Closed-Coupled Pump Etabloc Installation-Operating Manual

Closed-coupled Pump
Etabloc
Installation/Operating Manual
Legal information/Copyright
Installation/Operating Manual Etabloc
Original operating manual
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or
processed for any other purpose, nor otherwise transmitted, published or made available to a third party without
the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft, Frankenthal 13.03.2014

Contents
Contents
Glossary .................................................................................................5
1 General ..................................................................................................6
1.1 Principles ...........................................................................................................6
1.2 Installation of partly completed machinery .................................................... 6
1.3 Target group ..................................................................................................... 6
1.4 Other applicable documents ............................................................................ 6
1.5 Symbols .............................................................................................................6
2 Safety .....................................................................................................8
2.1 Key to safety symbols/markings ....................................................................... 8
2.2 General .............................................................................................................. 8
2.3 Intended use .....................................................................................................8
2.4 Personnel qualification and training ............................................................... 9
2.5 Consequences and risks caused by non-compliance with this manual ......... 9
2.6 Safety awareness ..............................................................................................9
2.7 Safety information for the operator/user ..................................................... 10
2.8 Safety information for maintenance, inspection and installation work ..... 10
2.9 Unauthorised modes of operation ................................................................ 10
2.10 Explosion protection ...................................................................................... 10
3 Transport/Temporary Storage/Disposal .............................................13

3.1 Checking the condition upon delivery .......................................................... 13
3.2 Transport ......................................................................................................... 13
3.3 Storage/preservation ...................................................................................... 14
3.4 Return to supplier ........................................................................................... 14
3.5 Disposal ...........................................................................................................14
4 Description of the Pump (Set) ............................................................16

4.1 General description ........................................................................................ 16
4.2 Product Information as per Regulation No. 547/2012 (for Water Pumps with
a Maximum Shaft Power of 150 kW) Implementing "Ecodesign" Directive
2009/125/EC ..................................................................................................... 16
4.3 Designation ..................................................................................................... 17
4.4 Name plate ...................................................................................................... 17
4.5 Design details .................................................................................................. 18
4.6 Installation types ............................................................................................19
4.7 Configuration and function ........................................................................... 21
4.8 Noise characteristics .......................................................................................22
4.9 Scope of supply ............................................................................................... 22
4.10 Dimensions and weights ................................................................................22
5 Installation at Site ...............................................................................23

5.1 Safety regulations ........................................................................................... 23
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Contents
5.2 Checking the site before installation ............................................................ 23

5.3 Installing the pump set .................................................................................. 23
5.4 Piping .............................................................................................................. 24
5.5 Enclosure/insulation .......................................................................................27
5.6 Electrical connection ...................................................................................... 27
5.7 Checking the direction of rotation ................................................................ 28
6 Commissioning/Start-up/Shutdown ...................................................30
6.1 Commissioning/start-up ................................................................................. 30
6.2 Operating limits .............................................................................................. 32
6.3 Shutdown/storage/preservation .................................................................... 34
6.4 Returning to service .......................................................................................34
7 Servicing/Maintenance .......................................................................36
7.1 Safety regulations ........................................................................................... 36
7.2 Maintenance/inspection ................................................................................. 37
7.3 Drainage/cleaning ..........................................................................................39
7.4 Dismantling the pump set .............................................................................. 39
7.5 Reassembling the pump set ........................................................................... 42
7.6 Tightening torques ......................................................................................... 46
7.7 Spare parts stock ............................................................................................. 46
8 Trouble-shooting ................................................................................48
9 Related Documents ............................................................................50

9.1 General assembly drawings ........................................................................... 50
10 EC Declaration of Conformity ...........................................................56
11 Certificate of Decontamination .........................................................57
Index ....................................................................................................58
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Glossary
Glossary
Back pull-out unit Pool of pumps

Pump without pump casing; partly completed Pumps which are purchased and stored
machinery independently of their later use
Certificate of decontamination Pump

A certificate of decontamination is enclosed by Machine without drive, additional components
the customer when returning the product to or accessories
the manufacturer to certify that the product
has been properly drained to eliminate any
Pump set
environmental and health hazards arising from
components in contact with the fluid handled. Complete pump set consisting of pump, drive,
additional components and accessories
Discharge line
Suction lift line/suction head line
The line which is connected to the discharge
nozzle The line which is connected to the suction
nozzle
Hydraulic system
The part of the pump in which the kinetic
energy is converted into pressure energy
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1 General
1 General
1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
uniquely identify the pump (set) and serve as identification for all further business
processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
Noise characteristics (⇨ Section 4.8 Page 22)
1.2 Installation of partly completed machinery

To install partly completed machinery supplied by KSB refer to the sub-sections under
Servicing/Maintenance.
1.3 Target group

This operating manual is aimed at the target group of trained and qualified specialist
technical personnel. (⇨ Section 2.4 Page 9)
1.4 Other applicable documents

Table 1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump (set)
General arrangement drawing/ Description of mating and installation dimensions
outline drawing for the pump (set), weights
Drawing of auxiliary connections Description of auxiliary connections
Hydraulic characteristic curve Characteristic curves showing head, NPSH
required, efficiency and power input
General assembly drawing1) Sectional drawing of the pump
Sub-supplier product literature1) Operating manuals and other documentation for
accessories and integrated machine parts
Spare parts lists1) Description of spare parts
Piping layout1) Description of auxiliary piping
List of components1) Description of all pump components
Drawing for assembly1) Sectional drawing of the installed shaft seal
For accessories and/or integrated machinery components observe the relevant
manufacturer's product literature.
1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1) If agreed upon in scope of supply
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1 General
Symbol Description
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product
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2 Safety
2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EC Directive
94/9/EC (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe pump operation and prevent personal injury
and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the specialist personnel/
operators responsible prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Information attached directly to the pump must always be complied with and be
kept in a perfectly legible condition at all times. This applies to, for example:
▪ Arrow indicating the direction of rotation
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this manual.
2.3 Intended use

The pump (set) must only be operated within the operating limits described in the
other applicable documents.
▪ Only operate pumps/pump sets which are in perfect technical condition.
▪ Do not operate the pump (set) in partially assembled condition.
▪ Only use the pump to handle the fluids described in the data sheet or product
literature of the pump model.
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2 Safety
▪ Never operate the pump without the fluid handled.

▪ Observe the minimum flow rates indicated in the data sheet or product literature
(to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪ Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
Prevention of foreseeable misuse
▪ Never open discharge-side shut-off elements further than permitted.
– The maximum flow rate specified in the data sheet or product literature
would be exceeded.
– Risk of cavitation damage
▪ Never exceed the permissible operating limits specified in the data sheet or
product literature regarding pressure, temperature, etc.
▪ Observe all safety information and instructions in this manual.
2.4 Personnel qualification and training

All personnel involved must be fully qualified to transport, install, operate, maintain
and inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pump (set) must always be supervised by technical specialist
personnel.
2.5 Consequences and risks caused by non-compliance with this manual

▪ Non-compliance with this operating manual will lead to forfeiture of warranty
cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards and laws
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2 Safety
2.7 Safety information for the operator/user

▪ The operator shall fit contact guards for hot, cold and moving parts and check
that the guards function properly.
▪ Do not remove any contact guards during operation.
▪ Provide the personnel with protective equipment and make sure it is used.
▪ Contain leakages (e.g. at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.8 Safety information for maintenance, inspection and installation work

▪ Modifications or alterations of the pump are only permitted with the
manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Only carry out work on the pump (set) during standstill of the pump.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pump set out of service always adhere to the procedure
described in the manual. (⇨ Section 6.1.5 Page 32) (⇨ Section 6.3 Page 34)
▪ Decontaminate pumps which handle fluids posing a health hazard.
▪ As soon as the work has been completed, re-install and/or re-activate any safety-
relevant and protective devices. Before returning the product to service, observe
all instructions on commissioning. (⇨ Section 6.1 Page 30)
2.9 Unauthorised modes of operation

Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use.
(⇨ Section 2.3 Page 8)
2.10 Explosion protection

Always observe the information on explosion protection given in this section when
! DANGER operating the pump in potentially explosive atmospheres.
Only pumps/pump sets marked as explosion-proof and identified as such in the data
sheet may be used in potentially explosive atmospheres.
Special conditions apply to the operation of explosion-proof pump sets to EC
Directive 94/9/EC (ATEX).
Especially adhere to the sections in this manual marked with the Ex symbol and the
following sections (⇨ Section 2.10.1 Page 11) to (⇨ Section 2.10.4 Page 12) .
The explosion-proof status of the pump set is only assured if the pump set is used in
accordance with its intended use.
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2 Safety
Never operate the pump set outside the limits stated in the data sheet and on the
name plate.
Prevent impermissible modes of operation at all times.
2.10.1 Marking
Pump The marking on the pump refers to the pump part only.
Example of such marking: II 2 G c TX
Refer to the Temperature Limits table for the temperatures permitted for the
individual pump variants. (⇨ Section 2.10.2 Page 11)
Shaft coupling An EC manufacturer's declaration is required for the shaft coupling; the shaft
coupling must be marked accordingly.
Motor The motor has its own marking. The marking is maintained on the condition that the
temperatures the pump causes to develop at the motor flange and motor shaft are
permitted by the motor manufacturer.
The motors used by KSB on pumps with ATEX certification meet this condition.
2.10.2 Temperature limits

In normal pump operation, the highest temperatures are to be expected on the
surface of the pump casing and at the shaft seal.
The surface temperature at the pump casing corresponds to the temperature of the
fluid handled. If the pump is heated, the operator of the system is responsible for
observing the specified temperature classes and fluid temperature (operating
temperature).
The table below lists the temperature classes and the resulting theoretical
temperature limits of the fluid handled. (A possible temperature rise in the shaft seal
area has already been taken into account).
The temperature class specifies the maximum permissible temperature at the surface
of the pump set during operation. For the permissible operating temperature of the
pump in question refer to the data sheet.
Table 4: Temperature limits
Temperature class as per EN 13463-1 Max. permissible fluid
temperature
T1 Temperature limit of the pump
T2 280 °C
T3 185 °C
T4 120 °C
T5 85 °C
T6 Only after consultation
with the manufacturer
If the pump is to be operated at a higher temperature, the data sheet is missing or if
the pump is part of a pool of pumps, contact KSB for the maximum permissible
operating temperature.
Motor supplied by the If a pump is supplied without motor (as part of a pool of pumps), the motor specified
operator in the pump data sheet must meet the following conditions:
▪ The permissible temperature limits at the motor flange and motor shaft must be
higher than the temperatures generated by the pump.
▪ Contact the manufacturer for the actual pump temperatures.
2.10.3 Monitoring equipment

The pump (set) must only be operated within the limits specified in the data sheet
and on the name plate.
If the system operator cannot warrant compliance with these operating limits,
appropriate monitoring devices must be used.
Check whether monitoring equipment is required to ensure that the pump set
functions properly.
Contact KSB for further information on monitoring equipment.
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2 Safety
2.10.4 Operating limits

The minimum flows indicated in (⇨ Section 6.2.3.1 Page 33) refer to water and water-
like fluids handled. Longer operating periods with these fluids and at the flow rates
indicated will not cause an additional increase in the temperatures at the pump
surface. However, if the physical properties of the fluids handled are different from
water, it is essential to check whether an additional heat build-up may occur and if
the minimum flow rate must therefore be increased. The calculation formula in
(⇨ Section 6.2.3.1 Page 33) can be used to check whether additional heat build-up
may lead to a dangerous temperature increase at the pump surface.
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3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer (as applicable) and the insurer about the
damage in writing immediately.
3.2 Transport
DANGER
The pump (set) could slip out of the suspension arrangement
Danger to life from falling parts!
▷ Always transport the pump (set) in the specified position.
▷ Never attach the suspension arrangement to the free shaft end or the motor
eyebolt.
▷ Give due attention to the weight data and the centre of gravity.
▷ Observe the applicable local health and safety regulations.
▷ Use suitable, permitted lifting accessories, e.g. self-tightening lifting tongs.
CAUTION
Incorrect transport of the pump
Damage to the shaft seal!
▷ For transport, lock the pump shaft with a suitable transport lock to prevent any
movement of the shaft.
When transporting the pump without motor, shaft 210 must be locked.
1. Remove cover plates 68-3 from drive lantern 341.
2. Insert lock washers 931.95 into the shaft groove.
3. Tighten bolts 901.50.
To transport the pump/pump set suspend it from the lifting tackle as shown.
Fig. 1: Transporting the pump
Fig. 2: Transporting the pump set
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3.3 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for pump (set) storage.
CAUTION
Damage during storage by humidity, dirt, or vermin
Corrosion/contamination of the pump (set)!
▷ For outdoor storage cover the packed or unpacked pump (set) and accessories
with waterproof material.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump set!
▷ Only remove caps/covers from the openings of the pump set at the time of
installation.
Store the pump (set) in a dry, protected room where the atmospheric humidity is as
constant as possible.
Rotate the shaft by hand once a month, e.g. via the motor fan.
If properly stored indoors, the pump set is protected for a maximum of 12 months.
New pumps/pump sets are supplied by our factory duly prepared for storage.
For storing a pump (set) which has already been operated, observe the instructions in
(⇨ Section 6.3.1 Page 34) .
3.4 Return to supplier

1. Drain the pump as per operating instructions.
2. Always flush and clean the pump, particularly if it has been used for handling
noxious, explosive, hot or other hazardous fluids.
3. If the pump set has handled fluids whose residues could lead to corrosion in the
presence of atmospheric humidity or could ignite upon contact with oxygen,
the pump set must also be neutralised, and anhydrous inert gas must be blown
through the pump to ensure drying.
4. Always complete and enclose a certificate of decontamination when returning
the pump (set).
Always indicate any safety and decontamination measures taken. (⇨ Section 11
Page 57)
NOTE
If required, a blank certificate of decontamination can be downloaded from the
KSB web site at: www.ksb.com/certificate_of_decontamination
3.5 Disposal
WARNING
Fluids, consumables and supplies which are hot and/or pose a health hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any residues of the fluid
handled.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).
Collect greases and other lubricants during dismantling.
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2. Separate and sort the pump materials, e.g. by:

- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
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4 Description of the Pump (Set)
4.1 General description

▪ Centrifugal pump with shaft seal
▪ Close-coupled design
Pump for handling clean or aggressive fluids not chemically and mechanically
aggressive to the pump materials.
4.2 Product Information as per Regulation No. 547/2012 (for Water Pumps
with a Maximum Shaft Power of 150 kW) Implementing "Ecodesign"
Directive 2009/125/EC
▪ Minimum efficiency index: see name plate, key to name plate
▪ The benchmark for most efficient water pumps is MEI ≥ 0.70.
▪ Year of construction: see name plate, key to name plate
▪ Manufacturer’s name or trade mark, commercial registration number and place
of manufacture: see data sheet or order documentation
▪ Product’s type and size identificator: see name plate, key to name plate
▪ Hydraulic pump efficiency (%) with trimmed impeller: see data sheet
▪ Pump performance curves, including efficiency characteristics: see documented
characteristic curve
▪ The efficiency of a pump with a trimmed impeller is usually lower than that of a
pump with full impeller diameter. Trimming of the impeller will adapt the pump
to a fixed duty point, leading to reduced energy consumption. The minimum
efficiency index (MEI) is based on the full impeller diameter.
▪ Operation of this water pump with variable duty points may be more efficient
and economic when controlled, for example, by the use of a variable speed drive
that matches the pump duty to the system.
▪ Information on dismantling, recycling and disposal after decommissioning: (⇨
Section 3.5 Page 14)
▪ Information on benchmark efficiency or benchmark efficiency graph for
MEI = 0.7 (0.4) for the pump based on the model shown in the Figure are
available at: http://www.europump.org/efficiencycharts
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4.3 Designation
Example: ETB 050-032-160 GBXA 10D2
Table 5: Key to the designation
Code Description
ETB Type series
ETB Etabloc
050 Nominal suction nozzle diameter [mm]
032 Nominal discharge nozzle diameter [mm]
160 Nominal impeller diameter [mm]
G Casing material
G = cast iron
B = bronze
S = nodular cast iron
C = stainless steel
B Impeller material if different from casing material
G = cast iron
C = stainless steel
B = bronze
X Special design
= standard design
F = bottle rinser variant
X = special design
A Casing cover
A = conical cover
C = cylindrical cover
10 Seal code
10 = Q1Q1X4GG
D Scope of supply
D = pump with motor
2 Shaft unit
2 = WS_25
3 = WS_35
4 = WS_55
4.4 Name plate
Aktiengesellschaft
D-67227 Frankenthal
1 7
ETB 150-125-250 GB X 10 8
2
Etabloc 47132456 Ø174 mm
3
9971234567 000100 / 01 9
4 10
Q 30,00 m3/h l H 34,00 m
5 11
6 1,0 mm2/s | n 2900 min | 2013 12
MEI ≥ 0,40 | η --,-%
Mat.-No. 01216137 ZN 3823-217
Fig. 3: Name plate (example)

1 Type series code, size and version 2 Type series
3 KSB order No., order item No. and 4 Flow rate
consecutive No.
5 Kinematic viscosity of the fluid 6 Minimum efficiency index
handled
7 Material number (if applicable) 8 Impeller diameter
9 Head 10 Speed
11 Year of construction 12 Efficiency (see data sheet)
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4.5 Design details

Design
▪ Volute casing pump
▪ Single-stage
▪ Ratings to EN 733
▪ Complies with the 2009/125/EC Directive
Pump casing
▪ Radially split volute casing
▪ Volute casing of some pumps with integrally cast pump feet
▪ Replaceable casing wear rings (optional for casing material C)
Impeller type
▪ Closed radial impeller with multiply curved vanes
Shaft seal
▪ Single mechanical seals to EN 12756
▪ Double mechanical seals to EN 12756
▪ Shaft equipped with replaceable shaft protecting sleeve in the shaft seal area
Drive
Table 6: General motor data
Characteristic Description
Design KSB surface-cooled IEC frame three-phase current squirrel-cage
motor
Winding 50 Hz
Up to 2.2 kW 220-240 V/ 380-420 V
Up to 3 kW 380-420 V/ 660-725 V
60 Hz
Up to 2.6 kW 440-480 V
Up to 3.6 kW 440-480 V
Type of construction Up to 4 kW IM V1
From 5.5 kW IM V15
Enclosure IP55
Mode of operation Continuous operation S1
Thermal class F with temperature sensors: 3 thermistors
Explosion-proof version
Design KSB surface-cooled IEC frame three-phase current squirrel-cage
motor
Winding 50 Hz
Up to 1.85 kW 220-240 V/ 380-420 V
Up to 2.5 kW 380-420 V/ 660-725 V
Type of construction Up to 3.3 kW IM V1
From 4.6 kW IM V15
Enclosure IP55 or IP54
Mode of operation Continuous operation S1
Type of protection EExe II
Temperature class T3
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4.6 Installation types

Horizontal installation, fastened below
Pump sets with support foot up to Pump sets, motor sizes 132 to 180
motor size 112
Pump sets with volute casing foot up Pump sets with volute casing foot,
to motor size 112 motor sizes 132 to 180
Pump sets, motor sizes 200 to 250, 2- Pump sets, motor sizes 200 to 250, 4-
pole pole
Horizontal installation, fastened above
Pump sets up to motor size 112 Pump sets, motor sizes 132 to 180
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Vertical installation
Pump sets up to motor size 112 Pump sets, motor sizes 132 to 180
Pump sets, motor sizes 200 to 250, 2- Pump sets, motor sizes 200 to 250, 4-
pole pole
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4.7 Configuration and function
1 2 3 4 5
6 7 8 9 10 11
Fig. 4: Sectional drawing
1 Clearance gap 2 Discharge nozzle
3 Casing cover 4 Shaft
5 Motor housing 6 Suction nozzle
7 Impeller 8 Shaft seal
9 Drive lantern 10 Rolling element bearing
11 Rolling element bearing
Design The pump is designed with an axial fluid inlet and a radial outlet. The hydraulic
system is rigidly connected to the motor via a stub shaft.
Function The fluid enters the pump via the suction nozzle (6) and is accelerated outward by
the rotating impeller (7). In the flow passage of the pump casing the kinetic energy
of the fluid is converted into pressure energy. The fluid is pumped to the discharge
nozzle (2), where it leaves the pump. The clearance gap (1) prevents any fluid from
flowing back from the casing to the suction nozzle. At the rear side of the impeller,
the shaft (4) enters the casing via the casing cover (3). The shaft passage through the
cover is sealed to atmosphere with a dynamic shaft seal (8). The shaft runs in rolling
element bearings (10 and 11), which are supported by a motor housing (5) linked
with the pump casing and/or casing cover (3) via the drive lantern (9).
Sealing The pump is sealed by a standardised mechanical seal.
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4.8 Noise characteristics

Table 7: Surface sound pressure level LpA2)
Rated power Pump set

input PN 1450 rpm 1750 rpm 2900 rpm 3500 rpm
[kW] [dB] [dB] [dB] [dB]
0.25 53 54 - -
0.37 54 55 - -
0.55 55 56 - -
0.75 56 57 66 -
1.1 57 58 66 69
1.5 58 59 67 70
2.2 59 60 67 70
3 60 61 68 71
4 61 62 68 71
5.5 62 63 70 73
7.5 64 65 71 74
11 65 66 73 76
15 67 68 74 77
18.5 68 69 75 78
22 69 70 76 79
30 70 71 77 80
37 71 72 78 81
45 73 74 78 81
4.9 Scope of supply

Depending on the model, the following items are included in the scope of supply:
▪ Pump
Drive ▪ Surface-cooled IEC frame three-phase squirrel-cage motor
Contact guard ▪ Cover plates on drive lantern to EN 294
4.10 Dimensions and weights

For dimensions and weights please refer to the general arrangement drawing/outline
drawing of the pump/pump set.
2) Spatial average; as per ISO 3744 and EN 12639; valid for pump operation in the Q/Qopt = 0.80 - 1.1 range and for non-
cavitating operation. If noise levels are to be warranted: add +3 dB for measuring and constructional tolerance.
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5 Installation at Site
5.1 Safety regulations
DANGER
Improper installation in potentially explosive atmospheres
Explosion hazard!
Damage to the pump set!
▷ Comply with the applicable local explosion protection regulations.
▷ Observe the information in the data sheet and on the name plates of pump and
motor.
5.2 Checking the site before installation

Place of installation
WARNING
Installation on mounting surfaces which are unsecured and cannot support the load
Personal injury and damage to property!
▷ Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class X0 to EN 206-1.
▷ The mounting surface must have set and must be completely horizontal and
even.
▷ Observe the weights indicated.
Check the structural requirements.
All structural work required must have been prepared in accordance with the
dimensions stated in the outline drawing/general arrangement drawing.
5.3 Installing the pump set
CAUTION
Ingress of leakage into the motor
Damage to the pump!
▷ Never install the pump set with the "motor below".
Fastening
Examples of installation types (⇨ Section 4.6 Page 19)
Table 8: Fastening
Size Type of fastening
Up to 112 Fix in place using the support foot or volute
casing foot, or by fastening the pump to the
piping (remove the support foot).
From 132-180 Fix in place using the motor foot or using the
volute casing foot and motor foot.
From 200 Fix in place using the volute casing foot and
motor support.
NOTE
With motor sizes 132 or 160, the motor foot must be shimmed (20 mm shim height)
for installation on a foundation.
On some pump/motor combinations, the support foot/motor feet need to be
shimmed for installation on a foundation.
Etabloc 23 of 60
1. Position the pump set on the foundation and fasten it (see the "Fastening"
table).
2. Place a spirit level on the discharge nozzle to align the pump set.
3. If the volute casing is turned, drill a drain hole in the volute casing (see the
"Drain hole" table below).
Table 9: Drain hole
Sizes Drain hole diameter
040-025-160 to 100-080-315 G 3/83)
125-100-160 to 200-150-400 G 1/23)
5.4 Piping
5.4.1 Connecting the piping
DANGER
Excessive loads acting on the pump nozzles
Danger to life from leakage of hot, toxic, corrosive or flammable fluids!
▷ Do not use the pump as an anchorage point for the piping.
▷ Anchor the pipelines in close proximity to the pump and connect them without
transmitting any stresses or strains.
▷ Take appropriate measures to compensate thermal expansion of the piping.
CAUTION
Incorrect earthing during welding work at the piping
Destruction of rolling element bearings (pitting effect)!
▷ Never earth the electric welding equipment on the pump or baseplate.
▷ Prevent current flowing through the rolling element bearings.
NOTE
It is recommended to install check and shut-off elements in the system, depending
on the type of plant and pump. However, such elements must not obstruct proper
drainage or hinder disassembly of the pump.
✓ The suction lift line has been laid with a rising slope, the suction head line with a
downward slope towards the pump.
✓ A flow stabilisation section having a length equivalent to at least twice the inside
diameter of the suction flange has been provided upstream of the suction flange.
✓ The nominal diameters of the pipelines are equal to or greater than the nominal
diameters of the pump nozzles.
✓ Adapters to larger nominal diameters are designed with a diffuser angle of
approx. 8° to avoid excessive pressure losses.
✓ The pipelines have been anchored in close proximity to the pump and connected
without transmitting any stresses or strains.
1. Thoroughly clean, flush and blow through all vessels, pipelines and connections
(especially of new installations).
2. Before installing the pump in the piping, remove the flange covers on the
suction and discharge nozzles of the pump.
3) G = ISO 228/1
24 of 60 Etabloc
CAUTION
Welding beads, scale and other impurities in the piping
Damage to the pump!
▷ Free the piping from any impurities.
▷ If necessary, install a filter.
▷ Comply with the instructions set out in (⇨ Section 7.2.2.2 Page 39) .
3. Check that the inside of the pump is free from any foreign objects. Remove any
foreign objects.
4. If required, install a filter in the piping (see drawing: Filter in the piping).
2
Fig. 5: Filter in the piping
1 Differential pressure gauge 2 Filter
NOTE
Use a filter with laid-in wire mesh of 0.5 mm x 0.25 mm (mesh size x wire diameter)
made of corrosion-resistant material.
Use a filter with a filter area three times the cross-section of the piping.
Conical filters have proved suitable.
5. Connect the pump nozzles to the piping.
CAUTION
Aggressive flushing and pickling agents
Damage to the pump!
▷ Match the cleaning operation mode and duration for flushing and pickling
service to the casing and seal materials used.
5.4.2 Permissible forces and moments at the pump nozzles

No piping-induced forces and moments (from warped pipelines or thermal
expansion, for example) must act on the pump.
5.4.3 Vacuum balance line
NOTE
Where fluid has to be pumped out of a vessel under vacuum, it is recommended to
install a vacuum balance line.
The following rules apply to vacuum balance lines:

▪ Minimum nominal line diameter 25 mm.
▪ The line extends above the highest permissible fluid level in the vessel.
Etabloc 25 of 60
1 2 3 4
5 6
Fig. 6: Vacuum balance system
1 Vessel under vacuum 2 Vacuum balance line
3 Shut-off element 4 Swing check valve
5 Main shut-off element 6 Vacuum-tight shut-off element
NOTE
An additional line (from the pump discharge nozzle to the balance line) fitted with
a shut-off element facilitates venting of the pump before start-up.
5.4.4 Auxiliary connections
DANGER
Risk of potentially explosive atmosphere by mixing of incompatible fluids in the
auxiliary piping
Risk of burns!
Explosion hazard!
▷ Make sure that the barrier fluid and quench liquid are compatible with the
fluid pumped.
WARNING
Failure to use or incorrect use of auxiliary connections (e.g. barrier fluid, flushing
liquid, etc.)
Risk of injury from escaping fluid!
Risk of burns!
Malfunction of the pump!
▷ Refer to the general arrangement drawing, the piping layout and pump
markings (if any) for the quantity, dimensions and locations of auxiliary
connections.
▷ Use the auxiliary connections provided.
26 of 60 Etabloc
5.5 Enclosure/insulation
DANGER
Explosive atmosphere forming due to insufficient venting
Explosion hazard!
▷ Make sure the space between the casing cover/discharge cover and the motor
flange is sufficiently vented.
▷ Do not cover the perforated holes of the contact guards at the drive lantern
(e.g. by insulation).
WARNING
The volute casing and casing/discharge cover take on the same temperature as the
fluid handled
Risk of burns!
▷ Insulate the volute casing.
▷ Fit protective equipment.
CAUTION
Heat build-up inside the drive lantern
Damage to the bearing!
▷ Never insulate the casing cover and the drive lantern.
5.6 Electrical connection
DANGER
Incorrect electrical installation
Explosion hazard!
▷ For electrical installation, also observe the requirements of IEC 60079-14.
▷ Always use a motor protection switch for explosion-proof motors.
DANGER
Work on the pump set by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
1. Check the available mains voltage against the data on the motor name plate.
2. Select an appropriate start-up method.
NOTE
A motor protection device is recommended.
Etabloc 27 of 60
5.6.1 Setting the time relay
CAUTION
Switchover between star and delta on three-phase motors with star-delta starting
takes too long.
Damage to the pump (set)!
▷ Keep switch-over intervals between star and delta as short as possible.
Table 10: Time relay settings for star-delta starting:
Motor rating Y time to be set
≤ 30 kW <3s
> 30 kW <5s
5.6.2 Earthing
DANGER
Electrostatic charging
Explosion hazard!
Fire hazard!
▷ Connect the PE conductor to the earthing terminal provided.
5.6.3 Connecting the motor
NOTE
In compliance with IEC 60034-8, three-phase motors are always wired for clockwise
rotation (looking at the motor shaft stub).
The pump's direction of rotation is indicated by an arrow on the pump.
1. Match the motor's direction of rotation to that of the pump.
2. Observe the manufacturer's product literature supplied with the motor.
5.7 Checking the direction of rotation
DANGER
Temperature increases resulting from contact between rotating and stationary
components
Explosion hazard!
▷ Never check the direction of rotation by starting up the unfilled pump.
WARNING
Hands inside the pump casing
Risk of injuries, damage to the pump!
▷ Always disconnect the pump set from the power supply and secure it against
unintentional start-up before inserting your hands or other objects into the
pump.
28 of 60 Etabloc
CAUTION
Drive and pump running in the wrong direction of rotation
Damage to the pump!
▷ Refer to the arrow indicating the direction of rotation on the pump.
▷ Check the direction of rotation. If required, check the electrical connection and
correct the direction of rotation.
The correct direction of rotation of the motor and pump is clockwise (seen from the
drive end).
1. Start the motor and stop it again immediately to determine the motor's
direction of rotation.
2. Check the direction of rotation.
The motor's direction of rotation must match the arrow indicating the direction
of rotation on the pump.
3. If the motor runs in the wrong direction of rotation, check the electrical
connection of the motor and the control system, if applicable.
Etabloc 29 of 60
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/start-up
6.1.1 Prerequisites for commissioning/start-up

Before commissioning/starting up the pump set, make sure that the following
conditions are met:
▪ The pump set has been properly connected to the electric power supply and is
equipped with all protection devices.
▪ The pump has been primed with the fluid to be handled. The pump has been
vented.
▪ The direction of rotation has been checked.
▪ All auxiliary connections required are connected and operational.
▪ The lubricants have been checked.
▪ After prolonged shutdown of the pump (set), the activities required for returning
the pump (set) to service have been carried out. (⇨ Section 6.4 Page 34)
▪ The lock washers have been pulled out of the shaft groove.
6.1.2 Priming and venting the pump
DANGER
Risk of potentially explosive atmosphere inside the pump
Explosion hazard!
▷ Before starting up the pump, vent the suction line and the pump and prime
them with the fluid to be handled.
CAUTION
Increased wear due to dry running
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
1. Vent the pump and suction line and prime both with the fluid to be handled.
Connection 6D can be used for venting.
For vertical installation with the motor on top use connection 5B (if any) for
ventilation. (See general assembly drawing (⇨ Section 9.1.1 Page 50) and (⇨
Section 9.1.2 Page 52)
2. Fully open the shut-off element in the suction line.
3. Fully open all auxiliary feed lines (barrier fluid, flushing liquid, etc.), if any.
4. Open the shut-off element (3), if any, in the vacuum balance line (2) and close
the vacuum-tight shut-off element (6), if any. (⇨ Section 5.4.3 Page 25)
NOTE
For design-inherent reasons some unfilled volume in the hydraulic system cannot be
excluded after the pump has been primed for commissioning/start-up. However,
once the motor is started up the pumping effect will immediately fill this volume
with the fluid handled.
30 of 60 Etabloc
6.1.3 Start-up
DANGER
Non-compliance with the permissible pressure and temperature limits if the pump is
operated with the suction and/or discharge line closed.
Explosion hazard!
Leakage of hot or toxic fluids!
▷ Never operate the pump with the shut-off elements in the suction line and/or
discharge line closed.
▷ Only start up the pump set with the discharge-side shut-off element slightly or
fully open.
DANGER
Excessive temperatures due to dry running or excessive gas content in the fluid
handled
Explosion hazard!
▷ Prime the pump as per operating instructions.
▷ Always operate the pump within the permissible operating range.
CAUTION
Abnormal noises, vibrations, temperatures or leakage
Damage to the pump!
▷ Switch off the pump (set) immediately.
▷ Eliminate the causes before returning the pump set to service.
✓ The system piping has been cleaned.
✓ The pump, suction line and inlet tank, if any, have been vented and primed with
the fluid to be pumped.
✓ The lines for priming and venting have been closed.
CAUTION
Start-up against open discharge line
Motor overload!
▷ Make sure the motor has sufficient power reserves.
▷ Use a soft starter.
▷ Use speed control.
1. Fully open the shut-off element in the suction head/suction lift line.
2. Close or slightly open the shut-off element in the discharge line.
3. Start up the motor.
4. Immediately after the pump has reached full rotational speed, slowly open the
shut-off element in the discharge line and adjust it to comply with the duty
point.
6.1.4 Checking the shaft seal

Mechanical seal The mechanical seal only leaks slightly or invisibly (as vapour) during operation.
Mechanical seals are maintenance-free.
Etabloc 31 of 60
6.1.5 Shutdown
CAUTION
Heat build-up inside the pump
Damage to the shaft seal!
▷ Depending on the type of installation, the pump set requires sufficient after-
run time – with the heat source switched off – until the fluid handled has
cooled down.
✓ The shut-off element in the suction line is and remains open.
1. Close the shut-off element in the discharge line.
2. Switch off the motor and make sure the pump set runs down smoothly to a
standstill.
NOTE
If the discharge line is equipped with a check valve, the shut-off element in the
discharge line may remain open, provided the site's requirements and regulations
are taken into account and observed.
For prolonged shutdown periods:
1. Close the shut-off element in the suction line.
2. Close the auxiliary connections.
If the fluid handled is fed in under vacuum, also supply the shaft seal with
barrier fluid during standstill.
CAUTION
Risk of freezing during prolonged pump shutdown periods
Damage to the pump!
▷ Drain the pump and the cooling/heating chambers (if any) or otherwise protect
them against freezing.
6.2 Operating limits
DANGER
Non-compliance with operating limits for pressure, temperature, fluid handled and
speed
Explosion hazard!
Hot or toxic fluid could escape!
▷ Comply with the operating data indicated in the data sheet.
▷ Never use the pump for handling fluids it is not designed for.
▷ Avoid prolonged operation against a closed shut-off element.
▷ Never operate the pump at temperatures, pressures or rotational speeds
exceeding those specified in the data sheet or on the name plate unless the
written consent of the manufacturer has been obtained.
6.2.1 Ambient temperature
CAUTION
Operation outside the permissible ambient temperature
▷ Observe the specified limits for permissible ambient temperatures.
Observe the following parameters and values during operation:
32 of 60 Etabloc
Table 11: Permissible ambient temperatures

Permissible ambient temperature Value
Maximum 40 °C
Minimum See data sheet.
6.2.2 Frequency of starts
DANGER
Excessive surface temperature of the motor
Explosion hazard!
Damage to the motor!
▷ In case of explosion-proof motors, observe the frequency of starts specified in
the manufacturer's product literature.
The frequency of starts is usually determined by the maximum temperature increase

of the motor. This largely depends on the power reserves of the motor in steady-
state operation and on the starting conditions (DOL, star-delta, moments of inertia,
etc). If the start-ups are evenly spaced over the period indicated, the following limits
serve as orientation for start-up with the discharge-side gate valve slightly open:
Table 12: Frequency of starts
Impeller material Maximum No. of start-ups
[Start-ups/hour]
G (JL1040/ A48CL35B) 15
B (CC480K-GS/B30 C90700) 6
C (1.4408/ A743 GR CF8M)
CAUTION
Re-starting while motor is still running down
▷ Do not re-start the pump set before the pump rotor has come to a standstill.
6.2.3 Fluid handled
6.2.3.1 Flow rate

Table 13: Flow rate
Temperature range (t) Minimum flow rate Maximum flow rate
-30 to +70 ℃ ≈ 15 % of QOpt4) See hydraulic characteristic
> 70 to +140 °C ≈ 25 % of QOpt4) curves
The calculation formula below can be used to check if an additional heat build-up
could lead to a dangerous temperature increase at the pump surface.
×
×
×
Table 14: Key

Symbol Description Unit
c Specific heat capacity J/kg K
g Gravitational constant m/s²
4) Best efficiency point
Etabloc 33 of 60
Symbol Description Unit

H Pump discharge head m
Tf Fluid temperature °C
TO Temperature at the casing surface °C
Pump efficiency at duty point -
Temperature difference K
6.2.3.2 Density of the fluid handled

The pump input power changes in proportion to the density of the fluid handled.
CAUTION
Impermissibly high density of the fluid handled
Motor overload!
▷ Observe the information on fluid density indicated in the data sheet.
▷ Make sure the motor has sufficient power reserves.
6.2.3.3 Abrasive fluids

Do not exceed the maximum permissible solids content specified in the data sheet.
When the pump handles fluids containing abrasive substances, increased wear of the
hydraulic system and shaft seal are to be expected. In this case, reduce the commonly
recommended inspection intervals.
6.3 Shutdown/storage/preservation
6.3.1 Measures to be taken for shutdown

The pump (set) remains installed
✓ Sufficient fluid is supplied for the operation check run of the pump.
1. Start up the pump (set) regularly between once a month and once every three
months for approximately five minutes during prolonged shutdown periods.
This will prevent the formation of deposits within the pump and the pump
intake area.
The pump (set) is removed from the pipe and stored
✓ The pump has been properly drained and the safety instructions for dismantling
the pump have been observed. (⇨ Section 7.4.1 Page 39)
1. Spray-coat the inside wall of the pump casing, and in particular the impeller
clearance areas, with a preservative.
2. Spray the preservative through the suction and discharge nozzles.
It is advisable to close the pump nozzles (e.g. with plastic caps or similar).
3. Oil or grease all exposed machined parts and surfaces of the pump (with
silicone-free oil and grease, food-approved if required) to protect them against
corrosion.
Observe the additional instructions (⇨ Section 3.3 Page 14) .
If the pump set is to be stored temporarily, only preserve the wetted components
made of low-alloy materials. Commercially available preservatives can be used for
this purpose. Observe the manufacturer's instructions for application/removal.
Observe any additional instructions and information provided. (⇨ Section 3 Page 13)
6.4 Returning to service

For returning the pump to service observe the sections on commissioning/start-up
(⇨ Section 6.1 Page 30) and the operating limits. (⇨ Section 6.2 Page 32) .
In addition, carry out all servicing/maintenance operations before returning the
pump (set) to service. (⇨ Section 7 Page 36)
34 of 60 Etabloc
WARNING
Failure to re-install or re-activate protective devices
Risk of personal injury from moving parts or escaping fluid!
▷ As soon as the work is complete, re-install and/or re-activate any safety-relevant
and protective devices.
NOTE
If the pump has been out of service for more than one year, replace all elastomer
seals.
Etabloc 35 of 60
7 Servicing/Maintenance
7.1 Safety regulations
DANGER
Sparks produced during servicing work
Explosion hazard!
▷ Observe the safety regulations in force at the place of installation!
▷ Always perform maintenance work on explosion-proof pump sets outside
potentially explosive atmospheres.
DANGER
Improperly serviced pump set
Explosion hazard!
▷ Service the pump set regularly.
▷ Prepare a maintenance schedule with special emphasis on lubricants and shaft
seal.
The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly familiar
with the manual.
WARNING
Unintentional starting of pump set
Risk of injury by moving parts!
▷ Make sure that the pump set cannot be started up unintentionally.
▷ Always make sure the electrical connections are disconnected before carrying
out work on the pump set.
WARNING
Fluids and supplies posing a health hazard and/or hot fluids or supplies
Risk of injury!
▷ Observe all relevant laws.
▷ When draining the fluid take appropriate measures to protect persons and the
environment.
▷ Decontaminate pumps which handle fluids posing a health hazard.
WARNING
Insufficient stability
Risk of crushing hands and feet!
▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent
tipping or falling over.
A regular maintenance schedule will help avoid expensive repairs and contribute to
trouble-free, reliable operation of the pump, pump set and pump parts with a
minimum of servicing/maintenance expenditure and work.
NOTE
All maintenance, service and installation work can be carried out by KSB Service or
authorised workshops. Find your contact in the attached "Addresses" booklet or on
the Internet at "www.ksb.com/contact".
Never use force when dismantling and reassembling the pump set.
36 of 60 Etabloc
7.2 Maintenance/inspection
7.2.1 Supervision of operation
DANGER
Risk of potentially explosive atmosphere inside the pump
Explosion hazard!
▷ The pump internals in contact with the fluid to be handled, including the seal
chamber and auxiliary systems must be filled with the fluid to be handled at all
times.
▷ Provide sufficient inlet pressure.
▷ Provide an appropriate monitoring system.
DANGER
Incorrectly serviced shaft seal
Explosion hazard!
Leakage of hot, toxic fluids!
Risk of burns!
Fire hazard!
▷ Regularly service the shaft seal.
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Explosion hazard!
Fire hazard!
▷ Regularly check the rolling element bearings for running noises.
DANGER
Incorrectly serviced barrier fluid system
Explosion hazard!
Fire hazard!
Leakage of hot and/or toxic fluids!
▷ Regularly service the barrier fluid system.
▷ Monitor the barrier fluid pressure.
CAUTION
Increased wear due to dry running
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted
(heating up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
operating limits. (⇨ Section 6.2 Page 32)
Etabloc 37 of 60
While the pump is in operation, observe and check the following:

▪ The pump must run quietly and free from vibrations at all times.
▪ Check the shaft seal. (⇨ Section 6.1.4 Page 31)
▪ Check the static seals for leakage.
▪ Check the rolling element bearings for running noises.
Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Monitor the correct functioning of any auxiliary connections.
▪ Monitor the stand-by pump.
To make sure that the stand-by pumps are ready for operation, start them up
once a week.
▪ Monitor the bearing temperature.
The bearing temperature must not exceed 90 °C (measured at the motor
housing).
CAUTION
Operation outside the permissible bearing temperature
Damage to the pump!
▷ The bearing temperature of the pump (set) must never exceed 90 °C (measured
on the outside of the motor housing).
NOTE
After commissioning, increased temperatures may occur at grease-lubricated rolling
element bearings due to the running-in process. The final bearing temperature is
only reached after a certain period of operation (up to 48 hours depending on the
conditions).
7.2.2 Inspection work
DANGER
Excessive temperatures caused by friction, impact or frictional sparks
Explosion hazard!
Fire hazard!
▷ Regularly check the cover plates, plastic components and other guards of
rotating parts for deformation and sufficient distance from rotating parts.
7.2.2.1 Checking the clearances

If the clearances need to be checked, remove the impeller. (⇨ Section 7.4.6 Page 41)
If the clearance is larger than permitted (cf. table below), fit new casing wear ring
502.1 and/or 502.2.
The clearances given refer to the impeller diameter.
Table 15: Clearances between impeller and casing and/or between impeller and
casing cover
Impeller material Permissible clearance
New Maximum
G (JL1040/ A48CL35B) 0.3 mm 0.9 mm
B (CC480K-GS/B30 C90700)
C (1.4408/ A743 GR CF8M) 0.5 mm 1.5 mm
38 of 60 Etabloc
7.2.2.2 Cleaning filters
CAUTION
Insufficient inlet pressure due to clogged filter in the suction line
Damage to the pump!
▷ Monitor contamination of filter with suitable means (e.g. differential pressure
gauge).
▷ Clean filter at appropriate intervals.
7.3 Drainage/cleaning
WARNING
Fluids, consumables and supplies which are hot and/or pose a health hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any residues of the fluid
handled.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Use connection 6B to drain the fluid handled. (⇨ Section 9.1.1 Page 50) (⇨
Section 9.1.2 Page 52)
2. Always flush the pump if it has been used for handling noxious, explosive, hot
or other hazardous fluids.
Always flush and clean the pump before transporting it to the workshop.
Provide a certificate of decontamination for the pump. (⇨ Section 11 Page 57)
7.4 Dismantling the pump set
7.4.1 General information/Safety regulations
WARNING
Unqualified personnel performing work on the pump (set)
Risk of injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
WARNING
Hot surface
Risk of injury!
▷ Allow the pump set to cool down to ambient temperature.
WARNING
Improper lifting/moving of heavy assemblies or components
▷ Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.
Observe the general safety instructions and information. (⇨ Section 7.1 Page 36)
For any work on the motor, observe the instructions of the relevant motor
manufacturer.
For dismantling and reassembly observe the exploded views and the general
assembly drawing.
In case of damage you can always contact our service staff.
Etabloc 39 of 60
NOTE
All maintenance, service and installation work can be carried out by KSB Service or
authorised workshops. Find your contact in the attached "Addresses" booklet or on
the Internet at "www.ksb.com/contact".
DANGER
Insufficient preparation of work on the pump (set)
Risk of injury!
▷ Properly shut down the pump set. (⇨ Section 6.1.5 Page 32)
▷ Close the shut-off elements in suction and discharge line.
▷ Drain the pump and release the pump pressure.
▷ Close any auxiliary connections.
▷ Allow the pump set to cool down to ambient temperature.
NOTE
After a prolonged period of operation the individual components may be hard to
pull off the shaft. If this is the case, use a brand name penetrating agent and/or - if
possible - an appropriate puller.
7.4.2 Preparing the pump set

1. De-energise the pump set and secure it against unintentional start-up.
2. Reduce pressure in the piping by opening a consumer installation.
3. Disconnect and remove all auxiliary pipework.
7.4.3 Dismantling the complete pump set
NOTE
The pump casing can remain installed in the piping for further dismantling.
✓ The notes and steps stated in (⇨ Section 7.4.1 Page 39) to (⇨ Section 7.4.2 Page
40) have been observed/carried out.
1. Disconnect the discharge and suction nozzle from the piping.
2. Depending on the pump/motor size, unscrew the bolts that fix the support foot
and/or motor foot to the foundation.
3. Remove the complete pump set from the piping.
7.4.4 Removing the motor
WARNING
Motor tipping over
Risk of crushing hands and feet!
▷ Suspend or support the motor to prevent it from tipping over.
1. Depending on the pump/motor size, unscrew the bolts that fix the motor foot
to the foundation.
2. Undo bolts of cover plates 68-3.01/.02.
3. Remove cover plates 68-3.01/.02 from drive lantern 341.
4. Undo hexagon head bolts 901.5.
40 of 60 Etabloc
5. Insert both lock washers 931.95 into the groove in shaft 210.
6. Tighten hexagon head bolts 901.5.
7. Undo hexagon nuts 920.11.
8. Remove the motor.
7.4.5 Removing the back pull-out unit
WARNING
Back pull-out unit tipping over
Risk of squashing hands and feet!
▷ Suspend or support the back pull-out unit at the pump end.
1. If required, suspend or support the back pull-out unit to prevent it from tipping
over.
2. Undo hexagon nut 920.1 at the volute casing.
3. Use forcing screws 901.30 to remove the back pull-out unit from its seat in the
volute casing. Pull the back pull-out unit completely out of volute casing 102.
4. Remove and dispose of gasket 400.10.
5. Place the back pull-out unit on a clean and level surface.
7.4.6 Removing the impeller

✓ The back pull-out unit is kept in a clean and level assembly area.
1. Undo impeller nut 920.95 (right-hand thread).
2. Remove impeller 230 with an impeller removal tool.
3. Place impeller 230 on a clean and level surface.
4. Remove key 940.01 from shaft 210.
7.4.7 Removing the mechanical seal

✓ The back pull-out unit is kept in a clean and level assembly area.
1. Remove shaft sleeve 523 with the rotating assembly of the mechanical seal
(primary ring) from shaft 210.
2. Remove the rotating assembly of the mechanical seal (primary ring) from shaft
sleeve 523.
3. Undo hexagon nuts 920.01 and 914.22, if any, on drive lantern 341.
4. Remove casing cover 161 from drive lantern 341.
5. Remove the stationary assembly of the mechanical seal (mating ring) from
casing cover 161.
6. Remove and dispose of gasket 400.75.
Etabloc 41 of 60
7.5 Reassembling the pump set
7.5.1 General information/Safety regulations
DANGER
Wrong selection of motor
Explosion hazard!
▷ Use an original motor or a motor of identical design from the same
manufacturer.
▷ The permissible temperature limits at the motor flange and motor shaft must
be higher than the temperatures generated by the pump. (Contact KSB for
temperatures.)
WARNING
Improper lifting/moving of heavy assemblies or components
▷ Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.
CAUTION
Improper reassembly
Damage to the pump!
▷ Reassemble the pump (set) in accordance with the general rules of sound
engineering practice.
▷ Use original spare parts only.
Sequence Always reassemble the pump in accordance with the corresponding general assembly
drawing or exploded view.
Sealing elements Check O-rings for any damage and replace by new O-rings, if required.
Always use new gaskets, making sure that they have the same thickness as the old
ones.
Always fit gaskets of asbestos-free materials or graphite without using lubricants
(e.g. copper grease, graphite paste).
Assembly adhesives Avoid the use of assembly adhesives, if possible.
Should an assembly adhesive be required after all, use a commercially available
contact adhesive (e.g. Pattex) or sealant (e.g. HYLOMAR or Epple 33).
Only apply adhesive at selected points and in thin layers.
Never use quick-setting adhesives (cyanoacrylate adhesives).
Coat the locating surfaces of the individual components with graphite or similar
before reassembly.
Tightening torques For reassembly, tighten all screws and bolts as specified in this manual.
7.5.2 Installing the mechanical seal

Installing the The following rules must be observed when installing the mechanical seal:
mechanical seal ▪ Work cleanly and accurately.
▪ Only remove the protective wrapping of the contact faces immediately before
installation takes place.
▪ Prevent any damage to the sealing surfaces or O-rings.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 42) have been observed/
carried out.
✓ The bearing assembly as well as the individual parts are kept in a clean and level
assembly area.
42 of 60 Etabloc
✓ All dismantled parts have been cleaned and checked for wear.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
1. Clean shaft sleeve 523, and touch up any score marks or scratches with a
polishing cloth, if necessary.
If score marks or scratches are still visible, fit new shaft sleeve 523.
2. Slide shaft sleeve 523 with new gasket 400.75 onto shaft 210.
3. Clean the mating ring location in casing cover 161.
CAUTION
Elastomers in contact with oil/grease
Shaft seal failure!
▷ Use water as assembly lubricant.
▷ Never use oil or grease as assembly lubricant.
4. Carefully insert the mating ring. Make sure to apply pressure evenly.
5. On variants with a bolted casing cover undo forcing screws 901.31 without
removing them.
6. Place casing cover 161 into the locating fit of drive lantern 341.
7. Fit and tighten hexagon nuts 920.01 and/or 920.15, if any.
NOTE
To reduce friction forces when assembling the seal, wet the shaft sleeve and the
location of the stationary ring with water.
8. Fit the rotating assembly of the mechanical seal (primary ring) on shaft sleeve
523.
Observe the following installation dimension b for mechanical seals with installation
length L1k to EN 12756 (design KU):
1 2 3 4
Fig. 7: Installation dimension b of mechanical seal
1 Impeller 2 Shaft sleeve
3 Mechanical seal 4 Casing cover
Table 16: Installation dimensions of the mechanical seal
Shaft unit5) Installation dimension b

25 7.5 mm
35 10 mm
55 15 mm
5) Shaft unit see data sheet.
Etabloc 43 of 60
7.5.3 Fitting the impeller

✓ The pre-assembled unit (motor, shaft, drive lantern, casing cover) as well as the
individual parts have been placed in a clean and level assembly area.
✓ All dismantled parts have been cleaned and checked for wear.
1. Insert key 940.01 and slide impeller 230 onto shaft 210.
2. Fasten impeller nut 920.95, safety device 930.95 and disc 550.95, if any. Observe
the tightening torques. (⇨ Section 7.6 Page 46)
7.5.4 Installing the back pull-out unit
WARNING
Back pull-out unit tipping over
Risk of squashing hands and feet!
▷ Suspend or support the back pull-out unit at the pump end.
1. If required, suspend or support the back pull-out unit to prevent it from tipping
over.
2. Fit new gasket 400.10 into the recess of volute casing 102.
3. On variants with a bolted casing cover undo forcing screws 901.31 without
removing them.
4. Insert the back pull-out unit into volute casing 102.
5. Depending on the pump size and motor size, fit support foot 183.
6. Tighten hexagon nut 920.15 (on variant with a bolted casing cover) or 920.01
(on variant with a clamped casing cover) at volute casing 102.
7.5.5 Mounting the motor
DANGER
Incorrect shaft connection
Explosion hazard!
▷ Connect the shafts between pump and motor as described in this manual.
44 of 60 Etabloc
1 2 3
1167:455/4
4 5 6
Fig. 8: Fitting the motor shaft stub on the shaft
1 Shaft slot 2 Keyway of the motor shaft end
3 Slot of the taper lock ring 4 Taper lock ring
5 Motor shaft 6 Shaft
1. Fit the motor shaft stub on shaft 210 and make sure that the keyway of the
motor shaft end aligns with the slot in shaft 210 and that both are located
opposite the slot of taper lock ring 515 (see illustration: Fitting the motor shaft
stub on the shaft).
2. Tighten hexagon socket head cap screws 914.24.
3. Undo hexagon head bolts 901.50.
901.50
931.95
Fig. 9: Removing the lock washers

901.50 Hexagon head bolts 931.95 Lock washer
4. Pull both lock washers 931.95 out of the groove in shaft 210.
5. Tighten hexagon head bolts 901.50.
6. Fit and tighten hexagon nuts 920.11.
Etabloc 45 of 60
7.6 Tightening torques

Table 17: Tightening points
X A E
B X F
Model with bolted casing cover Model with clamped casing cover
Table 18: Tightening torques for bolted/screwed connections at the pump
Position Thread Nominal value
[Nm]
A M12 55
M16 130
B M12 x 1.5 55
M24 x 1.5 130
M30 x 1.5 170
C M8 20
M10 38
D M12 90
E M8 20
M10 38
M12 55
M16 130
F M6 15
M8 38
M10 38
M12 55
G M6 5
X 1/8 25
1/4 55
3/8 80
1/2 130
3/4 220
7.7 Spare parts stock
7.7.1 Ordering spare parts

Always quote the following data when ordering replacement or spare parts:
▪ Type series
▪ Size
▪ Material variant
▪ Seal code
▪ Order number
▪ Order item number
46 of 60 Etabloc
▪ Consecutive number
▪ Year of construction
Refer to the name plate for all data.
Also specify the following data:
▪ Part No. and description
▪ Quantity of spare parts
▪ Shipping address
▪ Mode of dispatch (freight, mail, express freight, air freight)
7.7.2 Recommended spare parts stock for 2 years' operation to DIN 24296
Table 19: Quantity of spare parts for recommended spare parts stock
Part No. Description Number of pumps (including stand-by pumps)
2 3 4 5 6 and 7 8 and 9 10 and
more
210 Shaft 1 1 1 2 2 2 20 %
230 Impeller 1 1 1 2 2 2 20 %
Gaskets (set) 4 6 8 8 9 10 100 %
433 Mechanical seal 1 1 2 2 2 3 25 %
502.1 Casing wear ring 2 2 2 3 3 4 50 %
502.2 Casing wear ring 2 2 2 3 3 4 50 %
523 Shaft sleeve 2 2 2 3 3 4 50 %
Etabloc 47 of 60
8 Trouble-shooting
8 Trouble-shooting
WARNING
Improper work to remedy faults
Risk of injury!
▷ For any work to remedy faults observe the relevant information in this manual
or in the relevant accessory manufacturer's documentation.
If problems occur that are not described in the following table, consultation with
KSB’s customer service is required.
A Pump delivers insufficient flow rate
B Motor is overloaded
C Excessive discharge pressure
D Increased bearing temperature
E Leakage at the pump
F Excessive leakage at the shaft seal
G Vibrations during pump operation
H Impermissible temperature increase in the pump
Table 20: Trouble-shooting
A B C D E F G H Possible cause Remedy6)
✘ Pump delivers against an excessively Re-adjust to duty point.
high pressure. Check system for impurities.
Fit a larger impeller.7)
Increase the speed (turbine, I.C. engine).
✘ ✘ ✘ Pump or piping are not completely Vent and/or prime.
vented or primed.
✘ Supply line or impeller clogged Remove deposits in the pump and/or piping.
✘ Formation of air pockets in the piping Alter piping layout.
Fit vent valve.
✘ ✘ ✘ Suction lift is too high/NPSH available Check/alter fluid level.
(positive suction head) is too low. Install pump at a lower level.
Fully open the shut-off element in the suction
line.
Change suction line, if the friction losses in
the suction line are too high.
Check any strainers installed/suction opening.
Observe permissible speed of pressure fall.
✘ Air intake at the shaft seal. Supply external barrier fluid, if necessary, or
increase barrier fluid pressure.
Replace shaft seal.
✘ Wrong direction of rotation Check the electrical connection of the motor
and the control system, if any.
✘ Speed is too low.
- Operation with frequency inverter - Increase voltage/frequency at the frequency
- Operation without frequency inverter inverter in the permissible range.
- Check voltage.
✘ ✘ Wear of internal components Replace worn components by new ones.
✘ ✘ Pump back pressure is lower than Adjust duty point accurately.
specified in the purchase order. In the case of persistent overloading, turn
down impeller.7)
✘ Density or viscosity of fluid handled Contact KSB.
higher than stated in purchase order
✘ Use of unsuitable shaft seal materials Change the material combination. 7)
6) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
7) Contact KSB.
48 of 60 Etabloc
8 Trouble-shooting
A B C D E F G H Possible cause Remedy6)

✘ ✘ Speed is too high. Reduce speed.7)
✘ Tie bolts/sealing element defective Fit new sealing element between volute
casing and casing cover.
Re-tighten the bolts.
✘ Worn shaft seal Fit new shaft seal.
Check flushing liquid/barrier fluid.
✘ ✘ Score marks or roughness on shaft Fit new shaft protecting sleeve/shaft sleeve.
protecting sleeve/shaft sleeve Fit new shaft seal.
✘ Dismantle to find out. Correct.
Fit new shaft seal, if required.
✘ Vibrations during pump operation Correct suction conditions.
Re-align the pump set.
Re-balance the impeller.
Increase pressure at the pump suction nozzle.
✘ ✘ ✘ Pump is warped or sympathetic Check the piping connections and secure
vibrations in the piping. fixing of pump; if required, reduce distances
between the pipe clamps.
Fix the pipelines using anti-vibration material.
✘ Increased axial thrust7) Clean balancing holes in the impeller.
Replace the casing wear rings.
✘ Insufficient or excessive quantity of Top up, reduce or change lubricant.
lubricant or unsuitable lubricant.
✘ ✘ Motor is running on two phases only. Replace the defective fuse.
Check the electric cable connections.
✘ Rotor out of balance Clean the impeller.
Re-balance the impeller.
✘ Defective bearing(s) Fit new bearing(s).
✘ ✘ ✘ Flow rate is too low. Increase the minimum flow rate.
✘ Incorrect inflow of circulation liquid. Increase the free cross-section.
✘ ✘ Transport lock has not been removed Remove transport lock from the shaft slot.
from the shaft groove.
6) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
Etabloc 49 of 60
9 Related Documents
9 Related Documents
9.1 General assembly drawings
9.1.1 Pump set with single mechanical seal and bolted casing cover
Table 21: This view applies to the following pump sizes:
40-25-200 50-32-200.1 65-40-200 65-50-200 80-65-200 100-80-250 125-100-250 150-125-250 200-150-250
50-32-250.1 65-40-250 65-50-250 80-65-250 100-80-315 125-100-315 150-125-315 200-150-315
50-32-200 65-40-315 65-50-315 80-65-315 100-80-400 125-100-400 150-125-400 200-150-400
50-32-250
[ Supplied in packaging units only
102
411.01/.02/.03/.04
502.01
102 902.01 523
161
903.01/.02/.03/.04 523 400.75 161 502.02
1M 920.01 920.95 902.15/.51
230 400.10
6D 930.95 400.75 920.15
903.02
550.95 433 502.02
903.03
411.02
411.03 502.01
6D
903.04
901.30
902.01 920.01
411.04
1M
411.01
903.01 901.31
6B
68-3.01/.02 68-3
801
920.11
931.95 902.11
341
940.01 68-3.01/.02
914.24
210 901.50 341 901.31
902.15
210 515 515 920.15 902.11
914.24 902.51 920.11
550.95 515 515
914.24 183
920.95
930.95
940.01
Fig. 10: Pump set with single mechanical seal and bolted casing cover
Table 22: List of components8)
Part No. Description Part No. Description
102 Volute casing 68-3.01/.02 Cover plate
146 Intermediate lantern 801 Flanged motor
161 Casing cover 901.30/.31/.50 Hexagon head bolt
1839) Support foot 902.01/.06/.11/.15/.50/.51 Stud
210 Shaft 903.01/.02/.03/.04/.08 Screw plug
8) Some individual components might not be applicable, depending on the size and material.
9) Only in Region A
50 of 60 Etabloc
9 Related Documents

230 Impeller 914.24 Socket head cap screw
341 Drive lantern 920.01/.06/.11/.15/.95 Hexagon nut
400.10/.75 Gasket 930.95 Spring washer
411.01/.02/.03/.04/.08 Joint ring 931.95 Lock washer
433 Mechanical seal 940.01 Key
502.01/.02 Casing wear ring Connections:
515 Taper lock ring 1M Pressure gauge connection
523 Shaft sleeve 6B Fluid drain
550.95 Disc 6D Fluid priming and venting
Etabloc 51 of 60
9 Related Documents
9.1.2 Pump set with single mechanical seal and clamped casing cover
Table 23: This view applies to the following pump sizes:
40-25-160 50-32-125.1 65-40-125 65-50-125 80-65-125 100-80-160 125-100-160 150-125-200 200-150-200
50-32-160.1 65-40-160 65-50-160 80-65-160 100-80-200 125-100-200
50-32-125
50-32-160
102
411.01/.02/.03/.04
502.01
102 902.01/.50 161
903.01/.02/.03/.04 523 161 502.02
523 400.75
920.01
230 400.10
502.01 400.75
1M 920.95 433 502.02
6D 411.02 930.95
903.03 903.02
6D 550.95
411.03
903.04
411.04
1M
411.01 902.01
902.50
901.31
903.01 6B
914.22
68-3.01/.02 68-3
801
940.01 931.95 914.24 902.11 920.11
210 901.50
210 515 515
914.24 920.01
550.95 515 515 341
914.24 68-3.01/.02
920.95 341 901.31
930.95 902.11 183
940.01 920.11
Fig. 11: Pump set with single mechanical seal and clamped casing cover
102 Volute casing 68-3.01/.02 Cover plate
146 Intermediate lantern 801 Flanged motor
161 Casing cover 901.30/.31/.50 Hexagon head bolt
183 Support foot 902.01/.06/.11/.15/.50/.51 Stud
210 Shaft 903.01/.02/.03/.04/.08 Screw plug
230 Shaft 914.22/.24 Socket head cap screw
341 Drive lantern 920.01/.06/.11/.15/.95 Hexagon nut
400.10/.75 Gasket 930.95 Spring washer
411.01/.02/.03/.04/.08 Joint ring 931.95 Lock washer
433 Mechanical seal 940.01 Key
52 of 60 Etabloc
9 Related Documents

502.01/.02 Casing wear ring Connections:
515 Casing wear ring 1M Pressure gauge connection
523 Shaft sleeve 6B Fluid drain
550.95 Disc 6D Fluid priming and venting
Etabloc 53 of 60
9 Related Documents
9.1.3 Pump set with double mechanical seal in back-to-back arrangement

720.09
411.16 10A
720.09
161
10E
550.96
400.15
931.95
523 523 411.15
411.16 400.75
901.50
433.01 400.75
901.24 433.02 920.02

575 932.05 471
902.02
UG1443128_D02_101/02
Fig. 12: Pump set with double mechanical seal in back-to-back arrangement
161 Casing cover 720.09 Fitting
400.15/.75 Gasket 901.24/.50 Hexagon head bolt
411.15/.16 Joint ring 902.02 Stud
433.01/.02 Mechanical seal 920.02 Hexagon nut
471 Seal cover 931.95 Lock washer
523 Shaft sleeve 932.05 Circlip
550.96 Disc Auxiliary connections
562.02 Parallel pin 10A External barrier fluid outlet
575 Strip 10E External barrier fluid inlet
54 of 60 Etabloc
9 Related Documents
9.1.4 Pump set with double mechanical seal in tandem arrangement

720.32
24E 411.35
720.32
24A
161
562.25
550.96
931.95
509
523 523 901.50
400.75
400.75
433.01
433.02 920.02
902.02 471
412.15
UG1443128_D01_101/02
Fig. 13: Pump set with double mechanical seal in tandem arrangement
161 Casing cover 562.25 Parallel pin
400.75 Gasket 720.32 Fitting
411.35 Joint ring 901.50 Hexagon head bolt
412.15 O-ring 902.02 Stud
433.01/.02 Mechanical seal 920.02 Hexagon nut
471 Seal cover 931.95 Lock washer
509 Intermediate ring Auxiliary connections
523 Shaft sleeve 24A Quench liquid outlet
550.96 Disc 24E Quench liquid inlet
Etabloc 55 of 60
10 EC Declaration of Conformity
10 EC Declaration of Conformity
Manufacturer: KSB Aktiengesellschaft

Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
Etabloc, Etabloc SYT, Etaline, Etaline SYT, Etaline Z,

Etachrom NC, Etachrom BC, Etanorm, Etanorm SYT,
Etanorm GPV/CPV, Etaprime L, Etaprime B/BN, Vitachrom
KSB order number: ...................................................................................................
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump (set): Machinery Directive 2006/42/EC
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100
– EN 809
Person authorised to compile the technical file:
Name
Function
Address (company)
Address (Street, No.)
Address (post or ZIP code, city) (country)
The EC Declaration of Conformity was issued in/on:
Place, date
..............................13).............................
Name
Function
Company
Address
13) A signed, legally binding declaration of conformity is supplied with the product.
56 of 60 Etabloc
11 Certificate of Decontamination
11 Certificate of Decontamination
Type: ................................................................................................................................
Order number/
Order item number14): ................................................................................................................................
Delivery date: ................................................................................................................................
Field of application: ................................................................................................................................
Fluid handled14): ................................................................................................................................
Please tick where applicable14):
⃞ ⃞ ⃞ ⃞
Radioactive Explosive Corrosive Toxic
⃞ ⃞ ⃞ ⃞
Harmful Bio-hazardous Highly flammable Safe
Reason for return14): ................................................................................................................................
Comments: ................................................................................................................................
................................................................................................................................
The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We herewith declare that this product is free from hazardous chemicals, biological and radioactive substances.
On seal-less pumps, the rotor has been removed from the pump for cleaning.
⃞ No special safety precautions are required for further handling.

⃞ The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with
the relevant legal provisions.
.................................................................... ....................................................... .......................................................

Place, date and signature Address Company stamp
14) Required fields
Etabloc 57 of 60
Index
Index
A Mechanical seal 31
Misuse 9
Abrasive fluids 34 Monitoring equipment 11
Auxiliary connections 26
N
B Name plate 17
Bearing temperature 38 Noise characteristics 22
C O
Certificate of decontamination 57 Operating limits 8, 32
Clearances 38 Order number 6
Commissioning 30 Other applicable documents 6
D P
Design 18, 21 Partly completed machinery 6
Designation 17 Permissible forces at the pump nozzles 25
Direction of rotation 29 Piping 24
Dismantling 39 Preservation 14, 34
Disposal 14 Product description 16
Pump casing 18
E
Event of damage R
Ordering spare parts 46 Reassembly 39, 42
Exploded view 50, 52, 54, 55 Return to supplier 14
Explosion protection 10, 23, 27, 28, 30, 31, 32, 33, 36, Returning to service 34
37, 38, 44
S
F Safety 8
Filter 39 Safety awareness 9
Fluid handled Scope of supply 22
Density 34 Shaft seal 18
Frequency of starts 33 Shutdown 34
Function 21 Spare part
Ordering spare parts 46
Spare parts stock 47
G Start-up 31
General assembly drawing 50, 52, 54, 55 Storage 14, 34
I T
Impeller type 18 Temperature limits 11
Installation 23 Tightening torques 46
Installation on a foundation 24 Transport 13
Installation at site 23 Trouble-shooting 48
Intended use 8
M
Maintenance 36
58 of 60 Etabloc
1173.8/02-EN (01561570)
KSB Aktiengesellschaft
67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0 • Fax +49 6233 86-3401
www.ksb.com
KSB
Shanghai Pump Co. Ltd
No. 1400 Jiangchuang Road, Minhang 200240 • Shanghai CHINA PR
Tel. +86 (21) 6430 2888, ext. 1003
Fax +86 (21) 6430 1504, ext. 10

Closed-Coupled Pump Etabloc Installation-Operating Manual

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Closed-Coupled Pump Etabloc Installation-Operating Manual

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Closed-coupled Pump

Original operating manual

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 13.03.2014

3 Transport/Temporary Storage/Disposal .............................................13

4 Description of the Pump (Set) ............................................................16

5 Installation at Site ...............................................................................23

5.2 Checking the site before installation ............................................................ 23

9 Related Documents ............................................................................50

10 EC Declaration of Conformity ...........................................................56

11 Certificate of Decontamination .........................................................57

Back pull-out unit Pool of pumps

Certificate of decontamination Pump

1.2 Installation of partly completed machinery

1.3 Target group

1.4 Other applicable documents

1) If agreed upon in scope of supply

2.3 Intended use

▪ Never operate the pump without the fluid handled.

2.4 Personnel qualification and training

2.5 Consequences and risks caused by non-compliance with this manual

2.6 Safety awareness

2.7 Safety information for the operator/user

2.8 Safety information for maintenance, inspection and installation work

2.9 Unauthorised modes of operation

2.10 Explosion protection

2.10.2 Temperature limits

2.10.3 Monitoring equipment

2.10.4 Operating limits

3.1 Checking the condition upon delivery

Fig. 1: Transporting the pump

Fig. 2: Transporting the pump set

3.4 Return to supplier

2. Separate and sort the pump materials, e.g. by:

4 Description of the Pump (Set)

4.1 General description

4.4 Name plate

Fig. 3: Name plate (example)

4.5 Design details

4.6 Installation types

4.7 Configuration and function

4.8 Noise characteristics

Rated power Pump set

4.9 Scope of supply

4.10 Dimensions and weights

5.1 Safety regulations

5.2 Checking the site before installation

5.3 Installing the pump set

5.4.1 Connecting the piping

5.4.2 Permissible forces and moments at the pump nozzles

5.4.3 Vacuum balance line

The following rules apply to vacuum balance lines:

5.4.4 Auxiliary connections

5.6 Electrical connection

5.6.1 Setting the time relay

5.6.3 Connecting the motor

5.7 Checking the direction of rotation

6.1.1 Prerequisites for commissioning/start-up

6.1.2 Priming and venting the pump