Model Y/11AL Pneumatic Absolute Pressure Transmitter: User's Manual
Model Y/11AL Pneumatic Absolute Pressure Transmitter: User's Manual
Model Y/11AL Pneumatic Absolute Pressure Transmitter: User's Manual
IM 02C01B01-01E
IM 02C01B01-01E
4th Edition
i
Model Y/11AL
Pneumatic Absolute Pressure Transmitter
CONTENTS
1. Introduction................................................................................................ 1-1
1.1 Safety Precautions............................................................................................. 1-2
1.2 Warranty.............................................................................................................. 1-2
2. General....................................................................................................... 2-1
2.1 Outline................................................................................................................. 2-1
2.2 Principle of Operation....................................................................................... 2-1
2.3 Standard Specifications.................................................................................... 2-2
2.4 Model and Suffix Codes.................................................................................... 2-3
2.5 Options................................................................................................................ 2-3
2.6 Dimensions......................................................................................................... 2-4
3. Installation.................................................................................................. 3-1
3.1 Transmitter Mounting........................................................................................ 3-1
3.2 Transmitter Piping............................................................................................. 3-1
3.2.1 Transmitter Mounted At or Above Level of Connection to Process.... 3-1
3.2.2 Transmitter Mounted Below Level of Connection to Process............ 3-1
3.3 Air Supply and Transmission Piping............................................................... 3-2
4. Operation.................................................................................................... 4-1
4.1 Reference Adjustment....................................................................................... 4-1
4.1.1 Adjustment Procedure........................................................................ 4-1
4.1.2 Formula to Calculate Output for Transmitter with 0.2-1.0 kgf/cm2
Output................................................................................................. 4-1
5. Maintenance............................................................................................... 5-1
5.1 Calibration.......................................................................................................... 5-1
5.1.1 Calibration Equipment........................................................................ 5-1
5.1.2 Calibration Procedure......................................................................... 5-1
5.1.3 To Change Range............................................................................... 5-1
5.1.4 Flexure Locknut Adjustment............................................................... 5-1
5.1.5 Overrange Stop Adjustment............................................................... 5-2
5.2 Basic Troubleshooting...................................................................................... 5-2
5.3 Supply Air Filter.................................................................................................. 5-3
5.4 To Clean Restrictor............................................................................................ 5-3
5.5 To Clean Nozzle Assembly................................................................................ 5-3
5.6 To Remove Diaphragm Capsule....................................................................... 5-4
5.7 To Replace Diaphragm Capsule....................................................................... 5-4
IM 02C01B01-01E
<1. Introduction> 1-1
1. Introduction
Thank you for purchasing the Yokogawa’s Safety Precautions
instrument. • For the protection and safety of the operator
The instrument is correctly calibrated at the factory and the instrument or the system including
before shipment. To ensure correct and efficient the instrument, please be sure to follow the
use of the instrument, please read this manual instructions on safety described in this manual
thoroughly and fully understand how to operate the when handling this instrument. In case the
instrument before operating it. instrument is handled in contradiction to these
instructions, Yokogawa does not guarantee
Regarding This Manual safety.
• This manual should be provided to the end • Yokogawa assumes no responsibilities for this
user. product except as stated in the warranty.
• The contents of this manual are subject to • If the customer or any third party is harmed by
change without prior notice. the use of this product, Yokogawa assumes
• All rights reserved. No part of this manual may no responsibility for any such harm owing to
be reproduced in any form without Yokogawa’s any defects in the product which were not
written permission. predictable, or for any indirect damages.
• Yokogawa makes no warranty of any kind with • The following safety symbols are used in this
regard to this material, including, but not limited manual:
to, implied warranty of merchantability and
fitness for a particular purpose.
• If any question arises or errors are found, or if WARNING
any information is missing from this manual,
Indicates a potentially hazardous situation which,
please inform the nearest Yokogawa sales
if not avoided, could result in death or serious
office.
injury.
• The specifications covered by this manual are
limited to those for the standard type under the
specified model number break-down and do not
cover custom-made instrument. CAUTION
• Please note that changes in the specifications,
construction, or component parts of the Indicates a potentially hazardous situation which,
instrument may not immediately be reflected if not avoided, may result in minor or moderate
in this manual at the time of change, provided injury. It may also be used to alert against unsafe
that postponement of revisions will not cause practices.
difficulty to the user from a functional or
performance standpoint.
IMPORTANT
Indicates that operating the hardware or software
in this manner may damage it or lead to system
failure.
NOTE
Draws attention to information essential for
understanding the operation and features.
IM 02C01B01-01E
<1. Introduction> 1-2
1.1 Safety Precautions 1.2 Warranty
The warranty shall cover the period noted on
WARNING the quotation presented to the purchaser at the
time of purchase. Problems occurred during the
• Instrument installed in the process is under warranty period shall basically be repaired free
pressure. Never loosen or tighten the of charge.
process connector bolts as it may cause • In case of problems, the customer should
dangerous spouting of process fluid. contact the Yokogawa representative from
• During draining condensate or venting gas which the instrument was purchased, or the
in transmitter pressure-detector section, take nearest Yokogawa office.
appropriate care to avoid contact with the • If a problem arises with this instrument,
skin, eyes or body, or inhalation of vapors, if please inform us of the nature of the problem
the accumulated process fluid may be toxic and the circumstances under which it
or otherwise harmful. developed, including the model specification
Since draining condensate or bleeding and serial number. Any diagrams, data and
off gas gives the pressure measurement other information you can include in your
disturbance, this should not be done when communication will also be helpful.
the loop is in operation. • Responsible party for repair cost for the
• If the accumulated process fluid may be problems shall be determined by Yokogawa
toxic or otherwise harmful, take appropriate based on our investigation.
care to avoid contact with the body, or The Purchaser shall bear the responsibility for
inhalation of vapors even after dismounting repair costs, even during the warranty period, if
the instrument from process line for the malfunction is due to:
maintenance. • Improper and/or inadequate maintenance by
the Purchaser.
• Failure or damage due to improper handling,
use or storage which is out of design
IMPORTANT conditions.
• Supply air must be clean and dry. • Use of the product in question in a location
- Supply air (pressurized) must not be not conforming to the standards specified
dewed event at -40°C. by the Yokogawa, or due to improper
- Air filter with 5μm (0.0002 inch) of filter maintenance of the installation location.
element maximum opening shall be • Failure or damage due to modification or
recommended. repair by the party except Yokogawa or who
- Oil filter should be provided to remove oil is requested by Yokogawa.
in the supply air. • Malfunction or damage from improper
• Maximum supply air pressure of transmitter relocation of the product in question after
without fixed pressure regulator (GAS or delivery.
NAS type) is 215 kPa. Should the pressure • Reason of force majeure such as fires,
exceed 215 kPa, it is possible to break the earthquakes, storms/floods, thunder/
pneumatic amplifier, bellows etc. lightening, or other natural disasters, or
• When weling piping during construction, take disturbances, riots, warfare, or radioactive
care not to allow welding currents to flow contamination.
through the transmitter.
• Do not step on this instrument after
installation.
• Applying a leakag-detecting fluid to the
instrument may damage the plastic parts
resulting from corrosion or cracking.
IM 02C01B01-01E
<2. General> 2-1
2. General
2.1 Outline Reducing tube
Air supply
Reference
Diaphragm
adjustment
seal
Diaphragm
capsule
Pressure
being
measured
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IM 02C01B01-01E
<2. General> 2-2
2.3 Standard Specifications Process Connection:
JIS Rc1/2, Rc1/4, 1/2 NPT, or 1/4 NPT female,
Span Limits: whichever specified.
1.3 to 5.3 kPa. Wetted Parts Material:
Span is continuously adjustable within range Body: Forged JIS SUS 316 stainless steel.
limits. Process Connector: SCS 14 A (equivalent to SUS
Range Limits : 316 Stainless Steel casting)
0 to 9.3 kPa absolute. Diaphragm Capsule: SUS 316L stainless steel.
Overpressure Limits: Force Bar: SUS 316 stainless steel.
0.7 MPa. Force Bar Seal: Cobalt-nickel alloy.
Output Signal: Process Connector Gasket: Teflon (PTFE) (see
20 to 100 kPa. Note 1).
Accuracy(includes linearity, hysteresis and Capsule Gasket: SUS 316L stainless steel coated
repeatability): with Teflon.
±1.0 % of span. Force Bar Seal Gasket: Silicone elastomer.
Repeatability: Connection Hardware:
0.5 % of span. JIS SCM 435 chrome-molybdenum steel cap
Dead Band: screws and nuts for body; JIS SCM 435 cap
0.1 % of span. screws for process connector.
Air Supply Pressure: Cover:
140 kPa, 1.4 kgf/cm2 or bar, or 20 psi. Cast aluminum, finished with gray polyurethane
Air Consumption: paint. Gasketed for National Electrical
0.5 m3/h at 0 °C, 101.3 kPa {1.033 kgf/cm2} Manufacturers Association (NEMA) (USA) Type3
absolute (0.3 scfm). weatherproof service.
Ambient Operating Temperature Range: Approximate Weight:
-40 to 120 °C (-40 to 250 °F). 15 kg (33 lb).
Process Temperature Limits:
-40 and 120 °C (-40 and 250 °F) at capsule.
Mounting:
Bracket for nominal 50 mm (2 inches) horizontal
or vertical pipe. Transmitter must be mounted with
capsule faces vertical.
Air Connection:
Tapped for JIS R1/4 or 1/4 NPT, whichever
specified.
IM 02C01B01-01E
<2. General> 2-3
2.4 Model and Suffix Codes Low Spans:
0.53 to 2.6 kPa, 4 to 20 mmHg, or 5.3 to 26 mbar.
Model Suffix Codes Description Accuracy ±1.0 % of span.
Y/11AL ............. Pneumatic absolute Option code: LD.
pressure transmitter. Cover Color Other Than Standard Finish:
Diaphragm -L . . . . . . . . . . . Low range capsule. Specify in color block □ by color code. Refer to
Capsule Span: 1.3 to 5.3 kPa. GS 22D1F1-E.
Body S . . . . . . . . . . Forged SUS 316 Option code: SCF-□.
Material *1 stainless steel. High Process Temperature:
1 . . . . . . . JIS Rc 1/4 female. Glass reinforced Teflon gaskets are used in the
Process 2 . . . . . . . JIS Rc 1/2 female. process connector and force bar seal.
Connection 3 *2 . . . . . . ANSI 1/4 NPT female. Maximum process temperature to 190 °C (375 °F).
4 *2 . . . . . . ANSI 1/2 NPT female.
Option code: DG5.
Options / / Stainless Steel Hardware:
JIS SUS 630 cap screws and nuts for the body;
*1: Users must consider the characteristics of
selected wetted parts material and the influence JIS SUS 630 cap screws for process connectors.
of process fluids. The use of inappropriate Option code: SSB.
materials can result in the leakage of corrosive
process fluids and cause injury to personnel and/ Oxygen Service Preparation:
or damage to plant facilities. It is also possible that Degrease cleansing treatment.
the diaphragm itself can be damaged and that
material from the broken diaphragm and the fill Option code: OSW.
fluid can contaminate the user’s process fluids. Calibration Units:
Be very careful with highly corrosive process
fluids such as hydrochloric acid, sulfuric acid,
M-calibration (Unit: kgf/cm2)
hydrogen sulfide, sodium hypochlorite, and high- Option code: CAL-M
temperature steam (150 ºC [302 ºF] or above). P-calibration (Unit: psi) Option code: CAL-E
Contact Yokogawa for detailed information of the
wetted parts material. bar-calibration (Unit: bar) Option code: CAL-B
*2: Air connections, vent and drain plug connections are Note:
also tapped for ANSI NPT threads in addition to the 1. Teflon (PTFE): Trademark of E.I. DuPont de Nemours &
process connection. Company (USA) for polytetrafluoroethylene.
2.5 Options
Air Set:
Fixed combination pressure regulator and filter
with 35 mm diameter pressure gauge mounted
and piped to transmitter. Also available without
gauge.
Supply pressure: 0.2 to 1 MPa, 2 to 10 kgf/cm2
or bar, or 30 to 150 psi.
Output pressure: 140 kPa, 1.4 kgf/cm2 or bar, or
20 psi.
Maximum operating temperature: 80 °C (180 °F).
IM 02C01B01-01E
<2. General> 2-4
2.6 Dimensions
110 Unit : mm
118 25.4
Output connection
Air supply connection
(without air supply set)
95
124
Air supply connection
(with air supply set)
Drain plug
27 Process connection
Nominal 50 mm (2 inches)
pipe vertical or horizontal
(supplied by user) 106 128
94 93
F0203.ai
IM 02C01B01-01E
<3. Installation> 3-1
3. Installation
3.1 Transmitter Mounting 3.2 Transmitter Piping
Transmitter must be mounted so that capsule is Minimum pipe size to be 1/2" (JIS 15A) tubing.
vertical. Arrange piping to minimize accumulation of
Plug on high pressure side and pressure connector condensate in lines and transmitter.
may be interchanged.
3.2.1 Transmitter Mounted At or Above
Mounting bracket goes on side opposite pressure
Level of Connection to Process
connector. Tighten pressure connector bolts after
mounting transmitter. Tighten pressure
connector bolts
Optional air-set can be mounted as illustrated
securely.
below. For fixed regulator and associated parts,
refer to Customer Maintenance Parts List involved.
Mounting Tank
bracket
Gate valve
Plug
IM 02C01B01-01E
<3. Installation> 3-2
Surge chamber 3.3 Air Supply and Transmission
4" (JIS 100A) × 200 mm
long (1.6 Liter) Piping
Tank Output gauge
Shut off valve
Gate
valve Air supply
1/4" (JIS 8A) Receiver
Tighten
tubing
pressure
connector F0304.ai
bolts securely.
Shut off valve
Figure 3.4 Air Supply and Transmission Piping
Condensate chamber
4" (JIS 100A) × 200 mm long
(1.6 Liter) Vent valve
NOTE
Drain valve • Air supply must be regulated at a fixed
Restrictor
pressure 1.4 kgf/cm2 or bar, 140 kPa, or 20
F0303.ai
psi.
Figure 3.3 Mounting Example (2) • Transmitter uses 0.5 Nm3/h of air in normal
operation.
• Air must be clean and dry. Blow out filter
regularly.
• Transmission line must be free of leaks.
IM 02C01B01-01E
<4. Operation> 4-1
4. Operation
4.1 Reference Adjustment 4. Calculate output using formula below. Remove
cover and adjust zero screw so that manometer
4.1.1 Adjustment Procedure reads calculated output.
Make this adjustment with transmitter in operating
position before putting transmitter into operation.
This is an operating adjustment only; if exact
calibration from 0.2-1.0 kgf/cm2 or bar, 20-100 kPa,
or 3-15 psi is desired, refer to section 5.1.
1. Disconnect line to receiver. Connect 0-1.5 kgf/
cm2 or bar, 0-150 kPa, or 0-22 psi manometer Zero screw
to OUT connection.
2. Adjust air supply to pressure at which
transmitter will be operate.
Air supply
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IM 02C01B01-01E
<5. Maintenance> 5-1
5. Maintenance
5.1 Calibration Range wheel
Vacuum
connection
F0503.ai
Vacuum
*
6. Repeat Steps 3 through 5 until the desired
Air supply accuracy is obtained. Tighten range wheel
locknut securely.
Pressure
connection 5.1.3 To Change Range
F0501.ai
The range may be changed anywhere within the
* Special manometer reading in absolute pressure units; limits of the transmitter by calibrating the transmitter
or ordinary manometer connected to read vacuum (or to the new range.
pressure) in conjunction with a mercury barometer
reading atmospheric pressure in absolute units. 5.1.4 Flexure Locknut Adjustment
Figure 5.1 Calibration Equipment Thickness gauge (1.27 mm) and 1/4" hex-head
wrench for tightening flexure locknut are required.
5.1.2 Calibration Procedure 1. Remove bottom plug and using 1/4" hex-head
wrench, lightly loosen flexure locknut.
The transmitter may be calibrated to 0.2 to 1.0 kgf/
Flapper Nozzle
cm2 or bar, 20 to 100 kPa, or 3 to 15 psi signal
pressure range. These ranges are not exactly
equivalent; therefore the transmitter must be
calibrated to the same signal range as the receiver
with which it is used.
1. If capsule was removed or if flexure locknut was
loosened, make Flexure Locknut Adjustment
(Refer to section 5.1.4). 1.27 mm thickness gauge
2. Set up calibration equipment as shown above. goes here; see illustration below.
3. Apply best vacuum attainable to transmitter
Calculate output (Refer to section 4.1.2)
corresponding to this pressure.
Adjust zero screw (identified below) so that
output is correct.
4. Set calibrating pressure equal to desired upper
range limit. The output should be 1.0 kgf/cm2 or
bar, 100 kPa, or 15 psi.
5. If output is incorrect, loosen locknut and adjust
range wheel for correct output. Turning range Hex-head wrench
wheel down increases output. Retighten locknut
after each adjustment.
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IM 02C01B01-01E
<5. Maintenance> 5-2
2. While holding thickness gauge in position (see 3. If not, loosen screws and reposition stop to get
upper illustration), carefully move top casting correct clearance. Retighten screws.
assembly so that flapper and nozzle are just
touching. Overrang stop
Screw
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Output
line
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IM 02C01B01-01E
<5. Maintenance> 5-3
5.3 Supply Air Filter 5.5 To Clean Nozzle Assembly
An accumulation of dirt at the flapper nozzle may
cause a zero shift.
1. Unscrew nozzle nut. Do not let soldered nut on
opposite side of casting turn.
2. Ease nozzle out of casting.
3. Loosen clamp screw and rotate S-clamp.
Withdraw nozzle O-ring connection with twisting
motion. Do not bend tubing.
4. Clean nozzle with 0.73 mm dia. wire,
compressed air, or suitable solvent. Wipe top of
flapper clean.
F0509.ai
Wire
Blow filter out at least once a day.
Figure 5.2 Air Filter
4. Apply thin film of Vaseline, or similar lubricant to 5. Before replacing, apply a thin film of Vaseline
O-ring. or similar lubricant to O-ring. Replace nozzle
assembly in reverse order. Check reference
adjustment (Refer to section 4.1).
Amplifier
Nozzle nut
Tweezers Nozzle
assembly
Wire
Feedback O-ring
connection
Nozzle O-ring
connection
F0512.ai
IM 02C01B01-01E
<5. Maintenance> 5-4
5.6 To Remove Diaphragm 5.7 To Replace Diaphragm
Capsule Capsule
Diaphragm capsule can be removed for cleaning 1. Use new gasket on inner side of capsule.
transmitter or parts replacement. After assembly, 2. Position capsule in its cavity so that flexure fits
capsule flexure locknut must be adjusted (Refer to on force bar. Align index marks on capsule and
section 5.1.4) and the transmitter calibrated (Refer body and tighten flexure locknut with wrench.
to section 5.1). 3. Replace low-pressure side of unit, tightening
1. Close pressure connection valve. the 4 nuts finger-tight. Loosen flexure locknut
2. Open vent and drain on pressure side. and then complete tightening the 4 nuts
3. If unit is mounted, remove 2 mounting bolts gradually to 90 N·m torque.
from low pressure side. 4. Replace remaining parts in reverse order and
calibrate transmitter (Refer to section 5.1).
Gasket
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Washers
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Diaphragm
Figure 5.6 Replace Diaphragm Capsale
capsule
Bottom plug
Nut
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IM 02C01B01-01E
<5. Maintenance> 5-5
5.8 To Replace Capsule Flexure 5.9 To Clean or Replace Screen
1. Remove capsule from unit (Refer to section Filters
5.6). Remove coarse screen filter with pointed tool for
Use protective facing on jaws of vise to prevent cleaning or replacement.
damaging capsule. If fine screen air filters become clogged, remove
Protective facing
with pointed tool and replace.
Use new gasket each time connection is broken. In
replacing assembly, tighten bolts uniformly by 39 to
49 N·m (4 to 5 kgf·m) torque.
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Open-end wrench
5.10 To Remove Pneumatic
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Amplifier
3. After flexure is replaced, scribe 2 new index To remove amplifier, remove 2 large screws and
marks on opposite edges of capsule in line with pry off. A gasket is furnished with each replacement
flexure. Use new index marks when replacing amplifier. When replace the pneumatic amplifier,
capsule. Check calibration (Refer to section tighten the screws by the forque of 1.6 to 1.8 N·m
5.1) (16 to 18 kgf·cm). For servicing details, refer to
Appendix 1.
Screws
Index mark
F0521.ai
IM 02C01B01-01E
<5. Maintenance> 5-6
5.11 Further Disassembly 5.11.2 Dashpot Alignment
1. With air supply on, there must be some output
IMPORTANT from transmitter.
2. Loosen flexure locking screw 26 just enough
Normal servicing of the transmitter does not to allow free vibration of adjacent parts. Put
require the removal of any parts other than those a finger on dashpot nut 31 and gently move
already mentioned. Further disassembly is not dashpot assembly back and forth (total travel is
recommended by YOKOGAWA. The following about 1 mm) in line of flexure. When assembly
procedures are described for emergency use only is in middle of its travel, tighten flexure locking
and the user must assume responsibility for loss of screw 26 . Flexure 25 must be flat and horizontal.
accuracy or damage to the transmitter.
5.11.3 To Remove Feedback Bellows and
Zero Spring (behind Zero Screw)
26 Flexure locking
Dashpot 30
screw
Dashpot
27 Flexure mounting
29
clamp bracket
Dashpot clamp
28
screws
Parts associated with
servicing of dashpot.
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IM 02C01B01-01E
<5. Maintenance> 5-7
5.11.4 To Remove Back Flexures 5.11.7 To Remove Front Flexure
Unless front flexure 6 has already been removed, 1. Disconnect dashpot flexure from arm (Refer to
7/64" hex-key wrench used in Step 2 must be cut section 5.11.1).
down to fit into screws 20 . 2. Carefully pry out both feedback and nozzle
1. Using 7/16" open-end wrench, remove 1/4" cap O-ring connections at amplifier and remove
screws 12 holding bracket 11 . nozzle tubing from casting 1 (Refer to section
2. Using a 7/64" hex-key wrench, remove two 5.5).
screws and plates 20 holding back flexures 7 , 3. Remove relay mounting assembly 5 (Refer to
and remove back flexures. section 5.11.6).
3. Reverse this procedure to reassemble. Do not 4. Using a 7/64" hex-key wrench, remove top
tighten cap screws 12 . plate 2 by removing two plate screws 21 .
4. Loosen cap screws 8 and force bar screws 5. Using a 9/64" hex-key wrench, remove force
3 . Apply 7 kgf/cm2 or bar, 700 kPa, or 100 psi bar screws 3 .
to transmitter. Tap body lightly and tighten all 6. Remove cap screws 8 and plates and lift front
screws. flexure 6 off of dowel.
5. Calibrate transmitter (Refer to section 5.1). 7. Reverse this procedure to reassemble. If force
bar has been removed or force balance unit
5.11.5 To Remove Force Balance Unit
loosened from body, top of front flexure should
1. Remove relay mounting assembly 5 (Refer to be visually lined up with casting 1 , so that there
section 5.11.6). is no twist evident in flexures. Then tighten plate
2. Remove capsule (Refer to section 5.6). screws 21 . Do not tighten cap screws 8 .
3. Using a 3/16" hex-key wrench, remove the 8. Loosen cap screws 12 and force bar screws
three socket head screws holding force balance 3 . Apply 7 kgf/cm2 or bar, 700 kPa, or 100 psi
unit to body. In removing screws, be careful not to transmitter. Tap body lightly and tighten all
to damage flexures 6 and 7 . Withdraw force screws.
balance unit from body. 9. Check dashpot alignment (Refer to section
4. Reverse this procedure to reassemble. When 5.11.2) and check calibration (Refer to section
tightening screws removed in Step 3, follow 5.1).
procedure on section 5.11.10, to maintain
5.11.8 To Remove Force Bar
original factory accuracy. Replace O-ring that
fits around force bar on top of body and gasket 1. Remove force balance unit (Refer to section
that goes at inner side of diaphragm capsule. 5.11.5).
Apply a thin film of Vaseline or a similar 2. Using a 9/64" hex-key wrench, remove the two
lubricant to the O-ring. force bar screws 3 . Force bar 4 can now be
5. Calibrate transmitter (Refer to section 5.1). removed through bottom. This unit should not
be further disassembled; if its diaphragm seal
5.11.6 To Remove Relay Mounting
is removed from force bar, leaks are likely to
Assembly
occur after reassembly. If either force bar or its
1. Carefully pry out nozzle and feedback O-ring seal requires replacing, they both should be
connections at amplifier (Refer to section 5.5). replaced as a unit.
2. Remove relay mounting assembly 5 by 3. Reverse this procedure to reassemble. Replace
unscrewing the two screws 9 above mounting O-ring at force bar seal. Before inserting force
plate and small screw 10 beneath mounting bar into topworks, lubricate O-ring and top of
plate. force bar with Vaseline or similar lubricant.
3. Reverse this procedure to reassemble. When Carefully ease force bar into O-ring recess to
replacing O-ring connections, apply a thin film avoid damaging O-ring.
of Vaseline or similar lubricant to O-rings. 4. When reassembled, loosen the four cap
screws 8 and 12 and two force bar screws 3 .
Apply 7 kgf/cm2 or bar, 700 kPa, or 100 psi
to transmitter. Tap body lightly and tighten all
screws.
5. Calibrate transmitter (Refer to section 5.1).
IM 02C01B01-01E
<5. Maintenance> 5-8
5.11.9 Flapper Alignment 5.11.10 Bolt Tightening Procedure – Force
Balance Unit
The flapper is aligned at the factory; a realignment
is required only if the force balance unit has been When reinstalling the 3 socket-head bolts that hold
disassembled. This alignment procedure requires the force balance unit to the transmitter body, follow
a spacing tool (see illustration), a 1/8" open-end the bolt tightening procedure shown below.
wrench, and a small screwdriver. (The wrench and
screwdriver are included in tool kit Model 6925-
6000, obtainable from YOKOGAWA.) Bolt
Caution: Use care in turning thin flexure alignment screw to
identifications
prevent shearing.
150 mm handle
45°
25 mm
5 C 3.5
6 A 2.3
7 B 5.2
8 C 5.2
9 A 3.5
10 B 7.5
11 C 7.5
F0525.ai 12 A 5.8
IM 02C01B01-01E
<Appendix 1.> A-1
Output
Exhaust
Supply air valve
Tension adjustment
F001.ai
IM 02C01B01-01E
<Appendix 1.> A-2
A1.3 Calibration Procedure using Nozzle input
pressure gauge
Calibrating Fixture Air check
valve
Output pressure
gauge
This procedure requires a Model 6971 calibrator,
which is available from Yokogawa. Nozzle
(1) Mount the amplifier on the calibrator with the Supply air
flat spring mounting screw to the left. (Be sure coupling
to mount the amplifier in the correct direction.) Wrench
Fasten the amplifier with the two wing nuts.
(2) Air supply. Amplifier
Apply air at 1.4 kgf/cm2 or bar, 140 kPa, or mounting studs
20 psi to air supply coupling 2 .
(3) Self-centering the stem valve.
a. Seal nozzle 3 by manual contact for Front view F003.ai
several seconds, until the nozzle pressure
(diaphragm back-up pressure) is 1.4 kgf/cm2
or bar, 140 kPa, or 20 psi and confirm that
the nozzle pressure exceeds 1.0 kgf/cm2 or Air check
bar, 100 kPa, or 15 psi. Plug
valve
b. Open nozzle 3 and manually close the air
check valve, until the nozzle input pressure is Knob
zero (atmospheric pressure).
c. Repeat steps a and b above. Supply air
coupling
(4) Nozzle input pressure adjustment.
Turn nozzle 3 with a wrench while observing
nozzle input pressure gauge 5 , so the nozzle Rear view F004.ai
input pressure is 0.25 kgf/cm2 or bar, 25 kPa, or
Figure A3. Model 6971 Pneumatic Amplifier
3.6 psi.
Calibrator
(5) Output pressure confirmation.
Read the output pressure on output pressure NOTE: The above amplifier output pressure adjustment can
indicator 6 . When output pressure falls be performed by removing the amplifier from the
calibrator.
between 0.55 and 0.60 kgf/cm2 (0.55 and 0.60
bar, 55 and 60 kPa, or 7.8 and 8.5 psi), apply
air pressure at 0 and 1.4 kgf/cm2 (0 and 1.4 bar,
0 and 140 kPa, or 0 and 20 psi) by one cycle
the same as step (2). Next, confirm that output
pressure falls between 0.55 and 0.60 kgf/cm2
(0.55 and 0.60 bar, 55 and 60 kPa, or 7.8 and
8.5 psi) under the same condition as step
(4). When the output pressure falls within this
range, output adjustment is completed, but if it
does not, perform output pressure adjustment
as per step (6).
(6) Output pressure adjustment.
a. Close the air supply valve.
b. Remove plug 9 using a 3/16" Allen wrench.
c. Insert a screwdriver in the plug hole and turn
the tension adjustment (turn it clockwise to
decrease output, and counterclockwise to
increase output).
d. Install plug 9 .
e. Repeat steps (2) through (6).
IM 02C01B01-01E
Customer Model Y/11AL
PNEUMATIC ABSOLUTE PRESSURE
Maintenance TRANSMITTER (Style C)
Parts List
F0601.ai
Item Part No. Qty Description Item Part No. Qty Description
1 Below 6 Plug (SUS316 stainless steel) 14 Below 1 Body (SUS 316 stainless steel)
F9200CS JIS connection F9101GB JIS connection
D0114RZ ANSI connection D0117TS ANSI connection
2 Below — Nut
X0104AB 4 SCM435 (standard) 15 D0114FL 1 Screen (SUS 316 stainless steel)
X0118AP 8 SUS630 Stainless Steel 16 Below 1 *Gasket
D0114RB Teflon (PTFE) (standard)
3 F9101GD 1 Cover (JIS connection) D0120AC Glass Fiber Filled Teflon (to 190°C)
D0117TT 1 Cover (ANSI connection) U0102XC Teflon (for oxygen service)
4 F9200NJ 1 Diaphragm Assembly
(SUS 316L s.s.) 17 Below 1 Connector (SCS14A)
5 F9200NR 1 Flexure Assembly (SUS316L s.s.) F9277YY JIS Rc 1/2
F9277YZ ANSI 1/2 NPT
6 X0100SB 2 1/4-20×3/8 R.H.Screw F9277YW JIS Rc 1/4
7 F9100AT 1 Gasket F9277YX ANSI 1/4 NPT
8 0012691 3 8-32×3/8 F.H.Screw
9 U0102RC 1 Plate 18 Below 2 Cap Screw
10 Below 1 *O-Ring X0100MN SCM435 (standard)
U0102MY Silicone Elastomer (standard) F9101YS SUS630 Stainless Steel
19 Below 1 *Gasket
0051652 Glass Fiber Filled Teflon (to 190°C) F9202QW Teflon Coating SUS 316 L s.s.
F9101ZJ Glass Fiber Filled Teflon (standard)
(for oxygen service)
F9202LZ Neoprene (for ammonia service) D0117TW Teflon (PTFE)
F9101ZL Teflon Coating SUS 316 L s.s.
11 Below 1 Vent Plug (SUS 316B stainless steel) (for oxygen service)
F9101AB JIS connection 20 — 1 Data Plate
D0114PA ANSI connection 21 0046879 2 Self-tapping Screw
12 D0114PB 1 Vent Screw
(SUS 316 stainless steel) * Denotes parts more frequently replaced.
— Below 4 Bolt
13 X0100BM SCM435 (standard)
13a F9101YA SUS630 Stainless Steel
F0602.ai
Item Part No. Qty Description Item Part No. Qty Description
F0603.ai
11 F9270AX 1 Bracket
12 Below 4 7/16-20×5/8 Cap Screw
F9270AY S10C, S12C or S15C Carbon Steel (standard)
F9273CZ SUS 630 Stainless Steel