other mounting positions.
W.., WA..B, WH..B

M1 M2 M3 M4 M5 M6
W..10 0.16
W..20 0.24
W..30 0.40
W..37 0.50 0.70 0.50
W..47 0.90 1.40 0.90
WF..
M1 M2 M3 M4 M5 M6
25803530/EN – 04/2018
WF10 0.16
WF20 0.24
WF30 0.40
WF37 0.50 0.70 0.50
WF47 0.90 1.55 0.90
256
Technical data
Lubricants 8
WA.., WAF..,WH.., WT.., WHF..
M1 M2 M3 M4 M5 M6
W..10 0.16
W..20 0.24
W..30 0.40
W..37 0.50 0.70 0.50
W..47 0.80 1.40 0.80
25803530/EN – 04/2018
257
9 Malfunctions and remedies
WARNING
Risk of death or injury if the drive starts up unintentionally.
Severe or fatal injuries.
• De-energize the motor before you start working on the unit.
• Secure the motor against unintended power-up.
CAUTION
Serious injuries.
• Let the gear unit cool down before you start working on it.
• Carefully remove the oil level plug and the oil drain plug.
NOTICE
Damage to gear unit/gearmotor due to improper operation.
Damage to the gear unit/gearmotor.
• Repair works at SEW-EURODRIVE gear units may only be performed by quali-
fied personnel. In the context of this documentation, qualified personnel are per-
sons who are familiar with the "Technical regulations on operating
safety" (TRBS).
• Drive and motor may only be disconnected by qualified personnel.
• Contact SEW‑EURODRIVE.
25803530/EN – 04/2018
258
Malfunctions and remedies
Gear units 9
9.1 Gear units
Fault Possible cause Measure

Unusual, regular run- • Meshing/grinding noise: Bearing • Check oil consistency, change bearings
ning noise damage
• Knocking noise: Irregularity in the • Consult SEW‑EURODRIVE
gearing
• Deformation of the housing upon • Check the gear unit mounting for pos-
tightening sible deformation and correct if neces-
sary
• Noise generated by insufficient • Reinforce the gear unit foundation
stiffness of the gear unit founda-
tion
Unusual, irregular run- • Foreign objects in the oil • Check the oil consistency
ning noises • Stop the drive, contact
SEW‑EURODRIVE
Oil leaking from inspec- • Seal of the inspection cover leak- • Tighten the screws of the inspection
tion cover ing cover and observe the gear unit. Con-
tact SEW‑EURODRIVE if oil is still
leaking.
• Seal defective • Contact SEW‑EURODRIVE.
Small amounts of oil • Function-related pseudo-leakage • There is no fault. Remove with soft, lint-
leak from the oil seal free cloth and keep monitoring it.
during run-in phase.
Film of moisture around • Function-related pseudo-leakage • There is no fault. Remove with soft, lint-
the dust lip of the oil free cloth and keep monitoring it.
seal
Oil leaking from the oil • Oil seal leaking/defective • Check sealing system. It may be ne-
seal. cessary to contact SEW‑EURODRIVE.
Oil leaking from motor • Too much oil • Check oil level, correct if necessary
(e.g. terminal box or
• Gear unit not ventilated • Vent gear unit
fan)
• Oil seal leaking/defective • Check sealing system. It may be ne-
cessary to contact SEW‑EURODRIVE.
Oil leaking from flange • Flange gasket leaking/defective • Check sealing system. It may be ne-
cessary to contact SEW‑EURODRIVE.
• Too much oil • Check oil level, correct if necessary
• Gear unit not ventilated • Vent gear unit
Oil leaking from • Too much oil. • Check oil quantity, correct if necessary
breather valve.
• Function-related oil mist • There is no fault.
• Drive not installed in proper • Install breather valve correctly and ad-
25803530/EN – 04/2018
mounting position. just the oil level.

• Frequent cold starts (oil foaming) • Install oil expansion tank.
and/or high oil level.
Output shaft does not • Shaft-hub connection in the gear • Send in the gear unit/gearmotor for re-
turn although the motor unit interrupted. pair
is running or the input
shaft is rotated.
259
Adapters AM/AQ./AL/EWH
9.2 Adapters AM/AQ./AL/EWH

Unusual, regular run- • Meshing/grinding noise: Bearing • Contact SEW‑EURODRIVE.
ning noise damage
Oil leaking. • Seal defective • Contact SEW‑EURODRIVE.
Output shaft does not • Shaft-hub connection in the gear • Send in the gear unit/gearmotor for re-
turn although the motor unit interrupted. pair.
is running or the input
shaft is rotated.
Change in running • Spider wear, short-term torque • Change the spider.
noise and/or vibrations transmission through metal con-
tact
• Screws to secure hub axially are • Tighten the screws
loose
Premature wear of • Contact with aggressive fluids/ • Contact SEW‑EURODRIVE.
spider oils; ozone influence; excessive
ambient temperatures, etc. that
can change the physical proper-
ties of the spider.
• Impermissibly high ambient/con- • Contact SEW‑EURODRIVE.
tact temperature for the spider;
maximum permitted temperature:
-20 °C to +80 °C.
• Overload • Contact SEW‑EURODRIVE.
9.3 AD input shaft assembly

Unusual, regular run- • Meshing/grinding noise: Bearing • Contact SEW‑EURODRIVE.
ning noise. damage.
Oil is leaking. • Seal defective. • Contact SEW‑EURODRIVE.
Output shaft does not • Shaft-hub connection in gear unit • Send the gear unit to
turn although the input or cover interrupted. SEW‑EURODRIVE for repair.
shaft is rotated.
25803530/EN – 04/2018
260
Malfunctions and remedies
Service 9
9.4 Service
If you require customer service, include the following information:
• Nameplate data (complete)
• Nature and extent of the problem
• Time the failure occurred and any accompanying circumstances
• Presumed cause
• A digital picture of the failure, if possible
9.5 Waste disposal

Dispose gear units in accordance with the material structure and the regulations in
force:
• As steel scrap
– Housing parts
– Gears
– Shafts
– Rolling bearing
• Parts of the worm gears are made of non-ferrous metals. Dispose of the worm
gears appropriately.
• Collect used oil and dispose of it according to the regulations in force.
25803530/EN – 04/2018
261
10 Address list
10 Address list
Algeria
Sales Algiers REDUCOM Sarl Tel. +213 21 8214-91
16, rue des Frères Zaghnoune Fax +213 21 8222-84
Bellevue http://www.reducom-dz.com
16200 El Harrach Alger [email protected]
Argentina
Assembly Buenos Aires SEW EURODRIVE ARGENTINA S.A. Tel. +54 3327 4572-84
Sales Ruta Panamericana Km 37.5, Lote 35 Fax +54 3327 4572-21
(B1619IEA) Centro Industrial Garín http://www.sew-eurodrive.com.ar
Prov. de Buenos Aires [email protected]
Australia
Assembly Melbourne SEW-EURODRIVE PTY. LTD. Tel. +61 3 9933-1000
Sales 27 Beverage Drive Fax +61 3 9933-1003
Service Tullamarine, Victoria 3043 http://www.sew-eurodrive.com.au
[email protected]
Sydney SEW-EURODRIVE PTY. LTD. Tel. +61 2 9725-9900
9, Sleigh Place, Wetherill Park Fax +61 2 9725-9905
New South Wales, 2164 [email protected]
Austria
Assembly Vienna SEW-EURODRIVE Ges.m.b.H. Tel. +43 1 617 55 00-0
Sales Richard-Strauss-Straße 24 Fax +43 1 617 55 00-30
Service 1230 Wien http://www.sew-eurodrive.at
[email protected]
Bangladesh
Sales Bangladesh SEW-EURODRIVE INDIA PRIVATE LIMITED Tel. +88 01729 097309
345 DIT Road [email protected]
East Rampura
Dhaka-1219, Bangladesh
Belarus
Sales Minsk Foreign unitary production enterprise SEW- Tel. +375 17 298 47 56 / 298 47 58
EURODRIVE Fax +375 17 298 47 54
RybalkoStr. 26 http://www.sew.by
220033 Minsk [email protected]
Belgium
Assembly Brussels SEW-EURODRIVE n.v./s.a. Tel. +32 16 386-311
Sales Researchpark Haasrode 1060 Fax +32 16 386-336
Service Evenementenlaan 7 http://www.sew-eurodrive.be
3001 Leuven [email protected]
Service Competence Industrial SEW-EURODRIVE n.v./s.a. Tel. +32 84 219-878
Center Gears Rue de Parc Industriel, 31 Fax +32 84 219-879
6900 Marche-en-Famenne http://www.sew-eurodrive.be
[email protected]
Brazil
Production São Paulo SEW-EURODRIVE Brasil Ltda. Tel. +55 19 3835-8000
Sales Estrada Municipal José Rubim, 205 – Rodovia [email protected]
Service Santos Dumont Km 49
Indaiatuba – 13347-510 – SP
Assembly Rio Claro SEW-EURODRIVE Brasil Ltda. Tel. +55 19 3522-3100
Sales Rodovia Washington Luiz, Km 172 Fax +55 19 3524-6653
Service Condomínio Industrial Conpark [email protected]
25803530/EN – 04/2018
Caixa Postal: 327

13501-600 – Rio Claro / SP
Joinville SEW-EURODRIVE Brasil Ltda. Tel. +55 47 3027-6886
Rua Dona Francisca, 12.346 – Pirabeiraba Fax +55 47 3027-6888
89239-270 – Joinville / SC [email protected]
Bulgaria
Sales Sofia BEVER-DRIVE GmbH Tel. +359 2 9151160
Bogdanovetz Str.1 Fax +359 2 9151166
1606 Sofia [email protected]
262
Address list
10
Cameroon
Sales Douala SEW-EURODRIVE S.A.R.L. Tel. +237 233 39 02 10
Ancienne Route Bonabéri Fax +237 233 39 02 10
P.O. Box sew@sew-eurodrive-cm
B.P 8674
Douala-Cameroun
Canada
Assembly Toronto SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 905 791-1553
Sales 210 Walker Drive Fax +1 905 791-2999
Service Bramalea, ON L6T 3W1 http://www.sew-eurodrive.ca
[email protected]
Vancouver SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 604 946-5535
Tilbury Industrial Park Fax +1 604 946-2513
7188 Honeyman Street [email protected]
Delta, BC V4G 1G1
Montreal SEW-EURODRIVE CO. OF CANADA LTD. Tel. +1 514 367-1124
2555 Rue Leger Fax +1 514 367-3677
Lasalle, PQ H8N 2V9 [email protected]
Chile
Assembly Santiago de SEW-EURODRIVE CHILE LTDA Tel. +56 2 2757 7000
Sales Chile Las Encinas 1295 Fax +56 2 2757 7001
Service Parque Industrial Valle Grande http://www.sew-eurodrive.cl
LAMPA [email protected]
Santiago de Chile
P.O. Box
Casilla 23 Correo Quilicura - Santiago - Chile
China
Production Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd. Tel. +86 22 25322612
Assembly No. 78, 13th Avenue, TEDA Fax +86 22 25323273
Sales Tianjin 300457 http://www.sew-eurodrive.cn
Service [email protected]
Assembly Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd. Tel. +86 512 62581781
Sales 333, Suhong Middle Road Fax +86 512 62581783
Service Suzhou Industrial Park [email protected]
Jiangsu Province, 215021
Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd. Tel. +86 20 82267890
No. 9, JunDa Road Fax +86 20 82267922
East Section of GETDD [email protected]
Guangzhou 510530
Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd. Tel. +86 24 25382538
10A-2, 6th Road Fax +86 24 25382580
Shenyang Economic Technological Develop- [email protected]
ment Area
Shenyang, 110141
Taiyuan SEW-EURODRIVE (Taiyuan) Co,. Ltd. Tel. +86-351-7117520
No.3, HuaZhang Street, Fax +86-351-7117522
TaiYuan Economic & Technical Development [email protected]
Zone
ShanXi, 030032
Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd. Tel. +86 27 84478388
10A-2, 6th Road Fax +86 27 84478389
No. 59, the 4th Quanli Road, WEDA [email protected]
430056 Wuhan
Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd. Tel. +86 29 68686262
No. 12 Jinye 2nd Road Fax +86 29 68686311
Xi'An High-Technology Industrial Development [email protected]
25803530/EN – 04/2018
Zone
Xi'An 710065
Sales Hong Kong SEW-EURODRIVE LTD. Tel. +852 36902200
Service Unit No. 801-806, 8th Floor Fax +852 36902211
Hong Leong Industrial Complex [email protected]
No. 4, Wang Kwong Road
Kowloon, Hong Kong
263
10 Address list
Colombia
Assembly Bogota SEW-EURODRIVE COLOMBIA LTDA. Tel. +57 1 54750-50
Sales Calle 17 No. 132-18 Fax +57 1 54750-44
Service Interior 2 Bodega 6, Manzana B http://www.sew-eurodrive.com.co
Santafé de Bogotá [email protected]
Croatia
Sales Zagreb KOMPEKS d. o. o. Tel. +385 1 4613-158
Service Zeleni dol 10 Fax +385 1 4613-158
10 000 Zagreb [email protected]
Czech Republic
Assembly Hostivice SEW-EURODRIVE CZ s.r.o. Tel. +420 255 709 601
Sales Floriánova 2459 Fax +420 235 350 613
Service 253 01 Hostivice http://www.sew-eurodrive.cz
[email protected]
Drive Service +420 800 739 739 (800 SEW SEW) Service
Hotline / 24 Tel. +420 255 709 632
Hour Service Fax +420 235 358 218
[email protected]
Denmark
Assembly Copenhagen SEW-EURODRIVEA/S Tel. +45 43 95 8500
Sales Geminivej 28-30 Fax +45 43 9585-09
Service 2670 Greve http://www.sew-eurodrive.dk
[email protected]
Egypt
Sales Cairo Copam Egypt Tel. +202 44812673 / 79 (7 lines)
Service for Engineering & Agencies Fax +202 44812685
Building 10, Block 13005, First Industrial Zone, http://www.copam-egypt.com
Obour City Cairo [email protected]
Estonia
Sales Tallin ALAS-KUUL AS Tel. +372 6593230
Reti tee 4 Fax +372 6593231
75301 Peetri küla, Rae vald, Harjumaa http://www.alas-kuul.ee
[email protected]
Finland
Assembly Hollola SEW-EURODRIVE OY Tel. +358 201 589-300
Sales Vesimäentie 4 Fax +358 3 780-6211
Service 15860 Hollola http://www.sew-eurodrive.fi
[email protected]
Service Hollola SEW-EURODRIVE OY Tel. +358 201 589-300
Keskikankaantie 21 Fax +358 3 780-6211
15860 Hollola http://www.sew-eurodrive.fi
[email protected]
Production Karkkila SEW Industrial Gears Oy Tel. +358 201 589-300
Assembly Santasalonkatu 6, PL 8 Fax +358 201 589-310
03620 Karkkila, 03601 Karkkila http://www.sew-eurodrive.fi
[email protected]
France
Production Hagenau SEW-USOCOME Tel. +33 3 88 73 67 00
Sales 48-54 route de Soufflenheim Fax +33 3 88 73 66 00
Service B. P. 20185 http://www.usocome.com
67506 Haguenau Cedex [email protected]
Production Forbach SEW-USOCOME Tel. +33 3 87 29 38 00
Zone industrielle
25803530/EN – 04/2018
Technopôle Forbach Sud

B. P. 30269
57604 Forbach Cedex
Brumath SEW-USOCOME Tel. +33 3 88 37 48 00
1 Rue de Bruxelles
67670 Mommenheim Cedex
Assembly Bordeaux SEW-USOCOME Tel. +33 5 57 26 39 00
Sales Parc d'activités de Magellan Fax +33 5 57 26 39 09
Service 62 avenue de Magellan – B. P. 182
33607 Pessac Cedex
264
Address list
10
France
Lyon SEW-USOCOME Tel. +33 4 74 99 60 00
75 rue Antoine Condorcet Fax +33 4 74 99 60 15
38090 Vaulx-Milieu
Nantes SEW-USOCOME Tel. +33 2 40 78 42 00
Parc d’activités de la forêt Fax +33 2 40 78 42 20
4 rue des Fontenelles
44140 Le Bignon
Paris SEW-USOCOME Tel. +33 1 64 42 40 80
Zone industrielle Fax +33 1 64 42 40 88
2 rue Denis Papin
77390 Verneuil I'Étang
Gabon
Sales Libreville SEW-EURODRIVE SARL Tel. +241 03 28 81 55
183, Rue 5.033.C, Lalala à droite +241 06 54 81 33
P.O. Box 15682 http://www.sew-eurodrive.cm
Libreville [email protected]
Germany
Headquarters Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Production Ernst-Blickle-Straße 42 Fax +49 7251 75-1970
Sales 76646 Bruchsal http://www.sew-eurodrive.de
[email protected]
Production / Industrial Bruchsal SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Gears Christian-Pähr-Str. 10 Fax +49 7251 75-2970
76646 Bruchsal
Production Graben SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-0
Ernst-Blickle-Straße 1 Fax +49 7251-2970
76676 Graben-Neudorf
Östringen SEW-EURODRIVE GmbH & Co KG, Werk Tel. +49 7253 9254-0
Östringen Fax +49 7253 9254-90
Franz-Gurk-Straße 2 [email protected]
76684 Östringen
Service Competence Mechanics / SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1710
Center Mechatronics Ernst-Blickle-Straße 1 Fax +49 7251 75-1711
76676 Graben-Neudorf [email protected]
Electronics SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75-1780
Ernst-Blickle-Straße 42 Fax +49 7251 75-1769
76646 Bruchsal [email protected]
Drive Technology North SEW-EURODRIVE GmbH & Co KG Tel. +49 5137 8798-30
Center Alte Ricklinger Straße 40-42 Fax +49 5137 8798-55
30823 Garbsen (Hannover) [email protected]
East SEW-EURODRIVE GmbH & Co KG Tel. +49 3764 7606-0
Dänkritzer Weg 1 Fax +49 3764 7606-30
08393 Meerane (Zwickau) [email protected]
South SEW-EURODRIVE GmbH & Co KG Tel. +49 89 909552-10
Domagkstraße 5 Fax +49 89 909552-50
85551 Kirchheim (München) [email protected]
West SEW-EURODRIVE GmbH & Co KG Tel. +49 2173 8507-30
Siemensstraße 1 Fax +49 2173 8507-55
40764 Langenfeld (Düsseldorf) [email protected]
Drive Center Berlin SEW-EURODRIVE GmbH & Co KG Tel. +49 306331131-30
Alexander-Meißner-Straße 44 Fax +49 306331131-36
12526 Berlin [email protected]
Ludwigshafen SEW-EURODRIVE GmbH & Co KG Tel. +49 7251 75 3759
c/o BASF SE Fax +49 7251 75 503759
Gebäude W130 Raum 101 [email protected]
25803530/EN – 04/2018
67056 Ludwigshafen
Saarland SEW-EURODRIVE GmbH & Co KG Tel. +49 6831 48946 10
Gottlieb-Daimler-Straße 4 Fax +49 6831 48946 13
66773 Schwalbach Saar – Hülzweiler [email protected]
Ulm SEW-EURODRIVE GmbH & Co KG Tel. +49 7348 9885-0
Dieselstraße 18 Fax +49 7348 9885-90
89160 Dornstadt [email protected]
265
10 Address list
Germany
Würzburg SEW-EURODRIVE GmbH & Co KG Tel. +49 931 27886-60
Nürnbergerstraße 118 Fax +49 931 27886-66
97076 Würzburg-Lengfeld [email protected]
Drive Service Hotline / 24 Hour Service 0 800 SEWHELP
0 800 7394357
Great Britain
Assembly Normanton SEW-EURODRIVE Ltd. Tel. +44 1924 893-855
Sales DeVilliers Way Fax +44 1924 893-702
Service Trident Park http://www.sew-eurodrive.co.uk
Normanton [email protected]
West Yorkshire
WF6 1GX
Drive Service Hotline / 24 Hour Service Tel. 01924 896911
Greece
Sales Athens Christ. Boznos & Son S.A. Tel. +30 2 1042 251-34
12, K. Mavromichali Street Fax +30 2 1042 251-59
P.O. Box 80136 http://www.boznos.gr
18545 Piraeus [email protected]
Hungary
Sales Budapest SEW-EURODRIVE Kft. Tel. +36 1 437 06-58
Service Csillaghegyí út 13. Fax +36 1 437 06-50
1037 Budapest http://www.sew-eurodrive.hu
[email protected]
Iceland
Sales Reykjavik Varma & Vélaverk ehf. Tel. +354 585 1070
Knarrarvogi 4 Fax +354 585)1071
104 Reykjavík http://www.varmaverk.is
[email protected]
India
Registered Office Vadodara SEW-EURODRIVE India Private Limited Tel. +91 265 3045200
Assembly Plot No. 4, GIDC Fax +91 265 3045300
Sales POR Ramangamdi • Vadodara - 391 243 http://www.seweurodriveindia.com
Service Gujarat [email protected]
Assembly Chennai SEW-EURODRIVE India Private Limited Tel. +91 44 37188888
Sales Plot No. K3/1, Sipcot Industrial Park Phase II Fax +91 44 37188811
Service Mambakkam Village [email protected]
Sriperumbudur - 602105
Kancheepuram Dist, Tamil Nadu
Pune SEW-EURODRIVE India Private Limited Tel. +91 21 35 628700
Plant: Plot No. D236/1, Fax +91 21 35 628715
Chakan Industrial Area Phase- II, [email protected]
Warale, Tal- Khed,
Pune-410501, Maharashtra
Indonesia
Sales Medan PT. Serumpun Indah Lestari Tel. +62 61 687 1221
Jl.Pulau Solor no. 8, Kawasan Industri Medan Fax +62 61 6871429 / +62 61 6871458 / +62
II 61 30008041
Medan 20252 [email protected]
[email protected]
http://www.serumpunindah.com
Jakarta PT. Cahaya Sukses Abadi Tel. +62 21 65310599
Komplek Rukan Puri Mutiara Blok A no 99, Fax +62 21 65310600
Sunter [email protected]
25803530/EN – 04/2018
Jakarta 14350
Jakarta PT. Agrindo Putra Lestari Tel. +62 21 2921-8899
JL.Pantai Indah Selatan, Komplek Sentra In- Fax +62 21 2921-8988
dustri Terpadu, Pantai indah Kapuk Tahap III, [email protected]
Blok E No. 27 http://www.aplindo.com
Jakarta 14470
266
Address list
10
Indonesia
Surabaya PT. TRIAGRI JAYA ABADI Tel. +62 31 5990128
Jl. Sukosemolo No. 63, Galaxi Bumi Permai Fax +62 31 5962666
G6 No. 11 [email protected]
Surabaya 60111 http://www.triagri.co.id
Surabaya CV. Multi Mas Tel. +62 31 5458589
Jl. Raden Saleh 43A Kav. 18 Fax +62 31 5317220
Surabaya 60174 [email protected]
http://www.cvmultimas.com
Ireland
Sales Dublin Alperton Engineering Ltd. Tel. +353 1 830-6277
Service 48 Moyle Road Fax +353 1 830-6458
Dublin Industrial Estate http://www.alperton.ie
Glasnevin, Dublin 11 [email protected]
Israel
Sales Tel Aviv Liraz Handasa Ltd. Tel. +972 3 5599511
Ahofer Str 34B / 228 Fax +972 3 5599512
58858 Holon http://www.liraz-handasa.co.il
[email protected]
Italy
Assembly Milan SEW-EURODRIVE di R. Blickle & Co.s.a.s. Tel. +39 02 96 980229
Sales Via Bernini,14 Fax +39 02 96 980 999
Service 20020 Solaro (Milano) http://www.sew-eurodrive.it
[email protected]
Ivory Coast
Sales Abidjan SEW-EURODRIVE SARL Tel. +225 21 21 81 05
Ivory Coast Fax +225 21 25 30 47
Rue des Pêcheurs, Zone 3 [email protected]
26 BP 916 Abidjan 26 http://www.sew-eurodrive.ci
Japan
Assembly Iwata SEW-EURODRIVE JAPAN CO., LTD Tel. +81 538 373811
Sales 250-1, Shimoman-no, Fax +81 538 373814
Service Iwata http://www.sew-eurodrive.co.jp
Shizuoka 438-0818 [email protected]
[email protected]
Kazakhstan
Sales Almaty SEW-EURODRIVE LLP Tel. +7 (727) 350 5156
291-291A, Tole bi street Fax +7 (727) 350 5156
050031, Almaty http://www.sew-eurodrive.kz
[email protected]
Tashkent SEW-EURODRIVE LLP Tel. +998 71 2359411

Representative office in Uzbekistan Fax +998 71 2359412
96A, Sharaf Rashidov street, http://www.sew-eurodrive.uz
Tashkent, 100084 [email protected]
Ulaanbaatar IM Trading LLC Tel. +976-77109997
Narny zam street 62 Fax +976-77109997
Sukhbaatar district, [email protected]
Ulaanbaatar 14230
Kenya
Sales Nairobi SEW-EURODRIVE Pty Ltd Tel. +254 791 398840
Transnational Plaza, 5th Floor http://www.sew-eurodrive.co.tz
Mama Ngina Street [email protected]
P.O. Box 8998-00100
25803530/EN – 04/2018
Nairobi
Latvia
Sales Riga SIA Alas-Kuul Tel. +371 6 7139253
Katlakalna 11C Fax +371 6 7139386
1073 Riga http://www.alas-kuul.lv
[email protected]
267
10 Address list
Lebanon
Sales (Lebanon) Beirut Gabriel Acar & Fils sarl Tel. +961 1 510 532
B. P. 80484 Fax +961 1 494 971
Bourj Hammoud, Beirut [email protected]
Sales (Jordan, Kuwait , Beirut Middle East Drives S.A.L. (offshore) Tel. +961 1 494 786
Saudi Arabia, Syria) Sin El Fil. Fax +961 1 494 971
B. P. 55-378 http://www.medrives.com
Beirut [email protected]
Lithuania
Sales Alytus UAB Irseva Tel. +370 315 79204
Statybininku 106C Fax +370 315 56175
63431 Alytus http://www.irseva.lt
[email protected]
Luxembourg
representation: Belgium
Macedonia
Sales Skopje Boznos DOOEL Tel. +389 23256553
Dime Anicin 2A/7A Fax +389 23256554
1000 Skopje http://www.boznos.mk
Malaysia
Assembly Johor SEW-EURODRIVE SDN BHD Tel. +60 7 3549409
Sales No. 95, Jalan Seroja 39, Taman Johor Jaya Fax +60 7 3541404
Service 81000 Johor Bahru, Johor [email protected]
West Malaysia
Mexiko
Assembly Quéretaro SEW-EURODRIVE MEXICO S.A. de C.V. Tel. +52 442 1030-300
Sales SEM-981118-M93 Fax +52 442 1030-301
Service Tequisquiapan No. 102 http://www.sew-eurodrive.com.mx
Parque Industrial Quéretaro [email protected]
C.P. 76220
Querétaro, México
Sales Puebla SEW-EURODRIVE MEXICO S.A. de C.V. Tel. +52 (222) 221 248
Service Calzada Zavaleta No. 3922 Piso 2 Local 6 http://www.sew-eurodrive.com.mx
Col. Santa Cruz Buenavista [email protected]
C.P. 72154
Puebla, México
Mongolia
Technical Office Ulaanbaatar IM Trading LLC Tel. +976-77109997
Narny zam street 62 Tel. +976-99070395
Union building, Suite A-403-1 Fax +976-77109997
Sukhbaatar district, http://imt.mn/
Ulaanbaatar 14230 [email protected]
Morocco
Sales Bouskoura SEW-EURODRIVE Morocco Tel. +212 522 88 85 00
Service Parc Industriel CFCIM, Lot 55 and 59 Fax +212 522 88 84 50
Bouskoura http://www.sew-eurodrive.ma
[email protected]
Namibia
Sales Swakopmund DB Mining & Industrial Services Tel. +264 64 462 738
Einstein Street Fax +264 64 462 734
Strauss Industrial Park [email protected]
Unit1
25803530/EN – 04/2018
Swakopmund
Netherlands
Assembly Rotterdam SEW-EURODRIVE B.V. Tel. +31 10 4463-700
Sales Industrieweg 175 Fax +31 10 4155-552
Service 3044 AS Rotterdam Service: 0800-SEWHELP
Postbus 10085 http://www.sew-eurodrive.nl
3004 AB Rotterdam [email protected]
268
Address list
10
New Zealand
Assembly Auckland SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 9 2745627
Sales P.O. Box 58-428 Fax +64 9 2740165
Service 82 Greenmount drive http://www.sew-eurodrive.co.nz
East Tamaki Auckland [email protected]
Christchurch SEW-EURODRIVE NEW ZEALAND LTD. Tel. +64 3 384-6251
30 Lodestar Avenue, Wigram Fax +64 3 384-6455
Christchurch [email protected]
Nigeria
Sales Lagos Greenpeg Nig. Ltd Tel. +234-701-821-9200-1
Plot 296A, Adeyemo Akapo Str. Omole GRA http://www.greenpegltd.com
Ikeja Lagos-Nigeria [email protected]
Norway
Assembly Moss SEW-EURODRIVE A/S Tel. +47 69 24 10 20
Sales Solgaard skog 71 Fax +47 69 24 10 40
Service 1599 Moss http://www.sew-eurodrive.no
[email protected]
Pakistan
Sales Karachi Industrial Power Drives Tel. +92 21 452 9369
Al-Fatah Chamber A/3, 1st Floor Central Com- Fax +92-21-454 7365
mercial Area, [email protected]
Sultan Ahmed Shah Road, Block 7/8,
Karachi
Paraguay
Sales Fernando de la SEW-EURODRIVE PARAGUAY S.R.L Tel. +595 991 519695
Mora De la Victoria 112, Esquina nueva Asunción Fax +595 21 3285539
Departamento Central [email protected]
Fernando de la Mora, Barrio Bernardino
Peru
Assembly Lima SEW EURODRIVE DEL PERU S.A.C. Tel. +51 1 3495280
Sales Los Calderos, 120-124 Fax +51 1 3493002
Service Urbanizacion Industrial Vulcano, ATE, Lima http://www.sew-eurodrive.com.pe
[email protected]
Philippines
Sales Makati P.T. Cerna Corporation Tel. +63 2 519 6214
4137 Ponte St., Brgy. Sta. Cruz Fax +63 2 890 2802
Makati City 1205 [email protected]
http://www.ptcerna.com
Poland
Assembly Łódź SEW-EURODRIVE Polska Sp.z.o.o. Tel. +48 42 293 00 00
Sales ul. Techniczna 5 Fax +48 42 293 00 49
Service 92-518 Łódź http://www.sew-eurodrive.pl
[email protected]
Service Tel. +48 42 293 0030 24 Hour Service
Fax +48 42 293 0043 Tel. +48 602 739 739 (+48 602 SEW SEW)
[email protected]
Portugal
Assembly Coimbra SEW-EURODRIVE, LDA. Tel. +351 231 20 9670
Sales Av. da Fonte Nova, n.º 86 Fax +351 231 20 3685
Service 3050-379 Mealhada http://www.sew-eurodrive.pt
[email protected]
25803530/EN – 04/2018
Romania
Sales Bucharest Sialco Trading SRL Tel. +40 21 230-1328
Service str. Brazilia nr. 36 Fax +40 21 230-7170
011783 Bucuresti [email protected]
Russia
Assembly St. Petersburg ЗАО «СЕВ-ЕВРОДРАЙФ» Tel. +7 812 3332522 / +7 812 5357142
Sales а. я. 36 Fax +7 812 3332523
Service 195220 Санкт-Петербург http://www.sew-eurodrive.ru
[email protected]
269
10 Address list
Sambia
representation: South Africa
Senegal
Sales Dakar SENEMECA Tel. +221 338 494 770
Mécanique Générale Fax +221 338 494 771
Km 8, Route de Rufisque http://www.senemeca.com
B.P. 3251, Dakar [email protected]
Serbia
Sales Belgrade DIPAR d.o.o. Tel. +381 11 347 3244 / +381 11 288 0393
Ustanicka 128a Fax +381 11 347 1337
PC Košum, IV floor [email protected]
11000 Beograd
Singapore
Assembly Singapore SEW-EURODRIVE PTE. LTD. Tel. +65 68621701
Sales No 9, Tuas Drive 2 Fax +65 68612827
Service Jurong Industrial Estate http://www.sew-eurodrive.com.sg
Singapore 638644 [email protected]
Slovakia
Sales Bratislava SEW-Eurodrive SK s.r.o. Tel.+421 2 33595 202, 217, 201
Rybničná 40 Fax +421 2 33595 200
831 06 Bratislava http://www.sew-eurodrive.sk
[email protected]
Košice SEW-Eurodrive SK s.r.o. Tel. +421 55 671 2245
Slovenská ulica 26 Fax +421 55 671 2254
040 01 Košice Mobile +421 907 671 976
[email protected]
Slovenia
Sales Celje Pakman - Pogonska Tehnika d.o.o. Tel. +386 3 490 83-20
Service UI. XIV. divizije 14 Fax +386 3 490 83-21
3000 Celje [email protected]
South Africa
Assembly Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 11 248-7000
Sales Eurodrive House Fax +27 11 248-7289
Service Cnr. Adcock Ingram and Aerodrome Roads http://www.sew.co.za
Aeroton Ext. 2 [email protected]
Johannesburg 2013
P.O.Box 90004
Bertsham 2013
Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 21 552-9820
Rainbow Park Fax +27 21 552-9830
Cnr. Racecourse & Omuramba Road Telex 576 062
Montague Gardens [email protected]
Cape Town
P.O.Box 36556
Chempet 7442
Durban SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 31 902 3815
48 Prospecton Road Fax +27 31 902 3826
Isipingo [email protected]
Durban
P.O. Box 10433, Ashwood 3605
Nelspruit SEW-EURODRIVE (PROPRIETARY) LIMITED Tel. +27 13 752-8007
7 Christie Crescent Fax +27 13 752-8008
Vintonia [email protected]
P.O.Box 1942
25803530/EN – 04/2018
Nelspruit 1200
South Korea
Assembly Ansan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 31 492-8051
Sales 7, Dangjaengi-ro, Fax +82 31 492-8056
Service Danwon-gu, http://www.sew-eurodrive.kr
Ansan-si, Gyeonggi-do, Zip 425-839 [email protected]
270
Address list
10
South Korea
Busan SEW-EURODRIVE KOREA CO., LTD. Tel. +82 51 832-0204
28, Noksansandan 262-ro 50beon-gil, Fax +82 51 832-0230
Gangseo-gu,
Busan, Zip 618-820
Spain
Assembly Bilbao SEW-EURODRIVE ESPAÑA, S.L. Tel. +34 94 43184-70
Sales Parque Tecnológico, Edificio, 302 http://www.sew-eurodrive.es
Service 48170 Zamudio (Vizcaya) [email protected]
Sri Lanka
Sales Colombo SM International (Pte) Ltd Tel. +94 1 2584887
254, Galle Raod Fax +94 1 2582981
Colombo 4, Sri Lanka
Swaziland
Sales Manzini C G Trading Co. (Pty) Ltd Tel. +268 2 518 6343
PO Box 2960 Fax +268 2 518 5033
Manzini M200 [email protected]
Sweden
Assembly Jönköping SEW-EURODRIVE AB Tel. +46 36 34 42 00
Sales Gnejsvägen 6-8 Fax +46 36 34 42 80
Service 553 03 Jönköping http://www.sew-eurodrive.se
Box 3100 S-550 03 Jönköping [email protected]
Switzerland
Assembly Basel Alfred lmhof A.G. Tel. +41 61 417 1717
Sales Jurastrasse 10 Fax +41 61 417 1700
Service 4142 Münchenstein bei Basel http://www.imhof-sew.ch
[email protected]
Taiwan
Sales Taipei Ting Shou Trading Co., Ltd. Tel. +886 2 27383535
6F-3, No. 267, Sec. 2 Fax +886 2 27368268
Tung Huw S. Road Telex 27 245
Taipei [email protected]
http://www.tingshou.com.tw
Nan Tou Ting Shou Trading Co., Ltd. Tel. +886 49 255353
No. 55 Kung Yeh N. Road Fax +886 49 257878
Industrial District [email protected]
Nan Tou 540 http://www.tingshou.com.tw
Tanzania
Sales Daressalam SEW-EURODRIVE PTY LIMITED TANZANIA Tel. +255 0 22 277 5780
Plot 52, Regent Estate Fax +255 0 22 277 5788
PO Box 106274 http://www.sew-eurodrive.co.tz
Dar Es Salaam [email protected]
Thailand
Assembly Chonburi SEW-EURODRIVE (Thailand) Ltd. Tel. +66 38 454281
Sales 700/456, Moo.7, Donhuaroh Fax +66 38 454288
Service Muang [email protected]
Chonburi 20000
Tunisia
Sales Tunis T. M.S. Technic Marketing Service Tel. +216 79 40 88 77
Zone Industrielle Mghira 2 Fax +216 79 40 88 66
Lot No. 39 http://www.tms.com.tn
25803530/EN – 04/2018
2082 Fouchana [email protected]
Turkey
Assembly Kocaeli-Gebze SEW-EURODRİVE Hareket Tel. +90 262 9991000 04
Sales Sistemleri San. Ve TIC. Ltd. Sti Fax +90 262 9991009
Service Gebze Organize Sanayi Böl. 400 Sok No. 401 http://www.sew-eurodrive.com.tr
41480 Gebze Kocaeli [email protected]
271
10 Address list
United Arab Emirates

Sales Dubai SEW-EURODRIVE FZE Tel. +971 (0)4 8806461
Service PO Box 263835 Fax +971 (0)4 8806464
Office No. S3A1SR03 http://www.sew-eurodrive.ae
Jebel Ali Free Zone – South, [email protected]
Dubai, United Arab Emirates
Ukraine
Assembly Dnipropetrovsk ООО «СЕВ-Евродрайв» Tel. +380 56 370 3211
Sales ул. Рабочая, 23-B, офис 409 Fax +380 56 372 2078
Service 49008 Днепр http://www.sew-eurodrive.ua
[email protected]
Uruguay
Assembly Montevideo SEW-EURODRIVE Uruguay, S. A. Tel. +598 2 21181-89
Sales Jose Serrato 3569 Esqina Corumbe Fax +598 2 21181-90
CP 12000 Montevideo [email protected]
USA
Production Southeast SEW-EURODRIVE INC. Tel. +1 864 439-7537
Assembly Region 1295 Old Spartanburg Highway Fax Sales +1 864 439-7830
Sales P.O. Box 518 Fax Production +1 864 439-9948
Service Lyman, S.C. 29365 Fax Assembly +1 864 439-0566
Fax Confidential/HR +1 864 949-5557
http://www.seweurodrive.com
[email protected]
Assembly Northeast SEW-EURODRIVE INC. Tel. +1 856 467-2277
Sales Region Pureland Ind. Complex Fax +1 856 845-3179
Service 2107 High Hill Road, P.O. Box 481 [email protected]
Bridgeport, New Jersey 08014
Midwest SEW-EURODRIVE INC. Tel. +1 937 335-0036
Region 2001 West Main Street Fax +1 937 332-0038
Troy, Ohio 45373 [email protected]
Southwest SEW-EURODRIVE INC. Tel. +1 214 330-4824
Region 3950 Platinum Way Fax +1 214 330-4724
Dallas, Texas 75237 [email protected]
Western SEW-EURODRIVE INC. Tel. +1 510 487-3560
Region 30599 San Antonio St. Fax +1 510 487-6433
Hayward, CA 94544 [email protected]
Wellford SEW-EURODRIVE INC. Tel. +1 864 439-7537
148/150 Finch Rd. Fax +1 864 661 1167
Wellford, S.C. 29385 [email protected]
Additional addresses for service provided on request!
Vietnam
Sales Ho Chi Minh Nam Trung Co., Ltd Tel. +84 8 8301026
City Huế - South Vietnam / Construction Materials Fax +84 8 8392223
250 Binh Duong Avenue, Thu Dau Mot Town, [email protected]
Binh Duong Province http://www.namtrung.com.vn
HCM office: 91 Tran Minh Quyen Street
District 10, Ho Chi Minh City
Hanoi MICO LTD Tel. +84 4 39386666
Quảng Trị - North Vietnam / All sectors except Fax +84 4 3938 6888
Construction Materials [email protected]
8th Floor, Ocean Park Building, 01 Dao Duy http://www.micogroup.com.vn
Anh St, Ha Noi, Viet Nam
25803530/EN – 04/2018
272
Index
Index
A Compound gear unit
Breather valve .............................................. 133
AD input shaft assembly...................................... 79
Oil drain plug ................................................ 133
AD, input shaft assembly..................................... 79
Oil level plug................................................. 133
Adapter EWH ...................................................... 76
Screw plug bore ........................................... 133
Adjustment in mounting position ......................... 29
Condition monitoring ..................................... 25, 88
Agitator
Copyright notice .................................................... 7
Maintenance intervals .................................... 95
Coupling of AM adapter....................................... 68
Relubrication .................................................. 95
Coupling, rigid flange coupling ............................ 90
Agitator drive
Cover AD ............................................................. 79
Strength class of the screws .......................... 30
Customer service .............................................. 191
AM adapter .......................................................... 68
Foot-mounted motor....................................... 72 D
Mounting of third-party motors ....................... 72 Designated use ..................................................... 9
Permitted load ................................................ 72 Diagnostic unit
AM IEC adapter ................................................... 68 DUO ............................................................... 87
AM NEMA adapter .............................................. 68 Vibration SmartCheck .................................... 88
Ambient conditions ............................................ 104 Direct mounting ................................................... 83
AQ adapter .......................................................... 73 DUO, diagnostic unit ........................................... 87
AQ adapter coupling............................................ 73
E
AQ. adapter
Permitted loads .............................................. 74 Efficiency ................................................... 101, 130
Setting standards and tightening torques....... 74 Elastomers ........................................................ 104
AR.. slip clutch..................................................... 86 Embedded safety notes......................................... 6
Assembly EWH adapter ....................................................... 76
Safety notes ................................................... 10 Exclusion of liability ............................................... 7
AT.. start-up coupling .......................................... 86 Extended storage .............................................. 167
B F
Backstop............................................................ 103 Failure
Bearing greases ................................................ 169 Running noise ...................................... 189, 190
Breather valve ..................................................... 29 Features .............................................................. 86
Compound gear unit..................................... 133 Flatness defect .................................................... 29
Fluid couplings .................................................... 86
C
Fluorocarbon rubber .......................................... 104
Change in mounting position ............................... 29 For mounting to gear units .................................. 83
Changing oil ...................................................... 113 Föttinger principle ................................................ 86
Changing the mounting position ................ 130, 169
G
Checking the oil level .................................. 99, 113
25803530/EN – 04/18
At the breather plug...................................... 126 Gaskets ............................................................. 100

At the oil level plug. .............. 114, 124, 125, 127 Gear unit heating ................................................. 89
Via the breather plug .................................... 121 Gear unit mounting .............................................. 33
Via the cover plate........................................ 117 Strength class................................................. 30
Churning losses................................................. 130 Gear unit painting ................................................ 36
Gear unit structure............................................... 11
273
Index
Helical gear units............................................ 11 Input and output elements.............................. 37

Helical-bevel gear units K..7........................... 16 Mechanical ..................................................... 26
Helical-bevel gear units K..9..................... 13, 15 Installation tolerances.......................................... 27
Helical-worm gear units.................................. 17 Installing the gear unit ......................................... 28
Parallel-shaft helical gear units ...................... 12 L
SPIROPLAN® gear units W..10 – W..30......... 18
SPIROPLAN® gear units W..37 – W..47......... 19 Labyrinth seal ...................................................... 91
Gear unit venting ................................................. 35 Leakage............................................................. 100
Gear unit with solid shaft ..................................... 37 Lubricant
Grease filling ..................................................... 169 Compatibility with oil seals ........................... 171
Determining change intervals....................... 111
H
Lubricant table.............................................. 170
Hazard symbols Lubricant change intervals ................................ 111
Meaning............................................................ 6 Lubricant fill quantities ....................................... 181
Heater.................................................................. 89 Lubricant table
Helical gear units ................................................. 11 Notes ............................................................ 170
Type designation ............................................ 23 Lubricants .......................................................... 169
Helical gearmotors M
Mounting positions ....................................... 134
Helical-bevel gear units ................................. 13, 15 Maintenance ...................................................... 106
Type designation ............................................ 24 Agitator ........................................................... 95
Helical-bevel gear units K..7................................ 16 Maintenance intervals
Helical-bevel gearmotors Gear unit....................................................... 110
Mounting positions ....................................... 142 Maintenance tasks
Helical-worm gear units ....................................... 17 AL/AM/AQ./EWH adapter............................. 111
Type designation ............................................ 24 Changing oil ................................................. 113
Helical-worm gearmotors Checking the oil level ................................... 113
Mounting positions ....................................... 155 Oil check....................................................... 113
Maintenance works
I
AD Input shaft assembly .............................. 112
Input and output elements Gear unit....................................................... 113
High overhung loads ...................................... 38 Malfunctions ...................................................... 188
Mounting......................................................... 37 AD Input shaft assembly .............................. 190
Using a mounting device ................................ 37 Adapters AM/AQ. /AL/EWH.......................... 190
Inspection .......................................................... 106 Gear unit....................................................... 189
Inspection intervals Mechanical installation ........................................ 26
Gear unit....................................................... 110 Motor mounting ................................................... 83
Inspection work Mounting position
AD Input shaft assembly .............................. 112 Mounting position M0 ................................... 131
AL/AM/AQ./EWH adapter............................. 111 Mounting position MX................................... 131
25803530/EN – 04/18
Changing oil ................................................. 113 Mounting position sheets................................... 129

Checking the oil level ................................... 113 Mounting position sheets, key ........................... 132
Gear unit....................................................... 113 Mounting positions ............................................ 129
Oil check....................................................... 113 Designation .................................................. 129
Installation Helical gearmotors ....................................... 134
Couplings ....................................................... 38 Helical-bevel gearmotors.............................. 142
274
Index
Helical-worm gearmotors ............................. 155 Run-in period ..................................................... 101

Parallel-shaft helical gearmotors .................. 139 S
SPIROPLAN® gearmotors ............................ 161
Mounting shaft-mounted gear units with keyway 45 Safety notes
Mounting shaft-mounted gear units with splined hol- Assembly........................................................ 10
low shaft ......................................................... 44 Designated use ................................................ 9
Designation in the documentation .................... 5
N
Meaning of the hazard symbols ....................... 6
Nameplate ........................................................... 20 Preliminary information..................................... 8
Notes Setup .............................................................. 10
Designation in the documentation .................... 5 Storage............................................................. 9
Meaning of the hazard symbols ....................... 6 Structure of embedded..................................... 6
O Structure of the section-related ........................ 5
Transportation .................................................. 9
Oil check............................................................ 113
Screw plug bore
Oil drain plug
Compound gear unit..................................... 133
Section-related safety notes .................................. 5
Oil drain valve...................................................... 93
Service .............................................................. 191
Oil expansion tank ............................................... 93
Shaft-mounted gear unit ...................................... 39
Oil level plug
TorqLOC® ....................................................... 53
Shaft-mounted gear units
Oil quantity ........................................................ 181
Keyway........................................................... 45
Oil seal
Shrink disk...................................................... 50
Lubricant compatibility.................................. 171
Splined hollow shaft ....................................... 45
Oil seals............................................................... 26
Signal words in safety notes.................................. 5
Oil sight glass ...................................................... 99
Solid shaft............................................................ 37
Optional equipment ............................................. 86
SPIROPLAN® gear unit
Options ................................................................ 86
Mounting position M0 ................................... 131
Type designation ............................................ 25
SPIROPLAN® gear units
P Type designation ............................................ 25
Painting gear units............................................. 128 SPIROPLAN® gear units W..10 – W..30.............. 18
Painting the gear unit .......................................... 36 SPIROPLAN® gear units W..37 – W..47.............. 19
Parallel-shaft helical gear units ........................... 12 SPIROPLAN® gearmotors
Type designation ............................................ 23 Mounting positions ....................................... 161
Parallel-shaft helical gearmotors Startup ................................................................. 99
Mounting positions ....................................... 139 Start-up coupling, AT........................................... 86
Performance data ................................................ 20 Storage .................................................................. 9
Product names ...................................................... 7 Strength class
Pseudo-leakage ................................................ 100 Gear unit mounting......................................... 30
Structure
R
25803530/EN – 04/18
Helical gear units............................................ 11

Relubrication ....................................................... 91 Helical-bevel gear units K..7........................... 16
Repair ........................................................ 188, 191 Helical-bevel gear units K..9..................... 13, 15
Resources ........................................................... 27 Helical-worm gear units.................................. 17
Rights to claim under limited warranty .................. 6 Parallel-shaft helical gear units ...................... 12
Rigid flange coupling ........................................... 90 SPIROPLAN® gear units W..10 – W..30......... 18
275
Index
SPIROPLAN® gear units W..37 – W..47......... 19 Helical gear units............................................ 23
T Helical-bevel gear units .................................. 24
Helical-worm gear units.................................. 24
Target group .......................................................... 8 Options ........................................................... 25
Technical data ................................................... 167 Parallel-shaft helical gear units ...................... 23
Thermal rating ................................................... 130 SPIROPLAN® gear units ................................ 25
Tightening torques............................................... 31
U
Tools.................................................................... 27
TorqLOC® ............................................................ 53 Universal mounting position M0 ........................ 131
Torque arms ........................................................ 39 Using a mounting device ..................................... 37
Torque arms for shaft-mounted gear units .......... 39 V
Helical-worm gear units.................................. 42
K..37 – K..157 helical-bevel gear units........... 41 Ventilation............................................................ 35
Parallel-shaft helical gear units ...................... 39 Venting ................................................................ 35
SPIROPLAN® W gear units ............................ 43 Vibration SmartCheck ......................................... 88
Trademarks ........................................................... 7 W
Transportation ....................................................... 9
Waste disposal .................................................. 191
Type designation ........................................... 20, 22
25803530/EN – 04/18
276
277
278
279
280
281
SEW-EURODRIVE—Driving the world
SEW-EURODRIVE GmbH & Co KG

Ernst-Blickle-Str. 42
76646 BRUCHSAL
GERMANY
Tel. +49 7251 75-0
Fax +49 7251 75-1970
[email protected]
www.sew-eurodrive.com
282
283
SEEPEX GmbH
Scharnhölzstraße 344
46240 Bottrop
Postfach 10 15 64
46215 Bottrop
Germany
Tel +49.2041.996-0
Fax +49.2041.996-400
[email protected]
www.seepex.com
Great Britain Austria Belgium Denmark

SEEPEX UK Ltd. SEEPEX GmbH SEEPEX GmbH SEEPEX Nordic A/S
3 Armtech Row Vertriebsbüro Österreich Bureau België Krakasvej 7C
Houndstone Business Park Obermüllergasse 18 Industriezone Klein Gent-Link 21 3400 Hillerød
Yeovil Somerset BA22 8RW 3003 Gablitz Welvaartstraat 14-1 bus 15 Tel +45.49.192200
Tel +44.1935.472376 Tel +43.2231.61085 2200 Herentals Fax + 45.49.193200
Fax +44.1935.479836 Fax +43.2231.6108520 Tel +32.14.501471 [email protected]
[email protected] [email protected] Fax +32.14.501461
[email protected]
France Hungary Irland Italy

SEEPEX France SARL SEEPEX GmbH SEEPEX UK Ltd. SEEPEX Italia S.r.l.
1, Rue Pelloutier Magyarországi iroda Branch Office Ireland Via Alberto da Giussano 23
77183 Croissy Beaubourg Hecskó Tamás okl.vill.mérn. 29 Lackenfune 20145 Milano (MI)
Tel +33.1.64114450 Éva utca 5. Dungarvan Tel +39.02.36569360
Fax + 33.1.64114489 7632 Pécs Co. Waterford Fax +39.02.92877855
[email protected] Tel +36.205806134 Tel +353.860450439 [email protected]
Fax +36.72952587 [email protected]
[email protected]
Poland Sweden The Netherlands Russia

SEEPEX GmbH SEEPEX Nordic A/S SEEPEX GmbH SEEPEX Ltd. Ugreshskaya
Przedstawicielstwo w Polsce Hamndalsvägen 58 Bureau Nederland Str. 2 Bldg. 23
ul. Romana Maya 1 61633 Åby Visbystraat 13 115088 Moscow
61-371 Poznan Tel +46.1166940 7418 BE Deventer Tel +7.495.2874830
Tel +48.61.6469270 Fax +46.1166941 Tel +31.570.516644 Fax +7.495.2874830
Fax +48.61.6469271 [email protected] Fax +31.570.516077 [email protected]
[email protected] [email protected]
USA China India UAE

SEEPEX Inc. SEEPEX Pumps (Shanghai) Co., Ltd. SEEPEX India Pvt. Ltd. SEEPEX Middle East (Branch)
511 Speedway Drive Xuanzhong Rd. 399, Building 13 Office No. 305. Dubai Airport Freezone
Enon Nanhui Industrial Area Raheja Arcade Building Building 4EA, Office 717
Ohio 45323 201300 Shanghai Sector 11, C.B.D. Belapur PO BOX 371159
Tel +1.937.8647150 Tel +86.21.38108888 Navi Mumbai 400614 Tel +971.4.256.6400
Fax + 1.937.8647157 -Hour Help Tel +91.22.40240434/35 [email protected]
[email protected] Fax +86.21.38108899 Fax +91.22.40240436
Japan Malaysia
Australia
日本シーペックス株式会社 SEEPEX (M) Sdn. Bhd.
5-2-44 Onna, Atsugi-shi, No. 2, Jalan 51/203A SEEPEX Australia Pty. Ltd.
Kanagawa-ken, 243-0032 Kaw. Perindustrian Tiong Nam Unit 3, 4 Bounty Close
Tel +81.46.2595931 Seksyen 51 Tuggerah Business Park
Fax +81.46.2595941 46050 Petaling Jaya NSW 2259
[email protected] Selengor Darul Ehsan Tel +61.2.43554500
Tel +60.3.88009988 Fax +61.2.43554022
*876242*
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Operating and Assembly Instruction

Progressive Cavity Pump

Read instructions before Always keep instructions

2 Description of the machine ................................................................................................................... 5

3 Technical Data ......................................................................................................................................

4 Transport, Intermediate storage, Disposal ..........................................................................................

5 Assembly / Installation ........................................................................................................................ 19

5.6 Dimensional Drawing............................................................................................................. 21

6 Commissioning / De-Commissioning ..................................................................................................

8 Malfunctions, causes, rectification ...................................................................................................... 29

9 Dismantling / Reassembly .................................................................................................................. 31

9.4 Single acting mechanical seal ................................................................................................ 47

10 Spare parts ......................................................................................................................................... 49

11 Special tools ....................................................................................................................................... 57

12 Related documents .............................................................................................................................

1.2.1 Warning notes

Caution for people and machine!

Warning for people!

Danger for people!

Ausgabe Dokument Blatt

Warning: Warning: Warning: Warning:

Warning: Warning: Warning: Warning:

1.2.3 Information symbols

Observe operating Ensure environ- Disconnect power Wear eye protection.

Ausgabe Dokument Blatt

1.4 Qualification of the personnel

1.5 Authorized people

The owner is responsible for:

1.5.1 Tasks and information for the owner/operators

1.5.2 Safety notes for maintenance, inspection and assembly work

Ausgabe Dokument Blatt

1.7 Safety and protective devices

1.8 Foreseeable misuse

1.9 Designated use

Type SEEPEX Inc.

Ausgabe Dokument Blatt

2.1 General description

2.2 Mode of action and pumping principle of the seepex pump

2.3 Constructive design

Ausgabe Dokument Blatt

3.1 Data sheet

3.2 Characteristic Curves

Ausgabe Dokument Blatt

Application data N 131 XXX001

Conveyed product PPD-SOP-1701, SSFD Suroeste Slurry Pump

Tolerances according to SEEPEX standards.

surface: preparation carbon steel only SSPC SP6,

Drive Type Gear & Motor

Flange diameter 300 mm

Manufacturer: SEEPEX GmbH

We hereby declare that the following product

Progressive cavity pump unit

Type: BNA 17-12

Commission no.: 876242

meets the provisions of the directive indicated above.

2014/35/EU Electrical equipment

The following harmonised standards are applied:

DIN EN ISO 12100 Safety of machines Issue 03/2011

Responsible for documentation:

i.V. Mario Koch