Ruhrpumpen Vertical Turbine Pumps - Operation and Maintenance Manuals

Vertical Turbine Pumps
Installation, Operation and

Maintenance Manual for
Vertical Turbine Pumps
Type VTP / VLTF
VTP AND VLTF VERTICAL TURBINE PUMPS
INSTALLATION, OPERATION AND MAINTENANCE MANUAL
IOM LIST OF CONTENTS ( INDEX )

PAGE PAGE
1 INTRODUCTION AND SAFETY....................................3 4.9.4 Unpacking of fully assembled pumps .... .......13
1.1 General Information ......................................3 4.9.5 Installing the fully assembled pump ............ 13
1.2 Disclaimer ......................................................3 4.9.6 Installing the mechanical seal ......... ........... 14
1.3 Copyright........................................................3 4.9.7 Installing the flanged spacer coupling ........ 15
1.4 Duty conditions..............................................3 4.9.8 Installing the electric motor.......... .............. 16
1.5 Safety.............................................................4 4.9.9 Impeller lift adjustments.........................16-17
1.5.1 Summary of safety symbols ........................4 4.9.10 Setting the mechanical seal ................... 17
1.5.2 Personnel qualification and training...........4
1.5.3 Safety actions..............................................4 5 STARTUP, OPERATION AND SHUTDOWN………………18
1.5.4 Products used in potentially Haz. Areas......5 5.1 Pre-Start up and final checks………………………18
1.5.5 Scope of compliance ...................................5 5.1.1 Maximum forces and moments……………… 18
5.2 Lubrication………………………………………………….18
2 TRANSPORT, STORAGE, HANDLING..........................6 5.3 Guarding……………………………………………………
NOTE: Not Applicable for Submersible VTP
19
2.1 Delivery receipt and unpacking......................6 5.4 Pump Monitoring and Protection…………………19
2.2 Handling.........................................................6 5.5 Start-up ...…………………………………………………...19
2.3 Lifting .............................................................6 5.6 Shutdown…………………………………………………… 19
2.3.1 Lifting discharge head and motor stool ......6
2.3.2 Lifting head with/without pump.................6 6 MAINTENANCE…………………………………………………… 20
2.3.3 Lifting the motor .........................................6 6.1 General……………………………………………………….20
2.3.4 Lifting the pump bowl assembly.................6 6.2 Maintenance schedule………………………………..20
2.3.5 Lifting of column piping...............................7 6.2.1 Routine Inspection ( Daily / Weekly )……….20
2.3.6 Lifting of fully assembled pumps.................7 6.2.2 Periodic Inspection ( 6 Monthly )…………… 21
2.4 Storage...........................................................8 6.3 Lubrication…………………………………………………..21
2.4.1 Inspection before storage ...........................8 6.4 Impeller Re-Adjustment……………………………….21

2.4.2 Short term storage (6 months)....................8 6.5 Replacing gaskets……………………………………… 21
2.4.3 Long term storage (>6 months)...................8 6.6 Spare parts………………………………………………… 21
6.7 Storage of Spare Parts………………………………… 21
3 DESCRIPTION.............................................................9 6.8 Recommended Tools for maintenance…………21
3.1 Configuration .................................................9 6.9 Torque values for pump bowl fasteners……….22
3.2 Design of major components.........................9 6.10 Disassembly……………………………………………….. 23
3.2.1 Pump element.............................................9 6.10.1 Pump Disassembly…………………………………..23
3.2.2 Discharge column assembly........................9 6.10.2 Disassembly of pump bowls……………… 23-24
3.2.3 Nozzle (discharge head)..............................9 6.10.3 Examination of disassembled parts………... 24
3.2.4 Impellers .....................................................9 6.10.4 Bearings ......................... ……………………...24
3.2.5 Suction strainer basket................................9 6.10.5 Wearing Rings......... .................................. 24
3.2.6 Anti reverse rotation mechanism..............10 6.10.6 Examination of line shaft bearings ...…….. 24
3.2.7 Mechanical seals NOTE: .......................................10
Not Applicable for
6.10.7 Re-Assembly of the pump bowls .……… 24-25
Submersible VTP
3.2.8 Accessories................................................10 6.10.8 Examination of Line Shafts .......................
NOTE: Not Applicable 25for Submersible VTP
------- 10"-15" Bowl Assembly exploded view ..... 26
4 INSTALLATION .........................................................11 ------- Table of Nominal Dims and Tolerances...... 27
4.1 Location .......................................................11 ------- Table of Lubrication Schedules................. ..28
4.2 Installation considerations...........................11 7 FAULTS; CAUSES AND REMEDIES ........................29-31
4.3 Alignment philosophy..................................11
4.4 Effects of abrasives ......................................11 8 OTHER DOCUMENTATION AND MANUALS........... ..32
4.5 Effects of gas................................................11
4.6 Equipment / tools required..........................11
4.7 General pre-installation checks ...................11
4.8 Foundation...................................................12
4.8.1 Levelling of pumps on discharge head…… 12
4.8.2 Levelling of pumps on a flange/soleplate. 12
4.9 Lifting and Assembly……………………………… ....13
4.9.1 Installation of fully assembled pumps……… .. 13
4.9.2 Lifting……………………………………………………..13
4.9.3 Equipment and tools required for
Installation of fully assembled pumps ……13
Page 2 of 32 Installation, Operation and Maintenance Manual

VTP/VLTF IOM 2013/2014
1 INTRODUCTION AND SAFETY

1.1 General Information
These instructions must always be kept
1.2 Disclaimer
close to the product's operating location or
Information in this Manual is believed to be
directly with the product.
complete and reliable. However, in spite of
Ruhrpumpen Inc. products are designed and all of the efforts of Ruhrpumpen Inc. to provide
manufactured with state-of-the-art technologies in comprehensive instructions, good engineering
modern facilities.The Pumps are produced with great and safety practices shall always prevail.
care and commitment to continuous quality control.
Ruhrpumpen Inc. manufactures products to precise
Ruhrpumpen is committed to continuous quality International Quality Management System Standards
improvement and being at service for any further as certified and audited by external Quality Assurance
information about the product in its installation and organizations. Genuine parts and accessories have
operation or about its support products, repair and been designed, tested and incorporated into the
diagnostic services. products to help ensure their continued product quality
and performance in use.
These instructions are intended to facilitate The failure to properly select, install or use authorized
familiarization with the product and its permitted use. Ruhrpumpen parts and accessories is considered to be
Operating the product in compliance with these misuse. Damage or failure caused by misuse is not
instructions is important to help ensure reliability in
covered by the Ruhrpumpen warranty. In addition, any
service and avoid risks. The instructions may not
take into account local regulations; ensure such modification of Ruhrpumpen products or removal of
regulations are observed by all, including those original components may impair the safety of these
installing the product. Always coordinate repair products in their use.
activity with operations personnel, and follow all plant
safety requirements and applicable safety and health 1.3 Copyright
laws and regulations. All rights reserved. No part of these instructions may
All images and illustrations in this manual are intended be reproduced, stored in a retrieval system or
transmitted in any form or by any means without prior
to complement the written text and to provide best permission of Ruhrpumpen Inc.
possible explanations / clarifications to the user or
installer of the equipment. 1.4 Duty Conditions
This product has been selected to meet the
These instructions must be read prior to specifications and requirements of the purchase order.
installing, operating, using and maintaining the The acknowledgement of these conditions has
equipment.The equipment must not be put into been supplied separately to the Purchaser.
service until all the conditions relating to safety
noted in the instructions, have been satisfied. The pump must not be operated beyond
Failure to follow and apply the present user the parameters specified for the application. If
instructions is considered to be misuse. there is any doubt as to the suitability of the
Personal injury, product damage, delay or product for the application intended, contact
failure caused by misuse are not covered by your nearest Ruhrpumpen Representative for advice,
the Ruhrpumpen warranty terms and conditions. quoting the Pump model, Tag and serial number.
If the conditions of service as per the purchase order

are going to be changed ( e.g the pumped liquid, speed,
temperature or duty etc.) it is requested that the end user
seeks the written agreement of Ruhrpumpen and / or
it's local Representative before start up.

1.5 Safety
1.5.1 Summary of safety symbols 1.5.3 Safety Actions
These User Instructions may contain specific safety
This is a summary of conditions and actions
symbols where non-observance of an instruction would
cause hazards. The specific safety markings are: to prevent injury to personnel and damage to
the environment and equipment.
This symbol indicates electrical safety
instructions where non-compliance will involve a high
risk to personal safety or the loss of life. NEVER DO MAINTENANCE WORK
WHEN THE UNIT IS CONNECTED TO POWER
This symbol indicates safety instructions where
non-compliance would affect personal safety and GUARDS MUST NOT BE REMOVED WHILE
could result in loss of life. THE PUMP IS OPERATIONAL
This symbol indicates “hazardous and toxic fluid” DRAIN THE PUMP AND ISOLATE PIPEWORK
safety instructions where non-compliance would affect BEFORE DISMANTLING THE PUMP
personal safety and could result in loss of life. The appropriate safety precautions should be taken
where the pumped liquids are hazardous.
This symbol indicates safety
instructions where non-compliance will involve some HANDLING COMPONENTS
risk to safe operation and personal safety and would Many precision parts may contain sharp corners and the
damage the equipment or property. wearing of appropriate safety gloves and equipment
is required when handling these components. To lift
This symbol indicates explosive atmosphere heavy pieces above 16 kg use a crane appropriate
zone marking according to IECex. It is used in safety for the mass and in accordance with current local
instructions where non-compliance in the hazardous
regulations and / or requirements.
area would cause the risk of an explosion.
APPLYING HEAT TO REMOVE IMPELLER
This symbol is used in safety instructions to
There may be occasions when the impeller has either
remind not to rub non-metallic surfaces with a dry
been shrunk fit on to the pump shaft or has become
cloth; ensure the cloth is damp. It is used in safety
difficult to remove due to products of corrosion.
instructions where non-compliance in the hazardous
area would cause the risk of an explosion.
If you elect to use heat to remove the impeller, it must
be applied quickly to the impeller boss. TAKE
This sign is not a safety symbol but indicates
GREAT CARE!
important instruction.s.
Before applying heat ensure any residual hazardous
1.5.2 Personnel qualification and training
liquid trapped between the impeller and pump shaft is
All personnel involved in the operation, installation,
thoroughly drained out through the impeller keyway
commissioning and maintenance of the unit must be
to prevent an explosion or emission of toxic vapour.
qualified to carry out the work involved.
If required the enduser may commission the
manufacturer / supplier to provide commissioning
and maintenance services ( highly recommended ).
Always coordinate repair activities with operations

and OHS personnel, and follow all plant safety
requirements and applicable safety and health
laws and regulations.

1.5.4 Products used in potentially Hazardous

HAZARDOUS LIQUIDS
areas
When the pump is handling hazardous liquids care
must be taken to avoid exposure to the liquid by
Measures are required to:
appropriate siting of the pump, limiting personnel
• Avoid excess temperature
access and by operator training. If the liquid is
• Prevent build up of explosive mixtures
flammable and/or explosive, strict safety procedures
must be applied. • Prevent the generation of sparks
• Prevent leakages
Gland packing must not be used when pumping • Maintain the pump to avoid hazard
hazardous liquids.
1.5.5 Scope of compliance
PREVENT EXCESSIVE EXTERNAL
PIPE LOAD Use equipment only in the zone for which it is
Do not use the pump as a support for piping. Do not intended. Always check that the pump motor meets the
mount expansion joints so that their force, specific atmosphere requirements in which it will be installed.
due to internal pressure, acts on the pump flange.
The output from a variable frequency drive (VFD) can
ENSURE CORRECT LUBRICATION cause additional heating affects in the motor and so, for
WHERE APPLICABLE pumps sets with a VFD, the IEC Certification for the
motor must state that it covers the situation where
START THE PUMP WITH OUTLET electrical supply is from the VFD. Ex Motors only.
VALVE PARTLY OPENED See Motor manufacturer's instructions for additional
(Unless otherwise instructed at a specific point in the information, located further in this manual.
User Instructions.) A typical IECex motor name plate example is shown here.
This is recommended to minimize the risk of
overloading and damaging the pump motor at full or
zero flow. Pumps may be started with the valve
Tag:
further open only on installations where this situation LOHER AMGK-
cannot occur. The pump outlet control valve may 3~MOT. NO. LDX/ xxx 80 kg IM V1 IP 56 50 Hz
400 D V 8,4 A 4 kW 957 min COS ϕ 0,8
need to be adjusted to comply with the duty following ⊕ TH.CL. 155/130(FB) KT[amb.] -20 / +45 ⊕
η[%] P[%] DATE: 2013
the run-up process.
IE 2 86,9 100 Ex nA II T3 II 3 G
NEVER RUN THE PUMP DRY 87,7 75
87,2 50 IECEX_BVS_10.0026 EN 60034 / EN 60079 / IEC 60079
9-121E7312
Made in
VALVES TO BE FULLY OPEN
WHEN PUMP IS RUNNING Fig. 1 Motor Name plate
Running the pump at zero flow or below the
recommended minimum flow continuously may cause
damage to the pump and mechanical seal.
DO NOT RUN THE PUMP AT

ABNORMALLY HIGH OR LOW FLOW RATES
Operating at a flow rate higher than normal or at a flow
rate with no back pressure on the pump may overload
the motor and cause a reduction in pump / bearing
life, overheating, instability and perhaps cavitation
including excessive vibration.

2 TRANSPORT, STORAGE, HANDLING 2.3.2 Lifting of fabricated discharge heads with

or without the pump
2.1 Delivery Receipt and Unpacking If the pump is supplied with a fabricated discharge
Immediately after receipt of the equipment it must be head use the 3 point method of lifting as shown
checked against the delivery and shipping
in the details provided in 2.3.1 This method is applicable
documents for its completeness and that there has
been no damage in transportation. Any shortage and to the lifting of discharge heads with or without the pump.
or damage must be reported immediately to the See Fig. 3.
supplier and received in writing within one month 2.3.3 Lifting the motor
of receipt of the equipment. Later claims may not be Always observe the motor manufacturer's instructions
accepted. located in the electric motor Manual. Install the electric
Check any crates, boxes and wrappings for any motor as the last item once the pump and discharge head
accessories or spare parts which may be packed
separately with the equipment or attached to side are assembled / installed.
walls of the box or equipment.
Each product has a unique Serial / Tag number. Fig. 2 Lifting the Motor
Check that this number corresponds with that advised
and always quote this number in correspondences
including when ordering spare parts or accessories.
2.2 Handling
Boxes, crates, pallets or cartons may be unloaded
using fork lift vehicles and / or slings dependent on 2.3.4 Lifting Pump bowl assembly
their size and construction. Clamp the bowl assembly using a lifting clamp tool and
2.3 Lifting centre the lifting hook for lifting and lower the assembly
into the pit / caisson.
Equipment in excess of 16Kg should be a) Lower the pump bowl assembly until the clamp tool
lifted by mechanical means. Fully trained personnel
extensions rest on the main foundation base.
must carry out lifting and in accordance with local
regulations and / or requirements. b) Build the very first section of the column shaft and
Before lifting the electric motor, refer to the Piping and apply a second clamping tool near the top
motor manufacturer’s instructions. The lifting eyes of the first pipe flange. Lower the entire section to build
attached to the motor are only suitable for the motor the next column pipe section etc.
weight. Additional items attached to the motor must c) Continue to build until the pump system is ready for
not be lifted using the motor eyebolts only. the discharge head.
d) Install discharge head and motor stool.
2.3.1 Lifting of the discharge head and motor
e) Install the electric motor.
stool.
f) Shorter VTP pumps ( <7mtr.) are supplied
Lift the assembled discharge head by means of
in a fully assembled condition without
the 3 supplied eyebolts as shown.
the electric motor attached.
The electric motor must be installed
Fig. 3 Lifting disch. head seperately.
Fig. 4 Centralizer location
Fig. 4 Using lifting clamp

2.3.5 Lifting of column piping

2.3.6 Lifting of fully assembled pumps
For pump systems longer than 7 mtr. Column Piping is If the pump is fully assembled, it has to be
always supplied seperately in a disassembled condition. adequately strapped and supported at least two
Install eyebolts on the column pipe flange and attach places before it can be lifted from the shipping crate
slings or straps to bring the piping to a vertical position. and moved to the installation site. See details
Provide hand support to prevent the piping from swaying shown. Same rules are applicable when the pump is
during any movement of the lifting device. removed from the pit / caisson and moved to another
location.
Example: Lifting of Column piping
Example: Lifting an assembled pump horizontally

Pump must be supported
at least 3 places
when lifted. d
Do not use chains
to wrap around.
Examples shown here are for illustration purposes only. See section 2.3.1- 2.3.6 for specific
lifting instructions based on design variations. The pumps will vary in weight, length and
physical appearances from the types shown here.
Therefore, before lifting , excercise extreme caution to prevent damage, injuries or loss of life.
Example: Lifting a fully assembled pump vertically

Pump must be supported
at least 2-3 places
when lifted.
Do not use chains
to wrap around.

2.4 Storage
Store the pump and associated parts 2.4.3 Long term storage ( > 6 months )
in a clean, dry location away from vibration. Preferably If a situation arises for a long-term storage, more than
in the original supplied packing crates. If crates and 6 months, observe the following.
packing were damaged during transport, repair and / - Remove the pump and components from the shipping
or replace any damaged packing materials. Leave crates. For lifting precautions and instructions see
process connection covers in place to prevent dirt and section 2.3 of this manual. In any event, the packing
other foreign materials from entering the pump and materials and crates should not be damaged since the
associated parts. Turn the pump and driver shafts equipment is to be re-packed after these instructions.
20 times at least once per month to prevent brinelling - Ensure not to bump or scrape any of the assemblies
of any bearings and seal faces, where applicable, in particular shafts and any machined parts or surfaces.
from sticking. Rotation is counter clockwise! - Lift the pump bowl assembly vertically and pour small
quantities of preservative into the discharge end of the
2.4.1 Inspection before storage bowl assembly located at the pump shaft exit until the
a) Inspect the preservative coatings on machined and preservative exits from the suction bowl at the bottom
non painted surfaces and touch up the areas, when of the pump.
necessary. Inspect painted surfaces for damage and Do not lift the bowl assembly by means
chip marks. Touch up where required. Observe the of the pump shaft. Do not attempt to disassemble the
correct coating procedures when touching up any pump bowls.
paint work. - Coat all exposed shaft threads, machined surfaces
b) Inspect all covers over pump nozzles and any pipe and non painted areas with a demoisturant or rust
connections. If found to be damaged, remove the preventative. Eg. CRC Heavy Wax Film, Nickle anti-
cover and inspect interiors of the opening for any seize thread compound etc.
deposits of foreign materials and / or unwanted - Remove the mechanical seal and place in a plastic
liquid. bag or container. Do not remove the setting plates.
c) If necessary, clean and preserve the interior parts - Place bags of moisture absorbent material inside
as noted above to restore the parts to the " as suction and discharge areas of the unit.
shipped condition". Replace damaged covers. Tag all items which receive this treatment
d) The suction end of the pump should be covered so that the moisture absorbent material may be
with a sheet of polyethylene and sealed with tape. removed prior to installation of the equipment.
e) The pump and it's components should remain inside - Inspect and close nozzle openings.
the original packing until ready for installation. - Return the pump and components to their original
f) Exercise caution with pumps exposed to weather. packing and place in a storage area as described in
Containers may not be leak proof. Parts may be section 2.4.2
coated with a residual amount of protective coating, Any damaged packing material must be
which could wash away if exposed to the elements. adequately repaired and / or replaced.
Do not stack crated / boxed items as they
2.4.2 Short term storage ( up to 6 months ) may contain heavy equipment.
Ruhrpumpen's standard shipping provisions provide - Inspection of the storage area should be made
more than adequate support for short term storage periodically and all coverings and crates checked for
after delivery. In the event of maintenance outages damage.
or other reasons for storage follow the steps given The equipment, when opened for installation,
in section 2.4.1. Select a storage space so that the may exhibit evidence of loose fluctuant rust in the case
unit will not be subjected to excessive moisture, of non painted carbon steel items. The presence of minor
extreme weather conditions, corrosive fumes or dust, amounts of loose fluctuant rust shall not be cause for
or any other harmful conditions. alarm or rejection and no re-cleaning is necessary.
Store preferably indoors, under cover and in the Small films of rust are acceptable on non-critical
original packing crates / cases as supplied. corrossion resistant material surfaces provided there
For the electric motor storage observe the motor is no visible wall thickness deterioration, nor
manufacturer's "User Instructions". evidence of corrosion pitting.

3 Description
Should questions arise concerning the pump, Standard API Plan 13 flush systems are used in most
Ruhrpumpen and/or it's representative Supplier will common applications. The Discharge head supports the
require the full Model and Serial Number to be able pump motor and non-reverse rotation mechanism (where
to be of assistance. The Pump identification such applicable). See Fig.6 for a typical discharge head
as serial number, duty, flow rates, speed etc. is arrangement.
stamped on a metal plate affixed to the discharge
Fig. 6 Discharge head with circular base plate,
head assembly. The electric motor will have it's own ANSI discharge nozzle, Rigid coupling and
Identification plate attached to it. mechanical seal.
Coupling
3.1 Configuration
Seal
VTP AND VLTF Pumps are engineered pumps. Most
Pumps are built to specific application requirements Discharge
and generally include customer specific dedicated

features. The pumps vary in size, impeller types,
length and materials.
3.2 Design of Major Components

3.2.1 Pump Element
The pump bowl assembly is made up of one or more 3.2.4 Impellers
stages, each stage consisting of an impeller, case and VTP/VLTF pumps are supplied with enclosed impeller
case bearing. The impellers are secured to the pump types. Impellers are low to high capacity types designed
shaft either via a split retaining ring and a retaining ring for maximum coverage of all applications.
guard with the impeller being locked to the shaft by
Impellers are cast and machined to match the application
means of a key and/or by an impeller lock collet.
to provide the required surface finish to achieve the right
( Reference, Pump Sectional Drawing ).
hydraulic characteristics. Impellers are dynamically
3.2.2 Discharge Column Assembly balanced and held in position on the shaft by a tapered
The pump bowl assembly is supported by the discharge lock collet or split ring and key. ( Reference, Pump
column ( where applicable ) which directs the flow from Sectional Drawing ).
the pump bowl assembly into the discharge head. The
discharge column also holds the housing of the column 3.2.5 Suction Strainer Baskets
bearings which maintain alignment of the column shaft. VTP/VLTF pumps are fitted with strainer baskets to prevent
The column assembly also supports the open/closed foreign particles / objects from entering the pump bowls.
line shafts which utilize the pumped fluid for lubrication. Strainer mesh sizing depends on the application and can
The discharge column ( column pipe ) is flanged. See range from 4mm2 to 25mm2. Strainers are fastened directly
Fig. 7 ( Other Reference: Pump GA Drawing ). to the suction bowl. See Fig.8 for an example of a
strainer basket. ( Reference, Pump Sectional Drawing ).
3.2.3 Nozzle ( Discharge Head )
Fig. 7 Column Pipe Arrangement
The discharge heads are of fabricated steel with ANSI
rated flanged connections. The discharge head supports
the discharge column and pump bowl assembly and Fig. 8 Typical Suction Strainer
directs the flow from the pump into the discharge line. Suction Bowl
The suction nozzle is located at the end of the pump
bowl assembly. The pump shaft is sealed against leakage
Fasteners
as it passes through the discharge head by means of a
mechanical seal assembly. The seal is located in a
seperate seal chamber. External recirculating tubing is
required for the cooling, lubrication and venting of the
seal faces. Strainer Basket

3.2.6 Anti Reverse Rotation Mechanism 3.2.7 Mechanical Seals

Depending on the VTP / VLTF total Pump length, line Long Vertical VTP / VLTF pumps designed for specific
shafts are configured in either one single shaft for the applications and where pumping liquids through long
entire pump lenght or multiple shorter shafts in the column pipes is required, are fitted with special designed
case of longer pumps. Multiple shafts are connected cartridge mechanical seals which are suitable for dry
together by means of line shaft couplings. The shaft running over small periods of time to compensate for the
ends are either fitted with spigots, splitrings and time delay before the the pumped liquid reaches the seal
keyways or are threaded. and discharge connection nozzle. The seal utilizes a
The pump discharge head is fitted with an special o-ring wet / dry running seal head to achieve this
anti reverse rotation mechanism which prevents the feature. ( Reference: Mechanical Seal Drawing, where
pump shaft rotating in the oposite direction during applicable ).
pump shutdown.
In some cases special foot valves are also used. 3.2.8 Accessories (Optional)
This mechanism also serves as an anti Depending on the application and customer specific
reverse safety device in the case of accidental incorrect requirements, VTP and VLTF pumps are supplied with
driver wiring connections resulting in reverse rotation accessories such as Air Release Valves ( ARV). These
of the electric motor during start up. Always check Valves are generally installed at the discharge nozzle
motor directional rotation prior to pump start. and serve to release trapped air inside the pump column
See Fig. 9 for a typical anti reverse mechanism fitted during start up. Once the air is removed and liquid
inside the motor stool. reaches the valve a special ball mechanism closes the
valve outlet thus preventing any liquid from exiting. The
Fig. 9 Anti reverse mechanism with motor stool
liquid then passes through to the discharge nozzle outlet.
See Fig. 10 for a typical ARV arrangement.
The inlet/outlet of the ARV is of a screwed type or
ANSI flanged for ease of pipe work connections.
Fig. 10 Typical ARV Installation Arrangement
33A High Performance

Air Release Valve
flow Blow-Off Main

581 Tee and
Gate
Check Valve Valve
Valve
Pit / Caisson
FLOW
Pump Column

4 Installation
Equipment operating in hazardous locations must 4.6 Equipment / Tools required for the Installation
comply with the relevant explosion protection For the installation of Vertical pumps the following
regulations and requirements. equipment and tools are required.
- A Crane, hoist or lifting rig of sufficient capacity to handle
4.1 Location
the heaviest and longest pump subassemblies.
When equipment has been in storage 6 months or more,
- Hook chain and / or web sling for attaching to pump
a complete inspection should be conducted. The pump
stool and motor lifting eyes.
should be located to allow room for access, ventilation,
- Set of hand tools such as pipe wrench, end wrench
maintenance and inspections with ample head room for
metric socket set, screwdrivers, allen keys, rigger tools.
lifting.
- Protective gloves.
- General purpose thread sealing compound / lubricant.
4.2 Installation Considerations / Preparations
- Some general purpose light machine oil.
Prior to the scheduled installation it is highly
recommended to have the equipment inspected by the
4.7 General Pre-Installation checks
supplier / manufacturer for any component deterioration
The following checks should be made before starting
and to provide assistance during the installation process.
the actual installation.
- Ensure that motor nameplate ratings and power supply
4.3 Alignment Philosophy
provisions match correctly.
The pump is designed to operate in a vertical mounted
- Check that the sump depth and pump length match up.
position, with all parts in correct alignment. The pump
- Check the liquid level in the pit / caisson.
must hang freely from the foundation mounting base
- Check the installation equipment to be sure that it will
and must not be forced into alignment with outside
safely handle the weight and size.
piping and / or into a level position on the foundation.
- Check all pump connections ( bolts, nuts, gaskets etc.)
Misalignment will lead to severe vibration and heavy
for any shipping and handling related issues.
wear on the pump and other components.
- Consider the installation assistance option from the
4.4 Effects of Abrasives the manufacturer / supplier. Highly recommended.
Ruhrpumpen Inc. provide no guarantee against the Always support shafting in at least two
erosive action of sand or any abrasive material places when lifting or installing. No installation should
suspended in the pumped liquid. Abrasives passing be attempted without adequate equipment necessary
through the pump result in wear on internal parts, for the installation.
bearings and wear rings. As the internal parts wear, Apply thread lubricant sparingly to the male
pump performance and vibration levels will deteriorate. shaft threads only at the time of making the connection.
The wear rate is a function of the amount of abrasives Avoid using excessive lubrication.
and the pump materials of construction. Always check motor rotation before
mechanically coupling the motor to the pump.
4.5 Effects of Gas The motor must rotate counter clockwise
Guarantees of hydraulic performance of the pump are viewed from the NDE side of the motor. The discharge
contingent upon clean liquid free from gas and with Head is also fitted with a Directional Rotation Arrow.
the pump properly submerged and vented. The presence
of continuous gas in the liquid will result in a reduction
of capacity and head which cannot be predicted with
accuracy.

4.8 Foundation
The mounting flange is shimmed to achieve required
There are many methods of installing
level by using a precision machinist’s level. The
Vertical Pumps systems to their foundations. Some pump is to be leveled to within 0.12 mm/m
foundation types are described within the following The data to be recorded for future reference. Anchor
section. bolt nuts B are tightened sufficient enough to hold
The foundation may consist of material that will afford down the pump in place.
permanent, rigid support to the discharge head and
will absorb expected stresses that may be Grout is poured and allowed to set for at least 80
encountered in service. Some foundations may hours (cure as required) before any further work is
comprise of flanges or soleplates to which the pump done on the pump.
discharge head will be attached.
Concrete foundations should have anchor bolts If leveling nuts are used to level the
installed in sleeves that are twice the diameter of the base, they must be backed off as far as possible prior
bolt to allow alignment and has holes in the mounting to grouting.
plate as illustrated in the detail below. Sleeve should
Always shim near foundation bolts and then back off
be filled with grout after sleeve is set in place.
the leveling nuts. Now tighten the foundation bolts. If
done otherwise there is a risk of significantly lowering
MOUNTING PLATE ANCHOR BOLT the structural natural frequency that could result in
NUT separation of the base from the grout.
GROUT
4.8.2 Leveling of pumps mounted on a
Flange or Soleplate
Some pumps are mounted on a separate plate or
FILL WITH GROUT
flange known as soleplate. In such cases, the level
shall be set with a master level or a precision
machinist’s level. The mounting surface needs to be
leveled to within 0.12 mm/m.
The level should not exceed 0.127 mm elevation

difference taken on any two points on the individual
4.8.1 Leveling of pumps mounted on the soleplate. Accurate shimming and/or grouting
discharge head flange of the soleplate is very important. Record the leveling
data for future reference. Grout the soleplate, when
required, allow to set at least 80 hours (cure as required)
Example of a typical discharge head with before the pump is lowered into the pit. Align the
mounting flange discharge head boltholes with the anchor bolts A.
DISCHARGE Check and adjust the pump level to within 0.12 mm/m
HEAD FLANGE
with respect to the soleplate and torque the nuts B
A to the required level.
B Example of pump mounted on a flange / soleplate
CONCRETE
Discharge
Head Flange
Some wet pit pumps are installed directly by using Flange/Sole

the flange that comes as an integral part of the Plate
discharge head. The pump is lowered into the pit
and aligned with the anchor bolts A.

4.9 Lifting and Assembly

Motors may be supplied separately from the pumps. Lineshafts when shipped separately,
It is the responsibility of the installer to ensure that should be left in the packing crate until required to avoid
the motor is assembled to the pump and aligned as damage or loss of straightness.
detailed in this section. Discharge head column Do not mix parts between individual pump sets when
piping and the pump assembly are supplied either
more than one pump set is supplied. Do not remove
separately or as fully assembled depending upon the
pump length and weight. If the parts are shipped ID markings (where applicable) on any parts.
separately, it is the customer’s responsibility to install
and align the pump with driver to the satisfaction of
Ruhrpumpen's installation instructions. 4.9.5 Installing the fully assembled pump
If a base mounting plate is used, level the plate to
4.9.1 Installation of pumps that are shipped 0.12 mm/mtr. Apply the grouting and anchor into position.
fully assembled
See section 4.8 for leveling and grouting recommendations.
4.9.2 Lifting Position the lifting equipment and center over the base /
See lifting methods in section 2.3. sole plate opening.
a) Carefully lift the bowl, column pipes and discharge head
4.9.3 Equipment and tools required for assembly to a vertical position above the base / sole plate.
installation of fully assembled pumps b) Align the discharge head mounting flange so that the flange
mounting holes line up with the pre-installed stud bolts
The following list covers the general tools / items
required for installation. fitted to the sole plate. Fit the sole plate gasket.
Ensure at this stage that the discharge head is
a) A crane capable of lifting and lowering the pump rotated and the discharge nozzle is facing in the correct
and / or motor. direction of the discharge piping.
b) Two sets of web slings for attaching to the pump c) Carefully lower the assembly onto the sole / base plate.
and / or motor lifting eye bolts. d) Fit the supplied flange fasteners and level the entire pump.
c) General purpose hand tools, pipe wrenches, end e) Install the mechanical seal at this point as per installation
wrenches, socket set, screwdrivers, Allen Keys, instructions. ( See Section 4.9.6 )
wire brush.
d) General purpose thread anti seize compound
and some light machine oil.
f) Bearing Loctite ( where applicable).
Parts and accessories may beplaced

inside shipping containers or attached to skids in
individual packages. Inspect all containers, crates
and skids for attached parts before discarding.
4.9.4 Unpacking of fully assembled Pumps
a) Clean the parts of any dirt, packing material and

other foreign matter.
b) Flush the pump inside and outside with clean
water. Clean all machined surfaces.
c) Remove any light surface rust found on
the machined surfaces with fine emery cloth.
d) Clean all threaded connections and any accessory
equipment.

4.9.6 Installing the Mechanical Seal

The following guidelines must be read in conjunction h) Slide the cartridge seal onto the gland studs until the
with the mechanical seal manufacturer's " Seal gasket seats flush against the face of the seal mounting
Assembly and Installation Instructions" presented surface. Ensure proper seating of the gland gasket.
in the Appendix section of this manual. In any event,
the seal manufacturer's instructions will take
precedence over the guidelines presented in this i) Fit the supplied seal fasteners to the gland stud bolts.
section. At this stage hand tighten only. Do not remove the
Installation, removal and maintenance centring tabs ( spacers ) and do not adjust
of the seal must only be carried by suitably qualified the collar set screws. See Fig. 11 / 12.
personnel and remains the responsibility of the user ( continues in section 4.9.10 items a - e page 17).
at all times. j) Re-install the Anti reverse mechanism in the reverse
a) Locate the seal from the packing crate and inspect order as described under item (f) of this section.
for cleanliness. Inspect the seal for any damage Ensure proper seating. Tighten fasteners using an
and wipe clean when required. alternate patern method. Ensure that all keys are seated
b) Ensure that the gland plate gasket is present and securely in their respective keyways.
is properly positioned.
Take great care when handling the
mechanical seal.
c) Ensure that any set screws do not extend past
the internal ID of the sleeve.
d) Clean the line shaft with solvent and lubricate Seal gland
fasteners
the shaft lightly with a silicon grease e.g Jet Lube
MP Silicon Grease or equivalent.
e) Inspect the line shaft for burrs and nicks.
f) Remove the Anti reverse mechanism prior to Collar set
screws
installing the seal. See Fig. 9 and Fig.13. Remove
the hold down fasteners and slide the mechanism
upwards over the line shaft.
g) Slide the complete cartridge seal assembly onto
the line shaft. See Fig. 11.
Line Shaft
Fig.12 Seal Installation Example
Centring Tabs
( Spacers )
Seal Assy.
Seal mount stud Plan 13 Flush

bolts Fig.13 Anti Reverse Mechanism
Fig.11 Seal Installation Example

4.9.7 Installing the flanged spacer coupling

Clean threads on the line shaft and
adjusting nut. Inspect for burrs and nicks. All burrs
nicks must be carefully removed from all mating MOTOR SHAFT
components of the coupling and shaft prior to
installation. ( See Fig. 14 for a typical flanged spacer DRIVER HUB
coupling assembly detail ).
a) The driver key should be a snug fit in the motor
shaft keyseat and a sliding fit in the keyseat of DRIVER KEY
the driver hub.
b) The line shaft key should be a sliding fit in the SPLIT RINGS
keyseat of the line shaft and a snug fit in the
keyseat of the pump hub. SPACER
c) Insert the line shaft key into the pump hub. CAP SCREW
d) Lubricate the pump hub and key using a light
oil and slide it onto the line shaft past the thread.
HEX NUT
Ensure that the hub flange is facing up.
e) Lubricate the adjusting nut thread using a light
oil and thread it onto the line shaft, male register ADJUSTING NUT
facing down, until the top of the line shaft and
the top of the adjusting nut are even. PUMP HUB
f) Unpack and lift the driver to allow access to the
drive shaft.
g) Clean and inspect the driver shaft and remove CAP SCREW
any burrs.
h) Inspect the fit of the driver key and split ring in
LINE SHAFT KEY
their respective seats.
i) The bottom of the driver key must be above the
top of the machined spigot on the driver shaft.
LINE SHAFT
j) Lubricate the driver hub lightly and slide it onto
the driver shaft. Slide bottom of hub above the
top of the machined spigot for the split rings and
install the split rings around the spigot. Slide the Fig. 14 Typical spacer coupling with adjusting nut
coupling hub over the split rings.
k) Bolt the spacer to the driver hub using the socket
head cap screws. The male register must be
pointing down.
l) Tighten all cap screws evenly to a bolt torque
value of 237 NM. ( Standard value for fasteners
lubricated with e.g graphite and oil).
m) Proceed with the electric driver installation.
( See Section 4.9.8 ).

VTP/LTF IOM 2013/2014
NOTE: Not Applicable for Submersible VTP. Refer to Submersible Motor Installation
4.9.8 Installing the Electric Motor

a) Clean the motor stool flange. Check for burrs and/ e) Carefully lower the motor onto the motor stool. Guide
or nicks on the motor recess and flange face. the attached coupling spacer and hub through the hole
b) Lift the motor and center over the the discharge in the motor stool. Ensure that the motor gasket is lined
head and motor stool. Prior to lifting inspect the up with all the mounting holes.
motor manufacturer's manual for any special f) Use the supplied fasteners and fasten the motor to the
lifting requirements. Also see Section 2.3 of this motor stool ( See Fig. 16 ).
manual for additional lifting requirements, e) Ensure that the phenolic insulators (washers) and
recommendations and safety. insulator sleeves are applied to all bolts.
c) Place motor gasket on the motor stool flange.
g) Briefly confirm the correct rotation of the motor by applying
d) Whilst suspended manually rotate motor body
electrical power to the motor.
so that the motor flange holes line up with the
Turn off the electrical supply and isolate
discharge head motor stool mounting holes.
the motor prior to commencing with the next section.
Ensure that the motor junction box orientation
faces towards the desired direction.
4.9.9 Impeller lift adjustment
Impeller lift adjustment positions the impeller inside the
pump bowl assembly for best performance. The
impellers must be raised slightly to prevent from
dragging on the bowls, but must not be raised too high
so as to adversely affect the pump's hydraulic
performance. The impeller must be down against the
pump bowl seat prior to commencing the adjustment.
The pump impeller lift is factory pre-adjusted at the

time of the factory acceptance testing and must be
re-confirmed prior to start up.
After installing the coupling components as described in
section 4.9.7 a distinctive gap will be visible between the
coupling spacer, attached to the motor, and the adusting
nut. Rotate the adjusting nut so that the nut moves in the
direction of the coupling spacer.
Adjust the nut until the gap measures 1-2mm in size
between the top of the nut and the bottom of the spacer
flange.
Fig. 15 Installing the electric motor

Fig. 16 electric motor fasteners

4.9.9 Impeller lift Adjustment

( Continued from page 16 )
Confirm this measurement by using a precision

ruler or vernier. Note down the achieved value
for future reference.
Install all the cap screws ( see Fig. 14 ) and
tighten as required.
The cap screw dry bolt torque value is at 21 lbs.ft.
Ensure that all cap screws have been tightened.
Seal gland
Manually rotate the line shaft in a counter clock fasteners
wise direction.
The shaft must rotate freely. For very
long columned pumps manual rotation may be
Collar set
difficult to achieve in which case additional tools screws
may be required to achieve the desired result.
Re-confirm and repeat this section if
the shaft does not rotate freely. Never force the
manual rotation.
When pumps are subjected to suction
pressure, the pressure acting against the shaft
tends to raise it. Make sure the shaft is in the
"down" position prior to adjusting the impeller lift.
4.9.10 Setting the Mechanical Seal Fig.17 Setting the meachanical seal
( See Fig. 17 )
a) Inspect the mechanical seal seating. The seal
must be slightly loose and sitting freely around
the line shaft.
b) Tighten the gland plate fasteners in an alternate
patern until secure ( 1/4 turns, 180 deg. apart ),
with gland plate and mounting surface metal to
metal. Do not over stress or distort the seal
gland plate.
c) Tighten the collar set screws evenly ( 1/4 turns,
180 deg. ) apart. This secures the cartridge
seal to the line shaft.
d) Remove the seal spacers and save them for
future maintenance requirements.
e) Connect the external flush tube line to the
designated seal port.

5 STARTUP, OPERATION AND

SHUTDOWN
These operations must be carried out g) Check the submergence of the pump. The submergence
by fully qualified personnel. Turn off and isolate the must not fall below the minimum level as recommended.
electrical power supply to the motor while Pre-Startup This must be re-checked while the pump is running to
checks are in progress. ensure the submergence level has not dropped.
5.1 Pre-Startup and Final Checks
After proper assembly and installation carefully read 5.1.1 Maximum forces and moments
the instructions for your pump and before placing it The maximum forces and moments allowed on the pump
into operation perform the following recommended flanges will vary depending on the pump size and model.
checks: Specific rules as to the applicable forces and moments on
pump flanges are set out within the ANSI B73 guidelines.
a) Check the direction of rotation of the pump When in doubt consult with the pump manufacturer/supplier.
(Coupling spacer dismantled). Should be counter
Exessive forces and moments may cause
clockwise when viewed from the NDE end at the
misalignment, overheating of bearings, worn couplings,
electric motor.
b) The line shaft and the shaft seal must be in exessive vibration including possible failure of the pump.
the correct axial position.
c) Check the readiness of all auxiliary systems (seal The following recommendations must be considered:
system. etc. where applicable.) for startup. a) Prevent excessive external pipe load.
d) All pipe work, including any internal and the b) Never draw piping into place by applying force to the
auxiliary pipe work, must be connected correctly pump connection nozzle(s).
and must be absolutely tight. Check the tightness c) Do not mount expansion joints so that their forces act
of all connections of the auxiliary pipe work.
upon the pump nozzle(s).
Check all discharge and flange bolting. The
discharge valve must be closed or partially open
5.2 Lubrication NOTE: Not Applicable for Submersible VTP
as required.
VTP and VLTF Vertical turbine pumps with open line shafts,
e) After connecting the external piping to the pump
open couplings and bearings do not require additional
Turn the pump shaft several times by hand,
oil or grease lubrication. The pumped liquid is used as
if required use a lever, to check the free rotation
a lubricant. VTP pumps with closed line shafts require
of the rotor. The shaft must turn uniformly and
an external lubricant source such as clean pressurised
without noise. Some resistance may occur due to
water which is applied from external through the mechanical
the friction in the bearings and seals especially
seal flush line port.
with very long columned pumps.
f) Check the readiness of the driver for startup. This lubricant must be applied and fully
Consult the motor manufacturer's manual to operational at least 20min. prior to starting the pump system.
ensure that all precautions are in place to Only use clean liquid with no abrasives at a constant flow
successfully energize the motor. rate and pressure.
Electrical connections must be The supplied electric motors are fitted with external grease
performed by qualified personnel nipples and must be greased at predetermined intervals as
and in accordance with the relevant local outlined within the motor manufacturer's manual.
regulations. VTP and VLTF Vertical pumps which are fitted with anti
reverse rotation mechanisms do not require grease lubrication.
These mechanisms contain sealed for life bearings.
For additional lubrication information and intervals consult
the lubrication chart in Section 6 of this manual.

VTP AND VLTF API VERTICAL CENTRIFUGAL PUMPS
5.3 Guarding
Guarding is supplied as standard and fitted to
For best results, the pump should be run at the designed
the pump suction (strainer) . During installation and
flow. However, there are preferred and allowable operating
adjustments the guards may have been removed
regions as defined by the Hydraulic Institute.
for ease of access to the internal equipment.These
Provided that the pump's NPSH and submergence
guards must be re-installed prior to pump startup.
requirements are satisfied, the equipment will provide an
Do not start or run the pump
excellent long term service life.
without the supplied guarding being installed at
a) Open the discharge valve at a setting to allow the pump
any time. !! Rotating machinery.
to run at it's minimum continuous stable flow.
b) Start the electric motor and run it up to full speed.
5.4 Pump Monitoring and Protection
c) Monitor the electric motor current and where possible
The following protection systems are recommended monitor the vibration levels.
particularly if the pump is installed in applications d) Observe the operation. If any difficulty becomes
which handle hazardous or explosive materials: apparent such as heavy noise, high motor current,
a) If there is a possibility of the system allowing excessive vibration, leaking seal etc. stop the pump
the pump to run against a closed valve or below immediately and refer to the trouble shooting section.
the minimum continous safe flow a protection e) Position the discharge valve to the pump's design flow
should be installed to ensure the temperature or duty point output.
of the liquid does not rise to unacceptable f) As soon as the pump is operational confirm that the
levels. available NPSH and / or suction pressure are suffiecient
b) If there are any circumstances in which the
system. can allow the pump to run dry for an to prevent cavitation.
extended period of time or startup empty, a g) Confirm that the submergence level has not dropped.
power monitor should be fitted to stop the pump h) Confirm that the pump output matches the design flow
or prevent it from being started. and differential head within +8% as stamped on the
c) To warn for excessive temperature and vibration nameplate.
it is recommended to monitor temperature and/ i) The pump can be taken to shut-off flow ( closed discharge
or vibration at regular intervals or permanently
valve ) provided the shut-off condition occurs gradually.
by means of fixed sensors.
j) Do not run the pump at shut-off for longer
Typical allowable vibration limits in accordance
than 30 seconds.
with ISO 5199 is <7mm/sec RMS measured at
k) Where possible, the pump should be left running for
the upper drive mounting flange and measured
approximately 30 minutes on the initial startup. This will
during any flow within the pump's allowable
allow all components to "run-in" and reduce the possibility
operating region.
of issues during future startups.
Consult with the pump manufacturer / supplier
for additional information and recommendations m) During the 30 minute run time continue to monitor the
on monitoring systems. motor current, vibration and observe the seal for leaks or
other anomalies which may occur.
5.5 Startup 5.6 Shut Down
The VTP and VLTF pumps are designed and built Shut off the electric motor and immediately close the
to operate at a specific design flow or duty point. discharge valve. Close valves on any applicable
auxiliary piping, where applicable. Isolate the electrical
power to the motor.

6 MAINTENANCE
6.1 General
It is the plant operator's responsibility to

f) Check mechanical couplings for correct seating and/or
ensure that all maintenance, inspection and
loose components.
assembly work is carried out by authorized and
qualified personnel who are adequately familiar A periodic maintenance schedule could be
in the servicing of vertical pumps and pump systems. set up and rigorously followed so that costly break
(See also section 1.5 regarding safety). downs may be prevented. On the other hand, a proper
It is considered not feasible to cover complete maintenance schedule is difficult to be precisely
maintenance recommendations for all classifications determined as this largely depends on the actual service,
of pumps in one general instruction manual. systems and pump operation. Providing the maintenance
was performed within a specified interval one may
Any work to be performed on the pump must be discover that the overhaul was not realy required at that
carried out with the pump in stand still and all time. Rather than schedule specified intervals it would be
electrical circuits securely isolated. more beneficial to schedule this during an incorrect pump
operation such as:
Safety Guarding must remain in place during
shutdown of the pump and must be re-installed
on completion of work and prior to starting the a) Increase in vibration limits.
pump. b) Increase in noise levels.
c) Decrease in pump differential pressure and performance.
Before restarting the pump, the descriptions listed d) Electric motor trips.
in section 5, Startup, operation and shut down
must be observed. Ruhrpumpen's specialist service personnel are able to
assist with preventative maintenance records and provide
Before commencing any maintenance work on the hands-on condition monitoring for temperature and vibration
pump see Section 1.5 Safety and observe any to identify the onset of any potential problems.
additional local site safety requirements which may
be applicable in particular when handling toxic If any problems are found the following sequence of
materials and liquids. actions should take place:
a) Refer to Section 7 Faults: Causes and Remedies,
for fault diagnosis.
When using cleaning agents always observe the
b) Ensure the equipment complies with the
safety requirements of such substances. recommendations in this manual.
Contact Ruhrpumpen and / or your nearest local
6.2 Maintenance Schedule Ruhrpumpen representative for additional assistance.
A Maintenance plan and schedule may be
adopted in line with these user operating instructions The following maintenance routines are considered as a
and may want to include the following: guide only and may differ depending on the actual running
a) Auxiliary items installed must be inspected for requirements.
correct operation ( where applicable).
b) Inspect for any leaks from gaskets and seals. The 6.2.1 Routine inspection ( daily / weekly ).
correct operation of the mechanical seal must be The following checks should be made and the appropriate
checked regularly. action taken to remedy any deviations.
c) Always monitor that the duty condition of the pump a) Check operating behavior and ensure that noise, vibration
is in the safe operating region. and temperature limits are normal.
d) Regularly check vibration, noise levels and b) Check that there are no fluid leaks.
surface temperatures. c) Check any auxiliary items such as the external seal flush
e) Check that dirt and dust is removed around tight line for correct operation.
clearances, bearing housings and electric motor. d) Is liquid being supplied to the seal flush line.
e) Check for any unusual noise around the discharge head.

6.2.2 Periodic inspection ( 6 monthly )

a) Check foundation hold down bolts for loose Parts for electric motors must be obtained from the
motor manufacturer / supplier. For IECex Certified electric
items and for signs of corrosion.
motors, only qualified and certified personnel / repairers
b) Check pump operational hours to determine if
may replace / repair parts. Consult the motor manufacturer's
any lubrication top-up is required.
user manual for further information regarding servicing and
( See lubrication chart in this Section ).
c) Check other items as listed under Section 6.2.1 repairing Ex Certified motors. When in doubt consult the
equipment manufacturer / supplier.
d) Check electric motor User Manual for additional
periodic motor maintenance requirements.
6.7 Storage of Spare Parts
NOTE: Not Applicable for Submersible
6.3 Lubrication VTP Spare Parts must be stored in a clean, dry area and
The VTP and VLTF pumps are external clean water isolated from direct sunlight, vibration, dust and vapours.
lubricated and do not require any grease lubrication
with the exception of the electric motor. 6.8 Recommended Tools required for Maintenance
For lubrication types and intervals see the supplied - Socket set spanners, metric and imperial.
lubrication charts in this section of the manual. - Open ended / ring spanners, metric and imperial.
Observe the electric motor manufacturer's user - Allen keys / wrenches.
manual for additional information re lubrication.
- Standard screw drivers set.
- Soft mallet.
6.4 Impeller re-adjustments
Generally, impellers will not require any re-adjusting - Protective gloves.
providing the adjustment instructions were followed - Torque wrench, where applicable.
during the initial assembly and installation procedure - Cleaning materials.
as outlined in section 4.9.9. - Lifting / Hoisting equipment suitable for lifting heavy items.
Other additional tools may be required depending
6.5 Replacing Gaskets on the repair / maintenance activity. Ruhrpumpen Inc. do
Ruhrpumpen recommends that to avoid any possible not supply tools, service aids etc. of any kind.
chance of anomalies during and after maintenance
to use all new gaskets and O-rings. Reusing used
gaskets and O-rings must be avoided at all times.
Any required repair activities must
be performed by trained and authorized personnel.
The pump vendor's written approval may be required
for any disassembly or repair work for pumps which
are considered still to be under warranty.
Always consult with the pump supplier when in doubt.
6.6 Spare Parts

Ruhrpumpen Inc. keep the records of of all supplied
pumps. A spare parts interchangeability list
is supplied with every IOM manual. (See Appendix)
When ordering parts the following information will
be required:
Pump Model / Pump Serial Number / Tag Number
( where applicable) / Part number or drawing
reference of the part.
Only use Genuine Factory supplied Parts.

6.9 Fastener torque values for pump bowls

Torque values as listed in the table below
are for standard fasteners only using high tension
lubricants such as graphite-oil, moly desulphite etc.
Other relevant fastner torque values eg. coupling bolts
etc. are mentioned in other sections of this Manual.
TORQUE VALUES FOR FASTENERS
Nominal Diameter at Root Area at Root Low Strength/Mild Stl/Stainless Stl High Strength/Alloy Bolting
Diameter of Number of of Thread Torque Preload Torque Preload
Bolt (Inches) Threads Per Inch (Sq. Inch) (Ft. Lbs.) (Lbs.) (Ft. Lbs.) (Lbs.)
of Thread
(Inches)
.185 .027 2.3 460 4 810

1/4 20
.240 .045 4.5 765 8 1350
5/16 18
.294 .068 6.8 1155 12 2040
3/8 16
7/16 14 .345 .093 11.3 1580 20 2790
1/2 13 .400 .126 17.0 2140 30 3780
9/16 12 .454 .162 25.5 2750 45 4860
5/8 11 .507 .202 34 3430 60 6060
3/4 10 .620 .302 57 5130 100 9060
7/8 9 .731 .419 90 7120 160 12570
1 8 .838 .551 140 9370 245 16530
1-1/8 8 .963 .728 200 12380 355 21840
1-1/4 8 1.088 .929 285 15790 500 27870
1-3/8 8 1.213 1.155 385 19640 680 34650
1-1/2 8 1.338 1.405 455 23890 800 42150
1-5/8 8 1.463 1.680 625 28560 1100 50400
1-3/4 8 1.588 1.980 850 33660 1500 59400
1-7/8 8 1.713 2.304 1135 39170 2000 69120
2 8 1.838 2.652 1250 45080 2200 79560
Foot Pounds Torque x 1.36 = N-m

NOTE: THREADED SURFACES TO BE LUBRICATED TO ALLOW TORQUE TO ACHIEVE PRELOAD INSTEAD OF
FRICTION. STRESS IS 17,000 PSI FOR LOW STRENGTH BOLTING AND 30,000 PSI FOR HIGH STRENGTH
BOLTING. WHEN COMPRESSING SPIRAL WOUND GASKETS, GO OVER THE BOLTING SEVERAL TIMES IN
A STAR PATTERN TO FULL COMPRESSION OF THIS TYPE OF GASKET.

6.10 Disassembly
Refer to Section 1.5 Safety, before removing/ l) Lay the assembly in a horizontal position on support blocks.
disassembling any particular part(s) or item(s). m) Unbolt the discharge head from the column pipe assembly
Before commencing with any and carefully lift / slide the item until the bottom of the
overhaul requirements ensure that genuine discharge head clears the line shaft.
Ruhrpumpen parts are available and ready for use. n) Store the discharge head in a safe location.
Ensure that all necessary precautions are o) Unbolt the first column pipe. Always provide mechanical
taken during disassembly and that there is no risk support when unbolting and removing heavy items.
of explosion due to the nature of the materials, Carefully slide the column over the line shaft
tools and methods used. until clear. Remove the sleeve around the first shaft
coupling and remove coupling including the line shaft.
6.10.1 Pump Disassembly ( 10" - 15" Bowls ) Store in a clean safe area. Proceed with caution
Also See the for Cross Sectionals, general when handling the precision line shafts to prevent damage.
arrangement Drawings etc. p) Continue by removing the following column pipe, coupling
and line shaft. Store in a clean safe area.
a) Isolate the electric motor and disconnect all q) Continue until all columns, shafts and couplings are
wiring / cables.
removed and only the pump hydraulic bowls remain.
b) Carefully remove the mechanical seal lubrication
Store all removed components in a sequential
tubing and any piping which may interfere with
order for later reassembly and ensure that line shafts are
the disassembly of the pump.
stored in a flat lying down orientation and in a secure
c) Ensure all valves are shut to avoid any leaks or
location. Prevent damage to the line shafts and their
spills.
d) Disconnect the discharge pipe flange connections. connections at all times.
e) Fit the centring tabs ( spacers ) to the mechanical
seal and then loosen the set screws as previously 6.10.2 Disassembly of the pump bowl assemblies
described in Sections 4.9.6 and 4.9.10. In addition, This procedure is best performed in a controlled
consult the mechanical seal assembly/disassembly and clean environment such as a mechanical workshop
instructions located in the Appendix of this manual. or equivalent where contamination from dust and dirt can
f) Disconnect and remove the mechanical coupling be controlled and / or prevented.
in reverse mode as described in Section 4.9.7. See the exploded view illustration on page 26 to assist
g) Remove the electric motor to discharge head in the disassembly / assembly of the pump bowls.
bolting and lift the electric motor from the a) Lay the assembly in a horizontal position with a block
discharge head. Store the motor in a dry and safe under the first bowl above the suction case.
location. Observe the electric motor manufacturer's b) Measure and record the end play of the pump shaft.
user manual in the Appendix of this manual for any c) Remove the suction case plug (1) from bottom of case.
additional storage recommendations. d) Remove bolts (2) from suction case flange.
Also observe Section 2.3 when lifting e) Slide suction case (3) over the lower end of the pump
heavy equipment. shaft. The bearing (4) will slide off with the suction case.
h) Remove the anti reverse mechanism assembly f) Loosen setscrew (5) on sand collar (6), and slide sand
and store in a safe location. with grease seal (7) over lower end of pump shaft.
i) Remove the fasteners at the foundation flange/ g) Use a driver tool to drive lock collet (8) toward top of bowl.
soleplate. h) Slide impeller (9) over lower end of pump shaft.
j) Carefully remove the mechanical seal assembly i) Place a screwdriver blade in the split on the collet and
and store in a safe location. the collet over lower end of pump shaft.
k) Attach lifting slings to the eye bolts located on the j) Remove bolts (2) from intermediate bowl flange (10).
foundation flange of the discharge head and lift the k) Slide pump bowl over lower end of pump shaft. The
entire pump assembly from the suction pit. intermediate bowl bearing (12) will slide off with the bowl.

6.10.2 Disassembly of the pump bowl 6.10.5 Wearing Rings

Assemblies ( Continued from page 23) Wearing rings are press fitted into their respective
l) Repeat steps (g) through to (j) to remove the housings. Worn rings may be removed by machining
remainder of the bowls. When top bowl (12) is the diameter until the wall is thin enough to collapse
removed, the top bowl bearing (13) and seal and then removed by hand. Replacement wearing rings
(14),if used, will slide off with the bowl. must be press fitted into place. After installation check
m) Slide discharge case (15) over lower end of the ID dimension of the wearing ring and the OD of
pump shaft. When the discharge case is removed, the pump impeller. If the clearance is not within the
discharge case bearing (16E) or case cap (16W) tolerance, the ID of the ring must be machined.
will slide off with the case. Replacement suction bell and bowls come
equiped with bearings and wearing rings of standard
The bowl assembly should not normally dimensions and require no machining.
be opened for inspection unless there is a definite When attempting to rework any part,
indication of an internal malfunction. Typical extreme care must be taken to maintain alignment of
indications are a reduction in capacity or pressure coupled parts. The disassembly and inspection of the
or a significant change in the vibration / noise pump bowl assemblies requires a great deal of
produced by a running pump. expertise to perform such tasks correctly. Always seek
In any event, it is highly recommended to seek the assistance and services from the pump supplier /
the assistance from the manufacturer prior to manufacturer to assist and / or perform such tasks.
disassembling the pump bowls. NOTE: Not Applicable for Submersible VTP
6.10.6 Examination of line shaft bearings
The VTP and VLTF line shafts bearing retainers are
6.10.3 Examination of disassembled parts generally freeze press fitted with Vesconite / Polymer
After disassembly, all components of the bowl Alloy type bearings. Inspect the line shaft bearings for
assembly must be thoroughly cleaned and closely visual wear. Any bearing which indicates wear beyond
examined for any physical defects. 50% from as new, should be replaced.
Examine the impellers for signs of rubbing and / Typical line shaft diametrical bearing clearances are
or chipping. noted as follows: Maximum 0.40, Minimum 0.20 mm.
Check the dimensions against the Table of ( Allowances for possible expansion are included ).
nominal Dimensions on Page 27 and verify that
the parts being examined meet the required 6.10.7 Re-Assembly of the pump bowl assemblies
tolerances as outlined in the table. Assembly is essentially a reverse procedure of
When in doubt always contact the pump supplier / disassembly. See the exploded view on Page 26 and
manufacturer for assistance. proceed as follows:
a) Screw the positioning plug into the lower end of the
6.10.4 Bearings suction case (3) and lay in a horizontal position.
Bearings in the suction case pump bowls are b) Insert the shaft fully into the suction case and lock
press fitted into their respective housings with a against the positioning plug by tightening a 3/8" bolt
0.076 mm ( 0.003" ) interference fit. Worn bearings on the positioning plug.
may be pressed out of the housing or machined c) Slide the grease seal (7) down the shaft with the lip
on the inside diameter until the wall is thin enough of the seal pointing away from bottom of pump, and
to collapse into place. Before installation, check seat it firmly / evenly in the recessed housing at the
the ID dimension of the bearings and the OD of top of the suction case.
the pump shaft. If the clearance is not within
tolerance, the ID of the bearing must be machined.


6.10.7 Re-Assembly of the pump bowl 6.10.8 Examination of the line shafts
Assemblies( continued from page 24 ) Inspect the line shafts for straightness, pitting and wear.
d) Slide the sand collar (6) down the shaft and turn Remove all burrs and nicks.
it back and forth until it fits fully down over the suction Shaft damage is best to be avoided and best corrected by
case bearing housing, then tighten set screw (5). replacing the entire shaft.
e) Slide impeller (9) down the pump shaft until it Fig. 18 illustrates a recommended for for checking the
rests in the recess at the top of the suction case. correct straightness of a shaft.
f) Place a screwdriver blade in the split in impeller
DIAL
lock collet (8) and slide the collet down the shaft
until it rests in the impeller. Work the collet by hand
as far into the impeller as possible.
V-BLOCKS
g) Use the impeller lock collet driver, to drive the
collet securely between the impeller and pump shaft.
h) Remove collet driver from the shaft and slide
bowl (10) down the shaft until it mates with the top
of the suction case. Turn the pump bowl until the
ribbing on the bowl lines up with the ribbing on the SHAFT
suction case.
i) Insert and uniformly tighten the bolts (2).
j) Repeat steps (e) through to (i) until all the bowls Fig. 18 Checking shaft straightness
are in place.
k) Slide the discharge case (15) down the shaft For long shafts the readings may be taken over two or
slowly until it mates with the top bowl. more sections of the line shaft.
Do not allow the discharge case to If the shaft is not straight it must be straightened or
drop heavily onto the top bowl. Damage to the top replaced. If the deflection is gradual and only minor the
bowl bearing may result. shaft can usually be repaired. Under severe deflections
l) Insert and uniformly tighten all bolts. the shaft must generally be replaced even if the initial
m) Remove the 3/8" bolt ( see step (b) of this section, repair seemed satisfactory.
from the bottom of the positioning plug and screw In the case of a damaged shaft best practice is to
the grease fitting into the hole and inject a good always contact the pump supplier / manufacturer for
quality insoluble grease type. assistance.
n) Work the shaft up and down several times to remove
excess grease.
o) Remove the positioning plug and insert the suction
case plug (1).
After the bowl assembly is completely
reassembled measure the end play of the pump shaft
and compare this value against the reading obtained
and noted from Section 6.10.2 step (b).

1. SUCTION CASE OR BELL PLUG

2. BOWL BOLTS
18 3. SUCTION CASE
3. SUCTION CASE (BELL TYPE)
4. SUCTION CASE BEARING
8
5. SETSCREW
6. SAND COLLAR
9 7. GREASE SEAL
8. IMPELLER LOCK COLLET
9. IMPELLER
10. INTERMEDIATE BOWL
11. INTERMEDIATE BOWL BEARING
17 12. TOP BOWL
13. TOP BOWL BEARING
14. TOP BOWL BEARING SEAL RING
11
15. DISCHARGE CASE
16E. CONNECTOR BEARING
16W. DISCHARGE CASE CAP
17. PUMP SHAFT
18. PUMP SHAFT COUPLING
19. PIPE PLUGS
10 2
16W* 16E** 9
* USED ON OPEN TYPE PUMP ONLY
** USED ON ENCLOSED TYPE PUMPS ONLY
15
6
19* 5
7
14**
PUMP
SERIAL
NUMBER
13 LOCATION
4 4
3
12 2
2 2
10" - 15" Pump Bowl Assembly exploded view

14D
PUMP SIZE 6 8 10 12 14 15 18 22 24 26 28C 28D 30
220&276
Pump shaft O.D Min 0.9970 1.2470 1.4970 1.747 1.497 2.246 2.246 2.246 2.246 2.746 3.496 3.246 3.996 3.496
Max 1.0000 1.2500 1.5000 1.750 1.500 2.250 2.250 2.250 2.500 2.750 3.500 3.250 4.000 3.500
Min 1.0085 1.2585 1.5080 1.758 1.508 2.258 2.258 2.258 2.580 2.758 3.510 3.260 2.758 3.510
Suction Case Bearing I.D.
Max 1.0105 1.2605 1.5100 1.760 1.510 2.600 2.260 2.260 2.600 2.760 3.513 3.263 2.760 3.513
(Before Pressing Into Case)
Top and Intermediate Bowl

Min 1.0085 1.2585 1.5080 1.758 1.508 2.258 2.258 2.258 2.258 2.758 3.510 3.260 4.010 3.510
Bearing I.D. (Before
Max 1.0105 1.2605 1.5100 1.760 1.510 2.600 2.600 2.600 2.600 2.760 3.513 3.263 4.013 3.513
Pressing Into Bowl)
Pump Shaft End Play "A" 0.2500 0.4375 0.5600 0.500 0.970
Pump Shaft End Play "B" 0.3750 0.4375 0.5000 0.810 0.710 0.810 0.750 0.500
Pump Shaft End Play "C" 0.3125 0.3750 0.4400 0.530 0.620 0.750 0.680 0.750 0.800 0.750
Pump Shaft End Play "D" 0.5000 0.810 0.750 0.810 0.810 0.680 0.750 1.500
Impeller Seal Ring Min 2.4550 3.2360
0.4173 4.986 6.297
Diameter "A" Max 2.4570 3.2380
4.7360 5.674 6.859 7.047 11.200 12.722
Diameter "B" Max 2.9260 3.8630
5.2040 6.234 7.109 7.922 10.127 12.162 14.375 17.125
Diameter "C" Max 3.4260 4.6110
Impeller Seal Ring
6.2340 7.484 8.480 8.609 9.357 10.232 13.105 17.733
Diameter "D"
Bowl or Wear Ring Min 2.4690 3.2500
4.1870 5.000 6.313
Diameter "A" Max 2.4710 3.2520
4.7500 5.688 6.875 7.063 11.218 12.740
Diameter "B" Max 2.9400 3.8770
5.1280 6.250 7.125 7.938 10.145 12.178 14.395 17.145
Diameter "C" Max 3.4400 4.6270
Bowl or Wear Ring
6.2500 7.500 8.502 8.625 9.375 10.253 13.125 17.750
Diameter "D"
TABLE OF NOMINAL DIMENSIONS AND TOLERANCES ( BOWL SECTIONS ONLY )

7. TROUBLE SHOOTING: CAUSES AND REMEDIES
Note! Please contact your local equipment Supplier / Vendor for any faults and
issues encountered during operation of the equipment, in particular faults which may
not be listed within this section.
Fault Symptom Possible Causes Possible Remedies

A. Electrical Circuit open or not wired Check circuit and correct.
correctly.
B. Impellers are binding against pump Check impeller lift adjustment.

bowl. See Installation section.
1. Pump will not start C. Electric motor defective. Check motor trouble shooting
Instructions in Motor IOM.
D. Electrical supply voltage low. Check motor wiring and that
motor receives full voltage as
per motor type plate.
E. The pump is mechanically forced into Check caisson or pit barrel for
Pit or caisson during installation resulting in correct straightness.
possibly bent shafts.
A. Pump is not submerged. Check liquid level
requirements.
B. Low pump speed. Check supply voltage to motor.
C. Obstruction in Strainer or column. Remove pump and inspect.
D. Excessive amount of air/gas in liquid. Check and purge/vent system.
E. Total head of system higher than Check system losses or

2. Pump will not
differential head of pump. consult with pump Vendor.
deliver any liquid.
F. Motor and mechanical coupling not Check coupling seating, shaft
properly connected. keyways.
G. Suction lift too high or level to low. Check for proper

submergence.
H. Motor is incorrectly wired and tries to Check for correct rotation.
rotate in reverse direction.
A. Pump is not submerged. Check liquid level

requirements.
B. Low pump speed. Check supply voltage to motor.
C. Obstruction in Strainer or column. Remove pump and inspect.
D. Excessive amount of air/gas in liquid. Check and purge/vent system.
3. Insufficient E. Total head of system higher than Check system losses or

capacity delivered. differential head of pump. consult with pump supplier.
F. Motor and mechanical coupling not Check coupling seating, shaft

properly connected. keyways.
G. Suction lift too high or level to low. Check for proper

submergence.
H. Impeller lift set to high. Check impeller lift. See
Installation.
29 of 32
Installation, Operation and Maintenance Manual

A. Excessive air or gas in the liquid. Check and purge vent system.
Check correct operation of
ARV.
B. Inlet strainer or suction bell blocked. Start and stop several times.
Remove pump to clean.
C. Pump speed to low. Consult with pump Vendor.

4. Insufficient Check electrical system.
Pressure developed. Line Voltage incorrect.
D. Viscosity of liquid differs from design. Consult with pump Vendor.

Check the pump design for the
type of liquid to be pumped.
E. Wear Ring surfaces worn. Replace worn wear rings.
A. Excessive motor power required. Consult with pump Vendor.
B. Mechanical Failure. Drag on pump Remove pump. Check

shaft. bearings and impellers for
damage. Check for shaft
damage.
C. Speed to high. Pump runs of the end of Consult with pump Vendor.
curve resulting in motor overload. Check application design.
5. Pump operates for
a while then stops.
D. Higher liquid viscosity or specific gravity Consult with pump Vendor.
differs from design. Check correct application.
E. Total head of system higher than Check for proper

differential head of pump. submergence.
Check for correct rotation.
F. Loss of electrical power. Check for poor wiring
connections.
A. Speed to high. Consult with pump Vendor.
B. Damaged impeller(s) Remove pump and inspect.
C. Total system head is lower than pump Check system losses and/or
design head. consult with pump Vendor.
6. Pump requires
excessive power to D. Specific gravity of liquid different from Consult with pump Vendor.
run. design.
Remove pump and inspect
E. Excessive drag on motor. bearings. Check for damage.
F. Duty point on the pump curve is different Consult with pump Vendor.
to the design.
30 of 32

A. Worn Bearings. Remove pump and inspect.
Replace bearings.
B. Insufficient margin between suction Check for proper

pressure and vapour pressure. submergence.
Check NPSHa>NPSHr. Check
for losses at fittings.
C. Impeller not adjusted or loose on shaft. See Maintenance Section
7. Excessive D. Suction inlet blocked. Remove pump and inspect.

vibration.
E. Suction inlet insufficiently submerged. Check system design.
F. Air or vapour pocket in suction line. Vent system and inspect ARV
for correct operation.
G. Bent Line shaft(s). Remove pump and inspect
shafts.
H. Excessive force applied to column Check Installation
pipes. requirements and limitations.
I. Measure vibration over time. Check that vibration is in

compliance with API610
A. Seal faces are worn or not flat. Repair / replace seal.
B. Misalignment due to pipe strain. Check correct column pipe

installation.
C. Shaft is bent. Check shaft run out. Consult
with pump Vendor.
D. Seal is incorrectly installed. Check alignment of faces.

Check for damaged parts.
8. Mechanical seal
leaks steadily
E. Seal mounting gasket not seated Replace gasket.
properly or worn / compressed excessively.
F. Solids or abrasives are being pumped. Check. Consult with pump

Vendor for solution.
G. Mechanical seal was run dry for long Check seal flush supply.
periods. Check for blockage.
A. Inadequate amount of liquid at the seal Check flush line.

9. Seal is noisy or
Faces.
squeals.
A. Inadequate amount of liquid at the seal Check flush line.
Faces.
10. Short seal life. B. Abrasives in pumped liquid. Check and consult with pump
Vendor.
C. Shaft running off centre. Check misalignment.
D. Bent shaft. Check shaft run out. Consult
with pump vendor.
31 of 32
8. Other Relevant Documentation and Manuals

Supplementary instructions and manuals such as
Electric motor user manual, mechanical seal manual
etc. are included within this IOM and may be found in
the Appendix following this IOM. These manuals
are provided by third party suppliers and are provided
"As Is" and reflect the equipment "As Supplied" in
accordance with the contract requirements.General
Arrangement Drawings, Cross Sectional Drawings,
and Spare parts lists provided are provided for reference
purposes only and to compliment the instructions written
within this manual.
Further details and references to these documents may
also be found within the detailed supplied contract
"Data Books". Electric motor dimensional drawings,
junction box information and hookup details, data sheets,
Certification Documents etc. are not included in this User
Manual. Further references to these items may only be
found within the supplied contract "Data Books".
8.1 Change Notes

If any changes and/or modifications are made to the
equipment after delivery, and as agreed by the
pump Vendor / Manufacturer, records of these details
must be maintained with these User Instructions.
It is the end user's responsibility to notify the pump
Vendor / Manufacturer of such changes and to seek
approval from the Vendor prior to such changes.
Ruhrpumpen Inc. reserve the right to change any
information contained within this manual without
notification to the end user of the equipment.

Submersible
VTP
Submersible Vertical Turbine Pumps
Instructions for installation,

operation, maintenance
and list of parts
SUB - 1
July 2004
SUBMERSIBLE VERTICAL TURBINE PUMP
TYPE SUBMERGIBLE VTP
INSTALLATION INSTRUCTIONS
Refer to Instructions headed “Submersible Pump Water Proof Cable Splicing”

And “Connect Cable to Pump Motor”.
Note:
1. Units with three phase motors must be checked for direction of rotation before installing into the well. Connect cable to
starter. Hold pump firmly and touch connections so that the motor operates only for an instant. At the instant that the motor
is started, the whole unit will “kick” or tend to turn. Note the direction of the “kick”, it must be clockwise as viewed from the
pump discharge end. If the unit “kicks” counter-clockwise, interchange any two cables at the magnetic starter terminals.
Check the “kick” again, it must be clockwise. Tag the cables and starter terminals and reconnect in same sequence
following pump installation.
2. After properly assembling cable to pump, place the cable on a clean surface for easy uncoiling while the unit is lowered
into the well.
3. Screw the first length of riser pipe (galvanized or plastic) tightly into the pump discharge bowl.
(Note: When installing pumps on settings to 400 feet o where they might start automatically when water flows back thru
the pump following the pumping cycle, a check valve should be installed in the riser pipe at the top of the pump or at the
first joint of pipe no more than 20 feet above the pump. On settings between 400 feet and 600 feet use two check valves
one as noted above and the second one at approximately 2/3 of remaining setting. On deeper settings, refer to factory).
Use caution that cable is not damaged by the pipe wrench. Do not use pipe wrench on pump body, but only on neck of
discharge bowl.
4. Raise the unit and riser pipe vertically over the well with a chain hoist and tripod, or other suitable mechanical
equipment. Tape the motor leads to the neck of discharge bowl and the splices to the riser pipe with Scotch #33 electrical
tape. Lower the unit into the well slowly and carefully. Use caution that the cable is not scuffed or damaged on the well
casing. At each 10 foot interval fasten the cable to the riser pipe with either Scotch #33 electrical tape or a short length of
submersible pump cable.
5. Continue to add lengths of riser pipe and lower carefully into well, securing cable to riser pipe at 10 foot intervals. Lower
pump into well until all except last section of riser is in the well.
Note: Final depth of pump and motor unit in well should be so that:
1. Pump inlet is below lowest draw down point.
2. Pump motor is at least 5 feet above the well bottom or any abrasive settling out area.
6. On systems using a drain fitting and snifter valve to charge the pressure tank, a drain fitting should be installed in the
riser pipe 5 feet to 15 feet from top of well. On systems using an air separator float in the pressure tank, the drain fitting in
the riser pipe and the snifter valve in the check valve should not be used.
7.Place well seal over end of riser pipe and attach a pipe elbow to top of riser to install Pitless Adapter. Pull cable carefully
through well seal cable opening so that cable insulation is not damaged.
8. Install well seal or pitless adapter on top of well casing. Connect cable to control box (or magnetic starter) as shown in
diagram. Install valves as required in discharge line near pump (see typical installation sketches).
Note: With an air separator float used in the tank, a Shrader type air filling valve installed as shown on sketch replaces all
other air controls (air volume, control, snifter valve and drain fitting) except the air breather at the well cap.
9. IMPORTANT STARTING INSTRUCTIONS: Close gate valve and start pump. Slowly open gate valve and allow a slight
amount of water to flow. Check flow for abrasives. If flow contains abrasives, continue to operate pump but DO NOT open
gate valve wider. Allow pump to operate at small rate of flow until water runs clear. When water is clear, slowly open gate
SUB - 2
July 2004
valve and let pump run with open discharge for about one hour then check again for abrasives. If water does not run clear,
pump should be pulled from the well and well cleaned with a bailer. After flow has cleared, connect piping to service tank.
CAUTION: A pressure relief valve should be installed between pump and tank if pump operating pressure can exceed
maximum working pressure of the pneumatic tank.
SUBMERSIBLE PUMP WATER PROOF CABLE SPLICING
Connect Drop Cable to Motor Leads: 5 HP units installed with #14, #12 or #10 drop cable may have the motor leads
spliced to the drop cable using either the Fig. 1068 cable coupler with proper size stakons or with tape and sealer. On units
equipped with 7 ½ HP and larger motors, the tape and sealer type splice should be used. Always be sure to connect like
color wires to each other, i.e., red motor lead to red drop cable, black motor lead to black drop cable, yellow motor lead
to yellow or white drop cable. A water tight splice is a must for proper pump operation. Follow cable splicing instructions
carefully.
Units with Single Phase Motors: Note that the single phase control box must be mounted in a vertical position. The
terminal taps of the single phase control box are color marked. The terminal markings must match the cable colors, that is
red to red, black to black and yellow (or white) to yellow (or white).
MECHANICAL COUPLER for Wires Sizes N. 14, 12 and 10

(Cable O.D. = 140” to 240”)
Stagger mechanical cable coupler splices for better clearance.
1. Strip the motor leads and cable leaving 3/8” of conductor exposed. Scrape bare wire for good contact. If the motor lead
or cable is larger than 3/16” diameter, cut or pry off the tip washer of the end fitting and discard.
2. Slip one end fitting with its thrust washer or washers, rubber grommet, and plastic tube (in that order) over one motor
lead. Place Sta-kon connector on the motor lead and crimp tightly with Sta-kon pliers.
3. Slip the second end fitting with its thrust washer (and tip washer if cable is less than 3/16” diameter) and rubber grommet
over the other cable and position as shown above.
4. Insert the bare end of the cable into the “Sta-kon” and crimp as shown. Test the connection for strength, the connection
should not pull apart.
5. Center the plastic coupler tube over the Sta-kon and selecting the ed which contains the smaller cable (or either end if
both are the same size), press the rubber grommet into the tube with the end fitting.
6. Screw the end fitting quite firmly into the tube. You may feel and hear the thrust washers break free from the end fitting as
they twist and press against the rubber grommet.
7. Unscrew end fitting until the cable is free.
8. Then screw the end fitting into the tube until the cable just starts to be tightened (will not twist or slide freely).
9. Repeat the above procedure (6 thru 8) with the other end of the coupling.
10. Now tighten each end fitting ¼ to ½ turn. DO NOT OVER TIGHTEN.
11. Splice the other cables together in the same manner.

SUB - 3
July 2004
TAPE SPLICING (For All Sizes of Wire)
Materials Required:
1. Twenty foot roll of Scotch #33 Electrical Tape.
2. Two ounce tube of Special Splice Sealer.
3. Sta-kon connectors one per connection.
(A) Use Prod. No. 0001622 for #14, 12 and 10 wire.
(B) Use Prod. No. 0005719 for #8 wire.
(C) Use Prod. No. 0005720 for #6 wire.
(D) Use Prod. No. 005721 for wire #4 wire.
4. Crimping tool Prod. No. 0036625 for #14, 12 and 10; Prod. No. 0034695 for #8, 6 and wire.
5. No. 120 Grit emery cloth 2”square.
Splicing Details:
Bare end of wire. Scrape wire for good contact.
No. 14, No. 12, No. 10 Wire No. 18 and No. 6, Wire
3/8” 5/8”
Seat bare into end of Stakon connector and crimp with proper tool. Insulation of wire should rest up against the
connector. Use the No. 120 Grit emery cloth and clean all wax and dirt from the cable insulation for a distance of 4” on
each side of the connector.
4” Clean with emery cloth 4” Clean with emery cloth
Crimp connector here
Cover connector complete plus one half (1/2) inch each side of the connector with Special Splice Sealer. Apply sealer
freely and allow to air dry for about ten (10) minutes.
1/2” 1/2”
Apply sealer freely here
Wrap electrical tape over connector and sealer. Start the wrap one and one-half (1 ½ ) inches beyond connector. Wrap
tape with a half lap and a slight tension. Exercise care so that the wrap is smooth, and without corrugation. Finish first
tape layer about one and one-half (1 ½ ) inch beyond connector. Cut off the tape at the finish. Do Not tear off the tape.
Firts tape layer 1 1/2” 1 1/2” Cable insulation
Connector
Apply second layer of tape. Start wrap one (1) inch beyond first layer. Half lap the tape with slight tension so that it is
smooth and without any corrugation. Finish the wrap one (1) inch beyond the end of the first layer. Cut off the tape at the
finish. Do Not tear off the tape.
1” 1”
Second tape layer First tape layer

SUB - 4
July 2004
Apply third layer of tape. Start wrap open (1) inch beyond second layer. Half lap the tape with a slight tension so that it is
smooth and without any corrugation. Finish the wrap one (1) inch beyond the end of the second layer. Cut off tape at the
finish. Do Not tear off the tape.
1” 1”
Third tape layer

7” to 7 1/2” total length
Coat entire splice freely with the Special Splice Sealer. Spread the special sealer about one (1) inch beyond ends of type.
Allow the sealer to air dry for a period of ten (10) minutes.
After all three cables have been spliced with the tape and sealer, arrange the three cable splices in the form of a triangle.
Wrap the remaining tape over all three splices. Coat tape with the remaining sealer.
WIRING DIAGRAMS
SINGLE PHASE THREE PHASE

Diagram “E” Diagram “F”
Live Line
Grounded Mid-point 208-230 or
230 Volt 460 Volt
Live Line
Fused Fused
Switch Switch
Magnetic
Starter
(Single Phase)
Pressure
Switch Control Magnetic
Box Starter
Black
No. 1
No. 2 Red
230 VOLT - ONE PHASE MOTOR To Motor

(or white)
Yellow
For 5 7 3/2 H.P.

Black
Red
208, 230 or 460 VOLT MOTORS

*See Note THREE PHASE
1 1/2 HP thru 50 HP
To Motor
*Note: Ground to metal riser pipe, well casing, or use separate ground according to local code.
Water temperature: Franklin 6” Submersible Motors will operate in accordance with the nameplate rating when the
temperature of the water being pumped does not exceed 105°F and 120°F. temperature of water in which 8” submersible
motors operate should not exceed 85°F.
Use of Submersible Pumps in Sumps, Ponds and Large Diameter Wells: When submersible Pumps in HP sizes
shown below are used in sumps, large diameter wells or ponds, a flow inducer sleeve should be installed on the pump to
provide proper linear flow past the motor for motor cooling. Minimum flow required is shown below:
4” motors (2 HP thru 10 HP) ¼ feet per second
6” Motors (7 ½ HP thru 50 HP) ½ feet per second
For sleeve recommendation, refer to factory.

SUB - 5
July 2004
LIGHTING ARRESTERS
If submersible pump is installed in an area where electrical storms are frequent, it is highly recommended that lighting
arrester (s) be installed. This insures proper grounding of the high voltage surges which often occur on power lines during
electrical storms and prevents extensive damage to the submersible motor and cable. It is recommended that the lighting
arrester (s) be installed at the motor control box or magnetic starter and connected with #12 bare stranded copper wire as
shown in the diagram below.
Using plastic riser pipe, the recommended connections are shown in diagram #1. Using #12 or larger baser stranded
copper wire with proper ground clamp connections at the well casing and connecting to one of the bolts on the motor.
Using metal riser pipe, with metal well casing, the installation as shown in diagram #2, may be used by grounding to the
metal riser pipe and metal casing and using a jump properly grounded at the point “O” and securely fastened to the motor
bolt. A better connection and one which can be worth much more than the few extra dollars of cost it involves, is obtained
by using connections shown in diagram #1, whether for plastic or metal riser pipe.
Note: When the pump control with the arrester is installed close to the well, only one arrester is needed. However if this
control is more than 25 feet from the home service entrance, a second arrester is recommended at the service entrance.
This will provide protection for the devices in the home and also tend to reduce the surge on the arrester at the pump
control.
If two arresters are used it is important that the ground wires from both arresters be bonded together.
Power
Power 230 V 230 V
230V 230 V Supply
Supply GRD
GRD.
White White
To To
Power Control Box
Power Control Box 115 V Supply
115 V Supply
Lightning Surge Arrestor Lightning Surge Arrestor
Line 1 Line 1
Control Control
113 V 113 V
(White) Line 2 Box (White) Line 2 Box
GRD
GRD.
White White
Lightning Lightning
Surge Surge
Arrestor Arrestor
Plastic Metal
Riser Riser
Pipe Pipe
Metal Metal
Casing Casing
*Note: *Note:
Control Box is not Control Box is not
Pump required with 2 wire Pump
required with 2 wire
motors. motors.
Motor Motor
DIAGRAM 1 DIAGRAM 2
Above diagrams are for single phase installations. Three phase installations require two or three arresters depending
upon power company connections at the transformer.
SUB - 6
July 2004
WEAK WELLS
Quite often submersible pumps are installed in wells that produce less capacity than required by the pump. This situation
results in:
1. An air bound pump
2. Over-pumping the well which can be detrimental to both the pump and the well.
Over-pumping protective measures are as follows:

1. Throttling the discharge line: After the well has been cleared of sediment and allowed to recover, the discharge line
should be throttled to a rate of discharge not to exceed the rate of well recovery. The following sketch shows the
installation required:
A. Install a pressure gauge and shut-off valve in the discharge line.
B. Start the pump operation. As soon as the water starts to flow, close the shut-off valve tight. Record the pressure of
the gauge.
C. Open the discharge valve to the approximate flow desired. Record the pressure with the water flowing.
D. Allow the pump to operate approximately 10 minutes. Shut the valve tight and record the pressure.
E. If any pressure difference is recorded between steps (d) and (b), the water level in the well has lowered. Convert
pounds to feet as follows:
Pressure (b) minus pressure (d) x 2.31 = ft.
F. Repeat the step reducing flow until the level remains static,
G. The pressure of step (c after the flow is such to allow the well level to remain static, will be the throttling pressure.
H. Pipe the horizontal run into the service tank and with the pump operating close the shut-off valve until the throttling
pressure of step c) is reached.
2. Low water safety control: Low water cut off or pump down control are capable of taking care of variable well capacity
conditions which might be experienced in some localities due to seasonal variations in the water table and etc.
Probably the best control for the pump is the water level electrode type in as much as this control will stop the pump before
it runs out of water. However, with the pump properly sized and/or throttled to the average well capacity (preferably the
lowest capacity) the low water pressure safety switch or the low flow cut out safety switch will work quite satisfactory.
SUB - 7
July 2004
TROUBLE SHOOTING
TROUBLE PROBABLE CAUSE REMEDY

Pump does not stop running 1.Pressure switch is set too high. 1.Reset switch to lower pressure.
2.Pump set too deep in well for high 2.Check maximum pump setting and tank
setting of pressure switch. pressure. If too deep in well lower “high”
3.Pump is air or gas bound. pressure switch setting.
3.Open disconnect switch allowing pump
to stand idle for ½ to 1 hour. Start pump.
See section on weak wells.
Pump starts and stops too 1.Tank water-logged. 1.Check valve may leak; faulty snifter valve,
often 2.Pressure switch differential set too or clogged drain fitting. Tank may leak or
close. improper location of drain fitting.
2.Check and reset start and stop
pressures.
Low Tank Pressure 1.Pressure switch set too low. 1.Reset switch for higher pressures. Check
2.Pump is set too deep in well. rating tables for setting and pressure.
2.Check maximum allowable setting
and pressure.
Pump Delivers Reduced 1.Voltage to control box or magnetic 1.Check input voltage or call Power
Capacity starter is low. Company.
2.Pump rotation is backward (3 phase 2.Interchange any two motor cables at
only). magnetic starter. Check flow again.
3.Pump is too deep in well. 3.Check capacity and compare to rating
4.Pump is in sand or mud. tables.
5.Strainer or raiser pipe clogged or 4.Pull pump. Clean strainer. Flush pump
corroded. clean. Clean out well.
6.Well capacity low. 5.Pull pump. Clean strainer. Check riser
pipe. Replace if necessary. Clean well.
6.See section on weak wells.
Pump Delivers no water 1.Check valve installed backward. 1.Reverse check valve.
See above plus 2.Check valve stuck closed. 2.Free valve.
3.Pump air or gas bound. 3.Open disconnect switch allowing pump
to stand idle for ½ to 1 hour. Stard pump.
See section on weak wells.
Pump does not Run 1.Control box mounted vertical (single 1.Remount box vertical.
phase). 2.Review wiring diagram.
2.Wiring to control box wrong (single 3.Check control box or starter.
phase). 4.Replace fuse.
3.Thermal overload tripped. 5.Check fuse size.
4.Fuse blown in disconnect switch. 6.Check voltage with meter.
5.Fuse size too small. 7.Check input amperage.
6.Low voltage at control box. 8.Check control.
7.Pump or motor stuck.
8.Faculty control box or starter.
SUB - 8
July 2004
TYPICAL CONSTRUCTION
6-8 Inch Construction
Ref.
122 Name of Part
No.
32 Pump shaft
35 Intermediate bowl bearing
36 Intermediate bowl
38 Impeller
39 Impeller lock collet
42 Strainer
54 Discharge adapter
112A Driven half
115 Pump motor coupling
115A Coupling spacer
54
118 Cable
118
122 Column pipe
431 123 Conductor guard
35 125 Submersible motor
32
36 126 Suction Interconnector Brg
123
39
135 Suction Interconnector
423 Seal O'ring
35 431 Set screw
36 457 Motor bolts
38 458 Suction interconn Brg lower
125
135
458
457
112A
431
115A
115
42
423
125
SUB - 9
July 2004
TYPICAL CONSTRUCTION
10-12 Inch Construction
Ref.
Name of Part
122 No.
32 Pump shaft
34 Top bowl bearing
35 Intermediate bowl bearing
118
54
36 Intermediate bowl
59
38 Impeller
34
39 Impeller lock collet
42 Strainer
54 Discharge adapter
55 Top bowl
59 Up thrust plug
32
88 Set screw
112 Drive half coupling
55
39 112A Driven half coupling
115 Pump motor coupling
407 118 Cable
35 122 Column pipe
123 Conductor guard
125 Submersible motor
36
38
126 Suction interconnector bearing
135 Suction interconnector
136 Access opening cover plate
407 Bowl bolts
135
457 Motor bolts
Note: When referring to part numbers also mension

126 drawing number VW 15454
42
123
112A
88
136 115
112
457
125

Ruhrpumpen Vertical Turbine Pumps - Operation and Maintenance Manuals

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Ruhrpumpen Vertical Turbine Pumps - Operation and Maintenance Manuals

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What are the major components of a vertical turbine pump described in the manual?

What are the major components of a vertical turbine pump described in the manual?

How should a vertical turbine pump be transported, stored, and handled according to the manual?

How should a vertical turbine pump be transported, stored, and handled according to the manual?

Vertical Turbine Pumps

Installation, Operation and

IOM LIST OF CONTENTS ( INDEX )

2.4.1 Inspection before storage ...........................8 6.4 Impeller Re-Adjustment……………………………….21

Page 2 of 32 Installation, Operation and Maintenance Manual

1 INTRODUCTION AND SAFETY

If the conditions of service as per the purchase order

Page 3 of 32 Installation, Operation and Maintenance Manual

Always coordinate repair activities with operations

Page 4 of 32 Installation, Operation and Maintenance Manual

1.5.4 Products used in potentially Hazardous

DO NOT RUN THE PUMP AT

Page 5 of 32 Installation, Operation and Maintenance Manual

2 TRANSPORT, STORAGE, HANDLING 2.3.2 Lifting of fabricated discharge heads with

Fig. 4 Centralizer location

Fig. 4 Using lifting clamp

Page 6 of 32 Installation, Operation and Maintenance Manual

2.3.5 Lifting of column piping

Example: Lifting an assembled pump horizontally

Example: Lifting a fully assembled pump vertically

Page 7 of 32 Installation, Operation and Maintenance Manual

Page 8 of 32 Installation, Operation and Maintenance Manual

and generally include customer specific dedicated

3.2 Design of Major Components

Page 9 of 32 Installation, Operation and Maintenance Manual

3.2.6 Anti Reverse Rotation Mechanism 3.2.7 Mechanical Seals

Fig. 10 Typical ARV Installation Arrangement

33A High Performance

flow Blow-Off Main

Page 10 of 32 Installation, Operation and Maintenance Manual

Page 11 of 32 Installation, Operation and Maintenance Manual

The level should not exceed 0.127 mm elevation

B Example of pump mounted on a flange / soleplate

Some wet pit pumps are installed directly by using Flange/Sole

Page 12 of 32 Installation, Operation and Maintenance Manual

4.9 Lifting and Assembly

Parts and accessories may beplaced

4.9.4 Unpacking of fully assembled Pumps

a) Clean the parts of any dirt, packing material and

Page 13 of 32 Installation, Operation and Maintenance Manual

NOTE: Not Applicable for Submersible VTP

4.9.6 Installing the Mechanical Seal

Fig.12 Seal Installation Example

Seal mount stud Plan 13 Flush

Page 14 of 32 Installation, Operation and Maintenance Manual

NOTE: Not Applicable for Submersible VTP

4.9.7 Installing the flanged spacer coupling

Page 15 of 32 Installation, Operation and Maintenance Manual

4.9.8 Installing the Electric Motor

The pump impeller lift is factory pre-adjusted at the

Fig. 15 Installing the electric motor

Page 16 of 32 Installation, Operation and Maintenance Manual

NOTE: Not Applicable for Submersible VTP

4.9.9 Impeller lift Adjustment

Confirm this measurement by using a precision

Page 17 of 32 Installation, Operation and Maintenance Manual