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    Remove & Install Fuel Pump

    Uploaded by

    jasleen
    fuel9

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Remove & Install Fuel Pump

    Uploaded by

    jasleen
    163 views4 pages
    fuel9

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    fuel9

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    163 views4 pages

    Remove & Install Fuel Pump

    Uploaded by

    jasleen
    fuel9

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 4

    416B Backhoe Loader 8ZK06000-11031 (MACHINE) POWERED BY 3054 Engine(...

    Page 1 of 4

    Shutdown SIS

    Previous Screen

    Product: BACKHOE LOADER


    Model: 416B BACKHOE LOADER 8ZK07670
    Configuration: 416B Backhoe Loader 8ZK06000-11031 (MACHINE) POWERED BY 3054 Engine

    Disassembly and Assembly


    3054 ENGINE FOR416B, 426B, 428B, 436B AND 438B BACKHOE LOADE
    Media Number -SENR5817-00 Publication Date -01/06/1993 Date Updated -12/10/2001

    Fuel Pump
    SMCS - 1288-010; 1288-017

    Remove & Install Fuel Pump

    With Turbocharger

    Without Turbocharger

    1. Disconnect two fuel lines (1). Cap or plug immediately.

    2. Remove four bolts (5). When installing, tighten the four bolts gradually and evenly to a torque
    of 22 N·m (16 lb. ft.).

    3. Remove two lock plates (3).

    4. Remove fuel pump (2) and gasket (4) (not shown). Replace gasket when installing the fuel
    pump.

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    416B Backhoe Loader 8ZK06000-11031 (MACHINE) POWERED BY 3054 Engine(... Page 2 of 4

    NOTE: If the fuel pump is difficult to remove, rotate the crankshaft until the camshaft eccentric,
    which operates the fuel pump lever, is in a position which will free the rocker lever of the fuel
    pump.

    NOTE: When installing, make sure the camshaft eccentric is in the minimum lift position before
    the fuel pump is installed. Clean the face of the fuel pump and the cylinder block before installing
    fuel pump.

    NOTE: For the installation of the fuel pump, reverse the removal steps.

    5. After installation of the fuel pump is complete, loosen the vent screw on the fuel filter head and
    operate the priming lever on the fuel pump to remove air from the fuel system between the fuel
    pump and the fuel filter. Operate the priming lever until fuel, free of air, comes from the vent
    screw. Tighten the vent screw on the fuel filter.

    6. Start the engine and check for either fuel or air leaks from the fuel pump.

    Disassemble & Assemble Fuel Pump


    Start By:

    a. remove fuel pump

    1. Mark or identify the halves of the fuel pump for later assembly.

    2. Remove the screw that holds cover (1).

    3. Remove gauze (2).

    4. Remove the screws that hold the halves of the fuel pump together.

    5. Turn the diaphragm assembly (5) 90° to release the pull rod from link arm (8). Remove the
    diaphragm assembly.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 01-10-2019
    416B Backhoe Loader 8ZK06000-11031 (MACHINE) POWERED BY 3054 Engine(... Page 3 of 4

    6. Remove stern seal (6), spring seat washer (7) and spring (12) from the pull rod. The diaphragm
    and pull rod assembly are not serviced and have to be replaced as a unit.

    7. Valves (4) are peened in and can be removed with a suitable lever.

    NOTE: Some of the peened metal will have to be removed before the valves can be removed.

    8. To remove the link arm, hold rocker lever (11) in a vise and hit the body of the fuel pump with
    a soft hammer to release retainers (10).

    NOTICE

    Be careful not to damage the face of the pump body.

    9. Remove the rocker lever, pin (9), the link arm and the return spring.

    NOTE: Before beginning assembly, check all components for wear or damage. Replace if
    necessary.

    NOTE: The following steps are for the assembly of the fuel pump.

    10. Clean all components before beginning assembly.

    11. Install seat washers (3).

    12. Push valves (4) into position.

    NOTICE

    The valves are the same, but can be installed incorrectly. One valve is
    installed in reverse of the other. Refer to the illustration C56482P1 for
    correct assembly.

    13. When the valves are installed correctly, peen the edge of the valve housing in six places,
    evenly divided, to keep the valves in position.

    14. Install rocker lever (11), pin (9) and link arm assembly (8) into the bottom half of the fuel
    pump.

    15. Install the return spring, make sure the ends of the spring are installed correctly.

    16. With a light hammer and a suitable adaptor, install two retainers (10) in their grooves in their
    casing until they fasten the pin. Peen the open ends of the grooves to fasten the retainers in
    position.

    17. Install the diaphragm spring into its location under the diaphragm. Put the spring seat washer
    and a stem seal into position on the pull rod.

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    416B Backhoe Loader 8ZK06000-11031 (MACHINE) POWERED BY 3054 Engine(... Page 4 of 4

    NOTICE

    Make sure that the small diameter at the top of the seal is on the round
    section of the pull rod.

    18. Put the diaphragm assembly in position over the lower half of the body with the blade of the
    pull rod aligned with the slot in the link arm.

    19. Press lightly down on the diaphragm until the notch in the pull rod is in the slot in the link arm
    and turn the diaphragm 90° in either direction. This action will engage and retain the pull rod in
    the slot of the link arm.

    20. Push the lever arm towards the pump body until the diaphragm is level with the body flange.
    Install the top half of the body in position with the marks on the flanges in alignment. Keep
    pressure on the rocker lever. Install the spring washers and the screws. Tighten the screws evenly.

    21. Install the gauze filter. Install the cover.

    NOTICE

    Make sure the rubber seal is installed correctly.

    22. Install the screw.

    NOTE: Refer to Systems Operation, Testing & Adjusting for the 3054 & 3056 Diesel Engines,
    Module No. SENR5542 for the topic, "Fuel Lift Pump Pressure Test".

    End By:

    a. install fuel pump

    Copyright 1993 - 2019 Caterpillar Inc. Tue Oct 1 14:31:15 UTC+0530 2019
    All Rights Reserved.
    Private Network For SIS Licensees.

    https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis... 01-10-2019

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