BS - 7441 - 1 - 1294

B-1
OPERAT I ON & MAI NT ENANCE I NST RUCT I ONS
OPERAT I ON & MAI NT ENANCE I NST RUCT I ONS
S HARPE MI XE RS
S HARPE MI XE RS
SI DE ENT RY WI T H SEAL
SI DE ENT RY WI T H SEAL
B1.1 Immediately upon receipt of the equip-
ment check the crating and contents for any dam-
age that may have occurred in transit. Report any
damage immediately to the carrier and to Sharpe
Mixers. Check against the packing slip to be sure
that all parts were received. Report missing items to
the carrier and Sharpe Mixers.
B1.2 Side entry mixers are normally shipped on
one skid with the shaft and seal installed and impeller
lag bolted to the skid. If space allows, keep shipping
containers for possible future use.
B1.3 Mechanical Seal receiving and inspec-
tion: Thoroughly review the drawings in the service
manual against the equipment and inspect the
mechanical seal housing and parts for possible
damage during shipment. Mechanical seals are
easily damaged by improper handling, often unde-
tected until the tank contents leak through the seal.
NEVER LIFT MIXER BY THE MIXER SHAFT. When lifting
the equipment with a lifting strap, never allow the
strap to come in contact with the mixer shaft, me-
chanical seal housing, piping or related compo-
nents. Study carefully the mechanical seal drawing
to determine whether seal is a single, or double
mechanical seal design. Double mechanical seals
are pressure tested at the factory using air. It is
recommended that double mechanical seals be
pressure tested again using air or water pressure prior
to installing the equipment on your tank. When using
air, the seal faces may need to be coated with
lubricant to achieve a static seal.
B1.4 Storage: Storage is when a) mixer has
been delivered to the job site and is awaiting installa-
tion, b) mixer has been installed, but regular opera-
tion is delayed, c) there are long idle periods be-
tween operating cycles, d) plant/department
operation is shut down. Store mixer in a clean, dry
location, with circulating air, free from wide variations
in temperature. Electric motors are easily damaged
by moisture. Store the entire unit off the floor, cov-
ered with plastic, and use desiccants to reduce
moisture buildup. Do not seal the plastic cover as this
traps moisture. If the motor shows signs of moisture
absorption before start-up, dry the motor out by
applying 10% voltage on two leads ( if in doubt,
measure resistance in windings, one to three meg-
ohms is normal). This will give approximately 50%
rated current. There are also sprays available to help
dry out motors. Relubricate motor before start-up
when in storage six months or more. Storage of
mixers over six months must have gear reducers filled
completely with storage oil. Do not install vent plug
when in storage. Spray oil on exposed lip seals and
unpainted carbon steel parts. Rotate motor and
gearbox shafts periodically. When returning to
service, drain storage oil, clean with mineral spirits,
and replace with correct lubricant (see Section C).
SECTION B
INITIAL INSPECTION, RECEIVING AND STORAGE
TABLE OF CONTENTS
SECTION A MIXER DATA SHEET & DRAWINGS............................................................................................................. A-1
SECTION B INITIAL INSPECTION, RECEIVING AND STORAGE ..................................................................................... B-1
MOUNTING THE DRIVE ............................................................................................................................... B-2
INSTALLING THE MIXER SHAFT .................................................................................................................... B-2
INSTALLING THE MIXER IMPELLER ............................................................................................................... B-3
STUFFING GLAND PREPARATION & LUBRICATION (optional equipment) ............................................. B-4
MECHANICAL SEAL PREPARATION & LUBRICATION (optional equipment) ......................................... B-5
MOTOR CONNECTIONS & LUBRICATION ................................................................................................. B-8
START UP & OPERATION ............................................................................................................................. B-9
TROUBLE SHOOTING GUIDE..................................................................................................................... B-12
WARRANTY ................................................................................................................................................ B-15
RECOMMENDED SPARE PARTS ................................................................................................................ B-15
SECTION C SPEED REDUCER LUBRICATION & MAINTENANCE .................................................................................. C-1
SPEED REDUCER PARTS ............................................................................................................................. C-3
SECTION D MISCELLANEOUS DETAILS & INSTRUCTIONS (when required) .....................................................................
BS - 7441 - 2 - 1294
B-2
MOUNTING THE DRIVE
B2.1 Mounting structure must be stable and
strong enough to handle torque, bending moment,
and weight specified on assembly drawing. The
structure must not flex or vibrate when the mixer is in
operation. If mounting to an unstable support, mixer
loads may cause damage to the equipment, tank, or
other hazards.
CAUTION: DO NOT LIFT MIXER BY THE SHAFT.
DO NOT LIFT THE MIXER USING THE LIFTING LUG OF THE
MOTOR ALONE. USE SLINGS TIGHTENED AROUND THE
MIXER DRIVE.
B2.2 Tie rods are normally supplied on side
entry mixers. The tie rods need to be positioned
approximately 45 above horizontal and 45 from the
mixer centerline. These aid in the support of the mixer
and need to be attached securely. Alternately,
when pipe legs are supplied, see specific size called
out on assembly drawing in Section A. See Figures
B2.1 and B2.2 for mounting details.
B2.3 Flange mounts must have gaskets
between flanges before bolting securely for proper
sealing. When a remote seal is used, seal must be
concentric and perpendicular to mixer shaft. Using
lock washers or double nutting the mounting bolts is
recommended to prevent bolts from loosening by
equipment vibration.
B2.4 When foot mounted motors are supplied,
readjust the motor after installation for proper align-
ment of the flexible coupling (see Paragraph B10.8).
6.0"
NOZZLE LENGTH
7
TANK CENTERLINE
MIXER SHAFT & MOUNTING NOZZLE CENTERLINE
TANK DIAMETER
45
D
(D/2) + 6"
TANK BOTTOM
INSTALLING THE MIXER SHAFT
machined section of shaft. Install the mixer shaft from
below and through seal (if present, see Paragraph
B3.1). Install the shaft into the drive (see Figure B3.1).
Be sure key is in place. Do not hammer parts in
place. If keys do not fit, grind to size. Before bolting
hold washer in place, add NEVER -SEEZ compound
(supplied) to the top of shaft. Tighten the hold
washer securely. Reinstall the hollow bore cover
(when supplied).
B3.3 Split coupling drive: Remove split cou-
pling from drive shaft. Raise mixer shaft from below
and through seal (see Paragraph B3.1). Bolt hold
washer to top of mixer shaft (if not already done).
Install keys on both shafts. Do not hammer parts in
place. If keys do not fit, grind to size. Make sure all
parts are clean, and assemble split coupling halves
onto shafts (see Figure B3.2). The split coupling has
one end marked "drive" on each half. These ends
must face the gearbox for proper alignment. Re-
FIGURE B2.1
FIGURE B2.2
WARNING: Always lockout power before
installing or removing mixer shaft.
B3.1 Normally, side entry mixers have the mixer
shaft and seal installed at the factory. If not, mixers
must have the mixer shaft installed through the seal
area carefully. Some seals will have parts (shipped
separately from the drive) which need to be installed
in sequence while installing the mixer shaft. Refer to
the detail drawings in front of the manual. If your
mixer has a split mechanical seal (see data sheet)
the seal must be installed after the mixer shaft is in
place. Split seal assembly instructions will be included
in Section D. Note the type of couple to the drive on
the assembly drawings and install shaft per the
following means:
B3.2 Hollow bore drive: Remove hold washer
and protective wrap on top of mixer shaft. Clean
BS - 7441 - 3 - 1294
B-3
FIGURE B3.2
FIGURE B3.1
Mixer shaft
Output
shaft Key
Hold bolt
Hold washer
Mixer drive
place split coupling. Be sure gap is even on both
sides of coupling. Tighten split coupling bolts to the
torque ratings listed in Table B3.1. Tighten from the
center out, in an opposite/diagonal sequence.
Bolt Torque Ratings (split coupling bolts only)
5/16" bolt @ 10 ft.-lbs. 3/8" bolt @ 25 ft.-lbs.
7/16" bolt @ 35 ft.-lbs. 1/2" bolt @ 45 ft.-lbs.
5/8" bolt @ 75 ft.-lbs. 3/4" bolt @ 130 ft.-lbs.
7/8" bolt @ 200 ft.-lbs.
B3.4 Remove motor fan guard and turn fan by
hand to check that mixer shaft turns freely and
alignment is true. Repeat once impellers are in-
stalled.
Table B3.1
WARNING: Always lockout power before
installing or removing impeller.
B4.1 Refer to mixer assembly and impeller
detail drawings for proper impeller rotation, position-
ing, and placement.
B4.2 1-Piece Impellers: Slide the impeller on
the shaft facing the correct way (according to the
assembly drawings). Impellers without keys setscrew
directly onto shaft. When divots are in the shaft, bolt
the setscrew directly into divot. For impellers with
keys, tighten the setscrew securely over the key. Do
not hammer parts in place. If keys do not fit, grind to
size.
B4.3 Split Hub Impellers: Clamp split hub
impellers to shaft. If impellers where shipped with
shims, discard prior to assembly, do not use to
assemble on mixer shaft. Be sure to maintain 1/8"
gap between hubs to insure correct blade alignment
and vibration free operation. Tighten split hub
impeller bolts to the following torque ratings:
Bolt Torque Ratings (split impeller bolts only)
1/2" bolt @ 29 ft.-lbs. 5/8" bolt @ 54 ft.-lbs.
3/4" bolt @ 96 ft.-lbs. 7/8" bolt @ 150 ft.-lbs
B4.4 If a washer is supplied on the end of shaft,
tighten in place after installing impeller.
Table B4.1
INSTALLING THE MIXER IMPELLER
Split Coupling Drive
Mixer shaft
Split
coupling
Output
shaft Key
Hold washer
Hold bolt
Mixer drive
Mixer
shaft Key
Hollow Bore Drive
BS - 7441 - 4 - 1294
B-4
STUFFING GLAND PREPARATION & LUBRICATION
(optional equipment)
FIGURE B7.2
FIGURE B7.3
B7.1 The purpose of packing is to control
leakage, not prevent it. Packings must leak to
perform properly, otherwise they will burn up. TFE
packings are especially sensitive in this respect.
B7.1.1 DO NOT OVER TIGHTEN THE PACKING!
Permit generous initial leakage on side entry units.
Gradually take up gland nuts 1/6 turn (1 flat in hex
nuts) at a time. Watch temperature. NEVER PERMIT
HEAT TO DEVELOP - BACK OFF GLAND NUTS IF IT DOES.
As leakage levels off on side entry units, tighten at 15
minute intervals until leakage is controlled without
developing heat. On a 1" dia. side entry shaft,
permit 5 to 20 drops per minute, a 2" shaft would be
allowed to leak twice as much, etc. TFE packing
must be permitted to leak 30 drops per minute on a
1" dia. shaft.
B7.1.2 PROVIDE FOR LUBRICATION, particularly
when mixing non-lubricating liquids (high pressure
glands only). For greasing, a zirc fitting is standard
from the factory (see Paragraph B7.3 for lubrication
instructions). For flushing , remove the 1/8" N.P.T. zirc
fitting and replace with flushing lines (not included).
Whenever flushing through a seal, a clean liquid
having lubricating properties must be used.
B7.2 High pressure packed gland: Seven rings
with lantern ring is standard from the factory. This
gland is designed for 150 psi of tank pressure. A zirc
fitting is present on the seal housing and needs to be
greased daily. A weight loaded lubricator or other
self lubricating device is available from Sharpe Mixers
to aid in seal lubrication.
B7.3 REPACKING THE GLAND: Packing tools:
Special flexible corkscrew tools specifically designed
for packing make seal servicing an easy task (see
Figure 7.1). Various size tools are available from
Sharpe Mixers.
B7.4 Once power has been disconnected
and shaft retraction has occurred (see Section A),
remove the old rings. If a lantern ring is present, there
are (4) slots cut into the top outside edge. This helps
the packing tools "grab" the lantern ring for removal.
Use caution when removing old rings. Do not score
shaft. Before installing the new rings, be sure that the
new packing is of the proper type and size for your
application (see Data Sheet in front of manual).
B7.5 If you purchase your packing rings from
other than Sharpe Mixers, chances are you will have
to cut the rings yourself. To do this, wind the packing
around a mandrel of the same diameter as the mixer
shaft for the desired number of rings (see Figure
B7.2). Cut rings by making a straight cut along the
mandrel as shown. When removing rings from
mandrel, slip them off without opening the rings. This
is especially important for metallic types. Do not
open with a hinge-like action (see Figure B7.3).
B7.6 Check condition of stuffing box and the
shaft in the seal area. If either are rough or scored, it
needs to be reworked or replaced. Without repairing
the damaged areas, gland take-up will result in
distortion of the rings and over compression of the
FIGURE B7.1
BS - 7441 - 5 - 1294
B-5
packing on the mixer shaft. The packing will not seal
properly and will burn out sooner, further damaging
the seal area. If wearing in the seal area is evident
contact the factory for recommendations.
B7.7 Coat new rings with a lubricant to assist
with installation and break-in (Do not use on food
grade packings, liquid oxygen service, nitric acid, or
any other non-compatible application). Check
position of all gland parts against the applicable seal
drawing. Replace all worn or damaged parts.
B7.8 Install rings over the shaft by twisting open
as shown in Figure B7.3. This is especially important for
metallic rings. NEVER open rings with hinge like
action.
B7.9 Insert rings one at a time with joints
staggered 90 apart. Seat each ring individually,
compressing in place with a tamping tool or by using
a split hollow cylinder. Turn mixer shaft occasionally
to assist seating. Unless each ring is properly seated,
the gland follower will not be able to tighten the
packing set, as it will leave the front rings (nearest
the follower ring) too tight in the stuffing box. Bear in
mind that, except for abrasives, 70% of the wear
normally takes place on the two packing rings
nearest the follower ring. Proper seating and lubrica-
tion spreads the wear out more evenly over the entire
set of rings. Adjust follower finger tight only to begin.
After shaft has been replaced to proper running
position, see Paragraph B7.1 for seal start-up proce-
dures.
MECHANICAL SEAL PREPARATION & LUBRICATION
(optional equipment)
B8.1 Mechanical seals are precision ma-
chined, fragile components that are easily damaged
by careless handling. Any servicing of mechanical
seal must be handled in a clean white coat
manner. Even a fingerprint on the mating seal faces
can cause premature leakage. Most premature seal
failures are due to lack of lubrication or improper
installation. Seal manufacturers offer mechanical
seal maintenance seminars or seal schools to help
service personnel understand seal operation. The
minimal cost and time required for this education is
easily justified when you consider the expense down
time and loss of product which occurs when me-
chanical seals fail prematurely.
B8.1.1 Do not allow the mixer to be wired
before preparing the seal for operation. The electri-
cian may bump start the mixer to check for rotation
and ruin the seal in the process. Many double
mechanical seals have assembly positioning tabs
which hold the seal wear sleeve on center in position
or compress the seal to running height during ship-
ping and assembly. These tabs must be rotated out
of the way or removed completely before start-up.
B8.1.2 If the seal has not been installed at the
factory, Install seal over shaft at time of shaft installa-
tion in correct position. Use a light vegetable oil to
aid in installation over shaft. Compress seal to height
shown in seal detail drawing in front of this manual
once shaft installation is complete. Split seals must be
fully installed after shaft installation is complete. See
specific seal details elsewhere in this manual.
B8.1.3 The mechanical seal housing or gland
plate will have one or more tapped holes for lubrica-
tion, ventilation, and draining, which will be plugged
from the factory with temporary plastic plugs. These
plugs must be replaced with the proper flush/lube/
recirculating lines or dead end plugged as described
below (Paragraph B8.4).
B8.1.4 Make sure all valves are open to insure
the seal receives a positive flow of liquid at all times.
Bleed all gases trapped in the seal cavity before
start-up, or the cavity may vapor lock and the seal
will burn up by running dry. Open valves slowly once
the lubrication system has been pressurized. Open-
ing inlet valves too quickly may cause a "water
hammer" effect that could crack or shatter the seal
faces. On high speed (above 350 rpm) and high
temperature applications the mechanical seal
housing must be constantly flushed with a cooling
lubricant before applying power to the mixer, or heat
will quickly build and destroy the seal. Where colder
ambient temperatures will cause thickening of the
lubricant, the seal housing and lubricant lines must
be preheated to allow free flowing lubricant to seal
before start-up. Never allow the seal or lubrication
lines to freeze.
B8.2 Tank liquid level must be filled to at least
one prop diameter above the impeller elevation
before starting mixer. Mixer must never run when
liquid level drops below this point. A low liquid alarm
or shut-off switch is recommended if low liquid levels
are likely to occur.
B8.3 SEALING ABRASIVE LIQUIDS: As used here
abrasives is a broad term intended to cover the
problem of sealing against slurries, congealing liquids,
crystallizing salts and the like. They cause the great-
est damage to equipment, and present difficulties for
mechanical seals. In general, the cure involves
flushes, purges, and temperature controls. See
mechanical seal lubrication (Paragraph B8.4) for
more information on lubrication and flushing of
mechanical seals.
B8.3.1 SUSPENDED SOLIDS: Solids which are
suspended in liquids and which are an inherent part
of their structure would include starch, contaminated
or muddy water, sand, and other slurries. This is best
handled by an external flush of clean liquid through a
BS - 7441 - 6 - 1294
B-6
Air Purge Valve
Plug
throttle. Flushing pressure needs to be 15 - 30 psi
greater than tank pressure.
B8.3.2 PRECIPITATING LIQUIDS: Solids which
precipitate out of a liquid do so by reason of either
an increase in concentration, or because of a
lowering (or in some cases a raising) of temperature
beyond that at which it is proper to operate. Illustra-
tions are caustic soda and calcium hydroxide. With
ammonium nitrate, for example, temperature must
be controlled at an optimum level in relation to its
concentration. If the temperature rises above the
optimum, it will boil and form crystals, and conversely
if temperature drops, it will become saturated and
salt out.
B8.3.3 EVAPORATING LIQUIDS: Solids can form
as a result of heat which promotes evaporation.
Examples include any of the hot chemical salts - the
chlorides, chlorates, sulfates, sulfides. Cool by flushing
or by utilizing water jackets.
B8.3.4 CONGEALING LIQUIDS: Generally
speaking, these liquids congeal either because of a
drop in temperature, or as a result of drying out after
exposure to air. Sugar syrups fall into both categories.
A good rule is to keep the fluid moving before
congealing can take place. Control with heat and/
or by flush or purge. Clean liquid flush pressure needs
to be 25 psi greater than tank pressure. (a) Asphalt is
a typical case of a liquid which congeals as it cools,
and this can be controlled by heat. Some sugar
syrups fall under this category. Be sure to heat
thoroughly before start-up, during operation, and
after shutdown if followed by a purge. (b) Some
products harden to a solid state when exposed to air.
Glue, molasses, paint, sugars are examples. An
effective flush is a dead end lubricator. This will keep
out the air. Note that this type of flush does not enter
the product, but only mixes with the product leak-
age. It may also be desirable to purge utilizing a
solvent of the liquid being mixed. Periodically vent
dead end lubricated seals to clean chamber.
B8.4 Lubrication of mechanical seals is re-
quired at all times during operation of the mixing
equipment. The only exception are dry running
seals which are clearly stated in the seal description
in the data sheet and assembly drawings. See
specific seal data (Section D) in this manual for more
information on dry running seals.
B8.5 Lubrication system designs are as varied
as customers applications. Listed below are some
typical application designs. Study the seal drawing
and description in this manual and circle the lubrica-
tion system that best describes your application.
Reservoirs, filters, rotameters, flow and pressure
control valves and gauges as required, may be
purchased from Sharpe Mixers.
B8.6 SINGLE INTERNALLY MOUNTED SEAL: This
design has the rotating elements of the seal in
contact with the tank contents, and is lubricated by
the following means:
B8.6.1 Lubricant flushing - (see figure B8.1)
requires a line of compatible lubricant (usually water)
plumbed to the housing at a higher pressure than the
tank. This allows a constant flushing of cleansing
lubricant through the seal housing and into the tank.
It is recommended that a filter, pressure regulator,
and flow control rotameter be installed in that order
on the line to the seal.
Tank
Side
FIGURE B8.1
Single internal seal with flushing
Tank
Side
FIGURE B8.2
Single internal seal
(lubricated by tank contents)
Check Valve
Filter
Pressure
Regulator
Plug
Flow Control
Rotameter
B8.6.2 Lubricated by tank contents - (see
figure B8.2) this system (for side entry only) requires
the tank contents to have lubricating properties and
to be clean of any solids. Any suspended solids or
dissolved solids that may crystallize will build up in the
seal housing and cause premature seal leakage.
BS - 7441 - 7 - 1294
B-7
B8.6.3 The plugs in the seal housing need to
be replaced by permanent stainless steel plugs (if not
furnished). After filling tank, bleed all gases trapped
in the seal housing or vapor lock may ruin the seal. If
flushing is not used, periodic bleeding of the seal
cavity will cleanse the solids buildup and extend seal
life.
B8.7 SINGLE EXTERNALLY MOUNTED SEAL: This
design positions the rotating elements of the seal
outboard from the tank contents and is lubricated by
one of the following means:
B8.7.1 Seal flushing - (see figure B8.3) requires
a line of lubricant (usually water) plumbed to the seal
housing and a line from the seal housing to a drain.
In this design, the seal housing will usually incorporate
a lip seal to contain the lubricant in the housing, but
will not hold pressure within the seal housing. There-
fore, a flow restriction and pressure reducing valve
must be incorporated in the supply line to the seal.
An in-line filter is also recommended. Never allow
pressure to build within the seal housing or you may
blowout the lip seal. The drainage line must rise
above the elevation of the seal housing by a few
inches to guarantee seal will be lubricated without
siphoning and must be free flowing to prevent
pressure buildup.
Tank
Side
FIGURE B8.3
Single external seal with flushing
Tank
Side
FIGURE B8.4
Single external seal with lubrication
Double seal with flushing
Tank
Side
FIGURE B8.5
be installed on the seal to maintain a pressure in the
seal housing 15-30 pounds higher than the tank
pressure. A filter on the inlet to the seal is recom-
mended. It is also recommended that a check
valve be installed on the inlet line to prevent back
flow of tank contents in case of loss of pressure in the
flushing line. Pay special attention to seal housing
temperature during operation. Never allow heat
buildup in seal housing. Increase flow of flushing
water to cool the seal.
B8.9 DOUBLE MECHANICAL SEAL WITH NATURAL
CONVECTION LUBRICANT RESERVOIR: (see figure
B8.6) This design requires a lubricant reservoir (usually
2-5 gallon capacity) mounted 6"-18" above, and no
more than 3 ft. away from the mechanical seal.
These systems are often furnished by Sharpe Mixers,
mounted on the agitator and fully plumbed to the
seal housing. Lubricant circulation occurs when the
lubricating fluid, heated by the seal, expands and
becomes lighter and rises out of the seal to the top of
the lubricant reservoir. Once in the reservoir the fluid
cools becoming heavier and returns to the mechani-
cal seal housing. This process may be aided by
cooling coils in the reservoir. Natural convection
requires low restriction plumbing as follows: Use large
diameter tubing (1/2" recommended) from the upper
most port in the seal housing to the upper liquid input
B8.7.2 Oil Cup - (see figure B8.4) requires a
light oil or other compatible lubricating liquid to
completely fill the small external cup. This cup must
be checked periodically. If lubricant has drained,
mechanical seal must be checked for possible
leakage.
B8.8 DOUBLE MECHANICAL SEAL WITH
THROUGH FLUSHING: (see figure B8.5) This system
requires a lubricant line plumbed to the seal (usually
water) and another line from the seal housing to the
drain. A flow control valve on the inlet, and a
pressure regulating valve on the drainage line, must
Check Valve
Filter
Flow Control
Rotameter
Pressure
Regulator
Drain (higher)
Oil Cup
Plug
Check Valve
Filter
Flow Control
Valve
Pressure
Regulator
Drain
BS - 7441 - 8 - 1294
B-8
MOTOR CONNECTIONS & LUBRICATION
B9.4 Electric motors - Single phase: If your
mixer is supplied with a single phase motor it may be
wired by the factory with a ten foot cord and an on/
off switch. If no cord or switch is provided refer to the
wiring diagram on the motor for correct connections.
Check that the switch is in the off position before
plugging the cord into a 110 volt outlet. Check for
proper rotation! Interchange lines if necessary for
proper rotation. (See assembly drawing).
B9.5 Electric motors - 3 phase: Motors requir-
ing 3 phase power must be wired according to the
wiring diagrams on the motor. Rotation of the
impeller must be according to the assembly drawing
and data sheet. Interchange lines if necessary for
proper rotation.
B9.6 Electric DC Variable Speed: Direct
B9.1 WARNING: High voltage and rotating
parts can cause serious or fatal injury. Electric
machinery can be hazardous. Installation, operation,
and maintenance of electric machinery should be
performed by qualified personnel. Familiarity with
NEMA safety standards, National Electrical Code and
local building codes are required.
B9.2 Wiring: Starting and overload control
devices must be matched to motor rating. Follow
control manufacturer's instructions for proper con-
nections and installation.
B9.3 Electrical connections must conform to
National Electrical code and all local regulations.
Line voltage and wire capacity must match motor
rating stamped on motor nameplate.
Tank
Side
FIGURE B8.6
Double seal with convection lubrication
like) since thicker materials will not flow, creating
heat buildup and premature seal failure. If tank is
pressurized, maintain 15 - 30 psi above tank pressure
in the lubricant reservoir. This is accomplished by
either a permanent air line to the top of the reservoir
with a pressure regulating valve, a nitrogen tank or
other compatible pressurized medium. A back
pressure valve may be incorporated to prevent the
back flow of tank contents in case of seal failure
during a loss of pressure in the supply system. A low
pressure shut off switch may also be used to shut
down the mixer in case of a seal system failure.
B8.9.2 Many lubrication reservoirs incorporate
cooling coils to further remove heat from the
lubricating fluid on high temperature applications.
Other lines may also be required to cool the seal
housing or flange. These will be shown in the seal
assembly drawing. Cooling water must circulate at
all times when heat is present.
B8.9.3 A 10 weight oil (or other thin noncorro-
sive lubricating liquid) is recommended rather than
water as a lubricating medium for the seal.
B8.10 DOUBLE MECHANICAL SEAL WITH POSI-
TIVE FLOW LUBRICATION SYSTEM: This system utilizes a
remote lubricant reservoir with a pump supplying
positive flow to and from the seal often with a cooling
system, pressure and flow control valves, low level
alarms and other integrated systems which require
thorough study and preparation prior to start-up. It is
recommended that you contact the appropriate
mechanical seal representative in your area for
assistance with any questions you may have on more
intricate systems.
in the lubricant reservoir. The return line runs from the
bottom of the reservoir to the lower port in the seal
housing. Care must be taken not to attach the return
line to the cooling coil inlet or outlet (if present) which
are also in the bottom of the reservoir. Refer to the
reservoir drawing for the orientation of the inlets and
outlets. Keep horizontal runs to a minimum.
B8.9.1 Fill the seal reservoir until liquid level is
higher than upper most plumbing line. Recheck
level after mixer has run a few minutes and replenish
if necessary. Operating liquid must be thin (water
Check Valve
Lubrication
Reservoir
Pressure
Regulator
Nitrogen
Cool
Hot
BS - 7441 - 9 - 1294
B-9
current variable speed electric motors using an SCR
controller must be wired following the instructions
supplied with the controller. Many adjustments are
often required to the SCR controller and instructions
must be read carefully before applying power. See
data sheet and assembly drawings for possible RPM
lockout ranges. Operate only at speeds outlined on
those sheets. Damage to equipment or serious injury
to personnel can result, if speed limitations are not
followed.
B9.7 Electric AC Variable Speed: Electric
motors using an AC variable frequency controller
must be wired following the instructions supplied with
the controller. Many adjustments are often required
to the controller and instructions must be read
carefully before applying power. See data sheet
and assembly drawings for possible RPM lockout
ranges. Operate only at speeds outlined on those
sheets. Damage to equipment or serious injury to
personnel can result, if speed limitations are not
followed.
FIGURE B10.1
FIGURE B10.2
START UP & OPERATION
B10.4 Rotate mixer shaft by hand to check
shaft straightness and assure that the impeller is free
of any obstructions in the tank.
B10.5 Extended operation of the mixer when
liquid level is at or near the impeller is not recom-
mended.
B10.6 The impeller rotates in the direction
shown in the assembly drawing. Opposite rotation
may cause overload and inefficient mixing.
B10.7 Vortexing may occur if liquid level is too
close to the upper impeller. This will cause aeration
of the product and excessive vibration of the equip-
ment. When mixing products of dissimilar viscosities
and/or specific gravities the lighter or less viscous
material should be introduced first. Gradually add
the heavier material or powders into the center of
B9.8 WARNING: Ground the mixer motor
properly to avoid serious injury to personnel. Ground-
ing needs to be in accordance with the National
Electrical Code and consistent with local building
codes.
B9.9 Other types of motors (e.g.: hydraulic)
must be installed per the motor manufacturer
instructions. See data sheet and assembly drawings
for possible RPM lockout ranges. Operate only at
speeds outlined on those sheets. Damage to equip-
ment or serious injury to personnel can result, if speed
limitations are not followed.
B9.10 Motor lubrication: Electric motor bearings
are often sealed and need no relubrication. When
zirc fittings are present, relubricate with a No. 2
consistency lithium soap base and petroleum com-
pound. Relubricate every 6 months to 3 years
depending on usage. Open and clean drains. Add
grease until new grease is forced out drain. Remove
excess grease and replace input plugs. Run motor
one half hour before replacing drain plugs.
B10.1 WARNING: High voltage and rotating
parts can cause serious or fatal injury. Lockout/
Tagout power before servicing.
B10.2 Some models may be shipped "dry"
(without lubricant) and must be filled with the proper
lubricant before start-up. Refer to Section C for the
proper type and amount of lubricant. Units shipped
with oil will have the gearbox vent has been re-
placed with a temporary plug for shipment. Vent
must be reinstalled prior to start-up or damage may
occur. Check that the oil level is to the proper level
(see Section C), and that none was lost during
shipment/installation before start-up.
B10.3 Prior to applying power, test line resis-
tance to check for possible moisture in the motor.
Refer to Paragraph B1.3. Do not apply power if any
resistance exceeds one to three meg-ohms.
BS - 7441 - 10 - 1294
B-10
mechanical variable drives) run only at speeds set
forth on data sheet and drawings in front of this
manual. DO NOT RUN ABOVE OR BELOW SPEEDS ON
DATA SHEET OR ASSEMBLY DRAWINGS. Specific data
on these special drive components are located
elsewhere in this manual (Section D).
B10.12 Keep motors free from oil, dust, dirt,
water, and chemicals. Keep air intakes and outlets
free from foreign material. Electric motors supplied,
although designed for outdoor use, may be dam-
aged due to weather. A rain hood or other protec-
tion may be necessary to prolong motor life. Consult
factory for recommendations.
B10.13 Regular maintenance is the best
assurance of trouble free, long life mixer operation.
Inspect and relubricate at regular intervals. Fre-
quency and thoroughness depends on operation,
nature of service, and environment.
CAUTION: Before start-up, replace OSHA
guards provided. Serious injury may occur if not
replaced.
B10.14 In the event of a break down within the
warranty period, Sharpe Mixers must be notified
within 15 days if it is intended that the warranty is to
cover the problem. When requesting spare/replace-
ment parts anytime, have serial number and model
number off mixer nameplate readily available. Do
not disassemble components or otherwise modify
equipment without prior authorization from Sharpe
Mixers or warranty will be voided. Sharpe Mixers will
not accept back charges for any repair work that
has not been previously authorized.
the tank while the agitator is running. Never dump
large amounts of powder or solids into the mixing
tank. This may create clotting or sanding in of
impeller and cause damage to the equipment.
CAUTION: DO NOT START MIXER WITH IMPELLER
BURIED IN SOLIDS OR WITH LIQUID SOLUTION SOLIDI-
FIED. DAMAGE WILL OCCUR.
B10.8 If impeller is buried in solids prior to
starting mixer, solids must be dispersed. This may be
achieved with an air hose, a recirculating pump, or a
large stirring stick if necessary (depending on tank
size).
B10.9 Align flexible motor coupling (on foot
mounted motors only), to reduce wear of flexible
insert of coupling. Check parallel alignment by
placing a straight edge across the two coupling
flanges and measuring the maximum offset at various
points around the coupling (See Figure B10.1). DO
NOT rotate the coupling. This dimension must be less
than 0.015". Check angular alignment with a micom-
eter or caliper. Measure the outside of one flange to
the outside of the other at intervals around the
coupling (See Figure B10.2). Find the maximum and
minimum dimensions. DO NOT rotate the coupling.
The difference between the maximum and minimum
must not exceed 0.015". Recheck both parallel and
angular alignments again. Shims may be required to
adjust properly.
B10.10 Shaft seal must be lubricated/flushed
during operation of mixer.
B10.11 When variable speed drives are used
(AC variable frequency, air or hydraulic motors, &
BS - 7441 - 11 - 1294
B-11
B10.15 Start-Up Checklist
Prior and during start-up please check that the following things have been done:
a. Manual has been read and followed
b. Coupling bolts torqued to specifications
c. Hold washer tight (when applicable)
d. Impeller is immersed in liquid
e. Sufficient protection for motor (if outdoors)
f. Impeller installed correctly (see assembly drawings)
g. Gearbox vented
h. Mounting / Impeller bolts tight
i. All guards in place
j. Proper type and amount of lubricant (see Section C)
k. Wiring correctly installed, grounded and insulated
l. Proper shaft rotation (see drawings & data sheet)
m. Steady bearing installed properly (when applicable)
n. Motor checked for moisture absorption
Resistance (less than 3 meg-ohms):
o. Correct voltage/amperage @ start-up:
Motor nameplate F.L.A.:
F.L.A. measured with ampmeter:
Actual line voltage measured:
p. Excessive vibration of mixer support ?
q. Speed limitations set on variable speed controller
(when applicable)
r. Proper seal lubrication (when applicable)
s. Proper seal run-in time allowed
t. Mechanical seal position tabs removed (when applicable)
s. Mechanical seal lubrication ports plugged / plumbed with lube
INSPECTOR DATE
BS - 7441 - 12 - 1294
B-12
TROUBLE SHOOTING GUIDE
PROBLEM POSSIBLE CAUSE SOLUTION
Shaft will not fit into drive Set screws extend into bore Loosen set screws
or coupling Shaft over size Measure and consult factory
(proper dia. 0.001" - 0.002"
under nominal dia.
Damaged shaft Consult factory
Oversize key Grind key to fit
Mixer will not Incorrect wiring Check wiring diagram
start and wire correctly
Loose connections Check and tighten
connections
Blown fuse Replace fuse
Incorrect voltage Wire for correct voltage
Impeller interference Free all debris for rotation
Water damage to Service or replace motor
motor (consult factory)
Wrong size heaters in Replace heaters
starter
Mixer will not Overload of motor Check amperage against
reach correct nameplate data
speed Loose drive coupling bolts Check coupling bolt tension
(coupling and/or shaft
maybe damaged if
mixer has been run with
slipping coupling)
See Mixer will not start
Motor runs hot / Low or high voltage Wire for correct voltage
Amperage overload Product too viscous Check viscosity and specific
gravity of product
(consult factory)
Restricted ventilation Clear vents
Frequent starting and Check with factory - a special
stopping motor may be required
Unbalanced voltage Consult electrician
between phases
Incorrect rotation Change motor leads per
nameplate instructions
Product too viscous Check viscosity and specific
gravity - consult factory
Incorrect rotation or upside-down Check against assembly drawings -
impeller correct if required
Impeller too close to tank floor raise impeller
Lack of/improper lubricant Add or change lubricant
(see Section C)
Improper output speed Confirm speed - consult factory
Build up of sediment on tank bottom Clean or irrigate sediment
Undersized heaters Replace with correct heaters
BS - 7441 - 13 - 1294
B-13
PROBLEM POSSIBLE CAUSE SOLUTION
Noisy Insufficient lubricant Fill proper amount of lubricant
Foreign material in Change lubricant
lubricant
Incorrect lubricant Change to correct lubricant
Worn or faulty bearings or Check bearings/gears
gears replace if necessary
Incorrect coupling alignment adjust/align coupling
Bent/broken guards Straighten/replace guard
Bearing failure High temperature Provide heat shield
product
Excessive overhung load Consult factory
Water damage Replace bearing
(check all other parts)
See all items under Noisy
Gear failure Excessive loading Consult factory
(check amps)
Lack of (or improper) Fill with recommended
lubrication lubricant or equivalent
(see Section C)
Start-stop-start loading Free impeller of any solids at
(product burying start-up (pre stir with air
impeller with solids) hose or paddle)
Foreign material in lubricant Replace lubricant
Oil leakage Excessive lubricant Check manual for proper
amount lubricant and
drain excess
Damaged/broken gasket Replace gasket
Loose bolts around Check and tighten bolts
side plates
Seals worn or Replace seals
damaged
Vent not installed/clogged Replace seals - install/unclog vent
Shaft vibration Impeller not immersed in liquid Fill tank
Impeller too close to surface Fill tank or lower impeller
(see Section B4)
Bent mixer shaft Consult factory
Unstable mounting platform Reinforce platform
Loose or improperly assembled Assemble securely (see Para. B4)
coupling
Debris in coupling Clean and reassemble
Damaged gearbox bearings Check and replace if necessary
Debris on impeller Clean impeller
Loose or bent impeller blades Tighten or straighten
(consult factory)
BS - 7441 - 14 - 1294
B-14
PROBLEM POSSIBLE CAUSE SOLUTION
Seal leakage Proper amount of leakage See Paragraph B6
Worn packing Replace packing
Scored shaft Replace shaft and packing
check stuffing box also
for possible scoring
Insufficient/incorrect lubrication Lubricate properly
(see Paragraph B7)
check for scoring
- replace if necessary
Excessive heat in gland Back off gland nuts
(replace packing if
necessary) check for
scoring - replace if
necessary
Worn vapor seal Replace lip seal
Split in packing rings not offset Remove packing, reinstall at
offset (see Paragraph B7)
Charred / glazed packing Improper run-in, replace packing
(see Paragraph B8)
Worn mechanical seal Replace seal
Damaged mating ring Replace mating ring
Solids in seal gland Flush properly
(see Paragraph B8)
Scored shaft Replace shaft and seal;
lubricate/flush seal
Insufficient/incorrect lubrication Lubricate properly
(see Paragraph B8)
Excessive heat Lubricate properly or consult
factory, a special seal
may be required
Incorrect seal position See drawings in front of manual
for correct position
Excessive shaft runout See "Shaft vibration" above
Note: Other trouble shooting guides for special optional equipment will be located in Section D (when present).
BS - 7441 - 15 - 1294
B-15
WARRANTY
We warrant every SHARPE MIXER to do the job
for which it is recommended, and, if a MIXER fails in
this, we will refund the purchase price or provide,
without additional charge, a mixer which will do the
job specified. The materials of which the MIXER is
constructed, while not guaranteed against chemical
attack, are warranted to be as specified by the
buyer, or it's commercial equivalent. We will either
repair or replace, at our option and at our expense,
any part of a MIXER which our examination shall
disclose to our satisfaction to be defective in material
or workmanship.
We will pay all transportation charges relative
to our repairing or replacing a MIXER, although we
will not be responsible for removal, loading, installa-
tion, or, similar related expenses.
This warranty extends for twelve (12) months
after first installation of the MIXER or for eighteen (18)
months after its shipment from our factory, whichever
occurs first.
THE FOREGOING OBLIGATIONS OF THIS WAR-
RANTY ARE EXPRESSLY IN LIEU OF ALL OTHER WARRAN-
TIES EXPRESSED OR IMPLIED INCLUDING THE WARRAN-
TIES OF MERCHANTABILITY AND FITNESS FOR USE AND
OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR
PART, AND STATE OUR ENTIRE AND EXCLUSIVE LIABILITY
AND BUYER'S EXCLUSIVE REMEDY FOR ANY CLAIM FOR
DAMAGES IN CONNECTION WITH THE SALE OR FUR-
NISHING OF GOODS OR PARTS, THEIR DESIGN, SUIT-
ABILITY FOR USE, INSTALLATION OR OPERATION. WE
NEITHER ASSUME, NOR AUTHORIZE ANY OTHER PERSON
TO ASSUME FOR US, ANY OTHER LIABILITY IN CONNEC-
TION WITH THE SALE OF THIS MIXER. WE WILL IN NO
EVENT BE LIABLE FOR ANY DIRECT, INDIRECT, SPECIAL
OR CONSEQUENTIAL DAMAGES OR DELAY WHATSO-
EVER, AND OUR LIABILITY UNDER NO CIRCUMSTANCE
WILL EXCEED THE CONTRACT PRICE FOR THE GOODS
FOR WHICH LIABILITY IS CLAIMED. THIS WARRANTY
SHALL NOT APPLY TO THIS MIXER OR ANY PART
THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT,
NEGLIGENCE, ALTERATION, ABUSE, OR MISUSE. WE
MAKE NO WARRANTY WHATSOEVER IN RESPECT TO
ACCESSORIES OR PARTS NOT SUPPLIED BY US.
A NOTE ON RECOMMENDED SPARE PARTS
B13.1 Recommended spare parts are different for individual needs. The main factor affecting which
parts should be kept on the shelf of the user is downtime (allowable time period the mixer can be out of
service). This list shows acceptable downtime and parts to stock on shelf that, under normal circumstances,
Sharpe Mixers cannot supply in less time.
Allowable Downtime Recommended parts to stock for repair due to long delivery
3 weeks -Steady bearing bushings, wear sleeves, stuffing gland throttles/bushings,
side entry mixer shafts, special alloy seals, special motors.
2 weeks -Above parts, plus: gearbox gear sets, motors, mechanical seals.
1 week -Above parts, plus: gearbox seals, bearings, gaskets, shims, motors, flexible couplings.
3 days -Above parts, and/or: complete gearbox, gland packing, v-belts.
1 day -Complete agitator.
Note: Shafts and impellers, although not normally wearing parts, may be damaged and require repair/
replacement. These parts are long delivery items and should be considered if extended down time is unac-
ceptable.
For any downtime, all wearing parts are normally recommended spares. These include: bearings, seals,
gears, input couplings, and shims/gaskets. V-belts, steady bearing bushings, and wear sleeves are also recom-
mended when present.
BS - 7441 - 16 - 1294
B-16
MAINTENANCE NOTES:
Description Date By