Movitec en

High-pressure In-line Pump
Movitec
Installation/Operating
Manual
Legal information/Copyright
Installation/Operating Manual Movitec
Original operating manual
KSB Aktiengesellschaft
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or
processed for any other purpose, nor otherwise transmitted, published or made available to a third party without
KSB's express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft Frankenthal 05.02.2013

Contents
Contents
Glossary .................................................................................................5
1 General ..................................................................................................6
1.1 Principles ...........................................................................................................6
1.2 Installation of partly completed machinery .................................................... 6
1.3 Target group ..................................................................................................... 6
1.4 Other applicable documents ............................................................................ 6
1.5 Symbols .............................................................................................................6
2 Safety .....................................................................................................8
2.1 Key to safety symbols/markings ....................................................................... 8
2.2 General .............................................................................................................. 8
2.3 Intended use .....................................................................................................8
2.4 Personnel qualification and training ............................................................... 9
2.5 Consequences and risks caused by non-compliance with these operating
instructions ........................................................................................................ 9
2.6 Safety awareness ..............................................................................................9
2.7 Safety information for the operator/user ....................................................... 9
2.8 Safety information for maintenance, inspection and installation work ..... 10
2.9 Unauthorised modes of operation ................................................................ 10
3 Transport/Temporary Storage/Disposal .............................................11

3.1 Checking the condition upon delivery .......................................................... 11
3.2 Transport ......................................................................................................... 11
3.3 Storage/preservation ...................................................................................... 12
3.4 Disposal ...........................................................................................................13
3.5 Return to supplier ........................................................................................... 13
4 Description of the Pump (Set) ............................................................14

4.1 General description ........................................................................................ 14
4.2 Product Information as per Regulation No. 547/2012 (for Water Pumps with
a Maximum Shaft Power of 150 kW) Implementing "Ecodesign" Directive
2009/125/EC ..................................................................................................... 14
4.3 Designation ..................................................................................................... 14
4.4 Name plate ...................................................................................................... 16
4.5 Design details .................................................................................................. 17
4.6 Configuration and function ........................................................................... 18
4.7 Noise characteristics .......................................................................................19
4.8 Scope of supply ............................................................................................... 19
4.9 Dimensions and weights ................................................................................19
5 Installation at Site ...............................................................................20

5.1 Safety regulations ........................................................................................... 20
5.2 Checks to be carried out prior to installation ............................................... 20
5.3 Installing the pump set .................................................................................. 20
Movitec 3 of 64
Contents
5.4 Piping .............................................................................................................. 21

5.5 Fitting a by-pass ............................................................................................. 23
5.6 Electrical connection ...................................................................................... 23
5.7 Checking the direction of rotation ................................................................ 25
6 Commissioning/Start-up/Shutdown ...................................................27
6.1 Commissioning/start-up ................................................................................. 27
6.2 Operating limits .............................................................................................. 29
6.3 Shutdown/storage/preservation .................................................................... 31
6.4 Returning to service .......................................................................................32
7 Servicing/Maintenance .......................................................................33
7.1 Safety regulations ........................................................................................... 33
7.2 Maintenance/inspection ................................................................................. 34
7.3 Drainage/cleaning ..........................................................................................36
7.4 Dismantling the pump set .............................................................................. 36
7.5 Reassembling the pump set ........................................................................... 41
7.6 Tightening torques ......................................................................................... 47
7.7 Spare parts stock ............................................................................................. 47
8 Trouble-shooting ................................................................................49
9 Related Documents ............................................................................50

9.1 General assembly drawings/exploded views with list of components ........ 50
9.2 Wiring diagram ............................................................................................... 60
10 EC Declaration of Conformity ............................................................61
11 Certificate of Decontamination .........................................................62
Index ....................................................................................................63
4 of 64 Movitec
Glossary
Glossary
Certificate of decontamination Pump

A certificate of decontamination is enclosed by Machine without drive, additional components
the customer when returning the product to or accessories
the manufacturer to certify that the product
has been properly drained to eliminate any
Pump set
environmental and health hazards arising from
components in contact with the fluid handled. Complete pump set consisting of pump, drive,
additional components and accessories
Discharge line
Suction lift line/suction head line
The line which is connected to the discharge
nozzle The line which is connected to the suction
nozzle
Hydraulic system
The part of the pump in which the kinetic
energy is converted into pressure energy
Noise characteristics
The noise emission to be expected, indicated as
sound pressure level LpA in dB(A)
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1 General
1 General
1.1 Principles
This operating manual is supplied as an integral part of the type series and variants
indicated on the front cover. The manual describes the proper and safe use of this
equipment in all phases of operation.
The name plate indicates the type series/size, the main operating data and the order
number. The serial/series number uniquely identify the system and serve as
identification in all further business processes.
In the event of damage, immediately contact your nearest KSB service centre to
maintain the right to claim under warranty.
Noise characteristics: (⇨ Section 4.7 Page 19)
1.2 Installation of partly completed machinery

To install partly completed machinery supplied by KSB, refer to the sub-sections
under Servicing/Maintenance.
1.3 Target group

This manual is aimed at the target group of trained and qualified specialist technical
personnel.(⇨ Section 2.4 Page 9)
1.4 Other applicable documents

Table 1: Overview of other applicable documents
Document Contents
Data sheet Description of the technical data of the pump (set)
General arrangement drawing/ Description of mating and installation dimensions
outline drawing for the pump (set), weights
Drawing of auxiliary connections Description of auxiliary connections
Hydraulic characteristic curve Characteristic curves showing head, NPSH
required, efficiency and power input
General assembly drawing1) Sectional drawing of the pump
Sub-supplier product literature1) Operating manuals and other product literature
describing accessories and integrated machinery
components
Spare parts lists1) Description of spare parts
Piping layout1) Description of auxiliary piping
List of components1) Description of all pump components
Drawing for assembly Sectional drawing for fitting the shaft seal
For accessories and/or integrated machinery components observe the relevant
manufacturer's product literature.
1.5 Symbols
Table 2: Symbols used in this manual
Symbol Description
✓ Conditions which need to be fulfilled before proceeding with the
step-by-step instructions
⊳ Safety instructions
⇨ Result of an action
⇨ Cross-references
1) If agreed to be included in the scope of supply
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1 General
Symbol Description
1. Step-by-step instructions
2.
Note
Recommendations and important information on how to handle
the product
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2 Safety
2 Safety
All the information contained in this section refers to hazardous situations.
! DANGER
2.1 Key to safety symbols/markings
Table 3: Definition of safety symbols/markings
Symbol Description
! DANGER DANGER
This signal word indicates a high-risk hazard which, if not avoided,
will result in death or serious injury.
! WARNING WARNING
This signal word indicates a medium-risk hazard which, if not
avoided, could result in death or serious injury.
CAUTION CAUTION
This signal word indicates a hazard which, if not avoided, could
result in damage to the machine and its functions.
General hazard
In conjunction with one of the signal words this symbol indicates a
hazard which will or could result in death or serious injury.
Electrical hazard
In conjunction with one of the signal words this symbol indicates a
hazard involving electrical voltage and identifies information about
protection against electrical voltage.
Machine damage
In conjunction with the signal word CAUTION this symbol indicates
a hazard for the machine and its functions.
2.2 General
This manual contains general installation, operating and maintenance instructions
that must be observed to ensure safe pump operation and prevent personal injury
and damage to property.
The safety information in all sections of this manual must be complied with.
This manual must be read and completely understood by the specialist personnel/
operators responsible prior to installation and commissioning.
The contents of this manual must be available to the specialist personnel at the site
at all times.
Information attached directly to the pump must always be complied with and be
kept in a perfectly legible condition at all times. This applies to, for example:
▪ Arrow indicating the direction of rotation
▪ Markings for connections
▪ Name plate
The operator is responsible for ensuring compliance with all local regulations not
taken into account in this manual.
2.3 Intended use

The pump (set) must only be operated within the operating limits described in the
other applicable documents.(⇨ Section 1.4 Page 6)
▪ Only operate pumps/pump sets which are in perfect technical condition.
▪ Do not operate the pump (set) in partially assembled condition.
▪ Only use the pump to handle the fluids described in the data sheet or product
literature of the pump model.
▪ Never operate the pump without the fluid handled.
▪ Observe the minimum flow rates indicated in the data sheet or product literature
(to prevent overheating, bearing damage, etc).
8 of 64 Movitec
2 Safety
▪ Observe the maximum flow rates indicated in the data sheet or product
literature (to prevent overheating, mechanical seal damage, cavitation damage,
bearing damage, etc).
▪ Do not throttle the flow rate on the suction side of the pump (to prevent
cavitation damage).
▪ Consult the manufacturer about any use or mode of operation not described in
the data sheet or product literature.
Prevention of foreseeable misuse
▪ Never open discharge-side shut-off elements further than permitted.
– The maximum flow rate specified in the data sheet or product literature
would be exceeded.
– Risk of cavitation damage
▪ Never exceed the permissible operating limits specified in the data sheet or
product literature regarding pressure, temperature, etc.
▪ Observe all safety information and instructions in this manual.
2.4 Personnel qualification and training

All personnel involved must be fully qualified to transport, install, operate, maintain
and inspect the machinery this manual refers to.
The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.
Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.
Training on the pump (set) must always be supervised by technical specialist
personnel.
2.5 Consequences and risks caused by non-compliance with these operating

instructions
▪ Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.
▪ Non-compliance can, for example, have the following consequences:
– Hazards to persons due to electrical, thermal, mechanical and chemical
effects and explosions
– Failure of important product functions
– Failure of prescribed maintenance and servicing practices
– Hazard to the environment due to leakage of hazardous substances
2.6 Safety awareness

In addition to the safety information contained in this manual and the intended use,
the following safety regulations shall be complied with:
▪ Accident prevention, health and safety regulations
▪ Explosion protection regulations
▪ Safety regulations for handling hazardous substances
▪ Applicable standards and laws
2.7 Safety information for the operator/user

▪ The operator shall fit contact guards for hot, cold and moving parts and check
that the guards function properly.
▪ Do not remove any contact guards during operation.
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2 Safety
▪ Provide the personnel with protective equipment and make sure it is used.
▪ Contain leakages (e.g. at the shaft seal) of hazardous fluids handled (e.g.
explosive, toxic, hot) so as to avoid any danger to persons and the environment.
Adhere to all relevant laws.
▪ Eliminate all electrical hazards. (In this respect refer to the applicable national
safety regulations and/or regulations issued by the local energy supply
companies.)
▪ If shutting down the pump does not increase potential risk, fit an emergency-
stop control device in the immediate vicinity of the pump (set) during pump set
installation.
2.8 Safety information for maintenance, inspection and installation work

▪ Modifications or alterations of the pump are only permitted with the
manufacturer's prior consent.
▪ Use only original spare parts or parts authorised by the manufacturer. The use of
other parts can invalidate any liability of the manufacturer for resulting damage.
▪ The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly
familiar with the manual.
▪ Only carry out work on the pump (set) during standstill of the pump.
▪ The pump casing must have cooled down to ambient temperature.
▪ Pump pressure must have been released and the pump must have been drained.
▪ When taking the pump set out of service always adhere to the procedure
described in the manual.(⇨ Section 6.3 Page 31)
▪ Decontaminate pumps which handle fluids posing a health hazard.
▪ As soon as the work is completed, re-install and/or re-activate any safety-relevant
and protective devices. Before returning the product to service, observe all
instructions on commissioning.(⇨ Section 6.1 Page 27)
2.9 Unauthorised modes of operation

Never operate the pump (set) outside the limits stated in the data sheet and in this
manual.
The warranty relating to the operating reliability and safety of the supplied pump
(set) is only valid if the equipment is used in accordance with its intended use.(⇨
Section 2.3 Page 8)
10 of 64 Movitec
3 Transport/Temporary Storage/Disposal
3.1 Checking the condition upon delivery

1. On transfer of goods, check each packaging unit for damage.
2. In the event of in-transit damage, assess the exact damage, document it and
notify KSB or the supplying dealer (as applicable) and the insurer about the
damage in writing immediately.
3.2 Transport
Transporting the pump set
DANGER
Improper transport
Danger to life from falling parts!
Damage to the pump set!
▷ Use the attachment point provided (eyebolt, lifting lug or bail) for attaching
lifting accessories.
▷ Never suspend the pump set by its power cable.
▷ Never use the lifting chains or lifting ropes included in KSB's scope of supply for
lifting loads other than the KSB product supplied.
▷ Securely attach the lifting ropes or lifting chains to the pump and crane.
▷ The number on the tags attached to the pump set must match the number on
the tag attached to the chain.
WARNING
Improper lifting/moving of heavy assemblies or components
Personal injury and damage to property!
▷ Use suitable transport devices, lifting equipment and lifting tackle to move
heavy assemblies or components.
To transport the pump/pump set suspend it from the lifting tackle as shown below.
Movitec 11 of 64
Fig. 1: Transporting the pump set
Setting down the pump set
WARNING
Incorrect positioning
▷ Set the pump set down in a vertical position with the motor on top.
▷ Use appropriate means to secure the pump set against overturning and tipping
over.
▷ Refer to the weights given in the data sheet/on the name plate.
3.3 Storage/preservation
If commissioning is to take place some time after delivery, we recommend that the
following measures be taken:
CAUTION
Damage during storage by humidity, dirt, or vermin
Corrosion/contamination of the pump (set)!
▷ For outdoor storage cover the packed or unpacked pump (set) and accessories
with waterproof material.
▪ Store the pump set under dry and vibration-free conditions, if possible in its
original packaging.
▪ Fill some antifreeze (e.g. glycol) into the pump to protect it from frost/freezing.
▪ Manually rotate the shaft once every three months as well as shortly before start-
up.
▪ Spray the inside of the mechanical seal chamber with a preservative to prevent
seizure of the mechanical seal.
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Table 4: Ambient conditions for storage

Ambient condition Value
Relative humidity 5 % to 80 %2)
(non-condensing)
Ambient temperature -10°C to +40°C
3.4 Disposal
WARNING
Fluids, consumables and supplies which are hot or pose a health hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any residues of the fluid
handled.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
1. Dismantle the pump (set).
Collect greases and other lubricants during dismantling.
2. Separate and sort the pump materials, e.g. by:
- Metals
- Plastics
- Electronic waste
- Greases and other lubricants
3. Dispose of materials in accordance with local regulations or in another
controlled manner.
3.5 Return to supplier

1. Drain the pump as per operating instructions.(⇨ Section 7.3 Page 36)
2. Always flush and clean the pump, particularly if it has been used for handling
noxious, explosive, hot or other hazardous fluids.
3. If the fluids handled by the pump set leave residues which might lead to
corrosion damage when coming into contact with atmospheric humidity, or
which might ignite when coming into contact with oxygen, the pump set must
also be neutralised, and anhydrous inert gas must be blown through the pump
for drying purposes.
4. Always complete and enclose a certificate of decontamination when returning
the pump (set).
Always indicate any safety and decontamination measures taken.(⇨ Section 11
Page 62)
NOTE
If required, a blank certificate of decontamination can be downloaded from the
KSB web site at: www.ksb.com/certificate_of_decontamination
2) At 20°C
Movitec 13 of 64
4 Description of the Pump (Set)
4.1 General description

▪ High-pressure in-line pump
Pump for handling clean or slightly aggressive aqueous fluids.
4.2 Product Information as per Regulation No. 547/2012 (for Water Pumps
with a Maximum Shaft Power of 150 kW) Implementing "Ecodesign"
Directive 2009/125/EC
▪ Minimum efficiency index: see name plate, key to name plate (⇨ Section 4.4.1
Page 16)
▪ The benchmark for most efficient water pumps is MEI ≥ 0.70.
▪ Year of construction: see name plate, key to name plate (⇨ Section 4.4.1 Page 16)
▪ Manufacturer’s name or trade mark, commercial registration number and place
of manufacture: see data sheet or order documentation
▪ Product’s type and size identificator: see name plate, key to name plate (⇨
Section 4.4.1 Page 16)
▪ Hydraulic pump efficiency (%) with trimmed impeller: see data sheet
▪ Pump performance curves, including efficiency characteristics: see documented
characteristic curve
▪ The efficiency of a pump with a trimmed impeller is usually lower than that of a
pump with the full impeller diameter. Trimming of the impeller will adapt the
pump to a fixed duty point, leading to reduced energy consumption. The
minimum efficiency index (MEI) is based on the full impeller diameter.
▪ The operation of this water pump with variable duty points may be more
efficient and economic when controlled, for example, by the use of a variable
speed drive that matches the pump duty to the system.
▪ Information on dismantling, recycling and disposal after decommissioning: (⇨
Section 3.4 Page 13)
▪ Information on benchmark efficiency or benchmark efficiency graph for MEI =
0.7 (0.4) for the pump based on the model shown in the Figure are available at:
http://www.europump.org/efficiencycharts
4.3 Designation
Example: Movitec VCF 90/2-1 B
Table 5: Key to the designation
Code Description
Movitec Type series
VC Design
V Stainless steel/grey cast iron (pump casing)
Stainless steel (hydraulic system of the pump)
VS Stainless steel/grey cast iron (pump casing)
VC Grey cast iron (pump casing)
VM Version with close-coupled motor
F Type of connection
- Oval flange
E External thread
F Round flange
T Tri-clamp coupling
V Victaulic coupling
90 Size, flow rate [m³/h] at Qopt
2, 4, 6, 10, 15, 25, 90
14 of 64 Movitec
Code Description
2 Number of stages
-1 Number of reduced stages
B Generation
3) Generation A
B Generation B
Example: Movitec VCF 45-30-1

Table 6: Key to the designation
Code Description
Movitec Type series
VC Design
LHS Grey cast iron (pump casing)
V Stainless steel/grey cast iron (pump casing)
VS Stainless steel/grey cast iron (pump casing)
VC Grey cast iron (pump casing)
F Type of connection
F Round flange
45 Size, flow rate [m³/h] at Qopt
6, 45, 65
30 Number of stages (x × 10)
-1 Number of reduced stages
3) Generation
3) Generation A
B Generation B
3) Blank
Movitec 15 of 64
4.4 Name plate
4.4.1 Movitec B
NOTE
If pumps with VdS certification are supplied, the details on the Movitec – VdS
design name plate must be observed.
a)
1
2
Movitec VCF 90/2-1 B KSB Aktiengesellschaft
3
4 Frame 160 (12,2kW) 50 Hz AT 11
Made in NL
5 ID 9972040368 Seal. SiC/Ca/EPDM 12
6 Q 85 m³/h PN25 -20 / +100 °C 13
H 38.1m Easy Access Code 23
7 n fix. 2900 rpm Hydr. PN40 + 80 °C
14
8 PO 700041712 140°C+PN25 15
9 Prod. 45/2011 979441-0123 Conn. PN16 MEI ≥ 0,70
10 16
17
c)
Aktiengesellschaft
b) 19 67227 Frankenthal
20 Sprinklerpumpe 27
18 21 Typ Movitec Jahr 2012
Movitec VCF 90/2-1 B KSB Aktiengesellschaft
22 Fabrikations-Nr.
15 kW (12,2kW) 50 Hz AT 23 VdS-Anerkennungs-Nr. 28
24 29
Made in NL
Qzul l/min H m
ID 9972040368 Seal. SiC/Ca/EPDM 25 nn l/min Pm kW
Q 85 m³/h PN25 -20 / +100 °C 26
H 38.1 m Easy Access Code 23 Laufraddurchmesser mm
n fix. 2900 rpm Hydr. PN40 + 80 °C max. Anlaufstrom A
PO 700041712 140°C+PN25
Prod. 45/2011 979441-0123 Conn. PN16 MEI ≥ 0,70 Ident-No. 00 107 606 ZN 3814 - D31
Fig. 2: Name plate (example) a) Pump without motor b) Pump with motor c) VdS design
1 Designation 2 Casing size
3 Required power 4 Rated frequency
5 Pump ident. number 6 Flow rate
7 Head 8 Rated speed
9 KSB order number 10 Week/year of production; serial number
11 Seal code, pump elastomers 12 Maximum pressure at specified temperature
13 Mechanical seal type 14 Maximum temperature at specified pressure
15 Maximum temperature at specified pressure 16 Minimum efficiency index
17 Pressure class 18 Motor rating
19 Type of use 20 Type series, size and version
21 Serial number 22 VdS approval number
23 VdS-approved flow rate 24 Effective motor speed
25 Impeller diameter 26 Maximum starting current
27 Year of construction 28 VdS-approved head
29 Required motor power
4.4.2 Movitec A
NOTE
If pumps with VdS certification are supplied, the details on the Movitec – VdS
design name plate must be observed.
16 of 64 Movitec
a)
1
2
Movitec VCF 45-10 KSB Aktiengesellschaft
3
(3,6kW) 50 Hz 10
Made in NL
4 ID 9972040368 Seal. Ca/SiC/EPDM
5 Q 39,6 m³/h
H 18.4 m
6 n fix. 2850 rpm Hydr. PN25 + 120 °C
11
7 PO 700041712
8 Prod. 43/2012/1012345-0510 Conn. DIN/NW80 MEI ≥ 0,10
9 12
13
c)
Aktiengesellschaft
b) 15 67227 Frankenthal
16 Sprinklerpumpe 23
14 17 Typ Movitec Jahr 2012
Movitec VCF 45-10 KSB Aktiengesellschaft
18 Fabrikations-Nr.
4.0 kW (8.4A) 50 Hz 19 VdS-Anerkennungs-Nr. 24
20 25
Made in NL
Qzul l/min H m
ID 9972040368 Seal. Ca/SiC/EPDM 21 nn l/min Pm kW
Q 39.6 m³/h 22
H 18.4 m Laufraddurchmesser mm
n fix. 2850 rpm Hydr. PN40 + 80 °C max. Anlaufstrom A
PO 700041712
Prod. 43/2012/1012345-0510 Conn. DIN/NW80 MEI ≥ 0,10 Ident-No. 00 107 606 ZN 3814 - D31
Fig. 3: Name plate (example) a) Pump without motor b) Pump with motor c) VdS design
1 Designation 2 Power required
3 Rated frequency 4 Pump ident. number
5 Flow rate 6 Head
7 Rated speed 8 KSB order number
9 Week/year of production; serial number 10 Seal code, pump elastomers
11 Maximum temperature at specified pressure4)(⇨ 12 Minimum efficiency index
13 Connection size 14 Motor rating
15 Type of use 16 Type series, size and version
17 Serial number 18 VdS approval number
19 VdS-approved flow rate 20 Effective motor speed
21 Impeller diameter 22 Maximum starting current
23 Year of construction 24 VdS-approved head
25 Required motor power
4.5 Design details

Design
▪ High-pressure in-line pump
▪ Maximum pressure class PN 40
▪ Centrifugal pump
▪ Single-stage or multi-stage
Installation types
Standard:
▪ Vertical installation
Optional:
▪ Horizontal installation
4) Permissible pressures and temperatures also depend on mechanical seal
Movitec 17 of 64
Drive
▪ Surface-cooled KSB squirrel-cage motor
▪ 3~230/400 V up to 2.2 kW
▪ 3~400/690 V from 3 kW
▪ Thermal class F to IEC34-1
▪ Efficiency class IE2 (from 0.75 kW)
▪ IP 55 enclosure
▪ Frequency 50 Hz
▪ Thermal class F
Shaft seal
The shaft seal is an uncooled, maintenance-free mechanical seal to EN 12756.
▪ Fixed design
Standard-design mechanical seal, non-balanced bellows-type seal, max. 25 bar
▪ Easy Access design
Easy-to-replace, non-balanced bellows-type seal, max. 25 bar Drive lantern need
not be removed to replace the seal. Motor rating 5.5 kW and above: Motor need
not be removed.
▪ Cartridge design
Cartridge-type seal, available in non-balanced bellows-type design (PN 25) or in
special balanced PN 40 design. Drive lantern need not be removed to replace the
seal.
Motor rating 5.5 kW and above: Motor need not be removed.
Bearings
▪ Tungsten carbide plain bearings at the hydraulic rotor
4.6 Configuration and function
4
2
Fig. 4: Sectional drawing

1 Impeller 2 Suction nozzle
3 Pump shroud 4 Discharge nozzle
18 of 64 Movitec
Design The pump is designed with a radial fluid inlet (suction nozzle) and a radial outlet
(discharge nozzle) arranged on the same axis. The hydraulic system is rigidly
connected to the motor by a shaft coupling.
Function During pump operation, a lower pressure forms at the impeller inlet. This lower
pressure makes the fluid enter the pump via the suction nozzle (2). Each stage
consists of one impeller (1) and one diffuser. The flow through a stage equals the
flow rate of the pump. The stage diameter is related to the centrifugal forces and the
"stage pressure". The more stages, the higher the pressure. The fluid is guided
outwards to the area between the pump stages and the stage casing (3), from where
it leaves the pump via the discharge nozzle (4).
Sealing The pump is sealed by a standardised mechanical seal.
4.7 Noise characteristics

The noise characteristics given refer to the motor. See motor literature supplied.
4.8 Scope of supply

Depending on the model, the following items are included in the scope of supply:
▪ Pump
▪ Electric motor
4.9 Dimensions and weights

For dimensions and weights please refer to the general arrangement drawing/outline
drawing or data sheet of the pump set.
Movitec 19 of 64
5 Installation at Site
5.1 Safety regulations
DANGER
Installation in potentially explosive atmospheres
Explosion hazard!
▷ Never install the pump in potentially explosive atmospheres.
▷ Observe the information given in the data sheet and on the name plates of the
pump system.
WARNING
Pump with long-term preservation: Harmful preservatives in drinking water systems
Danger of poisoning!
▷ Flush the system prior to commissioning.
▷ If necessary, dismantle the pump and thoroughly remove the preservative from
all wetted components.
▷ Observe the data given in the order confirmation.
5.2 Checks to be carried out prior to installation

Place of installation
WARNING
Installation on mounting surface which is unsecured and cannot support the load
▷ Use a concrete of compressive strength class C12/15 which meets the
requirements of exposure class XC1 to EN 206-1.
▷ The mounting surface must have set and must be completely horizontal and
even.
▷ Observe the weights indicated.
1. Check the structural requirements.
All structural work required must have been prepared in accordance with the
dimensions stated in the outline drawing/general arrangement drawing.
5.3 Installing the pump set
CAUTION
Ingress of leakage into the motor
Damage to the pump!
▷ Never install the pump set with the "motor below".
1. Install and fasten the pump set on a sturdy and level foundation in a dry, frost-
proof room.
2. Make sure that sufficient air can reach the fan opening of the motor.
(The clearance above the fan opening must measure at least 1/4 of the diameter
of the fan cover air intake.)
3. Place a spirit level on the discharge nozzle to align the pump set.
20 of 64 Movitec
5.4 Piping
5.4.1 Connecting the piping
DANGER
Excessive loads acting on the pump nozzles
Danger to life from leakage of hot, toxic, corrosive or flammable fluids!
▷ Do not use the pump as an anchorage point for the piping.
▷ Anchor the pipelines in close proximity to the pump and connect them without
transmitting any stresses or strains.
▷ Take appropriate measures to compensate thermal expansion of the piping.
CAUTION
Incorrect earthing during welding work at the piping
Destruction of rolling element bearings (pitting effect)!
▷ Never earth the electric welding equipment on the pump or baseplate.
▷ Prevent current flowing through the rolling element bearings.
NOTE
It is recommended to install check and shut-off elements in the system, depending
on the type of plant and pump. However, such elements must not obstruct proper
drainage or hinder disassembly of the pump.
NOTE
VdS-certified pumps must be connected in compliance with current information
from VdS CEA 4001.
✓ The suction lift line has been laid with a rising slope, the suction head line with a
downward slope towards the pump.
✓ A flow stabilisation section having a length equivalent to at least twice the
diameter of the suction flange has been provided upstream of the suction flange.
✓ The nominal diameters of the pipelines are at least equal to the nominal
diameters of the pump nozzles.
As far as the nominal diameters in the suction and discharge line, and installation
of check valves and shut-off elements in a fire protection system are concerned,
observe the sizing specifications in the relevant directives.
✓ Adapters to larger nominal diameters are designed with a diffuser angle of
approx. 8° to avoid excessive pressure losses.
✓ The pipelines have been anchored in close proximity to the pump and connected
without transmitting any stresses or strains.
1. Thoroughly clean, flush and blow through all vessels, pipelines and connections
(especially of new installations).
2. Before installing the pump in the piping, remove the flange covers on the
suction and discharge nozzles of the pump.
CAUTION
Welding beads, scale and other impurities in the piping
Damage to the pump!
▷ Remove any impurities from the piping.
▷ If necessary, install a filter.
3. If required, install a filter in the piping (see figure: Filter in the piping).
Movitec 21 of 64
2
Fig. 5: Filter in the piping
1 Differential pressure gauge 2 Filter
NOTE
Use a filter with laid-in wire mesh of 0.5 mm x 0.25 mm (mesh size x wire diameter)
made of corrosion-resistant material.
Use a filter with a filter area three times the cross-section of the piping.
Conical filters have proved suitable.
4. Connect the pump nozzles to the piping.
CAUTION
Aggressive flushing and pickling agents
Damage to the pump!
▷ Match the cleaning operation mode and duration for flushing and pickling
service to the casing and seal materials used.
5.4.2 Permissible forces and moments at the pump nozzles
Fig. 6: Forces and moments at the pump nozzles

Direction of forces
FX horizontal, parallel to the pump axis
FY vertical to the pump axis
FZ horizontal, at a right angle to the pump axis
Direction of moments
MX around the horizontal axis, parallel to the pump axis
MY around the vertical nozzle axis
MZ around the horizontal axis, at a right angle to the pump axis
22 of 64 Movitec
Forces and moments at the pump nozzles

Table 7: Forces and moments at the pump nozzles of Movitec V(S)F
Size DN Fx Fy Fz ∑F Mx My Mz ∑M
[mm] [N] [N] [N] [N] [Nm] [Nm] [Nm] [Nm]
V(S)F 2 B 25 3300 -2400 1700 4400 280 95 -210 400
V(S)F 4 B 25 3300 -2400 1700 4400 280 95 -210 400
V(S)F 6 B 32 3300 -2400 1700 4400 280 95 -210 400
V(S)F 10 B 40 4000 -3100 3100 5900 440 180 -200 500
V(S)F 15 B 50 4000 -3100 3100 5900 440 180 -200 500
V(S)F 25 B 65 3200 -3500 3500 5900 1000 230 -400 1100
V(S)F 90 B 100 3500 -2500 1000 4400 750 500 -625 1100
Table 8: Forces and moments at the pump nozzles of Movitec VCF
Size DN Fx Fy Fz ∑F Mx My Mz ∑M
[mm] [N] [N] [N] [N] [Nm] [Nm] [Nm] [Nm]
VCF 2 B 25 9400 -3200 3200 10430 600 300 360 760
VCF 4 B 25 9400 -3200 3200 10430 600 300 360 760
VCF 6 B 32 9400 -3200 3200 10430 600 300 360 760
VCF 10 B 40 8000 -2000 3200 8850 460 460 -500 820
VCF 15 B 50 8000 -2000 3200 8850 460 460 -500 820
VCF 25 B 65 5000 -2000 2500 5940 1000 300 -300 1090
VCF 455) 80 48000 17000 31000 59600 2700 2700 2300 4500
VCF 655) 100 60000 21000 33000 71600 3300 3600 3000 5700
VCF 90 B 100 60000 -40000 40000 82460 3600 6100 -4800 8560
5.5 Fitting a by-pass
NOTE
If the pump is operated against a closed valve, it is recommended to install a by-
pass.
The by-pass capacity must correspond to at least 10 % of the optimum volume flow
rate.
5.6 Electrical connection
DANGER
Incorrect connection
Explosion hazard!
▷ The connection point of the cable ends must be located outside hazardous
areas or in an area approved for electrical equipment.
DANGER
Operating an incompletely connected pump set
▷ Never start up a pump set with incompletely connected power cables or non-
operational monitoring devices.
5) If the above-mentioned forces and moments are applied in all three directions simultaneously, this will result in stresses
between 200 and 205 MPa.
Movitec 23 of 64
DANGER
Connection of damaged power cables
Danger of death from electric shock!
▷ Check the power cables for damage before connecting them to the power
supply.
▷ Never connect damaged power cables.
DANGER
Work on the pump set by unqualified personnel
Danger of death from electric shock!
▷ Always have the electrical connections installed by a trained and qualified
electrician.
▷ Observe regulations IEC 60364 and, for explosion-proof models, EN 60079.
WARNING
Incorrect connection to the mains
Damage to the mains network, short circuit!
▷ Observe the technical specifications of the local energy supply companies.
CAUTION
Improper routing of power cable
Damage to the power cables!
▷ Never move the power cables at temperatures below - 25 ℃.
▷ Never kink or crush the power cables.
▷ Never lift the pump set by the power cables.
▷ Adjust the length of the power cables to the site requirements.
CAUTION
Motor overload!
Damage to the motor!
▷ Protect the motor by a thermal time-lag overload protection device in
accordance with IEC 947 and local regulations.
(If the pump is used in a fire protection system as the main fire-fighting pump,
the pump must not be tripped automatically by motor protection devices!)
▷ Make sure that the motor's specifications match those of the power supply it
will be connected to.
NOTE
Sprinkler pumps with VdS certification must not be able to be tripped automatically
by measures of any kind.
For electrical connection observe the wiring diagrams in the Annex and the
information on planning the control system.
The pump set is supplied complete with power cables. Always use all cables provided
and connect all marked cores of the control cable.
Movitec B
The permissible rated current of the motor is shown on the motor name plate.
It indicates the motor's rated operating range and can be used for motor protection.
Measuring the actual pump current during operation can be used to pre-set the
motor protection switch in order to protect the pump set.
This current value can also be used to select appropriate electrical equipment such as
frequency inverter, master switch, conductor diameter, etc.
24 of 64 Movitec
Movitec A
The maximum permissible motor current is shown on the motor name plate as Imax.
This maximum permissible current indicates the motor's maximum operating range
and can be used for motor protection.
The pump current at 400 V is shown on the pump name plate as Inom.
It can be used to pre-set the motor protection switch in order to protect the pump
set.
This current value can also be used to select appropriate electrical equipment such as
frequency inverter, master switch, conductor diameter, etc.
5.6.1 Overload protection

Standard motors ≥ 3 kW are equipped with three PTC thermistors.
Table 9: Technical data of the PTC thermistors
Size Value
tn [°C] 140
R20°C [Ω] ~ 20
Rtn-20°C [Ω] ~ 250
Rtn-5°C [Ω] < 550
Rtn+5°C [Ω] > 1330
Rtn+15°C [Ω] > 4000
Un [V DC] 2.5 < U < 30
NOTE
Sprinkler pumps with VdS certification must not be able to be tripped automatically
by measures of any kind.
1. Protect the pump set against overloading by a thermal time-lag overload

protection device in accordance with IEC 947 and local regulations.
2. Connect the PTC to a thermistor relay.
5.7 Checking the direction of rotation
DANGER
Temperature increase resulting from contact between rotating and stationary
components
▷ Never check the direction of rotation by starting up the unfilled pump set.
▷ Separate the pump from the motor to check the direction of rotation.
WARNING
Hands inside the pump casing
Risk of injuries, damage to the pump!
▷ Always disconnect the pump set from the power supply and secure it against
unintentional start-up before inserting your hands or other objects into the
pump.
CAUTION
Drive and pump running in the wrong direction of rotation
Damage to the pump!
▷ Refer to the arrow indicating the direction of rotation on the pump.
▷ Check the direction of rotation. If required, check the electrical connection and
correct the direction of rotation.
Movitec 25 of 64
The correct direction of rotation of the motor and pump is clockwise (seen from the
drive end).
1. Start the motor and stop it again immediately to determine the motor's
direction of rotation.
2. Check the direction of rotation.
The motor's direction of rotation must match the arrow indicating the direction
of rotation on the pump.
3. If the motor runs in the wrong direction of rotation, check the electrical
connection of the motor and the control system, if applicable.
Fig. 7: Direction of fluid flow and arrow indicating the direction of rotation
1 Direction of rotation of the motor 2 Direction of fluid flow
26 of 64 Movitec
6 Commissioning/Start-up/Shutdown
6.1 Commissioning/start-up
6.1.1 Prerequisites for commissioning/start-up

Before commissioning/starting up the pump set, make sure that the following
conditions are met:
▪ The pump set has been installed correctly.
▪ The pump set has been properly connected to the electric power supply and is
equipped with all protection devices.
▪ The pump has been primed with the fluid to be pumped.
▪ The direction of rotation has been checked.
▪ All auxiliary connections required are connected and operational.
▪ The pump and motor shafts are running smoothly and with no excessive noise.
▪ After prolonged shutdown of the pump (set), the required activities have been
carried out. (⇨ Section 6.4 Page 32)
The following must be ensured for a pump with a thrust bearing housing:
▪ The axial clearance between the thrust bearing housing and the motor shaft is
set correctly.
▪ The thrust bearing housing is lubricated if it is equipped with a lubricating
nipple.
6.1.2 Priming and venting the pump
DANGER
Formation of a potentially explosive atmosphere inside the pump
Explosion hazard!
▷ Before starting up the pump set, vent the pump and suction line and prime
both with the fluid to be handled.
CAUTION
Increased wear due to dry running
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
Movitec 27 of 64
Priming in an open or closed circuit with sufficient supply pressure
C
A
B
Fig. 8: Pump with open or closed circuit

A Shut-off valve in suction line B Shut-off valve in discharge line
C Filler opening
1. Close the shut-off valve in suction line A and the shut-off valve in discharge line
B.
2. Open filler opening C.
3. Open the shut-off valve in suction line A gradually until fluid escapes from filler
opening C.
4. Close filler opening C.
5. Fully open the shut-off valve in suction line A.
6. Fully open the shut-off valve in discharge line B.
Priming in open circuit with fluid level below the pump
Fig. 9: Pump with open circuit and fluid level below the pump
A Shut-off valve in discharge line B Filler opening
1. Remove the plug of filler opening B from the upper pump bracket.
2. Close the shut-off valve in discharge line A.
3. Fill fluid into the pump casing through filler opening B until the fluid reaches
the maximum fill level.
28 of 64 Movitec
4. Close filler opening B.

5. Fully open the shut-off valve in discharge line A.
Venting
The pump can be vented via the corresponding connections when it is not in
operation.
1 1
Fig. 10: Vent connections

1 Vent connections
6.2 Operating limits
DANGER
Non-compliance with operating limits
▷ Comply with the operating data indicated in the data sheet.
▷ Avoid operation against a closed shut-off element.
▷ Never operate the pump set outside the limits specified below.
DANGER
Non-compliance with operating limits for the fluid handled
Explosion hazard!
▷ Never use the pump to handle different fluids which might react chemically
with each other.
▷ Never use the pump to handle a flammable fluid with a fluid temperature
above the ignition temperature.
CAUTION
Excessive temperature difference between the fluid handled and the pump
Damage to the machinery!
▷ The temperature difference between the fluid handled and the pump must
never exceed 60 °C.
▷ If the temperature difference between the pump and the fluid handled exceeds
30 °C, prime/heat up the pump slowly to avoid any risk of thermal shock.
The operating range depends on the application as well as on the combination of
pressure and temperature.
Movitec 29 of 64
Table 10: Specified operating range

Characteristic Operating range
Ambient temperature [°C]6) -20 to 40
Minimum inlet pressure NPSHreq + 1 m
Viscosity [cSt]7) 1 - 100
Density [kg/m³]7) 1000 - 2500
Frequency [Hz]8) 30 - 60
Maximum number of start-ups per hour9) See motor data sheet
Permissible particle size [mm] 0,005 - 1
Cooling10) Forced cooling
6.2.1 Minimum/maximum flow rate

Table 11: Minimum/maximum flow rate (Q) at a fluid temperature ≤ 20 °C
Size Q [m³/h]
50 Hz 60 Hz
2-pole 4-pole 2-pole 4-pole
Min. Max. Min. Max. Min. Max. Min. Max.
2 0,2 3,3 - - 0,2 4,0 - -
4 0,4 6,5 - - 0,5 7,8 - -
6 0,6 9,0 - - 0,8 8,6 - -
10 1,111) 13,2 0,5 6,6 1,3 15,8 0,6 7,9
15 1,6 11) 22,5 0,8 11,3 2,0 27,0 1,0 13,5
25 2,8 35,0 1,4 17,5 3,1 42,0 1,6 21,0
45 4,6 57,0 - - 5,1 65,0 - -
65 6,1 75,0 - - 6,1 90,0 - -
90 8,5 110,0 4,3 53,9 10,2 132,0 5,0 65,1
LHS6 0,8 8,6 1,4 - 0,7 8,6 - -
40
Q [%]
35
30
25
20
15
10
5
0
40 50 60 70 80 90 100 110 120 130 140
t [°C]
Fig. 11: Minimum flow rate required as a function of fluid temperature at a fluid
temperature > 20 °C
6) If the ambient temperature exceeds the permissible maximum or if the motor is located more than 1000 metres above sea
level, the motor cooling is less effective and the motor might have to be de-rated. The motor load depends on the
installation altitude above sea level or on the ambient temperature. For detailed recommendations contact your sales
house.
7) Fluctuations could require de-rating of the motor. For more detailed recommendations contact your sales house.
8) Pumps which are selected for 50 Hz must not be connected to a 60 Hz mains.
9) Excessive starting/stopping, particularly in combination with high pressure differences (Δp) may reduce the service life of
the product.
10) The clearance above the fan openings of the motor must measure at least 1/4 of the diameter of the fan openings to allow
the (cooling) air to circulate properly.
11) For pumps with VdS certification, the minimum flow rate Q min is 5 % of the permissible flow rate.
30 of 64 Movitec
6.2.2 Pressure and temperature limits

Movitec B
The pump's pressure and temperature limits are indicated on the name plate.(⇨
Movitec A
Table 12: Pressure and temperature limits
Size Pressure Temperature
[bar] [°C]
45 25 120
65 25 120
LHS6 40 120
Table 13: Pressure and temperature limits of the mechanical seals
Mechanical seal Pressure Temperatu
Materials Type [bar] re
[°C]
Sic/Ca/EPDM WRC RMG-G606 25 90
Ca/SiC/EPDM MG-G60 10 120
Ca/SiC/Viton MG-G60 10 80
SiC/Ca/EPDM RMG-G606 25 120
SiC/Ca/Viton RMG-G606 25 80
TuC/TuC/HNBR RMG-G606 25 120
TuC/TuC/Viton RMG-G606 25 80
SiC/SiC/EPDM MG-G606 10 90
SiC/SiC/Viton MG-G606 10 80
TuC/Ca/EPDM RMG-G606 25 120
TuC/Ca/Viton12) M37GN2 40 80
TuC/Ca/EPDM12) M37GN2 40 120
6.2.3 Rated/maximum current

Movitec B
The permissible rated current of the motor is shown on the motor name plate.
It indicates the motor's rated operating range and can be used for motor protection.
motor protection switch in order to protect the pump set consisting of pump and
motor. This current value can also be used to select appropriate electrical equipment
such as frequency inverter, master switch, conductor diameter, etc.
Movitec A
The permissible rated current of the motor is shown on the motor name plate. It
indicates the motor's rated operating range and can be used for motor protection.
motor protection switch in order to protect the pump set consisting of pump and
motor. This current value can also be used to select appropriate electrical equipment
such as frequency inverter, master switch, conductor diameter, etc.
6.3 Shutdown/storage/preservation
6.3.1 Measures to be taken for shutdown

The pump set remains installed
✓ Sufficient fluid is supplied for the operation check run of the pump.
12) For LHS6 only
Movitec 31 of 64
1. Start up the pump regularly once a month or once every three months for
approximately five minutes during prolonged shutdown periods.
This will prevent the formation of deposits within the pump and the pump
intake area.
CAUTION
Danger of freezing during prolonged pump shutdown periods
Damage to the pump!
▷ The temperature maintenance equipment must remain in operation also during
pump shutdown periods.
The pump set is removed from the piping and stored

✓ The checks and maintenance operations have been performed.
1. Spray-coat the inside wall of the pump casing with a preservative.
2. Spray the preservative through the inlet and outlet nozzles of the fluid
handled.
It is advisable to close the fluid inlet and outlet nozzles afterwards (e.g. with
plastic caps or similar).
Observe any additional instructions and information provided.(⇨ Section 3 Page 11)
6.4 Returning to service

For returning the pump to service observe the sections on commissioning/start-up (⇨
Section 6.1 Page 27) and the operating limits.
In addition, carry out all servicing/maintenance operations before returning the
pump (set) to service.(⇨ Section 7 Page 33)
WARNING
Failure to re-install or re-activate protective devices
Risk of personal injury from moving parts or escaping fluid!
▷ As soon as the work is complete, re-install and/or re-activate any safety-relevant
and protective devices.
NOTE
If the pump has been out of service for more than one year, replace all elastomer
seals.
32 of 64 Movitec
7 Servicing/Maintenance
7.1 Safety regulations
DANGER
Sparks produced during servicing work
Explosion hazard!
▷ Observe the safety regulations in force at the place of installation!
▷ Always perform maintenance work on pump sets outside potentially explosive
atmospheres only.
DANGER
Improperly serviced pump set
Explosion hazard!
▷ Service the pump set regularly.
▷ Prepare a maintenance schedule with special emphasis on lubricants, shaft seal
and coupling.
The operator ensures that all maintenance, inspection and installation work is
performed by authorised, qualified specialist personnel who are thoroughly familiar
with the manual.
WARNING
Unintentional starting of pump set
Risk of injury by moving parts!
▷ Make sure that the pump set cannot be started up unintentionally.
▷ Always make sure the electrical connections are disconnected before carrying
out work on the pump set.
WARNING
Fluids and supplies posing a health hazard and/or hot fluids or supplies
Risk of injury!
▷ Observe all relevant laws.
▷ When draining the fluid take appropriate measures to protect persons and the
environment.
▷ Decontaminate pumps which handle fluids posing a health hazard.
WARNING
Insufficient stability
Risk of crushing hands and feet!
▷ During assembly/dismantling, secure the pump (set)/pump parts to prevent
tipping or falling over.
A regular maintenance schedule will help avoid expensive repairs and contribute to
trouble-free, reliable operation of the pump (set) with a minimum of maintenance
expenditure and work.
NOTE
All maintenance, service and installation work can be carried out by KSB Service or
authorised workshops. Find your contact in the attached "Addresses" booklet or on
the Internet at "www.ksb.com/contact".
Never use force when dismantling and reassembling the pump set.
Movitec 33 of 64
7.2 Maintenance/inspection
7.2.1 Supervision of operation
DANGER
Formation of a potentially explosive atmosphere inside the pump
Explosion hazard!
▷ Before starting up the pump set, vent the pump and suction line and prime
both with the fluid to be handled.
DANGER
Incorrectly serviced shaft seal
Fire hazard!
Leakage of hot fluids!
▷ Regularly service the shaft seal.
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Fire hazard!
▷ Regularly check the condition of the lubricant.
▷ Regularly check the rolling element bearings for running noises.
CAUTION
Increased wear due to dry running
▷ Never operate the pump set without liquid fill.
▷ Never close the shut-off element in the suction line and/or supply line during
pump operation.
CAUTION
Impermissibly high temperature of fluid handled
Damage to the pump!
▷ Prolonged operation against a closed shut-off element is not permitted
(heating up of the fluid).
▷ Observe the temperature limits in the data sheet and in the section on
operating limits.
While the pump is in operation, observe and check the following:

▪ The pump must run quietly and free from vibrations at all times.
▪ Check the shaft seal.
Visual inspection while rotating the shaft once by hand.
▪ Check the static seals for leakage.
No leakage from the seals is allowed.
▪ Check the rolling element bearings for running noises.
Vibrations, noise and an increase in current input occurring during unchanged
operating conditions indicate wear.
▪ Monitor the correct functioning of any auxiliary connections.
34 of 64 Movitec
7.2.2 Lubrication and lubricant change
DANGER
Excessive temperatures as a result of bearings running hot or defective bearing seals
Fire hazard!
▷ Regularly check the condition of the lubricant.
▷ Regularly check the rolling element bearings for running noises.
7.2.2.1 Grease lubrication

The bearings are supplied packed with high-quality lithium-soap grease.
7.2.2.1.1 Intervals
Depending on the pump size and rotational speed, re-lubricate the rolling element
bearings at regular intervals or replace the grease in the rolling element bearings.
NOTE
On some pump designs the rolling element bearings are lubricated for life. These
pumps are not provided with a lubricating nipple on the bearing bracket.
NOTE
If re-lubrication intervals are short, we recommend that the grease be completely
replaced once a year.
Otherwise, the grease fill must be replaced completely every two years. To do so,
remove the rolling element bearings, clean and pack with new grease.
Motors with lubricating nipple must be re-lubricated every 2000 hours.
If the pump is operated under extreme conditions, such as vibrations or high
temperatures, the motors must be re-lubricated more frequently.
7.2.2.1.2 Grease quality

Optimum grease properties for rolling element bearings
▪ High melting point lithium soap base grease
▪ Free of resin and acid
▪ Not liable to crumble
▪ Rust-preventive characteristics
7.2.2.1.3 Grease quantity

Use 15 grams of grease per bearing.
7.2.2.1.4 Re-lubricating with grease
WARNING
Work in the immediate vicinity of rotating parts
Risk of hand injuries!
▷ Always have this work performed by trained personnel.
▷ Take particular caution when performing this work.
Movitec 35 of 64
CAUTION
Contaminated lubricating nipples
Contamination of the lubricating grease!
▷ Clean the grease lubricating nipples before re-lubricating them.
1. Clean the lubricating nipples, if contaminated.
2. Position the grease press on the lubricating nipple.
3. Press in the grease.
7.3 Drainage/cleaning
WARNING
Fluids, consumables and supplies which are hot or pose a health hazard
Hazard to persons and the environment!
▷ Collect and properly dispose of flushing fluid and any residues of the fluid
handled.
▷ Wear safety clothing and a protective mask, if required.
▷ Observe all legal regulations on the disposal of fluids posing a health hazard.
If the fluids handled by the pump (set) leave residues which might lead to corrosion
damage when coming into contact with atmospheric humidity, or which might ignite
when coming into contact with oxygen, the pump (set) must be flushed through,
neutralised, and anhydrous inert gas must be blown through the pump for drying
purposes.
The pump is fitted with nozzles for draining.
The pump must not be drained while it is in operation!
1 2
Fig. 12: Connections for draining the pump

1 Connection for draining the 2 Connection for draining the
suction section discharge section
7.4 Dismantling the pump set
7.4.1 General information/Safety regulations
WARNING
Unqualified personnel performing work on the pump (set)
Risk of injury!
▷ Always have repair and maintenance work performed by specially trained,
qualified personnel.
36 of 64 Movitec
WARNING
Hot surface
Risk of injury!
▷ Allow the pump set to cool down to ambient temperature.
WARNING
Always observe the safety instructions and safety information.(⇨ Section 7.1 Page 33)
For any work on the motor, observe the instructions of the relevant motor
manufacturer.
For dismantling and reassembly observe the exploded views and the general
assembly drawing.
NOTE
All maintenance, service and installation work can be carried out by KSB Service or
authorised workshops. Find your contact in the attached "Addresses" booklet or on
the Internet at "www.ksb.com/contact".
DANGER
Insufficient preparation of work on the pump (set)
Risk of injury!
▷ Properly shut down the pump set.
▷ Close the shut-off elements in suction and discharge line.
▷ Drain the pump and release the pump pressure.
▷ Close any auxiliary connections.
▷ Allow the pump set to cool down to ambient temperature.
NOTE
After a prolonged period of operation the individual components may be hard to
pull off the shaft. If this is the case, use a brand name penetrating agent and/or - if
possible - an appropriate puller.
7.4.2 Preparing the pump set
DANGER
Failure to interrupt power supply
Danger to life!
▷ Disconnect all electrical connections from the power supply and secure against
unintentional start-up.
1. De-energise the pump set and secure it against unintentional start-up.
7.4.3 Removing the motor
WARNING
Motor tipping over
▷ Suspend or support the motor to prevent it from tipping over.
Movitec 37 of 64
✓ Energy supply is disconnected.
862
914.01 550
681
914.05 554.02
901.02
901.04
554.04
Fig. 13: Removing the motor

1. Undo hexagon socket head cap screws 914.01.
2. Remove coupling guard 681.
4. Take off coupling 862 with pin 560.
5. Unscrew and remove hexagon head bolts 901.02 or 901.04 and washer 554.02
or 554.04.
6. Lift the motor off the pump.
7.4.4 Removing the retaining bracket (optional)

✓ The motor has been removed.(⇨ Section 7.4.3 Page 37)
1. Remove retaining bracket 89-11.03
38 of 64 Movitec
89-11.03
862 560
914.01
681 862
914.05 920.01
341
554.02
901.02
210
Fig. 14: Removing retaining bracket 89-11.03
7.4.5 Removing the mechanical seal
7.4.5.1 Fixed seal
920.03
433
412.01
Fig. 15: Removing the mechanical seal

1. Undo nuts 920.03 and lift off the drive lantern/motor stool.
2. Remove mechanical seal 433 and O-rings 412.01.
Movitec 39 of 64
7.4.5.2 Easy access seal
914.03
969
412.06
433

2. Remove O-ring 412.06.
3. Remove the mechanical seal 433 using tool 969.
7.4.5.3 Cartridge seal
914.03
433
412.06

2. Remove mechanical seal 433.
3. Remove O-ring 412.06.
40 of 64 Movitec
7.5 Reassembling the pump set
7.5.1 General information/Safety regulations
WARNING
CAUTION
Improper reassembly
Damage to the pump!
▷ Reassemble the pump (set) in accordance with the general rules of sound
engineering practice.
▷ Use original spare parts only.
NOTE
Use suitable tools for setting the pump shaft!
Consult KSB if necessary.
Sequence Always reassemble the pump set in accordance with the corresponding general
assembly drawing.
Sealing elements ▪ O-rings
– Check O-rings for any damage and replace by new O-rings, if required.
▪ Assembly adhesives
– Avoid the use of assembly adhesives, if possible.
Tightening torques For reassembly, tighten all screws and bolts as specified in this manual.
7.5.2 Installing the mechanical seal
CAUTION
Incorrect installation of mechanical seal
▷ Assembly/installation should only be carried out by qualified specialist
personnel.
Fitting the The following rules must be observed when installing the mechanical seal:
mechanical seal ▪ Work cleanly and accurately.
▪ Only remove the protective wrapping of the contact faces immediately before
installation takes place.
▪ Prevent any damage to the sealing surfaces or O-rings.
Movitec 41 of 64
7.5.2.1 Fixed seal
920.03
433
412.01
Fig. 18: Fitting the mechanical seal

1. Insert mechanical seal 433 and O-rings 412.01.
2. Fit the drive lantern. Screw on nuts 920.03.
3. Adjust mechanical seal 433.
7.5.2.2 Easy access seal
914.03
969
412.06
433

1. Insert the mechanical seal 433 using tool 969.
2. Insert O-ring 412.06.
3. Screw in hexagon socket head cap screws 914.03.
42 of 64 Movitec
7.5.2.3 Cartridge seal
914.03
433
412.06

1. Insert O-ring 412.16.
2. Insert mechanical seal 433.
7.5.3 Mounting the motor
WARNING
Motor tipping over
▷ Suspend or support the motor to prevent it from tipping over.
NOTE
It is recommended to use a specially designed KSB motor.
The motor must meet the following conditions:

▪ Reinforced bearing at the driven end
(absorbing the axial forces)
▪ Motor fastened axially
(minimising the axial clearance of the hydraulic system of the pump)
▪ Non-keywayed shaft
(improving the coupling connection and smooth running of the motor)
▪ The rated power must be suitable for the relevant operating frequency.
▪ The effective speed must always be complied with for pumps with VdS
certification.
▪ The frame size must be suitable for connecting the motor to the drive lantern.
Table 14: Recommended motor bearing at the drive end
Motor rating 1-phase 3-phase
[kW] 50 Hz 50/60 Hz
2-pole 4-pole
0,25 - - 6202-2Z-C3
0,37 6202-2Z-C3 6203-2Z-C3 6202-2Z-C3
Movitec 43 of 64
Motor rating 1-phase 3-phase

[kW] 50 Hz 50/60 Hz
2-pole 4-pole
0,55 6202-2Z-C3 6203-2Z-C3 6202-2Z-C3
0,75 6204-2Z-C3 6204-2Z-C3 6202-2Z-C3
1,1 6204-2Z-C3 6204-2Z-C3 6205-2Z-C3
1,5 6305-2Z-C3 6305-2Z-C3 6205-2Z-C3
2,2 6305-2Z-C3 6305-2Z-C3 6206-2Z-C3
3,0 - 6306-2Z-C3 6206-2Z-C3
4,0 - 6306-2Z-C3 6208-2Z-C3
5,5 - 6308-2Z-C3 6208-2Z-C3
7,5 - 6308-2Z-C3 6208-2Z-C3
11,0 - 7309-BEP -
15,0 - 7309-BEP -
18,5 - 7309-BEP -
22,0 - 7311-BEP -
30,0 - 7312-BEP -
37,0 - 7312-BEP -
45,0 - 7313-BEP -
862
914.01 550
681
914.05 554.02
901.02
901.04
554.04
Fig. 21: Mounting the motor

✓ Retaining bracket 89-11.03 (if applicable) has been removed.(⇨ Section 7.4.4 Page
38)
1. Align the motor on the drive lantern.
44 of 64 Movitec
2. Screw in hexagon head bolts 901.02 or 901.04 and washer 554.02 or 554.04.
CAUTION
Incorrect installation of coupling
▷ The coupling must be installed by qualified specialist personnel.
3. Insert coupling 862 with pin 560.
5. Fit coupling guard 681.
7.5.4 Adjusting the mechanical seal, coupling and pump shaft
NOTE
Use suitable tools for setting the pump shaft!
Consult KSB if necessary.
NOTE
Motors ≥ 11 kW: lock rotor before adjusting the coupling. This will prevent the
rotor from being lifted out of the bearings.
Movitec B
✓ The motor has been mounted on the pump. (⇨ Section 7.4.3 Page 37)
✓ Coupling 862 has been fastened with pin 560 and screws 914.01. (⇨ Section 7.4.3
Page 37)
Movitec 45 of 64
1. Lower the coupling 862 to its lowest position, then raise it again by 1.5 mm.
Fixed Seal / Easy Access Seal
Cartridge Seal
A
A
2. Verify that no clearances remain between the coupling halves, and fasten the
coupling in this position.
Movitec A
✓ The motor has been mounted on the pump. (⇨ Section 7.4.3 Page 37)
✓ Coupling 862 has been fastened with pin 560 and screws 914.01. (⇨ Section 7.4.3
Page 37)
46 of 64 Movitec
1. Raise the coupling 862 to its highest position, then lower it again by 1 mm.
1
2. Verify that no clearances remain between the coupling halves, and fasten the
coupling in this position.
7.6 Tightening torques

Table 15: Tightening torques
Part No. Thread Torque
[Nm]
801 M6 10
801 M12 70
801 M16 70
903.01 G3/8 15
903.02 G1/4 15
914.01 M6 steel 16
914.01 M8 steel/cast iron 30
914.01 M8 aluminium 22
914.01 M10 70
914.02 M6 10
914.02 M8 10
914.02 M10 50
914.02 M12 70
914.02 M16 70
914.03 M5 4+2
914.03 M6 10
914.03 M8 10
920.02 M10 28
920.02 M12 50
920.03 M8 12
920.03 M10 20
920.03 M12 25
920.03 M16 50
7.7 Spare parts stock
7.7.1 Ordering spare parts

Always quote the following data when ordering replacement or spare parts:
▪ Type series
▪ Material variants
Movitec 47 of 64
▪ Size
▪ Seal code
▪ KSB order number
▪ Order item number
▪ Consecutive number
▪ Year of construction
Refer to the name plate for all data.
Also specify the following data:
▪ Description
▪ Part No.
▪ Quantity of spare parts
▪ Shipping address
▪ Mode of dispatch (freight, mail, express freight, air freight)
Refer to the exploded view or general assembly drawing for part numbers and
descriptions.
48 of 64 Movitec
8 Trouble-shooting
8 Trouble-shooting
Table 16: Trouble-shooting
Faults Causes Remedy
Leakage along the shaft Contact surface of the primary ring of ▪ Replace the shaft seal.
the mechanical seal worn or damaged ▪ Check pump for impurities.
Axial movement of the mechanical seal ▪ Quickly open and close the
is restricted because it is stuck. discharge-side valve during
operation.
Shaft seal fitted incorrectly ▪ Re-install shaft seal correctly (use
water and soap as a lubricant).
Elastomers damaged by the fluid ▪ Use a suitable elastomer for the
handled shaft seal
Total operating pressure too high ▪ Use a shaft seal with suitable
pressure class.
Shaft is damaged. ▪ Replace the shaft.
Pump running dry. ▪ Replace the shaft seal.
Leakage at the casing cover and O-ring worn. ▪ Replace the O-ring.
the lower section of the pump O-ring not resistant to fluid handled ▪ Replace O-ring with O-ring made of
casing suitable material.
Pump not installed free from stresses ▪ Connect the piping properly.
and strains
Pump vibrates and causes Coupling fitted incorrectly. ▪ Make sure the coupling halves are
running noises. parallel.
Rotor adjusted incorrectly. ▪ Re-adjust rotor.
Pump not primed ▪ Priming and venting the pump
No or insufficient inflow ▪ Provide sufficient supply.
▪ Check inlet line for clogging.
Bearings of pump and/or motor ▪ Replace bearings.
defective
NPSH available too low (cavitation) ▪ Improve suction conditions.
Pump not working in its operating ▪ Adjust system to operation within
range. operating range or select different
pump.
Pump clogged ▪ Clean pump.
Pump positioned on an uneven surface ▪ Level the surface or rigidly fasten
pump to installation surface.
Pump does not start. No voltage at the terminals ▪ Check power supply (circuit, master
switch, fuses).
Thermal motor protection device has ▪ Re-set thermal motor protection
tripped. (Inom see name plate).
Motor running but pump does Motor shaft defective ▪ Contact supplier.
not start. Pump shaft defective ▪ Contact supplier.
Shaft coupling has become loose. ▪ Tighten the fastening screws.
Insufficient/excessive delivery Valves in suction and discharge lines ▪ Open shut-off valves.
and/or insufficient pressure closed
Air in the pump. ▪ Vent pump.
Insufficient inlet pressure ▪ Increase inlet pressure.
Wrong direction of rotation ▪ Check electrical connection.
Suction line not vented. ▪ Vent suction line.
Air pocket in suction line ▪ Lay suction line with a rising slope
towards the pump.
Pump takes in air due to leakage in ▪ Repair
suction line.
Insufficient flow rate leads to air ▪ Use smaller pump.
remaining in the pump. ▪ Increase the (volume) flow rate.
Diameter of suction line too small ▪ Increase diameter of suction line.
Foot valve clogged. ▪ Clean foot valve.
Impeller or diffuser clogged ▪ Clean pump.
O-ring not resistant to fluid handled ▪ Replace O-ring with O-ring made of
suitable material.
Movitec 49 of 64
9 Related Documents
9 Related Documents
9.1 General assembly drawings/exploded views with list of components
9.1.1 Movitec V 2 B, 4 B, 6 B
800
341
920.01 914.02
914.01 681
862 914.05
560
914.03 903.01
471 412.07
412.06 920.03
554.01
950 433
108.05 525.06
412.01 905
932 160
10-6 210
108.01 525.05
108.02 525.03
230 525.01
412.03 529
108.04 525.04
101 930
400 920.02
903.02
412.04
723
554.03
901.03
890
Fig. 22: General assembly drawing Movitec V 2, 4, 6

Table 17: List of components
Part No. Description Part No. Description
10-6 Pump shroud 560 Stud
101 Pump casing 681 Coupling guard
108 Stage casing 723 Flange
160 Cover 800 Motor
210 Shaft 862 Coupling
50 of 64 Movitec
9 Related Documents

230 Impeller 890 Baseplate
341 Drive lantern/motor stool 901 Hexagon head bolt
400 Gasket 903 Vent plug
412 O-ring 905 Tie bolt
433 Mechanical seal 914 Hexagon socket head cap screw
471 Seal cover 920 Nut
525 Spacer sleeve 930 Safety device
529 Bearing sleeve 932 Circlip
554 Washer 950 Spring
9.1.2 Movitec V(S) 10 B, 15 B, 25 B
800
341
920.01
914.01
862 554.02
560 901.02
914.03 681
914.05
471
903.01
412.06
950 412.07
920.03
108.05 554.01
412.01 433
932 525.06
10-6 160
108.01 525.05
300 905
108.02 210
525.03
412.03
525.01
108.04
529
525.01
101 525.04
131 930
400 920.02
723
544.03 903.02
901.03 412.04
890
Fig. 23: General assembly drawing Movitec V(S) 10,15, 25
Movitec 51 of 64
9 Related Documents

10-6 Pump shroud 544 Threaded bush
101 Pump casing 554 Washer
108 Stage casing 560 Stud
131 Inlet ring 681 Coupling guard
160 Cover 723 Flange
210 Shaft 800 Motor
300 Bearing 862 Coupling
341 Drive lantern/motor stool 890 Baseplate
400 Gasket 901 Hexagon head bolt
412 O-ring 903 Vent plug
433 Mechanical seal 905 Tie bolt
471 Seal cover 914 Hexagon socket head cap screw
525 Spacer sleeve 920 Nut
529 Bearing sleeve 930 Safety device
52 of 64 Movitec
9 Related Documents
9.1.3 Movitec V 90 B
901.04
554.04
801
722 914.02
890
341.01
914.05
914.01 681
862
580
500
904
914.03
471
412.06
525.07 903.01
433 412.07
920.03
412.06
554.01
160
341.02
932
525.05 10-6
905
525.03
210
108.01
230.01
230.02
412.03
525.02
529
108.02
525.01
230.01
525.02
108.01
525.03
230.01
412.01
503
525.04
930
920.02
101
903.02
412.04
890
Fig. 24: General assembly drawing Movitec V 90

10-6 Pump shroud 560 Stud
108 Stage casing 722 Flanged taper piece
160 Cover 801 Flanged motor
230 Impeller 862 Coupling
341 Drive lantern/motor stool 890 Baseplate
412 O-ring 901 Hexagon head bolt
433 Mechanical seal 903 Vent plug
471 Seal cover 904 Grub screw
500 Ring 905 Tie bolt
503 Impeller wear ring 914 Hexagon socket head cap screw
525 Spacer sleeve 920 Nut
Movitec 53 of 64
9 Related Documents

529 Bearing sleeve 930 Safety device
554 Washer 932 Circlip
9.1.4 Movitec 45
914.01
862 525
862
560
901 901.02 920.01 525.08
681 525.06
525.03
341 525.01
920.03 525.05
554.01 171.01
230.01
509.02 509.01
412.02 210
160 10-5
10-6 525.01
529
412.03
171.02
411.01 230.01
433 433
412.02
905 412.01 509.01
101
230.02
171.03
509.01 108.04
412.03
903.01 932
890
920.04 411.01
903 81-88 525.04
930
554.03 412.04 920.02
723 723 903.02
400
901.03
Fig. 25: Exploded view of Movitec 45

10-5 Pump section 529 Bearing sleeve
10-6 Pump shroud 554 Washer
101 Pump casing 560 Pin
108 Stage casing 681 Coupling guard
160 Cover 723 Flange
171 Diffuser 81-88 Shaft end
341 Drive lantern 901 Hexagon head bolt
411 Joint ring 905 Tie bolt
412 O-ring 914 Hexagon socket head cap screw
433 Mechanical seal 920 Nut
509 Intermediate ring 930 Safety device
525 Spacer sleeve 932 Circlip
54 of 64 Movitec
9 Related Documents
9.1.5 Movitec 45 with Cartridge Seal
914.01
862 862
920.01
914.02 560 509.02 525
901
681
525.05
525.03
525.01
341 525.06 171.01
920.03 904 412.01 525.08 230.01
554.01 509.01
500 210
471 10-5
901.05 10-6 525.01
412.02 529
160 412.03
525.07 171.02
171.03 230.01
412.06
433 433
412.06 509.01
905 411.01 509.01
101
230.02
412.01
108.04
412.03
903.01 932
890 411.01 903 525.04
920.04 412.04 81-88 930
554.03 903.02 920.02
723 723
400
901.03
Fig. 26: Exploded view of Movitec 45 with Cartridge Seal

10-5 Pump section 554 Washer
10-6 Pump shroud 560 Pin
108 Stage casing 723 Flange
160 Cover 800 Motor
171 Diffuser 81-88 Shaft end
341 Drive lantern 901 Hexagon head bolt
411 Joint ring 904 Grub screw
412 O-ring 905 Tie bolt
433 Mechanical seal 914 Hexagon socket head cap screw
471 Seal cover 920 Nut
500 Ring 930 Safety device
509 Intermediate ring 932 Circlip
525 Spacer sleeve 950 Spring
529 Bearing sleeve
Movitec 55 of 64
9 Related Documents
9.1.6 Movitec VF 65
914.01
862 525
920.01 862
914.02 560
681
901.01 525.05
525.03
525.02
509.02 525.08 171.02
341
525.01 230
920.03 904 210
10-5 509.01
554.01
500 412.01 525.01
471 529
901.05 525.03
412.02 10-6 230
171.02
160 525.07
412.05
433 433 230
412.06
905 411.01 509.03
550
723 101
400
901.03 412.01
723
554.03
920.04
890 903.01
411.01 932
412.04 903 525.04
81-88 930
903.02
920.02
Fig. 27: Exploded view of Movitec VF 65

10-5 Pump section 550 Disc
10-6 Pump shroud 554 Washer
101 Pump casing 560 Pin
160 Cover 681 Coupling guard
171 Diffuser 723 Flange
210 Shaft 81-88 Shaft end
230 Impeller 862 Coupling
341 Drive lantern 890 Baseplate
411 Joint ring 903 Vent plug
412 O-ring 904 Grub screw
500 Ring 920 Nut
529 Bearing sleeve
56 of 64 Movitec
9 Related Documents
9.1.7 Movitec VCF 65
914.01
862 525
920.01 862
914.02 560
681
901.01 525.05
525.03
525.02
509.02 525.08 171.02
341 525.01 230
920.03 904 210 10-5
554.01 509.01
500 412.01 525.01
471 529
901.05 525.03
412.02 10-6 230
171.01
160 525.07
412.05
433
433 412.06 230
905 411.01 509.03
411.03 550
723 101
400 412.01
901.03
723
554.03
920.04
903.01 932
411.01 525.04
411.03 903 81-88 930
914.03 920.02
Fig. 28: Exploded view of Movitec VCF 65

10-5 Pump section 529 Bearing sleeve
10-6 Pump shroud 550 Disc
101 Pump casing 554 Washer
160 Cover 560 Pin
171 Diffuser 681 Coupling guard
210 Shaft 723 Flange
230 Impeller 81-88 Shaft end
341 Drive lantern 862 Coupling
411 Joint ring 903 Vent plug
412 O-ring 904 Grub screw
500 Ring 920 Nut
Movitec 57 of 64
9 Related Documents
9.1.8 Movitec LHS 6
412.01
412.01 433
433
525.05
722 525.03 525
525.08
108.05
914.01 230
862
862 862 108.01
560
920.01
901.01 10-6 210

681 230
554.02 525.02
901.02 108.02
920.03 529 10-5
554.01 230 525.01
412.03
341 108.04
905 525.04
930 81-88
920.02
932
411.01
101 903.01 903
412.04
903.02
Fig. 29: Exploded view of Movitec LHS 6

10-5 Pump section 560 Pin
10-6 Pump shroud 681 Coupling guard
101 Pump casing 722 Flanged taper piece
108 Stage casing 81-88 Shaft end
230 Impeller 901 Hexagon head bolt
341 Drive lantern 903 Vent plug
411 Joint ring 905 Tie bolt
412 O-ring 914 Hexagon socket head cap screw
433 Mechanical seal 920 Nut
525 Spacer sleeve 930 Safety device
529 Bearing sleeve 932 Circlip
554 Washer
58 of 64 Movitec
9 Related Documents
9.1.9 Movitec motor
1~
837
832
832
831
400.02
833
835
400.03 833
81-37
800/801 900.01
412.01
82-5
900.02
400.03
1,5 - 7,5 kW
0,37 - 1,1 kW 400.02

903
81-55
900.03
Fig. 30: Exploded view of Movitec motor

400 Gasket 831 Fan impeller
800 Motor 832 Fan hood
801 Flanged motor 833 Terminal box
81-37 Terminal box cover 835 Terminal board
81-55 Socket 837 Capacitor
82-5 Adapter 900 Bolt/screw
Movitec 59 of 64
9 Related Documents
9.2 Wiring diagram
Fig. 31: Wiring diagram, depending on selected motor
60 of 64 Movitec
10 EC Declaration of Conformity
10 EC Declaration of Conformity
Manufacturer: KSB Aktiengesellschaft

Johann-Klein-Straße 9
67227 Frankenthal (Germany)
The manufacturer herewith declares that the product:
Movitec V
Serial number: 18/2012 1000000-0001 - 52/2016 9999999-9999
KSB order number: ...................................................................................................
▪ is in conformity with the provisions of the following Directives as amended from time to time:
– Pump (set): EC Machinery Directive 2006/42/EC
– Pump (set): Ecodesign Directive 2009/125/EC, Regulation 547/2012
(for water pumps with a maximum shaft power of 150kW)
The manufacturer also declares that
▪ the following harmonised international standards have been applied:
– ISO 12100,
– EN 809/A1
Person authorised to compile the technical file:
Wil Ouwehand
Technical Director
Duijvelaar Pompen
DP-Pumps
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (The Netherlands)
The EC Declaration of Conformity was issued in/on:
Alphen aan den Rijn, 1 January 2013
Wil Ouwehand
Technical Director
Duijvelaar Pompen
DP Pumps
Kalkovenweg 13
2401 LJ Alphen aan den Rijn (The Netherlands)
Movitec 61 of 64
11 Certificate of Decontamination
11 Certificate of Decontamination
Type ................................................................................................................................
Order number/
Order item number13) ................................................................................................................................
Delivery date ................................................................................................................................
Field of application: ................................................................................................................................
Fluid pumped13): ................................................................................................................................
Please tick where applicable13):
⃞ ⃞ ⃞ ⃞
Radioactive Explosive Corrosive Toxic
⃞ ⃞ ⃞ ⃞
Harmful Bio-hazardous Highly flammable Safe
Reason for return13): ................................................................................................................................
Comments: ................................................................................................................................
................................................................................................................................
The product/accessories have been carefully drained, cleaned and decontaminated inside and outside prior to dispatch/
placing at your disposal.
We hereby declare that this product is free from hazardous chemicals, biological or radioactive substances.
On seal-less pumps, the rotor has been removed from the pump for cleaning.
⃞ No special safety precautions are required for further handling.

⃞ The following safety precautions are required for flushing fluids, fluid residues and disposal:
...............................................................................................................................................................
...............................................................................................................................................................
We confirm that the above data and information are correct and complete and that dispatch is effected in accordance with
the relevant legal provisions.
.................................................................... ....................................................... .......................................................

Place, date and signature Address Company stamp
13) Required fields
62 of 64 Movitec
Index
Index
C N
Certificate of decontamination 62 Name plate 16, 17
Commissioning 27
Configuration 18
O
Operating limits 8
D Other applicable documents 6
Design 17
Direction of rotation 26
Dismantling 37 P
Disposal 13 Partly completed machinery 6
Permissible forces at the pump nozzles 23
Piping 21
E Preservation 12, 32
Electrical connection 24 Product description 14
Explosion protection 23, 33, 34
R
F Reassembly 37
Faults 49 Return to supplier 13
Function 18 Returning to service 32
G S
Grease lubrication Safety 8
Grease quality 35 Safety awareness 9
Intervals 35 Scope of supply 19
Servicing/Maintenance 33
Shutdown 32
I Spare part
Installation Ordering spare parts 47
Installation on a foundation 20 Storage 12, 32
Installation at site 20
Intended use 8
M
Misuse 9
Movitec 63 of 64
1798.82/06-EN (01424629)
KSB Aktiengesellschaft
67225 Frankenthal • Johann-Klein-Str. 9 • 67227 Frankenthal (Germany)
Tel. +49 6233 86-0 • Fax +49 6233 86-3401
www.ksb.com

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High-pressure In-line Pump

Original operating manual

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft Frankenthal 05.02.2013

3 Transport/Temporary Storage/Disposal .............................................11

4 Description of the Pump (Set) ............................................................14

5 Installation at Site ...............................................................................20

5.4 Piping .............................................................................................................. 21

9 Related Documents ............................................................................50

10 EC Declaration of Conformity ............................................................61

11 Certificate of Decontamination .........................................................62

Certificate of decontamination Pump

1.2 Installation of partly completed machinery

1.3 Target group

1.4 Other applicable documents

1) If agreed to be included in the scope of supply

2.3 Intended use

2.4 Personnel qualification and training

2.5 Consequences and risks caused by non-compliance with these operating

2.6 Safety awareness

2.7 Safety information for the operator/user

2.8 Safety information for maintenance, inspection and installation work

2.9 Unauthorised modes of operation

3.1 Checking the condition upon delivery

Fig. 1: Transporting the pump set

Setting down the pump set

Table 4: Ambient conditions for storage

3.5 Return to supplier

4 Description of the Pump (Set)

4.1 General description

Example: Movitec VCF 45-30-1

4.4 Name plate

4.5 Design details

4) Permissible pressures and temperatures also depend on mechanical seal

4.6 Configuration and function

Fig. 4: Sectional drawing

4.7 Noise characteristics

4.8 Scope of supply

4.9 Dimensions and weights

5.1 Safety regulations

5.2 Checks to be carried out prior to installation

5.3 Installing the pump set

5.4.1 Connecting the piping

5.4.2 Permissible forces and moments at the pump nozzles

Fig. 6: Forces and moments at the pump nozzles

Forces and moments at the pump nozzles

5.5 Fitting a by-pass

5.6 Electrical connection

5.6.1 Overload protection

1. Protect the pump set against overloading by a thermal time-lag overload

5.7 Checking the direction of rotation

6.1.1 Prerequisites for commissioning/start-up

6.1.2 Priming and venting the pump

Priming in an open or closed circuit with sufficient supply pressure

Fig. 8: Pump with open or closed circuit

Priming in open circuit with fluid level below the pump

4. Close filler opening B.

Fig. 10: Vent connections

6.2 Operating limits