Lifting Device For Diverter Switch Inserts

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Lifting Device for Diverter Switch Inserts
Operating Instructions BA 166/02
NOTE!
Changes to the product may have been made after this documentation went to print.
All rights explicitly reserved with regard to changes in the technical data or design modifications
and changes in the delivery scope.
The information transmitted with specific offers and orders and the agreements made are always
binding.
Table of Contents
Table of Contents
1 Safety ............................................................................................................................................................ 5
1.1 Safety labels .................................................................................................................................................. 5
1.2 Safety instructions ....................................................................................................................................... 5
2 Function ........................................................................................................................................................ 6
2.1 Intended Use ................................................................................................................................................. 6
3 Technical Data.............................................................................................................................................. 7
3.1 Lifting Device for Mounting on the Transformer Tank........................................................................... 7
3.2 Lifting Device for Mounting on the On-Load Tap-Changer Head ........................................................ 7
3.3 Weights of the Individual Components..................................................................................................... 7
4 Setup ............................................................................................................................................................. 8
4.1 Mounting ....................................................................................................................................................... 8
4.1.1 Base Plate.................................................................................................................................................................. 8
4.2 Lower Column Pipe....................................................................................................................................... 8
4.3 Additional Column........................................................................................................................................ 8
4.4 Guy Wire with Snap Hook........................................................................................................................... 8
4.5 Upper Column Pipe....................................................................................................................................... 8
4.6 Column Pipe Extensions............................................................................................................................... 9
4.7 Extension Arm............................................................................................................................................... 9
4.8 Trolley............................................................................................................................................................. 9
4.9 Pulley.............................................................................................................................................................. 9
4.10 Locking Bar.................................................................................................................................................... 9
5 Mounting and Commissioning ................................................................................................................... 10
5.1 Mounting the Support Plate or Base Plate............................................................................................... 10
5.1.1 Mounting the Support Plate .............................................................................................................................. 10
5.1.2 Mounting the Base Plate ..................................................................................................................................... 10
5.2 Mounting the Lifting Device....................................................................................................................... 10
5.3 Commissioning .............................................................................................................................................. 11
6 Operation and Maintenace ........................................................................................................................ 12
6.1 Operation....................................................................................................................................................... 12
6.2 Maintenance ................................................................................................................................................. 12
6.3 Transportation and Storage ........................................................................................................................ 12
7 Appendix ....................................................................................................................................................... 13
7.1 EU Declaration of Conformity .................................................................................................................... 13
7.2 Lifting Device with Trolley (Mounted on the Transformer Cover: 8988530E) ................................... 14
7.3 Lifting Device with Trolley (Mounted on the On-Load Tap-Changer Head: 8988540E)................... 15
Operating Instructions BA 166/02 Lifting Device for Diverter Switch Insert

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Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or ornamental design registration.
166/02 EN ©Maschinenfabrik Reinhausen GmbH 2007 3
Operating Instructions BA 166/02 Lifting Device for Diverter Switch Insert
4 ©Maschinenfabrik Reinhausen GmbH 2007 166/02 EN
1 Safety
1 Safety
1.1 Safety labels 1.2 Safety instructions
The following safety labels relating to the operation of the Lif- • All warnings and safety instructions must be observed
ting Device for Diverter Switch Inserts are used in these Ope- at all times!
rating Instructions. Failure to follow the safety instructions may lead to acci-
These labels must be observed at all times dents and severe personal injury for you and your
colleagues.
• Please read these operating instructions before com-
DANGER! missioning the equipment!
Please read the Operating Instructions before switching on
Refers to an imminent danger that may
the Lifting Device for Diverter Switch Inserts. As the ope-
result in death or severe injury if not
rator, you are responsible for ensuring that users of the
avoided.
equipment have fully understood the operating and safety
instructions.
• Train your staff!
Before asking staff to work with the Lifting Device for
WARNING! Diverter Switch Inserts, provide training regarding general
and special safety instructions and accident prevention
Refers to a potentially dangerous situ- regulations.
ation that may result in death or severe • Only suitably qualified personnel should work with the
injury if not avoided. Lifting Device for Diverter Switch Inserts!
The Lifting Device for Diverter Switch Inserts is designed
exclusively for application in electrical or energy systems
and facilities operated by appropriately trained staff, i.e.
CAUTION! staff who are familiar with the installation, assembly,
commissioning and operation of such products.
Refers to a potentially dangerous
situation that may result in slight
injury or material damage if not
avoided.
ATTENTION!
Refers to a potentially harmful
situation that may result in damage of
the product itself or of adjacent
objects if not avoided.
NOTE!
Contains important information and
special notes.
Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

2 Function
2 Function
2.1 Intended Use
The device is a lifting device. It is used to pull out or to install WARNING!
the diverter switch insert. The lifting and lowering is done by
Never use the lifting device as ground
pulling the hand chain on the pulley.
during welding work.
The maximum permissible lifting capacity is 150 kg with trolley
completely extended.
The lifting device is used exclusively to pull out and install the
diverter switch insert of on-load tap-changers.
The lifting device is to be used for the on-load tap-changers The device is not suitable for use in potentially explosive areas.
listed in these operating instructions. The lifting device and the mounting methods may not come in
contact with free hydrogen, acids or corrosive cleaning agents.
WARNING!
NOTE!
Use the lifting device exclusively to
pull out and to insert the diverter When using the lifting device be sure
switch insert. All technical safety to adhere to the regulations applica-
measures are designed for this parti- ble to the country in which the device
cular application. is being used.
Transportation of people or stopping
in hazardous zones are prohibited.
Changes to the lifting device, attach- In Germany, there are currently:
ment of additional devices and the • 9.GSGV machine directive
use of mounting devices not supplied EG guideline 98/37/EG machine guideline
by MR are only allowed with our
• DIN EN 292, part 1 / 11.91:
explicit written permission.
Safety of machines
Arbitrary and inappropriate work
Basic terms, general design principles
during setup, dismantling, commis-
Part 1: Basic terminology, methods
sioning and operation are prohibited
for safety reasons! • DIN EN 292, part 2 / 06.95:
Safety of machines
Basic terms, general design principles
The lifting device is not certified for continuous operation.
Part 2: Technical principles and specifications
• UVV VBG 8
Winching, lifting and pulling devices
• UVV VBG 9a
Load bearing devices for hoisting operation

3 Technical Data
3 Technical Data
3.1 Lifting Device for Mounting on the Transformer Tank
Part number 095189: 095190: 095191: 095192: 095193:
E C250
Required for on-load M
T V, VR DΔ C350
tap-changer type D
MΔ, R H, VV
Lifting capacity [kg] 150 150 150 150 150
Extension height X
1500 1 750 2000 2250 2500
[mm]
Required column pipe
- 250 500 250+500 1000
extension [mm]
Setup height Y [mm] 2047 2297 2547 2797 3047
Total weight [kg] 77.8 83.2 86.8 92.5 92.2
Table 1 Lifting device for mounting on the transformer tank
The maximum permissible setup height of the lifting device is 3547 mm.
3.2 Lifting Device for Mounting on the On-Load Tap-Changer Head

Part number 095185: 095186: 095187: 095188: 095200: 095476: 095477: 095861: 095862: 095863:
MΔ D DΔ
Required for on-load H D alum.
M T VR V C250 C350 GTW - alum.
tap-changer type VV head
R, RM head head
Lifting capacity [kg] 150 150 150 150 150 150 150 150 150 150
Extension height X [mm] 1546 1796 2046 2546 2046 2546 2547 1546 1546 2296
Required column pipe
- 250 500 1000 500 1000 1000 - - 250+500
extension [mm]
Setup height Y [mm] 2092 2342 2592 3092 2592 3092 3092 2092 2092 2842
Total weight [kg] 84.2 89.6 93.2 98.2 88.6 95.2 94.8 79.6 79.6 94.0
Table 2 Lifting device for mounting on the on-load tap-changer head
The maximum permissible setup height of the lifting device is 3592 mm.
3.3 Weights of the Individual Components

Designation Item number Part number Weight [kg]
Support plate (mounting on transformer cover) [1] 092417: 7.8
Base plate (mounting on on-load tap-changer type VV, VR, H, M, R, T) [1] 094615: 14.2
Base plate (mounting on on-load tap-changer type V) [1] 094637: 9.6
Base plate (mounting on on-load tap-changer type C250) [1] 095435: 10.8
Base plate (mounting on on-load tap-changer type C350) [1] 095459: 10.4
Base plate (mounting on on-load tap-changer type D) [1] 095823: 9.6
Lower column pipe [2] 092477: 15.2
Upper column pipe [5] 092478: 13.2
Extension arm [12] 708362: 16.0
Additional column [7] 092998: 6.5
Trolley [13] 401477: 7.0
Pulley [15] 712034: 11.0
Column pipe extension 250 mm [10] 072701: 5.4
Table 3 Weights of the individual components

4 Setup
4 Setup
The lifting device is distinguished by its uniform construction The lifting device is secured to the transformer tank with the
for all models and its modular extension heights and methods support plate [1]. The support plate is secured with three stud
of mounting. bolts [18] which are welded to the transformer tank (welding
In addition to the take-apart column construction with exten- electrode, for example: X2CrNiMo28155).
sion arm, the lifting device includes a trolley and a pulley. The maximum distance Rmax (see dimensional drawing
Please adhere to the dimensional drawings 898853 and 898853) between the middle of the support plate and the
898854 in chapter 7.2 and chapter 7.3. The drawings of the lif- middle of the on-load tap-changer may not be exceeded for
ting devices shown there apply to the on-load tap-changer the particular on-load tap-changer type.
type T. Different lifting devices and methods of mounting exist Only when the diverter switch insert is being lowered or hois-
for the other on-load tap-changer types. ted can the Rmax be exceeded. In this case the load may be ex-
tended up to the end of the extension arm.
The values for Rmax are specified in table 4.
NOTE!
On-load tap-changer type Rmax [mm]
The numbers specified in square bra- V 1150
ckets are the item numbers in the VV, H, M 1000
dimensional drawings 898853 and
MD 900
898854 in chapter 7.2 und chapter
C250, D 800
7.3.
DD, T, R, VR 700
C350, E 600
4.1 Mounting
There are two ways to secure the lifting device. Table 4 Maximum distance Rmax
• The lifting device can be directly secured with the support 4.1.1 Base Plate
plate to the transformer tank with stud bolts which are
The base plate [1] is used to mount the lifting device onto the
welded on.
on-load tap-changer head. The different on-load tap-changer
• The lifting device can be secured with a base plate directly types require different base plates. The base plate is screwed
to the on-load tap-changer head. directly to the on-load tap-changer head.
4.2 Lower Column Pipe

ATTENTION! The lower column pipe [2] is mounted on the support plate or
Use suitable measures to ensure that the base plate. The connection is secured with the safety bolt
no water, dust or foreign bodies can [3] and a foldable cotter pin [4].
penetrate the open diverter switch oil
4.3 Additional Column
compartment. Otherwise function
failures can occur during operation of The additional column [7] is attached to the side pocket of the
the on-load tap-changer. lower column pipe and secured with the safety bolt [8] and a
When a base plate is secured to the foldable cotter pin [4].
on-load tap-changer head, the
4.4 Guy Wire with Snap Hook
diverter switch oil compartment can-
not be closed with the on-load tap- The guy wire [9] is used to place the upper column pipe in an
changer head cover. upright position during mounting.
4.5 Upper Column Pipe

The upper column pipe [5] is connected with the lower column
pipe at the joint with the hinge bolt [6] and secured with a
foldable cotter pin [4].

4 Setup
4.6 Column Pipe Extensions

The different on-load tap-changer types have diverter switch
inserts of varying lengths.
Depending on the required extension height, different column
pipe extensions [10] (250 mm, 500 mm und 1000 mm) can be
delivered. The column pipe extensions are installed between
extension arm and upper column pipe and secured with a sa-
fety bolt [11] and a foldable cotter pin [4].
4.7 Extension Arm

The extension arm [12] is slipped over the column pipe and se-
cured with a safety bolt [11] and a foldable cotter pin [4].
4.8 Trolley
Be absolutely sure to read and adhere to the operating instruc-
tions included with the trolley.
The trolley [13] runs along the extension arm and is secured by
an end stop [14].
This can be locked into various positions with a lock on the
trolley.
4.9 Pulley
ATTENTION!
Danger of injury!
Be absolutely sure to read and adhere
to the operating instructions included
with the trolley.
Incorrect operation can cause serious
injury.
The pulley [15] may only be attached to the bracket of the trol-
ley indicated by the label.
4.10 Locking Bar

The locking bar [17] is used for adjustment and release of the
trolley.

5 Mounting and Commissioning

5.1 Mounting the Support Plate or Base Plate 5.2 Mounting the Lifting Device
ATTENTION! ATTENTION!
Damage to the lifting device! Danger of injury!
Before using the lifting device, make Damage to the diverter switch and
sure that the bottom bearing of the lifting device!
lifting device is securely fastened to Do not use anything but the pulley to
the provided bearing. lift the lifting device into an upright
Make sure that the lifting device is position during mounting and
mounted vertically. demounting.
Do not lock the trolley while the lift-
5.1.1 Mounting the Support Plate ing device is being lifted into an
upright position since otherwise the
Screw the support plate [1] to the transformer cover (tighte- device might become detached and
ning torque: 80 Nm). When the transformer cover is slanted, cause serious injury and property
the support plate must be aligned horizontally with disks damage.
073933 and 073934. While the device is being lifted into
The distance Rmax between the middle of the lifting device and an upright position, it is important
the middle of the diverter switch insert may not be exceeded that the trolley be in the end position
for the particular on-load tap-changer type. See chapter 4.1.1. on the column pipe (see dimensional
drawings in chapter 7.2 and chapter
7.3).
5.1.2 Mounting the Base Plate
Screw the base plate [1] to the on-load tap-changer head (tig- Slip the lower column pipe [2] over the bottom bearing and se-
htening torque: 20 Nm). cure with a safety bolt [3] and a foldable cotter pin [4].
The different on-load tap-changer types require different base Connect the upper column pipe [5] and the lower column pipe
plates. Make sure that you use the base plate which is designed at the joint with the hinge bolt [6]. Secure with a foldable cot-
for your on-load tap-changer type. ter pin [4].
Insert the additional column [7] in the side holders of the lower
column pipe and secure with the safety bolt [8] and a foldable
cotter pin [4].
Place the upper column pipe [5] in an upright position and
catch with the guy wire [9].
Insert column pipe extensions [10] (250 mm, 500 mm and 1000
mm) in the upper column pipe [5] based on the required exten-
sion height and secure with safety bolt [11] and foldable cotter
pin [4].
Attach the extension arm [12] and secure with safety bolt co-
lumn [11] and foldable cotter pin [4].
Hook in the trolley [13] and mount screws [14] for the end
stop.
Hang the pulley [15] between trolley [13] and additional co-
lumn [7] and pull device into an upright position with the pul-
ley.
Close hinge with screws [16].
To remove, proceed in reverse order.

5.3 Commissioning
Check to determine whether all mounted parts are correctly
and well secured.
Check the state of the lifting device. As soon as damage or un-
usual wear is determined, the affected parts must be replaced
immediately..
ATTENTION!
Before beginning operation, check to
determine whether the load is cor-
rectly positioned and secured.
The pulley may only be hooked into
the hooks provided on the trolley.
When wear or damage is obvious, do
not use the lifting device.
Use only pulleys for lifting which are
supplied or approved by the manu-
facturer.
When additional weight lifting devices are used, make sure

that the carrying capacity is sufficient.
Check the brakes of the pulley each time you begin using the
device.

6 Operation and Maintenace
6 Operation and Maintenace

6.1 Operation 6.2 Maintenance
Before lifting, make sure that the load cannot tip over. Keep in
mind the center of gravity of the load to be moved.
CAUTION!
During operation, make sure that loads are always moved at a
sufficient distance from other objects so that no accidental The complete lifting device must be
hindrance of movement can occur. relieved of all loads with suitable
Avoid oscillations of the load, the trolley or the lifting device. measures prior to all inspection and
Never leave the load hanging in the air unattended. maintenance work!
After a dangerous situation or after complications (abnormal
noise, abnormal operation) immediately inform the persons re-
sponsible. The lifespan of the device is limited to 25 years when used as
intended (exception: parts subject to wear and tear).
Inspection intervals Maintenance/inspection work
ATTENTION! Visual check
Before every use
Check function of the device
The lifting device is only certified for
vertical operation. Check all parts for wear and
Never transport loads in the immedi- replace defective parts as
ate vicinity of people. Annually necessary.
Never move the load hook (neither Have check done by a technical
with or without a load) over people. expert
Transporting people with the help of Table 5 Maintenance/inspection work to be performed
the lifting device is not permitted.
Use only original spare parts for all maintenance work. Maschi-
The lifting device may not be used as
nenfabrik Reinhausen GmbH will accept no liability for spare
a fixation point for securing people.
parts or accessories of other companies.
The lifting device may only be used for pulling out and instal- 6.3 Transportation and Storage
ling the diverter switch insert. Only transport the lifting device on the lifting points provided
Never use the lifting device to pull out or release wedged-in or in its original packaging.
parts or to pull sideways. Do not store the lifting device in corrosive environments (dust,
Make sure that the pulley and the trolley are only used as in- moisture, etc.). Protect all parts against corrosion
tended. You will find information on this subject in chapter 4.8
and chapter 4.9 of these operating instructions.
The chain of the pulley is only designed for lifting and lowering
diverse loads and may not be used for any other purposes. The
chain may not be pulled over sharp edges or be twisted. Do not
lengthen the chain.

7 Appendix
7 Appendix
7.1 EU Declaration of Conformity

7 Appendix
7.2 Lifting Device with Trolley (Mounted on the Transformer Cover: 8988530E)

7 Appendix
7.3 Lifting Device with Trolley (Mounted on the On-Load Tap-Changer Head: 8988540E)

www.reinhausen.com ©Maschinenfabrik Reinhausen GmbH Phone: +49 (0)941 4090 0
Falkensteinstrasse 8 Fax: +49 (0)941 4090 111
D - 93059 Regensburg E-Mail: [email protected]
BA 166/02 EN • 0808/200 • F0058601 • Printed in Germany

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Operating Instructions BA 166/02 Lifting Device for Diverter Switch Insert

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

3.2 Lifting Device for Mounting on the On-Load Tap-Changer Head

3.3 Weights of the Individual Components

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

4.2 Lower Column Pipe

4.5 Upper Column Pipe

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

4.6 Column Pipe Extensions

4.7 Extension Arm

4.10 Locking Bar

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

5 Mounting and Commissioning

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

When additional weight lifting devices are used, make sure

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

6 Operation and Maintenace

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

Operating Instructions BA 166/02 Lifting Device for Diverter Switch Inserts

BA 166/02 EN • 0808/200 • F0058601 • Printed in Germany

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