Anti-Lock Brake System
Anti-Lock Brake System
Anti-Lock Brake System
2004 BRAKES
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
ABS SCHEMATICS
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2004 BRAKES Antilock Brake System - Corvette
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
Fig. 2: Traction Control Request, DLC, Torque And Steering Position Signals Schematics
Courtesy of GENERAL MOTORS CORP.
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
Fig. 4: Brake Fluid Pressure Sensor, Lateral Accelerometer And Yaw Rate Sensor Schematics (JL4)
Courtesy of GENERAL MOTORS CORP.
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
COMPONENT LOCATOR
ABS COMPONENT VIEWS
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
Switch (Export)
16 Traction/Suspension Control Switch
17 Auxiliary Power Outlet Connector
18 Cigar Lighter
19 Horn Switch
Seat Control Module (SCM)-Driver (W/Memory Seats), Seat Relay Center-Driver (W/O
20
Memory Seats)
21 Seat Adjuster Switch-Driver
22 Footwell Courtesy Lamp-Left
23 Door Switch-Driver
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2004 BRAKES Antilock Brake System - Corvette
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
z C1 - 15401425
Connector Part Information z 7-Way F Metri-Pack 480, GT 150 Mixed Series (BLK)
z C2 - 15356700
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
z 12040953
Connector Part Information
z 6-Way F Micro-Pack 100 Series (BLK)
z 12146121
Connector Part Information
z 3-Way F Metri-Pack 150 Series (BRN)
z 12052644
Connector Part Information
z 2 Way F Metri-Pack 150 Sealed (LT GRY)
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
z12186686
Connector Part Information
z 2 Way F Metri-Pack 150 Sealed (LT GRY)
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
z12052644
Connector Part Information
z 2 Way F Metri-Pack 150 Sealed (LT GRY)
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
z 12186686
Connector Part Information
z 2 Way F Metri-Pack 150 Sealed (LT GRY)
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
z 12064758
Connector Part Information
z 3-Way F 150 Metri-Pack Series (BLK)
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
Begin the system diagnosis with Diagnostic System Check - ABS . The Diagnostic System Check will provide
the following information:
The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and
where the procedure is located.
Circuit Description
The ABS Diagnostic System Check is an organized approach to identify problems associated with the EBCM.
This check must be the starting point for any EBCM complaint, and will direct you to the next logical step in
diagnosing the complaint. The EBCM is a very reliable component and is not likely the cause of the
malfunction. Most system complaints are linked to faulty wiring, connectors, and occasionally to components.
Understanding the ABS system and using the tables correctly will reduce diagnostic time and prevent
unnecessary parts replacement.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Lack of communication may be due to a partial malfunction of the serial data circuit or due to a total
malfunction of the serial data circuit. The specified procedure will determine the particular condition.
4: The presence of DTCs which begin with "U" indicate some other module is not communicating. The
specified procedure will compile all the available information before tests are performed.
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2004 BRAKES Antilock Brake System - Corvette
(BCM)
z Electronic brake
control module
(EBCM)
z Instrument panel
2 cluster (IPC)
z Powertrain control
module (PCM) Go to Scan Tool Does Not
Communicate with Class 2
Does the scan tool communicate Device in Data Link
with all control modules? Go to Step 3 Communications
Select the display DTCs function
on the scan tool for the following
control modules:
Controller Information
Julian Date Code Numeric Varies
1
Lateral Accelerometer Input VSES Data Volts 2.5
Lateral Accelerometer Input VSES Data g 0
z ABS Data
Left Front Wheel Speed z TCS Data km/h or mph 0
z VSES Data
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2004 BRAKES Antilock Brake System - Corvette
z ABS Data
Left Rear Wheel Speed z TCS Data km/h or mph 0
z VSES Data
z ABS Data
Solenoid Relay Feedback State On/Off On
z TCS Data
Steering Wheel Angle VSES Data ° 0
z ABS Data
Stop Lamp Switch Applied/Released Released
z TCS Data
z ABS Data
Switched System Battery Voltage Volts 12
z TCS Data
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2004 BRAKES Antilock Brake System - Corvette
The scan tool displays the part number of the control module.
ABS Active
The scan tool displays Yes or No. The active status of the ABS. Indicates if ABS is currently active.
ABS Failed
The scan tool displays Yes or No. The failed status of the ABS. Indicates if the EBCM disabled ABS due
to a malfunction.
The scan tool displays Off or On. Indicates if the EBCM is commanding the ABS indicator.
Battery Volts
The scan tool displays 0-30 Volts. The voltage measured between the module's battery positive voltage
circuit and ground circuit.
The scan tool displays 0 to 5 volts. The brake fluid pressure signal from the brake fluid pressure sensor.
The scan tool displays Normal or Over Temp. The status of the brake temperature. Indicates if the brake
temperature is above the traction control thermal cutoff point. If brake temperatures are above the thermal
cutoff point, Over Temp is displayed and traction control is temporarily suspended until the brake
temperature cools below the cutoff. This feature is used to maintain braking effectiveness if the base
braking system is required. Overly heated brakes could result in brake fade.
Calibration ID
The scan tool displays the 4 digit calibration ID of the control module.
Configuration ID
The scan tool displays the base part number of the EBCM.
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The scan tool displays the number in order that the EBCM was built.
The scan tool displays the calibration part number of the EBCM.
The scan tool displays the end model part number of the EBCM.
The scan tool displays the ROM part number of the EBCM.
The scan tool displays 0 to 100%. The duty cycle of the delivered torque signal. The duty cycle of the
signal is used to transmit how much engine torque the PCM is delivering. Normal values are between 10
and 90 percent duty cycle. The signal is at low values (approximately 10 percent) at idle and at higher
values under driving conditions.
DRP Active
The scan tool displays Yes or No. The active status of the DRP. Indicates if DRP is currently active.
DRP Disabled
The scan tool displays Yes or No. The failed status of the DRP. Indicates if the EBCM disabled DRP due
to a malfunction.
DRP Equipped
The scan tool displays Yes or No. Indicates if the vehicle is equipped with dynamic rear proportioning.
The scan tool displays Yes or No. Indicates if the EBCM is expecting an input from the steering wheel
position sensor (SWPS).
The scan tool displays 0 to 5 volts. The steering wheel position signal A input.
The scan tool displays 0 to 5 volts. The steering wheel position signal B input.
ETS Equipped
The scan tool displays Yes or No. Indicates if the vehicle is equipped with the enhanced traction system.
The scan tool displays Applied or Released. The state of the extended travel brake switch.
Ignition Voltage
The scan tool displays 0 to 17 volts. The level of ignition voltage at the EBCM.
The scan tool displays year and day. The first digit indicates the last digit of the year that the EBCM was
built. The remaining 3 digits indicate the day of the year that the EBCM was built.
The scan tool displays 0 to 5 volts. The lateral accelerometer signal from the lateral accelerometer sensor,
roughly 2.5 volts equals 0 g lateral acceleration.
The scan tool displays -1.2 to +1.2 g. The lateral acceleration of the lateral accelerometer signal.
The scan tool displays 0 to 255 km/h (0 to 159 mph). The actual speed of the left front wheel.
The scan tool displays 0 to 255 km/h (0 to 159 mph). The actual speed of the left rear wheel.
The scan tool displays Active or Inactive. The status of the left front inlet valve solenoid.
The scan tool displays Active or Inactive. The status of the left front outlet valve solenoid.
LF Rotor Temperature
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The scan tool displays -40 to +650° C (-40 to +1202° F). The estimated temperature of the left front brake
rotor.
The scan tool displays Active or Inactive. The status of the left rear inlet valve solenoid.
The scan tool displays Active or Inactive. The status of the left rear outlet valve solenoid.
The scan tool displays the shift when the EBCM was built.
Manufacturing Site
The scan tool displays the location where the EBCM was built.
PROM ID
The scan tool displays 0 to 17 volts. The voltage available to the pump motor when the pump motor
control relay is energized.
The scan tool displays 0 to 100%. The duty cycle at which the EBCM is commanding the pump motor
ON.
The scan tool displays Off or On. Indicates the commanded state of the pump motor control.
The scan tool displays Off or On. Indicate the actual state of the pump motor control.
The scan tool displays Off or On. Indicates if the red Brake warning indicator is currently ON.
The scan tool displays 0 to 100%. The duty cycle of the requested torque signal. The duty cycle of the
signal is used to transmit how much torque the EBCM is requesting the PCM to deliver. Normal values
are between 10 and 90 percent duty cycle. The signal should be at 90 percent duty cycle when traction
control is not active and at lower values (approximately 10 percent) when traction control is active.
The scan tool displays Active or Inactive. The status of the right front inlet valve solenoid.
The scan tool displays Active or Inactive. The status of the right front outlet valve solenoid.
RF Rotor Temperature
The scan tool displays -40 to +650° C (-40 to +1202° F). The estimated temperature of the right front
brake rotor.
The scan tool displays 0 to 255 km/h (0 to 159 mph). The actual speed of the right front wheel.
The scan tool displays 0 to 255 km/h (0 to 159 mph). The actual speed of the right rear wheel.
The scan tool displays 0 to 1 g. The EBCM calculation of the road surface, this information is sent to the
PCM via serial data messages. The PCM uses this information for misfire detection.
The scan tool displays Active or Inactive. The status of the right rear inlet valve solenoid.
The scan tool displays Active or Inactive. The status of the right rear outlet valve solenoid.
The scan tool displays Off or On. Indicates the commanded state of the system relay.
The scan tool displays Off or On. Indicates the actual state of the system relay.
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The scan tool displays -720 to +720 degrees. The angle that the steering wheel is turned in degrees.
The scan tool displays Applied or Released. The state of the brake switch.
The scan tool displays 0 to 17 volts. The level of the internal EBCM switched battery voltage available to
the solenoid valves and pump motor.
System ID
TCS Active
The scan tool displays Yes or No. The active status of the TCS. Indicates if TCS is currently active.
The scan tool displays Off or On. Indicates if the EBCM is commanding the Traction System Active
message to be displayed by the DIC.
TCS Failed
The scan tool displays Yes or No. The failed status of the TCS. Indicates if the EBCM disabled TCS due
to a malfunction.
TCS Switch
Display Off or On. Indicates the status of the traction control switch signal.
The scan tool displays Off or On. Indicates if the EBCM is commanding the Traction Control and Active
Handling indicator ON along with displaying the Service Traction System message on the DIC.
TIM Equipped
The scan tool displays Yes or No. Indicates if the vehicle is equipped with tire inflation monitoring.
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The scan tool displays 0-10394 N.m (0-7666 lb-ft). The amount of torque that the PCM is delivering to
the drive wheels.
The scan tool displays 0-10394 N.m (0-7666 lb-ft). The amount of torque that the EBCM is requesting
the PCM to deliver to the drive wheels.
The scan tool displays Active or Inactive. The active status of the TCS. Indicates if TCS is currently
active.
The scan tool displays Active or Inactive. The active status of the TCS. Indicates if TCS is currently
active.
Vehicle Speed
The scan tool displays 0 to 255 km/h (0 to 159 mph). The vehicle speed from the average of all four
wheel speeds.
VES Equipped
The scan tool displays Yes or No. Indicates if the vehicle is equipped with variable effort steering.
VSES Active
The scan tool displays Yes or No. The active status of the VSES. Indicates if VSES is currently active.
The scan tool displays Off or On. Indicates if the EBCM is commanding the Active Handling message to
be displayed by the DIC.
VSES Equipped
The scan tool displays Yes or No. Indicates if the vehicle is equipped with vehicle stability enhancement
system.
VSES Failed
The scan tool displays Yes or No. The failed status of the VSES. Indicates if the EBCM disabled VSES
due to a malfunction.
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The scan tool displays Off or On. Indicates if the EBCM is commanding the Traction Control and Active
Handling indicator ON along with displaying the Service Active Handling message on the DIC.
VSES Is Centered
The scan tool displays Yes or No. Indicates if the steering wheel is centered.
The scan tool displays 0 to 5 volts. The yaw rate signal from the yaw rate sensor, roughly 2.5 volts equals
0 ° /second yaw rate.
The scan tool displays -75 to +75° /second. The yaw rate of the yaw rate signal.
Steering
DTC C1242 Pump Motor Circuit Open EBCM
DTC C1243 BPMV Pump Motor Stalled EBCM
DTC C1247 in Hydraulic Brakes Brake Pressure Differential Switch Activated EBCM
DTC C1248 EBCM Turned the Red Brake Warning Indicator On EBCM
DTC C1254 Abnormal Shutdown Detected EBCM
DTC C1255 EBCM Internal Malfunction EBCM
DTC C1256 EBCM Internal Malfunction EBCM
DTC C1261 Left Front Inlet Valve Solenoid Malfunction EBCM
DTC C1262 Left Front Outlet Valve Solenoid Malfunction EBCM
DTC C1263 Right Front Inlet Valve Solenoid Malfunction EBCM
DTC C1264 Right Front Outlet Valve Solenoid Malfunction EBCM
DTC C1265 Left Rear Inlet Valve Solenoid Malfunction EBCM
DTC C1266 Left Rear Outlet Valve Solenoid Malfunction EBCM
DTC C1267 Right Rear Inlet Valve Solenoid Malfunction EBCM
DTC C1268 Right Rear Outlet Valve Solenoid Malfunction EBCM
Left Front TCS Master Cylinder Isolation Valve
DTC C1271 EBCM
Malfunction
DTC C1272 Left Front TCS Prime Valve Malfunction EBCM
Right Front TCS Master Cylinder Isolation Valve
DTC C1273 EBCM
Malfunction
DTC C1274 Right Front TCS Prime Valve Malfunction EBCM
DTC C1276 Delivered Torque Signal Circuit Malfunction EBCM
DTC C1277 Requested Torque Signal Circuit Malfunction EBCM
DTC C1278 TCS Temporarily Inhibited By PCM EBCM
DTC C1281 VSES Sensors Uncorrelated EBCM
DTC C1282 Yaw Rate Sensor Bias Circuit Malfunction EBCM
DTC C1283 Excessive Time to Center Steering EBCM
DTC C1284 Lateral Accelerometer Sensor Bias Malfunction EBCM
DTC C1285 Lateral Accelerometer Sensor Circuit Malfunction EBCM
DTC C1286 Steering Sensor Bias Malfunction EBCM
DTC C1287 Steering Sensor Rate Malfunction EBCM
DTC C1288 Steering Sensor Circuit Malfunction EBCM
DTC C1291 Open Brake Lamp Switch Contacts During Deceleration EBCM
DTC C1292 Brake Fluid Pressure Sensor Circuit EBCM
DTC C1293 Code C1291 Set in Previous Ignition Cycle EBCM
DTC C1294 Brake Lamp Switch Circuit Always Active EBCM
DTC C1295 Brake Lamp Switch Circuit Open EBCM
DTC C1296 Brake Fluid Pressure Sensor Circuit EBCM
DTC P1571 Traction Control Torque Request Circuit PCM
DTC P1689 Traction Control Delivered Torque Output Circuit PCM
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When servicing vehicles with the vehicle stability enhancement system (VSES), test drives will be necessary to
allow all tests to be run, and all system functions to be enabled and exercised. A test drive may also be required
to duplicate specific DTCs covered in this section. The diagnostic system check (including test drive) should be
run when vehicle repairs are complete in order to verify the repair. The diagnostic test drive will vary for ABS,
TCS, or VSES concerns.
1. Read the Diagnostic Aids and the Conditions for Setting the DTC.
2. Turn OFF the ignition.
3. Reconnect any previously disconnected components.
4. Start the engine.
5. Install a scan tool.
6. With the scan tool, observe the VSES Is Centered parameter in the VSES data list. The scan tool will
indicate Yes with the steering wheel centered. Drive the vehicle in a straight line for 45 seconds at 24
km/h (15 mph) while monitoring the scan tool.
7. Remove the scan tool.
8. Drive the vehicle under the following conditions for at least 10 minutes.
z Highway driving
z Rough roads
z Perform turning maneuvers (curved freeway entrance ramp, parking lot maneuvers) and high
steering angles and yaw rates at low speeds.
z Verify the customers concern and duplicate driving conditions
9. With the engine still running, use the scan tool in order to check for DTCs. If any DTCs are set, refer to
Diagnostic Trouble Code (DTC) List .
ENHANCED DIAGNOSTICS
History Data
Enhanced diagnostic information is found in the History Data function of the scan tool. Enhanced diagnostic
information provides the service technician with specific malfunction occurrence information.
The scan tool will display the last 3 DTCs to occur, one at a time. The DTC with the most recent occurrence
will be displayed first. Each DTC will include the following:
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2004 BRAKES Antilock Brake System - Corvette
The most recent DTC will also display various data parameters with values from the time of the DTC
occurrence.
Diagnostic Strategy
In difficult diagnostic situations use the above information to identify malfunction occurrence trends. Ask
question such as the following:
z Did the malfunction only occur once over a large number of drive cycles, indicating an unusual condition
present when it occurred?
z Does the malfunction occur infrequently over a large number of drive cycles, indicating that special
diagnostic techniques may be required to identify the source of the malfunction?
A malfunction that occurs more frequently increases the odds of finding the cause of the malfunction.
Use the information in order to determine if a DTC is intermittent. Use the information in order to determine if
the DTC has not set for long periods of time due to weather changes or a repair prior to this visit.
DTC B2597
Circuit Description
The Traction Control and Active Handling indicator is controlled by the instrument cluster via serial data
messages from the EBCM. When the BCM sees the traction control switch input grounded through the
momentary traction control switch, it sends a serial data message to the EBCM that tells the EBCM that the
traction control switch has been pressed. The EBCM then disables TCS and VSES (w/JL4). The EBCM sends a
serial data message to the instrument cluster to turn the Traction Control and Active Handling indicator ON and
display the Traction System Off message or the Traction/Active Handling Off message (w/JL4) on the DIC.
With JL4, when the BCM sees the traction control switch input grounded for 5 seconds while the vehicle is
stopped and the ignition is ON, it sends a serial data message to the EBCM that tells the EBCM that the traction
control switch has been pressed for 5 seconds. The EBCM then disables TCS, while leaving VSES enabled. The
EBCM sends a serial data message to the instrument cluster display the Competitive Driving message on the
DIC. The Traction Control and Active Handling indicator remains OFF.
Each time the ignition is cycled from OFF to ON, the TCS and VSES (w/JL4) are enabled.
The following conditions will cause the Traction Control and Active Handling indicator to illuminate:
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The BCM detects a ground on the traction control switch signal circuit for longer than 60 seconds.
z The condition for the DTC is no longer present (the DTC is not current) and you used the scan tool Clear
DTC function.
z The condition for the DTC is no longer present (the DTC is not current) and you used the On-Board
Diagnostics Clear DTC function.
z The BCM automatically clears the history DTC when a current DTC is not detected in 50 consecutive
ignition cycles.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Tests for the normal state of the TCS switch using a scan tool.
3: Tests if the BCM is able to detect a change in TCS switch state.
4: Tests for a stuck or shorted TCS switch. If the TCS switch is stuck or shorted, the state will change
from On to Off when the TCS switch is disconnected.
5: Tests for a short to ground in the TCS switch signal circuit.
8: When the BCM is replaced, use a scan tool to perform the setup procedure for the BCM. Refer to
Body Control Module (BCM) Programming/RPO Configuration in Body Control System.
DTC B2597
Step Action Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views or Body Control System Connector
End Views in Body Control System
Did you perform the ABS Diagnostic System Check? Go to Diagnostic
1 System Check -
Go to Step 2 ABS
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
2
3. With a scan tool, observe the TCS Switch parameter in the
BCM data list.
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DTC C1214
Circuit Description
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2004 BRAKES Antilock Brake System - Corvette
The system relay is energized when the ignition is ON. The system relay supplies voltage to the solenoid valves
and the pump motor. This voltage is referred to as the system voltage.
The electronic brake control module (EBCM) controls each solenoid valve by grounding the solenoid.
The EBCM controls the pump motor by grounding the control circuit. The pump serves 2 purposes:
z Transfers brake fluid from the brake calipers to the master cylinder reservoir during pressure decrease
events.
z Transfers brake fluid from the master cylinder reservoir to the brake calipers during pressure increase
events.
z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
z The DRP does not function optimally.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service ABS
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
The system relay is integral to the EBCM. The relay is not serviceable.
Test Description
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The number below refers to the step number on the diagnostic table.
DTC C1214
Step Action Values Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
Did you perform the ABS Diagnostic System Go to Go to Diagnostic System
1 -
Check? Step 2 Check - ABS
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. Use the scan tool in order to clear the DTCs.
2 -
4. With the scan tool, perform the Automated Go to Testing for
Test. Intermittent Conditions and
Go to Poor Connections in Wiring
Does the DTC reset as a current DTC? Step 3 Systems
1. Disconnect the pump motor harness pigtail
connector of the BPMV.
2. Measure the resistance between each pump
3 motor control circuit and the housing of the OL
BPMV at the pump motor harness pigtail
connector of the BPMV.
Go to
Does the DMM display the specified value? Step 5 Go to Step 4
Replace the EBCM and the BPMV. Refer to
Electronic Brake Control Module Replacement
4 and Brake Pressure Modulator Valve (BPMV) -
Replacement . Go to
Did you complete the repair? Step 6 -
Replace the EBCM. Refer to Electronic Brake
5 Control Module Replacement . - Go to
Did you complete the repair? Step 6 -
1. Use the scan tool in order to clear the DTCs.
2. With the scan tool, perform the Automated
6 Test. -
Go to
Does the DTC reset? Step 2 System OK
DTC C1217
Circuit Description
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2004 BRAKES Antilock Brake System - Corvette
The system relay is energized when the ignition is ON. The system relay supplies voltage to the solenoid valves
and the pump motor. This voltage is referred to as the system voltage.
The electronic brake control module (EBCM) controls each solenoid valve by grounding the solenoid.
The EBCM controls the pump motor by grounding the control circuit. The pump serves 2 purposes:
z Transfers brake fluid from the brake calipers to the master cylinder reservoir during pressure decrease
events.
z Transfers brake fluid from the master cylinder reservoir to the brake calipers during pressure increase
events.
z The voltage across the pump motor is greater than 10.2 volts.
z The pump motor low side voltage is less than 2.7 volts.
z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
z The DRP does not function optimally.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service ABS
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
z This DTC determines if there is a short in the pump motor control circuit.
z The pump motor is integral to the BPMV. The pump motor is not serviceable.
Test Description
The number below refers to the step number on the diagnostic table.
3: Tests the pump motor circuits of the BPMV for a short to the housing of the BPMV. The wiring from
the BPMV to the EBCM should not be repaired.
DTC C1217
Step Action Values Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
Did you perform the ABS Diagnostic System Check? Go to Diagnostic
1 - Go to System Check -
Step 2 ABS
1. Turn OFF the ignition.
2. Disconnect the EBCM harness connector
3. Connect the J 39700 universal pinout box using the J
39700-300 cable adapter to the EBCM harness connector
2 only. See Special Tools and Equipment . -
4. Test both ground circuits of the EBCM including the
EBCM ground for a high resistance or an open. Refer to
Circuit Testing and Wiring Repairs in Wiring Systems.
Go to
Did you find and correct the condition? Step 8 Go to Step 3
1. Disconnect the pump motor harness pigtail connector of
the BPMV.
2. Measure the resistance between each pump motor control
3 circuit and the housing of the BPMV at the pump motor 5 ohm
harness pigtail connector of the BPMV.
Go to
Does the resistance measure less than the specified value? Step 4 Go to Step 5
Inspect for poor connections at the pump motor harness pigtail
connector of the BPMV. Refer to Testing for Intermittent
4 Conditions and Poor Connections and Connector Repairs in -
Wiring Systems. Go to
Did you find and correct the condition? Step 8 Go to Step 6
Inspect for poor connections at the harness connector of the
EBCM. Refer to Testing for Intermittent Conditions and
5 -
Poor Connections and Connector Repairs in Wiring Systems. Go to
Did you find and correct the condition? Step 8 Go to Step 7
Replace the BPMV. Refer to Brake Pressure Modulator Valve
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2004 BRAKES Antilock Brake System - Corvette
(BPMV) Replacement . Go to
6 -
Did you complete the repair? Step 8 -
Replace the EBCM. Refer to Electronic Brake Control
7 Module Replacement . - Go to
Did you complete the repair? Step 8 -
1. Use the scan tool in order to clear the DTCs.
8 2. With the scan tool, perform the Automated Test. -
Go to
Does the DTC reset? Step 2 System OK
DTC C1218
Circuit Description
The system relay is energized when the ignition is ON. The system relay supplies voltage to the solenoid valves
and the pump motor. This voltage is referred to as the system voltage.
The electronic brake control module (EBCM) controls each solenoid valve by grounding the solenoid.
The EBCM controls the pump motor by grounding the control circuit. The pump serves 2 purposes:
z Transfers brake fluid from the brake calipers to the master cylinder reservoir during pressure decrease
events.
z Transfers brake fluid from the master cylinder reservoir to the brake calipers during pressure increase
events.
z With the commanded pump motor voltage less than the system voltage, the actual pump motor voltage is
3 volts less than the commanded voltage.
z With the commanded pump motor voltage greater than the system voltage, the actual pump motor voltage
is less than 8 volts.
z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
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z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
The pump motor is integral to the BPMV. The pump motor is not serviceable.
Test Description
The number below refers to the step number on the diagnostic table.
3: Tests the ability of the EBCM to control the pump motor. If the test lamp illuminates, the pump motor
circuit within the EBCM is good.
DTC C1218
Step Action Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
Did you perform the ABS Diagnostic System Check? Go to
1 Step Go to Diagnostic System
2 Check - ABS
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
2 3. Use the scan tool in order to clear the DTCs. Go to Testing for
4. With the scan tool, perform the Automated Test. Go to Intermittent Conditions and
Step Poor Connections in Wiring
Does the DTC reset? 3 Systems
1. Turn OFF the ignition.
2. Disconnect the pump motor harness pigtail connector
of the BPMV.
3. Connect a test lamp between the pump motor circuits
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DTC C1221-C1235
Circuit Description
As the wheel spins, the wheel speed sensor produces an AC signal. The electronic brake control module
(EBCM) uses the frequency of the AC signal to calculate the wheel speed.
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The EBCM detects a rapid variation in the wheel speed. The wheel speed changes by 16 km/h (10 mph) or more
in 0.01 second. The change must occur 3 times with no more than 0.2 seconds between occurrences.
z A short to voltage - the wheel speed sensor signal circuit and wheel speed sensor return circuit voltages
are both greater than 4.25 volts.
z A short to ground - the wheel speed sensor signal circuit and wheel speed sensor return circuit voltages
are both less than 0.75 volts.
z An open - the wheel speed sensor signal circuit voltage is greater than 4.25 volts and wheel speed sensor
return circuit voltage is less than 0.75 volts.
z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
z The DRP does not function optimally.
z The ABS indicator turns ON.
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z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
Under the following conditions, 2 Wheel Speed Sensor Input is 0 DTCs are set:
A possible cause of this DTC is electrical noise on the wheel speed sensor harness wiring. Electrical noise could
result from the wheel speed sensor wires being routed to close to high energy ignition system components, such
as spark plug wires.
If the customer comments that the ABS indicator is ON only during moist environmental conditions (rain,
snow, vehicle wash, etc.), inspect the wheel speed sensor wiring for signs of water intrusion. If the DTC is not
current, clear all DTCs and simulate the effects of water intrusion by using the following procedure:
1. Spray the suspected area with a 5 percent saltwater solution. To create a 5 percent saltwater solution, add
2 teaspoons (9.9 ml) of salt to 354 ml (12 oz) of water.
2. Test drive the vehicle over various road surfaces (bumps, turns, etc.) above 40 km/h (25 mph) for at least
30 seconds.
3. If the DTC returns, replace the suspected wheel speed sensor or repair the wheel speed sensor wiring.
4. Rinse the area thoroughly when completed.
Test Description
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The numbers below refer to the step numbers on the diagnostic table.
3: Measure the resistance of the wheel speed sensor in order to determine if the sensor has a valid
resistance value.
4: Ensures that the wheel speed sensor is generating a valid AC voltage output.
DTC C1221-C1235
Step Action Values Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
Did you perform the ABS Diagnostic System Check? Go to Diagnostic
1 - Go to System Check -
Step 2 ABS
1. Install a scan tool.
2. Turn ON the ignition.
3. Set up the scan tool snap shot feature to trigger for this
DTC. 8 km/h
2
(5 mph)
4. Drive the vehicle at a speed greater than the specified
value.
Go to Go to Diagnostic
Does the scan tool indicate that this wheel speed DTC set? Step 3 Aids
1. Raise and support the vehicle. Refer to Lifting and
Jacking the Vehicle in General Information.
850-
3 2. Disconnect the wheel speed sensor connector. 1350
3. Measure the resistance across the wheel speed sensor. ohm
Go to
Does the resistance measure within the specified range? Step 4 Go to Step 8
1. Spin the wheel.
4 2. Measure the AC voltage across the wheel speed sensor. 100 mV
Go to
Does the AC voltage measure greater than the specified value? Step 5 Go to Step 8
Inspect for poor connections at the harness connector of the
wheel speed sensor. Refer to Testing for Intermittent
5 Conditions and Poor Connections and Connector Repairs - Go to
in Wiring Systems. Step
Did you find and correct the condition? 10 Go to Step 6
1. Disconnect the EBCM harness connector.
2. Install the J 39700 universal pinout box using the J
39700-300 cable adapter to the EBCM harness
connector only. See Special Tools and Equipment .
3. Test the wheel speed sensor circuits for the following:
z An open
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2004 BRAKES Antilock Brake System - Corvette
z A short to ground
z A short to voltage
6 z Shorted together -
Go to
Refer to Circuit Testing and Wiring Repairs in Wiring Step
Systems.Did you find and correct the condition? 10 Go to Step 7
Inspect for poor connections at the harness connector for the
EBCM. Refer to Testing for Intermittent Conditions and
7 Poor Connections and Connector Repairs in Wiring - Go to
Systems. Step
Did you find and correct the condition? 10 Go to Step 9
Replace the wheel speed sensor. Refer to Wheel Bearing/Hub
Replacement - Front in Front Suspension or Wheel Go to
8 -
Bearing/Hub Replacement - Rear in Rear Suspension. Step
Did you complete the replacement? 10 -
Replace the EBCM. Refer to Electronic Brake Control Go to
9 Module Replacement . - Step
Did you complete the repair? 10 -
1. Use the scan tool in order to clear the DTCs.
2. Operate the vehicle within the Conditions for Running
10 the DTC as specified in the supporting text. -
Go to
Does the DTC reset? Step 2 System OK
DTC C1236
Circuit Description
The electronic brake control module (EBCM) monitors the voltage level available for system operation. A low
voltage condition prevents the system from operating properly.
z During initialization or when the system is inactive, the system voltage is less than 10.5 volts.
z During the system operation, the system voltage is less than 9.0 volts.
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z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service ABS
z The DRP does not function optimally, or with system voltage less than 8.5 volts, the EBCM disables the
DRP for the duration of the ignition cycle.
z When the EBCM disables the DRP, the following actions also occur:
{ The EBCM will also set DTC C1248.
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z Test the charging system. Refer to Diagnostic System Check - Engine Electrical in Engine Electrical.
z Possible causes of this DTC are the following conditions:
{ A charging system malfunction
{ A weak battery
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Use the scan tool in order to inspect the voltage to the EBCM.
3: Use the scan tool in order to inspect the voltage to the body control module (BCM). A low voltage
value in multiple modules indicates a concern in the charging system.
5: Verifies that the condition is still present.
DTC C1236
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DTC C1237
Circuit Description
The electronic brake control module (EBCM) monitors the voltage level available for system operation. If the
voltage level is too high, damage may result in the system. When the EBCM detects a high voltage condition,
the EBCM turns OFF the system relay which removes battery voltage from the solenoid valves and pump
motor.
z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
z The DRP does not function optimally.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service ABS
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
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Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Use the scan tool in order to inspect the voltage to the EBCM.
3: Use the scan tool in order to inspect the voltage to the body control module (BCM). A high voltage
value in multiple modules indicates a concern in the charging system.
4: Verifies that the condition is still present.
DTC C1237
Step Action Values Yes No
Schematic Reference: ABS Schematics
Did you perform the ABS Diagnostic Go to Diagnostic
1 System Check? - System Check -
Go to Step 2 ABS
1. Turn OFF all of the accessories.
2. Install a scan tool.
3. Start the engine
4. Run the engine at approximately
2000 RPM.
2 16.3 V
5. With a scan tool, observe the
Switched System Battery Voltage
parameter in the ABS data list.
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Circuit Description
The system relay is energized when the ignition is ON. The system relay supplies voltage to the solenoid valves
and the pump motor. This voltage is referred to as the system voltage.
The electronic brake control module (EBCM) controls each solenoid valve by grounding the solenoid.
The EBCM controls the pump motor by grounding the control circuit. The pump serves 2 purposes:
z Transfers brake fluid from the brake calipers to the master cylinder reservoir during pressure decrease
events.
z Transfers brake fluid from the master cylinder reservoir to the brake calipers during pressure increase
events.
C1242
C1243
C1242
The voltage across the pump motor is between 1.7 - 10.2 volts for 2 seconds.
C1243
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z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
z The DRP does not function optimally.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service ABS
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
The pump motor is integral to the BPMV. The pump motor is not serviceable.
Test Description
The number below refers to the step number on the diagnostic table.
3: Tests the ability of the EBCM to control the pump motor. If the test lamp illuminates, the pump motor
circuit within the EBCM is good.
DTC C1248
Circuit Description
The dynamic rear proportioning (DRP) is a control system that replaces the hydraulic proportioning function of
the mechanical proportioning valve in the base brake system. The DRP control system is part of the operating
software in the EBCM. The DRP uses active control with the existing ABS in order to regulate the vehicle's rear
brake pressure.
One or more faults have been detected by the EBCM in the ABS/TCS systems.
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z DTC C1236 sets and ignition voltage is less than 8.5 volts.
z DTC C1254 or C1255 sets.
z DTCs C1265 and C1267 set.
z Two wheel speed sensor DTCs on the same axle set.
z The EBCM disables the DRP for the duration of the ignition cycle.
z The red Brake warning indicator turns ON.
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z Use this DTC in order to differentiate which of the following conditions is present:
{ The EBCM turned ON the red Brake warning indicator.
{ The instrument cluster turned ON the red Brake warning indicator due to low brake fluid in the
master cylinder reservoir.
{ The instrument cluster turned ON the red Brake warning indicator due to the application of the park
brake.
z Diagnose any other ABS DTCs that set along with this DTC.
Test Description
The number below refers to the step number on the diagnostic table.
DTC C1248
Step Action Yes No
Schematic Reference: ABS Schematics
Did you perform the ABS Diagnostic Go to Diagnostic System Check
1
System Check? Go to Step 2 - ABS
1. Install a scan tool.
2. Turn ON the ignition, with the
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engine OFF.
3. Select the display DTCs function on
2 the scan tool for the EBCM.
Go to Diagnostic
Does the scan tool display any Trouble Code
ABS/TCS/VSES DTCs? (DTC) List Go to Step 3
1. Use the scan tool in order to clear
the DTCs.
2. Operate the vehicle within the
3 Conditions for Running the DTC as
specified in the supporting text. Go to Testing for Intermittent
Conditions and Poor
Does the DTC reset? Go to Step 2 Connections in Wiring System
DTC C1254
Circuit Description
The microprocessor contains a data storage area, keep alive memory, which can save pertinent data when the
ignition is turned OFF. The keep alive memory (KAM) data is lost if battery power or module ground is
removed from the module. The KAM area is an integral part of the microprocessor and cannot be serviced
separately.
The microprocessor calculates a checksum on those areas of memory that hold critical operation data. This is
done at a regular interval and is called the periodic checksum. The microprocessor also calculates a checksum
on these memory locations when ever new data is written to them. This is called the running checksum.
To check the keep alive memory (KAM), the microprocessor compares the periodic checksum to the running
checksum. If they do not match, the microprocessor sets the DTC.
z The EBCM disables the DRP/ABS/TCS/VSES for the duration of the ignition cycle.
z The EBCM disables the variable effort steering (VES) for the duration of the ignition cycle.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
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{ Service ABS
{ Service Traction System
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
A running reset is detected when the keep alive memory check sum is not updated properly.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
DTC C1254
Step Action Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
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Did you perform the ABS Diagnostic System Check? Go to Go to Diagnostic System
1
Step 2 Check - ABS
1. Turn OFF the ignition.
2. Disconnect the EBCM harness connector.
3. Install the J 39700 universal breakout box using the J
39700-300 cable adapter to the EBCM harness
connector only. See Special Tools and Equipment .
2
4. Test both ground circuits of the EBCM including the
EBCM ground for a high resistance or an open. Refer
to Circuit Testing and Wiring Repairs in Wiring
Systems.
Go to
Did you find and correct the condition? Step 8 Go to Step 3
Has the battery been disconnected recently? Go to
3
Step 8 Go to Step 4
Test the charging system. Refer to Diagnostic System
4 Check - Engine Electrical in Engine Electrical. Go to
Did you find and correct the condition? Step 8 Go to Step 5
Inspect for poor connections at the harness connector of the
EBCM. Refer to Testing for Intermittent Conditions and
5 Poor Connections and Connector Repairs in Wiring
Systems. Go to
Did you find and correct the condition? Step 8 Go to Step 6
1. Use the scan tool in order to clear the DTCs. Go to Testing for
6 2. With the scan tool, perform the Automated Test. Intermittent Conditions and
Go to Poor Connections in Wiring
Does the DTC reset? Step 7 Systems
Replace the EBCM. Refer to Electronic Brake Control
7 Module Replacement . Go to
Did you complete the repair? Step 8 -
1. Use the scan tool in order to clear the DTCs.
8 2. With the scan tool, perform the Automated Test.
Go to
Does the DTC reset? Step 2 System OK
Circuit Description
This DTC identifies a malfunction within the electronic brake control module (EBCM).
C1255
z The EBCM disables the DRP/ABS/TCS/VSES for the duration of the ignition cycle.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The red Brake warning indicator turns ON.
z The DIC displays the following messages:
{ Service ABS
C1256
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z The scan tool displays 2 additional characters after the DTC. Take note of the 2 character code and any
other DTCs that are set. The 2 character code is an engineering aid used in order to determine the cause of
the internal malfunction.
z When the scan tool displays DTC C1255m3, the EBCM has not been programmed. Perform the setup
procedure for the EBCM.
Test Description
The number below refers to the step number on the diagnostic table.
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DTC C1261-C1274
Circuit Description
The system relay is energized when the ignition is ON. The system relay supplies voltage to the valve solenoids
and the pump motor. This voltage is referred to as the system voltage. The electronic brake control module
(EBCM) microprocessor activates the valve solenoids by grounding the control circuit.
The commanded state of the driver and the actual state of the control circuit do not match for 0.03 seconds.
z The EBCM disables the ABS/TCS/VSES for the duration of the ignition cycle.
z The DRP does not function optimally.
z The ABS indicator turns ON.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service ABS
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
The solenoid valve circuit is internal to the EBCM. The solenoid valve circuit is not diagnosable external to the
EBCM. The DTC sets when there is a malfunction in the solenoid circuit internal to the EBCM.
Test Description
The number below refers to the step number on the diagnostic table.
DTC C1261-C1274
Step Action Yes No
Schematic Reference: ABS Schematics
Did you perform the ABS Diagnostic Go to
1
System Check? Step 2 Go to Diagnostic System Check - ABS
1. Install a scan tool.
2. Turn ON the ignition, with the engine
OFF.
3. Use the scan tool in order to clear the
2 DTCs.
4. With the scan tool, perform the
Automated Test.
Go to Go to Testing for Intermittent Conditions
Does the DTC reset as a current DTC? Step 3 and Poor Connections in Wiring Systems
Replace the EBCM. Refer to Electronic
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Circuit Description
The EBCM and the PCM simultaneously control the traction control. The PCM reduces the amount of torque
supplied to the drive wheels by retarding spark timing and selectively turning off fuel injectors. The EBCM
actively applies the brakes to the front wheels in order to reduce torque.
The EBCM sends a requested torque message via a pulse width modulated (PWM) signal to the PCM. The duty
cycle of the signal is used to determine how much engine torque the EBCM is requesting the PCM to deliver.
Normal values are between 10 and 90 percent duty cycle. The signal should be at 90 percent when traction
control is not active and at lower values during traction control activations. The PCM supplies a pull up voltage
of 5 volts that the EBCM switches to ground to create the signal.
The PCM sends a delivered torque message via a pulse width modulated (PWM) signal to the EBCM. The duty
cycle of the signal is used to determine how much engine torque the PCM is delivering. Normal values are
between 10 and 90 percent duty cycle. The signal should be at low values (around 10 percent) at idle and higher
values under driving conditions. The EBCM supplies a pull up voltage of 12 volts that the PCM switches to
ground to create the signal.
When certain PCM DTCs are set, the PCM will not be able to perform the torque reduction portion of traction
control. A serial data message is sent to the EBCM indicating that traction control is not allowed.
C1276
z The EBCM detects that delivered torque signal is out of the valid range.
z The EBCM does not receive the delivered torque signal.
P1644 or P1689
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The PCM detects that the delivered torque signal voltage is invalid.
z The EBCM disables the TCS/VSES for the duration of the ignition cycle.
z The PCM will store conditions which were present when the DTC set as Fail Records data only.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service Traction System
z The condition for the DTC is no longer present (the DTC is not current) and you used the scan tool Clear
DTC function.
z The condition for the DTC is no longer present (the DTC is not current) and you used the On-Board
Diagnostics Clear DTC function.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
z The PCM automatically clears the history DTC when a current DTC is not detected in 40 consecutive
warm-up cycles.
Diagnostic Aids
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: Use the scan tool in order to determine if the delivered torque signal has a valid duty cycle.
9: This vehicle is equipped with a PCM which uses an Electrically Erasable Programmable Read Only
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Memory (EEPROM). When replacing the PCM, the replacement PCM must be programmed.
z A high resistance
Circuit Description
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The EBCM and the PCM simultaneously control the traction control. The PCM reduces the amount of torque
supplied to the drive wheels by retarding spark timing and selectively turning off fuel injectors. The EBCM
actively applies the brakes to the front wheels in order to reduce torque.
The EBCM sends a requested torque message via a pulse width modulated (PWM) signal to the PCM. The duty
cycle of the signal is used to determine how much engine torque the EBCM is requesting the PCM to deliver.
Normal values are between 10 and 90 percent duty cycle. The signal should be at 90 percent when traction
control is not active and at lower values during traction control activations. The PCM supplies a pull up voltage
of 5 volts that the EBCM switches to ground to create the signal.
The PCM sends a delivered torque message via a pulse width modulated (PWM) signal to the EBCM. The duty
cycle of the signal is used to determine how much engine torque the PCM is delivering. Normal values are
between 10 and 90 percent duty cycle. The signal should be at low values (around 10 percent) at idle and higher
values under driving conditions. The EBCM supplies a pull up voltage of 12 volts that the PCM switches to
ground to create the signal.
When certain PCM DTCs are set, the PCM will not be able to perform the torque reduction portion of traction
control. A serial data message is sent to the EBCM indicating that traction control is not allowed.
C1277
The PCM diagnoses the requested torque signal circuit and sends a serial data message to the EBCM indicating
a fault is present.
P0856
z The PCM detects that requested torque signal is out of the valid range.
z The PCM does not receive the requested torque signal.
z The EBCM disables the TCS/VSES for the duration of the ignition cycle.
z The PCM will store conditions which were present when the DTC set as Fail Records data only.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service Traction System
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2004 BRAKES Antilock Brake System - Corvette
z The condition for the DTC is no longer present (the DTC is not current) and you used the scan tool Clear
DTC function.
z The condition for the DTC is no longer present (the DTC is not current) and you used the On-Board
Diagnostics Clear DTC function.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
z The PCM automatically clears the history DTC when a current DTC is not detected in 40 consecutive
warm-up cycles.
Diagnostic Aids
A DTC P1571 may set along with several other PCM DTCs if the key is held in the CRANK position while the
engine is running. The starter lockout function of the PCM is enabled several seconds after the engine is
running and prevents the starter from engaging while the engine is running. This will cause a partial loss of
power to some components and systems.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
z A short to ground
Go to
Refer to Circuit Testing and Wiring Repairs in Wiring Step
Systems.Did you find and correct the condition? 13 Go to Step 10
1. Turn OFF the ignition.
2. Disconnect the powertrain control module (PCM)
harness connector.
3. Test the requested torque signal circuit for the
8 following conditions: -
z An open
z A high resistance
Go to
Refer to Circuit Testing and Wiring Repairs in Wiring Step
Systems.Did you find and correct the condition? 13 Go to Step 9
Inspect for poor connections the harness connector of
the PCM. Refer to Testing for Intermittent Conditions
9 and Poor Connections and Connector Repairs in - Go to
Wiring Systems. Step
Did you find and correct the condition? 13 Go to Step 11
Inspect for poor connections the harness connector of
the EBCM. Refer to Testing for Intermittent
10 Conditions and Poor Connections and Connector - Go to
Repairs in Wiring Systems. Step
Did you find and correct the condition? 13 Go to Step 12
IMPORTANT:
The replacement PCM must be programmed.
11 -
Replace the PCM. Refer to Powertrain Control
Module (PCM) Replacement in Engine Controls - 5.7 Go to
Step
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DTC C1278
Circuit Description
The EBCM and the PCM simultaneously control the traction control. The PCM reduces the amount of torque
supplied to the drive wheels by retarding spark timing and selectively turning off fuel injectors. The EBCM
actively applies the brakes to the front wheels in order to reduce torque.
The EBCM sends a requested torque message via a pulse width modulated (PWM) signal to the PCM. The duty
cycle of the signal is used to determine how much engine torque the EBCM is requesting the PCM to deliver.
Normal values are between 10 and 90 percent duty cycle. The signal should be at 90 percent when traction
control is not active and at lower values during traction control activations. The PCM supplies a pull up voltage
of 5 volts that the EBCM switches to ground to create the signal.
The PCM sends a delivered torque message via a pulse width modulated (PWM) signal to the EBCM. The duty
cycle of the signal is used to determine how much engine torque the PCM is delivering. Normal values are
between 10 and 90 percent duty cycle. The signal should be at low values (around 10 percent) at idle and higher
values under driving conditions. The EBCM supplies a pull up voltage of 12 volts that the PCM switches to
ground to create the signal.
When certain PCM DTCs are set, the PCM will not be able to perform the torque reduction portion of traction
control. A serial data message is sent to the EBCM indicating that traction control is not allowed.
The PCM diagnoses a condition preventing the engine control portion of the traction control function and sends
a serial data message to the EBCM indicating that torque reduction is not allowed. The PCM will typically set a
DTC and the EBCM will set this DTC.
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z The EBCM disables the TCS/VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service Traction System
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
This DTC is for information only. As an aid to the technician, this DTC indicates that there are no problems in
the ABS/TCS system.
DTC C1278
Step Action Yes No
Schematic Reference: ABS Schematics
Did you perform the ABS Go to Diagnostic System Check - Engine Go to Diagnostic
1
Diagnostic System Check? Controls in Engine Controls - 5.7L System Check - ABS
Circuit Description
The vehicle stability enhancement system (VSES) is activated by the electronic brake control module (EBCM)
calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated
from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the
desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If
the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying
differential braking to the left or right front wheel.
The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the drivers
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
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pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
C1281
C1283
C1286
C1281
z The VSES is engaged for 10 seconds with the delta velocity error always in either understeer or oversteer.
Under this condition, this DTC will set by itself.
z The yaw rate error is greater than 10 degrees/second for 5 seconds. Under this condition, this DTC will
set along with DTC C1282.
z The yaw rate error is greater than 10 degrees/second with the vehicle speed less than 60 km/h (37 mph)
and the acceleration pedal is pressed more than 25 percent of the pedal travel range for 1 second during
the VSES activation. Under this condition, this DTC will set along with DTC C1282.
z With the yaw rate less than 8 degrees/second, the side slip error is greater than 4.9 meters/second*second
for 5 seconds. Under this condition, this DTC will set along with DTC C1284.
z With the vehicle speed greater than 10 km/h (6.2 mph) and less than 100 km/h (62 mph) and the centered
yaw rate has a value that is positive and is greater than 10 degrees/second, the oversteer term is negative
for 2 seconds. The oversteer term is the yaw rate value times the lateral acceleration value. Under this
condition, this DTC will set along with DTC C1284.
z With the steer rate less than 80 degrees/second, the difference between the 2 steering sensor signals
(Phase A and Phase B) is greater than 20 degrees for 1 second. Under this condition, this DTC will set
along with DTC C1287.
C1283
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The vehicle has driven for 10 minutes without completing steer angle centering.
C1286
The steering sensor bias moves greater than 40 degrees after steer centering was accomplished.
z The EBCM disables the VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the Service Active Handling message.
z The ABS remains functional.
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z The scan tool may display 2 additional characters after the DTC. Take note of the 2 character code and
any other DTCs that are set. The 2 character code is an engineering aid used in order to determine the
specific criteria which caused the DTC to set.
z During diagnosis, park the vehicle on a level surface.
z Check the vehicle for proper alignment. The car should not pull in either direction while driving straight
on a level surface.
z Find out from the driver under what conditions the DTC was set (when the DIC displayed the Service
Active Handling message). This information will help to duplicate the failure.
z The Snapshot function on the scan tool can help find an intermittent DTC.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Perform the Steering Position Sensor Test in order to verify that the steering wheel position sensor
(SWPS) is operating properly.
3: Verify that the lateral accelerometer input parameter is within the valid range.
4: Verify that the yaw rate input parameter is within the valid range.
Diagnostic
1 - Go to System Check -
Step 2 ABS
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
2 3. With the scan tool, perform the Steering Position Sensor -
Test.
Go to
Did the SWPS pass the test? Step 3 Go to Step 7
With a scan tool, observe the Lateral Accelerometer Input
2.3-2.7
3 parameter in the VSES data list. Go to
V
Does the scan tool display within the specified range? Step 4 Go to Step 8
With a scan tool, observe the Yaw Rate Sensor Input parameter
2.3-2.7
4 in the VSES data list. Go to
V
Does the scan tool display within the specified range? Step 5 Go to Step 9
1. Use the scan tool in order to clear the DTCs.
2. Perform the Diagnostic Test Drive. Refer to Diagnostic
5 Test Drive . -
Go to Go to Diagnostic
Does the DTC reset? Step 6 Aids
Replace the EBCM. Refer to Electronic Brake Control Module Go to
6 Replacement . - Step -
Did you complete the repair? 10
Replace the steering wheel position sensor (SWPS). Refer to
Steering Shaft, Lower Bearing, and Jacket Replacement
7 (Telescoping) or Steering Shaft, Lower Bearing, and Jacket - Go to -
Replacement (Manual) in Steering Wheel and Column. Step
Did you complete the replacement? 10
Replace the lateral accelerometer sensor. Refer to Lateral Go to
8 Accelerometer Replacement . - Step -
Did you complete the replacement? 10
Replace the yaw rate sensor. Refer to Yaw Rate Sensor Go to
9 Replacement . - Step -
Did you complete the replacement? 10
1. Use the scan tool in order to clear the DTCs.
2. Operate the vehicle within the Conditions for Running the
10 DTC as specified in the supporting text. -
Go to
Does the DTC reset? Step 2 System OK
DTC C1282
Circuit Description
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The vehicle stability enhancement system (VSES) is activated by the electronic brake control mdoule (EBCM)
calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated
from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the
desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If
the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying
differential braking to the left or right front wheel.
The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the drivers
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
The EBCM performs 6 different tests to detect a DTC condition. The numbers below correspond to the numbers
in Conditions for Setting the DTC.
1. The yaw rate sensor bias test runs with the ignition ON.
2. The yaw rate sensor acceleration test runs with the ignition ON.
3. The yaw rate sensor circuit test runs with the vehicle stopped or with the vehicle speed greater than 45
km/h (28 mph).
4. The yaw rate isolation test runs with the following conditions:
z The brake pedal is not pressed.
5. The above yaw rate isolation test run with the VSES active.
6. The false activation test runs with the VSES active.
The EBCM performs 6 different tests to detect a DTC condition. The numbers below correspond to the numbers
in Conditions for Running the DTC.
6. The yaw rate error is greater than 10 degrees/second with the vehicle speed less than 60 km/h (37 mph)
and the acceleration pedal is pressed more than 25 percent of the pedal travel range for 1 second during
the VSES activation. Under this condition, this DTC will set along with DTC C1281.
z The EBCM disables the VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the Service Active Handling message.
z The ABS remains functional.
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z The scan tool may display 2 additional characters after the DTC. Take note of the 2 character code and
any other DTCs that are set. The 2 character code is an engineering aid used in order to determine the
specific criteria which caused the DTC to set.
z During diagnosis, park the vehicle on a level surface.
z Check the vehicle for proper alignment. The car should not pull in either direction while driving straight
on a level surface.
z Find out from the driver under what conditions the DTC was set (when the DIC displayed the Service
Active Handling message). This information will help to duplicate the failure.
z The Snapshot function on the scan tool can help find an intermittent DTC.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: Tests for the proper operation of the circuit in the low voltage range.
4: Tests for the proper operation of the circuit in the high voltage range. If the fuse in the jumper opens
when you perform this test, the signal circuit is shorted to ground.
5: Tests for a short to voltage in the 5-volt reference circuit.
6: Tests the bias voltage of the yaw rate sensor.
DTC C1282
Step Action Values Yes No
Schematic Reference:ABS Schematics
Connector End View Reference:ABS Connector End Views
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Does the scan tool display that the Yaw Rate Sensor
Input parameter is within the specified range? Go to Step 6 Go to Step 3
1. Turn OFF the ignition.
2. Disconnect the yaw rate sensor connector.
3. Turn ON the ignition, with the engine OFF.
3 4. With the scan tool, observe the Yaw Rate Sensor 0.15 V
Input parameter.
Does the scan tool display that the Yaw Rate Sensor
Input parameter is less than the specified value? Go to Step 4 Go to Step 10
1. Turn OFF the ignition.
2. Connect a 3-amp fused jumper wire between the 5-
volt reference circuit of the yaw rate sensor and the
signal circuit of the yaw rate sensor.
4 3. Turn ON the ignition, with the engine OFF. 4.85 V
4. With the scan tool, observe the Yaw Rate Sensor
Input parameter.
Does the scan tool display that the Yaw Rate Sensor
Input parameter is greater than the specified value? Go to Step 5 Go to Step 8
1. Disconnect the fused jumper wire.
2. Measure the voltage between the 5-volt reference
circuit of the yaw rate sensor and the low reference 4.85-
5
circuit of the yaw rate sensor. 5.2 V
Go to Step
Does the voltage measure within the specified range? 12 Go to Step 7
Does the scan tool display that the Yaw Rate Sensor Go to
2.3-2.7
6 Input parameter is within the specified range? Diagnostic
V
Aids Go to Step 11
Test the 5-volt reference circuit of the yaw rate sensor for
a short to voltage. Refer to Circuit Testing and Wiring
7 -
Repairs in Wiring Systems. Go to Step
Did you find and correct the condition? 16 Go to Step 13
Test the 5-volt reference circuit of the yaw rate sensor for
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z An open
z A short to ground
8 z A high resistance -
z An open
z A short to ground
9 z A high resistance -
Circuit Description
The vehicle stability enhancement system (VSES) is activated by the electronic brake control mdoule (EBCM)
calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated
from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the
desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If
the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying
differential braking to the left or right front wheel.
The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the drivers
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
C1284
The EBCM performs 7 different tests to detect a DTC condition. The numbers below correspond to the numbers
in Conditions for Setting the DTC.
1. The lateral accelerometer sensor bias test runs with the ignition ON.
2. The lateral accelerometer sensor self test runs with the following conditions:
z The ignition is ON.
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5. The lateral accelerometer sensor isolation test runs with the following conditions:
z The ignition is ON.
6. The above lateral accelerometer sensor isolation test runs with the VSES active.
7. The yaw rate sensor and lateral accelerometer sensor uncorrelated test with the following conditions:
z The vehicle speed is greater than 10 km/h (6.2 mph) and less than 100 km/h (62 mph).
z The centered yaw rate has a value that is positive and is greater than 10 degrees/second
C1285
C1284
The EBCM performs 7 different tests to detect a DTC condition. The numbers below correspond to the numbers
in Conditions for Running the DTC.
1. The compensated bias value of the lateral accelerometer sensor is greater than 0.3 g.
2. The lateral accelerometer sensor performs a self test that results in an offset of 0.5 g. The EBCM
compares the sensor output during the self test with the output following the test. The DTC sets when the
lateral acceleration immediately following the self test is greater than the self test output minus 0.4 g.
3. The lateral jerk is greater than 16.5 g/second for 0.12 seconds more than 2 times within the ignition cycle.
4. The lateral acceleration is 0.4 g for 0.25 seconds.
5. The side slip error is greater than 0.5 g 30 times within a drive cycle.
6. The side slip error is greater than 0.5 g for 5 seconds. Under this condition, this DTC will set along with
DTC C1281.
7. The oversteer term is negative for 2 seconds. The oversteer term is the yaw rate value times the lateral
acceleration value. Under this condition, this DTC will set along with DTC C1281.
C1285
The lateral accelerometer input voltage is less than 0.15 volts or greater than 4.85 volts for 1 second.
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z The EBCM disables the VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the Service Active Handling message.
z The ABS remains functional.
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z The scan tool may display 2 additional characters after the DTC. Take note of the 2 character code and
any other DTCs that are set. The 2 character code is an engineering aid used in order to determine the
specific criteria which caused the DTC to set.
z During diagnosis, park the vehicle on a level surface.
z Check the vehicle for proper alignment. The car should not pull in either direction while driving straight
on a level surface.
z Find out from the driver under what conditions the DTC was set (when the DIC displayed the Service
Active Handling message). This information will help to duplicate the failure.
z The Snapshot function on the scan tool can help find an intermittent DTC.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: Tests for the proper operation of the circuit in the low voltage range.
4: Tests for the proper operation of the circuit in the high voltage range. If the fuse in the jumper opens
when you perform this test, the signal circuit is shorted to ground.
5: Tests for a short to voltage in the 5 volt reference circuit.
6: Tests the bias voltage of the lateral accelerometer sensor.
z An open
z A short to ground
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z A high resistance
8 -
Refer to Circuit Testing and Wiring Repairs in Wiring
Systems. Go to Step
Did you find and correct the condition? 16 Go to Step 9
Test the signal circuit of the lateral accelerometer sensor
for the following conditions:
z An open
z A short to ground
9 z A high resistance -
Circuit Description
The vehicle stability enhancement system (VSES) is activated by the electronic brake control mdoule (EBCM)
calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated
from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the
desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If
the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying
differential braking to the left or right front wheel.
The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the drivers
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
C1287
z The steering wheel position sensor is synchronized and the steer rate (speed that the steering wheel
appears to be turning) is greater than 1100 degrees/second.
z The steer rate is less than 80 degrees/second and the difference in the phase angle between Phase A and
Phase B is greater than 20 degrees.
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z The 2 steering sensor signals (Phase A and Phase B) do not agree for 1 second. Under this condition, this
DTC will set along with DTC C1281.
C1288
z Both Phase A and Phase B are greater than 4.9 volts for 1.6 seconds.
z Both Phase A and Phase B are less than 0.2 volts for 1.6 seconds.
z The difference in the changes in Phase A and Phase B is greater than 35.2 degrees for 9.76 milliseconds.
z The EBCM disables the VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the Service Active Handling message.
z The ABS remains functional.
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z The scan tool may display 2 additional characters after the DTC. Take note of the 2 character code and
any other DTCs that are set. The 2 character code is an engineering aid used in order to determine the
specific criteria which caused the DTC to set.
z During diagnosis, park the vehicle on a level surface.
z Check the vehicle for proper alignment. The car should not pull in either direction while driving straight
on a level surface.
z Find out from the driver under what conditions the DTC was set (when the DIC displayed the Service
Active Handling message). This information will help to duplicate the failure.
z The Snapshot function on the scan tool can help find an intermittent DTC.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Perform the Steering Position Sensor Test in order to verify if the steering wheel position sensor
(SWPS) is operating properly.
3: Tests for the proper operation of the steering wheel position signal A circuit in the low voltage range.
4: Tests for the proper operation of the steering wheel position signal B circuit in the low voltage range.
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5: Tests for the proper operation of the steering wheel position signal A circuit in the high voltage range.
If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to ground.
6: Tests for the proper operation of the steering wheel position signal B circuit in the high voltage range.
If the fuse in the jumper opens when you perform this test, the signal circuit is shorted to ground.
7: Tests for a short to voltage in the 5-volt reference circuit.
8: Tests for a high resistance or an open in the low reference circuit.
Does the scan tool indicate the Dual Analog SWPS Input A
parameter is less than the specified value? Go to Step 4 Go to Step 13
With the scan tool, observe the Dual Analog SWPS Input B
parameter.
4 0.2 V
Does the scan tool indicate the Dual Analog SWPS Input B
parameter is less than the specified value? Go to Step 5 Go to Step 14
1. Turn OFF the ignition.
2. Connect a 3-amp fused jumper wire between the 5-
volt reference circuit of the steering wheel position
sensor (SWPS) and the signal A circuit of the steering
5 wheel position sensor (SWPS). 4.9 V
3. Turn ON the ignition, with the engine OFF.
4. With the scan tool, observe the Dual Analog SWPS
Input A parameter.
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Does the scan tool indicate that the Dual Analog SWPS
Input A parameter is greater than the specified value?
Go to Step 6 Go to Step 10
1. Turn OFF the ignition.
2. Disconnect the fused jumper wire.
3. Connect a 3-amp fused jumper wire between the 5-
volt reference circuit of the steering wheel position
sensor (SWPS) and the signal B circuit of the steering
6 wheel position sensor (SWPS). 4.9 V
4. Turn ON the ignition, with the engine OFF.
5. With the scan tool, observe the Dual Analog SWPS
Input B parameter.
Does the scan tool indicate that the Dual Analog SWPS
Input B parameter is greater than the specified value? Go to Step 7 Go to Step 10
1. Disconnect the fused jumper wire.
2. Measure the voltage between the 5-volt reference
circuit of the steering wheel position sensor (SWPS)
7 and the low reference circuit of the steering wheel 5V
position sensor (SWPS).
Does the voltage measure less the specified value? Go to Step 8 Go to Step 9
1. Turn OFF the ignition.
2. Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnect/Connect
Procedure in Engine Electrical.
8 3. Measure the resistance from the low reference circuit 5 ohm
of the steering wheel position sensor (SWPS) to a
good ground.
Go to Step
Does the resistance measure less than the specified value? 16 Go to Step 15
Test the 5-volt reference circuit of the steering wheel
position sensor (SWPS) for a short to voltage. Refer to
9 -
Circuit Testing and Wiring Repairs in Wiring Systems. Go to Step
Did you find and correct the condition? 20 Go to Step 17
Test the 5-volt reference circuit of the steering wheel
position sensor (SWPS) for the following conditions:
z An open
10 z A short to ground -
z A high resistance
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z An open
z A short to ground
11 z A high resistance -
z An open
z A short to ground
12 z A high resistance -
DTC C1291
Circuit Description
The stop lamp switch signal informs the electronic brake control module (EBCM) when the brake pedal is
pressed.
z The EBCM disables the TCS/VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service Traction System
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z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z Diagnose any wheel speed sensor DTCs before continuing with the diagnosis of the DTC.
z A deceleration cycle consists of the following sequence:
1. The vehicle speed is greater than 24 km/h (15 mph).
2. The vehicle decelerates more than 8 km/h/second (5 mph/second) for 2 seconds.
3. The vehicle speed decelerates to less than 16 km/h (10 mph).
z Verify proper stop lamp switch operation using the data list of the scan tool. As the brake is applied, the
data list displays the stop lamp switch on within 2.54 cm (1 in) of travel.
z Possible causes of this DTC are the following conditions:
{ An open stop lamp switch
{ An open fuse
Test Description
The numbers below refer to the step numbers on the diagnostic table.
DTC C1291
Step Action Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
Did you perform the ABS Diagnostic System Check? Go to Diagnostic
1 System Check -
Go to Step 2 ABS
Press the brake pedal.
2
Do the brake lamps turn ON? Go to Step 3 Go to Step 7
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Circuit Description
The EBCM uses the input from the brake fluid pressure sensor for more accurate braking control during VSES.
C1292
C1293
C1296
C1292
The brake fluid pressure is less than 345 kPa (50 psi) for 3 deceleration cycles.
C1293
The brake fluid pressure is greater than 345 kPa (50 psi) for 2 consecutive ignition cycles.
C1296
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z The brake fluid pressure sensor signal is greater than 4.9 volts for 2 minutes.
z The brake fluid pressure sensor signal is less than 0.14 volts for 0.1 seconds.
z The EBCM disables the VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the Service Active Handling message.
z The ABS remains functional.
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
z Find out from the driver under what conditions the DTC was set (when the DIC displayed the Service
Active Handling message). This information will help to duplicate the failure.
z The Snapshot function on the scan tool can help find an intermittent DTC.
z A deceleration cycle consists of the following sequence:
1. The vehicle speed is greater than 24 km/h (15 mph).
2. The vehicle decelerates more than 8 km/h/second (5 mph/second) for 2 seconds.
3. The vehicle speed decelerates to less than 16 km/h (10 mph).
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: Tests for the proper operation of the circuit in the low voltage range.
4: Tests for the proper operation of the circuit in the high voltage range. If the fuse in the jumper opens
when you perform this test, the signal circuit is shorted to ground.
5: Tests for a short to voltage in the 5 volt reference circuit.
6: Tests for a high resistance or an open in the low reference circuit.
Diagnostic
1 - System Check -
Go to Step 2 ABS
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. With a scan tool, observe the Brake Fluid Pressure 0.14-
2 Sensor Input parameter in the VSES data list. 4.9 V
Go to
Does the scan tool display that the Brake Fluid Pressure Diagnostic
Sensor Input parameter is within the specified range? Aids Go to Step 3
1. Turn OFF the ignition.
2. Disconnect the brake fluid pressure sensor connector.
3. Turn ON the ignition, with the engine OFF.
3 4. With the scan tool, observe the Brake Fluid Pressure 0.14 V
Sensor Input parameter.
Does the scan tool indicate that the Brake Fluid Pressure
Sensor Input parameter is less than the specified value? Go to Step 4 Go to Step 10
1. Turn OFF the ignition.
2. Connect a 3 amp fused jumper wire between the 5
volt reference circuit of the brake fluid pressure
sensor and the signal circuit of the brake fluid
pressure sensor.
4 3. Turn ON the ignition, with the engine OFF. 4.9 V
4. With the scan tool, observe the Brake Fluid Pressure
Sensor Input parameter.
Does the scan tool indicate that the Brake Fluid Pressure
Sensor Input parameter is greater than the specified value? Go to Step 5 Go to Step 8
1. Disconnect the fused jumper wire.
2. Measure the voltage between the 5 volt reference
5 circuit of the brake fluid pressure sensor and the low 5V
reference circuit of the brake fluid pressure sensor.
Does the voltage measure less the specified value? Go to Step 6 Go to Step 7
1. Turn OFF the ignition.
2. Disconnect the negative battery cable. Refer to
Battery Negative Cable Disconnect/Connect
6 Procedure in Engine Electrical. 5 ohm
3. Measure the resistance from the low reference circuit
of the brake fluid pressure sensor to a good ground.
Go to Step
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Does the resistance measure less than the specified value? 12 Go to Step 11
Test the 5 volt reference circuit of the brake fluid pressure
sensor for a short to voltage. Refer to Circuit Testing and
7 -
Wiring Repairs in Wiring Systems. Go to Step
Did you find and correct the condition? 16 Go to Step 13
Test the 5 volt reference circuit of the brake fluid pressure
sensor for the following conditions:
z An open
z A short to ground
8 z A high resistance -
z An open
z A short to ground
9 z A high resistance -
DTC C1294
Circuit Description
The stop lamp switch signal informs the electronic brake control module (EBCM) when the brake pedal is
pressed.
The stop lamp switch input was active for 2 consecutive ignition cycles.
z The EBCM disables the TCS/VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service Traction System
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z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
Test Description
The number below refers to the step number on the diagnostic table.
2: Test for the current state of the stop lamp switch parameter.
DTC C1294
Step Action Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
Did you perform the ABS Diagnostic System Check? Go to Diagnostic
1 System Check -
Go to Step 2 ABS
1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
2 3. With a scan tool, observe the Stop lamp Switch parameter
in the TCS data list.
DTC C1295
Circuit Description
The electronic brake control module (EBCM) sources 5 volts on the stop lamp switch signal circuit when the
stop lamp switch is inactive. The voltage is supplied a ground path through the stop lamp bulbs.
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The stop lamp switch input voltage is between 1.87 volts and 5.03 volts for 2 seconds.
z The EBCM disables the TCS/VSES for the duration of the ignition cycle.
z The Traction Control and Active Handling indicator turns ON.
z The DIC displays the following messages:
{ Service Traction System
z The condition for the DTC is no longer present and the DTC is cleared with a scan tool.
z The EBCM automatically clears the history DTC when a current DTC is not detected in 100 consecutive
drive cycles.
Diagnostic Aids
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: This DTC detects an open stop lamp switch signal circuit from the stoplamp side of the splice pack to
the EBCM.
4: The EBCM sources 5 volts on the stop lamp switch signal circuit. This small voltage has a ground path
through the stop lamp bulbs. This DTC sets if the path to ground is open.
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DTC C1295
Step Action Yes No
Schematic Reference: ABS Schematics
Connector End View Reference: ABS Connector End Views
Did you perform the ABS Diagnostic System Check? Go to Diagnostic
1 Go to System Check -
Step 2 ABS
1. Press the brake pedal.
2. With the scan tool, observe the Stop lamp Switch parameter in
2 the TCS data list.
Go to
Does the Stoplamp Switch parameter display Applied? Step 4 Go to Step 3
Test the signal circuit of the stoplamp switch for an open or high
resistance. Refer to Circuit Testing and Wiring Repairs in Wiring
3
Systems. Go to
Did you find and correct the condition? Step 9 Go to Step 7
Press the brake pedal. Go to Go to Diagnostic
4
Are all of the stop lamps OFF? Step 5 Aids
Test the feed circuit of the stoplamps for an open or high resistance.
5 Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Go to
Did you find and correct the condition? Step 9 Go to Step 6
Test the ground circuit for the stoplamps for an open or high
resistance. Refer to Circuit Testing and Wiring Repairs in Wiring
6
Systems. Go to Go to Diagnostic
Did you find and correct the condition? Step 9 Aids
Inspect for poor connections at the harness connector of the EBCM.
Refer to Testing for Intermittent Conditions and Poor
7
Connections and Connector Repairs in Wiring Systems. Go to
Did you find and correct the condition? Step 9 Go to Step 8
Replace the EBCM. Refer to Electronic Brake Control Module
8 Replacement . Go to -
Did you complete the replacement? Step 9
1. Use the scan tool in order to clear the DTCs.
2. Operate the vehicle within the Conditions for Running the DTC
9 as specified in the supporting text.
Go to
Does the DTC reset? Step 2 System OK
IMPORTANT: The following steps must be completed before using the symptom tables.
1. Perform Diagnostic System Check - ABS before using the Symptom Tables in order to verify that all of
the following are true:
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z The control module(s) can communicate via the serial data link.
2. Review the system operation in order to familiarize yourself with the system functions. Refer to ABS
Description and Operation .
Visual/Physical Inspection
z Inspect for aftermarket devices which could affect the operation of the antilock brake system. Refer to
Checking Aftermarket Accessories in Wiring Systems.
z Inspect the easily accessible or visible system components for obvious damage or conditions which could
cause the symptom.
z Inspect the master cylinder reservoir for the proper brake fluid level.
Intermittent
Faulty electrical connections or wiring may be the cause of intermittent conditions. Refer to Testing for
Intermittent Conditions and Poor Connections in Wiring Systems.
Symptom List
Refer to a symptom diagnostic procedure from the following list in order to diagnose the symptom:
Circuit Description
The instrument cluster controls the operation of the ABS indicator. The electronic brake control module
(EBCM) reports the desired status of the ABS indicator via serial data messages.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: Use the scan tool to check the normal state of the ABS indicator control circuit.
4: Ensures that the instrument cluster can operate the ABS indicator.
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Circuit Description
The instrument cluster controls the operation of the ABS indicator. The electronic brake control module
(EBCM) reports the desired status of the ABS indicator via serial data messages.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: Use the scan tool to check the normal state of the ABS indicator control circuit.
4: Ensures that the instrument cluster can operate the ABS indicator.
Circuit Description
The Traction Control and Active Handling indicator is controlled by the instrument cluster via serial data
messages from the EBCM. When the BCM sees the traction control switch input grounded through the
momentary traction control switch, it sends a serial data message to the EBCM that tells the EBCM that the
traction control switch has been pressed. The EBCM then disables TCS and VSES (w/JL4). The EBCM sends a
serial data message to the instrument cluster to turn the Traction Control and Active Handling indicator ON and
display the Traction System Off message or the Traction/Active Handling Off message (w/JL4) on the DIC.
With JL4, when the BCM sees the traction control switch input grounded for 5 seconds while the vehicle is
stopped and the ignition is ON, it sends a serial data message to the EBCM that tells the EBCM that the traction
control switch has been pressed for 5 seconds. The EBCM then disables TCS, while leaving VSES enabled. The
EBCM sends a serial data message to the instrument cluster display the Competitive Driving message on the
DIC. The Traction Control and Active Handling indicator remains OFF.
Each time the ignition is cycled from OFF to ON, the TCS and VSES (w/JL4) are enabled.
The following conditions will cause the Traction Control and Active Handling indicator to illuminate:
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Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Use the scan tool to check the normal state of the Traction Control and Active Handling indicator
control.
3: Ensures that the instrument cluster can operate the Traction Control and Active Handling indicator.
Circuit Description
The Traction Control and Active Handling indicator is controlled by the instrument cluster via serial data
messages from the EBCM. When the BCM sees the traction control switch input grounded through the
momentary traction control switch, it sends a serial data message to the EBCM that tells the EBCM that the
traction control switch has been pressed. The EBCM then disables TCS and VSES (w/JL4). The EBCM sends a
serial data message to the instrument cluster to turn the Traction Control and Active Handling indicator ON and
display the Traction System Off message or the Traction/Active Handling Off message (w/JL4) on the DIC.
With JL4, when the BCM sees the traction control switch input grounded for 5 seconds while the vehicle is
stopped and the ignition is ON, it sends a serial data message to the EBCM that tells the EBCM that the traction
control switch has been pressed for 5 seconds. The EBCM then disables TCS, while leaving VSES enabled. The
EBCM sends a serial data message to the instrument cluster display the Competitive Driving message on the
DIC. The Traction Control and Active Handling indicator remains OFF.
Each time the ignition is cycled from OFF to ON, the TCS and VSES (w/JL4) are enabled.
The following conditions will cause the Traction Control and Active Handling indicator to illuminate:
Test Description
The numbers below refer to the step numbers on the diagnostic table.
2: Use the scan tool to check the normal state of the Traction Control and Active Handling indicator
control.
3: Ensures that the instrument cluster can operate the Traction Control and Active Handling indicator.
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Circuit Description
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The vehicle stability enhancement system (VSES) is activated by the electronic brake control mdoule (EBCM)
calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated
from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the
desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If
the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying
differential braking to the left or right front wheel.
The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the drivers
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
Test Description
The numbers below refer to the step numbers on the diagnostic table.
3: Perform the Steering Position Sensor Test in order to verify if the steering wheel position sensor
(SWPS) is operating properly.
4: Verify that the lateral accelerometer input parameter is within the valid range.
5: Verify that the yaw rate input parameter is within the valid range.
Circuit Description
The vehicle stability enhancement system (VSES) is activated by the electronic brake control mdoule (EBCM)
calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated
from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the
desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If
the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying
differential braking to the left or right front wheel.
The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the drivers
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
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of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
Test Description
The number below refers to the step number on the diagnostic table.
6: Perform the Steering Position Sensor Test in order to verify if the steering wheel position sensor
(SWPS) is operating properly.
Circuit Description
The vehicle stability enhancement system (VSES) is activated by the electronic brake control mdoule (EBCM)
calculating the desired yaw rate and comparing it to the actual yaw rate input. The desired yaw rate is calculated
from measured steering wheel position, vehicle speed, and lateral acceleration. The difference between the
desired yaw rate and actual yaw rate is the yaw rate error, which is a measurement of oversteer or understeer. If
the yaw rate error becomes too large, the EBCM will attempt to correct the vehicle's yaw motion by applying
differential braking to the left or right front wheel.
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The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the drivers
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
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repair.
5 -
Did you correct the condition? System OK Go to Step 2
REPAIR INSTRUCTIONS
ABS AUTOMATED BLEED PROCEDURE
Perform a manual or pressure bleeding procedure. Refer to Hydraulic Brake System Bleeding (Manual) or
Hydraulic Brake System Bleeding (Pressure) in Hydraulic Brakes. If the desired brake pedal height results
are not achieved, perform the automated bleed procedure below.
The procedure cycles the system valves and runs the pump in order to purge the air from the secondary circuits
normally closed off during normal base brake operation and bleeding. The automated bleed procedure is
recommended when air ingestion is suspected in the secondary circuits, or when the BPMV has been replaced.
NOTE: The Auto Bleed Procedure may be terminated at any time during the
process by pressing the EXIT button. No further Scan Tool prompts
pertaining to the Auto Bleed procedure will be given. After exiting the
bleed procedure, relieve bleed pressure and disconnect bleed equipment
per manufacturers instructions. Failure to properly relieve pressure may
result in spilled brake fluid causing damage to components and painted
surfaces.
1. Raise the vehicle on a suitable support. Refer to Lifting and Jacking the Vehicle in General
Information.
2. Remove all four tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires
and Wheels.
3. Inspect the brake system for leaks and visual damage. Refer to Brake Fluid Loss or Symptoms -
Hydraulic Brakes in Hydraulic Brakes. Repair or replace as needed.
4. Inspect the battery state of charge. Refer to Battery Inspection/Test in Engine Electrical.
5. Install a scan tool.
6. Turn ON the ignition, with the engine OFF.
7. With the scan tool, establish communications with the EBCM. Select Special Functions. Select
Automated Bleed from the Special Functions menu.
8. Bleed the base brake system. Refer to Hydraulic Brake System Bleeding (Manual) or Hydraulic
Brake System Bleeding (Pressure) in Hydraulic Brakes.
9. Follow the scan tool directions until the desired brake pedal height is achieved.
10. If the bleed procedure is aborted, a malfunction exists. Perform the following steps before resuming the
bleed procedure:
z If a DTC is detected, refer to Diagnostic Trouble Code (DTC) List and diagnose the appropriate
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DTC.
z If the brake pedal feels spongy, perform the conventional brake bleed procedure again. Refer to
Hydraulic Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure)
in Hydraulic Brakes.
11. When the desired pedal height is achieved, press the brake pedal in order to inspect for firmness.
12. Remove the scan tool.
13. Install the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation in Tires and
Wheels.
14. Inspect the brake fluid level. Refer to Master Cylinder Reservoir Filling in Hydraulic Brakes.
15. Road test the vehicle while inspecting that the pedal remains high and firm.
Removal Procedure
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Installation Procedure
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1. Clean the BPMV seal surface with alcohol using a clean rag.
2. Install the seal to the BPMV if it is not cut or damaged.
3. Install the EBCM to the BPMV.
Tighten:
z First pass to 3 N.m (27 lb in).
IMPORTANT: If the insulator nut was removed it must be replaced with a new insulator
nut.
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IMPORTANT: Both sides of the EBCM harness connector must be engaged with lever
before closing.
9. Turn the ignition switch to the ON position; do NOT start the engine.
10. Perform the Diagnostic System Check - ABS .
Removal Procedure
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5. Remove the brake pipes from the BPMV (1, 2) to the front brake calipers, noting the location.
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6. Remove the brake pipes from the BPMV (1, 2) to the rear brake calipers, noting the location.
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7. Disconnect the electrical connector from the brake fluid pressure sensor (2).
8. Remove the two insulator nuts (1).
9. Remove the EBCM/BPMV from the vehicle as one unit.
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Installation Procedure
IMPORTANT: When installing a new BPMV, do NOT remove the shipping plugs from the
outlets until after installation into the vehicle.
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1. Clean the BPMV seal surface with alcohol using a clean rag.
2. Install the seal to the BPMV, if it is not cut or damaged.
Tighten:
z First pass to 3 N.m (27 lb in).
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9. Install the brake pipes from the rear brake calipers (1, 2) to the BPMV in the same location as removed.
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2004 BRAKES Antilock Brake System - Corvette
10. Install the brake pipes from the front brake calipers (1, 2) to the BPMV in the same location as removed.
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2004 BRAKES Antilock Brake System - Corvette
11. Install the brake pipes from the master cylinder (1, 2) to the BPMV in the same location as removed.
IMPORTANT: Both sides of the EBCM harness connector must be engaged with lever
before closing.
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2004 BRAKES Antilock Brake System - Corvette
14. Turn the ignition switch to the ON position; do NOT start the engine.
15. Fill and bleed the hydraulic brake system. Refer to Master Cylinder Reservoir Filling and Hydraulic
Brake System Bleeding (Manual) or Hydraulic Brake System Bleeding (Pressure) in Hydraulic
Brakes.
16. Perform the Automated Bleed Procedure. Refer to ABS Automated Bleed Procedure .
17. Perform the Diagnostic System Check - ABS .
IMPORTANT: The brake fluid pressure sensor is no longer serviced on an individual basis. If
the sensor needs to be replaced, the brake pressure modulator valve (BPMV)
must also be replaced. Refer to Brake Pressure Modulator Valve (BPMV)
Replacement .
Removal Procedure
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IMPORTANT: Do not kink or bend the brake lines when moving the EBCM/BPMV
assembly.
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2004 BRAKES Antilock Brake System - Corvette
Installation Procedure
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2004 BRAKES Antilock Brake System - Corvette
The front wheel speed sensors are integral with the hub and bearing assemblies. If a speed sensor needs
replacement, you must replace the entire hub and bearing assembly. Do not try to service the harness pigtail
individually because the harness pigtail is part of the sensor. Refer to Wheel Bearing/Hub Replacement -
Front in Front Suspension.
The rear wheel speed sensors are integral with the hub and bearing assemblies. If a speed sensor needs
replacement, you must replace the entire hub and bearing assembly. Do not try to service the harness pigtail
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2004 BRAKES Antilock Brake System - Corvette
individually because the harness pigtail is part of the sensor. Refer to Wheel Bearing/Hub Replacement -
Rear in Rear Suspension.
Removal Procedure
Installation Procedure
3. Press into place the rear of the switch assembly (2) into the console trim plate.
4. Close the center console door.
Removal Procedure
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2004 BRAKES Antilock Brake System - Corvette
Installation Procedure
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2004 BRAKES Antilock Brake System - Corvette
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2004 BRAKES Antilock Brake System - Corvette
Tighten: Tighten the two lateral accelerometer nuts (1) to 3 N.m (24 lb in).
Removal Procedure
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2004 BRAKES Antilock Brake System - Corvette
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2004 BRAKES Antilock Brake System - Corvette
Installation Procedure
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2004 BRAKES Antilock Brake System - Corvette
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2004 BRAKES Antilock Brake System - Corvette
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2004 BRAKES Antilock Brake System - Corvette
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2004 BRAKES Antilock Brake System - Corvette
This vehicle is equipped with the Delco/Bosch 5.3 antilock braking system.
The following components are involved in the operation of the above systems:
z Electronic Brake Control Module (EBCM) - The EBCM controls the system functions and detects
failures.
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{ System Relay - The system relay is energized when the ignition is ON and no ABS DTCs are
present. It supplies battery positive voltage to the solenoid valves and pump motor.
{ Vent Tube - The vent tube, located in the EBCM connector, is an opening to the internal cavity of
the EBCM. It allows ventilation of the EBCM internals.
z Brake Pressure Modulator Valve (BPMV) - The BPMV contains the hydraulic valves and pump motor
that are controlled electrically by the EBCM. The BPMV uses a 4 circuit configuration with a front/rear
split. The BPMV directs fluid from the reservoir of the master cylinder to the front wheels and fluid from
the other reservoir to the rear wheels. The circuits are hydraulically isolated so that a leak or malfunction
in one circuit will allow continued braking ability on the other.
IMPORTANT: There is a rubber isolator located under the BPMV and on the mounting
studs. The rubber isolators protect the BPMV and the EBCM from vehicle
vibrations.
{ Pump Motor
{ Inlet Valves (one per wheel)
z Wheel Speed Sensors (WSS) - As the wheel spins, the wheel speed sensor produces an AC signal. The
EBCM uses this AC signal to calculate wheel speed. The wheel speed sensors are replaceable only as part
of the wheel hub and bearing assemblies.
z Traction Control Switch - The TCS is manually disabled or enabled using the traction control switch.
z Stoplamp Switch - The EBCM uses the stoplamp switch as an indication that the brake pedal is applied.
z Lateral Accelerometer Sensor (w/JL4) - The EBCM uses the lateral accelerometer sensor as an indication
of the lateral acceleration of the vehicle.
z Yaw Rate Sensor (w/JL4) - The EBCM uses the yaw rate sensor as an indication of the yaw rate of the
vehicle.
z Steering Wheel Position Sensor (SWPS) (w/JL4) - The EBCM uses the SWPS as an indication of the
position and rotation of the steering wheel.
z Brake Fluid Pressure Sensor (w/JL4) - The brake fluid pressure sensor is attached to the BPMV. The
EBCM uses the brake fluid pressure sensor as an indication of the brake fluid pressure in the BPMV.
Initialization Sequence
The EBCM performs 1 initialization test each ignition cycle. The initialization of the EBCM occurs when 1 set
of the following conditions occur:
z The EBCM detects that there is a minimum of 500 RPM from the PCM via a serial data message.
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OR
The initialization sequence cycles each solenoid valve and the pump motor, as well as the necessary relays, for
approximately 1.5 seconds to check component operation. The EBCM sets a DTC if any error is detected. The
initialization sequence may be heard and felt while it is taking place, and is considered part of normal system
operation.
The EBCM defines a drive cycle as the completion of the initialization sequence.
When wheel slip is detected during a brake application, the ABS enters antilock mode. During antilock braking,
hydraulic pressure in the individual wheel circuits is controlled to prevent any wheel from slipping. A separate
hydraulic line and specific solenoid valves are provided for each wheel. The ABS can decrease, hold, or
increase hydraulic pressure to each wheel brake. The ABS cannot, however, increase hydraulic pressure above
the amount which is transmitted by the master cylinder during braking.
During antilock braking, a series of rapid pulsations is felt in the brake pedal. These pulsations are caused by
the rapid changes in position of the individual solenoid valves as the EBCM responds to wheel speed sensor
inputs and attempts to prevent wheel slip. These pedal pulsations are present only during antilock braking and
stop when normal braking is resumed or when the vehicle comes to a stop. A ticking or popping noise may also
be heard as the solenoid valves cycle rapidly. During antilock braking on dry pavement, intermittent chirping
noises may be heard as the tires approach slipping. These noises and pedal pulsations are considered normal
during antilock operation.
Vehicles equipped with ABS may be stopped by applying normal force to the brake pedal. Brake pedal
operation during normal braking is no different than that of previous non-ABS systems. Maintaining a constant
force on the brake pedal provides the shortest stopping distance while maintaining vehicle stability.
Pressure Hold
The EBCM closes the inlet valve and keeps the outlet valve closed in order to isolate the system when wheel
slip occurs. This holds the pressure steady on the brake so that the hydraulic pressure does not increase or
decrease.
Pressure Decrease
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The EBCM decreases the pressure to individual wheels during a deceleration when wheel slip occurs. The inlet
valve is closed and the outlet valve is opened. The excess fluid is stored in the accumulator until the return
pump can return the fluid to the master cylinder.
Pressure Increase
The EBCM increases the pressure to individual wheels during a deceleration in order to reduce the speed of the
wheel. The inlet valve is opened and the outlet valve is closed. The increased pressure is delivered from the
master cylinder.
The dynamic rear proportioning (DRP) is a control system that replaces the hydraulic proportioning function of
the mechanical proportioning valve in the base brake system. The DRP control system is part of the operation
software in the EBCM. The DRP uses active control with existing ABS in order to regulate the vehicle's rear
brake pressure.
The red brake warning indicator is illuminated when the dynamic rear proportioning function is disabled.
When drive wheel slip is noted while the brake is not applied, the EBCM will enter traction control mode.
First, the EBCM requests the PCM to reduce the amount of torque to the drive wheels via the requested torque
signal circuit. The PCM reduces torque to the drive wheels by retarding spark timing and turning off fuel
injectors. The PCM reports the amount torque delivered to the drive wheels via the delivered torque signal
circuit.
If the engine torque reduction does not eliminate drive wheel slip, the EBCM will actively apply the drive
wheel brakes. During traction control braking, hydraulic pressure in each drive wheel circuit is controlled to
prevent the drive wheels from slipping. The master cylinder isolation valve closes in order to isolate the master
cylinder from the rest of the hydraulic system. The prime valve then opens in order to allow the pump to
accumulate brake fluid in order to build hydraulic pressure for braking. The drive wheel inlet and outlet
solenoid valves then open and close in order to perform the following functions:
z Pressure hold
z Pressure increase
z Pressure decrease
The vehicle stability enhancement system (VSES) includes an additional level of vehicle control to the EBCM.
The VSES is activated by the EBCM calculating the desired yaw rate and comparing it to the actual yaw rate
input. The desired yaw rate is calculated from measured steering wheel position, vehicle speed, and lateral
acceleration. The difference between the desired yaw rate and actual yaw rate is the yaw rate error, which is a
measurement of oversteer or understeer. If the yaw rate error becomes too large, the EBCM will attempt to
correct the vehicle's yaw motion by applying differential braking to the left or right front wheel.
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The amount of differential braking applied to the left or right front wheel is based on both the yaw rate error and
side slip rate error. The side slip rate error is a function of the lateral acceleration minus the product of the yaw
rate and vehicle speed. The yaw rate error and side slip rate error are combined to produce the total delta
velocity error. When the delta velocity error becomes too large and the VSES system activates, the driver's
steering inputs combined with the differential braking will attempt to bring the delta velocity error toward zero.
The EBCM also uses the input from the brake fluid pressure sensor for more accurate braking control during
VSES.
The VSES activations generally occur during aggressive driving, in the turns or bumpy roads without much use
of the accelerator pedal. When braking during VSES activation, the brake pedal will feel different than the ABS
pedal pulsation. The brake pedal pulsates at a higher frequency during VSES activation.
When the vehicle performs a high speed turn or curve, the EBCM will enter rear stability control mode. The
vehicle speed is greater than 48 km/h (30 mph) and the vehicle lateral acceleration is greater than 0.6 g. The
vehicle will exit rear stability control when the vehicle speed is less than 40 km/h (25 mph) or the vehicle lateral
acceleration is less than 0.4 g.
During a rear stability control event, the EBCM performs a pressure increase on the outside rear brake and a
pressure hold on the inside rear brake. The driver may hear the pump motor run and may feel a vibration in the
brake pedal.
BRAKE
The IPC illuminates the brake indicator when the following occurs:
z The IPC detects a low brake fluid condition (signal circuit is low).
z The IPC detects the park brake is engaged (signal circuit low).
z The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for
approximately 3 seconds.
z There is a Dynamic Rear Proportioning (DRP) failure.
The IPC illuminates the LOW BRAKE FLUID indicator in the message center when the IPC receives a
hardwire input from the brake fluid level sensor (signal is low).
ABS Indicator(s)
ABS
The IPC illuminates the ABS indicator when the following occurs:
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z The electronic brake control module (EBCM) detects a malfunction with the antilock brake system. The
IPC receives a class 2 message from the EBCM requesting illumination.
z The driver information center displays the SERVICE ABS message, SERVICE ACTIVE HNDLG
message, TRAC/ACT HNDLG-ON/OFF message, TRACTION SYS ACTIVE message, or the
TRACTION SYSTEM-ON/OFF message.
z The IPC performs the displays test at the start of each ignition cycle. The indicator illuminates for
approximately 3 seconds.
ABS ACTIVE
The IPC illuminates the ABS ACTIVE indicator in the message center when the electronic brake control
module (EBCM) detects the antilock brake system is on. The IPC receives a class 2 message from the EBCM
requesting illumination. The DIC displays this message for 3.5 seconds.
SERVICE ABS
The IPC illuminates the SERVICE ABS indicator in the message center when the following occurs:
z The EBCM detects no anti-lock brakes on the vehicle. The IPC receives a class 2 message from the
EBCM requesting illumination.
z The IPC also illuminates the ABS indicator and the traction control and active handling system indicator
along with a chime when this message is on.
ACT HNDLG-WARMING UP
The IPC illuminates the ACT HNDLG-WARMING UP indicator in the message center when the following
occurs:
z The active handling option needs to be present in order for this indicator to appear. The EBCM detects
that the engine is on and the vehicle speed is at 6 mph (10 km/h) or below. The IPC receives a class 2
message from the EBCM. The DIC will display this message for 3.5 seconds and then turn off. A chime
will sound will this message is displayed.
z When this message is displayed the traction control and active handling system indicator turns on.
ACTIVE HANDLING
The active handling option needs to be present in order for this indicator to appear. The IPC illuminates the
ACTIVE HANDLING indicator in the message center when the EBCM detects that the vehicle stability
enhancement system is on. The IPC receives a class 2 message from the EBCM. The DIC will display this
message for 3.5 seconds and then turn off.
COMPETITIVE DRIVING
The IPC illuminates the COMPETITIVE DRIVING indicator in the message center when the following occurs:
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z The active handling option needs to be present in order for this indicator to appear. The EBCM detects
that competitive driving is on. The IPC receives a class 2 message from the EBCM.
z When competitive driving is on and this message is displayed the traction control and active handling
system indicator turns off.
z When competitive driving is on and this message is displayed the TRAC/ACT HNLDG-ON/OFF
message will be turned off in the message center, unless the TRAC/ACT HNDLG-ON was on before the
COMPETITIVE DRIVING message turned on. If the TRAC/ACT HNDLG-ON was on before the
COMPETITIVE DRIVING message then after the COMPETITIVE DRIVING message is displayed the
TRAC/ACT HNDLG-OFF message will turn on.
The IPC illuminates the SERVICE ACTIVE HNDLG indicator in the message center when the following
occurs:
z The active handling option needs to be present in order for this indicator to appear. The EBCM detects a
problem with the active handling system. The IPC receives a class 2 message from the EBCM.
z The IPC also illuminates the ABS indicator and the traction control and active handling system indicator
along with a chime when this message is on.
The IPC illuminates the SERVICE TRACTION SYSTEM indicator in the message center when the following
occurs:
z The EBCM detects that there is a problem with the traction control system. The IPC receives a class 2
message from the EBCM.
z When the traction system is on and this message is displayed the traction control and active handling
system indicator turns on.
z The IPC will also illuminate the SERVICE ACTIVE HNDLG indicator after the SERVICE TRACTION
SYSTEM indicator is displayed in the message center, when the active handling system is present.
The IPC illuminates the TRACTION indicator when the following occurs:
z The electronic brake control module (EBCM) detects a traction control event. The IPC receives a class 2
message from the EBCM requesting illumination.
z The driver information center displays the SERVICE ABS, the ACT HNDLG-WARMING UP, the
SERVICE ACTIVE HNDLG, the SERVICE TRACTION SYSTEM, the TRAC/ACT HNDLG-ON/OFF,
or the TRACTION SYSTEM-ON/OFF message.
z The IPC performs the display test at the start of each ignition cycle. The indicator illuminates for
approximately 3 seconds.
TRAC/ACT HNDLG-ON/OFF
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The IPC illuminates the TRAC/ACT HNDLG-ON/OFF indicator in the message center when the following
occurs:
z The active handling option needs to be present in order for this indicator to appear. The EBCM detects
that the traction/active control system switch is pressed on the console. The IPC receives a class 2
message from the EBCM. When the traction/active system is on, the DIC will display this message for 5
seconds and then turn off. If the traction/active system is off, the DIC will display this message
continuously until the traction system is turned on.
z When the traction/active system is on and this message is displayed the ABS indicator and the traction
control and active handling system indicator turn on.
z If the active handling system is inoperative, the IPC reverts to and illuminates the TRACTION SYSTEM-
ON/OFF indicator after the SERVICE ACTIVE HNDLG message is displayed in the message center.
The IPC illuminates the TRACTION SYS ACTIVE indicator in the message center when the electronic brake
control module (EBCM) detects the traction control system is limiting wheel spin. The IPC receives a class 2
message from the EBCM requesting illumination. The DIC displays this message for 3.5 seconds. The ABS
indicator also turns on when the TRACTION SYS ACTIVE indicator is on.
TRACTION SYSTEM-ON/OFF
The IPC illuminates the TRACTION SYSTEM-ON/OFF indicator in the message center when the following
occurs:
z The EBCM detects that the traction control system switch is pressed on the console. The IPC receives a
class 2 message from the EBCM. When the traction system is on, the DIC will display this message for 5
seconds and then turn off. If the traction system is off, the DIC will display this message continuously
until the traction system is turned on.
z When the traction system is on and this message is displayed the ABS indicator and the traction control
and active handling system indicator turn on.
z The IPC illuminates the TRACTION SYSTEM-ON/OFF indicator after the SERVICE ACTIVE HNDLG
message is displayed in the message center, when the active handling system is inoperative.
WARM UP COMPLETE
The active handling option needs to be present in order for this indicator to appear. The IPC illuminates the
WARM UP COMPLETE indicator in the message center when the EBCM has completed the functional check
of the active handling system. The IPC receives a class 2 message from the EBCM. The DIC will display this
message for 3.5 seconds and then turn off. A chime will sound will this message is displayed.
Special Tools
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
J 35616-A
Connector Test Adapter Kit
J 39700
Universal Pinout Box
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
J 39700-300
Cable Adapter
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2004 BRAKES Antilock Brake System - Corvette
J 45405
Pipe Flaring Tool Kit
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2004 Chevrolet Corvette
2004 BRAKES Antilock Brake System - Corvette
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