Seepex Om BN 2009

seepex INC.
511 Speedway Drive

Enon, Ohio 45323
Tel +1 (937) 864-71 50

Fax +1 (937) 864-71 57
[email protected]
www.seepex.com
Operating and Assembly Instruction

Progressive Cavity Pump
24h Helpline:
www.seepex.com
Commission No. Type

800000-800001 BN 300-6L
Job#
XXX
Re ad ins truc tio ns be fo re Alwa ys ke ep ins truc tions

b eg inn i ng a n y w or k ! h and y on th e works i te .
Issue: 22.07.2009
Index
1 Safety................................................................................................................................................... 1
1.1 General Information
1.2 Safety and warning notices
1.2.1 Warning notices
1.2.2 Hazard signs
1.2.3 Information signs
1.3 Hazards that may arise from the machine
1.4 Qualification of personnel
1.5 Authorised persons
1.5.1 Tasks and information for the operating company / operator
1.5.2 Safety information for maintenance, technical service and assembly work
1.6 Equipment for personal protection
1.7 Safety and protective devices
1.8 Foreseeable misuse
1.9 Normal usage
1.10 Warranty
2 Description of the pump..................................................................................................................... 5

2.1 General description
2.2 Mode of action and conveying principle of seepex pumps
2.3 Construction
3 Technical Data .................................................................................................................................... 6

3.1 Data sheet ................................................................................................................................ 7
3.2 Characteristic line................................................................................................................... 10
3.3 Declaration of conformity / Declaration by the manufacturer..................................................11
4 Transport........................................................................................................................................... 12
4.1 Safety
4.2 Transport
4.2.1 Dimensions and weight
4.2.2 Pictographs
4.2.3 Jacking points (AP) for lifting gear
4.2.4 Unpacking the machine
4.3 Intermediate storage / preserving
4.4 Disposal
Index
5 Assembly / Installation ..................................................................................................................... 14

5.1 Mounting tools / lifting gear
5.2 Required space
5.2.1 Stator construction dimensions
5.3 Erection of the complete mounted pump
5.4 Energy supply to the seepex pump
5.5 Pipe work
5.5.1 Suction and pressure connection
5.5.2 Dimensioning of pipe work
5.5.3 Residue-free pipe work
5.5.4 Tension-free mounting
5.6 Dimsnesional Drawing............................................................................................................ 16
6 Commissioning / De-Commissioning............................................................................................. 17
6.1 Commissioning report............................................................................................................ 17
6.2 Measures before commissioning............................................................................................ 18
6.2.1 Check pipe work
6.2.2 Protective devices on the pump
6.2.3 Electrical/hydraulic connections
6.2.4 Monitoring the direction of rotation
6.2.5 Auxiliary equipment optional
6.3 Initial commissioning / re-commissioning
6.3.1 Avoiding dry running of the pump
6.3.2 Pressure on the suction and pressure connection
6.4 De-commissioning
6.4.1 Switching the pump off
6.4.2 Emptying the pump
6.4.3 Dismantling the pump
6.4.4 Preserving / placing pump in storage
7 Maintenance...................................................................................................................................... 22
7.1 Preventative measures
7.1.1 Standstill of the pump
7.2 Lubrication
7.2.1 Joint grease
7.3 Technical service
8 Faults, causes and repair................................................................................................................. 24
9 Pump dismantling / reassembly ...................................................................................................... 26

9.1 Pump ...................................................................................................................................... 26
9.1.1 Prepare the pump for dismantling
9.1.2 Dismantling
9.1.3 Reassembly
Index
9.2 Rotating unit individual parts .............................................................................................. 31

9.2.1 Dismantling
9.2.2 Prepare individual parts for reassembly
9.2.3 Reassembly
9.3 Holding band - assembly........................................................................................................ 35
9.3.1 Prepare the holding band
9.3.2 Check the holding band
9.3.3 Assembling the holding band
9.3.4 Correct tension for the holding band
9.3.5 Cant the holding band
9.3.6 Shear the holding band
9.3.7 Check the holding band after assembly
9.4 Mechanical seal ..................................................................................................................... 37
9.4.1 Safety
9.4.2 Application conditions and material version
9.4.3 Design
9.4.4 Commissioning
9.4.5 Monitoring during operation
9.4.6 Dismantling of mechanical seal
9.4.7 Reassembly of mechanical seal
9.6 Sectional drawing shaft sealing.............................................................................................. 40
10 Spare parts........................................................................................................................................ 41
10.1 Order template for spare parts............................................................................................... 42
10.2 Sectional drawing and parts list.............................................................................................. 45
11 Special tools...................................................................................................................................... 48
11.1 Master copy tools
12 Related documents........................................................................................................................... 49
12.1 Accessories ............................................................................................................................ 50
12.2 Technical Information............................................................................................................. 58
13 Annex ................................................................................................................................................. 61
13.1 Manufacturers documents from sub-supplier
13.1.1 gearbox...................................................................................................................... 62
13.1.2 Motor ......................................................................................................................... 73
Subsidiaries
1
Safety
1.1 General notes

Always keep the operating and maintenance instructions close by the machine.
If problems cannot be solved with reference to the operating and maintenance instructions,
please contact the manufacturer.
Observe the following points in addition to these operating and maintenance instructions:
Prohibition, warning and mandatory signs, warning notes on the machine
Relevant laws and ordinances
Statutory provisions on accident prevention
Corresponding harmonised standards and regulations
1.2 Safety and warning notes

Comply with safety and warning notes for safe and efficient use of the product.
Signal words for specific dangers and (possible) consequences are explained below. These
are supplemented by symbols (pictograms) if necessary.
1.2.1 Warning notes
NOTICE
Caution for machine!
Possible danger.
Material damage can occur.
CAUTION
Caution for people and machine!

Possible danger.
Minor injury or damage to property can occur.
WARNING
Warning for people!

Possible danger.
Death or serious injury can occur.
DANGER
Danger for people!

Possible danger.
Immediate risk of sever or fatal injury.
Ausgabe Dokument Blatt

issue C / 11.10.2005 document OM.SAF.01e sheet 1 (4) 1
1
Safety
1.2.2 Danger symbols
Warning: Warning: Warning: Warning:

Suspended load Tipping over Hand injuries Dangerous electrical
voltage.
Warning: Warning: Warning: Warning:

Pull-in hazard. Excess pressure. Risk to the environ- Hot surfaces.
ment.
1.2.3 Information symbols
NOTICE
Observe operating Ensure environmen- Disconnect power Wear eye protection.

and maintenance tal protection. plug before opening.
instructions.
Wear gloves.
Instruction to act/take measures
List item

1
Safety
1.3 Dangers that can be caused by the machine
seepex machines are built in accordance with the state of the art.
Nevertheless, there is a residual risk, because the machine works with:
Mechanical movements that pose a danger
Electrical voltages and currents
We have used design measures and applied safety technology to minimise the risk to the
health of people posed by this danger.
1.4 Qualification of the personnel

This handbook is intended for:
Owner
Operators
Setters
Maintenance personnel
1.5 Authorised people

People authorised to undertake operation, set up and maintenance are instructed and trained
specialists employed by the owner/manufacturer.
Detailed technical knowledge is essential for performing any work on the machine.
The owner is responsible for:

Personnel training
Compliance with safety regulations
Compliance with operating and maintenance instructions
The operator must:
Have received instruction
Read and understood the relevant parts of the operating instructions before starting work
Know the safety devices and regulations
1.5.1 Tasks and information for the owner/operators
Regularly check and maintain the machine, replacing all parts in good time which no longer
guarantee safe operation.
It is essential to comply with the procedure described in the operating instructions for shut-
ting down the machine.
On completion of work, attach all safety and protective devices and make sure they are
functioning.
1.5.2 Safety notes for maintenance, inspection and assembly work
Do not work on the machine or system unless it is stationary and depressurised.

Switch off the master switch and pull out the power plug before starting work on live com-
ponents.
Comply with the procedure for shutting down the machine as described in the Shut-down
chapter.
Decontaminate (de-toxify) machines that are used for pumping media that can be harmful
to health.
Refer to the Initial start-up chapter before repeated start-up of the machine.

1
Safety
1.6 Personal protective equipment
Wear personal protective equipment and/or additional equipment for your own safety.
Avoid/limit risks by the use of collective technical protective equipment or by organisational
measures at work.
1.7 Safety and protective devices

Prior to start-up, bolt seepex machines onto a concrete foundation so as to ensure stability.
Starting and stopping devices must be clearly recognisable. Take appropriate measures to
avoid defects.
No protective device is necessary for checking and/or setting the shaft seal.
Hot surfaces are identified with a danger symbol on the machine.
1.8 Foreseeable misuse

Serious personal injury and damage to property can be caused by:
Incorrect use
Incorrect installation or operation of the machine
Impermissible removal of necessary protective equipment
1.9 Designated use

Only use seepex machines if they are in perfect condition and in compliance with the oper-
ating and maintenance instructions.
Do not start up the machine unless the system in which the machine is installed is in accor-
dance with the provisions of the applicable guidelines and statutory regulations.
Equivalent sustained sound pressure level at workplaces of operating personnel C75 dB
(A). Cavitation-free operation of the machine and screwed connection to concrete founda-
tion are essential.
seepex machines are components that are exclusively intended for pumping media in ac-
cordance with the technical data (chapter 3.0). Written approval must be obtained from the
manufacturer before other media are pumped.
Refer to the information on the type plate and the operating instructions for technical data
(chapter 3.0), and comply with them.
The operating instructions are assigned to the seepex machine based on the commission
number.
seepex GmbH Drehrichtung
sc Scharnhlzstrae 344
46240 Bottrop
Telefon +49.2041.996-0
Fax +49.2041.996-400
direction of
rotation
Kommissions-Nr. Typ
commission no. type
24h Helpline: www.seepex.com
Fig. 1-1 Similar illustration
1.10 Statutory guarantee

Warranty in accordance with our terms and conditions of delivery and order confirmation.
It is a condition of the machine warranty that the machine must correspond to the listed op-
erating instructions in accordance with the type plate/data sheet.
All wearing parts are excluded from the warranty.
These operating instructions are subject to copyright. Reproduction is not permitted and will
be punished. Contravention will be pursued through the courts.

2
Description of the pump
2.1 General description

seepex pumps are members of the group of rotating displacement pumps.
Characteristic features
Special configuration/arrangement of the rotor and stator pumping elements.
Motion sequence
2.2 Mode of action and pumping principle of the seepex pump

Seal lines are created by the geometrical configuration/contact between both pumping ele-
ments.
Seal lines provide total separation between the suction and pressure sides.
Result:
Increased suction lift capability of the pump
High pressure build-up irrespective of the rotation speed
2.3 Constructive design
No. Designation
ANT Drive
200 Lantern
307 Plug-in shaft
400 Coupling rod
SEA Shaft seal
500 Suction casing
600 Rotor
RTE Rotating unit
601 Stator
700 Pressure branch

issue A / 10.06.2008 document OM.DES.01e sheet 1 (1) 5
3
Technical data
3.1 Data sheet
3.2 Characteristic
3.3 Declaration of conformity / declaration by the manufacturer

issue A / 01.10.07 document OM.TED.01e sheet 1 (1) 6
seepex INC.
511 Speedway Drive
Enon, Ohio 45323
Tel +1 (937) 864-71 50

Fax +1 (937) 864-71 57
[email protected]
www.seepex.com
Data Sheet Page 1
seepex
order no. commission no.
date
customer
purchase order no. item/denomination
project
_ of _ seepex progressive cavity pump
type BN _-_ / A1-A7-A7-F0-GAM3.2-X
conveying product
denomination
rate of solids t viscosity
size of solids pH-value
specific gravity temperature
composition
remarks
performance data nom. min max
conveying capacity m3/h
pump speed rpm
press in press. branch bar
press in suct. branch
differential pressure bar operating torque Nm
required drive power kW starting torque Nm
remarks
technical pump data
range kind of install.
size direction of rot.
pressure stage pos. of branch
component material design/option

lantern
suction casing
suction connection
pressure branch
pressure connection
joint
joint grease
joint seal
coupling rod
rotor
stator
mechanical seal casing
mechanical seal
plug-in shaft
special designs
Rechtsform: Geschftsfhrender
GmbH Gesellschafter:
HRB 9350 Gelsenkirchen Ulli Seeberger
seepex INC.
511 Speedway Drive
Enon, Ohio 45323
Tel +1 (937) 864-71 50

Fax +1 (937) 864-71 57
[email protected]
www.seepex.com
Data Sheet Page 2
general operating data
kind of operation
site of installation
remarks
drive
type
make ratio
model
mounting position nom./ min - max
flange dia output speed
output shaft motor speed
frequency
type of adjustment
speed transmitter
speed indication
special/accessories
electric motor
make model
nominal power voltage
nominal speed rated frequency
mounting position protection
starting thermal class
size
flange/shaft dia.
provid. of motor fitting of motor
baseplate
standard material
drawing no. surface
special/accessories
painting
execution
color
remarks
packing
packing type
marking
documentation
dimensional drawing no. operating manual
sectional drawing no.
shaft sealing sect. view
QA-documentation
seepex GmbH
Scharnhlzstrae 344
46240 Bottrop
Postfach 10 15 64
46215 Bottrop
PO Box 10 15 64
46215 Bottrop
EC Declaration of Conformity Germany
complying with the Machinery Directive 98/37/EC, Appendix II A
Tel +49.2041.996-0
Fax +49.2041.996-400
[email protected]
Manufacturer: seepex GmbH www.seepex.com
Address: Scharnhlzstrasse 344
D-46240 Bottrop
We hereby declare that the following product
Progressive cavity pump
of ranges
BN, BE, BK, BS, BC, BCSB, BCSO, BW, BA, MD, MDC, MDF, MDP
- as block pump complete with flanged drive
and ranges
NS, N, S, C, CSB, CSO

- as pump with free bareshaft, with drive
- as pump with drive preassembled on a common baseplate
meets the regulations of the above mentioned directive as well as its

amendments which are valid at the time of declaration.
The following harmonized standards are applicable:
DIN EN ISO 12100-1 Safety of machinery Part 1

DIN EN 294 Safety distances to prevent danger zones being
reached by the upper limbs
DIN EN 809 Pumps and pump units for liquids
reached by the lower limbs
The appertaining operating instruction includes important safety advices and

rules for installation, commissioning and maintenance of the seepex machinery.
The safeguarding of the machinery against inadmissible pressure, dry running

and wrong direction of rotation must be ensured at site.
Bottrop, 16.09.2005
i.V. Klemens Fockenberg i.V. Roland Hecker

Manager Engineering Manager Quality Assurance
seepex GmbH seepex GmbH
11
seepex GmbH
Scharnhlzstrae 344
46240 Bottrop
Postfach 10 15 64
46215 Bottrop
PO Box 10 15 64
46215 Bottrop
EC Declaration by the Manufacturer Germany
as defined by the Machinery Directive 98/37/EC, Annex II B
Tel +49.2041.996-0
Fax +49.2041.996-400
[email protected]
Manufacturer: seepex GmbH www.seepex.com
Address: Scharnhlzstrasse 344

D-46240 Bottrop
We hereby declare that the following product
Progressive cavity pump
of the ranges
BN, BE, BK, BS, BC, BCSB, BCSO, BW, BA, MD, MDC, MDF, MDP
- as block pump without flanged drive
as well as
NS, N, S, C, CSB, CSO

- as pump with free bareshaft without drive
- as pump preassembled on a baseplate, without drive
meets the regulations of the above mentioned directive as well as its

amendments which are valid at the time of declaration.
The following harmonized standards are applicable:

reached by the upper limbs
DIN EN 809 Pumps and pump units for liquids
reached by the lower limbs
The appertaining operating instruction includes important safety advices and

rules for installation, commissioning and maintenance of the seepex machinery.
The safeguarding of the machinery against inadmissible pressure, dry running

and wrong direction of rotation must be ensured at site.
Bottrop, 03.06.2004
i.V. Klemens Fockenberg i.V. Roland Hecker

Manager Engineering Manager Quality Assurance
seepex GmbH seepex GmbH
4
Transport
4.1 Safety
CAUTION
Damage to property/injuries due to incorrect transport.

Slight injury or damage to property can occur.
Comply with the safety notes and transport notes on the packaging.
Use suitable means of transport, lifting devices and tools.
Use protective equipment.
4.2 Transport
4.2.1 Dimensions, weight and centre of gravity

Note the dimensional drawing (chapter 5.6).
4.2.2 Symbol
Meaning of symbol
Top Fragile Against moisture Centre of gravity Lashing points

item protect
4.2.3 Lashing points (AP) for lifting devices
WARNING
Warning of suspended load.

Use the lashing points (AP) for lifting devices.
Lifting machine Industrial trucks
AP AP
4.2.4 Unpacking the machine

Comply with the symbols and notices on the packaging.
Remove the screwed connection between the machine and packaging.
Remove the machine with a lifting machine/industrial truck.

issue A / 29.08.07 document OM.TRA.01e sheet 1 (2)
4
Transport
4.3 Temporary storage/corrosion protection
All seepex machines have corrosion protection applied as standard prior to transport.
NOTICE
Damage to property if corrosion protection is missing.
Property damage can occur due to corrosion.
Temporary storage must be in a dry, enclosed, frost-free room in order to provide protec-
tion against ambient influences.
Contact seepex regarding the necessary corrosion protection for temporary storage.
4.4 Disposal
NOTICE
Environmental protection.
Material damage can occur.
Drain the pumping medium and dispose of it in accordance with the regulations.
Dispose of the machine with regard to its composition and existing regulations.

issue A / 29.08.07 document OM.TRA.01e sheet 2 (2)
5
Assembly / Installation
5.1 Mounting tools / lifting gear
CAUTION
Pump falling over.

Slight injury or damage to property can occur.
Adhere to the lifting tools starting point.
Pay attention to the dimensions, weight and centre of gravity of the pump.
Use suitable mounting tools/lifting gear.
5.2 Space requirement

The required space should be determined by considering the following factors:
Dimensions and weight.
Requisite transport and lifting equipment.
Pipe routing dismantling (dimension for stator replacement).
5.2.1 Dimension for stator replacement (P)

Refer to the dimensional drawing.
5.3 Assembly of the complete mounted pump

Assemble according to technical data (chapter 3.).
Note dimensional drawing.
Tension-free mounting of the pump

Balance unevenness with suitable supports.
Applies to mounting on foundations/load-bearing elements.
Total areas of all pump bearing areas are resting on the surface.
Correct position of the drives

All drives are set up ready for operation and mounted.
Correct displacements of the drive during transport/installation of the pump by adjusting/fix-
ing the drive.
CAUTION
Safety protection devices.

Slight injury or damage to property may result.
Connect safety protection devices and activate.

issue C / 06.07.2007 document OM.INS.01e sheet 1 (2) 14
5
Assembly / Installation
5.4 Power supply of the seepex pump
DANGER
Line voltage and line frequency.

Note type plate on the pump.
Pay attention to manufacturers directions (chapter 13.).
Pay attention to safety regulations.
5.5 Pipelines
5.5.1 Suction and pressure connection

Refer to the dimensional drawing for the position, nominal width and standard.
Note directionof rotation/flow direction.
5.5.2 Pipeline dimensions

Adhere to specifications regarding pressure in the pressure respectively suction connec-
tion.
Note technical data (chapter 3.).
Nominal width of suction pipe = nominal width of suction connection of pumps.
5.5.3 Residue-free pipelines
NOTICE
Damage to property through assembly residue.
No claims under guarantee if violated.
Keep all pipelines free of foreign objects.
Remove weld spatters, screws, steel chips etc.
5.5.4 Tension-free assembly

Assemble pipelines and other components in a tension-free manner on the pump.

issue C / 06.07.2007 document OM.INS.01e sheet 2 (2) 15
6
Commissioning / De-commissioning
Master Copy
6.1 Commissioning report
Send commissioning report online to From:

www.seepex.com/Inbetriebnahme/
Must be specified with every order!
Commission: Model: Contact person: ...........................................
Tel.: .............................................................
_________________________ _____________________ Fax: ...........................................................
E-mail: ........................................................
Customer Service: Germany Phone:+49 2041.996-231 Address of plant:
seepex GmbH Fax: +49 2041.996-431 .................................................................
Postfach 10 15 64 Rest of Phone:+49 2041.996-224 .................................................................
D-46215 Bottrop Europe Fax: +49 2041.996-424 .................................................................
[email protected] Outside Phone:+49 2041.996-120 .................................................................
Europe Fax: +49 2041.996-432 .................................................................
Delivery date:
Date of installation:
Assembly check carried out on:
Please enter operational data:

Conveying liquid:
Temperature:
Fuse level/motor protection or power
consumption
Frequency control no
yes If yes:
Supplied by seepex
Supplied by customer
Frequency:
Speed:
Power
consumption:
________________________________ _______________________________________
Place, date Signature / company stamp

issue B / 17.03.2006 document OM.COM.05e sheet 1 (1) 17
6
6.2 Measures before commissioning

Note the technical data (chapter 3.).
6.2.1 Checking pipelines

Check flange screwed connections (SCH).
SCH
Check threaded connections (G).

G
NOTICE
Ensure the liquid can flow through without obstruction.
Malfunction and/or irreparable damage to the pump.
Open all shut-off elements before switching on the pump.
6.2.2 Protective devices on the pump
DANGER
Missing protective device.

Danger of pulling in and crushing.
Equip the pump with a protective device. Protective devices provided for preventing con-
tact with surfaces or moving parts must be regarded as suitable if contact is not possible
in a test involving a test finger, with regard to the penetration possibility, strength and shock
resistance.
Comply with national protection regulations.
In pumps with an open suction flange/feed hopper, attach touch protection. These safety
clearances protect those persons who are attempting to reach danger areas without addi-
tional help and under the conditions defined for various situations of reaching up, reaching
under or reaching through
In shaft seals, touch protection is only necessary if there are components on the rotating
shaft.
6.2.3 Electrical/hydraulic connections
DANGER
Dangerous voltage.
Observe safety regulations.
Disconnect the pump from all sources of energy.
Prevent electrical connections from being switched on again.

6
6.2.4 Direction of rotation check
flow direction
The pump direction of rotation determines
the flow direction of the pumping medium.
Note the direction of rotation arrow on the
type plate.
counter clockwise clockwise
6.2.5 Additional devices - optional

Refer to additional devices (chapter 12.1).
6.3 Initial commissioning/repeated commissioning

Start up the pump.
NOTICE
Dry running of the pump.
Malfunction and/or irreparable damage to the pump.
Fill the suction casing with liquid in order to lubricate the pumping elements.
6.3.1 Avoid dry running of the pump
NOTICE
High temperature between rotor and stator.
Stator material burned.
Complete failure of the pump
Make sure that the suction-side conveying capacity does not cavitate.
If this cannot be guaranteed on the machine side, assemble a seepex dry running
protection (DRP)
6.3.2 Pressure in the suction and pressure connection
CAUTION
High pressure.
Malfunction and/or irreparable damage to the shaft seal or pump.
Maintain pressure in the suction connection in accordance with the technical data
(chapter 3.).
Assemble an oil-filled contact pressure gauge to monitor and deactivate the pump.
6.4 De-commissioning
Protect the pump and additional devices against the following:
Frost
Deposit of solids
Sedimentation from the liquid
Corrosion of parts that come into contact with the medium

6
6.4.1 Switching off the pump
DANGER
Dangerous voltage.
6.4.2 Emptying the pump
CAUTION
Liquid draining out.

Minor injury or damage to property can occur.
Wear suitable protective clothing.
Refer to the technical data (chapter 3.) for the corresponding configuration of the pump
housing.
To drain the pump:

If the pump housing has screwed plugs, remove the screwed plugs.
Drain using a connection branch (suction casing, pressure branch) if the pump housing is
coated or the housing does not have screwed plugs.
Drain the residual liquid from the pump housing.
Drain the pipelines on the suction and pressure sides, or shut off behind the pump connec-
tions.
6.4.3 Removing the pump
WARNING
Risk of pump tipping or falling.

Support the drive unit to guarantee stability.
Pipeline dismantling
Remove flange bolts (SCH) and flange

seals (DFL). SCH
with/without base plate
DFL
Remove bolts (SCH) from the pump feet.
SCH

6
Pipeline dismantling
Remove threaded connections (G).

with/without base plate G
Remove bolts (SCH) from the pump feet.
SCH
6.4.4 Preservation/storage of the pump
NOTICE
Damage to property due to lack of corrosion protection.
Property damage can occur due to corrosion.
Contact seepex to discuss suitable preservation measures.
State the commission number of the pump.

7
Maintenance
7.1 Preventive measures
The maintenance personnel must have these operating instructions, follow them and also
require corresponding qualifications.
No liability will be accepted in the event of violation.
DANGER
Dangerous voltage.
7.1.1 Pump down-time
NOTICE
Pump down-time.
Production failure due to wear.
Acquisition of a set of wearing parts and a set of gaskets.
7.2 Lubrication
1 2 3
No. Denomination Lubricant Lubricant change in Fill volume

operating hours
1 Pin joint seepex special grease 10000 h 7 cm3
(30321)
(30321)
3 Drive Refer to manufacturer's documentation (chapter 13.1)
Rotor/stator Conveying medium --- ---
Shaft seal Conveying medium --- ---
7.2.1 Joint grease
NOTICE
Other grease types.
Malfunction and/or irreparable damage to the joints or the pump.
Exclusively use seepex special grease.

issue A / 28.06.2007 document OM.WTG.02e sheet 1 (2)
7
Maintenance
7.3 Inspection
Component Interval Action

Joints Every 10,000 operating hours Renew joint grease
Shaft seal Every week Visual check for leaks
Drive unit Every 3000 operating hours, Comply with manufacturer's
at least every 6 months documentation

7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30321)
(30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30321)
(30321)

issue A / 18.10.2005 document OM.WTG.04e sheet 1 (2) 22
7
Maintenance
7.2.1 Joint grease
NOTICE
Other grease types.
7.3 Inspection


issue A / 18.10.2005 document OM.WTG.04e sheet 2 (2) 23
7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30321)
(30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30321)
(30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30321)
(30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30321)
(30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30321)
(30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
1 Pin joint seepex special grease 10000 h 335.0 cm3
(30321)
2 Pin joint seepex special grease 10000 h 335.0 cm3
(30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
1 Pin joint seepex special 10000 h 916 cm3
grease (30321)
grease (30321)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
grease (10325)
grease (10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(10325)
(10325)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage
Death or serious injury can occur
Observe safety regulations
Disconnect the pump from all sources of energy
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage.
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


7
Maintenance
DANGER
Dangerous voltage
NOTICE
Pump down-time.
7.2 Lubrication
1 2 3

operating hours
(30322)
(30322)
7.2.1 Joint grease
NOTICE
Other grease types.

7
Maintenance
7.3 Inspection


8
Malfunctions, causes, rectification
Refer to technical data (chapter 3.) for application range of the pump.
Malfunction Causes Rectification
Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached
Pump is loud when running

Pump pumping unevenly
Pump does not start up
Premature stator wear

Pump is not sucking
Motor gets too hot
Shaft seal is leaky

X X X Static friction between sta- Apply lubricant (liquid soap)
tor/rotor too great. between stator and rotor.
X Incorrect direction of rota- Check direction of rotation
tion. and swap over motor con-
nections if necessary.
X X X X X Suction pipe or shaft seal Eliminate leaks.
leaking.
X X X X Suction head too great. Check the suction head, if
necessary increase pipe
cross section on suction
pipe and use a larger filter,
open suction-side valve
fully.
X X X Viscosity of conveying Check/adapt (data sheet).
product too great.
X X X Pump rotation speed Correct rotation speed (data
incorrect. sheet).
X X Avoid air bubbles in the
conveying product.
X X X X X Pressure head too great. Check pressure head with
pressure gauge, reduce
pressure head by using
larger pressure pipe
crossed section or shorten-
ing the pressure pipe.
X X X X X Pump running partially/ Check there is adequate
completely dry. conveying product avail-
able on the suction side.
Dry running protection DRP.
X X Check coupling. If necessary, move pump in
relation to drive, check wear
on coupling gear, re-adjust
coupling if necessary.
X X Rotation speed too low. Increase rotation speed for
low-viscosity media/large
suction volume.

issue
B / 11.09.2007 document
OM.REC.01e sheet
1 (2)
8
Malfunctions, causes, rectification
Malfunction Causes Rectification
Pump seized / pump does not pump

Conveying capacity is not achieved
Pressure head is not reached
Pump is loud when running

Pump pumping unevenly
Pump does not start up
Premature stator wear

Pump is not sucking
Motor gets too hot
Shaft seal is leaky

X X X Rotation speed too high. Reduce rotation speed for
high-viscosity media, risk
of cavitation.
X Joint play too large. Check mounting of cou-
pling rod bushing.
X X X X X Foreign objects in pump. Dismantle pump, remove
foreign bodies, replace
defective parts.
X X X X Stator/rotor worn. Dismantle pump and
renew defective parts.
X X X X Joint parts worn. Renew joint parts, use
seepex pin joint grease.
X X X X Suction pipe blocked. Clean the suction pipe.
X X X X X Temperature of pumping Check temperature, use
liquid too high. an undersize rotor.
X X X X X Gland packing too firm/ Loosen packing gland or
worn. tighten. Renew unusable
packing rings.
X X X X Solid content and/or grain Reduce pump speed,
size too great. install screen with permit-
ted mesh width. Increase
liquid proportion.
X X X X Sedimentation/gumming of Rinse through and clean
solids when pump station- the pump immediately.
ary.
X X X X X Conveying product hard- Heat the pump.
ens when the temperature
drops below a certain limit.
X X X X Stator swollen and unable Select a suitable stator
to withstand conveying material, use an under-
product. size rotor.
X X Bearings in pump drive Renew bearings.
housing or drive unit
defective.
X Mechanical seal defective. Check sliprings and O-
rings for wear/resistance,
renew if necessary.

issue
B / 11.09.2007 document
OM.REC.01e sheet
2 (2)
9
Dismantling / Reassembly
9.1 Pump Dismantling / Reassembly
Range: BN
Size: 025-24 up to 300-6L
9.1.1 Prepare the pump for dismantling
DANGER
Dangerous voltage.
Note safety regulations.
Disconnect pump from all sources of energy.
Secure electrical connections against restarting.
Empty pipelines.
Allow pipelines to cool down.
Remove pipeline connections (suction
side/pressure side).
Note decommissioning (chapter 6._).
9.1.2 Dismantling
WARNING
Tilting or falling pump.

Death or serious injury can result.
Attach lantern (200) to secure the pump.
9.1.2.1 Pressure branch (700) - dismantling
Support stator (601) with base (S).

604 606 602 606 604
9.1.2.2 Stator (601) - dismantling
Lift/slide splash ring (310).

Push out plug-in shaft pin (309)
horizontally.
Turn plug-in shaft pin (309) upwards.
Tool (W2/chain pipe wrench)

issue
B / 12.09.2007 document
OM.MAI.02e sheet
1 (5)
26
9
Add lubricant (liquid soap) to the opening

on pressure branch side between the rotor
(600) and the stator (601). W2 600
Turn the stator in the right rotating direc-
tion.
Dispense lubricant (GM) on the stator in- S
GM 601
ternal surface in order to reduce friction
between the rotor and stator.
Support the rotor (600) with base (S).
9.1.2.3 Suction casing (500) - dismantling
Provide rotor (600) with protective cover

(SH). 509 507 506
309
Support rotor with base (S). SH
Remove plug-in shaft pins (309).
S
Dismantle the suction casing (500).
9.1.2.4 Rotating unit (RTE) dismantling
With flushing connection
Tool (W10/ dismantling of the plug-in shaft)
Remove the flushing connections (SS)

on the casing of the shaft seal (SEA). SEA SS W10 307
Pull the rotating unit (RTE) with shaft seal
(SEA) off from the output shaft of the drive
(ANT). RTE
Dismantle shaft seal (SEA).
Note dismantle shaft seal
(chapter 9._).
Without flushing connection
Tool (W10/ dismantling of the plug-in shaft)
Pull rotating unit (RTE) with shaft seal

(SEA) off from the output shaft of the drive
(ANT).
Dismantle shaft seal (SEA). RTE
Note dismantle shaft seal
310 ANT
(chapter 9._).
9.1.2.5 Rotor (600), coupling rod (400), plug-in shaft (307) - dismantling
Dismantling joint (G)

600 400 307
Note rotating unit individual parts
(chapter 9._).

issue
B / 12.09.2007 document
OM.MAI.02e sheet
2 (5)
27
9
9.1.2.6 Lantern (200)/drive (ANT) - dismantling
210 212 213
200 ANT
9.1.3 Reassembly
WARNING
Tilting or falling pump.

Death or serious injury can result.
Attach lantern (200) to secure the pump.
CAUTION
Danger of fingers being crushed.

Slight injury may result.
Do not grasp between connections.
9.1.3.1 Lantern (200)/drive (ANT) - reassembly
Clean the flange bearing surfaces (FLS),

bolt circle (ZD) and output pivots of the
drive (ANT).
ANT
200 FLS
9.1.3.2 Rotor (600), coupling rod (400), plug-in shaft (307) - reassembly
Joint (G) reassembly

600 400 307
Note rotating unit - individual parts
(chapter 9_).

issue
B / 12.09.2007 document
OM.MAI.02e sheet
3 (5)
28
9
9.1.3.3 Rotating unit (RTE) - reassembly
Assemble shaft seal carter (SEA).

RTE SEA
Note reassembly shaft seal
(chapter 9._).
Moisten splash ring (310)/plug-in shaft
(307) with joint grease. 307 310 200 ANT
Slide splash ring (310) onto plug-in shaft
(307).
Observe fitting position of splash ring
(see writing on splash ring).
Apply antiseize graphite petroleum to the
output pivot of drive (ANT).
Slide on rotating unit (RTE).
With flushing connection

Mount the flushing connections.
9.1.3.4 Suction casing (500) - reassembly
Provide rotor (600) with protective cover

SH 509 507 506
(SH).
Support rotor (600) with base (S).
Slide on casing gasket (501).
S
Mount suction casing (500) and adjust (us-
600 500 501
ing spirit level).
9.1.3.5 Stator (601) - reassembly
Insert plug-in shaft pin (309).

310 309 309
Twist plug-in shaft pin (309) upwards.
Tool (W2/chain pipe wrench)
Support rotor (600) with base (S).

Add lubricant (GM) to the opening on the W2
600
pressure branch side between the rotor
(600) and stator (601).
Turn stator (601) in the right rotating di- S
rection. GM
Slide in plug-in shaft pins (309).

Pay attention to the position of the splash
ring (310).
Insert the splash ring band at a distance of
0.5 mm from the lantern (200).

issue
B / 12.09.2007 document
OM.MAI.02e sheet
4 (5)
29
9
9.1.3.6 Pressure branch (700) - reassembly
Tighten the tie bolts (602) evenly.
700 607 606 604

issue
B / 12.09.2007 document
OM.MAI.02e sheet
5 (5)
30
9
9.2 Rotating unit individual parts
9.2.1 Dismantling
9.2.1.1 Holding band (406, 407) - dismantling
CAUTION
Risk of injury.
Possibility of parts spinning out.
Wear protective goggles.
Detach holding band loop (SCL).

Use suitable tool (WM). SCL
Push out parts of holding band loop (SCL).
Remove holding band (406, 407).
Pull back universal joint sleeve (405).
9.2.1.2 Retaining sleeve (401) - dismantling
Knock back retaining sleeve (401).

WM
Use suitable tool (WM). 401
9.2.1.3 Detach joint
Tool (W5/drift)
Eject coupling rod pins (402).

W5
Bend (A) the coupling rod (400). Knock 403 404 400
guide bushing (403) out with tool (W5).
Remove coupling rod (400).
A
403 402

issue
D / 06.07.2007 document
OM.PJT.02e sheet
1 (4)
31
9
9.2.2 Rotating unit (RTE) - prepare individual parts for reassembly
9.2.2.1 Rotor (600)
Remove any damage.

Clean the rotor (600).
Tool (W4/assembly mandrel)
Press in the guide bushing (403)

(depth = 2/3).
Use tool (W4). W4
403
600 403
9.2.2.2 Coupling rod (400)
Clean the coupling rod (400).

Examine bore head for wear.
If wearing is detected on the bore
head, replace the coupling rod (400).
9.2.2.3 Plug-in shaft (307)
Remove any damage.

Clean the plug-in shaft (307).
Press in the guide bushing (403)

(depth = 2/3).
Use tool (W4). W4
403
600 403
9.2.3 Rotating unit (RTE) - individual parts - reassembly
NOTICE
Malfunction of the joints.
Malfunction and/or destruction of joints.
Replace the coupling rod pins (402) and guide bushings (403) jointly.

issue
D / 06.07.2007 document
OM.PJT.02e sheet
2 (4)
32
9
9.2.3.4 Coupling rod (400) reassembly
Slide the universal joint sleeve (405) and holding bands (406, 407) onto coupling rod (400).
Fit the diameter and width of the holding band of the universal joint sleeve.
Fill the joint head with seepex joint grease.
Rotor (600)
Insert coupling rod pins (402).

Slide on retaining sleeve (401).
600 402 401 405 400 406 407
Connect the rotor/coupling rod.
Tool (W5/drift)
Slide in the coupling rod pins (402).

402 W5 402
Knock the guide bushings (403) in.
403
Plug-in shaft (307)
Insert coupling rod pins (402).

Slide on retaining sleeve (401).
407 406 400 405 401 402 307
Connect the plug-in shaft/coupling rod.
Tool (W5/drift)
Slide in the coupling rod pins (402).

402 W5 402
Knock the guide bushings (403) in.
403

issue
D / 06.07.2007 document
OM.PJT.02e sheet
3 (4)
33
9
9.2.3.5 Retaining sleeve (401) - reassembly
Knock back retaining sleeve (401).

W4 401
Use tool (W4).
Rotor (600) unhardened material
Secure retaining sleeve (401) in a dis-

401 WK
placed manner (2x180).
Use suitable tool (WK).
Rotor (600) hardened material
Secure retaining sleeve (401) in a dis- 401 WK

placed manner (2x180).
Use suitable tool (WK).
9.2.3.6 Universal joint sleeve (405) - reassembly
Moisten the surface of the coupling rod

400 405
(400)/ inner surface of the universal joint
sleeve (405) with joint grease (mainte-
nance, chapter 7.0).
Slide on the universal joint sleeve (405).
Vent the interior of the joint.

405 WS
Use suitable tool (WS).
Assemble holding band.

407 405 406
Holding band assembly
(chapter 9._).

issue
D / 06.07.2007 document
OM.PJT.02e sheet
4 (4)
34
9
9.3 Holding band - assembly
9.3.1 Prepare the holding band
Only use prefabricated double-band holding bands may.
9.3.2 Check the holding band

Bent-over holding band (HBD) is in contact
with holding band loop (SCL) to avoid SCL WZ
damaging universal joint sleeve.
Press on holding band (HBD) using tool

(WZ) if necessary. HBD

9.3.3 Assemble the holding band
Use tool (W3/mounting tool)
Feed holding band into tool (W3).

W3
Hold ends of holding band with the eccen-
KU
tric lever (EX).
SCL
Turn the crank (KU) until the holding band
is strained and lies against the holding EX
band loop (SCL).
Carefully pull the holing band together until

it is in contact with the circular groove of
universal joint sleeve.
9.3.4 Correct tension of the holding band (HBD)
Correct
The holding band (HBD) has drawn in the out

shape of the universal joint sleeve and is HBD
firmly seated.
Incorrect
The holding band (HBD) is too loose, can slip

off.
HBD

issue C / 17.03.2006 document OM.HBD.01e sheet 1 (2) 35
9
Incorrect
The holding band (HBD) is too tight, univer-

sal joint sleeve will be damaged/sheared off. HBD
9.3.5 Cant up the holding band

Swivel mounting tool (W3) approx. 60 up-
wards.
Loosen crank (KU) by a half turn.

SH
KU
Swivel cutting lever (SH) forward until the
pressure piece is lying behind the holding
0
.6
band loop (SCL).
ca
SCL
9.3.6 Shear the holding band (material: 1.4301; 1.4571)

Hit the cutting lever (SH) with the inside of
your hand.
SCL HBD
Cant up and shear the end of the
holding band behind the loop (SCL).
Carefully straighten up the holding
band if it rises up on the sheared side.
CAUTION
Universal joint sleeve damage.

Pin joint grease can emerge.
Avoid hammering or knocking.
9.3.7 Check the holding band after assembly

The holding band must lie in the groove of
the universal joint sleeve.
SCL HBD
Replace the holding band if the holding

band slips back through the loop.

issue C / 17.03.2006 document OM.HBD.01e sheet 2 (2) 36
9
9.1 Shaft sealing single acting
9.1.1 Safety
WARNING
Shaft sealing is leaky.

Leakage may escape into the atmosphere.
Take safety measures to protect persons and the environment.
Dispose of leakage appropriately.
Heed applicable regulations when handling hazardous substances.
9.1.2 Application conditions and material version

Refer to the relevant application
technical data (Chapter 3.)
9.1.3 Design
Single acting mechanical seal
307
SEA
333
9.1.4 Commissioning
NOTICE
Dry running of the mechanical seal.
Damage to property may result.
The mechanical seal must be laid in liquid medium before being commissioned.
Circulation, flushing and/or flushing pipe

Additional flushing or circulation pipes are not required where shaft sealing lies in medium.
Flushing pipes may be possible under special circumstances and after speaking to seepex.
NOTICE
Shaft sealing is not leakage free.
Damage to property through leakage.
Components which come into contact with leakage must be corrosion-resistant or other-
wise suitably protected.
Adjust shaft sealing

It is absolutely vital to adjust at the application site in a manner appropriate for the applica-
tion conditions.
Refer to the sectional drawing of the shaft sealing for setting measurements.
Set the setting measurements of the shaft sealing to the plug-in shaft (307).

issue B / 06.06.2007 document OM.SEA.02e sheet 1 (3) 37
9
9.1.5 Monitoring during operation
NOTICE
Shaft wearing.
Damage to property may result.
Conduct a daily visual inspection. 307
Install a new shaft sealing (SEA).
Possibly renew the plug-in shaft (307).
SEA
333
9.1.6 Dismantling of the mechanical seal

Refer to Data Sheet (Chapter 3.1)/sectional drawing of the shaft sealing (Chapter 9._) for ver-
sion.
With axial locking device
Clean plug-in shaft (307), remove edges/

burrs. 372 330
Moisten plug-in shaft (307) with lubricant
(thinned liquid soap).
Pull mechanical seal casing (333) from the
plug-in shaft (307). 307 333 330G
Loosen the axial locking device of the me-
chanical seal (330/372); pull mechanical
seal (330) from the plug-in shaft (307).
Push counter ring of the mechanical seal
330G 333
(330G) with seal out of the mechanical
seal casing (333).
Without axial locking device
Clean plug-in shaft (307), remove edges/

330
burrs.
Moisten plug-in shaft (307) with lubricant
Pull mechanical seal casing (333) from the
plug-in shaft (307).
Pull the mechanical seal (330) from the
plug-in shaft (307).
Push counter ring of the mechanical seal
330G 333
(330G) with seal out of the mechanical
seal casing (333).

9
9.2 Reassembly of mechanical seal
Shaft sealings are premium precision parts.

Their installation is therefore to be undertaken with care.
Gentle handling and the utmost of cleanliness are prerequisites.
Assembly aids such as oil/grease are not permitted.
With axial locking device
Clean the mechanical seal casing (333).

330G 333
Moisten seal with lubricant (thinned liquid
soap).
Press counter ring and seal using even
pressure into the mechanical seal casing
(333).
Clean the plug-in shaft (307), remove edg-
es/burrs. 372 330
Adjust the set collar (372) in accordance
with sectional drawing of shaft sealing
(Chapter 9._).
Stick the set screw on (medium torque) 307 333 330G
and anchor.
Moisten plug-in shaft (307) and Elastomer
parts of the mechanical seal with lubricant
Push mechanical seal casing (333) onto
the plug-in shaft (307) until the plant edge
has been reached.
Without axial locking device
Clean the mechanical seal casing (333).

330G 333
Moisten the seal with lubricant (thinned liq-
uid soap).
Press the counter ring and seal using even
pressure onto the mechanical seal casing
(333).
Clean the plug-in shaft (307), remove edg-
330
es/burrs.
Adjust mechanical seal in accordance with
sectional drawing of shaft sealing (Chapter
9._) to the plug-in shaft (307).
307 333 330G
Moisten plug-in shaft (307) and Elastomer
parts with lubricant (thinned liquid soap).
Slide mechanical seal onto the plug-in
shaft (307) until the plant edge has been
reached.

9
9.1 Mechanical seal general
9.1.1 Safety
WARNING
Shaft seal is leaky.

Leakage emerges to atmosphere.
Take safety measures to protect persons and the environment.
Dispose of leakage appropriately.
Heed applicable regulations when handling hazardous substances.
9.1.2 Operating conditions and material combination

Adjust to the relevant application
Refer to technical data (chapter 3)

issue B / 14.08.2008 document OM.SEA.12e sheet 1 (1)
10
Spare Parts
10.1 Version for copying
10.2 Sectional Drawing and Part List

issue A / 10.10.2005 document OM.SZG.02e sheet 1 (1) 41
10
Spare parts
10.2 Spare parts list
Spare parts can be ordered online or requested from Type: BN 05-24 to 300-6L
www.seepex.com\service\ersatzteile\
Request Order Sender:
Must be included in every order or enquiry!

Commission: Type: Contact: ....................................................
Tel.: ..........................................................
_________________________ _______________________ Fax: .........................................................
E-mail: ......................................................
Customer service: Germany Tel +492041.996-231 Delivery address:

seepex GmbH Fax +492041.996-431 ......................................................................
Postfach 10 15 64 Europe outside Tel +492041.996-224 ......................................................................
Germany
D-46215 Bottrop Fax +492041.996-424 ......................................................................
[email protected] Intercontinental Tel +492041.996-120 ......................................................................
outside
Germany
Fax +492041.996-432 ......................................................................
No. Quantity Component Material Comment
Minor set of wearing parts
301 1 Set of packing rings according to data sheet (chapter 3.1)

311 1 Rinse ring
330 1 Mechanical seal according to data sheet (chapter 3.1)
601 1 Stator
Major set of wearing parts

307 1 Plug-in shaft
330 1 Mechanical seal according to data sheet (chapter 3.1)
400 1 Coupling rod with coupling
rod bushings
402 2 Coupling rod pin
403 4 Guide bushing
405 2 Universal joint sleeve
406 2 Holding band, large
407 2 Holding band, small
600 1 Rotor
601 1 Stator
__________________________________ _______________________________________

issue C / 18.10.2005 document OM.WPS.02e sheet 1 (3) 42
10
Spare parts
Set of gaskets

310 1 Splash ring according to data sheet (chapter 3.1)
330 1 Mechanical seal
501 1 Casing gasket
503 3 Sealing ring
511 2 O-ring/cleaning cover
517 2 Sealing ring
706 1 Sealing ring
Plug-in shaft & shaft seal
301 Set of packing rings according to data sheet (chapter 3.1)

307 Plug-in shaft
309 Plug-in shaft pin
310 Splash ring according to data sheet (chapter 3.1)
330 Mechanical seal according to data sheet (chapter 3.1)
Coupling rod & joint parts
400 Coupling rod with coupling

rod bushings
401 Retaining sleeve
402 Coupling rod pin
403 Guide bushing
405 Universal joint sleeve
406 Holding band, large
407 Holding band, small
401-407 Complete set of joint parts
__________________________________ _______________________________________

10
Spare parts
Pumping elements
600 Rotor
601 Stator
Miscellaneous parts
501 Casing gasket

098 Pin joint grease 1 cartridge = 300 g (approx. 315 cm)
Grease quantity according to maintenance
(chapter 7.0)
__________________________________ _______________________________________

Stckliste
Parts List
Liste des pices
DE EN FR
Baureihe BN Range BN Srie BN
Schnittzeichnung Nr. sectional drawing no. plan no.
062-004_1 062-004_1 062-004_1
Benennung denomination dsignation
Stck. Pos. Stck. / Pos. Qty. / Item Qt. / Poste
1 200 Laterne lantern lanterne
2 202 Halbrundkerbngel round head grooved pins rivet
1 203 Typenschild type plate palque signalitique
4 210 6kt-Schraube hexagon bolt vis
211 6kt-Schraube hexagon bolt vis
4 212 Federring spring washer rondelle frein
4 213 6kt-Mutter hexagon nut crou
1 307 Steckwelle plug-in shaft arbre broche
1 309 Steckwellenbolzen plug-in shaft pin cheville pour arbre broche
1 310 Spritzring splash ring bague de projection
1 400 Kuppelstange coupling rod barre d' accouplement
2 401 Gelenkhlse retaining sleeve douille d' articulation
2 402 Kuppelstangenbolzen coupling rod pin axe d' articulation
4 403 Fhrungsbuchse guide bushing douille de guidage
2 404 Kuppelstangenbuchse coupling rod bushing chemise d' axe
2 405 Manschette universal joint sleeve manchette
2 406 Halteband holding band collier de serrage
2 407 Halteband holding band collier de serrage
1 500 Sauggehuse suction casing carter d' aspiration
1 501 Sauggehusedichtung casing gasket tanchit du carter d'
aspiration
3 502 Verschlussschraube screwed plug bouchon de vidange
3 503 Dichtring sealing ring joint d' tanchit
4 506 6kt-Schraube hexagon bolt vis
4 507 Fcherscheibe fan type lock washer rondelle dents chevauchantes
extrieures
2 ) 510 Reinigungsdeckel cleanout couvercle de nettoyage
2 ) 511 Dichtung gasket tanchit
8 ) 512 6kt-Schraube hexagon bolt vis
2 ) 516 Verschlussschraube screwed plug bouchon de vidange
2 ) 517 Dichtring sealing ring joint d' tanchit
1 600 Rotor rotor rotor
1 601 Stator stator stator
2 602 Spannschraube tie bolt tirant
2 603 Spannschraube tie bolt tirant
8 606 Scheibe washer rondelle
1 607 Sttzbock trestle pied
1 700 Druckstutzen pressure branch bride de refoulement
1 705 Verschlussschraube screwed plug bouchon de vidange
1 706 Dichtring sealing ring joint d' tanchit

issue B / 08.11.02 document SL.062.004def sheet 1 (2)
46
Stckliste
Parts List
Liste des pices
DE EN FR
Baureihe BN Range BN Srie BN
Schnittzeichnung Nr. sectional drawing no. plan no.
062-004_1 062-004_1 062-004_1
Benennung denomination dsignation
Stck. Pos. Stck. / Pos. Qty. / Item Qt. / Poste
098 seepex Gelenkfett seepex joint grease seepex graisse d' articulations
Typ und Fllmenge: type and filling quantity: sommaire pour type et quantit:
Betriebs- und see Operating and Maintenance voir Instructions de service et
Wartungsanleitung entnehmen Instruction d'entretien
Verschleiteile und Dichtungen: Wear parts and sealings: pices d'usure et tanchits:
Werkzeuge: Tools: Outils:
Wellenabdichtung shaft sealing dispositif d' etanchit
siehe Schnittzeichnung see sectional drawing voir vue clate
Gleitringdichtung mechanical seal garniture mcanique
versetzt gezeichnet drawn displaced plan separ
) Option option option

issue B / 08.11.02 document SL.062.004def sheet 2 (2)
47
11
Special tools
11.1 Master copy
Spare parts can be ordered online or requested from Sender:

www.seepex.com\services\ersatztteile\
Must be specified with every order!
Commission: Mark tool! Contact: .........................................................
Tel.: ................................................................
__________________________ X Fax: ...............................................................
E-mail: ...........................................................
Customer service: Germany Tel +492041.996-231 Delivery address:

seepex GmbH Fax +492041.996-431 .......................................................................
Postfach 10 15 64 Rest of Tel +492041.996-224 ......................................................................
D-46215 Bottrop Europe Fax +492041.996-424 ......................................................................
[email protected] Outside Tel +492041.996-120 ......................................................................
Europe Fax +492041.996-432 ......................................................................
Coupling rod
For installation of: Packing gland Stator
bushings
Tool no. W1 W2 W14

Chain pipe wrench +
Denomination: Packing lever Pressing tool
replacment chain
Order no. PKZ KRZ PWZ
For installation of: Rotating unit

Holding band Joint Joint Plug-in shaft
Tool no. W3 W4 W5 W10
Denomination: Mounting tool Assembly mandrel Drift Dismantling

Tool
Order no. MHB MTD DHS AZV
For installation of: General
Tool no. W9
Denomination: Mounting lever
Order no. MHL

issue A / 21.09.2006 document OM.STO.02e sheet 1 (1) 48
12
Associated documents
12.1 Additional components
12.2 Technical information

issue A / 19.06.2008 document OM.ZUG.01e sheet 1 (1) 49
Gleitringdichtung mit Quench Dokument / document
mechanical seal with quench ZU.021.01de
Ausgabe / issue
H / 10.11.04
Blatt / sheet
1 (1)
Information:
Eine GLRD wird gequencht bei Medien die zu Kristallisati on an den Gleitflchen neigen,
bzw. adhsiv sind. Desweiteren ist Quenchung bei Vakuum Betrieb zur Vermeidung von
Trockenlauf erforderlich. Die Quenchflssigkeit muss mit dem Frdermedium vertrglich
und auf die Werkstoffe der GLRD abgestimmt sein.
Achtung: Quenchflssigkeit drucklos fahren, max 0,1 - 0,15 bar.
Bei grerem Druck Ausrcksicherung fr E
Wellendichtring erforderlich, siehe HA.RDO.02.
Inbetriebnahme und Wartung:

a) prfen ob Quenchflssigkeit / (Lieferzustand) mit Medium vertrglich ist. Bei Nicht -
vertrglichkeit ist eine geeignete Quenchflssigkeit nach vollstndiger Entleerung einzufllen.
b) Quenchflssigkeitsmenge prfen / nachfllen und Quenchkammer durch ffnen der
Verschlussschraube (E) entlften.
Information:
A mechanical seal is quenched, when the medium (product) tends to crystallization at the seal
faces, or when it is adhesive. Moreover, quenching is necessary during vacuum -operation to avoid
dry-running. The quench liquid must be compatible with the pumped product and with the selected
material of the mechanical seal.
Attention: Quench liquid is used pressureless, max 0,1 - 0,15 bar.
Regarding higher pressure, a disengaging device is required for the shaft sealing ring, see
HA.RDO.02.
Commissioning and Maintenance:

a) Check, if the quench liquid / (supplied with the pump) is compatible with the pumped product.
If not, a suitable quench liquid has to be filled in after complete drain.
b) Quench liquid has to be checked / refilled. Quench chamber has to be deaerated
by opening the sealing screw (E).
Ausfhrung 1
Beistellung und Anbau des Flssigkeitsbehlters durch den Kunden:
1)
Die Quenchkammer ist bei Auslieferung mit Khl-/Schmiermittel seepex 50300 (Glycerin)
1)
bzw. bei Lebensmittelausfhrung mit seepex 60200 gefllt und
beidseitig mit Verschlussschrauben verschlossen.
Design 1
Liquid tank provided and mounted by the customer:
1) 1)
Quench chamber is filled with seepex 50300 (Glycerin) , for food design with seepex 60200
and locked-up with sealing screws on both sides.
Ausfhrung 2 nicht mehr im Lieferprogrammm / design 2 is no more contained in our product program
Ausfhrung 3
Mit nachfllbarem Vorlagebehlter
1)
Die Quenchkammer ist mit Khl-/Schmiermittel seepex 50300 (Glycerin)
1)
bzw. bei Lebensmittelausfhrung mit seepex 60200 gefllt, der Behlter ist leer
und muss vor Inbetriebnahme aufgefllt werden.
Vorlagebehlter: 3 = Messing vernickelt, Plexiglas, NBR
3A = Ausfhrung ATEX: Messing vernickelt, Glas, NBR Baugre / size
3.1A = Ausfhrung ATEX: Messing vernickelt, Glas, NBR, mit Schutzrohr 0005-24 - 1-6L 1-12 - 500-6LA
Design 3 3 3
With refillable supply tank. ca. 80 cm ca. 140 cm
1) 1)
Quench chamber is filled with seepex 50300 (Glycerin) , for food design with seepex 60200 ,
container is empty and has to be filled before commissioning.
Supply tank: 3 = brass nickel plating, plexiglass, NBR
3A = design ATEX: brass nickel plating, glass, NBR
3.1A = design ATEX: brass nickel plating, glass, NBR, with protection tube
Ausfhrung 4
Mit nachfllbarem Vorlagebehlter.
1)
Die Quenchkammer ist mit Khl-/Schmiermittel seepex 50300 (Glycerin)
1)
bzw. bei Lebensmittelausfhrung mit seepex 60200 gefllt, der Behlter ist leer
und muss vor Inbetriebnahme aufgefllt werden.
Vorlagebehlter: 4.1 = Messing vernickelt, Plexiglas, NBR
4.2 = Polyethylen
4.1A = Ausfhrung ATEX: Messing vernickelt, Glas, NBR
4.2A = Ausfhrung ATEX: Edelstahl Baugre / size
Design 4 1-12 - 500-6LA
With refillable supply tank. 0,5L alternativ 4L / 3L
1)
Quench chamber is filled with seepex 50300 (Glycerin) , for food design with
1)
seepex 60200 , container is empty and has to be filled before commissioning.
supply tank: 4.1 = brass nickel plating, plexiglass, NBR
4.2 = Polyethylen
4.1A = design ATEX: brass nickel plating, glass, NBR
4.2A = design ATEX: stainless steel
Ausfhrung Fllmenge
Design Quantity
4.1 / 4.1A 0,5 L
4.2 / 4.2A 4L/3L
Lage der Einlassstellung fr alle Ausfhrungen:
Location of inlet position for all designs:
A Standard / standard Sonder / spezial
2a
A
3a
1) Quenchflssigkeit bei Standardausfhrung, andere Quenchflssigkeit nach Bedarf.

Quench liquids regarding standard design, other quench liquids upon request.
Mechanical seal, double acting/back-to-back
Dokument / document
ZU.016.02e
Ausgabe / issue
B / 10.07.08
Blatt / sheet
1 (2)
1 Area of application
Conveying liquids with the following properties
aggressive, toxic
sticky, highly viscous
polymerising
tendency to leave deposits
high vapour pressure or gaseous
high pressure, high temperature
medium side atmospheric side

double acting back-to-back
2 Buffer fluid
2.1 General
The buffer fluid fills the space between the set of mechanical seals on the medium
side and the atmosperic side
2.2 Task
to dissipate the corresponding frictional heat.

to avoid infiltration of the product into the sealing gap.
2.3 Medium
clean, cold and stable liquid is used, e.g. water.

it must be compatible with the product and free of solids.
it must not habe a tendency to leave deposits.
it should have low viscosity and a good thermal conductivity.
Bear in mind the resistance to corrosion of all acontact parts.
2.4 Pressure
The buffer fluid pressure must always be 1,5-2 bar greater than the masimum product
pressure. This ensures that infiltration of the product in the mechanical seal (GLRD)
sealing gap is prevented.
Mechanical seal, double acting/back-to-back Dokument / document
ZU.016.02e
Ausgabe / issue
B / 10.07.08
Blatt / sheet
2 (2)
3 Buffer system in accordance with API 610, Plan 53 and Plan 54

Functions
Pressure build-up in the buffer area
Leakage compensation
Agitation of the buffer fluid
Colling of the buffer fluid
3.1 Buffer system natural circulation (thermosyphon principle) API Plan 53
N2
Thermosyphon vessel (TS)
Agitation - natural circulation GLRD
Cooling and leakage compensation in the TS
vessels
TS
Pressure function:
with nitrogen (N2)
Requisite buffer pressure in the mechanical seal (GLRD)

at least 1,5-2 bar above the maximum pressure in the pump suction casing.
3.2 Seal flush supply from an external system API Plan 54
1 Pressure reducing valve GLRD
2 Shut-off valve
3 4
3 Pressure manometer
4 Shut-off valve
GLRD mechanical seal
1 2
Requisite buffer pressure in the mechanical seal (GLRD)

at least 1,5-2 bar above the maximum pressure in the pump suction casing.
13
Appendix
13.1 Manufacturer's documents / suppliers

available

issue A / 19.06.2008 document OM.MDS.01d sheet 1 (1) 61
93
seepex GmbH
Postfach 10 15 64
46215 Bottrop
Scharnhlzstrae 344
46240 Bottrop
Germany
Tel. +49.2041.996-0
Fax +49.2041.996-400
[email protected]
www.seepex.com
Europe:
Great Britain Austria Belgiun Denmark

seepex UK Ltd. seepex GmbH seepex GmbH seepex Nordic AS
3 Armtech Row Sales Office Austria Bureau Belgie/Belgique Bakkegardsvej 411
Houndstone Business Park Obermllergasse 18 Industriezone Klein Gent-Link 21 DK-3050 Humlebaek
Yeovil Somerset BA22 8RW A-3003 Gablitz Welvaartstraat 14-1 bus 15 Tel +45.49 19 22 00
Tel +44.19 35.47 23 76 Tel +43.22 31.6 10 85 Tel +32.14.50 14 71 Fax + 45.49 19 32 00
Fax +44.19 35.47 98 36 Fax +43.22 31.6 10 85 20 Fax +32.14.50 14 61 [email protected]
[email protected] [email protected] [email protected]
France Irland Italien Schweden

seepex France SARL seepex UK Ltd. seepex GmbH seepex Nordic A/S
1, Rue Pelloutier Branch Office Ireland Ufficio de Rappresentanza per lItalia Hamndalsvgen 58
F-77183 Croissy Beaubourg No 5 Arden Glas Piazza Luigi di Savolia, 22 S-61633 by
Tel. +33.1.64 11 44 50 Portlaoise 20124 Milano Tel +46.116.69 40
Fax + 33.1.64 11 44 89 Co. Laois Tel +39.02.36 56 93 60 Fax +46.116.69 41
[email protected] Tel. +353.5 78 68 18 26 Fax +39.02.92 87 78 53
Fax +353.5 78 68 15 87 [email protected]
[email protected]
North America:
Spain The Netherlands USA
seepex GmbH seepex GmbH seepex INC.
C/Copenhague, 12 Bureau Nederland 5100 Speedway Drive
Edif. Tifan Oficina 207 Maagdenburgstraat 22c Enon Ohio 45323
28232 La Rozas NL-7421 ZC Deventer Tel.+1.937.8 64 71 50
Madrid Tel +31.570.51.66 44 Fax + 1.937.64 71 57
Tel +34.91.636.13.53 Fax +31.570.51 60 77 [email protected]
Fax +34.91.640.93.71 [email protected]
[email protected]
Asia:
China India Japan Malaysia

seepex Pumps (Shanghai) Co., Ltd. seepex India Pvt. Ltd. seepex Japan Co., LTD. seepex (M) Sdn. Bhd.
Xuanzhong Industrial Area Office No. 305. Keyaki Building 59-1, Jalan PJU 1/37
201300 Shanghei Raheja Arcade Building Nakano-sakaue #101, Dataran Primo
Tel +86.21.38 10 88 88 Sector 11, C.B.D. Belapur 2-31-5 Chuo, Nakano-ku, 47301 Petaling Jaya
Fax +86.38 10 88 99 Navi Mumbai 400614 Tokyo 164-0011 Selengor Darul Ehsan
[email protected] Tel +91.22.4024 0434/35 Tel +81.3.57 55 59 71 Tel +60.3.78.80 69 51
Fax +91.22.4024 0436 Fax +81.3 57 55 59 72 Fax +60.3.78 80 69 59
[email protected] [email protected] [email protected]
And what can we get flowing for you?

Your nearest contact:
More seepex sales partners in Europe,

America, Asia, Africa and Oceania
you will find onour website. Or visit www.seepex.com

issue A / 24.11.2008 document OM.ADR.01e sheet 1 (1)

Seepex Om BN 2009

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What information is provided in the index?

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What are the main sections covered in the document?

seepex INC.

511 Speedway Drive

Tel +1 (937) 864-71 50

Operating and Assembly Instruction

Commission No. Type

Re ad ins truc tio ns be fo re Alwa ys ke ep ins truc tions

2 Description of the pump..................................................................................................................... 5

3 Technical Data .................................................................................................................................... 6

5 Assembly / Installation ..................................................................................................................... 14

8 Faults, causes and repair................................................................................................................. 24

9 Pump dismantling / reassembly ...................................................................................................... 26

9.2 Rotating unit individual parts .............................................................................................. 31

1.1 General notes

1.2 Safety and warning notes

1.2.1 Warning notes

Caution for people and machine!

Warning for people!

Danger for people!

Ausgabe Dokument Blatt

Warning: Warning: Warning: Warning:

Warning: Warning: Warning: Warning:

1.2.3 Information symbols

Observe operating Ensure environmen- Disconnect power Wear eye protection.

Ausgabe Dokument Blatt

1.4 Qualification of the personnel

1.5 Authorised people

The owner is responsible for:

1.5.1 Tasks and information for the owner/operators

1.5.2 Safety notes for maintenance, inspection and assembly work

Do not work on the machine or system unless it is stationary and depressurised.

Ausgabe Dokument Blatt

1.7 Safety and protective devices

1.8 Foreseeable misuse

1.9 Designated use

seepex GmbH Drehrichtung

24h Helpline: www.seepex.com

Fig. 1-1 Similar illustration

1.10 Statutory guarantee

Ausgabe Dokument Blatt

2.1 General description

2.2 Mode of action and pumping principle of the seepex pump

2.3 Constructive design

Ausgabe Dokument Blatt

3.1 Data sheet

3.3 Declaration of conformity / declaration by the manufacturer

Ausgabe Dokument Blatt

Tel +1 (937) 864-71 50

component material design/option

Tel +1 (937) 864-71 50

We hereby declare that the following product

Progressive cavity pump

NS, N, S, C, CSB, CSO

meets the regulations of the above mentioned directive as well as its

The following harmonized standards are applicable:

DIN EN ISO 12100-1 Safety of machinery Part 1