MULTITEC

High-pressure Pump
Multitec
High-pressure Ring-section Pump
Installation/Operating
Manual
Order number:
Order item number:
Installation/Operating Manual Multitec
Original operating manual
KSB Aktiengesellschaft
All rights reserved. Contents provided herein must neither be distributed, copied, reproduced,
processed for any other purpose, nor otherwise transmitted to a third party without KSB´s express
written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft Frankenthal 18.01.2010

Contents
Contents
Glossary ................................................................................................ 5
1 General ................................................................................................ 6
1.1 Principles .......................................................................................................... 6
1.2 Installation of partly completed machinery .................................................. 6
1.3 Target group ................................................................................................... 6
1.4 Other applicable documents .......................................................................... 6
1.5 Symbols ............................................................................................................ 6
2 Safety ................................................................................................... 8
2.1 Key to safety symbols/markings ..................................................................... 8
2.2 General ............................................................................................................ 8
2.3 Intended use .................................................................................................... 8
2.4 Personnel qualification and training ............................................................. 9
2.5 Consequences and risks caused by non-compliance with these operating
instructions ...................................................................................................... 9
2.6 Safety awareness ............................................................................................. 9
2.7 Safety information for the operator/user .................................................... 10
2.8 Safety information for maintenance, inspection and installation work ... 10
2.9 Unauthorised modes of operation ............................................................... 10
2.10 Explosion protection ..................................................................................... 10
3 Transport/Temporary Storage/Disposal ........................................... 13

3.1 Transport ....................................................................................................... 13
3.2 Storage and preservation ............................................................................. 13
3.3 Return to supplier ......................................................................................... 14
3.4 Disposal .......................................................................................................... 14
4 Description of the Pump (Set) .......................................................... 15

4.1 General description ....................................................................................... 15
4.2 Designation ................................................................................................... 15
4.3 Name plate .................................................................................................... 16
4.4 Design details ................................................................................................ 16
4.5 Configuration and function ......................................................................... 17
4.6 Noise characteristics ...................................................................................... 18
4.7 Scope of supply ............................................................................................. 18
4.8 Dimensions and weights ............................................................................... 19
5 Installation at Site ............................................................................. 20

5.1 Safety regulations ......................................................................................... 20
5.2 Checking the site before installation ........................................................... 20
5.3 Setting up the pump set ............................................................................... 20
5.4 Piping ............................................................................................................. 22
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Contents
5.5 Checking the coupling alignment ................................................................ 25

5.6 Aligning the pump and motor ..................................................................... 26
5.7 Electrical connection ..................................................................................... 29
5.8 Checking the direction of rotation .............................................................. 30
6 Commissioning/Start-up/Shutdown ................................................. 32
6.1 Commissioning/start-up ................................................................................ 32
6.2 Operating limits ............................................................................................ 38
6.3 Shutdown/storage/preservation ................................................................... 40
6.4 Returning to service after storage ............................................................... 41
7 Servicing/Maintenance ...................................................................... 42
7.1 Safety regulations ......................................................................................... 42
7.2 Servicing/inspection ...................................................................................... 42
7.3 Drainage/disposal .......................................................................................... 48
7.4 Dismantling the pump set ............................................................................ 48
7.5 Reassembling the pump set .......................................................................... 61
7.6 Tightening torques ....................................................................................... 69
7.7 Spare parts stock ........................................................................................... 71
8 Trouble-shooting ............................................................................... 73
9 Related Documents ........................................................................... 75

9.1 General assembly drawing with list of components ................................... 75
10 EC Declaration of Conformity .......................................................... 80
11 Certificate of Decontamination ....................................................... 81
Index .................................................................................................. 82
4 of 84 Multitec
Glossary
Glossary
Certificate of decontamination Pump

A certificate of decontamination certifies that Machine without drive, additional components
the pump (set) has been properly drained to or accessories
eliminate any environmental and health
hazards arising from components in contact
Pump set
with the fluid handled.
Complete pump set consisting of pump, drive,
additional components and accessories
Discharge line
The line which is connected to the discharge
Rotor
nozzle
Fully assembled unit of all rotating parts,
without mechanical seal, rolling element
Drive bearings or plain bearings
Electric / hydraulic drive, Diesel engine or
turbine up to max. 4000 rpm.
Suction lift line/suction head line
The line which is connected to the suction
Hydraulic system nozzle
The part of the pump in which the kinetic
energy is converted into pressure energy.
Pool of pumps
Pumps which are purchased and stored
independently of their later use
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1 General
1 General
1.1 Principles
This manual is supplied as an integral part of the type series and variants indicated
on the front cover. It describes the proper and safe use of this equipment in all
phases of operation.
The name plate indicates the type series and size, the main operating data, the order
number and the order item number. The order number and order item number
clearly identify the pump (set) and serve as identification for all further business
processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
Noise characteristics (⇨ Section 4.6 Page 18)
1.2 Installation of partly completed machinery

To install partly completed machinery supplied by KSB, please refer to the sub-
sections under Servicing/Maintenance.
1.3 Target group

This manual is aimed at the target group of trained and qualified specialist technical
personnel. (⇨ Section 2.4 Page 9)
1.4 Other applicable documents

Table 1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump
(set)
General arrangement drawing/ Description of mating and installation dimensions
Outline drawing for the pump (set)
Drawing of auxiliary connections Description of auxiliary connections
Hydraulic characteristic curve Characteristic curves showing head, NPSH
required, efficiency and power input
General assembly drawing1) Sectional drawing of the pump
Sub-supplier documentation1) Operating manuals and other documentation of
accessories and integrated machinery components
Spare parts lists1) Description of spare parts
Piping layout1) Description of auxiliary piping
List of components 1) Description of all pump components
1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1) If agreed to be included in the scope of supply
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1 General
Symbol Description
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product
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2 Safety
2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.1 Key to safety symbols/markings

Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
Explosion protection
This symbol identifies information about avoiding explosions in
potentially explosive atmospheres in accordance with EC Directive
94/9/EC (ATEX).
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information
about protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe pump operation and prevent personal injury
and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the responsible specialist
personnel/operators prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Information attached directly to the pump must always be complied with and be
kept in a perfectly legible condition at all times. This applies to, for example:
▪ Arrow indicating the direction of rotation
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations which
are not taken into account in this manual.
2.3 Intended use

The pump (set) must only be operated within the operating limits described in the
other applicable documents.
▪ Only operate pumps/pump sets which are in perfect technical condition.
▪ Do not operate partially assembled pumps/pump sets.
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2 Safety
▪ The pump must only be used to handle the fluids specified in the data sheet or
product literature of the respective design variant.
▪ Never operate the pump without the fluid to be handled.
▪ Observe the minimum flow rates indicated in the data sheet or product literature
(to prevent overheating, bearing damage, etc).
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪ Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
Prevention of foreseeable misuse

▪ Never open discharge-side shut-off elements further than permitted.
– The maximum flow rate specified in the data sheet or product literature
would be exceeded.
– Risk of cavitation damage
▪ Never exceed the permissible operating limits specified in the data sheet or
product literature regarding pressure, temperature, etc.
▪ Observe all safety information and instructions in this manual.
2.4 Personnel qualification and training

All personnel involved must be fully qualified to install, operate, maintain and
inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in

installation, operation, maintenance and inspection must be clearly defined by the
operator.
Deficits in knowledge must be rectified by sufficiently trained specialist personnel

training and instructing the personnel who will carry out the respective tasks. If
required, the operator can commission the manufacturer/supplier to train the
personnel.
Training on the pump (set) must always be supervised by technical specialist

personnel.
2.5 Consequences and risks caused by non-compliance with these operating

instructions
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Explosion protection regulations
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2 Safety
▪ Safety regulations for handling hazardous substances

▪ Applicable standards and laws
2.7 Safety information for the operator/user

▪ The operator shall fit contact guards for hot, cold or moving parts and check that
the guards function properly.
▪ Do not remove the contact guard while the pump is running.
▪ Connect an earth conductor to the metal jacket if the fluid handled is
electrostatically charged.
▪ Provide the personnel with protective equipment and make sure it is used.
▪ Contain leakages (e.g at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
2.8 Safety information for maintenance, inspection and installation work

▪ Modifications or alterations of the pump are only permitted with the
manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for consequential
damage.
▪ The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Carry out work on the pump (set) during standstill only.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pump set out of service always adhere to the procedure
described in the manual. (⇨ Section 6.1.7 Page 37)
▪ Decontaminate pumps which handle fluids posing a health hazard.
▪ As soon as the work is completed, re-install and/or re-activate any safety-relevant
and protective devices. Before returning the product to service, observe all
instructions on commissioning. (⇨ Section 6.1 Page 32)
2.9 Unauthorised modes of operation

Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use. (⇨
Section 2.3 Page 8)
2.10 Explosion protection

Always observe the instructions on explosion protection given in this section when
! DANGER operating the pump in potentially explosive atmospheres.
Only pumps/pump sets marked as explosion-proof and identified as such in the data
sheet may be used in potentially explosive atmospheres.
Special conditions apply to the operation of explosion-proof pump sets to EC
Directive 94/9/EC (ATEX).
Especially adhere to the sections in this manual marked with the Ex symbol and the
following sections (⇨ Section 2.10.1 Page 11) to (⇨ Section 2.10.4 Page 12).
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2 Safety
The explosion-proof status of the pump set is only assured if the pump set is used in
accordance with its intended use.
Never operate the pump (set) outside the limits stated in the data sheet and on the
name plate.
Prevent impermissible modes of operation at all times.
2.10.1 Marking
Pump The marking on the pump refers to the pump only.
Example of such marking: II 2 G c TX
Refer to the Temperature limits table for the temperatures permitted for the
individual pump variants.
Shaft coupling An EC manufacturer's declaration is required for the shaft coupling; the shaft
coupling must be marked accordingly.
Motor The motor must be considered separately.
2.10.2 Temperature limits

In normal pump operation, the highest temperatures are to be expected on the
surface of the pump casing, at the shaft seal and in the bearing areas. The surface
temperature at the pump casing corresponds to the temperature of the fluid
handled. If the pump is heated, the operator of the system is responsible for
observing the specified temperature classes and fluid temperature (operating
temperature). The table below lists the temperature classes and the resulting
theoretical temperature limits of the fluid handled. (A possible temperature rise in
the shaft seal area has already been taken into account).
The temperature class specifies the maximum permissible temperature at the surface
of the pump set during operation.
For the permissible operating temperature of the pump in question refer to the data
sheet.
Table 4: Temperature limits
Temperature class as per EN 13463-1 Max. permissible fluid
temperature
T1 200 °C
T2 200 °C
T3 185 °C
T4 120 °C
T5 85 °C
T6 on request only
Temperature class T4 Based on an ambient temperature of 40°C, grease lubrication and proper
maintenance and operation, compliance with temperature class T4 is warranted in
the area of the rolling element bearings.
In the cases listed below, and if ambient temperatures exceed 40 °C, contact the
manufacturer.
Temperature classes T5 If temperature classes T5 and T6 have to be complied with, special measures may
and T6 have to be taken with regard to bearing temperature.
Misuse, malfunctions or non-compliance with the instructions may result in
substantially higher temperatures.
A special design is required for compliance with temperature class T6.
If the pump is to be operated at a higher temperature, if there is no data sheet, or if
the pump is part of a pool of pumps, contact KSB for the maximum permissible
operating temperature.
2.10.3 Monitoring equipment

The pump (set) must only be operated within the limits specified in the data sheet
and on the name plate.
If the system operator cannot warrant compliance with these operating limits,
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2 Safety
appropriate monitoring devices must be used.

Check whether monitoring equipment is required to ensure that the pump set
functions properly.
Contact KSB for further information on monitoring equipment.
2.10.4 Operating limits

The minimum flows indicated in (⇨ Section 6.2.3 Page 39) refer to water and water-
like fluids. Longer operating periods with these fluids and at the flow rates indicated
will not cause an additional increase in the temperatures on the pump surface.
However, if the physical properties of the fluids handled are different from water, it
is essential to check if an additional heat build-up may occur and if the minimum
flow rate must therefore be increased. The calculation formula in (⇨ Section 6.2.3
Page 39) can be used to check if an additional heat build-up may lead to a
hazardous temperature increase at the pump surface.
12 of 84 Multitec
3 Transport/Temporary Storage/Disposal
3.1 Transport
DANGER
The pump (set) could slip out of the suspension arrangement
Danger to life from falling parts!
▷ Always transport the pump (set) in horizontal position.
▷ Never attach the suspension arrangement to the free shaft end or the motor
eyebolt.
▷ Refer to the weights given in the general arrangement drawing.
▷ Observe the local accident prevention regulations.
▷ Use suitable, permitted lifting tackle, e.g. self-tightening lifting tongs.
To transport the pump/pump set suspend it from the lifting tackle as follows.
Fig. 1: Transporting the pump
Fig. 2: Transporting the complete pump set
Fig. 3: Transporting close-coupled and vertical pumps
3.2 Storage and preservation

If commissioning is to take place some time after delivery, we recommend that the
following measures be taken for pump (set) storage.
CAUTION
Damage during storage by humidity, dirt, or vermin
Corrosion/contamination of the pump (set)!
▷ For outdoor storage cover the pump (set) or the packaged pump (set) and
accessories with waterproof material.
CAUTION
Wet, contaminated or damaged openings and connections
Leakage or damage to the pump set!
▷ Only remove caps/covers from the openings of the pump set at the time of
installation.
Multitec 13 of 84
Store the pump (set) in a dry, protected room where the atmospheric humidity is as
constant as possible.
Rotate the shaft by hand once a month, e.g. via the motor fan.
If properly stored indoors, the pump set is protected for three months (please refer
to order or order confirmation).
New pumps/pump sets are supplied by our factory duly prepared for storage.
For storage periods exceeding three months, the pump set is preserved as specified in
the purchase order (please refer to order or order confirmation).
3.3 Return to supplier

1. Drain the pump as per operating instructions. (⇨ Section 7.3 Page 48)
2. Always flush and clean the pump, particularly if it has been used for handling
noxious, explosive, hot or other hazardous fluids.
3. If the fluids handled by the pump leave residues which might lead to corrosion
damage when coming into contact with atmospheric humidity, or which might
ignite when coming into contact with oxygen, the pump set must also be
neutralised, and anhydrous gas must be blown through the pump for drying
purposes.
4. Always complete and enclose a certificate of decontamination when returning
the pump set. (⇨ Section 11 Page 81)
It is imperative to indicate any safety and decontamination measures taken.
NOTE
If required, a blank certificate of decontamination can be downloaded from the KSB web
site at: www.ksb.com/certificate_of_decontamination
3.4 Disposal
WARNING
Fluids posing a health hazard
Hazardous to persons and the environment!
▷ Collect and properly dispose of flushing liquid and any fluid residues.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).

Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in acc. with local regulations or in another controlled
manner.
14 of 84 Multitec
4 Description of the Pump (Set)
4.1 General description

▪ Multistage centrifugal pump in ring-section design with suction impeller
(exception: Multitec 32) for low NPSH value.
Pump for handling clean or aggressive fluids which are not chemically or
mechanically aggressive to the pump materials.
Installation type Illustration Description

A Horizontal design,
baseplate mounted,
one casing entry (drive end),
rolling element bearing (drive end) and
plain bearing (suction end),
axial suction nozzle
for the entire H/Q range
B Same as installation type A,
but radial suction nozzle
C Horizontal design,
baseplate mounted,
with two casing entries,
rolling element bearings at suction and drive
end
drive on discharge side
for the entire H/Q range
D Same as installation type C,
but drive on suction side
E Horizontal close-coupled pump,

common bearing for pump and motor,
rigid coupling,
radial suction nozzle
H/Q range:
100 m3/h, 25 bar
F Same as installation type E,
but axial suction nozzle
V Vertical close-coupled pump
H/Q range:
up to 200 kW
4.2 Designation
Example: Multitec A 32/8E-2.1 12.65 (SP)
Table 5: Key to the designation
Code Description
Multitec Type series
A Installation type
32 Nominal discharge nozzle diameter [mm]
8E No. of stages / impeller combination
2.1 Hydraulic system
12 Material variant
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Code Description
65 Seal code
SP Code for special variants (optional)
4.3 Name plate
KSB S.A.S.
F-36004 Chateauroux
1 5
MTC A 32/8E-2.1 12.65 6
2
3
9971234567 000100 / 01 7
Q 17 m3/h l H 180 m 8
4
n 2900 1/min l 2007
Mat. No. 01190081 ZN 3804 - C 37 x 52F
Fig. 4: Name plate Multitec
1 Type series, pump size and version 2 KSB order number

(ten digits)
3 Capacity 4 Speed
5 Order item number 6 Consecutive number
(six digits) (two digits)
7 Head 8 Year of construction
4.4 Design details

Design
▪ High-pressure centrifugal pump
▪ Long-coupled (baseplate mounted) or close-coupled design
▪ Axial or radial suction nozzle
▪ Radial suction and discharge nozzle can be turned in steps of 90°.
▪ Horizontal/vertical installation
Pump casing
▪ Radially split volute casing
▪ Casing in ring-section design
Impeller type
▪ Closed radial impeller with multiply curved vanes
Bearings
▪ Radial bearings are silicon carbide plain bearings (not on versions C and D)
▪ Self-aligning
▪ Plain bearing lubricated by fluid handled
▪ Fixed bearings are rolling element bearings,
▪ Grease or oil lubricated
Shaft seal
▪ Gland packing
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DANGER
Excessive temperatures in the shaft seal area
Risk of explosion!
▷ Never operate a pump (set) with gland packing in potentially explosive
atmospheres.
▪ Standardised mechanical seal to EN 12756
▪ Double-acting mechanical seal with standardised mechanical seals to EN 12756
(back-to-back or tandem).
▪ Cartridge-type
▪ Special designs
4.5 Configuration and function

1 2 3 4 5
6 7 8 9 10 11 12 13 14 15
Fig. 5: Sectional drawing
1 Clearance gap 2 Discharge nozzle

3 Discharge casing 4 Shaft
5 Bearing housing 6 Suction casing
7 Plain bearing 8 (Suction) impeller
9 Diffuser 10 Stage casing
11 Impeller 12 Balance drum
13 Shaft seal housing 14 Shaft seal
15 Rolling element bearing
Design The pump is designed with an axial or radial fluid inlet and a radial outlet. The
hydraulic system runs in its own bearings and is connected to the motor via a shaft
coupling.
Function The fluid enters the pump via the suction casing (6) and is accelerated by the rotating
(suction) impeller (8), resulting in a cylindrical flow towards the outside of the pump.
At the flow contour of the stage casing (10) the kinetic energy of the fluid is
converted into pressure energy and the fluid is routed to the next impeller (11) via
the diffuser (9). This process is repeated in all stages until the fluid has passed the last
impeller. It then passes through the discharge casing (3) to the discharge nozzle (2),
from where it leaves the pump. The clearance gap (1) prevents any fluid from
flowing back from the stage casing (10) into the suction range of the previous
impeller. If required, a balance drum (12) is fitted behind the last impeller, providing
axial thrust balancing by means of hydraulic forces. Behind the last impeller (11) and
the balancing drum (12), the hydraulic system is closed off by a seal housing (13)
Multitec 17 of 84
through which the drive shaft (4) passes. The shaft passage through the seal housing
(13) is sealed towards the atmosphere by a dynamic shaft seal (14). The drive shaft (4)
is supported by rolling element bearings (15) and plain bearings (7) located in a
bearing housing (5) and the suction casing (6), respectively. The bearing housing (5) is
connected with the suction and/or discharge casing (6 and 3).
Sealing The pump is sealed by a shaft seal.
Standardised mechanical seal or packed gland
4.6 Noise characteristics

Table 6: Surface sound pressure level LpA2) 3)
Rated power Pump Pump set
input PN 1450 rpm 2900 rpm 1450 rpm 2900 rpm
[kW] [dB] [dB] [dB] [dB]
2.2 56 57 60 65
3.0 58 60 62 67
4.0 59 61 63 68
5.5 61 63 65 70
7.5 63 65 66 71
9 64 66 68 73
11 65 67 68 73
15 66 68 70 75
18.5 67 69 71 76
22 68 70 72 77
30 69 71 73 78
37 70 72 74 79
45 71 73 75 79
55 71 74 75 80
75 72 74 77 82
90 72 75 77 82
110 73 75 78 83
132 73 76 78 83
160 74 76 79 84
200 75 77 80 85
250 75 78 -- --
315 76 78 -- --
Sound characteristics for higher power ratings on request.
4.7 Scope of supply

Depending on the model, the following items are included in the scope of supply:
▪ Pump
Drive ▪ Electric / hydraulic drives, Diesel engines or turbines up to max. 4000 rpm
Shaft coupling ▪ Flexible coupling with or without spacer
Contact guard ▪ Coupling guard to EN 294
2) Measured at a distance of 1 m from the pump outline (as per DIN 45635 Parts 1 and 24)
3) For 60 Hz operation: 3500 rpm +3dB; 1750 rpm 1dB
18 of 84 Multitec
DANGER
Risk of ignition by frictional sparks
Risk of explosion!
▷ Choose a coupling guard material that is non-sparking in the event of
mechanical contact (see DIN EN 13463-1).
▷ If any coupling parts are made of aluminium, a brass coupling guard must be
used.
Baseplate ▪ Channel section steel, welded
▪ U-rail
Special accessories ▪ As required
4.8 Dimensions and weights

For dimensions and weights please refer to the general arrangement drawing/outline
drawing of the pump (set).
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5 Installation at Site
5.1 Safety regulations
DANGER
Improper installation in potentially explosive atmospheres
Explosion hazard!
Damage to the pump set!
▷ Comply with the applicable local explosion protection regulations.
▷ Observe the information in the data sheet and on the name plates of pump and
motor.
WARNING
Pump with long-term preservation: Harmful preservatives in drinking water systems
Danger of poisoning!
▷ Flush the system prior to commissioning.
▷ If necessary, dismantle the pump and thoroughly remove the preservative from
all wetted components.
▷ Observe the data given in the order confirmation.
5.2 Checking the site before installation

Place of installation
WARNING
Installation on foundations which are unsecured and cannot support the load
Personal injury and damage to property!
▷ Make sure the foundation concrete is of sufficient strength (min. X0 to
DIN 1045).
▷ Only place the pump set on a foundation whose concrete has set firmly.
▷ Only place the pump set on a horizontal and level surface.
▷ Refer to the weights given in the general arrangement drawing.
1. Check the structural requirements.

All structural work required must have been prepared in accordance with the
dimensions stated in the outline drawing/general arrangement drawing.
5.3 Setting up the pump set
CAUTION
Warped baseplate or pump
Damage to the pump!
▷ Align the baseplate and the pump accurately and carefully when setting up the
pump set.
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5.3.1 Installation on the foundation

2
1
3 4
Fig. 6: Fitting the shims
1 Bolt-to-bolt clearance 2 Shim

3 Shim for bolt-to-bolt clearance > 4 Foundation bolt
800 mm
Installation types A, B, C and D
✓ The foundation has the required strength and characteristics.
✓ The foundation has been prepared in accordance with the dimensions given in
the outline drawing/general arrangement drawing.
1. Position the pump set on the foundation and align it with the help of a spirit
level placed on the shaft and discharge nozzle.
Permissible deviation: 0.2 mm/m
2. Use shims (2) for height compensation, if necessary.
Always fit shims between the baseplate/foundation frame and the foundation
itself; always insert them to the left and right of the foundation bolts (4) and in
close proximity to these bolts.
For a bolt-to-bolt clearance > 800 mm, fit additional shims (3) halfway between
the adjoining holes.
All shims must lie perfectly flush.
3. Insert the foundation bolts (4) into the holes provided.
4. Use concrete to set the foundation bolts (4) into the foundation.
5. Wait until the concrete has set firmly, then align the baseplate.
6. Tighten the foundation bolts (4) evenly and firmly.
7. Grout baseplates > 400 mm using low-shrinkage concrete with a standard particle
size and a water/cement ratio ≤ 0.5.
Produce flowability with the help of a solvent.
Perform secondary treatment of the concrete to DIN 1045.
NOTE
For low-noise operation contact KSB to check whether the pump set can be installed on
anti-vibration mounts.
NOTE
Expansion joints can be fitted between pump and suction/discharge line.
Installation types E, F, V,
1. Set the pump on the foundation and align it with the help of a spirit level placed
on the upper flange of the motor lantern.
2. Use shims to align the pump (see above).
Multitec 21 of 84
5.4 Piping
5.4.1 Connecting the piping
DANGER
Excessive loads acting on the pump nozzles
Danger to life from leakage of hot, toxic, corrosive or flammable fluids!
▷ Do not use the pump as an anchorage point for the piping.
▷ Anchor the pipelines in close proximity to the pump and connect them without
transmitting any stresses or strains.
▷ Observe the permissible forces and moments at the pump nozzles.
▷ Take appropriate measures to compensate thermal expansion of the piping.
CAUTION
Incorrect earthing during welding work at the piping
Destruction of rolling element bearings (pitting effect)!
▷ Never earth the electric welding equipment on the pump or baseplate.
▷ Prevent current flowing through the rolling element bearings.
NOTE
It is recommended to install check and shut-off elements in the system, depending on the
type of plant and pump. However, such elements must not obstruct proper drainage or
hinder disassembly of the pump.
✓ The suction lift line/suction head line has been laid with a rising/downward slope
towards the pump.
✓ The nominal diameters of the pipelines are at least equal to the nominal
diameters of the pump nozzles.
✓ To prevent excessive pressure losses, adapters to larger diameters have a diffuser
angle of approx. 8°.
✓ The pipelines have been anchored in close proximity to the pump and connected
without transmitting any stresses or strains.
1. Thoroughly clean, flush and blow through all vessels, pipelines and connections
(especially of new installations).
2. Before installing the pump in the piping, remove the flange covers on the suction
and discharge nozzles of the pump.
Multitec A: Do not close the hole provided in the plain bearing cover.
CAUTION
Welding beads, scale and other impurities in the piping
Damage to the pump!
▷ Free the piping from any impurities.
▷ If necessary, install a filter.
▷ Observe the instructions in (⇨ Section 7.2.2.3 Page 45).
3. If required, install a filter in the piping (see illustration: Filter in the piping).
22 of 84 Multitec
2
Fig. 7: Filter in the piping
1 Differential pressure gauge 2 Filter
NOTE
Use a filter with laid-in wire mesh (mesh width 0.5 mm, wire diameter 0.25 mm) of
corrosion-resistant material.
Use a filter three times the diameter of the piping.
Conical filters have proved suitable.
4. Connect the pump nozzles with the piping.
CAUTION
Aggressive flushing and pickling agents
Damage to the pump!
▷ Match the cleaning operation mode and duration for flushing and pickling
service to the casing and seal materials used.
5.4.2 Permissible forces and moments at the pump nozzles
Fy
Fz My
Mz
Fx
N
D
Mx
Fig. 8: Forces and moments at the pump nozzles
Direction of forces
FX horizontal, parallel to the pump axis
FY vertical to the pump axis
FZ horizontal, at a right angle to the pump axis
Direction of moments
MX around the horizontal axis, parallel to the pump axis
MY around the vertical nozzle axis
MZ around the horizontal axis, at a right angle to the pump axis
Suction and discharge nozzles must be regarded separately. Refer to the data sheet
for the relevant suction and discharge nozzle diameters.
Multitec 23 of 84
Forces and moments at the pump nozzles

Table 7: Forces and moments at the pump nozzles (cast iron suction and discharge nozzles)
DN Vertical nozzle Horizontal nozzle Axial nozzle Moments for all
at a right angle to the at a right angle to the parallel to the shaft nozzles
shaft shaft
Fx Fy Fz Fx Fy Fz Fx Fy Fz Mx My Mz
[N] [N] [N] [N] [N] [N] [N] [N] [N] [Nm] [Nm] [Nm]
32 245 410 265 245 265 410 -- -- -- 260 160 190
50 510 635 415 510 415 635 -- -- -- 330 250 170
65 640 800 520 640 520 800 800 520 640 460 350 240
80 700 970 625 800 625 970 -- -- -- 680 520 340
100 1015 1270 830 1015 830 1270 1270 830 1015 950 715 490
125 1470 1850 1220 1470 1220 1850 1850 1220 1470 1235 930 660
150 1780 2220 1465 1780 1465 2220 2220 1465 1780 1640 1260 840
200 2700 3490 2220 2700 2220 3490 3490 2220 2700 2520 1840 1260
250 -- -- -- -- -- -- 4760 3180 3810 3580 2710 1740
NOTE! To obtain the forces and moments applicable to suction and discharge casings
made of steel, stainless steel or duplex stainless steel, multiply the above values by
the factor 1.4.
5.4.3 Vacuum balance line
NOTE
Where fluid has to be pumped out of a vessel under vacuum, it is recommended to install
a vacuum balance line.
The following rules apply to vacuum balance lines:

▪ Minimum nominal line diameter 25 mm.
▪ The line extends above the highest permissible fluid level in the vessel.
1 2 3 4
5 6
Fig. 9: Vacuum balance line
1 Vessel under vacuum 2 Vacuum balance line

3 Shut-off valve 4 Swing check valve
5 Main shut-off valve 6 Vacuum-tight shut-off valve
NOTE
An additional line fitted with a shut-off valve – from the pump discharge nozzle to the
balance line – facilitates venting of the pump before start-up.
24 of 84 Multitec
5.4.4 Auxiliary connections
CAUTION
Failure to use or incorrect use of auxiliary connections (e.g. barrier fluid, flushing liquid,
etc.)
Malfunction of the pump!
▷ Refer to the general arrangement drawing, the piping layout and pump
markings (if any) for the dimensions and locations of auxiliary connections.
▷ Use the auxiliary connections provided.
5.5 Checking the coupling alignment
DANGER
Inadmissible temperatures at the coupling or bearings due to misalignment of the
coupling
Explosion hazard!
▷ Make sure that the coupling is correctly aligned at all times.
CAUTION
Misalignment of pump and motor shafts
Damage to pump, motor and coupling!
▷ Always check the coupling after the pump has been installed and connected to
the piping.
▷ Also check the coupling of pump sets supplied with pump and motor mounted
on the same baseplate.
a) 1 b) 1
A B A B
A B A B
1 2 1 2
Fig. 10: a) Checking the coupling alignment and b) Aligning a spacer-type coupling
1 Straight-edge 2 Wedge gauge

✓ The coupling guard and step guard, if any, have been removed.
1. Loosen the support foot and re-tighten it without transmitting any stresses and
strains.
2. Place the straight-edge axially on both coupling halves.
3. Leave the straight-edge in this position and turn the coupling by hand.
The coupling is correctly aligned if the distances A) and B) to the respective shafts
are the same at all points around the circumference.
The radial and axial deviation of both coupling halves must not exceed 0.1 mm
during standstill as well as at operating temperature and under inlet pressure.
4. Check the distance between the two coupling halves around the circumference.
The coupling is correctly aligned if the distance between the two coupling halves
is the same at all points around the circumference.
Multitec 25 of 84
The radial and axial deviation of both coupling halves must not exceed 0.1 mm
during standstill as well as at operating temperature and under inlet pressure.
5.6 Aligning the pump and motor
5.6.1 Thermal expansion

CAUTION
Increase in length and height at fluid temperatures > 100 °C
Warping and deformation of the pump (set)!
▷ Tighten the foot bolts holding the pump on the baseplate to the torque given
in the table below (to prevent length increase).
▷ Note different height increases of pump and drive.
The equation given below serves as a guide to estimate the increase in height.
▷ Verify the correct alignment of pump and motor at operating temperature and
re-align, if necessary.
Thermal length expansion To prevent thermal length expansion, the following torques must be complied with:
Table 8: Bolt tightening torques for fastening the pump on the baseplate
Pump size Thread Property class Tightening torque
Drive end Non-drive end
[Nm] [Nm]
32 M12 4.6 30 15
50 M12 4.6 30 15
65 M16 4.6 60 30
100 M20 4.6 120 60
125 M20 4.6 120 60
150 M30 4.6 450 200
Thermal height increase When aligning the coupling, bear in mind that the increase in height of pump and
drive due to thermal expansion may differ.
The following equation can serve as a guide to estimate by how much the motor has
to be elevated in relation to the pump:
ΔH[mm] = 1/100000 * (ΔTp * Hp - ΔTm * Hm)
ΔTp = Temperature difference pump - ambient [°C]

Hp = Height of pump axis [mm]
ΔTm = Temperature difference motor - ambient [°C]
Hm = Height of motor axis [mm]
5.6.2 Motor with levelling screw
1
2
3
Fig. 11: Motor with levelling screw
26 of 84 Multitec
1 Hexagon head bolt 2 Levelling screw

3 Lock nut
1. Check the coupling alignment.
2. Unscrew the hexagon head bolts (1) at the motor and the lock nuts (3) at the
baseplate.
3. Turn the levelling screws (2) by hand or by means of an open-jawed wrench until
the coupling alignment is correct.
4. Re-tighten the hexagon head bolts (1) at the motor and the lock nuts (3) at the
baseplate.
5. Check that the coupling and shaft can easily be rotated by hand.
WARNING
Unprotected rotating coupling
Risk of injury by rotating shafts!
▷ Always operate the pump set with a coupling guard.
If the customer specifically requests not to include a coupling guard in KSB's
delivery, then the operator must supply one!
▷ Observe all relevant regulations for selecting a coupling guard.
DANGER
Explosion hazard!
6. Re-install the coupling guard and step guard, if any.
7. Check the distance between coupling and coupling guard.
The coupling guard must not touch the coupling.
5.6.3 Motor without levelling screw

Any differences in shaft centre height between the pump and the motor are
compensated by means of shims.
1
Fig. 12: Pump set with shims
1 Shim
1. Check the coupling alignment.
2. Unscrew the hexagon head bolts at the motor.
3. Insert shims underneath the motor feet until the difference in shaft centre height
has been compensated.
4. Re-tighten the hexagon head bolts.
Multitec 27 of 84
WARNING
Unprotected rotating coupling
Risk of injury by rotating shafts!
▷ Always operate the pump set with a coupling guard.
If the customer specifically requests not to include a coupling guard in KSB's
delivery, then the operator must supply one!
▷ Observe all relevant regulations for selecting a coupling guard.
DANGER
Explosion hazard!
5.6.4 Aligning close-coupled and vertical pumps

Alignment between the motor and the pump is ensured by the centering effect
between the motor flange and the drive lantern flange. It must be easy to rotate the
shaft.
For pump sizes Multitec V 32 to Multitec V 65 please observe the adjusting
dimensions for coupling alignment.
Adjusting dimensions for coupling alignment on pump sizes 32 to 65,
installation types E, F, V,
Motor shaft diameter

Adjusting dimension
Motor flange
lg
Adjusting discs 551.2
Fig. 13: Adjusting dimensions for coupling

Table 9: Adjusting dimension for coupling alignment
Diameter of Pump size Motor shaft Adjusting
motor flange Diameter lg dimension
±0.25
F165 32-50 24 50 90
F215 32-50-65 28 60 100
F265 32-50-65 38 80 120
F300 32-50-65 42/48 110 150
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Diameter of Pump size Motor shaft Adjusting

motor flange Diameter lg dimension
±0.25
F350 65 48/55 110 150
F350 32-50 48/55 110 153
F400 32-50-65 55 110 153
F400/F500 32-50-65 60 140 183
F500/600 65 65 140 183
F600 65 80 170 213
5.7 Electrical connection

DANGER
Incorrect electrical installation
Explosion hazard!
▷ For electrical installation, also observe the requirements of IEC 60079-14.
▷ Always connect explosion-proof motors via a motor protection switch.
DANGER
Work on the pump set by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained electrician.
▷ Observe regulations IEC 30364 (DIN VDE 0100) and, for explosion-proof pump
sets, IEC 60079 (DIN VDE 0165).
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
1. Check the available mains voltage against the data on the motor name plate.
2. Select an appropriate start-up method.
NOTE
It is recommended to fit a motor protection device.
5.7.1 Setting the time relay

CAUTION
Switchover between star and delta on three-phase motors with star-delta starting takes
too long.
Damage to the pump (set)!
▷ Keep switch-over intervals between star and delta as short as possible (see table:
Time relay settings for star-delta starting).
Table 10: Time relay settings for star-delta starting:

Motor rating Y time to be set
≤ 30 kW <3s
> 30 kW <5s
Multitec 29 of 84
5.7.2 Earthing
DANGER
Electrostatic charging
Explosion hazard!
Fire hazard!
▷ Connect the PE conductor to the earthing terminal provided.
5.7.3 Connecting the motor

NOTE
In compliance with DIN VDE 0530 - Part 8, three-phase motors are always wired for
clockwise rotation (looking at the motor shaft stub).
The pump's direction of rotation is indicated by an arrow on the pump.
1. Change the motor's direction of rotation to match that of the pump.

2. Observe the manufacturer's product literature supplied with the motor.
5.8 Checking the direction of rotation

DANGER
Temperature increase resulting from contact between rotating and stationary
components
Explosion hazard!
▷ Never check the direction of rotation by starting up the unfilled pump set.
▷ Separate the pump from the motor to check the direction of rotation.
WARNING
Hands or objects inside the pump casing
Risk of injuries, damage to the pump!
▷ Never insert your hands or any other objects into the pump.
▷ Check that the inside of the pump is free from any foreign objects.
CAUTION
Motor and pump running in the wrong direction of rotation
Damage to the pump!
▷ Refer to the arrow indicating the direction of rotation on the pump.
▷ Check the direction of rotation. If required, interchange any two phases to
correct the direction of rotation.
CAUTION
Incorrect direction of rotation with non-reversible mechanical seal
Damage to the mechanical seal and leakage!
▷ Separate the pump from the motor to check the direction of rotation.
The correct direction of rotation of motor and pump is clock-wise (seen from the
motor end).
Exception: Installation type D - Anti-clockwise rotation

1. Start the pump set and stop it again immediately to determine the motor's
direction of rotation.
30 of 84 Multitec
2. Check the direction of rotation.

The motor's direction of rotation must match the arrow indicating the direction
of rotation on the pump.
3. If the motor is running in the wrong direction of rotation, check the electrical
connection of the motor and the control system, if necessary.
Multitec 31 of 84
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/start-up
6.1.1 Prerequisites for commissioning/start-up

Before starting up the pump set make sure that the following requirements are met:
▪ The pump set has been properly connected to the electric power supply and is
equipped with all protection devices.
▪ The pump has been primed with the fluid to be handled.
▪ The direction of rotation has been checked.
▪ All auxiliary connections required are connected and operational.
▪ The lubricants have been checked.
▪ After prolonged shutdown of the pump (set), the activities described in (⇨
Section 6.4 Page 41) have been carried out.
▪ The quality of the concrete foundation complies with the regulations.
▪ The pump set has been installed and aligned in accordance with the tolerances
specified.
▪ The pipelines have been connected without warping the pump nozzles.
CAUTION
Poor boiler feed water and condensate quality
Loss in component strength due to localised corrosion (graphitisation)!
▷ The limits given below must be complied with under any operating conditions.
▷ Water treatment must be in accordance with the VdTÜV guidelines for feed and
boiler water in steam plants of up to 64 bar.
▷ The penetration of air into the system must be avoided.
Table 11: Limit values for boiler feed water and condensate when using cast iron
pump parts
Limits
pH value ≥ 9.0 (target ≥ 9.3)
O2 content ≤ 0.02 ppm
Percentage of fresh water ≤ 25 %
6.1.2 Filling in lubricants

Grease-lubricated bearings
Grease-lubricated bearings have been packed with grease at the factory.
Oil-lubricated bearings
Fill the bearing bracket with lubricating oil.

Oil quality see (⇨ Section 7.2.3.1.2 Page 46)
Oil quantity see (⇨ Section 7.2.3.1.3 Page 46)
Filling the constant level oiler with lubricating oil (for oil-lubricated
bearings only)
NOTE
If no constant-level oiler is provided on the bearing bracket, the oil level can be read in
the middle of the oil level sight glass arranged at the side of the bearing bracket.
32 of 84 Multitec
CAUTION
Insufficient lubricating oil in the reservoir of the constant-level oiler
Damage to the bearings!
▷ Regularly check the oil level.
▷ Always fill the oil reservoir completely.
▷ Keep the oil reservoir properly filled at all times.
a) b)
1 2
3 7
4 5 6 8
Fig. 14: a) Bearing bracket with constant level oiler - b) Bearing bracket with oil level
sight glass
1 Constant level oiler 2 Vent plug

3 Liquid level 4 Connection elbow of the constant level
Constant level oiler oiler
5 Screwed plug 6 Bearing cover
7 Liquid level 8 Oil level sight glass
Oil level sight glass
NOTE
An excessively high oil level can lead to a temperature rise and to leakage of the fluid
handled or oil.
Bearing bracket with ✓ Constant level oiler has been fitted.

constant level oiler ✓ Screwed plug has been fitted.
1. Pull out the vent plug (2).
2. Pull the constant level oiler (1) down away from the bearing cover (6) and hold it
in this position.
3. Fill in oil through the hole for the vent plug until the oil reaches the connection
elbow of the constant level oiler (4).
4. Completely fill the reservoir of the constant level oiler (1).
5. Snap the constant level oiler (1) back into its operating position.
6. Fit the vent plug (2) again.
7. After approximately 5 minutes, check the oil level in the glass reservoir of the
constant level oiler (1).
The oil reservoir must be properly filled at all times to provide an optimum oil
level. Repeat steps 1-6, if necessary.
8. To check the function of the constant level oiler (1), slowly drain some oil via the
screwed plug (5) until air bubbles can be seen in the oil reservoir.
Bearing bracket with oil Oil-lubricated pumps are standard supplied with a constant level oiler mounted at
level sight glass the bearing cover. Alternatively, an oil level sight glass can be connected to the lower
connection hole in the bearing cover.
On pumps with oil level sight glass the oil level must be visible between the two red
marks on the oil level sight glass. Remove the vent plug and top up oil, if necessary.
Multitec 33 of 84
6.1.3 Priming and venting the pump
DANGER
An explosive atmosphere forms inside the pump
Explosion hazard!
▷ Before starting up the pump, vent the suction line and the pump and prime
with the fluid to be handled.
CAUTION
Increased wear due to dry running
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
1 2 3 4
5 6
Fig. 15: Vacuum balance line
1 Vessel under vacuum 2 Vacuum balance line

3 Shut-off element 4 Swing check valve
5 Main shut-off element 6 Vacuum-tight shut-off element
1. Vent the pump and suction line and prime with the fluid to be handled.
For venting use the various plugged drain holes provided on the pump and any
venting devices provided in the pipelines.
2. Fully open the shut-off element in the suction line.
3. Fully open all auxiliary feed lines (barrier fluid, flushing liquid, etc), if applicable.
4. Open the shut-off element (3), if any, in the vacuum balance line (2) and close
the vacuum-tight shut-off element (6), if any.
NOTE
For design-inherent reasons a remaining gas volume in the hydraulic system cannot be
excluded after the pump has been primed for commissioning/start-up. However, once the
motor is started up the pumping effect will immediately fill this volume with the fluid
handled.
34 of 84 Multitec
Venting the seal chamber of a cooled mechanical seal (seal code 64)
WARNING
Venting the seal chamber in hot condition
Danger of scalding by hot steam escaping!
▷ Vent the seal chamber in cold condition only.
▷ If venting in hot condition cannot be avoided, connect a pipe fitted with a shut-
off valve to the vent hole in order to divert the steam to a place where there is
no danger of scalding.
(Not included in KSB's scope of supply)
Fig. 16: Vent plug for seal chamber (air-cooled seal housing) - Sizes 32 to 100
Fig. 17: Vent plug for seal chamber (water-cooled seal housing) - Sizes 125 to 150
1. Unscrew the vent plug 903.11 by a quarter turn
⇨ Seal chamber is vented
2. Re-tighten the vent plug 903.11.
6.1.4 Final check
1. Remove the coupling guard and step guard, if any.

2. Check the coupling alignment; re-align the coupling, if required. (⇨ Section 5.5
Page 25)
Multitec 35 of 84
6.1.5 Start-up
DANGER
The permissible pressure and temperature limits will be exceeded if the pump is
operated with the suction and discharge lines closed.
Explosion hazard!
Leakage of hot or toxic fluids!
▷ Never operate the pump with the shut-off elements in the suction line and/or
discharge line closed.
▷ Only start up the pump set with the discharge side gate valve slightly or fully
open.
DANGER
Excessive temperatures due to dry running or excessive gas content in the fluid handled
Explosion hazard!
▷ Prime the pump as specified. (⇨ Section 6.1.3 Page 34)
▷ Always operate the pump within the permissible operating range.
CAUTION
Abnormal noises, vibrations, temperatures or leakage
Damage to the pump!
▷ Switch off the pump (set) immediately.
▷ Eliminate the causes before returning the pump set to service.
✓ The system piping has been cleaned.

✓ Pump, suction line and inlet tank, if any, have been vented and primed with the
fluid handled.
✓ The lines for priming and venting have been closed.
CAUTION
Start-up against open discharge line
Motor overload!
▷ Make sure the motor has a sufficient power reserve.
▷ Use a soft starter.
▷ Use speed control.
1. Fully open the shut-off element in the suction head/suction lift line.
2. Close or slightly open the shut-off element in the discharge line.
3. Switch on the motor.
Start-up must proceed without abnormal vibrations or noises.
4. Immediately after the pump has reached full rotational speed, slowly open the
shut-off element in the discharge line and adjust it to comply with the duty
point.
An automatic check valve installed must open steadily when the operating speed
has been reached, without abnormal noise, vibrations or increased power
consumption of the pump set.
5. After the duty point has been reached, check motor input power and bearing
temperature.
6. After the operating temperature has been reached and/or in the event of
leakage, switch off the pump set and re-tighten the bolts between lantern and
casing.
7. Check the coupling alignment. Re-align the coupling if required.
36 of 84 Multitec
6.1.6 Checking the shaft seal

Mechanical seal The mechanical seal only leaks slightly or invisibly (as vapour) during operation.
Mechanical seals are maintenance-free.
Gland packing The packed gland must leak slightly during operation.
(approx. 20 drops per minute)
NOTE
On variable-speed pumps, the necessary gland packing leakage must be set for the
minimum fluid pressure; higher leakage rates are to be expected for other operating
conditions.
Adjusting the leakage

Prior to commissioning 1. Only lightly tighten the nuts of the gland follower by hand.
2. Use a feeler gauge to verify that the gland follower is mounted centred and at a
right angle to the shaft.
⇨ The gland must leak after the pump has been primed.
After five minutes of The leakage can be reduced.
operation
1. Tighten the nuts of the gland follower by 1/6 turn.
2. Monitor the leakage for another five minutes.
Excessive leakage:
Repeat steps 1 and 2 until the minimum value has been reached.
Not enough leakage:
Slightly loosen the nuts at the gland follower.
No leakage:
Switch off the pump set immediately!
Loosen the gland follower and repeat start-up.
Checking the leakage
After the leakage has been adjusted, monitor the leakage for about two hours at
maximum fluid temperature.
Check that enough leakage occurs at the gland at minimum fluid pressure.
6.1.7 Shutdown
CAUTION
Heat build-up inside the pump
Damage to the shaft seal!
▷ Depending on the type of installation, the pump set requires sufficient after-run
time – with the heat source switched off – until the fluid handled has cooled
down.
✓ The shut-off element in the suction line is and remains open.

1. Close the shut-off element in the discharge line.
2. Switch off the motor and make sure the pump set runs down smoothly to a
standstill.
NOTE
If the discharge line is equipped with a non-return or check valve, the shut-off element
may remain open if there is back pressure.
For prolonged shutdown periods:

1. Close the shut-off element in the suction line.
2. Close the auxiliary connections.
If the fluid handled is fed in under vacuum, also supply the shaft seal with barrier
fluid during standstill.
Multitec 37 of 84
CAUTION
Risk of freezing during prolonged pump shutdown periods
Damage to the pump!
▷ Drain the pump and the cooling/heating chambers (if any) or otherwise protect
them against freezing.
6.2 Operating limits
DANGER
Non-compliance with application limits for pressure, temperature and speed
Explosion hazard!
Hot or toxic fluid may escape!
▷ Comply with the operating data indicated in the data sheet.
▷ Avoid prolonged operation against a closed shut-off element.
▷ Never operate the pump at temperatures exceeding those specified in the data
sheet or on the name plate unless the written consent of the manufacturer has
been obtained.
6.2.1 Ambient temperature
Observe the following parameters and values during operation:

Table 12: Permissible ambient temperatures
Permissible ambient temperature Value
Maximum 40 ℃
Minimum on request
CAUTION
Operation outside the permissible ambient temperature
▷ Observe the specified limits for permissible ambient temperatures.
6.2.2 Frequency of starts
DANGER
Excessive surface temperature of the motor
Explosion hazard!
Damage to the motor!
▷ In case of explosion-proof motors, observe the frequency of starts specified in
the manufacturer's product literature.
CAUTION
Re-start while motor is still running down
▷ Do not re-start the pump set before the pump rotor has come to a standstill.
The frequency of starts is usually determined by the maximum temperature increase
of the motor. This largely depends on the power reserves of the motor in steady-
state operation and on the starting conditions (d.o.l., star-delta, moments of inertia,
etc). If the start-ups are evenly spaced over the period indicated, the following limits
can be used for orientation for start-up with the discharge-side gate valve slightly
open:
38 of 84 Multitec
Table 13: Frequency of starts

Motor rating Maximum No. of start-ups
[kW] [Start-ups/hour]
up to 3 20
4 to 11 15
11 to 45 10
45 and above 5
Overloading of the motor may generally result in:
▪ An abnormal increase in motor temperature exceeding the temperature limit of
the winding or bearing grease
▪ Premature coupling wear
▪ Reduced service life of the pump components
▪ Irregularities or malfunctions in the system
6.2.3 Flow rate

The minimum flows indicated below are for single pump operation and will prevent
thermal or mechanical overloading of the pump. In case of parallel operation with
pumps of identical or different design higher flow rates may be required in some
cases, to guarantee a stable operating behaviour.
Table 14: Flow rate
Pump size Temperature range (t) Min. flow rate Max. flow rate
32 -10 to +100 °C ≈ 15 % of QOpt4) see hydraulic
50 > 100 to +140 °C ≈ 20 % of QOpt4) curves
65 > 140 to +200 °C ≈ 25 % of QOpt4)

100 independent of ≈ 35 % von QOpt4)
125 temperature
150
In addition, a temporary minimum flow of 25 % of QOpt has been defined for pump
sizes 100, 125 and 150 4) . This temporary flow shall be limited to one hour's
uninterrupted operation and approx. 200 hours/year.
The calculation formula below can be used to check if an additional heat build-up
could lead to a dangerous temperature increase at the pump surface.
Table 15: Key

Symbol Description Unit
c Specific heat capacity J/kg K
g Gravitational constant m/s²
H Pump head m
Tf Temperature of the fluid handled °C
To Temperature at the casing surface °C
Pump efficiency at duty point -
Temperature difference °C
6.2.4 Density of the fluid handled

The power input of the pump increases in proportion to the density of the fluid
handled.
4) Best efficiency point
Multitec 39 of 84
CAUTION
Excessive density of the fluid handled
Motor overload!
▷ Observe the information on fluid density indicated in the data sheet.
▷ Make sure the power reserve of the motor is sufficient.
6.2.5 Abrasive fluids

Do not exceed the maximum permissible solids content specified in the data sheet.
When the pump handles fluids containing abrasive substances, increased wear of the
hydraulic system and the shaft seal are to be expected. In this case, reduce the
intervals commonly recommended for servicing and maintenance.
6.3 Shutdown/storage/preservation
6.3.1 Measures to be taken for shutdown

The pump (set) remains installed
✓ Sufficient fluid is supplied for the operation check run of the pump.
1. Start up the pump (set) regularly once a month or once every three months for
approximately five minutes during prolonged shutdown periods.
This will prevent the formation of deposits within the pump and the pump
intake area.
NOTE
Prolonged shutdown periods should be avoided in the case of pumps in material variants
10, 13, 17, 20, 21 and 27 (cast-iron hydraulics), particularly if the pumps are handling
aggressive water qualities (high oxygen content). In such cases, the pump should remain
filled, and the operation check run should be performed at least every other day.
NOTE
The stage casings of horizontal pumps can only be drained completely through the drain
plugs provided on the stage casings (optional). If this is not possible we recommend to
proceed as described in the following section.
The pump (set) is removed from the pipe and stored
✓ The pump has been properly drained (⇨ Section 7.3 Page 48) and the safety
instructions for dismantling the pump have been observed .
1. Fill the pump with a water-repellent preservative (e.g. RUSTELO DEWATERING
924, producer: CASTROL; OSYRIS DW, producer: TOTAL; or equivalent).
2. Turn the pump rotor by hand several times, to ensure even distribution of the
preservative.
CAUTION
Glycol-base preservatives (e.g. KLÜBERTOP K 01-601)
Corrosion damage on surfaces not treated with preservative
▷ Do not drain the preservative if the pump is stored for a longer period.
▷ Completely fill the pump with preservative for storage.
▷ Do not drain the preservative until immediately before the pump is returned to
service.
(Preservative can be re-used if water content < 20%)
3. Drain the pump and close the suction and discharge nozzle, respectively.
4. Oil or grease all blank parts and surfaces of the pump (with silicone-free oil or
grease) to protect them against corrosion.
40 of 84 Multitec
Observe any additional instructions and information provided. (⇨ Section 3.2

Page 13)
6.4 Returning to service after storage

For returning the pump to service observe the sections on commissioning/start-up (⇨
Section 6.1 Page 32) and the operating limits (⇨ Section 6.2 Page 38) .
In addition, carry out all servicing/maintenance operations before returning the
pump (set) to service. (⇨ Section 7 Page 42)
WARNING
Failure to re-install or re-activate protective devices
Risk of personal injury from moving parts or escaping fluid!
▷ As soon as the work is complete, re-install and/or re-activate any safety-relevant
and protective devices.
NOTE
If the pump has been out of service for more than one year, replace all elastomer seals.
Multitec 41 of 84
7 Servicing/Maintenance
7.1 Safety regulations

DANGER
Improperly serviced pump set
Explosion hazard!
▷ Service the pump set regularly.
▷ Prepare a maintenance schedule with special emphasis on lubricants, shaft seal
and coupling.
The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly familiar
with the manual.
WARNING
Pump set started up inadvertently
Risk of injury by moving parts!
▷ Always make sure the electrical connections are disconnected before carrying
out work on the pump set.
▷ Make sure that the pump set cannot be switched on accidentally.
WARNING
Fluids posing a health hazard or hot fluids
Risk of personal injury!
▷ Observe all relevant laws.
▷ When draining the fluid take appropriate measures to protect persons and the
environment.
▷ Decontaminate pumps handling fluids posing a health hazard.
A regular maintenance schedule will help avoid expensive repairs and contribute to
trouble-free, reliable operation of the pump (set) with a minimum of maintenance
expenditure and work.
NOTE
All maintenance, service and installation work can be carried out by KSB Service. Find
your contact in the attached "Addresses" booklet or on the Internet at www.ksb.com/
contact".
Never use force when dismantling and reassembling a pump set.
7.2 Servicing/inspection
7.2.1 Supervision of operation
DANGER
An explosive atmosphere forms inside the pump
Explosion hazard!
▷ The pump internals in contact with the fluid to be handled, including the seal
chamber and auxiliary systems must be filled with the fluid to be handled at all
times.
▷ Provide sufficient inlet pressure.
▷ Provide an appropriate monitoring system.
42 of 84 Multitec
DANGER
Incorrectly serviced shaft seal
Explosion hazard!
Fire hazard!
Leakage of hot, toxic fluids!
▷ Regularly service the shaft seal.
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Explosion hazard!
Fire hazard!
▷ Regularly check the lubricant level.
▷ Regularly check the rolling element bearings for running noises.
CAUTION
Increased wear due to dry running
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Excessive fluid temperature
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted (heating
up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
Operating limits. (⇨ Section 6.2 Page 38)
While the pump is in operation, observe and check the following:

▪ The pump must run quietly and free from vibrations at all times.
▪ In case of oil lubrication, ensure the oil level is correct. (⇨ Section 6.1.2 Page 32)
▪ Check the shaft seal. (⇨ Section 6.1.6 Page 37)
▪ Check the static seals for any leakage.
▪ Check the rolling element bearings for running noises.
Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Check the correct functioning of any auxiliary connections.
▪ Monitor the stand-by pump.
To make sure that the stand-by pumps are ready for operation, start them up
once a week.
▪ Monitor the bearing temperature.
The bearing temperature must not exceed 90 °C (measured on the outside of the
bearing bracket).
▪ On oil-lubricated models the bearing temperature can be measured in the oil
sump. The alert limit is 100 °C. Never exceed 110 °C (pump trip).
Multitec 43 of 84
CAUTION
Operation outside the permissible bearing temperature
Damage to the pump!
▷ The bearing temperature of the pump (set) must never exceed 90 °C (measured
on the outside of the bearing bracket).
NOTE
After commissioning, increased temperatures may occur at grease-lubricated rolling
element bearings due to the running-in process. The final bearing temperature is only
reached after a certain period of operation (up to 48 h depending on the conditions).
Please note the following when checking the bearing temperature:

▪ Manual temperature checks are not sufficient !
▪ If the bearing temperature exceeds 100 °C during start-up, switch off the pump
and check the following:
– Check the alignment of the pump set.
– Verify bearing type and arrangement. (⇨ Section 7.5.4 Page 67)
– Remove the rolling element bearings.
– Check the grease quantity in the rolling element bearings (grease-lubricated
bearings only).
Excessive amounts of grease will cause increased temperatures.
– After reassembly, ensure a tight press fit of the outer bearing race via the
cover (fixed bearing).
– A temperature rise may also occur after replacement of the bearings or
dismantling of the hydraulic system.
7.2.2 Inspection work
DANGER
Excessive temperatures caused by friction, impact or frictional sparks
Explosion hazard!
Fire hazard!
▷ Regularly check the coupling guard, plastic components and other guards of
rotating parts for deformation and sufficient distance from rotating parts.
7.2.2.1 Checking the coupling

Check the flexible elements of the coupling. Replace these parts in due time if there
is any sign of wear.
7.2.2.2 Checking the clearance gaps

Excessive clearances will affect pump performance. Losses in efficiency and discharge
head will occur.
Max. clearance gaps
The clearances given refer to the diameter.

Table 16: Max. permissible clearance gaps
Diameter Clearance gap
[mm]
Impellers 230 and 231
Suction-side clearance gap 0.8
Clearance gap at the hub 0.8
44 of 84 Multitec
Diameter Clearance gap

[mm]
Balance drum 59.4 0.8
Suction casing 106.1 and spacer sleeve 1.0 if the fluid is pumped from a vessel
525.2 under vacuum conditions
(installation types C and D only) 2.5 for all other operating conditions
NOTE
If the clearances given are exceeded by more than 1 mm (referring to the diameter)
replace the affected components or restore the original clearance by means of a casing
wear ring.
Contact KSB.
7.2.2.3 Cleaning filters
CAUTION
Insufficient inlet pressure due to clogged filter in the suction line
Damage to the pump!
▷ Monitor contamination of filter with suitable means (e.g. differential pressure
gauge).
▷ Clean filter in appropriate intervals.
7.2.2.4 Checking the bearing seals
DANGER
Excessive temperatures caused by mechanical contact
Risk of explosion!
▷ Check correct seating of axial sealing rings mounted on the shaft.
Only gentle contact of the sealing lip shall be established.
7.2.3 Lubrication and lubricant change of rolling element bearings
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Explosion hazard!
Fire hazard!
▷ Regularly check the condition of the lubricant.
7.2.3.1 Oil lubrication

The rolling element bearings are usually lubricated with mineral oil.
Multitec 45 of 84
7.2.3.1.1 Intervals
Table 17: Oil change intervals
Temperature at the First oil change All subsequent oil
bearing changes5)
up to 70 ℃ After 300 operating hours After 8500 operating hours
70 °C - 80 °C After 300 operating hours After 4200 operating hours
80 °C - 90 °C After 300 operating hours After 2000 operating hours
7.2.3.1.2 Oil quality

Quality: ISO VG 46
7.2.3.1.3 Oil quantity

Table 18: Oil quantity
Size Oil quantity (approx.)6)
[ml]
32 330 330
50 500 330
65 490 510
100/125 880 920
150 1000 1040
7.2.3.1.4 Changing the oil
WARNING
Lubricants posing a health hazard
Hazard to persons and the environment!
▷ When draining the lubricant take appropriate measures to protect persons and
the environment.
▷ Observe all legal regulations on the disposal of liquids posing a health hazard.
a) b)
1 2
3 7
4 5 6 8
Fig. 18: a) Bearing bracket with constant level oiler - b) Bearing bracket with oil level
sight glass
1 Constant level oiler 2 Vent plug

3 Liquid level 4 Connection elbow of the constant level
Constant level oiler oiler
5) At least once a year

6) Oil quantity without oil fill in the reservoir of the constant-level oiler
46 of 84 Multitec
5 Screwed plug 6 Bearing cover

7 Liquid level 8 Oil level sight glass
Oil level sight glass
✓ A suitable container for the used oil is on hand.
1. Place the container underneath the screwed plug.
2. Undo the screwed plug (5) at the bearing cover (6) and drain the oil.
3. Once the bearing housing (3) has been drained, re-insert and re-tighten the
screwed plug (5).
4. Re-fill with oil. (⇨ Section 6.1.2 Page 32)
7.2.3.2 Grease lubrication

The bearings are supplied packed with high-quality lithium-soap grease.
7.2.3.2.1 Intervals
Depending on the pump size and rotational speed, re-lubricate the rolling element
bearings at regular intervals or replace the grease in the rolling element bearings.
Exception: bearings sealed for life (Multitec 32 and non-drive end rolling element
bearings on Multitec 50 and 65)
NOTE
On some pump designs the rolling element bearings are lubricated for life. These pumps
are not provided with a lubricating nipple on the bearing bracket.
Size Rotational speed in min-1

< 1800 ≈ 2950 ≈ 3550
32 10000 h 7200 h 5700 h
50
65
100 9000 h 5700 h 3900 h
125
150 8300 h 4000 h 3100 h
NOTE
If re-lubrication intervals are short, we recommend to completely replace the grease once
a year.
Otherwise, the grease fill must be replaced completely every two years. To do so,
remove the rolling element bearings, clean and pack with new grease.
7.2.3.2.2 Grease quality

Optimum grease properties for rolling element bearings
▪ High melting point lithium soap base grease
▪ Free of resin and acid
▪ Not liable to crumble
▪ With good rust-preventive characteristics
▪ Penetration number between 2 and 3 (corresponding to a worked penetration of
220 to 295 mm/10)
▪ Drop point ≥ 175 °C
If required, the bearings may be lubricated with greases of other soap bases.
Make sure to remove any old grease and rinse the bearings thoroughly.
Multitec 47 of 84
7.2.3.2.3 Grease quantity

Table 19: Grease quantity
Pump size Quantity per bearing unit
[g]
32 - -
50/65 15 -
100/125 25 15
150 40 30
7.2.3.2.4 Changing the grease

CAUTION
Mixing greases of differing soap bases
Changed lubricating qualities!
▷ Thoroughly clean the bearings.
▷ Adjust the re-lubrication intervals to the grease used.
1. Only half-fill the bearing cavities with grease.
7.3 Drainage/disposal
WARNING
Fluids posing a health hazard
Hazardous to persons and the environment!
▷ Collect and properly dispose of flushing liquid and any fluid residues.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
Vertical pumps
Remove the drain plugs in the suction casing.
Horizontal pumps
Remove the drain plugs in the stage casing (optional), suction casing (if any) and
discharge casing.
Alternative:
1. Use a crane to bring the pump into a vertical position, with the suction nozzle
pointing downwards.
2. Turn the rotor by hand.
3. Remove the drain plugs in the seal housing, suction casing (if any) and discharge
casing.
If the pump cannot be drained completely, we recommend to dismantle it and dry
the individual components.
7.4 Dismantling the pump set
7.4.1 General information/Safety regulations
WARNING
Unqualified personnel performing work on the pump (set)
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
48 of 84 Multitec
WARNING
Hot surface
▷ Allow the pump set to cool down to ambient temperature.
CAUTION
Protruding plain bearings on sizes 32, 50 and 100
Damage to plain bearings when dismantling the suction line!
▷ When separating the suction line from the suction nozzle, make sure to shift
the suction line axially away from the pump by at least 20 mm before removing
it.
Observe the general safety instructions and information. (⇨ Section 7.1 Page 42)
For any work on the motor, observe the instructions of the relevant motor
manufacturer.
For dismantling and reassembly observe the exploded views and the general
assembly drawing. (⇨ Section 9.1 Page 75)
NOTE
All maintenance, service and installation work can be carried out by KSB Service. Find
your contact in the attached "Addresses" booklet or on the Internet at www.ksb.com/
contact".
DANGER
Insufficient preparation of work on the pump (set)
▷ Properly shut down the pump set. (⇨ Section 6.1.7 Page 37)
▷ Close the shut-off elements in the suction and discharge line.
▷ Drain the pump and release the pump pressure. (⇨ Section 7.3 Page 48)
▷ Close any auxiliary connections.
▷ Allow the pump set to cool down to ambient temperature.
NOTE
After a prolonged period of operation the individual parts may be hard to pull off the
shaft. If this is the case, use a brand name penetrating agent and/or - if possible - an
appropriate pull-off device.
7.4.2 Preparing the pump set

1. Disconnect the power supply (e.g. at the motor).
2. Disconnect and remove all auxiliary pipework.
3. Remove the coupling guard.
4. Remove the coupling spacer, if any.
5. Drain the oil fill of oil-lubricated bearings.
7.4.3 Dismantling the bearings
7.4.3.1 Dismantling the plain bearing (non-drive end)

The plain bearing is removed without dismantling the hydraulic section of the pump.
Multitec 49 of 84
Axial suction nozzle

Shaft in 1.4021 / 1.4462
Fig. 19: Dismantling the plain bearing - axial suction nozzle

1. Pull off cover 160.2 using a forcing screw (M10 for Multitec 32 and M12 for
Multitec 50-150).
2. Shaft in C45
Remove circlip 932.1.
Shaft in 1.4021/1.4462
Remove bolt 901.2 and disc 550.7.
3. Take out SiC bearing sleeve 529.
4. Pull out bearing cartridge 381 with both O-rings 412.2.
N.B.:
Grooved pin 561.1 remains in position.
Radial suction nozzle
Shaft in 1.4021 / 1.4462
Fig. 20: Dismantling the plain bearing - radial suction nozzle

1. Undo hexagon head bolts 901.3.
2. Remove cover 160.1 with O-ring 412.3.
3. Pull out bearing cartridge 381 with both O-rings 412.2.
4. Shaft in C45
Remove circlip 932.1.
Shaft in 1.4021/1.4462
Remove bolt 901.2 and disc 550.7.
5. Take out SiC bearing sleeve 529.
6. Take out disc 550.6.
N.B.:
Grooved pin 561.1 remains in position.
50 of 84 Multitec
7.4.3.2 Dismantling the rolling element bearings (non-drive end)

a) b)
Fig. 21: Grease lubrication with lip seal: a) Multitec 32-125 and b) Multitec 150
a) b)
Fig. 22: Grease lubrication with labyrinth seal: a) Multitec 32-125 and b) Multitec 150
a) b)
Fig. 23: Oil lubrication with lip seal: a) Multitec 32-125 and b) Multitec 150
a) b)
Fig. 24: Oil lubrication with labyrinth seal: a) Multitec 32-125 and b) Multitec 150
✓ For oil lubrication: The oil has been drained.
1. Unscrew hexagon head bolts 901.4 or socket head cap screw 914.5.
2. Remove non-drive end bearing cover 361.1 or 361.2.
3. Undo nut 920.7 with lockwasher 931 or nuts 920.6.
4. Pull out sleeve 520.2 with rolling element bearing 320.2.
Multitec 51 of 84
7.4.3.3 Dismantling the rolling element bearings (drive end)

The drive-end rolling element bearings are removed without dismantling the plain
bearings located at the opposite end of the shaft.
Dismantling the coupling half
The coupling half must be removed before the drive-end rolling element bearings
can be dismantled.
1. Undo the grub screw in the coupling hub.
2. Pull off the coupling half.
3. Pull out key 940.3.
Preparations for dismantling the rolling element bearings
Grease lubrication
a) b) c)
d)
Fig. 25: Grease lubrication: a) Size 32 and b) Size 50-65 and c) Size 100-150 and
d) Installation type V of size 100-150
1. Remove joint ring (V-ring) 411.7.
2. Undo hexagon head bolts 901.1.
3. Remove bearing cover 360.1.
a) b) c)
Fig. 26: Grease lubrication with labyrinth seal: a) Size 32 and b) Size 50-65 and c)
Size 100-150
1. Remove labyrinth ring 423.2.
2. Undo hexagon head bolt 901.1.
Oil lubrication with lip seal
52 of 84 Multitec
a) b) c)
Fig. 27: Oil lubrication with lip seal: a) Size 32 and b) Size 50-65 and c) Size 100-150
1. Undo socket head cap screws 914.4 and pull out together with disc 550.10 and O-
ring 412.12.
3. Pull off sleeve 520.4 with ring 500.1 (tolerance ring) and O-ring 412.11.
Oil lubrication with labyrinth seal
a) b) c)
Fig. 28: Oil lubrication with labyrinth seal: a) Size 32 and b) Size 50-65 and
c) Size 100-150
1. Pull out labyrinth ring 423.2.
2. Undo socket head cap screws 914.4 and pull out together with disc 550.10 and O-
ring 412.12.
Removing the rolling element bearings
NOTE
When dismantling keywayed nut 920.6, mark all relevant positions such as sequence
and orientation of the contact face to ensure identical reassembly.
1. Undo nut 920.2 with lockwasher 931 or nuts 920.6, holding onto shaft 210.
2. Pull off sleeve 520.1 with rolling element bearing(s) 320.1. (The shaft is centered
in the sleeve without locking device.)
CAUTION
Incorrect axial adjustment of rotor
▷ After bearing or seal replacement, fit the same spacer discs on the bearing side.
▷ Always reproduce the original rotor adjustment.
Multitec 53 of 84
3. Take out spacer disc 551.1.
NOTE
Pump sizes 32, 50, 65 in installation types V, E, F do not have a fixed bearing as this
function is taken over by the motor bearings.
On pump sizes 100, 125 and 150 in installation type V, the fixed bearing is located in
thrust bearing lantern 342. Dismantle and reassemble in analogy with the horizontal
installation types.
7.4.4 Dismantling the shaft seal
7.4.4.1 Removing the mechanical seal

Removing the standard mechanical seal
Fig. 29: Removing the mechanical seal

✓ The pump has been drained.
✓ The bearings have been removed. (⇨ Section 7.4.3.3 Page 52)
1. Remove O-ring 412.10.
2. Dismantle any auxiliary piping (circulation, etc., depending on model).
3. Loosen nut 920.3 on seal cover 471 until the spring of the mechanical seal is
relaxed.
4. Undo nut 920.1 and remove bearing housing 350.1.
5. Pull off spacer sleeve 525.1.
6. Remove seal cover 471.1 with the seat ring and gasket 400.1.
7. Remove spring-loaded ring (not in case of bellows-type seals).
8. Remove key 940.2.
9. Pull off shaft sleeve 523.1 with the rotating assembly of the mechanical seal
433.1.
Two holes are provided in the shaft sleeve for engaging a puller.
10. Take off seal housing 441.1.
Removing an air-cooled mechanical seal (seal code 64)
Application range
Operating temperature: 140-200 °C
Sizes: Multitec 32 to 100
The pump must only be coupled to a motor with enclosure IP 55.
Additional dismantling steps for installation types C and D
54 of 84 Multitec
Fig. 30: Removing an air-cooled mechanical seal - additional dismantling steps

Installation types C and D 1. Undo screw 900.2 and remove hood 683.1.
2. Undo axis 87-5 with fan impeller 831.1.
Threaded insert 915 remains in shaft 210.
3. Remove support 59-7.
Fig. 31: Removing an air-cooled mechanical seal

Dismantling sequence for ✓ The pump has been drained.
mechanical seal ✓ The bearings have been removed. (⇨ Section 7.4.3.3 Page 52)
3. Unscrew hexagon head bolt 901.11.
4. Undo nut 920.1 and remove bearing housing 350.1 with the lip seal.
433.7.
Multitec 55 of 84
Removing a water-cooled mechanical seal (seal code 64)
Fig. 32: Removing a water-cooled mechanical seal
Application range
Operating temperature: 140-200 ℃
Pump sizes: Multitec 125 to 150
(optional for pump sizes Multitec 32 to 100)
✓ The cooling chamber has been drained.
1. Undo pipe union 731.15 and dismantle the cooling lines.
2. Remove the rolling element bearings. (⇨ Section 7.4.3.3 Page 52)
5. Undo nut 920.3 on seal cover 471.
6. Undo nut 920.1 and remove bearing housing 350.1 with the lip seal.
433.7.
10. Take off cooling jacket 66-2.
Removing a cartridge-type mechanical seal
Cartridge-type mechanical seals are fitted in the seal arrangements specified by the
customer. There is a wide variety of variants, types and brands. Please refer to the
general assembly drawing and the product literature supplied with the pump when
dismantling these mechanical seal variants. If in doubt please contact the
manufacturer.
56 of 84 Multitec
Fig. 33: Removing a cartridge-type mechanical seal

The general procedure is as follows:
3. Undo nuts 920.3 at the cartridge.
6. Take off cartridge 443.1 and gasket 400.1.
8. Pull off shaft protecting sleeve 523.6.
9. Take off seal housing 441.2 with O-ring 412.5 and two studs 902.2.
Removing a double-acting mechanical seal
Mechanical seals in tandem or back-to-back arrangement are fitted as per customer
specifications. There is a wide variety of variants, types and brands. Please refer to
the general assembly drawing and the product literature supplied with the pump
when dismantling these mechanical seal variants. If in doubt please contact the
manufacturer.
"Back to back" arrangement
Multitec 57 of 84
Fig. 34: Removing a mechanical seal in back-to-back arrangement

2. Dismantle the auxiliary piping (of thermosyphon system).
3. Undo pipe unions 731.8 and 731.9.
4. Loosen nuts 920.3 on seal cover 130.1 until the spring of the mechanical seal is
relaxed.
7. Take off seal cover 130.1 with gasket 400.1.
9. Remove the spring-loaded ring.
10. Pull off shaft sleeve 523.4 with the rotating assembly of the second mechanical
seal 433.5.
11. Remove O-ring 412.8 (on Multitec 32: O-ring 412.4).
12. Pull off shaft protecting sleeve 523.5 (on Multitec 32: shaft protecting sleeve
523.4) with first mechanical seal 433.6.
Tandem or quench design
58 of 84 Multitec
Fig. 35: Removing a mechanical seal in tandem or quench design

3. Remove pipe unions 731.8 and 731.9.
4. Loosen nuts 920.3 on seal cover 130.1 until the spring of the mechanical seal is
relaxed.
7. Take off seal cover 130.1 with gasket 400.1 (and lip seal 421.4, for seals with
quench supply).
9. Remove the spring-loaded ring (except on seals with quench supply).
10. Remove O-ring 412.7 and intermediate ring 509.1.
11. Pull off shaft protecting sleeve 523.3 with mechanical seals 433.3 (except on seals
with quench supply) and 433.4.
7.4.4.2 Dismantling the packed gland
Fig. 36: Dismantling the packed gland
Multitec 59 of 84
Removing the packing rings
The packing rings can be removed without dismantling the bearing section.
1. Undo nuts 920.3.
2. Pull gland follower 452 out of seal housing 441.1.
3. Remove packing rings 461 and lantern ring, if any.
Removing the shaft protecting sleeve

✓ The packing rings 461 have been removed.
4. Pull out seal housing 441.1 with gland follower 452.
6. Use pull-off device to remove shaft protecting sleeve 524. Use the groove
provided in the shaft protecting sleeve for this purpose.
N.B.:
If shaft protecting sleeve 524 is hard to remove, the balance drum 59-4, if fitted, can
be used for leverage.
1. The puller can engaged in the threaded holes provided in the balance drum.
2. Pull out balance drum 59-4, disc 550.3 and shaft protecting sleeve 524.
7.4.5 Dismantling the hydraulic system

Removing the discharge casing
✓ The rolling element bearings 320.1 have been removed.
✓ The shaft seal has been removed.
✓ The hydraulic system is in vertical position (if possible)
1. Installation types A and B: Remove the plain bearing. (⇨ Section 7.4.3.1 Page 49)
2. Place the pump in a vertical position, with the bare shaft end pointing upwards.
3. Support the opposite pump end (suction side).
4. Start dismantling from the top (discharge side).
5. Number and match-mark the casing faces to ensure identical re-assembly.
6. Remove balancing line (pipe) 710.1 (if fitted).
7. Attach discharge casing 107 to lifting gear to hold it safely in position.
8. Undo the four tie bolts 905.
9. Lift discharge casing 107 slightly and separate it by gently tapping the last stage
of the suction casing with a hammer.
10. Pull off discharge casing 107.
11. Remove balance drum 59-4 (or spacer sleeve 525.4) and disc 550.3.
13. Pull off impeller 230.3 or 230.1 and remove the respective key.
14. Remove and dispose of O-ring 412.1.
Dismantling the individual
stages
Dismantling the stage casings

1. Remove disc 550.1 (not fitted on Multitec size 125 and 150).
60 of 84 Multitec
2. Pull off stage casing 108.1 and diffuser 171.1 (integrated or separate).
Use the raised areas at the outside diameter or the groove provided for this
purpose. If necessary, separate by tapping gently.
3. Pull off impeller 230.1 and remove the respective key.
4. Remove and dispose of O-ring 412.1.
5. Hold the shaft in vertical position, if possible.
6. Repeat steps 1-5 up to the suction impeller (231).
NOTE! Versions A, B, C and D in material variants 22, 23 and 30 are equipped with an
intermediate bearing in the middle stage. Please refer to the table below for the
pump sizes and number of stages concerned.
171.5 540.3 230.1

Fig. 37: Bush (intermediate bearing)
171.5 Diffuser (intermediate bearing) 230.1 Impeller

540.3 Bush (intermediate bearing)
Table 20: Pump sizes and number of stages with intermediate bearing
Pump size Number of stages
32 8
50 7
65 6
100 6
125 5
150 6
7.5 Reassembling the pump set
7.5.1 General notes/Safety regulations

CAUTION
Improper reassembly
Damage to the pump!
▷ Reassemble the pump (set) in accordance with the general rules of sound
engineering practice.
▷ Use original spare parts only.
CAUTION
Elastomers in contact with oil/grease
Shaft seal failure!
▷ Use water as assembly lubricant.
▷ Never use oil or grease as assembly lubricant.
Sequence Always reassemble the pump in accordance with the corresponding general assembly
drawing.
Multitec 61 of 84
Sealing elements ▪ Gaskets

– Always use new gaskets, making sure that they have the same thickness as
the old ones.
– Always fit gaskets of asbestos-free materials or graphite without using
lubricants (e.g. copper grease, graphite paste).
▪ O-rings
– Never use O-rings that have been glued together from material sold by the
metre.
– Always use new O-rings.
▪ Assembly adhesives
– For gaskets, avoid the use of assembly adhesives, if possible.
– Should assembly adhesives be required after all, use a commercially available
contact adhesive (e.g. "Pattex").
– Only apply adhesive at selected points and in thin layers.
– Never use quick-setting adhesives (cyanoacrylate adhesives).
– Coat the locating surfaces of the individual components and screwed
connections with graphite or similar before reassembly.
Tightening torques For reassembly, tighten all screws as specified in this manual. (⇨ Section 7.6 Page
69)
7.5.2 Reassembly of hydraulic system

✓ Start reassembly from the suction end.
✓ Reassemble the pump in vertical position, if possible.
✓ The clearance between the last impeller 230.1 or 230.3 and the balance drum
59-4 (or spacer sleeve 525.4) is between 0.7 and 1.2 mm.
✓ Use assembling aids for components made of stainless steel (impellers, drum).
Verify suitability for drinking water applications.
✓ Assembly consisting of suction casing 106.1 or 106.2 with casing wear ring 502.1
and foot (if any) is on hand.
✓ Installation types A, B, V:
Assembly consisting of shaft 210, grooved pin 561.1 and shaft nuts 920.5 has
been installed.
✓ Installation types C, D:
Assembly consisting of shaft 210 and spacer sleeve 525.2 is on hand.
1. Fit key 940.1 and suction impeller 231 on the shaft.
2. Fit shaft/suction impeller assembly into suction casing 106.1 or 106.2.
3. Fit key 940.1.
4. Fit stage casing 108.1 with (integrated or separate) diffuser 171.1 and O-ring
412.1 on the shaft (on Multitec size 125 and 150: casing wear rings in stage
casings)
5. Fit disc 550.1 (not fitted on Multitec size 125 and 150).
6. Fit stage impeller 230.1 on the shaft.
7. Repeat steps 3-6 up to the last impeller.
8. If an intermediate bearing 540.3 is fitted: The intermediate bearing is located in
diffuser 171.1. Make sure to re-install the stages in correct order as indicated by
the stage numbers applied during dismantling.
On the 9.2, 10.2, 11.1 and 12.1 hydraulics, impeller 230.3 is the last impeller.
9. Fit key 940.2, balance drum 59-4 (or spacer sleeve 525.4) and disc 550.3 on the
shaft.
10. Fit discharge casing 107 (with O-ring 412.1, foot (if any), drum bush 540.1 (if any)
and four studs 902.1).
62 of 84 Multitec
11. Insert tie bolts 905 with discs 550.4 and nuts 920.4.
12. Slightly tighten tie bolts 905.
13. Move the pump into horizontal position, setting the pump feet down on a level
1 3 surface (e.g. workbench).
14. Tighten tie bolts 905 in two steps.
4 2
First step: tighten to 50 % of specified torque; second step: tighten to 100 % of
specified torque (⇨ Section 7.6.1 Page 69).
Fig. 38: Tie bolts
Observe the tightening sequence given.
tightening sequence
15. Connect balancing line 710.1 (if balance drum is fitted).
7.5.3 Installing the shaft seal
7.5.3.1 Installing the mechanical seal

For drawings and part Nos. please refer to the section "Removing the mechanical
seal".
Uni-directional mechanical seal
Left-hand spring Right-hand spring
Shaft rotation: Shaft rotation:

anti-clockwise clockwise
View towards
the spring-loaded ring
Fig. 39: Uni-directional spring of mechanical seal

On horizontal, long-coupled (baseplate mounted) pump sets (installation types C and
D), the correct direction of rotation must be observed for mechanical seals with uni-
directional springs.
Installing the mechanical seal
L
ØD
Fig. 40: Adjusting dimension L for mechanical seal

Table 21: Adjusting dimension L for mechanical seal, seal codes 55, 62, 63, 67, 68
Size Seal code Diameter D Adjusting dimension
55 62 63 67 68 Mechanical seal L
[mm] [mm]
32-50 H12N H12N H17GN H17GN -- 35 18
65 H12N H12N H17GN H17GN -- 40 26
100 H12N H12N H17GN H17GN H177GN 50 28
125 H12N H12N H17GN H17GN H177GN 60 37,5
150 H7N -- H7N H7N H7N 70 70,5
Table 22: Adjusting dimension L for mechanical seal, seal codes 42, 43, 45, 64, 81
[mm] [mm]
32-50 57B 57B 57B H7N H7N 35 31
65 57B 57B 57B H7N H7N 40 43,5
Multitec 63 of 84

[mm] [mm]
100 57B 57B 57B H7N H7N 50 51,5
125 57B 57B 57B H7N H7N 60 58
150 57B 57B 57B H7N H7N 70 70,5
NOTE
Mechanical seals with other seal codes are installed without adjusting dimensions.
The following rules must be observed when installing the mechanical seal:
▪ For installing the mechanical seal, proceed as shown in the seal installation
drawing.
▪ Work cleanly and accurately.
▪ Only remove the protective wrapping of the contact faces immediately before
installation takes place.
▪ Prevent any damage to the sealing surfaces or O-rings.
▪ After inserting the seat ring, check that it is plane-parallel in relation to the
casing part.
▪ The surface of the shaft protecting sleeve must be absolutely clean and smooth,
and the sleeve's mounting edge must be chamfered.
▪ When sliding the rotating unit onto the shaft protecting sleeve, take appropriate
steps to protect the surface of the shaft protecting sleeve from damage.
✓ The notes and steps stated in (⇨ Section 7.5.1 Page 61) to (⇨ Section 7.5.2 Page
62) have been observed/carried out.
✓ The bearing assembly and the individual parts of the mechanical seal are kept in
a clean and level assembly area.
✓ All disassembled parts have been cleaned and checked for wear.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
1. Depending on the mechanical seal design, proceed as follows:
Installing a standard mechanical seal
1. Fit O-ring 412.4 on the shaft.
2. Fit seal housing 441.1 with O-ring 412.5 and two studs 902.2 on the shaft.
3. Fit the rotating assembly (spring-loaded ring) of mechanical seal 433.1 on shaft
protecting sleeve 523.1 (observing adjusting dimension L).
4. Slip shaft protecting sleeve 523.1 with the pre-assembled rotating assembly of
mechanical seal 433.1, or shaft sleeve 523.2 with the rotating assembly of
mechanical seal 433.2 (as per seal code) onto the shaft.
5. Fit key 940.2.
6. Carefully press the stationary seat ring of mechanical seal 433.1 or 433.2 into seal
cover 471.1.
7. Fit seal cover 471.1 with gasket 400.1.
8. Insert nuts 920.3 and tighten.
9. Connect circulation line 710.2 (depending on seal code).
Installing an air-cooled mechanical seal (seal code 64)
The pump may only be coupled to a motor with enclosure IP 55.
1. Fit spacer sleeve 525.8 and O-ring 412.4 on the shaft.
2. Fit seal housing 441.4 with O-ring 412.5 and heat barrier 152 on the shaft.
3. Fit the rotating assembly (spring-loaded ring) of mechanical seal 433.7 onto shaft
64 of 84 Multitec
4. Slip shaft protecting sleeve 523.1 onto the shaft.

5. Fit key 940.5.
6. Carefully press the stationary seat ring of mechanical seal 433.7 into seal cover
471.1.
8. Insert hexagon head bolts 901.11 and tighten.
Additional assembly steps for installation types C and D
After the bearing has been fitted, fit the fan impeller as follows:
1. Fit support 59-7 on the bearing cover.
2. Screw axis 87-5 with fan impeller 831.1 into threaded insert 915 (in shaft 210).
3. Fit hood 683.1 and tighten screws 900.2.
Installing a water-cooled mechanical seal (seal code 64)
1. Fit spacer sleeve 525.8 and O-ring 412.4 onto the shaft.
2. Fit seal housing 441.4 with O-ring 412.5, heat barrier 152, cooling jacket 66-2
with O-rings 412.13 and both studs 902.2 onto the shaft.
3. Fit the rotating assembly (spring-loaded ring) of mechanical seal 433.7 onto shaft
4. Slip shaft protecting sleeve 523.1 onto the shaft.
5. Fit key 940.5.
6. Carefully press the stationary seat ring of mechanical seal 433.7 into seal cover
471.1.
9. Insert pipe unions 731.15 with joint rings 411.21.
10. Connect the cooling lines again.
Installing a cartridge-type mechanical seal
Cartridge-type mechanical seals are fitted in the seal arrangements specified by the
customer. There is a wide variety of variants, types and brands. Please refer to the
general assembly drawing and the product literature supplied with the pump when
installing these mechanical seal variants. If in doubt please contact the manufacturer.
1. Fit O-ring 412.4 onto the shaft.
2. Fit seal housing 441.2 with O-ring 412.5 and two studs 902.2 onto the shaft.
3. Slip shaft protecting sleeve 523.6 and cartridge-type mechanical seal 443.1 onto
the shaft (observe the manufacturer's instructions).
4. Fit key 940.2.
6. Connect circulation line 710.2.
Installing a double-acting mechanical seal
Mechanical seals in tandem or back-to-back arrangement are fitted as per customer
specifications. There is a wide variety of variants, types and brands. Please refer to
the general assembly drawing and the product literature supplied with the pump
when installing these mechanical seal variants. If in doubt please contact the
manufacturer.
Back-to-back arrangement
2. Fit shaft protecting sleeve 523.5 (on Multitec 32: shaft protecting sleeve 523.4)
with first mechanical seal 433.6 onto the shaft.
3. Fit O-ring 412.8 (on Multitec 32: O-ring 412.4).
Multitec 65 of 84
4. Fit shaft protecting sleeve 523.4 with the second mechanical seal 433.5 onto the
shaft.
5. Fit seal cover 130.1 with gasket 400.1 onto the shaft.
7. Fit pipe unions 731.8 and 731.9 (for thermosyphon system).
Tandem or quench design

1. Fit O-ring 412.4 onto the shaft.
3. Fit shaft protecting sleeve 523.3 with the first mechanical seal 433.4 onto the
shaft.
4. Insert O-ring 412.7 and intermediate ring 509.1.
5. Fit the second mechanical seal 433.3 (for tandem seals) onto shaft protecting
sleeve 523.3.
6. Fit seal cover 130.1 with gasket 400.1 (and lip seal 421.4, for seals with quench
supply) onto the shaft.
8. Fit pipe unions 731.8 and 731.9.
9. Connect circulation line 710.2.
7.5.3.2 Packing the gland
da
di
l
Fig. 41: Gland packing chamber
Table 23: Gland packing dimensions
Pump size Gland packing chamber Packing cross- Length of Number of
Ø di Ø da l section packing cord packing rings
32 45 65 50 □ 10 ≈ 181 5
50 45 65 50
65 45 65 50
100 56 80 60 □ 12.5 ≈ 223
125 66 90 72 ≈ 254 6
150 78 110 96 □ 16 ≈ 306
If the inlet pressure at the suction nozzle is below 1 bar absolute, the gland packing
needs to be fitted with a lantern ring.
The barrier fluid is a clean fluid supplied from an external source.
Requirements:
▪ Flow rate: 1 l/min
▪ The barrier pressure must be 0.5 bar higher than the inlet pressure of the fluid
pumped at the suction nozzle.
▪ The barrier pressure must always correspond to at least 0.1 bar relative.
Packing ring cut to size
Pure graphite packings see supplementary operating instructions.
66 of 84 Multitec
Fig. 42: Packing ring cut ✓ The bearing assembly as well as the individual parts are kept in a clean and level
to size assembly area.
✓ All disassembled parts have been cleaned and checked for wear.
✓ Any damaged or worn parts have been replaced by original spare parts.
✓ The sealing surfaces have been cleaned.
1. Clean the packing chamber.
2. Slip the pre-stressed packing ring onto shaft protecting sleeve 524 and press it
home with the help of gland follower 452.
Insert each subsequent packing ring into the packing chamber with its joint
displaced by approx. 90° in relation to the previous one. Insert each packing ring
separately, using gland follower 452.
3. On gland packings with lantern ring (for vacuum operation), fit the lantern ring
instead of the next to last packing ring. The last packing ring is located in the
seal housing on the pump side.
4. Place gland follower 452 on studs 902.2 and tighten gently and evenly with
hexagon nuts 920.2, so that the packing rings are not compressed yet.
5. Use a feeler gauge to verify that gland follower 452 is fitted centred and at a
right angle to the shaft.
6. Tighten gland follower 452 lightly and evenly.
It must be easy to rotate the rotor.
7.5.4 Fitting the bearings

NOTE
If a cylindrical coupling guard is fitted:
- Grease-lubricated bearings: The adapter is fastened to the bearing cover by means of
hexagon head bolt 901.1.
- Oil-lubricated bearings: The bearing cover is fitted using socket head cap screws 914.4.
The adapter is fastened to the bearing cover by three additional hexagon head bolts
901.15.
Rolling element bearing sizes

0,2 ... 0,8 mm
350.1
901.1
360.1
551.1
Fig. 43: Grease-lubricated bearings

Table 24: Rolling element bearing sizes - grease-lubricated bearings
Size Fixed bearing 320.1 Radial bearing 320.2
32 6309 ZZ C3-HT 6309 ZZ C3-HT
50 2 x 7309 BUA 6309 ZZ C3-HT
65 2 x 7309 BUA 6309 ZZ C3-HT
100 2 x 7312 BUA 6312 C3
125 2 x 7312 BUA 6312 C3
150 2 x 7315 BUA 6312 C3
Multitec 67 of 84
Fig. 44: Oil-lubricated bearings

Table 25: Rolling element bearing sizes - oil-lubricated bearings
Size Fixed bearing 320.1 Radial bearing 320.2
32 6309 C3 6309 C3
50 2 x 7309 BUA 6309 C3
65 2 x 7309 BUA 6309 C3
100 2 x 7312 BUA 6312 C3
125 2 x 7312 BUA 6312 C3
150 2 x 7315 BUA 6312 C3
Fixed bearing
The fixed bearing is located at the drive end.

Pump size 32 is equipped with deep-groove ball bearings. The other pump sizes are
fitted with angular contact ball bearings in "X" arrangement.
Spacer discs 551.1 provide axial positioning of the rotor.
Axial position of rotor Axial adjustment of the rotor is not required. The correct axial position of the rotor is
achieved by inserting spacer discs 551.1 on the side of the bearing (or angular contact
ball bearings) in bearing housing 350.1. The total thickness of the spacer sleeves is 1.6
mm.
Cover bolt tightening Cover bolts 901.1 (or 914.4 on oil-lubricated bearings) must be tightened in
torques diagonally opposite sequence to the following torques:
Table 26: Cover bolt tightening torques
Size Tightening torque
[Nm]
32/50/65 30
100/125/150 40
1. Apply grease to both sides of grease-lubricated bearings. (Not applicable to type
6309 and oil-lubricated bearings!)
2. Use a press to push the rolling element bearings onto bearing sleeve 520.1 or
520.2 in "X" arrangement.
If no press is at hand, place the rolling element bearing(s) on a soft surface and
insert the bearing sleeve into the bearing bore with a soft striking tool, taking
care not to tilt the sleeve.
3. Place spacer discs 551.1 into bearing housing 350.1. (Total thickness of spacer
discs = 1.6 mm)
4. Slip O-ring 412.10 onto the shaft.
5. Slip the pre-assembled bearing assembly into bearing housing 350.1. Lift the
shaft slightly, if necessary.
68 of 84 Multitec
6. Secure the rolling element bearings with shaft nuts 920.2/.6/.7.

On models with two shaft nuts, firmly tighten the inner shaft nut first, then
slightly loosen it again, before locking it with the outer shaft nut.
7. Bend lockwasher 931, if any, to engage in the groove provided.
Final check After installation of the bearings, check the following:
Grease-lubricated bearings
✓ Hexagon head bolts 901.1 have been tightened.
1. Check the clearance between cover 360.1 and bearing housing 350.1.
The cover must not rest against the bearing housing.
The clearance shall be between 0.2 mm and 0.8 mm.
Oil-lubricated bearings
1. Check the clearance between cover 360.2 and bearing housing 350.1.
Radial bearing
a) b)
Fig. 45: Radial bearing: a) Deep-groove ball bearing as radial bearing - b) All other
installation types
Installation types C and D are equipped with a deep-groove ball bearing as radial
bearing (a). On all other installation types, a silicon carbide plain bearing is fitted in
the suction casing (b).
The outer race of the deep-groove ball bearing must have axial play. The bearing is
installed without spacer discs 551.1.
Also see
• General notes/Safety regulations [⇨ 61]
• Installing the shaft seal [⇨ 63]
7.6 Tightening torques
7.6.1 Tie bolt tightening torques

Table 27: Tie bolt tightening torques (in Nm)
MTC material code 10-11-12-13-14 15-16-17 20-21-22-23-25-26-30-31 27-31
Max. permissible 40 63 80
pressure [bar] [bar] [bar]
32 85 95 150 -
50 140 170 240 -
65 250 330 430 550
100 400 500 680 865
125 600 1070 1370 1620
150 700 1750 1500 2000 -
Multitec 69 of 84
7.6.2 Shaft nut tightening torques

Table 28: Shaft nut tightening torques (in Nm)
Pump size
A, B, C, D E,F, V A, B, E, F, V C, D
Nut M17) M28) M39) Nut M17) M28) M39) Nut M17) M28) M39) Nut M17) M28) M39)
10) 10) 10) 10)
32 M 25x1.5 80 4011) -- M 25x1.5 80 4011) -- M 25x1.5 -- 40 100 M 25x1.5 80 40 --

50 M 30x1.5 80 4011) -- M 25x1.5 80 4011) -- M 30x1.5 -- 40 120 M 30x1.5 80 40 --
65 M 35x1.5 100 5011) -- M.30x1.5 80 4011) -- M 35x1.5 -- 50 150 M 35x1.5 100 50 --
100 M 42x1.5 150 50 150 M 42x1.5 150 50 150 M 42x1.5 -- 50 150 M 42x1.5 150 5011) --
(2x) (2x)
125 M 52x1.5 200 60 200 M 52x1.5 200 60 200 M 50x1.5 -- 60 200 M 52x1.5 200 6011) --
(2x) (2x)
150 M 62x1.5 250 80 250 M 62x1.5 250 80 250 M 60x1.5 -- 80 250 M 62x1.5 250 80 250
(2x) (2x) (2x)
Procedure for tightening the shaft nuts with a torque wrench

Nut with lockwasher - (drive end and non-drive end on installation types C and D)
1. Tighten nut to torque M1, then loosen again.
2. Tighten to torque M2 and bend lockwasher.
Nut with locknut - drive end (and non-drive end on installation types C and D)
1. Tighten first nut to torque M1, then loosen again.
2. Tighten first nut to tightening torque M2.
3. Tighten locknut to torque M3 while blocking the first nut.
Nut with locknut - non-drive end (except installation types C and D)
1. Tighten first nut with tightening torque M1.
2. Tighten locknut to torque M2 while blocking the first nut.
Procedure for tightening the shaft nut without a torque wrench
If there is no suitable torque wrench available for tightening the shaft nuts, proceed
as follows, depending on the pump version:
Nut with lockwasher - drive end (or non-drive end on installation types C and D)
1. Tighten the shaft nut firmly.
2. Loosen the shaft nut again.
3. Tighten the shaft nut moderately.
4. Bend lockwasher.
Nut with locknut - drive end (or non-drive end on installation types C and D)
1. Tighten the first shaft nut firmly.
2. Loosen the first shaft nut again.
3. Tighten the first shaft nut moderately.
4. Tighten the locknut firmly against the first shaft nut while blocking the first nut.
Nut with locknut - non-drive end (except installation types C and D)
1. Tighten the first shaft nut moderately.
2. Tighten the locknut firmly against the first shaft nut while blocking the first nut.
7) Loosen again after first tightening

8) Final tightening torque of first nut
9) Tightening torque of second nut (if any)
10) Block first nut when tightening
11) Bend lockwasher
70 of 84 Multitec
7.7 Spare parts stock
7.7.1 Ordering spare parts

Always quote the following data when ordering replacement or spare parts:
▪ Type series
▪ Material variant
▪ Size
▪ Seal code
▪ KSB order number
▪ Order item number
▪ Consecutive number
▪ Year of construction
Refer to the name plate for all data. (⇨ Section 4.3 Page 16)
Also supply the following data:

▪ Description
▪ Part No.
▪ Quantity of spare parts
▪ Delivery address
▪ Mode of dispatch (freight, mail, express freight, air freight)
Refer to the exploded view or general assembly drawing for part numbers and
descriptions. (⇨ Section 9.1 Page 75)
7.7.2 Recommended spare parts stock for 2 years' operation to DIN 24296
NOTE
We recommend to replace various wear parts such as rolling element bearings, sealing
elements, circlips, etc. (see spare parts list below) whenever the hydraulic system has
been completely dismantled.
Table 29: Quantity of spare parts for recommended spare parts stock
Part No. Description Number of pumps
(including stand-by pumps)
2 3 4 5 6 and 7 8 and 9 10 and
more
For grease-lubricated pump sets
210 Shaft (complete with small parts) 1 1 2 2 2 3 30 %
230 Impeller (set) 1 1 1 2 2 3 30 %
231 Suction impeller 1 1 1 2 2 3 30 %
412.1 O-ring (set) 4 8 8 8 9 12 150 %
433 Mechanical seal (complete) 2 3 4 5 6 7 90 %
461 12) Gland packing (set) 4 6 8 8 9 12 150 %
50213) Casing wear ring (set) 2 2 2 3 3 4 50 %
523 Shaft sleeve 2 2 2 3 3 4 50 %
52412) Shaft protecting sleeve 2 2 2 3 3 4 50 %
525 Spacer sleeve 2 2 2 3 3 4 50 %
550.114) Disc (set) 2 2 2 3 3 4 50 %
12) For seal codes 65 and 66 (gland packing); parts No. 433 and 523 not fitted
13) On pump sizes 125 and 150 only; on pump sizes 32 to 100 with material codes 20 to 30
14) On pump sizes 32 to 100 only
Multitec 71 of 84
Part No. Description Number of pumps

(including stand-by pumps)
2 3 4 5 6 and 7 8 and 9 10 and
more
99-20.115) Plain bearing repair kit 1 1 2 2 3 4 50 %
(incl. parts No. 381, 412.2/.3, 529, 550.7, 561.1,
901.2, 931.1)
99-20.2 Balance drum repair kit 1 1 1 2 2 3 30 %
(incl. parts No. 540.1, 59-4, 940.2)
99-20.415) Drive-end ball bearing repair kit 1 1 2 2 3 4 50 %
(incl. parts No. 320.1, 412.10, 520.1, 551.1)
99-20.416) Non-drive end ball bearing repair kit 1 1 2 2 3 4 50 %
(incl. parts No. 320.2, 412.10, 520.2)
99-9.1 Set of sealing elements 4 8 8 8 9 12 150 %
(incl. parts No. 400.1, 411.7, 412.2/.3/.4/.5/.10,
507)
Additional parts required for oil lubrication
42117) Lip seal 4 8 8 8 9 12 150 %
42317) Labyrinth ring 2 3 4 5 6 7 90 %
99-9.2 Set of sealing elements 4 8 8 8 9 12 150 %
(incl. parts No. 411.10/.11, 412.6/.10/.11/.12)
15) On installation types A and B

16) Additional parts on installation types C and D; part No. 99-20.1 not fitted
17) Depending on version
72 of 84 Multitec
8 Trouble-shooting
8 Trouble-shooting
A Pump delivers insufficient flow rate
B Motor overload
C Pump is running but does not deliver
D Excessive bearing temperature
E Leakage at the pump
F Excessive leakage at the shaft seal
G Vibrations during pump operation
H Excessive rise of temperature inside the pump
Table 30: Trouble-shooting
A B C D E F G H Possible cause Remedy 18)
X X X Pump delivers against an excessively Re-adjust duty point.
high discharge pressure. Check plant for impurities.
Fit one or several larger impellers. 19)
Increase the speed (turbine, I.C. engine).
X X X X Pump or piping are not completely Vent and/or prime.
vented or primed.
X X Supply line or impeller clogged. Remove deposits in the pump and/or piping.
X X Formation of air pockets in the piping. Alter piping layout.
Fit a vent valve.
X X X X X Suction head is too high, NPSHavailable Check/alter liquid level.
(positive suction head) is too low. Fully open the shut-off element in the suction
line.
Change suction line, if the friction losses in
the suction line are too high.
Check suction strainer/foot valve and suction
line for clogging.
X X Air intake at the shaft seal. Clean barrier fluid duct, supply external
barrier fluid, if necessary, or increase barrier
fluid pressure.19) 20)
Fit new shaft seal.
X X X Wrong direction of rotation Interchange two phases of the power cable.
X Speed is too low 19)
- Operation with frequency inverter - Increase voltage/frequency at the frequency
inverter in the permissible range.
- Operation without frequency inverter - Check voltage.
X X X X Wear of internal pump parts Replace worn components by new ones.
X X Pump back pressure is lower than Adjust duty point accurately.
specified in the purchase order.
X X Density or viscosity of the fluid pumped 19)
is higher than stated in the purchase

order.
X X X Gland follower too tight or askew. Correct. Increase leakage slightly.
X Wrong shaft seal materials Change the material combination. 19)
X Speed is too high. Reduce speed. 19)
X Tie bolts/gasket defective. Fit new gasket.
Tighten tie bolts.
X Worn shaft seal. Fit new shaft seal.
Check barrier fluid pressure. 19) 20)
X Score marks or roughness on shaft Replace shaft protecting sleeve/shaft sleeve.
protecting sleeve / shaft sleeve Fit new shaft seal.
18) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
19) Contact KSB.
20) Pump version with barrier fluid supply on request only
Multitec 73 of 84
8 Trouble-shooting
A B C D E F G H Possible cause Remedy 18)

X Dismantle to find out. Correct.
Replace shaft seal, if necessary.
X Vibrations during pump operation Correct suction conditions.
Re-align the pump set.
Re-balance the impeller.
Increase pressure at the pump suction nozzle.
X X X The pump set is misaligned. Re-align the pump set.
X X X Pump is warped or sympathetic Check pipeline connections and secure fixing
vibrations in the piping. of pump; if required, reduce distances
between pipe clamps.
Fix the pipelines using anti-vibration material.
X Outer bearing races of fixed bearing are Clamp outer bearing races axially.
loose.
X Increased axial thrust. 19) Check rotor clearances, axial adjustment and
clearance on throttling bush / balance drum.
X X Insufficient or excessive quantity of Top up, reduce or change lubricant.
lubricant or unsuitable lubricant.
X Non-compliance with specified coupling Correct distance according to the general
distance arrangement drawing.
X X Motor is running on two phases only. Replace the defective fuse.
Check the electric cable connections.
X X X Rotor is out of balance. Clean the impeller.
Re-balance the impeller.
X X X Defective bearing(s) Fit new bearing(s).
X X X Flow rate is too low. Increase the minimum flow rate.
X Incorrect inflow of circulation liquid Increase the free passage.
X X X X In case of parallel operation, check valve Check.
defective or not installed.
X Gland packing incorrectly installed. Check.
Packing material not suitable.
X X X Inadequate cooling of shaft seal Check the free cross-section of the cooling
chamber liquid feed line.
X X X Change in the free cross-section of the Check the balancing line.
balancing liquid return line. Check throttling bush / balance drum
Wear in balancing device. clearances.
18) Pump pressure must be released before attempting to remedy faults on parts which are subjected to pressure.
74 of 84 Multitec
9 Related Documents
9 Related Documents
9.1 General assembly drawing with list of components

Please note the following information relating to specific part numbers:
1) For pump models with mechanical seal only

2) Size 65 and above
3) Size 100 and above
4) Except size 32
5) Sizes 32 and 50 only
6) Hydraulics 9.2/10.2/11.1 and 12.1 only
7) For variant with balance drum only
Radial suction nozzle
Fig. 46: Size 32-100
Multitec 75 of 84
9 Related Documents
Fig. 47: Size 125-150
76 of 84 Multitec
9 Related Documents
Fig. 48: Size 32-65 (close-coupled pump)
Fig. 49: Size 32-150 (installation type C)
Multitec 77 of 84
9 Related Documents
a) b)
Fig. 50: a) Size 32-65 - b) Size 100-150 (both vertically installed)

Axial suction nozzle
a) b)
Fig. 51: a) Size 32-50 - b) Size 65-150

Variants
a) b)
Fig. 52: a) with mechanical seal - b) without balance drum (59-4)
78 of 84 Multitec
9 Related Documents
a) b)
Fig. 53: a) Balancing fluid return line on Multitec 150, 2-pole - b) Material codes 20,
21, 22, 23, 30
Table 31: List of components
Part No. Description Part No. Description
106.1/.2 Suction casing 529 Bearing sleeve SiC
107 Discharge casing 540.1/.3 Bush
108.1 Stage casing 550.1/.2/.3/.4/.6/.8/.9/.10/.11 Disc
160.1/.2 Cover 551.1/.2 Spacer disc
171.1 Diffuser 561.1 Grooved pin
181 Pump stool 565 Rivet
182 Foot 59-4 Balance drum
210 Shaft 59-7 Support
230.1/.3 Impeller 636 Lubricating nipple
231 Suction impeller 638 Constant-level oiler
320.1/.2 Rolling element 681.2 Coupling guard
bearing
341 Drive lantern 683.1 Hood
342 Thrust bearing lantern 710.1/.2 Pipe
350.1 Bearing housing 723.1 Flange
360.1/.2 Bearing cover 731.1/.2/.3/.4/.16/.17/.18 Pipe union
361.1/.2 Non-drive end bearing 800 Motor
cover
381 Bearing cartridge 831.1 Fan impeller
400.1 Gasket 861.1/.2/.3/.4 Coupling half
411.1/.2/.3/.4/.5/.6/.7/.8/.13 Joint ring 87-5 Axis
412.1/.2/.3/.4/.5/.10/.11/.12 O-ring 89-9 Foundation rail
421.1/.2/.3 Lip seal 900.2 Screw
423.1/.2 Labyrinth ring 901.1/.2/.3/.4/.5/.6/.7/.8/.9/.10/.11/.12 Hexagon head bolt
433.1/.7/.10 Mechanical seal 902.1/.2 Stud
441.1/.4 Shaft seal housing 903.1/.2/.3/.4/.5/.9/.10/.11/.14 Screwed plug
452 Gland follower 905 Tie bolt
461 Gland packing 914.1 Socket head cap screw
471.1/.2 Seal cover 920.1/.2/.3/.4/.5/.6/.7/.9/.10/.11 Nut
500.1 Ring 931 Lockwasher
502.1/.2 Casing wear ring 932.1/.2 Circlip
520.1/.2/.3/.4 Sleeve 940.1/.2/.3/.4/.5 Key
523.1 Shaft sleeve 950.2/.3 Spring
524 Shaft protecting 971.1 Plate
sleeve
525.1/.2/.4 Spacer sleeve
Multitec 79 of 84
10 EC Declaration of Conformity
10 EC Declaration of Conformity
Manufacturer: KSB S.A.S.

Allée de Sagan
36004 Chateauroux
The manufacturer herewith declares that the pump/pump set:
Multitec, Multitec-RO
KSB order number: ...................................................................................................
KSB order item number: .......................................................................
▪ is in conformity with the provisions of the following directives as applicable in their current version:
– EC Machinery Directive 2006/42/EC
The manufacturer also declares that

▪ the following harmonised international standards were applied:
– ISO 12100-1/A1, ISO 12100-2/A1,
– ISO 14121-1,
– EN 809/A1
Châteauroux, 29.12.2009
...........................................................
Name
Function
Responsible for compiling the technical documentation
KSB S.A.S.
Allée de Sagan
36004 Châteauroux
80 of 84 Multitec
11 Certificate of Decontamination
11 Certificate of Decontamination
Type ................................................................................................................................
Order number/
Order item number21) ................................................................................................................................
Delivery date ................................................................................................................................
Field of application: ................................................................................................................................
Fluid handled21) : ................................................................................................................................
Please tick where applicable21) :
⃞ ⃞ ⃞ ⃞
radioactive explosive corrosive toxic
⃞ ⃞ ⃞ ⃞
harmful bio-hazardous highly flammable safe
Reason for return21) : ................................................................................................................................
Comments: ................................................................................................................................
................................................................................................................................
The pump/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/placing
at your disposal.
On sealless pumps, the rotor has been removed from the pump for cleaning.
⃞ No special safety precautions are required for further handling.

⃞ The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with
the relevant legal provisions.
.................................................................... ....................................................... .......................................................

Place, date and signature Address Company stamp
21) Required fields
Multitec 81 of 84
Index
Index
A N
Abrasive fluids 40 Name plate 16
Noise characteristics 18
B
Bearing temperature 43, 44 O
Bearings 16 Oil lubrication
Intervals 46
Oil quality 46
C Operating limits 8, 38
Certificate of decontamination 81 Order number 6
Clearance gaps 44 Ordering spare parts 71
Commissioning/start-up 32 Other applicable documents 6
Configuration 17
Constant level oiler 33
Coupling 44 P
Coupling alignment 25 Partly completed machinery 6
Permissible forces at the pump nozzles 24
Piping 22
D Preservation 40
Design 16 Priming and venting 34
Designation 15 Product description 15
Direction of rotation 30 Pump casing 16
Dismantling 49
Disposal 14
R
Reassembly 49, 61
E Return to supplier 14
Explosion protection 10, 17, 19, 20, 25, 27, 28, 29, 30, Returning to service 41
34, 36, 38, 42, 43, 44, 45 Running noises 43
F S
Filter 22, 45 Safety 8
Final check 35 Safety awareness 9
Frequency of starts 38, 39 Scope of supply 18
Function 17 Shaft seal 16
Shutdown 40
Spare parts stock 71
G Start-up 36
General assembly drawing 75 Storage 40
Gland packing 37
Grease lubrication
Grease quality 47 T
Intervals 47 Temperature limits 11
Tightening torques 70
Trouble-shooting 73
I
Impeller type 16
Installation
Installation on foundation 21
Installation at site 20
Intended use 8
M
Maintenance/ repair 42
Mechanical seal 37
Misuse 9
Monitoring equipment 12
82 of 84 Multitec
1777.8/10-10
KSB Aktiengesellschaft
P.O. Box 1361 • 91253 Pegnitz • Bahnhofplatz 1, 91257 Pegnitz (Germany)
Tel. +49 9241 71-0 • Fax +49 9241 71-1793
www.ksb.com

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High-pressure Pump

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft Frankenthal 18.01.2010

3 Transport/Temporary Storage/Disposal ........................................... 13

4 Description of the Pump (Set) .......................................................... 15

5 Installation at Site ............................................................................. 20

5.5 Checking the coupling alignment ................................................................ 25

9 Related Documents ........................................................................... 75

10 EC Declaration of Conformity .......................................................... 80

11 Certificate of Decontamination ....................................................... 81

Certificate of decontamination Pump

Noise characteristics (⇨ Section 4.6 Page 18)

1.2 Installation of partly completed machinery

1.3 Target group

1.4 Other applicable documents

1) If agreed to be included in the scope of supply

2.1 Key to safety symbols/markings

2.3 Intended use

Prevention of foreseeable misuse

2.4 Personnel qualification and training

The responsibilities, competence and supervision of all personnel involved in

Deficits in knowledge must be rectified by sufficiently trained specialist personnel

Training on the pump (set) must always be supervised by technical specialist

2.5 Consequences and risks caused by non-compliance with these operating

2.6 Safety awareness

▪ Safety regulations for handling hazardous substances

2.7 Safety information for the operator/user

2.8 Safety information for maintenance, inspection and installation work

2.9 Unauthorised modes of operation

2.10 Explosion protection

2.10.2 Temperature limits

2.10.3 Monitoring equipment

appropriate monitoring devices must be used.

2.10.4 Operating limits

Fig. 1: Transporting the pump

Fig. 2: Transporting the complete pump set

Fig. 3: Transporting close-coupled and vertical pumps

3.2 Storage and preservation

3.3 Return to supplier

1. Dismantle the pump (set).

4 Description of the Pump (Set)

4.1 General description

Installation type Illustration Description

E Horizontal close-coupled pump,

4.3 Name plate

Mat. No. 01190081 ZN 3804 - C 37 x 52F

Fig. 4: Name plate Multitec

1 Type series, pump size and version 2 KSB order number

4.4 Design details

4.5 Configuration and function

1 Clearance gap 2 Discharge nozzle

4.6 Noise characteristics

4.7 Scope of supply

4.8 Dimensions and weights

5.1 Safety regulations

5.2 Checking the site before installation

1. Check the structural requirements.

5.3 Setting up the pump set

5.3.1 Installation on the foundation

1 Bolt-to-bolt clearance 2 Shim