30RB 27PD
30RB 27PD
30RB 27PD
AquaSnap®
Air-Cooled Chillers
60 to 300 Nominal Tons
Table of contents
Features/Benefits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Model Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Physical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Selection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Typical Piping and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Typical Control Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Application Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Guide Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
1. Model numbers that reach an EER of up to 10.3 include 090, 120, 160, and 315.
2
Features/Benefits (cont)
Optional integrated hydronics as possible to monitor and control each offered coated or uncoated to match
package is more than just a pump, it AquaSnap chiller while accurately coil protection to site conditions. The
is an entire chilled water system, maintaining fluid temperatures. The e-coated version of this coil (as well as
including: large scrolling marquee display acts as the e-coated version of the Al/Cu coil)
• Single/dual pumps up to 15 hp and a window into the unit’s operation, can withstand an 8000-hour salt spray
140 ft (42.7 m) head providing easy-to-read information test in accordance with ASTM B-117
about chiller performance and over Standard. The Carrier Electronic Cata-
• Availability at constant speed or 15 diagnostic functions. Carrier’s 30 log (E-Cat) can be used to determine
VFD configuration Series chillers’ ComfortLink controls whether or not corrosion protection is
• Strainer provide features such as chilled water recommended for particular applica-
• Start-up strainer (to be removed temperature reset, demand limiting, tions in coastal/marine environments.
within 24 hours after chiller start-up) compressor wear minimization and Following the input of the requested
• Flow regulator protection, temperature and pressure data, the E-Cat program output will
displays and diagnostic functions. advise the appropriate coil to be used.
• Freeze protection to –20°F (–29°C) These controls result in higher chiller Other factors described in “Selection
(with freeze protection option) reliability, simplified training and more Guide: Environmental Corrosion
• Heaters productive service calls with corre- Protection,” catalog number 04-
• Required piping spondingly lower operational and 581061-01, must also be considered
maintenance costs. to determine if corrosion protection is
• Pressure/temperature taps
Carrier’s exclusive handheld Naviga- required.
• Isolation check valves for dual pump tor™ display provides convenience and
systems Microchannel coils are sturdier than
powerful information in the palm of other coil types; thus, easier to clean
The factory-installed and tested your hand. The Navigator display helps without causing damage to the coil.
hydronics package provides faster, sim- technicians to quickly diagnose prob-
pler and less expensive installation. lems and even prevent them from Due to the compact all-aluminum
occurring. design, microchannel coils will reduce
Environmentally balanced All AquaSnap units are ready to be
overall unit operating weight by 6 to
7%. The streamlined MCHX coil
Carrier’s Puron® refrigerant (R-410A) used with the Carrier Comfort Net- design reduces refrigerant charge by up
enables one to make a responsible deci- work® (CCN) system. to 30%.
sion in the protection of the earth’s
ozone layer. Puron refrigerant is an HFC A BACnet1 communication option is The coil is designed with rubber isola-
also available for the i-Vu® Open con- tion around the powder painted coil
refrigerant that does not contain chlorine
that is damaging to the ozone layer. This trol system or a third-party BACnet frame to eliminate galvanic couples,
refrigerant is a safe, efficient, and envi- building automation system. which can cause corrosion due to dis-
ronmentally balanced refrigerant. Seismic certification similar metals.
Structurally sound A seismic unit modification is available Optional desuperheater
which will result in a unit SDS (seismic For applications with a simultaneous
The base rail is industrial-quality 7 ga
design acceleration parameter) level of requirement for chilled water and tem-
for maximum structural integrity. The 2.0.
zinc-dipped galvanized frame (with pered hot water, the use of a desuper-
Magni-coated screws) provides the best Novation® heat exchanger heater is an ideal solution. The
production of useful hot water in con-
protection on the market for corrosion technology
resistance. With such a structurally junction with useful chilled water can
sound base, no perimeter base rail is The Novation heat exchanger design lead to greatly improved COP (coeffi-
needed. with microchannel (MCHX) condenser cient of performance).
coil is a robust, cost effective alternative
ComfortLink controls speak to traditional coil design. These coils are
your language
The ComfortLink controls communi-
1. Third-party trademarks and logos are the property
cate in plain English, making it as easy of their respective owners.
3
Features/Benefits (cont)
Com
fortL
ink
MODE
Run Status
Service Test
Temperature
MOD
E
Pressures
Run Alarm
Servic
Status Status
Setpoints
e Tes
t
Tem
peratu
Pressu
res Inputs Alarm Status
res
Setpo
ints
Inputs Outputs
Outpu
ESCAPE ENTER
ts
Config
uration Configuration
Time
Clock
ESC
Opera
Alarm
ting
Modes Time Clock
s
Operating Modes
ENTE
R Alarms
Manifold
Microchannels
4
Model number nomenclature
RB F 190 4 L
®
30RB – Air-Cooled AquaSnap Chiller Packaging/Security Options
L – No Packaging
0 – Skid
Design Series 1 – Skid, Top Crate, Bag
3 – Coil Trim Panels
4 – Skid, Coil Trim Panels
Nominal Sizes 5 – Skid, Top Crate, Bag, Coil Trim Panels
060 110 170 275 7 – Coil Trim Panels, Upper and Lower Grilles
070 120 190 300 8 – Skid, Coil Trim Panels, Upper and Lower Grilles
080 130 210 9 – Skid, Top Crate, Bag, Coil Trim Panels, Upper and Lower Grilles
C – Trim Panels, Upper and Lower Grilles, Upper Hail Guards
090 150 225
D – Skid, Trim Panels, Upper and Lower Grilles, Upper Hail Guards
100 160 250 F – Skid, Top Crate, Bag, Trim Panels, Upper and Lower Grilles,
Upper Hail Guards
H – Skid, Full End Covers
Voltage J – Skid, Top Crate, Bag, Full End Covers
1 – 575-3-60 K – Full End Covers
2 – 380-3-60
5 – 208/230-3-60
6 – 460-3-60 Controls/Communication Options
- – None
0 – EMM
Condenser Coil Options 1 – Remote Service Point, GFI-CO
- – Aluminum Fin/Copper Tube 2 – EMM, Remote Service Point, GFI-CO
1 – Aluminum Pre-Coat Fin/Copper Tube 3 – BACnet Communication
2 – Aluminum E-Coat Fin/Copper Tube 4 – BACnet Communication, EMM
4 – Microchannel (MCHX) 5 – BACnet Communication, Remote Service Port, GFI-CO
6 – BACnet Communication, EMM, Remote Service Port, GFI-CO
5 – E-Coat, Microchannel (MCHX)
7 – Modbus Translator
8 – Modbus Translator, EMM
9 – Modbus Translator, Remote Service Port, GFI-CO
B – Modbus Translator, EMM, Remote Service Port, GFI-CO
H – LON Translator
Hydronics Option* J – LON Translator, EMM
- – No Pump Installed K – LON Translator, Remote Service Port, GFI-CO
0 – Single Pump, 3 HP L – LON Translator, EMM, Remote Service Port, GFI-CO
1 – Single Pump, 5 HP
2 – Single Pump, 7.5 HP
3 – Single Pump, 10 HP Electrical/Low Sound/High SCCR Options
4 – Single Pump, 15 HP - – Single Point Power Connections, XL, Terminal Block
6 – Dual Pump, 3 HP 3 – Dual Point Power Connections, XL, Terminal Block
7 – Dual Pump, 5 HP 7 – Single Point Power Connections, XL, Non-Fused Disconnect
8 – Dual Pump, 7.5 HP, Low Head 8 – Single Point Power Connections, XL, Non-Fused Disconnect, High SCCR
9 – Dual Pump, 7.5 HP, High Head C – Dual Point Power, XL, Non-Fused Disconnect
B – Dual Pump, 10 HP D – Dual Point Power, XL, Non-Fused Disconnect, High SCCR
G – Single Point Power Connections, XL, Terminal Block, Cmpr Blankets
C – Dual Pump, 15 HP
J – Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets
F – Single Pump, 3 HP w/ VFD
L – Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets
G – Single Pump, 5 HP w/ VFD M – Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
H – Single Pump, 7.5 HP w/ VFD High SCCR
J – Single Pump, 10 HP w/ VFD N – Dual Point Power, XL, Non-Fused Disconnect, Cmpr Blankets
K – Single Pump, 15 HP w/ VFD P – Dual Point Power, XL, Non-Fused Disconnect, Cmpr Blankets, High SCCR
M – Dual Pump, 3 HP w/ VFD Q – Single Point Power Connections, XL, Terminal Block, Cmpr Blankets,
N – Dual Pump, 5 HP w/ VFD Cmpr Enclosures
P – Dual Pump, 7.5 HP, Low Head w/ VFD S – Dual Point Power Connections, XL, Terminal Block, Cmpr Blankets,
T – Dual Pump, 7.5 HP, High Head w/ VFD Cmpr Enclosures
Q – Dual Pump, 10 HP w/ VFD V – Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
R – Dual Pump, 15 HP w/ VFD Cmpr Enclosures
W – Single Point Power Connections, XL, Non-Fused Disconnect, Cmpr Blankets,
Z – Special order designation
Cmpr Enclosures, High SCCR
X – Dual Power Point, XL, Non-Fused Disconnect, Cmpr Blankets,
Cooler Options Cmpr Enclosures
Y – Dual Power Point, XL, Non-Fused Disconnect, Cmpr Blankets,
– – Integral Cooler, CRN (Canada)
Cmpr Enclosures, High SCCR
0 – Integral Cooler, Cooler Heater, CRN (Canada)
4 – Integral Cooler, Microchannel (MCHX), CRN (Canada)
5 – Integral Cooler, Cooler Heater, Microchannel (MCHX), CRN (Canada)
Refrigeration Circuit Options
G – Integral Cooler, no CRN
- – None
H – Integral Cooler, Cooler Heater, no CRN 0 – Suction Line Insulation
K – Integral Cooler, Microchannel (MCHX), no CRN 1 – Suction Service Valves
L – Integral Cooler, Cooler Heater, Microchannel (MCHX), no CRN 3 – Suction Line Insulation, Suction Service Valves
4 – Suction Line Insulation, Low Ambient Head Pressure Control Operation
5 – Suction Service Valves, Low Ambient Head Pressure Control Operation
6 – Suction Line Insulation, Suction Service Valves, Head Pressure Control
LEGEND 7 – Minimum Load Control
CRN — Canadian Registration Number 8 – Suction Line Insulation, Minimum Load Control
9 – Suction Service Valves, Minimum Load Control
ETO — Engineered to Order B – Low Ambient Head Pressure Control Operation, Minimum Load Control
MCHX — Microchannel Condenser Coil C – Suction Line Insulation, Suction Service Valves, Minimum Load Control
SCCR — Short Circuit Current Rating D – Suction Line Insulation, Head Pressure Control, Minimum Load Control
XL — Across-the-Line Start F – Suction Service Valves, Head Pressure Control, Minimum Load Control
G – Suction Line Insulation, Suction Service Valves, Low Ambient Head
*Hydronic pumps not available on units 30RB060-190 with Pressure Control, Operation, Minimum Load Control Operation
H – Suction Service Valves, High-Efficiency Variable Condenser Fans
high SCCR option. J – Suction Line Insulation, Suction Service Valve, High-Efficiency Variable
Condenser Fans
NOTE: A “Z” in position 11 indicates a special order machine. K – High-Efficiency Variable Condenser Fans
Digits following do not correspond to tables. L – Suction Line Insulation, High-Efficiency Variable Condenser Fans
M – Suction Service Valves, High-Efficiency Variable Condenser Fans,
Minimum Load Control Operation
Quality Assurance N – Suction Line Insulation, Suction Service Valve, High-Efficiency Variable
Condenser Fans, Minimum Load Control Operation
P – High-Efficiency Variable Condenser Fans, Minimum Load Control Operation
ISO 9001: 2015-certified processes Q – Suction Line Insulation, High-Efficiency Variable Condenser Fans, Minimum
Load Control Operation
5
Physical data
30RB060-300 — ENGLISH
UNIT 30RB 060 070 080 090 100 110 120 130 150
OPERATING WEIGHT (lb)*
Al-Cu Condenser Coil 4,111 4,317 4,600 5,932 6,155 6,519 7,690 8,045 9,174
MCHX Condenser Coil 3,783 3,978 4,267 5,449 5,663 6,027 7,119 7,402 8,517
REFRIGERANT TYPE† R-410A, EXV Controlled System
6
Physical data (cont)
30RB060-300 — ENGLISH (cont)
UNIT 30RB 160 170 190 210 225 250 275 300
OPERATING WEIGHT (lb)*
Al-Cu Condenser Coil 10,266 10,601 12,013 13,734 14,067 15,468 16,915 18,306
MCHX Condenser Coil 9,475 9,799 11,064 12,772 13,093 14,349 15,647 16,893
REFRIGERANT TYPE† R-410A, EXV Controlled System
Refrigerant Charge (lb)
RTPF Coil, Ckt A/Ckt B/Ckt C 162/125/— 162/133/— 162/162/— 125/125/125 125/125/125 125/125/162 162/162/125 162/162/162
MCHX Coil, Ckt A/Ckt B/Ckt C 79/63/— 79/64/— 79/87/— 59/53/64 59/59/64 59/59/89 83/87/68 83/87/94
COMPRESSORS Scroll, Hermetic
Quantity 7 7 8 9 9 10 11 12
Speed (rpm) 3500
(Qty) Compressor Model Number Ckt A (4) SH295 (4) SH295 (4) SH295 (3) SH295 (3) SH295 (3) SH295 (4) SH295 (4) SH295
(Qty) Compressor Model Number Ckt B (3) SH240 (3) SH295 (4) SH295 (3) SH240 (3) SH295 (3) SH295 (4) SH295 (4) SH295
(Qty) Compressor Model Number Ckt C N/A N/A N/A (3) SH295 (3) SH295 (4) SH295 (3) SH295 (4) SH295
43.8/39.4/ 43.8/43.8/ 43.8/43.8/ 58.4/58.4/ 58.4/58.4/
Oil Charge (Pt, Ckt A/Ckt B/Ckt C) 58.4/39.4/— 58.4/43.8/— 58.4/58.4/—
43.8 43.8 58.4 43.8 58.4
No. Capacity Steps
Standard 7 7 8 9 9 10 11 12
Optional (Maximum) 8 8 9 10 10 11 12 13
Minimum Capacity Step (%)
Standard 13 14 13 10 11 10 9 8
Optional 8 10 9 6 8 7 7 6
Capacity (%)
Ckt A 62 57 50 36 33 30 36 33
Ckt B 38 43 50 28 33 30 36 33
Ckt C N/A N/A N/A 36 33 40 28 33
COOLER Direct Expansion, Shell and Tube Type
Weight (empty, lb) 1518 1518 1518 2382 2382 2382 2382 2382
Net Fluid Volume (gal) 73.5 73.5 73.5 86.6 86.6 86.6 86.6 86.6
Maximum Refrigerant Pressure (psig) 445 445 445 445 445 445 445 445
Maximum Water-Side Pressure
without Pumps (psig) 300 300 300 300 300 300 300 300
Maximum Water-Side Pressure
with Pumps (psig) 150 150 150 150 150 150 150 150
COOLER WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic 6 6 6 6 6 6 6 6
Drain (NPT) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
CONDENSER FANS Shrouded Axial Type, Vertical Discharge
Standard Low Noise Type
Fan Speed (rpm) Standard 1140 1140 1140 1140 1140 1140 1140 1140
No. Blades...Diameter (in.) 9…30 9…30 9…30 9…30 9…30 9…30 9…30 9…30
No. Fans (Ckt A/Ckt B/Ckt C) 6/4/— 6/4/— 6/6/— 4/4/4 4/4/4 4/4/6 6/6/4 6/6/6
CONDENSER COILS
No. Coils (Ckt A/Ckt B/Ckt C) 6/4/— 6/4/— 6/6/— 4/4/4 4/4/4 4/4/6 6/6/4 6/6/6
Total Face Area (sq ft) 235 235 282 282 282 328 375 422
Max Working Refrigerant Pressure (psig) 656 656 656 656 656 656 656 656
Pump(s) with pressure/temperature taps
HYDRONIC MODULE (Optional)
and combination valve.
Pump Single or Dual, 1800 or 3600 rpm Not available
CHASSIS DIMENSIONS (in.)
Length 235 282 329 376 423
Width 88
Height 90
LEGEND * Operating weight does not include any options.
Al-Cu — Aluminum Fin/Copper Tube Condenser Coil † RTPF (Round Tube Plate Fin) includes Al-Cu coils.
EXV — Electronic Expansion Valve NOTES:
MCHX — Microchannel Condenser Coil
N/A — Not Applicable 1. 30RB chillers with Greenspeed® intelligence are not available in unit sizes
RTPF — Round Tube Plate Fin 060 and 070.
2. No pumps are available for unit sizes 210-300 or 060-190 with high SCCR
option.
7
Physical data (cont)
30RB060-300 — SI
UNIT 30RB 060 070 080 090 100 110 120 130 150
OPERATING WEIGHT (kg)*
Al-Cu Condenser Coil 1869 1962 2091 2697 2798 2963 3488 3649 4161
MCHX Condenser Coil 1716 1804 1934 2472 2569 2734 3229 3358 3863
REFRIGERANT TYPE† R-410A, EXV Controlled System
Refrigerant Charge (kg)
RTPF Coil, Ckt A/Ckt B/Ckt C 40.7/15.5/— 42.7/15.5/— 31.1/31.1/— 42.6/34.5/— 42.6/43.6/— 42.6/48.1/— 42.6/60.3/— 60.3/48.1/— 60.3/60.3/—
MCHX Coil, Ckt A/Ckt B/Ckt C 18.1/9.1/— 18.1/9.1/— 14.9/14.9/— 18.1/18.1/— 18.1/19.1/— 18.1/24.0/— 19.5/25.9/— 24.5/19.5/— 25.4/28.1/—
COMPRESSORS Scroll, Hermetic
Quantity 3 3 4 4 4 5 5 6 6
Speed (r/s) 58.3
(Qty) Compressor Model Number Ckt A (2) SH240 (2) SH295 (2) SH240 (2) SH295 (2) SH295 (2) SH295 (2) SH295 (3) SH295 (3) SH295
(Qty) Compressor Model Number Ckt B (1) SH240 (1) SH240 (2) SH240 (2) SH240 (2) SH295 (3) SH240 (3) SH295 (3) SH240 (3) SH295
(Qty) Compressor Model Number Ckt C N/A N/A N/A N/A N/A N/A N/A N/A N/A
Oil Charge (L, Ckt A/Ckt B/Ckt C) 12.4/6.2/— 13.8/6.2/— 12.4/12.4/— 13.8/12.4/— 13.8/13.8/— 13.8/18.6/— 13.8/20.7/— 20.7/18.6/— 20.7/20.7/—
No. Capacity Steps
Standard 3 3 4 4 4 5 5 6 6
Optional (Maximum) 4 4 5 5 5 6 6 7 7
Minimum Capacity Step (%)
Standard 33 29 25 22 25 18 20 15 17
Optional 22 19 16 14 18 12 14 10 12
Capacity (%)
Ckt A 67 71 50 56 50 45 40 56 50
Ckt B 33 29 50 44 50 55 60 44 50
Ckt C N/A N/A N/A N/A N/A N/A N/A N/A N/A
COOLER Direct Expansion, Shell and Tube Type
Weight (empty, kg) 324 324 388 388 388 440 440 440 689
Net Fluid Volume (L) 106 106 118 118 118 173 173 173 278
Maximum Refrigerant Pressure (kPa) 3068 3068 3068 3068 3068 3068 3068 3068 3068
Maximum Water-Side Pressure
without Pumps (kPa) 2068 2068 2068 2068 2068 2068 2068 2068 2068
Maximum Water-Side Pressure
with Pumps (kPa) 1034 1034 1034 1034 1034 1034 1034 1034 1034
WATER CONNECTIONS (in.)
Inlet and Outlet, Victaulic 4 4 4 4 4 6 6 6 6
Drain (NPT) 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4
CONDENSER FANS Shrouded Axial Type, Vertical Discharge
Standard Low Noise Type
Fan Speed (r/s) Standard 19 19 19 19 19 19 19 19 19
No. Blades...Diameter (mm) 9…762 9…762 9…762 9…762 9…762 9…762 9…762 9…762 9…762
No. Fans (Ckt A/Ckt B/Ckt C) 3/1/— 3/1/— 2/2/— 3/3/— 3/3/— 3/3/— 3/4/— 4/4/— 4/4/—
CONDENSER COILS
No. Coils (Ckt A/Ckt B/Ckt C) 3/1/— 3/1/— 2/2/— 3/3/— 3/3/— 3/3/— 3/4/— 4/4/— 4/4/—
Total Face Area (sq m) 8.73 8.73 8.73 13.1 13.1 13.1 15.24 17.47 17.47
Max Working Refrigeration
Pressure (kPa) 4522 4522 4522 4522 4522 4522 4522 4522 4522
HYDRONIC MODULE (Optional) Pump(s) with pressure/temperature taps and combination valve.
Pump Single or Dual, 29.2 or 58.3 r/s
CHASSIS DIMENSIONS (mm)
Length 2393 3587 4781
Width 2236
Height 2281
LEGEND * Operating weight does not include any options.
Al-Cu — Aluminum Fin/Copper Tube Condenser Coil † RTPF (Round Tube Plate Fin) includes Al-Cu coils.
EXV — Electronic Expansion Valve NOTES:
MCHX — Microchannel Condenser Coil
N/A — Not Applicable 1. 30RB chillers with Greenspeed® intelligence are not available in unit sizes
RTPF — Round Tube Plate Fin 060 and 070.
2. No pumps are available for unit sizes 210-300 or 060-190 with high SCCR
option.
8
Physical data (cont)
30RB060-300 — SI (cont)
UNIT 30RB 160 170 190 210 225 250 275 300
OPERATING WEIGHT (kg)*
Al-Cu Condenser Coil 4666 4819 5461 6243 6394 7031 7686 8321
MCHX Condenser Coil 4297 4443 5019 5793 5937 6509 7096 7659
REFRIGERANT TYPE† R-410A, EXV Controlled System
9
Physical data (cont)
UNIT WEIGHTS — STANDARD UNITS
AL/CU COIL UNITS WITHOUT PUMP — ENGLISH AL/CU COIL UNITS WITHOUT PUMP — SI
MOUNTING WEIGHT (lb) MOUNTING WEIGHT (kg)
UNIT No Pump Al/Cu* UNIT No Pump Al/Cu*
30RB 30RB
A B C D Total A B C D Total
060 869 913 1193 1136 4111 060 395 415 542 516 1869
070 891 936 1275 1215 4317 070 405 425 580 552 1962
080 982 958 1313 1346 4600 080 447 436 597 612 2091
090 1159 1397 1845 1531 5932 090 527 635 839 696 2697
100 1173 1431 1952 1600 6155 100 533 650 887 727 2798
110 1319 1448 1964 1788 6519 110 600 658 893 813 2963
UNIT MOUNTING WEIGHT (lb) No Pump Al/Cu* UNIT MOUNTING WEIGHT (kg) No Pump Al/Cu*
30RB A B C D E F Total 30RB A B C D E F Total
120 731 1762 809 985 2347 1056 7,690 120 332 799 367 447 1065 479 3488
130 728 1850 818 1168 2531 949 8,045 130 330 839 371 530 1148 431 3649
150 893 2085 888 1228 2864 1217 9,174 150 405 946 403 557 1299 552 4161
160 1106 2189 1104 1483 2923 1463 10,266 160 503 995 502 674 1328 665 4666
170 1142 2220 1108 1487 3039 1606 10,601 170 519 1009 503 676 1381 730 4819
UNIT MOUNTING WEIGHT (lb) No Pump Al/Cu* UNIT MOUNTING WEIGHT (kg) No Pump Al/Cu*
30RB A B C D E F G H Total 30RB A B C D E F G H Total
190 1094 1388 1484 1101 1479 2004 1938 1526 12,013 190 497 631 674 500 672 911 881 694 5461
210 916 1804 2139 853 1311 3044 2440 1228 13,734 210 416 820 972 388 596 1384 1109 558 6243
225 947 1836 2144 855 1313 3049 2569 1354 14,067 225 431 835 975 389 597 1386 1168 615 6394
250 1122 2271 2133 850 1307 3035 3166 1584 15,468 250 510 1032 970 386 594 1380 1439 720 7031
275 627 2269 2805 1292 1866 3808 3169 1080 16,915 275 285 1032 1275 587 848 1731 1440 491 7689
300 899 2602 2792 1284 1859 3795 3640 1435 18,306 300 409 1183 1269 584 845 1725 1654 652 8321
MCHX COIL UNITS WITHOUT PUMP — ENGLISH MCHX COIL UNITS WITHOUT PUMP — SI
MOUNTING WEIGHT (lb) MOUNTING WEIGHT (kg)
UNIT No Pump MCHX† UNIT No Pump MCHX†
30RB 30RB
A B C D Total A B C D Total
060 800 840 1098 1045 3,783 060 363 381 498 474 1716
070 821 862 1175 1120 3,978 070 372 391 533 508 1804
080 911 889 1218 1249 4,267 080 413 403 552 566 1934
090 1065 1283 1695 1406 5,449 090 483 582 769 638 2472
100 1079 1316 1796 1472 5,663 100 489 597 815 668 2569
110 1219 1339 1816 1653 6,027 110 553 607 824 750 2734
UNIT MOUNTING WEIGHT (lb) No Pump MCHX† UNIT MOUNTING WEIGHT (kg) No Pump MCHX†
30RB A B C D E F Total 30RB A B C D E F Total
120 660 1614 737 915 2210 985 7,119 120 299 732 334 415 1002 447 3229
130 648 1683 738 1088 2377 870 7,402 130 294 763 335 493 1078 394 3358
150 810 1914 805 1146 2706 1136 8,517 150 367 868 365 520 1227 515 3863
160 1020 2020 1019 1368 2698 1350 9,475 160 463 916 492 620 1224 612 4297
170 1055 2052 1024 1374 2809 1485 9,799 170 478 931 464 623 1274 673 4443
UNIT MOUNTING WEIGHT (lb) No Pump MCHX† UNIT MOUNTING WEIGHT (kg) No Pump MCHX†
30RB A B C D E F G H Total 30RB A B C D E F G H Total
190 1007 1278 1367 1014 1362 1846 1785 1405 11,064 190 457 580 620 460 618 837 810 637 5019
210 852 1677 1989 793 1219 2831 2269 1142 12,772 210 386 761 902 360 553 1284 1029 518 5793
225 881 1709 1996 796 1222 2838 2391 1260 13,093 225 400 775 905 361 554 1287 1084 571 5937
250 1041 2107 1979 789 1212 2815 2937 1469 14,349 250 472 956 898 358 550 1277 1332 666 6509
275 580 2099 2594 1195 1726 3523 2931 999 15,647 275 263 952 1176 542 783 1598 1329 453 7096
300 830 2401 2576 1185 1716 3502 3359 1324 16,893 300 376 1089 1168 537 778 1588 1523 600 7659
* Condenser Coil: Aluminum Fins/Copper Tubing.
† Condenser Coil: Microchannel Design.
NOTE: 30RB chillers with Greenspeed® intelligence are not available in size 060 and 070.
10
Physical data (cont)
UNIT WEIGHTS — SINGLE PUMP UNITS
AL/CU COIL UNITS WITH SINGLE PUMP — ENGLISH AL/CU COIL UNITS WITH SINGLE PUMP — SI
MOUNTING WEIGHT (lb) MOUNTING WEIGHT (kg)
UNIT Single Pump Al/Cu* UNIT Single Pump Al/Cu*
30RB 30RB
A B C D Total A B C D Total
060 1085 1127 1230 1184 4626 060 493 512 559 538 2103
070 1107 1150 1312 1263 4832 070 503 523 597 574 2196
080 1193 1164 1354 1388 5100 080 542 529 616 631 2318
090 1353 1620 1885 1575 6432 090 615 736 857 716 2924
100 1366 1655 1991 1644 6655 100 621 752 905 747 3025
110 1565 1653 1974 1868 7059 110 711 751 897 849 3209
UNIT MOUNTING WEIGHT (lb) Single Pump Al/Cu* UNIT MOUNTING WEIGHT (kg) Single Pump Al/Cu*
30RB A B C D E F Total 30RB A B C D E F Total
120 731 2062 960 961 2460 1056 8,230 120 332 935 435 436 1116 479 3733
130 728 2149 969 1144 2645 949 8,585 130 330 975 440 519 1200 431 3894
150 893 2486 1031 1165 3035 1217 9,827 150 405 1128 468 528 1377 552 4458
160 1238 2583 1104 1483 3155 1357 10,919 160 563 1174 502 674 1434 617 4963
170 1279 2609 1108 1487 3276 1495 11,254 170 582 1186 503 676 1489 679 5116
UNIT MOUNTING WEIGHT (lb) Single Pump Al/Cu* UNIT MOUNTING WEIGHT (kg) Single Pump Al/Cu*
30RB A B C D E F G H Total 30RB A B C D E F G H Total
190 1094 1510 1889 1101 1479 2178 1890 1526 12,666 190 497 686 858 500 672 990 859 694 5757
MCHX COIL UNITS WITH SINGLE PUMP — ENGLISH MCHX COIL UNITS WITH SINGLE PUMP — SI
MOUNTING WEIGHT (lb) MOUNTING WEIGHT (kg)
UNIT Single Pump MCHX† UNIT Single Pump MCHX†
30RB 30RB
A B C D Total A B C D Total
060 1008 1047 1143 1100 4298 060 457 475 518 499 1949
070 1030 1069 1220 1174 4493 070 467 485 553 532 2037
080 1115 1088 1266 1298 4767 080 506 493 574 589 2162
090 1251 1498 1743 1457 5949 090 567 679 790 661 2697
100 1265 1532 1844 1522 6163 100 574 695 836 690 2795
110 1456 1537 1836 1738 6567 110 660 697 833 788 2978
UNIT MOUNTING WEIGHT (lb) Single Pump MCHX† UNIT MOUNTING WEIGHT (kg) Single Pump MCHX†
30RB A B C D E F Total 30RB A B C D E F Total
120 660 1914 887 891 2322 985 7,659 120 299 868 402 404 1053 447 3474
130 648 1982 888 1064 2490 870 7,942 130 294 899 403 483 1129 394 3603
150 810 2316 948 1083 2877 1136 9,170 150 367 1051 430 491 1305 515 4160
160 1148 2395 1024 1376 2926 1259 10,128 160 521 1086 464 624 1327 571 4593
170 1188 2423 1029 1381 3043 1388 10,452 170 539 1099 467 626 1380 629 4740
UNIT MOUNTING WEIGHT (lb) Single Pump MCHX† UNIT MOUNTING WEIGHT (kg) Single Pump MCHX†
30RB A B C D E F G H Total 30RB A B C D E F G H Total
190 1012 1396 1747 1019 1368 2015 1748 1412 11,717 190 459 633 792 462 620 914 763 640 5313
* Condenser Coil: Aluminum Fins/Copper Tubing.
† Condenser Coil: Microchannel Design.
NOTE: 30RB chillers with Greenspeed intelligence are not available in size 060 and 070.
11
Physical data (cont)
UNIT WEIGHTS — DUAL PUMP UNITS
AL/CU COIL UNITS WITH DUAL PUMP — ENGLISH AL/CU COIL UNITS WITH DUAL PUMP — SI
MOUNTING WEIGHT (lb) MOUNTING WEIGHT (kg)
UNIT Dual Pump Al/Cu* UNIT Dual Pump Al/Cu*
30RB 30RB
A B C D Total A B C D Total
060 1218 1259 1254 1213 4,944 060 554 572 570 552 2247
070 1240 1281 1336 1293 5,150 070 564 582 607 588 2341
080 1372 1339 1389 1424 5,523 080 624 609 631 647 2511
090 1518 1808 1919 1611 6,855 090 690 822 872 732 3116
100 1530 1843 2025 1680 7,078 100 695 838 920 764 3217
110 1741 1796 1983 1922 7,442 110 791 817 901 874 3383
UNIT MOUNTING WEIGHT (lb) Dual Pump Al/Cu* UNIT MOUNTING WEIGHT (kg) Dual Pump Al/Cu*
30RB A B C D E F Total 30RB A B C D E F Total
120 731 2281 1061 951 2534 1056 8,613 120 332 1035 481 431 1149 479 3907
130 728 2367 1071 1133 2719 949 8,968 130 330 1074 486 514 1233 431 4068
150 893 2864 1147 1122 3177 1217 10,419 150 405 1299 520 509 1441 552 4726
160 1336 2962 1104 1483 3344 1282 11,511 160 607 1347 502 674 1520 583 5232
170 1383 2983 1108 1487 3471 1415 11,846 170 629 1356 503 676 1578 643 5385
UNIT MOUNTING WEIGHT (lb) Dual Pump Al/Cu* UNIT MOUNTING WEIGHT (kg) Dual Pump Al/Cu*
30RB A B C D E F G H Total 30RB A B C D E F G H Total
190 1094 1588 2288 1101 1479 2303 1879 1526 13,258 190 497 722 1040 500 672 1047 854 1526 6014
MCHX COIL UNITS WITH DUAL PUMP — ENGLISH MCHX COIL UNITS WITH DUAL PUMP — SI
MOUNTING WEIGHT (lb) MOUNTING WEIGHT (kg)
UNIT Dual Pump MCHX† UNIT Dual Pump MCHX†
30RB 30RB
A B C D Total A B C D Total
060 1137 1175 1171 1133 4,616 060 516 533 531 514 2094
070 1158 1197 1248 1208 4,811 070 525 543 566 548 2182
080 1289 1258 1305 1338 5,190 080 585 571 592 607 2355
090 1411 1680 1784 1497 6,372 090 640 762 809 679 2890
100 1424 1715 1884 1563 6,586 100 646 778 854 709 2987
110 1626 1677 1852 1795 6,950 110 737 761 840 814 3152
UNIT MOUNTING WEIGHT (lb) Dual Pump MCHX† UNIT MOUNTING WEIGHT (kg) Dual Pump MCHX†
30RB A B C D E F Total 30RB A B C D E F Total
120 660 2134 987 882 2396 985 8,042 120 299 968 448 400 1087 447 3648
130 648 2201 989 1054 2564 870 8,325 130 294 998 449 478 1163 394 3776
150 810 2695 1063 1041 3017 1136 9,762 150 367 1223 482 472 1368 515 4428
160 1244 2759 1028 1381 3114 1194 10,720 160 564 1251 466 626 1412 541 4860
170 1289 2781 1033 1386 3236 1319 11,044 170 585 1261 468 629 1468 598 5009
UNIT MOUNTING WEIGHT (lb) Dual Pump MCHX† UNIT MOUNTING WEIGHT (kg) Dual Pump MCHX†
30RB A B C D E F G H Total 30RB A B C D E F G H Total
190 1016 1474 2124 1022 1373 2138 1745 1417 12,309 190 461 668 963 463 623 970 791 643 5582
* Condenser Coil: Aluminum Fins/Copper Tubing.
† Condenser Coil: Microchannel Design.
NOTE: 30RB chillers with Greenspeed intelligence are not available in size 060 and 070.
12
Physical data (cont)
30RB060-110* 30RB120-150
B A C B A
cooler
cooler
Compressors Compressors
C D D E F
C B A D C B A
cooler
cooler
Compressors Compressors
D E F E F G H
*30RB chillers with Greenspeed® intelligence are not available in size 060 and 070.
NOTE: Mounting weights are calculated at mounting locations. Refer to certified drawings starting on page 17 for mounting locations.
13
Options and accessories
FACTORY-INSTALLED FIELD-INSTALLED
ITEM
OPTION ACCESSORY
Condenser Coil Options
MCHX E-Coated X
Aluminum Fin/Copper Tube X
Aluminum Fin/Copper Tube, Pre-Coated X
Aluminum Fin/Copper Tube, E-Coated X
Controls/Communication Options
BACnet Communication X
Modbus Translator Control X
BACnet/Modbus Translator Control X
Chillervisor System Manager III Multi-Unit Control X
Energy Management Module (EMM) X X
LON (Local Operating Network) Translator Control X X
Navigator™ Display X
Remote Service Port X
Remote Enhanced Display X
Touch Pilot™ Display X
Dual Chiller Accessory Kit X
Cooler Options
Freeze Protection - Cooler Heaters X
Remote Cooler X
CRN Cooler (Canada Only) X
Electrical/Low Sound Options
Unit-Mounted Main Disconnect, Non-Fused X
Convenience Outlet (not available at 380 volt) X X
High SCCR (includes non-fused disconnect)(460 v only) X
Low Sound - Compressor Sound Reduction Blankets X
Ultra Low Sound - Compressor Sound Reduction Enclosures X
Hydronics Option
Hydronic Pump Package (available on unit sizes 060-190 only via ETO, not available with high SCCR) X
Refrigeration Circuit Options
High-Efficiency Variable Condenser Fans (not available on unit sizes 060 and 070) X
Compressor Suction Service Valve X
Low Ambient Temperature Head Pressure Control (not available with high-efficiency variable condenser fans) X* X
Minimum Load Control (not available with Leaving Fluid Temperature < 38°F [< 3.3°C]) X X
Suction Line Insulation X
Security/Packaging Options
Condenser Coil Trim Panels X X
Security Grilles X X
Full Hail Guard X
Upper Hail Guard X
Full End Screen X
LEGEND * Low ambient temperature head pressure control as a factory-installed option is
E-Coated — Epoxy Coating Applied to Entire Coil Assembly only available for unit sizes 060 and 070.
EMM — Energy Management Module NOTES:
LON — Local Operating Network 1. Std SCCR (short circuit current rating) (5 kA).
MCHX — Microchannel Heat Exchanger 2. High SCCR 460 v (65 kA).
14
Options and accessories (cont)
accomplish excellent part load efficiency. These fans are the Several features are provided with this module including
key component of the 30RB chiller with Greenspeed® intelli- leaving fluid temperature reset, cooling set point reset or
gence. This option is not available on unit sizes 060 and 070. demand limit control from a 4 to 20 mA signal, 2-step
Low ambient temperature head pressure control demand limit control (from 0 to 100%) activated by a
permits operation of the 30RB units to –20°F (–29°C) out- remote contact closure (one-step demand limit does not
door ambient temperature. The control is also available as require the energy management module), and discrete
a field-installed accessory and requires field-installed wind input for “Ice Done” indication for ice stage system
baffles. (This option or accessory is neither required nor interface.
available with the high-efficiency variable condenser fan Convenience outlet includes a 4-amp GFI (ground fault
option.) As a factory option, low ambient temperature interrupt) receptacle with independent fuse protection.
head pressure control is only available for sizes 060 and Convenience outlet is a 115-v female receptacle.
070. BACnet communication option provides pre-pro-
CRN cooler (Canada only) provides minor cooler modi- grammed factory-installed communication capability with a
fications to meet Canadian code. BACnet MS/TP network. Allows integration with i-Vu®
Unit-mounted non-fused disconnect option provides Open control system or a third-party BACnet building
non-fused disconnect capability for power and control automation system. No field programming is required.
located at the unit. On dual point power applications, this Modbus translator control provides an interface
option is not available on 30RB060-120. This option is between the chiller and a BACnet Local Area Network
included with the high SCCR option. (LAN, i.e., MS/TP EIA-485). Field programming is
Minimum load control option allows additional capacity required.
reduction for unit operation below the minimum step of LON translator control provides an interface between
unloading (down to 6% of the full load unit capacity, the chiller and a Local Operating Network (LON, i.e., Lon-
depending on unit size). Minimum load control is also avail- Works FT-10A ANSI/EIA-709.1). Field programming is
able as a field-installed accessory. This option is not available required.
on applications with leaving fluid temperature less than 38°F
(3.3°C). Field-installed accessories
Security grilles protect the condenser coil from damage Minimum load control accessory allows additional
with coated wire grilles with openings of 1 by 4 in. (25 mm capacity reduction for unit operation below the minimum
x 102 mm). The security grille option requires the con- step of unloading (down to 6% of the minimum unit capac-
denser coil trim panel option. Security grilles are also avail- ity, depending on unit size) via hot gas bypass. This acces-
able as a field-installed accessory. sory is not available on applications with leaving fluid
Condenser coil trim panels provide an aesthetic, fin- temperature less than 38°F (3.3°C).
ished appearance for the condenser coil ends of the Full hail guard consists of hinged, louvered panels,
cooler/pump connection side of the unit. Condenser coil which cover both ends of the unit. This accessory provides
trim panels are also available as a field-installed accessory. complete protection from hail and flying debris. For hail
protection, two factory options are also available. These
Upper hail guard consists of louvered panels on the ends
of the machine, which firmly fasten to the machine frame options directly fasten to the end of the chillers (are not
and provide coverage from the top of the unit to the bot- hinged), and therefore are not identical to this accessory.
tom of the coil. A hinged accessory hail guard is also avail- Navigator™ display accessory provides a portable hand-
able. The accessory covers the entire unit end (both ends), held display for convenient access to unit status, operation,
and, with its hinged design, is not identical to this option. configuration and troubleshooting diagnostics capability.
The four-line, 80-character LCD display provides clear lan-
Full end screen consists of louvered panels on the ends
of the machine, providing complete coverage from the top guage information in English, French, Spanish, or Portu-
to the bottom of the unit. This option functions as both a guese. The weatherproof enclosure and industrial grade
extension cord enables the Navigator display to be ideally
privacy screen and a hail guard. For hail protection, an
accessory hail guard is also available. The accessory covers suited for outdoor applications. Magnets located on the
the entire unit end (both ends), and, with its hinged design, back of the module allow attachment to any sheet metal
component for hands-free operation.
is not identical to this option.
High SCCR (short circuit current rating) devices allow the Remote enhanced display accessory kit contains a
chiller to tolerate a 65 kA short circuit current for a brief remotely mounted indoor 40-character per line, 16-line
display panel for unit diagnostics.
period of time while protecting downstream components.
The high SCCR provides a higher level of protection than Touch Pilot™ display used as an accessory is a cost-
the standard chiller components. This option is not avail- effective, touch-screen, remote-mount device.
able on 30RB250-300. It is available only at 460 v and Chillervisor System Manager III multi-unit control
includes the unit-mounted non-fused disconnect option. accessory allows sequencing of between two and eight
The standard SCCR rating for all models is 5 kA. chillers in parallel. Pump control is also provided.
Low sound - compressor sound blankets reduce unit Low ambient temperature head pressure control
sound levels by providing an acoustic blanket on each permits operation of the 30RB units to –20°F (–29°C) out-
compressor. door ambient temperature. The control is also available as a
Ultra low sound - compressor sound enclosures factory-installed option (on unit sizes 060 and 070 only) and
provide enclosures which encase compressors that are cov- requires field-installed wind baffles. (This option or accessory
ered with acoustic blankets. is neither required nor available with the high-efficiency vari-
able speed fan option or for 208/230-v.)
Energy management module provides energy manage-
ment capabilities to minimize chiller energy consumption.
15
Options and accessories (cont)
Energy management module provides energy manage- BACnet/Modbus translator control provides an inter-
ment capabilities to minimize chiller energy consumption. face between the chiller and a BACnet Local Area Net-
Several features are provided with this module including work (LAN, i.e., MS/TP EIA-485). Field programming is
leaving fluid temperature reset, cooling set point reset or required.
demand limit control from a 4 to 20 mA signal, 2-step LON translator control provides an interface between
demand limit control (from 0 to 100%) activated by a the chiller and a Local Operating Network (LON, i.e., Lon-
remote contact closure (one-step demand limit does not Works FT-10A ANSI/EIA-709.1). Field programming is
require the energy management module), and discrete required.
input for “Ice Done” indication for ice stage system
interface. Security grilles protect the condenser coil from damage
with coated wire grilles and openings of 1 by 4 in. (25 mm
Remote service port consists of a receptacle for Naviga- x 102 mm). The security grille accessory requires the con-
tor connection. The port is housed in a waterproof enclo- denser coil trim panel accessory. Security grilles are also
sure conveniently located for easy access to information available as a factory-installed option.
during operation and maintenance routines.
Condenser coil trim panels provide an aesthetic, fin-
Convenience outlet includes a 4-amp GFI (ground fault ished appearance for the condenser coil ends of the
interrupt) receptacle with independent fuse protection. cooler/pump connection side of the unit. Condenser coil
Convenience outlet is a 115-v female receptacle. trim panels are also available as a factory-installed option.
Remote cooler accessory provides the additional hard- Dual chiller accessory kit provides the additional hard-
ware required to remotely mount the cooler from the unit. ware (thermistors, wells, connectors) required for applica-
The cooler-unit separation is limited to 75 equivalent feet. tions with 2 chillers running in parallel.
The remote cooler accessory cannot be used with MCHX
condenser coils or in brine applications. Never bury refrig-
erant piping on these or any other applications.
CONDENSER COIL CORROSION PROTECTION OPTIONS
ENVIRONMENT
ENVIRO-SHIELD™
OPTION* Mild Severe Combined
Standard Industrial
Coastal Coastal Industrial/Coastal
Novation® Heat Exchanger (Standard) See NACO Packaged Chiller Builder
Novation Heat Exchanger, E-coat See NACO Packaged Chiller Builder
AL Fins X
AL Fins, E-coat X X X
AL Fins, Pre-coated X
LEGEND * See NACO Packaged Chiller Builder for details. Additional corrosion protection is
available. For Novation or round tube/plate fin (RTPF) heat exchangers, see selec-
AL — Aluminum
tion guide “Environmental Corrosion Protection” (Publication 04-581061-01).
NACO — North American Commercial Operations
16
30RB060, 070 AIR-COOLED CHILLER
1447.8[57.0]
CIRCUIT CIRCUIT
B A
COMPRESSORS COMPRESSOR
CG
y
RIGGING HOLE
38.00
[1.50 ]
COOLER TUBE
Dimensions
40.00
NOTES: [1.57 ]
PD
Z
1. Unit must have clearances as follows:
Top — Do not restrict. 804.35
Sides and End — 6 (1.8 m) from solid surface for air- [31.67 ]
flow.
Side — 8’ (2.4 m) required for coil service area. 100.00
[3.94 ] 22.2[.87]
2. All pumps have drains located at the bottom of volute PS MOUNTING HOLE
Z CG 200.00
for draining. x
[7.87 ]
281.03 1697.58 PIPING ENTRANCE AREA 414.47
3. Temperature relief devices located on suction line, liq- [11.06 ] [66.83 ] [16.32 ]
uid line and filter drier of each circuit and have 1/4 DETAIL A
AIR FLOW
SCALE 1:2
flare connection. COIL SERVICE AREA
4. Units without a pump package have the same leaving
2438.40
water connection, Y and Z dimensions (entering [96.00]
water), and Pump Discharge X dimensions as units
with a pump package. COIL SERVICE AREA
5. Dimensions are in mm [inches].
2281.37
[89.82 ]
PUMP PACKAGE
LEAVING WATER CONTROL/POWER BOX
4" VICTAULIC ALL VOLTAGES
190.00
376.01 [7.48 ]
[14.80 ]
LEGEND
MCHX — Microchannel Condenser Coil
17
18
30RB080 AIR-COOLED CHILLER
CIRCUIT CIRCUIT
B A
COMPRESSORS COMPRESSORS
CG RIGGING HOLE
1447.8 [57.00] y 19.00
[0.75 ]
2. All pumps have drains located at the bottom of volute SCALE 11:32 [3.94 ]
for draining. 200.00 22.2[.87]
3. Temperature relief devices located on suction line, liq- [7.87 ] MOUNTING HOLE
uid line and filter drier of each circuit and have 1/4 PS CG
z x
flare connection. 296.47 1692.75 403.76
4. Units without a pump package have the same leaving [11.67 ] [66.64 ] [15.90 ]
PIPING ENTRANCE AREA
water connection, Y and Z dimensions (entering
water), and Pump Discharge X dimensions as units
with a pump package. COIL SERVICE AREA
AIR FLOW
5. Dimensions are in mm [inches]. 2438.40
[96.00]
SCROLLING MARQUEE
DISPLAY
COOLER VENT
1/4" NTP
NO PUMP PACKAGE FAN ELECTRICAL BOX POWER BOX 230V
FIELD CONTROL WIRING (230V ONLY)
2281.37 ENTERING WATER CONTROL/POWER BOX
(FEB)
[89.82 ] PUMP PACKAGE 4" VICTAULIC 380V,460V,575V
LEAVING WATER (SEE NOTE 4)
4" VICTAULIC 7/8" KNOCKOUT TO BE
USED FOR LOCATING
COOLER DRAIN FIELD POWER WIRING
3/4" NPT SEE DETAIL A
864.00 190.00
[34.02 ] [7.48 ]
PS
y 215.73
PD [8.49 ] 246.36 336.50
y
386.88 [9.70 ] [13.25 ]
BACnet COMMUNICATION
PD [15.23 ]
x PUMP PACKAGE OPTION KNOCKOUT
38.09
ENTERING WATER FOR 1/2" CONDUIT
[1.50 ]
4" VICTAULIC 521.16 949.14
PS [20.52 ] [37.37 ]
x
WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT CENTER OF GRAVITY PUMP SUCTION (PS) PUMP DISCHARGE (PD)
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX MCHX PUMP CGx CGy X Y Z X Y Z
lb/kg lb/kg lb/kg lb/kg lb/kg lb/kg MM [INCH] MM [INCH] .25 .25 .25 .25 .25 .25
4600 5523 5082 6005 4267 5190 1206 1012 675.6 309.9 353.1 381.0 497.8 170.2
30RB-080
2091 2511 2310 2730 1934 2355 [47.48] [39.84] [26.6] [12.2] [13.9] [15.0] [19.6] [6.7]
LEGEND
MCHX — Microchannel Condenser Coil
30RB090,100 AIR-COOLED CHILLER
CG
x
CIRCUIT B CIRCUIT A
1447.8[57.0] COMPRESSORS COMPRESSORS
CG
y
COOLER TUBE
SERVICE AREA
2236.08 DETAIL B RIGGING HOLE
[88.03 ] 38.00
SCALE 3:16
NOTES: [1.50 ]
LEGEND
MCHX — Microchannel Condenser Coil
19
20
30RB110 AIR-COOLED CHILLER
CIRCUIT B CIRCUIT A
COMPRESSORS COMPRESSORS
1447.8[57.0] CG RIGGING HOLE
y 38.00
[1.50 ]
45.00
COOLER TUBE 2236.08 [1.77 ]
SERVICE AREA [88.03 ]
NOTES:
1. Unit must have clearances as follows: 100.00
Top — Do not restrict. [3.94 ]
22.2[.87]
Sides and End — 6 (1.8 m) from solid surface for 761.94 200.00 MOUNTING HOLE
[30.00 ] [7.87 ]
airflow.
Dimensions (cont)
PD PS
z z
Side — 8’ (2.4 m) required for coil service area.
DETAIL B
2. All pumps have drains located at the bottom of SCALE 3:16
LEGEND
MCHX — Microchannel Condenser Coil
SCROLLING MARQUEE POWER BOX 230V
DISPLAY CONTROL/POWER BOX
COOLER VENT 380V,460V,575V
2281.37 FAN ELECTRICAL BOX
1/4" NTP FIELD CONTROL WIRING (230V ONLY)
[89.82 ]
992.44 (FEB)
[39.07 ]
PUMP PACKAGE
LEAVING WATER 7/8" KNOCKOUT TO BE
NO PUMP PACKAGE USED FOR LOCATING
6" VICTAULIC ENTERING WATER FIELD POWER WIRING
6" VICTAULIC
(SEE NOTE 4) 860.81
[33.89 ]
190.00
PD [7.48 ]
y PS
y
WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT CENTER OF GRAVITY PUMP SUCTION (PS) PUMP DISCHARGE (PD)
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX MCHX PUMP CGx CGy X Y Z X Y Z
lb/kg lb/kg lb/kg lb/kg lb/kg lb/kg MM [INCH] MM [INCH] .25 .25 .25 .25 .25 .25
6519 7442 7243 8166 6027 6950 1713 997 856.0 281.9 60.9 340.4 391.2 233.7
30RB-110
2963 3383 3292 3712 2734 3152 [67.44] [39.25] [33.7] [11.1] [2.4] [13.4] [15.4] [9.2]
30RB120,130 AIR-COOLED CHILLER
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface for airflow.
Side — 8’ (2.4 m) required for coil service area.
2. All pumps have drains located at the bottom of volute for draining.
3. Temperature relief devices located on suction line, liquid line and
filter drier of each circuit and have 1/4flare connection.
SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT 4. Units without a pump package have the same leaving water con-
nection, Y and Z dimensions (entering water), and Pump Dis-
charge X dimensions as units with a pump package.
CG
x
5. Dimensions are in mm [inches].
CIRCUIT B CIRCUIT A
1447.8[57.0] COMPRESSORS COMPRESSORS LEGEND
CG
y
MCHX — Microchannel Condenser Coil
Dimensions (cont)
COOLER TUBE
SERVICE AREA RIGGING HOLE
2236.08 38.00
[88.03 ] [1.50 ]
AIR FLOW
COIL SERVICE AREA
2438.40
[96.00]
COOLER VENT
1/4" NTP
SCROLLING MARQUEE
DISPLAY
PUMP PACKAGE POWER BOX 230V
FAN ELECTRICAL BOX
LEAVING WATER (230V ONLY) CONTROL/POWER BOX
2281.37 FIELD CONTROL WIRING
6" VICTAULIC NO PUMP PACKAGE (FEB) 380V,460V,575V
[89.82 ]
ENTERING WATER
6" VICTAULIC 7/8" KNOCKOUT TO BE
(SEE NOTE 4) USED FOR LOCATING
FIELD POWER WIRING
SEE DETAIL B 864.00
[34.016 ]
190.00
[7.48 ]
PD PS
y y
391.88
[15.43 ] 215.73
1981.65 408.89 [8.49 ] 246.36 336.50
408.89 1981.65 [78.02 ] [16.10 ] [9.70 ] [13.25 ]
[16.10 ] [78.02 ] UNIT MOUNTING BACnet COMMUNICATION
UNIT MOUNTING OPTION KNOCKOUT
39.89
1159.04 FOR 1/2" CONDUIT
COOLER DRAIN [1.57 ]
PUMP PACKAGE [45.63 ] 938.35
3/4" NPT ENTERING WATER
PD 440.92 [36.94 ]
x 6" VICTAULIC
[17.36 ] 2156.30
PS 2970.06 [84.89 ]
x UNIT MOUNTING
[116.93 ]
4781.08
[188.23 ]
WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT CENTER OF GRAVITY PUMP SUCTION (PS) PUMP DISCHARGE (PD)
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX MCHX PUMP CGx CGy X Y Z X Y Z
lb/kg lb/kg lb/kg lb/kg lb/kg lb/kg MM [INCH] MM [INCH] .25 .25 .25 .25 .25 .25
7690 8613 8534 9457 7119 8042 2346 993 1808.5 281.9 60.9 1366.5 391.2 233.7
30RB-120
3488 3907 3871 4290 3229 3648 [92.36] [39.09] [71.2] [11.1] [2.4] [53.8] [15.4] [9.2]
21
22
30RB150 AIR-COOLED CHILLER
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface for airflow.
Side — 8’ (2.4 m) required for coil service area.
2. All pumps have drains located at the bottom of volute for draining.
3. Temperature relief devices located on suction line, liquid line and filter
SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT drier of each circuit and have 1/4flare connection.
A 800.00 A
1985.54 [31.50 ]
[78.17 ] 87.65 CG
4. Units without a pump package have the same leaving water connection, Y
[3.45 ] x and Z dimensions (entering water), and Pump Discharge X dimensions as
units with a pump package.
5. Dimensions are in mm [inches].
CIRCUIT B
COMPRESSORS CIRCUIT A LEGEND
COMPRESSORS CG
y MCHX — Microchannel Condenser Coil
CTSA
x
VIEW A-A
SCALE 13:160
COOLER TUBE
Dimensions (cont)
RIGGING HOLE
38.00
240.00 [1.50 ]
758.12
[9.45 ]
[29.85 ]
45.00
PD [1.77 ]
z
PS
z
7/8" KNOCKOUT TO BE
200.00 400.00 USED FOR LOCATING
[7.87 ] [15.75 ] 100.00
FIELD POWER WIRING
498.27 1693.76 1160.89 (1040.93 ) (DUAL AND SINGLE POINT) [3.94 ]
200.00 22.2[.87]
[19.62 ] [66.68 ] [45.70 ] [40.98 ]
[7.87 ] MOUNTING HOLE
3241.88 PIPING ENTRANCE AREA
[127.63 ] DETAIL B
AIR FLOW SCALE 29:160
COIL SERVICE AREA
2438.40
[96.00]
2281.37
[89.82 ]
SCROLLING MARQUEE
DISPLAY
PUMP PACKAGE
FIELD CONTROL WIRING
LEAVING WATER
6" VICTAULIC FAN ELECTRICAL BOX POWER BOX 230V ONLY
NO PUMP PACKAGE (FEB) CKT A
ENTERING WATER ALL VOLTAGES
COOLER DRAIN
6" VICTAULIC 7/8" KNOCKOUT TO BE
3/4" NPT
(SEE NOTE 4) USED FOR LOCATING
COOLER VENT FIELD POWER WIRING
1/4" NTP (DUAL POINT 230V ONLY)
(DUAL POWER NFD
SEE DETAIL B CIRCUIT B 380,460,
575V ONLY)
864.00
[34.02 ] 190.00
[7.48 ]
PD PS 422.24
y y [16.62 ] 215.73
[8.49 ]
246.36 325.96
408.89 1981.65 1981.65 (408.89 ) [9.70 ] [12.83 ]
[16.10 ] [78.02 ] PUMP PACKAGE [78.02 ] [16.10 ] 39.89 2156.30
PD 1159.04 [1.57 ] [84.89 ]
x UNIT MOUNTING ENTERING WATER UNIT MOUNTING
PS [45.63 ]
x 6" VICTAULIC 938.35
4781.08 [36.94 ]
BACnet COMMUNICATION
COOLER TUBE [188.23 ]
WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT CENTER OF GRAVITY PUMP SUCTION (PS) PUMP DISCHARGE (PD) OPTION KNOCKOUT
SERVICE AREA
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX MCHX PUMP CGx CGy X Y Z X Y Z FOR 1/2" CONDUIT
CTSA x
lb/kg lb/kg lb/kg lb/kg lb/kg lb/kg MM [INCH] MM [INCH] .25 .25 .25 .25 .25 .25 MM [INCH]
8045 8968 9010 9933 7402 8325 2272 983 1808.5 281.9 60.9 1366.5 391.2 233.7 1447.8
30RB-130
3649 4068 4087 4506 3358 3776 [89.45] [38.70] [71.2] [11.1] [2.4] [53.8] [15.4] [9.2] [57.0]
9174 10419 10139 11384 8517 9762 2392 983 1808.5 381 297.2 604.5 421.6 231.1 2905.8
30RB-150
4161 4726 4599 5164 3863 4428 [94.17] [38.70] [71.2] [15.0][11.7] [23.8] [16.6] [9.1] [114.4]
30RB160, 170 AIR-COOLED CHILLER
240.00
[9.45 ]
CIRCUIT B CIRCUIT A
COMPRESSORS COMPRESSORS
1447.8 CG
[57.00] y
200.00 400.00 SEE DETAIL B
[7.87 ] [15.75 ]
COOLER TUBE
SERVICE AREA
2236.08 RIGGING HOLE
[88.03 ] 38.00
[1.50 ]
DETAIL B
SCALE 3:16
755.58
[29.75 ]
Dimensions (cont)
PS PD
z z
100.00
[3.94 ] 22.2 [.87]
MOUNTING HOLE
200.00
769.51 1483.83 1456.33 [7.87 ]
[30.30 ] [58.42 ] [57.34 ]
3212.33 PIPING ENTRANCE AREA 1993.25
[126.47 ] [78.47 ]
AIR FLOW
COIL SERVICE AREA
2438.40
[96.00]
SCROLLING MARQUEE
DISPLAY 7/8" KNOCKOUT TO BE
USED FOR LOCATING
FIELD CONTROL WIRING FAN ELECTRICAL BOX FIELD POWER WIRING
PUMP PACKAGE (FEB) (DUAL POINT 230V ONLY)
2281.37 LEAVING WATER ALL VOLTAGES (DUAL POWER NFD
[89.82 ] 6" VICTAULIC CIRCUIT B 380,460,575V
ONLY)
NO PUMP PACKAGE
COOLER DRAIN COOLER VENT 1/4" NPT ENTERING WATER
3/4" NPT} 6" VICTAULIC
(SEE NOTE 4) 215.73
864.00 [8.49 ]
[34.02 ] 190.00
PD PS
y y [7.48 ]
NOTES: LEGEND
1. Unit must have clearances as follows: MCHX — Microchannel Condenser Coil
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface for airflow.
Side — 8’ (2.4 m) required for coil service area.
2. All pumps have drains located at the bottom of volute for draining.
3. Temperature relief devices located on suction line, liquid line and filter drier of each circuit and have 1/4flare connection.
4. Units without a pump package have the same leaving water connection, Y and Z dimensions (entering water), and Pump Discharge X
dimensions as units with a pump package.
5. Dimensions are in mm [inches].
23
24
30RB190 AIR-COOLED CHILLER
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface.
Side — 8’ (2.4 m) required for coil service area.
2. All pumps have drains located at the bottom of volute for
draining.
3. Temperature relief devices located on suction line, liquid line
SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT A
A and filter drier of each circuit and have 1/4flare connection.
3208.00 800.00
[126.30 ] [31.50 ] 4. Dimensions are in mm [inches].
CG
x
CIRCUIT B CIRCUIT A
960.40 COMPRESSORS COMPRESSORS CG
y POWER BOX 230V (CKT B)
[37.81 ]
POWER BOX
380V,460V,575V (CKT A,B)
COOLER TUBE 2236.08
SERVICE AREA [88.03 ]
Dimensions (cont)
7/8" KNOCKOUT TO BE
SEE DETAIL B
USED FOR LOCATING
FIELD POWER WIRING
(DUAL AND SINGLE POINT) 240.00
[9.45 ]
755.58
[29.75 ]
PD 200.00
z 200.00
[7.87 ]
[7.87 ] RIGGING HOLE
400.00
38.00
PS [15.75 ]
z VIEW A-A [1.50 ]
1345.70 1297.44 SCALE 1:16
[52.98 ] [51.08 ]
1963.74 3208.06 1997.28
[77.31 ] [126.30 ] [78.63 ] DETAIL B
PIPING ENTRANCE AREA SCALE 1:4
100.00
[3.94 ]
COIL SERVICE AREA 200.00
AIR FLOW [7.87 ] 22.2 [.87]
MOUNTING HOLE
2438.40
[96.00]
COOLER VENT
1/4" NTP SCROLLING MARQUEE
DISPLAY
2281.37
FIELD CONTROL WIRING
[89.82 ] FAN ELECTRICAL BOX
(FEB)
ALL VOLTAGES
PUMP PACKAGE 7/8" KNOCKOUT TO BE
LEAVING WATER NO PUMP PACKAGE USED FOR LOCATING
6" VICTAULIC ENTERING WATER FIELD POWER WIRING
6" VICTAULIC (DUAL POINT 230V ONLY)
(SEE NOTE 4) 931.93 (DUAL POWER NFD
[36.69 ] CIRCUIT B 380,460,575V
ONLY)
PD PS
y y 215.71
[8.49 ]
WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT WEIGHT MAX WEIGHT CENTER OF GRAVITY PUMP SUCTION (PS) PUMP DISCHARGE (PD)
CU/AL CU/AL PUMP CU/CU CU/CU PUMP MCHX MCHX PUMP CGx CGy X Y Z X Y Z
lb/kg lb/kg lb/kg lb/kg lb/kg lb/kg MM [INCH] MM [INCH] .25 .25 .25 .25 .25 .25
12013 13258 13460 14705 11064 12309 3578 974 3002 381 297.2 2080.3 421.6 231.1
5461 6014 6118 14705 5019 5582 [140.87] [38.35] [118.2] [15.0] [11.7] [81.9] [16.6] [9.1]
LEGEND
MCHX — Microchannel Condenser Coil
30RB210,225 AIR-COOLED CHILLER
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface.
Side — 8’ (2.4 m) required for coil service area.
2. Temperature relief devices located on suction line,
liquid line and filter drier of each circuit and have
1/4flare connection.
A A 3. Dimensions are in mm [inches].
SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT
800.00 1990.54
[31.50 ] [78.37 ]
2016.54 800.00 CG VIEW-A-A
[79.39 ] [31.50 ] x
DETAIL B
SCALE 1:4
930.95 1885.22
[36.652 ] [74.221 ]
POWER BOX
230V ONLY (CKT A)
SCROLLING MARQUEE
DISPLAY
437.86 215.73
[17.24 ] 437.86 39.89 938.35 [8.49 ]
[17.24 ] ENTERING WATER [1.57 ] BACnet COMMUNICATION [36.94 ]
6" VICTAULIC OPTION KNOCKOUT
FOR 1/2" CONDUIT
408.89 1575.30 2794.35 1981.65 408.89
[16.10 ] [62.02 ] [110.01 ] [78.02 ] [16.10 ]
UNIT MOUNTING UNIT MOUNTING UNIT MOUNTING 2156.30
1348.58 2806.54 [84.89 ]
[53.09 ] [110.49 ] UNIT MOUNTING
7169.08
[282.25 ]
WEIGHT WEIGHT WEIGHT CENTER OF GRAVITY
CU/AL CU/CU MCHX CGx CGy
lb/kg lb/kg lb/kg MM [INCH] MM [INCH]
13734 15181 12772 3528 917
30RB-210
6243 6901 5793 [138.90] [36.10]
14067 15514 13093 3588 906
30RB-225
6394 7052 5937 [141.26] [35.67]
LEGEND
MCHX — Microchannel Condenser Coil
25
26
30RB250 AIR-COOLED CHILLER
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface.
Side — 8’ (2.4 m) required for coil service area.
2. Temperature relief devices located on suction line, liquid line
and filter drier of each circuit and have 1/4flare connection.
3. Dimensions are in mm [inches].
A A
VIEW A - A
SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT 800.00 SCALE 1:16
1990.54
3154.63 800.00 [31.50 ] [78.37 ]
[124.20 ] 101.20 [31.50 ] CGx
[3.98 ]
SEE DETAIL B
POWER BOX 2 POWER BOX 1
380V,460V,575V 380V,460V,575V 240.00
CKT C CKT A,B CIRCUIT A [9.45 ]
CIRCUIT C COMPRESSORS
1447.8 COMPRESSORS CIRCUIT B
Dimensions (cont)
COMPRESSORS
CGy
[57.00]
RIGGING HOLE
38.00
761.93 [1.50 ]
761.93 [30.00 ] DETAIL B
[30.00 ] SCALE 3:16
1020.13
1941.86 100.00
[40.16 ] 22.2 [.87]
[76.45 ] [3.94 ]
MOUNTING HOLE
2416.18 3253.173 PIPING ENTRANCE AREA 2693.73
[95.13 ] [128.0777 ] [106.05 ] 200.00
[7.87 ]
2281.37
[89.82 ]
LEAVING WATER
6" VICTAULIC 964.00
[37.95 ]
215.75
[8.49 ]
LEGEND
MCHX — Microchannel Condenser Coil
30RB275 AIR-COOLED CHILLER
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface.
Side — 8’ (2.4 m) required for coil service area.
2. Temperature relief devices located on suction line, liquid line and
filter drier of each circuit and have 1/4flare connection.
3. Dimensions are in mm [inches].
VIEW A - A
A A SCALE 9:160
100.00
2097.41 3227.88 PIPING ENTRANCE AREA 4231.79
[3.94 ]
[82.58 ] [127.08 ] [166.61 ] 200.00
[7.87 ] 22.2[.87]
MOUNTING HOLE
2438.40
[96.00]
SCROLLING MARQUEE
2281.37 DISPLAY
[89.82 ]
FIELD CONTROL WIRING FAN ELECTRICAL BOX
COOLER VENT (FEB)
1/4" NPT
437.86
COOLER DRAIN 3/4" NPT 437.86 39.89
[17.24 ] ENTERING WATER
[17.24 ] [1.57 ] 215.73
6" VICTAULIC
938.35 [8.49 ]
408.89 1575.30 3582.00 3582.00 408.89 BACnet COMMUNICATION
[36.94 ]
[16.10 ] [62.02 ] [141.02 ] [141.02 ] [16.10 ] OPTION KNOCKOUT
UNIT MOUNTING UNIT MOUNTING UNIT MOUNTING FOR 1/2" CONDUIT
2223.58 4319.54
[87.54 ] [170.06 ] 2156.30
9557.08 [84.89 ]
[376.26 ] UNIT MOUNTING
WEIGHT WEIGHT WEIGHT CENTER OF GRAVITY
CU/AL CU/CU MCHX CGx CGy
lb/kg lb/kg lb/kg MM [INCH] MM [INCH]
16915 18845 15647 4857 914
30RB-275
7689 8566 7096 [191.22] [35.98]
LEGEND
MCHX — Microchannel Condenser Coil
27
28
30RB300 AIR-COOLED CHILLER
NOTES:
1. Unit must have clearances as follows:
Top — Do not restrict.
Sides and End — 6 (1.8 m) from solid surface.
Side — 8’ (2.4 m) required for coil service area.
2. Temperature relief devices located on suction line, liquid line and
filter drier of each circuit and have 1/4flare connection.
3. Dimensions are in mm [inches].
VIEW A-A
SCALE 1:10
POWER BOX 2 POWER BOX 1
380V,460V,575V 380V,460V,575V POWER ELECTRICAL BOX (PEB)
CKT C
A A CKT A,B
SERVICE AREA 1219.2[48.0] FROM EACH SIDE OF THE UNIT 800.00 3158.54
[31.50 ] [124.35 ]
3210.54 800.00 CGx
[126.40 ] [31.50 ]
1447.8
[57.00] CIRCUIT C
Dimensions (cont)
CIRCUIT B CIRCUIT A
COMPRESSORS COMPRESSORS COMPRESSORS CGy
240.00
2236.08 [9.45 ]
COOLER TUBE [88.03 ]
SERVICE AREA
100.00
COIL SERVICE AREA [3.94 ]
22.2[.87]
200.00
[7.87 ]
DETAIL B
SCALE 1:5
SCROLLING MARQUEE
DISPLAY
2281.37 FIELD CONTROL WIRING FAN ELECTRICAL BOX
(FEB)
[89.82 ]
215.73
[8.49 ]
864.00
[34.02 ]
ENTERING WATER
437.86 437.86
COOLER DRAIN 6" VICTAULIC 39.89
[17.24 ] [17.24 ] BACnet COMMUNICATION
3/4" NPT [1.57 ]
OPTION KNOCKOUT
408.89 2769.30 3582.00 3582.00 408.89 FOR 1/2" CONDUIT
938.35
[16.10 ] [109.03 ] [141.024 ] [141.024 ] [16.10 ]
[36.94 ]
UNIT MOUNTING} UNIT MOUNTING UNIT MOUNTING
3417.58 2156.30
4319.54
[134.55 ] [84.894 ]
[170.06 ]
UNIT MOUNTING
10751.08
[423.27 ]
LEGEND
MCHX — Microchannel Condenser Coil
Selection procedure
Carrier’s NACO (North American Commercial Operations) • Chilled water pump control is strongly recommended;
Packaged Chiller Builder Program provides quick, easy selec- otherwise override capability is required.
tion of Carrier’s air-cooled liquid chillers. The program consid- • Drain the cooler — This will require a small amount of
ers specific temperature, fluid and flow requirements among glycol for residual water. Cooler heaters (if provided) will
other factors such as fouling and altitude corrections. Before need to be disconnected.
selecting a chiller, consider the following points:
• Consider the remote cooler option. Never bury refrigerant
Leaving water (fluid) temperature (LWT) lines.
• If the LWT is less than 40°F (4.4°C), loop freeze protec- Ambient temperature
tion to a minimum of 30°F (16.6°C) below the LWT set
point is required. • Highest allowable ambient air temperature is 125°F
(52°C) for all unit sizes.
• If the LWT is to be between 15°F and 30°F (–9.4°C and
–1.1°C) and the unit size is 30RB060-100, then both • Lowest allowable ambient temperature for the standard
suction line insulation and low ambient head pressure unit to start and operate is 32°F (0°C). With the inclusion
control (or 30RB chiller with Greenspeed® intelligence) of wind baffles (field fabricated and installed) and low ambi-
must be included. For unit sizes 30RB110-390, opera- ent head pressure control (low ambient control is not
tion below 30°F (–1.1°C) is not available. required on units with Greenspeed intelligence), the unit is
capable to start as low as –13°F (–25°C) and to operate as
• If the LWT requirement is greater than 60°F (16°C), a low as –20°F (–29°C) ambient temperature.
mixing loop is required.
Cooling capacity requirements
Entering water temperature (EWT)
• Do not oversize the chillers by more than 15% at design
• If the EWT requirement is greater than 70°F (21.1°C), a conditions.
mixing loop is required. The EWT cannot exceed 70°F
(21.1°C) for extended operation. Pulldown can be • If close capacity control is required below the standard
accomplished from 95°F (35°C). minimum step of unloading, the minimum load control
option should be employed.
Cooler flow rate or cooler delta-T
Coil corrosion requirements
• The cooler delta-T must fall between 3 and 20°F (1.7 and
11°C) while still meeting both the fluid min/max tempera- • Coastal application
ture requirements as well as the fluid min/max flow • Industrial application
requirements. • Coastal/industrial application
• For larger or smaller delta-T applications, a mixing loop • Urban application
is required.
• Farming
• If cooler flow is variable, then rate of change of flow should
not exceed 10% per minute. A loop volume of greater NOTE: See NACO Packaged Chiller Builder and appropri-
than 3 gallons per ton (3.25 L per kW) is recommended. ate selection guides for more information.
Chilled water pump external head requirement
Cooler pressure drop
Capacity control
• A high cooler pressure drop can be expected when the
cooler delta-T is low. A mixing loop can help to alleviate • Temperature reset
this situation. • Return water reset
Water quality, fouling factor • Outside air temperature reset
• Poor water quality can increase the cooler fouling. • Space temperature reset
• Higher than standard fouling factors lead to lower • 4 to 20 mA temperature reset (requires an energy man-
capacity and higher input kW from a given chiller size agement module)
compared to running the same application with better Demand limit
quality water (and lower fouling factors).
• 2-step (requires an energy management module)
Operation below 32°F (0°C)
• 4 to 20 mA (requires an energy management module)
• Low ambient head pressure control (or 30RB chiller
with Greenspeed intelligence) is required. • CCN loadshed
• Wind baffles are required. To select a chiller, use the Packaged Chiller Builder Program.
• Consider higher loop volumes, 6 to 10 gallons per AquaSnap® pump selection
nominal ton (6.5 to 10.75 L per kW). Several pump sizes are available for each AquaSnap chiller
• Loop freeze protection with glycol is strongly recom- size to provide flexibility in matching water system require-
mended to a minimum of 15°F (8°C) below lowest ments. A dual pump option is also available for primary/
anticipated ambient temperature. standby operation. The Carrier Packaged Chiller Builder Pro-
• Chilled water pump control is strongly recommended; gram must be used for pump selection.
otherwise override capability is required. Proper water system design is critical; cooling loads, water
• Consider the remote cooler option. Do not bury refrig- pressure drops and proper water line sizing must be
erant piping. accounted for in order to ensure proper system operation.
Incorrect or incomplete analysis/design of the water loop
Chiller idle below 32°F (0°C) could lead to low water flow, loss of water temperature con-
• Loop freeze protection with glycol is strongly recom- trol, and excessive cycling of chiller compressors.
mended to a minimum of 15°F (8°C) below lowest
anticipated ambient temperature.
29
Selection procedure (cont)
PUMP IMPELLER SIZES
SINGLE PUMP DUAL PUMP
UNIT PUMP
30RB Hp Option Impeller Dia. Pump Option Impeller Dia. Pump
Code* Rpm (in.) Curve Code* Rpm (in.) Curve
3 0 1750 6.5 I 6 1750 6.5 V
5 1 1750 7.3 I 7 1750 7.3 V
060
8 1750 8.15 V
070 7.5 2 1750 8.15 I
9 3450 5.25 VI
10 3 3450 5.4 II B 3450 5.9 VI
30RB060-130
60
(179.4kPa)
50
(149.5kPa) 080, 090, 100
060, 070
40
(119.6kPa) 110, 120, 130
dP(Feet)
30
(89.7kPa)
20
(59.8kPa)
10
(29.8kPa)
0
0 100 200 300 400 500 600 700
GPM
30
Selection procedure (cont)
COOLER PRESSURE DROP CURVES (cont)
30RB150-190
60
(179.4kPa)
50
(149.5kPa)
40
(119.6kPa)
dP(Feet)
30
(89.7kPa)
20
(59.8kPa)
10
(29.8kPa)
0
0 200 400 600 800 1000
GPM
0.0 12.6 25.2 37.8 50.5 63.1
L/s
30RB210-300
60.0
(179.4 kPa)
50.0
(149.5 kPa)
40.0
(119.6 kPa)
dP (Feet)
30.0
(89.7 kPa)
20.0
(59.8 kPa)
10.0
(29.8 kPa)
0.0
0 200 400 600 800 1000 1200
GPM
0.0 12.6 25.2 37.8 50.5 63.1 75.7
L/s a30-5962
31
Selection procedure (cont)
PUMP CURVE I FOR HYDRONIC PACKAGE SINGLE PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(21.3) 70 8.19 in 40 54 65
73
1750 RPM
78
80
(18.3) 60 81
7.50 in 80
78
(15.2) 50
7.00 in 73
7.5 hp
(12.2) 40 6.50 in
6.00 in 5 hp
(9.1) 30
65%
(6.1) 20 3 hp
N
P
(3.0) 10 S
H 2 hp
NPSHr
r
(0.0) 0
0 80 160 240 320 400 (gpm)
us
(0.00) (5.05) (10.09) (15.14) (20.19) (25.24) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
(36.6) 120 77
5.40 in
77
77
74
70
(27.4) 90
62
4.50 in
20 hp
(18.3) 60 15 hp
52%
10 hp
N 7.5 hp
(9.1) 30 P
S 5 hp
H 3 hp
r
(0.0) 0 NPSHr
0 100 200 300 400 500 (gpm)
us
(0.00) (6.31) (12.62) (18.93) (25.24) (31.54) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
32
Selection procedure (cont)
PUMP CURVE IIIA FOR HYDRONIC PACKAGE SINGLE PUMP (Fresh Water)
Head Pressure
8.19 in 35 48
(m) ft of fluid 59
67 1750 RPM
73
(18.3) 60 77
78
77
(14.6) 48
73
6.50 in 67
15 hp
(11.0) 36
6.00 in
59%
10 hp
(7.3) 24 7.5 hp
5 hp
N
(3.7) 12 P 3 hp
S NPSHr
H
r
(0.0) 0
0 160 320 480 640 800 (gpm)
us
(0.00) (10.09) (20.19) (30.28) (40.38) (50.47) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
PUMP CURVE IIIB FOR HYDRONIC PACKAGE SINGLE PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(21.3) 70
1750 RPM
(18.3) 60
(15.2) 50
(12.2) 40
(9.1) 30
(6.1) 20
N
P
(3.0) 10 NPSHr
S
H
r
(0.0) 0
0 200 400 600 800 (gpm)
us
(0.00) (12.62) (25.24) (37.85) (50.47) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
33
Selection procedure (cont)
PUMP CURVE IVA FOR HYDRONIC PACKAGE SINGLE PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(42.7) 140
3450 RPM
(36.6) 120
(30.5) 100
(24.4) 80
(18.3) 60
(12.2) 40
N
P
(6.1) 20 S NPSHr
H
r
(0.0) 0
0 200 400 600 800 1000 (gpm)
us
(0.00) (12.62) (25.24) (37.85) (50.47) (63.09) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
PUMP CURVE IVB FOR HYDRONIC PACKAGE SINGLE PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(42.7) 140
3450 RPM
(36.6) 120
(30.5) 100
(24.4) 80
(18.3) 60
(12.2) 40
N
P
(6.1) 20 S NPSHr
H
r
(0.0) 0
0 200 400 600 800 1000 (gpm)
us
(0.00) (12.62) (25.24) (37.85) (50.47) (63.09) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
34
Selection procedure (cont)
PUMP CURVE V FOR HYDRONIC PACKAGE DUAL PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
1750 RPM
8 .19 in 39 53 64
72
(18.3) 60 8.15 in 77
80
80
80
7.30 in 77
(14.6) 48
72
6 .50 in
64
(11.0) 36
6 .00 in
7.5 hp
53
5 hp
(7.3) 24
3 hp
N 2 hp
(3.7) 12 P
S 1 .5 h p
H 1 hp
r N PS H r
(0.0) 0
0 80 160 240 320 400 (usgpm)
(0.00) (5.05) (10.09) (15.14) (20.19) (25.24) ( l/ s)
FLOW
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
65
(36.6) 120
5 .25 in 60
52
15 h p
(27.4) 90
4 .50 in
10 h p
7 .5 h p
18.3 (60)
5 hp
N
(9.1) 30 3 hp
P
S
H
r N PS H r
(0.0) 0
0 60 120 180 240 (usgpm)
(0.00) (3.79) (7.57) (11.36) (15.14) (l/s)
FLOW
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
35
Selection procedure (cont)
PUMP CURVE VIIA FOR HYDRONIC PACKAGE DUAL PUMP (Fresh Water)
Head Pressure
(m) ft of fluid 3500 RPM
(45.7) 150 6.19 in 39
52
6.10 in 62
70
74
(36.6) 120 77
5.40 in 77
77
74
70
(27.4) 90
62
20 hp
(18.3) 60 15 hp
52%
10 hp
N 7.5 hp
(9.1) 30 P
S 5 hp
H
3 hp
r
(0.0) 0 NPSHr
0 100 200 300 400 500 (gpm)
us
(0.00) (6.31) (12.62) (18.93) (25.24) (31.54) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
PUMP CURVE VIIB FOR HYDRONIC PACKAGE DUAL PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(42.7) 140
3450 RPM
(36.6) 120
(30.5) 100
(24.4) 80
(18.3) 60
(12.2) 40
N
(6.1) 20 P
S
H NPSHr
r
(0.0) 0
0 100 200 300 400 500 (gpm)
us
(0.00) (6.31) (12.62) (18.93) (25.24) (31.55) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
36
Selection procedure (cont)
PUMP CURVE VIIC FOR HYDRONIC PACKAGE DUAL PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(42.7) 140
3450 RPM
(36.6) 120
(30.5) 100
(24.4) 80
(18.3) 60
(12.2) 40
N
P
(6.1) 20 S
H NPSHr
r
(0.0) 0
0 100 200 300 400 500 (gpm)
us
(0.00) (6.31) (12.62) (18.93) (25.24) (31.55) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
PUMP CURVE VIIIA FOR HYDRONIC PACKAGE DUAL PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(42.7) 140
3450 RPM
(36.6) 120
(30.5) 100
(24.4) 80
(18.3) 60
(12.2) 40
N
P
(6.1) 20 S NPSHr
H
r
(0.0) 0
0 200 400 600 800 1000 (gpm)
us
(0.00) (12.62) (25.24) (37.85) (50.47) (63.09) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 42 for more
information.
37
Selection procedure (cont)
PUMP CURVE VIIIB FOR HYDRONIC PACKAGE DUAL PUMP (Fresh Water)
Head Pressure
(m) ft of fluid
(42.7) 140
3450 RPM
(36.6) 120
(30.5) 100
(24.4) 80
(18.3) 60
(12.2) 40
N
P
(6.1) 20 S NPSHr
H
r
(0.0) 0
0 200 400 600 800 1000 (gpm)
us
(0.00) (12.62) (25.24) (37.85) (50.47) (63.09) (l/s)
Flow Rate
LEGEND NOTE: Refer to the 30RB nomenclature on page 5 for option identifi-
NPSHr — Net Positive Suction Head (Pressure) Required cation. Refer to the Pump Impeller Sizes table on page 30 for more
information.
38
Selection procedure (cont)
11 0 (33m)
10 0 (30m)
3
90 (27m)
80 (24m)
70 (21m)
Available Head (ft)
60 (18m)
2
50 (15m)
1
40 (12m)
0
30 (9m)
20 (6m)
10 (3m)
14 0 (42m)
4
13 0 (39m)
12 0 (36m)
110 (33m)
3
10 0 (30m)
90 (27m)
Available H ead (ft)
80 (24m)
70 (21m)
2
60 (18m)
50 (15m)
1
40 (12m)
30 (9m)
20 (6m)
10 (3m)
NOTE: Refer to the 30RB nomenclature on page 5 for pump envelope curve option identification.
39
Selection procedure (cont)
150 (45m)
14 0 (42m)
4
130 (39m)
12 0 (36m)
110 (33m)
3
10 0 (30m)
Available H ead (ft)
90 (27m)
80 (24m)
70 (21m)
2
60 (18m)
50 (15m)
1
40 (12m)
30 (9m)
20 (6m)
10 (3m)
0
0 50 100 150 2 00 250 300 350 400 450 5 00
FLOW RATE (GPM)
0.00 3.15 6.31 9.46 12.62 15.77 18.93 22.08 25.24 28.39 31.55
FLOW RATE (L/s)
12 0 (36m)
110 (33m)
4
10 0 (30m)
90 (27m)
3
80 (24m)
Available H ead (ft)
70 (21m)
2
60 (18m)
50 (15m)
40 (12m)
1
30 (9m)
20 (6m)
10 (3m)
0
0 100 200 300 400 500 600 700 800
FLOW RATE (GPM)
0.00 6.31 12.62 18.93 25.24 31.55 37.85 44.16 50.47
FLOW RATE (L/s)
NOTE: Refer to the 30RB nomenclature on page 5 for pump envelope curve option identification.
40
Selection procedure (cont)
14 0 (42m)
140
B
130 (39m)
13
120
12 0 (36m)
110
110 (33m)
9
100
10 0 (30m)
90 (27m)
ailable H ead (ft)
80 (24m)
70 (21m)
A vailable
60 (18m)
8
50 (15m)
40 (12m) 7
30 (9m) 6
20 (6m)
10 (3m)
0
0 50 100 150
15 200
00 250
25 300
00 350
FLOW RATE (GPM)
0.00 3.15 6.31 9.46 12.62 15.77 18.93 22.08
FLOW RATE (L/s)
150
15 0 (45m)
14 0 (42m)
140
C
130 (39m)
13
120
12 0 (36m)
110
110 (33m)
B
100
10 0 (30m)
ailable H ead (ft)
90 (27m)
80 (24m)
Available
70 (21m)
8
60 (18m)
50 (15m)
7
40 (12m)
30 (9m)
20 (6m)
10 (3m)
41
Selection procedure (cont)
30RB110, 120, 130 — DUAL PUMP ENVELOPE CURVES
150 (45m)
14 0 (42m)
13 0 (39m)
C
12 0 (36m)
110 (33m)
B
10 0 (30m)
Available H ead (ft)
90 (27m)
80 (24m)
70 (21m)
8
60 (18m)
50 (15m)
7
40 (12m)
30 (9m)
20 (6m)
10 (3m)
0
0 50 100 150 200 250 300 350 400 450 500
FLOW RATE (GPM)
0.00 3.15 6.31 9.46 12.62 15.77 18.93 22.08 25.24 28.39 31.55
FLOW RATE (L/s)
12 0 (36m)
110 (33m)
C
10 0 (30m)
90 (27m)
B
80 (24m)
Available H ead (ft)
70 (21m)
9
60 (18m)
50 (15m)
40 (12m)
30 (9m)
20 (6m)
10 (3m)
0
0 100 200 300 400 500 600 700 800 900
FLOW RATE (GPM)
0.00 6.31 12.62 18.93 25.24 31.55 37.85 44.16 50.47 56.78
FLOW RATE (L/s)
NOTE: Refer to the 30RB nomenclature on page 5 for pump envelope curve option identification.
42
Typical piping and wiring
30RB UNITS WITHOUT HYDRONIC PACKAGE
NOTES:
AIR FLOW LEGEND
1. Chiller must be installed
FIELD Airflow Through Condenser level to maintain proper
POWER Power Wiring compressor oil return.
SUPPLY Chilled Water Piping
2. Piping shown are gen-
eral points-of-connec-
tion guides only and are
not intended for a spe-
cific installation. Wiring
and piping shown are
for a quick overview of
system and are not in
TO
EXPANSION accordance with recog-
TANK nized standards.
3. All wiring must comply
with applicable local and
national codes.
4. All piping must follow
standard piping tech-
VALVE VIBRATION
nique. Refer to Carrier
PRESSURE ELIMINATOR System Design Manual
GAGE STRAINER or appropriate ASHRAE
SEE NOTE 5 (American Society of
GATE Heating, Refrigerating,
VALVE and Air-Conditioning
Engineers) handbook
for details.
5. A 20-mesh strainer must
SHUT OFF be field-supplied and
FLOW
VALVES BALANCING VALVE installed within 10 ft (3
m) of the cooler inlet.
PUMP
DRAIN
NOTES:
1. Chiller must be installed level to
maintain proper compressor oil
return.
2. Wiring and piping shown are
general points-of-connection
guides only and are not intended
for a specific installation. Wiring
and piping shown are for a quick
overview of system and are not
in accordance with recognized
standards.
3. All wiring must comply with appli-
cable local and national codes.
4. All piping must follow standard
piping techniques. Refer to Car-
rier System Design Manual or
appropriate ASHRAE (Ameri-
can Society of Heating, Refriger-
STRAINER ating, and Air-Conditioning
SEE NOTE 6
Engineers) handbook for details.
5. Air separator required as close
to chiller as possible (except pri-
mary/secondary systems).
COMBINATION 6. Additional 20 mesh strainer
VALVE
required for open loop systems.
7. A field-installed expansion tank
is required.
43
Typical piping and wiring (cont)
TYPICAL PIPING DIAGRAM FOR 30RB UNITS WITHOUT HYDRONIC PACKAGE
D V
Heater (Optional)
LEGEND T1 FS PP PP T2
D — Drain, 3/4-in. NPT
FS — Flow Switch
PP — Pipe Plug, 1/4-in. NPT
T1 — Leaving Water Thermistor
T2 — Entering Water Thermistor Chilled Water Chilled Water
V — Vent, 1/4-in. NPT Out In
D V
Heater (Optional)
T1 FS PP PP T2
LEGEND
D — Drain, 3/4-in. NPT Strainer/Suction Guide
D — Drain, 1/4-in. NPT
E — Expansion Tank Connection, 3/4-in. NPT
FS — Flow Switch
PP — Pipe Plug, 1/4-in. NPT Chilled
PT — Pressure/Temperature Tap Water In
T1 — Leaving Water Thermistor Pump
T2 — Entering Water Thermistor
V — Vent, 1/4-in. NPT
Indicates items provided with the optional Combination Valve
hydronic pump package.
*Field-supplied and installed. Pressure Relief*
†The strainer supplied with the optional hydronic Isolation Valve*
pump package is 1/8 in. perforated.
**Required for open loop systems. Flexible Connections*
20 Mesh Strainer**
Pressure Reducing
Fill Valve*
44
Typical piping and wiring (cont)
Heater (Optional)
T1 FS PP PP T2
Heater
Strainer/Suction Guide
LEGEND
D — Drain, 3/4-in. NPT
D — Drain, 1/4-in. NPT Reverse Flow Check
E — Expansion Tank Connection, 3/4-in. NPT Valve/Service Valve
FS — Flow Switch
PP — Pipe Plug, 1/4-in. NPT Service Valve
PT — Pressure/Temperature Tap
T1 — Leaving Water Thermistor
T2 — Entering Water Thermistor Pump
V — Vent, 1/4-in. NPT
Indicates items provided with the
optional hydronic pump package. Combination Valve
*Field-supplied and installed. Pressure Relief*
†The strainer supplied with the optional hydronic
pump package is 1/8 in. perforated.
**Required for open loop systems. Flexible Connections* Isolation Valve*
Pressure Reducing
Fill Valve* 20 Mesh Strainer**
45
Electrical data
30RB060-190 ELECTRICAL DATA — SINGLE POINT UNITS
UNIT VOLTAGE NO HYDRONIC PACKAGE 3 HP PUMP, 1750 RPM 5 HP PUMP, 1750 RPM
30RB Supplied MCA MOCP ICF Rec MCA MOCP ICF Rec MCA MOCP ICF Rec
UNIT SIZE V-Hz (3 Ph) Fuse Fuse Fuse
Min Max XL XL XL Size XL XL XL Size XL XL XL Size
208/230-60 187 253 291.5 350 682.8 350 300.6 350 693.6 350 306.9 350 700.5 350
380-60 342 418 150.9 175 362.9 175 156.0 175 368.8 175 159.0 175 372.6 175
060
460-60 414 506 127.9 150 302.0 150 132.1 150 306.9 150 135.0 150 310.0 150
575-60 518 633 102.4 125 244.7 110 105.7 125 248.6 125 107.8 125 251.1 125
208/230-60 187 253 334.7 400 777.0 400 343.8 400 787.8 400 350.1 400 794.7 400
380-60 342 418 175.5 200 428.8 200 108.8 225 434.7 200 183.6 225 438.5 200
070
460-60 414 506 147.9 175 355.9 175 152.1 175 360.8 175 155.0 175 363.9 175
575-60 518 633 119.8 150 287.4 150 123.1 150 291.3 150 125.2 150 293.8 150
208/230-60 187 253 366.5 400 757.8 400 — — — — 381.9 450 775.5 450
380-60 342 418 189.3 225 401.3 200 — — — — 197.4 225 411.0 225
080
460-60 414 506 160.6 175 334.7 175 — — — — 167.7 200 342.7 200
575-60 518 633 128.6 150 270.9 150 — — — — 134.0 150 277.3 150
208/230-60 187 253 433.6 500 875.9 500 — — — — 449.0 500 893.6 500
380-60 342 418 248.7 250 502.1 250 — — — — 235.0 250 490.0 250
090
460-60 414 506 191.4 225 399.4 225 — — — — 198.5 225 407.4 225
575-60 518 633 154.6 175 322.2 175 — — — — 160.0 175 328.6 175
208/230-60 187 253 472.0 500 914.3 500 — — — — 487.4 500 932.0 500
380-60 342 418 248.7 250 502.1 250 — — — — 256.8 300 511.8 300
100
460-60 414 506 209.2 250 417.2 225 — — — — 216.3 250 425.2 250
575-60 518 633 170.0 200 337.6 200 — — — — 175.4 200 344.0 200
208/230-60 187 253 508.6 600 950.9 600 — — — — 524.0 600 968.6 600
380-60 342 418 265.3 300 518.7 300 — — — — 273.4 300 528.4 300
110
460-60 414 506 224.1 250 432.1 250 — — — — 231.2 250 440.1 250
575-60 518 633 180.8 200 348.4 200 — — — — 186.2 200 354.8 200
208/230-60 187 253 578.1 600 1020.4 600 — — — — 593.5 600 1038.1 600
380-60 342 418 304.6 350 538.0 350 — — — — 312.7 350 567.6 350
120
460-60 414 506 256.2 300 464.2 300 — — — — 263.3 300 472.2 300
575-60 518 633 208.2 225 325.8 225 — — — — 213.6 225 382.2 225
208/230-60 187 253 626.7 700 1068.9 700 — — — — 642.1 700 1086.6 700
380-60 342 418 327.7 350 581.1 350 — — — — 335.8 350 590.8 350
130
460-60 414 506 276.5 300 484.5 300 — — — — 283.6 300 492.5 300
575-60 518 633 223.3 250 391.0 250 — — — — 228.7 250 397.4 250
208/230-60 187 253 684.3 700 1126.5 700 — — — — 699.7 700 1144.2 700
380-60 342 418 360.4 400 613.8 400 — — — — 368.5 400 623.5 400
150
460-60 414 506 303.2 350 511.2 350 — — — — 310.3 350 519.2 350
575-60 518 633 246.4 250 414.1 250 — — — — 251.8 300 420.5 300
208/230-60 187 253 744.8 800 1187.0 800 — — — — 760.2 800 1204.7 800
380-60 342 418 390.1 400 643.5 400 — — — — 398.2 400 653.2 400
160
460-60 414 506 328.9 350 536.9 350 — — — — 336.0 350 544.9 350
575-60 518 633 265.9 300 433.5 300 — — — — 271.3 300 439.9 300
208/230-60 187 253 802.4 1000 1244.6 1000 — — — — 817.8 1000 1262.3 1000
380-60 342 418 422.8 450 676.2 450 — — — — 430.9 450 685.9 450
170
460-60 414 506 355.6 400 563.6 400 — — — — 362.7 400 571.6 400
575-60 518 633 289.0 300 456.6 300 — — — — 294.4 300 463.0 300
208/230-60 187 253 920.5 1000 1362.7 1000 — — — — 935.9 1000 1380.4 1000
380-60 342 418 485.2 500 738.5 500 — — — — 493.3 500 748.2 500
190
460-60 414 506 408.0 450 616.0 450 — — — — 415.1 450 624.0 450
575-60 518 633 331.5 350 499.1 350 — — — — 336.9 350 505.5 350
NOTES: c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9
1. Units are suitable for use on electrical systems where voltage supplied to the unit amps is 1/0 to 500 kcmil.
terminals is not below or above the listed minimum and maximum limits. Maxi- d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9
mum allowable phase imbalance is: voltage, 2%; amps 10%. amps is 250 kcmil to 500 kcmil.
2. All units have single point primary power connection. (Each unit requires its own 6. Hydronic pump packages are not available as a factory-installed option for units
power supply.) Main power must be supplied from a field-supplied disconnect. 30RB210-300 and 30RB060-190 with high SCCR option.
3. Cooler heater is wired into the control circuit so it is always operable as long as the 7. Power draw includes both crankcase heaters and cooler heaters. Each compres-
power supply disconnect is on, even if any safety device is open. sor has a crankcase heater which draws 56 watts of power. Units have 1 (060-
150) or 2 (160-300) cooler heaters, 825 watts each.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381 and 760 amps, 6 conductors are required. 8. 30RB chillers with Greenspeed® intelligence are not available in size 060 or 070.
For MCA between 761 and 1140 amps, 9 conductors are required.
For MCA between 1141 and 1520 amps, 12 conductors are required. LEGEND
Calculation of conductors required is based on 75°C copper wire.
ICF — Instantaneous Current Flow
5. Wiring for main field supply must be rated 75°C minimum. Use copper for all units. MCA — Minimum Circuit Amps
a. Incoming wire size range for the terminal block is no. 4 AWG (American Wire MOCP — Maximum Overcurrent Protection
Gage) to 500 kcmil. XL — Across-the-Line Start 208/230
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 460
3/0 to 500 kcmil. 575 v only
46
Electrical data (cont)
30RB060-190 ELECTRICAL DATA — SINGLE POINT UNITS (cont)
UNIT VOLTAGE 7.5 HP PUMP, 1750/3450 RPM 10 HP PUMP, 3450 RPM 15 HP PUMP, 3450 RPM
30RB Supplied MCA MOCP ICF Rec MCA MOCP ICF Rec MCA MOCP ICF Rec
UNIT SIZE V-Hz (3 Ph) Fuse Fuse Fuse
Min Max XL XL XL Size XL XL XL Size XL XL XL Size
208/230-60 187 253 313.5 350 708.5 350 316.5 350 716.4 350 — — — —
380-60 342 418 163.2 200 376.9 175 164.9 200 381.3 175 — — — —
060
460-60 414 506 138.0 150 313.6 150 139.4 150 317.2 150 — — — —
575-60 518 633 110.5 125 254.0 125 111.6 125 256.9 125 — — — —
208/230-60 187 253 356.7 450 802.7 400 359.7 450 810.6 400 — — — —
380-60 342 418 187.8 225 442.8 225 189.5 225 447.2 225 — — — —
070
460-60 414 506 158.0 175 367.5 175 159.4 200 371.1 175 — — — —
575-60 518 633 127.9 150 296.7 150 129.0 150 299.6 150 — — — —
208/230-60 187 253 388.5 450 783.5 450 391.5 450 791.4 450 403.2 450 807.6 450
380-60 342 418 201.6 225 415.3 225 203.3 225 419.7 225 210.3 225 428.5 225
080
460-60 414 506 170.7 200 346.3 200 172.1 200 349.9 200 177.6 200 357.2 200
575-60 518 633 136.7 150 280.2 150 137.8 150 283.1 150 142.6 150 288.9 150
208/230-60 187 253 455.6 500 901.6 500 458.6 500 909.5 500 470.3 500 925.7 500
380-60 342 418 239.2 250 494.3 250 240.9 250 498.7 250 247.9 250 507.5 300
090
460-60 414 506 201.5 225 411.0 225 202.9 225 414.6 225 208.4 250 421.9 225
575-60 518 633 162.7 175 331.5 175 163.8 175 334.4 175 168.6 200 340.2 200
208/230-60 187 253 494.0 500 940.0 500 497.0 500 947.9 500 508.7 600 964.1 600
380-60 342 418 261.0 300 516.1 300 262.7 300 520.5 300 269.7 300 529.3 300
100
460-60 414 506 219.3 250 428.8 250 220.7 250 432.4 250 226.2 250 439.7 250
575-60 518 633 178.1 200 346.9 200 179.2 200 349.8 200 184.0 200 355.6 200
208/230-60 187 253 530.6 600 976.6 600 533.6 600 984.5 600 545.3 600 1000.7 600
380-60 342 418 277.6 300 532.7 300 279.3 300 537.1 300 286.3 300 545.9 300
110
460-60 414 506 234.2 250 443.7 250 235.6 250 447.3 250 241.1 250 454.6 250
575-60 518 633 188.9 200 357.7 200 190.0 200 360.6 200 194.8 225 366.4 225
208/230-60 187 253 600.1 700 1046.1 700 603.1 700 1054.0 700 614.8 700 1070.2 700
380-60 342 418 316.9 350 572.0 350 318.6 350 576.4 350 325.6 350 585.2 350
120
460-60 414 506 266.3 300 425.8 300 267.7 300 479.4 300 273.2 300 486.7 300
575-60 518 633 216.3 225 385.1 225 217.4 250 392.4 250 222.2 250 393.8 250
208/230-60 187 253 648.7 700 1094.6 700 651.7 700 1102.5 700 663.4 700 1118.7 700
380-60 342 418 340.0 350 595.1 350 341.7 350 599.5 350 348.7 350 608.3 400
130
460-60 414 506 286.6 300 496.1 300 288.0 300 499.7 300 293.5 300 507.0 300
575-60 518 633 231.4 250 400.3 250 232.5 250 403.2 250 237.3 250 409.0 250
208/230-60 187 253 706.3 800 1152.2 800 709.3 800 1160.1 800 721.0 800 1176.3 800
380-60 342 418 372.7 400 627.8 400 374.4 400 632.2 400 381.4 400 641.0 400
150
460-60 414 506 313.3 350 522.8 350 314.7 350 526.4 350 320.2 350 533.7 350
575-60 518 633 254.5 300 423.4 300 255.6 300 426.3 300 260.4 300 432.1 300
208/230-60 187 253 766.8 800 1212.7 800 769.8 800 1220.6 800 781.5 800 1236.8 800
380-60 342 418 402.4 450 657.5 450 404.1 450 661.9 450 411.1 450 670.7 450
160
460-60 414 506 339.0 350 548.5 350 340.4 350 552.1 350 345.9 350 559.4 350
575-60 518 633 274.0 300 442.8 300 275.1 300 445.7 300 279.9 300 451.5 300
208/230-60 187 253 824.4 1000 1270.3 1000 827.4 1000 1278.2 1000 839.1 1000 1294.4 1000
380-60 342 418 435.1 450 690.2 450 436.8 450 694.6 450 443.8 450 703.4 500
170
460-60 414 506 365.7 400 575.2 400 367.1 400 578.8 400 372.6 400 586.1 400
575-60 518 633 297.1 300 465.9 300 298.2 300 468.8 300 303.0 350 474.6 350
208/230-60 187 253 942.5 1000 1388.4 1000 945.5 1000 1396.3 1000 957.2 1000 1412.5 1000
380-60 342 418 497.5 500 752.5 500 499.2 500 756.9 600 506.2 600 765.7 600
190
460-60 414 506 418.1 450 627.6 450 419.5 450 631.2 450 425.0 450 638.5 450
575-60 518 633 339.6 350 508.4 350 340.7 350 511.3 350 345.5 350 517.1 350
NOTES: d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9
1. Units are suitable for use on electrical systems where voltage supplied to the unit amps is 250 kcmil to 500 kcmil.
terminals is not below or above the listed minimum and maximum limits. Maxi- 6. Hydronic pump packages are not available as a factory-installed option for units
mum allowable phase imbalance is: voltage, 2%; amps 10%. 30RB210-300 and 30RB060-190 with high SCCR option.
2. All units have single point primary power connection. (Each unit requires its own 7. Power draw includes both crankcase heaters and cooler heaters. Each compres-
power supply.) Main power must be supplied from a field-supplied disconnect. sor has a crankcase heater which draws 56 watts of power. Units have 1 (060-
3. Cooler heater is wired into the control circuit so it is always operable as long as the 150) or 2 (160-300) cooler heaters, 825 watts each.
power supply disconnect is on, even if any safety device is open. 8. 30RB chillers with Greenspeed® intelligence are not available in size 060 or 070.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381 and 760 amps, 6 conductors are required. LEGEND
For MCA between 761 and 1140 amps, 9 conductors are required. ICF — Instantaneous Current Flow
For MCA between 1141 and 1520 amps, 12 conductors are required. MCA — Minimum Circuit Amps
Calculation of conductors required is based on 75°C copper wire. MOCP — Maximum Overcurrent Protection
5. Wiring for main field supply must be rated 75°C minimum. Use copper for all units. XL — Across-the-Line Start 208/230
460
a. Incoming wire size range for the terminal block is no. 4 AWG (American Wire 575 v only
Gage) to 500 kcmil.
b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is
3/0 to 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9
amps is 1/0 to 500 kcmil.
47
Electrical data (cont)
30RB210-300 ELECTRICAL DATA — SINGLE POINT UNITS
UNIT VOLTAGE NO HYDRONIC PACKAGE
30RB Supplied MCA MOCP ICF
UNIT SIZE Rec Fuse
V-Hz (3 Ph)
Min Max XL XL XL Size
208/230-60 187 253 — — — —
380-60 342 418 501.8 600 755.1 600
210
460-60 414 506 422.9 450 630.9 450
575-60 518 633 342.3 350 509.9 350
208/230-60 187 253 — — — —
380-60 342 418 534.5 600 787.8 600
225
460-60 414 506 449.6 450 657.6 450
575-60 518 633 365.4 400 533.0 400
208/230-60 187 253 — — — —
380-60 342 418 596.8 600 850.2 600
250
460-60 414 506 502.0 600 710.0 600
575-60 518 633 408.0 450 575.6 450
208/230-60 187 253 — — — —
380-60 342 418 659.2 700 912.6 700
275
460-60 414 506 554.4 600 762.4 600
575-60 518 633 450.5 500 618.1 500
208/230-60 187 253 — — — —
380-60 342 418 721.6 800 975.0 800
300
460-60 414 506 606.8 700 814.8 700
575-60 518 633 493.0 500 660.7 500
5. Wiring for main field supply must be rated 75°C minimum. Use
LEGEND copper for all units.
ICF — Instantaneous Current Flow a. Incoming wire size range for the terminal block is no. 4 AWG
MCA — Minimum Circuit Amps (American Wire Gage) to 500 kcmil.
MOCP— Maximum Overcurrent Protection b. Incoming wire size range of non-fused disconnect with MCA up
XL — Across-the-Line Start to 599.9 amps is 3/0 to 500 kcmil.
NOTES: c. Incoming wire size range of non-fused disconnect with MCA
1. Units are suitable for use on electrical systems where voltage sup- from 600 to 799.9 amps is 1/0 to 500 kcmil.
plied to the unit terminals is not below or above the listed minimum d. Incoming wire size range of non-fused disconnect with MCA
and maximum limits. Maximum allowable phase imbalance is: volt- from 800 to 1199.9 amps is 250 kcmil to 500 kcmil.
age, 2%; amps 10%.
2. All units have single point primary power connection. (Each unit 6. Hydronic pump packages are not available as a factory-installed
option for units 30RB210-300 and 30RB060-190 with high SCCR
requires its own power supply.) Main power must be supplied from option.
a field-supplied disconnect.
7. Power draw includes both crankcase heaters and cooler heaters.
3. Cooler heater is wired into the control circuit so it is always opera- Each compressor has a crankcase heater which draws 56 watts of
ble as long as the power supply disconnect is on, even if any
safety device is open. power. Units have 1 (060-150) or 2 (160-300) cooler heaters, 825
watts each.
4. For MCA that is less than or equal to 380 amps, 3 conductors are
required. 8. 30RB chillers with Greenspeed intelligence are not available in
size 060 and 070.
For MCA between 381 and 760 amps, 6 conductors are required.
For MCA between 761 and 1140 amps, 9 conductors are required.
For MCA between 1141 and 1520 amps, 12 conductors are
required.
Calculation of conductors required is based on 75°C copper wire. 208/230
460
575 v only
48
Electrical data (cont)
30RB060-190 ELECTRICAL DATA — DUAL POINT UNITS
UNIT VOLTAGE NO HYDRONIC PACKAGE 3 HP PUMP, 1750 RPM 5 HP PUMP, 1750 RPM
30RB Supplied MCA MOCP ICF Rec MCA MOCP ICF Rec MCA MOCP ICF Rec
UNIT SIZE V-Hz Fuse Fuse Fuse
(3 Ph) Min Max XL XL XL XL XL XL XL XL XL
Size Size Size
208/230-60 187 253 168.8/141.5 225/200 560.0/532.8 200/175 177.9/141.5 250/200 570.8/532.8 200/175 184.2/141.5 250/200 577.7/532.8 225/175
380-60 342 418 86.4/ 74.1 110/110 298.4/286.1 100/ 90 91.5/ 74.1 125/110 304.3/286.1 110/ 90 94.5/ 74.1 125/110 308.1/286.1 110/ 90
060 460-60 414 506 73.6/ 62.5 100/ 90 247.7/236.6 90/ 80 77.8/ 62.5 110/ 90 252.6/236.6 90/ 80 80.7/ 62.5 110/ 90 255.7/236.6 90/ 80
575-60 518 633 59.0/ 50.0 80/ 70 201.2/192.3 70/ 60 62.3/ 50.0 80/ 70 205.1/192.3 70/ 60 64.4/ 50.0 90/ 70 207.6/192.3 80/ 60
208/230-60 187 253 212.0/141.5 300/200 654.2/532.8 250/175 221.1/141.5 300/200 665.0/532.8 250/175 227.4/141.5 300/200 671.9/532.8 300/175
380-60 342 418 110.9/ 74.1 150/110 364.3/286.1 125/ 90 116.0/ 74.1 150/110 370.2/286.1 150/ 90 119.0/ 74.1 150/110 374.0/286.1 150/ 90
070 460-60 414 506 93.6/ 62.5 125/ 90 301.6/236.6 110/ 80 97.8/ 62.5 125/ 90 306.5/236.6 110/ 80 100.7/ 62.5 125/ 90 309.6/236.6 125/ 80
575-60 518 633 76.3/ 50.0 110/ 70 243.9/192.3 90/ 60 79.6/ 50.0 110/ 70 247.8/192.3 90/ 60 81.7/ 50.0 110/ 70 250.3/192.3 100/ 60
208/230-60 187 253 216.5/168.8 250/225 607.8/560.0 250/200 — — — — 231.9/168.8 300/225 625.5/560.0 300/200
380-60 342 418 112.5/ 86.4 150/110 324.5/298.4 125/100 — — — — 120.6/ 86.4 150/110 334.2/298.4 150/100
080 460-60 414 506 95.2/ 73.6 125/100 269.3/247.7 110/ 90 — — — — 102.3/ 73.6 125/100 277.3/247.7 125/ 90
575-60 518 633 76.2/ 59.0 100/ 80 218.5/201.2 90/ 70 — — — — 81.6/ 59.0 100/ 80 224.9/201.2 90/ 70
208/230-60 187 253 283.6/168.8 350/225 725.9/560.0 350/200 — — — — 299.0/168.8 350/225 743.5/560.0 350/200
380-60 342 418 150.1/ 86.4 175/110 403.5/298.4 175/100 — — — — 158.2/ 86.4 200/110 413.2/298.4 175/100
090 460-60 414 506 126.0/ 73.6 150/100 334.0/247.7 150/ 90 — — — — 133.1/ 73.6 150/100 342.0/247.7 150/ 90
575-60 518 633 102.2/ 59.0 125/ 80 269.8/201.2 125/ 70 — — — — 107.6/ 59.0 125/ 80 276.2/201.2 125/ 70
208/230-60 187 253 283.6/212.0 350/300 725.9/654.2 350/250 — — — — 299.0/212.0 350/300 743.5/654.2 350/250
380-60 342 418 150.1/110.9 175/150 403.5/364.3 175/125 — — — — 158.2/110.9 200/150 413.2/364.3 175/125
100 460-60 414 506 126.0/ 93.6 150/125 334.0/301.6 150/110 — — — — 133.1/ 93.6 150/125 342.0/301.6 150/110
575-60 518 633 102.2/ 76.3 125/110 269.8/243.9 125/ 90 — — — — 107.6/ 76.3 125/110 276.2/243.9 125/ 90
208/230-60 187 253 283.6/243.8 350/300 725.9/635.0 350/300 — — — — 299.0/243.8 350/300 743.5/635.0 350/300
380-60 342 418 150.1/124.8 175/150 403.5/336.8 175/150 — — — — 158.2/124.8 200/150 413.2/336.8 175/150
110 460-60 414 506 126.0/106.3 150/125 334.0/280.4 150/125 — — — — 133.1/106.3 150/125 342.0/280.4 150/125
575-60 518 633 102.2/ 85.2 125/110 269.8/227.4 125/100 — — — — 107.6/ 85.2 125/110 276.2/227.4 125/100
208/230-60 187 253 295.5/306.2 350/400 737.8/748.4 350/350 — — — — 310.9/306.2 400/400 755.5/748.4 350/350
380-60 342 418 156.7/160.2 200/200 410.1/413.6 175/175 — — — — 164.8/160.2 200/200 419.7/413.6 200/175
120 460-60 414 506 131.4/135.2 150/175 339.4/343.2 150/150 — — — — 138.5/135.2 175/175 347.4/343.2 150/150
575-60 518 633 106.5/110.2 125/125 274.1/277.8 125/125 — — — — 111.9/110.2 125/125 280.5/277.8 125/125
208/230-60 187 253 401.7/243.8 450/300 843.9/635.0 450/300 — — — — 417.1/243.8 500/300 861.6/635.0 450/300
380-60 342 418 212.5/124.8 250/150 465.9/336.8 225/150 — — — — 220.6/124.8 250/150 475.6/336.8 250/150
130 460-60 414 506 178.4/106.3 200/125 386.4/280.4 200/125 — — — — 185.5/106.3 225/125 394.4/280.4 200/125
575-60 518 633 144.7/ 85.2 175/110 312.4/227.4 175/100 — — — — 150.1/ 85.2 175/110 318.8/227.4 175/100
208/230-60 187 253 401.7/306.2 450/400 843.9/748.4 450/350 — — — — 417.1/306.2 500/400 861.6/748.4 450/350
380-60 342 418 212.5/160.2 250/200 465.9/413.6 225/175 — — — — 220.6/160.2 250/200 475.6/413.6 250/175
150 460-60 414 506 178.4/135.2 200/175 386.4/343.2 200/150 — — — — 185.5/135.2 225/175 394.4/343.2 200/150
575-60 518 633 144.7/110.2 175/125 312.4/277.8 175/125 — — — — 150.1/110.2 175/125 318.8/277.8 175/125
208/230-60 187 253 519.8/243.8 600/300 962.0/635.0 600/300 — — — — 535.2/243.8 600/300 979.7/635.0 600/300
380-60 342 418 274.9/124.8 300/150 528.3/336.8 300/150 — — — — 283.0/124.8 300/150 538.0/336.8 300/150
160 460-60 414 506 230.8/106.3 250/125 438.8/280.4 250/125 — — — — 237.9/106.3 250/125 446.8/280.4 250/125
575-60 518 633 187.3/ 85.2 200/110 354.9/227.4 200/100 — — — — 192.7/ 85.2 225/110 361.3/227.4 225/100
208/230-60 187 253 519.8/306.2 600/400 962.0/748.4 600/350 — — — — 535.2/306.2 600/400 979.7/748.4 600/350
380-60 342 418 274.9/160.2 300/200 528.3/413.6 300/175 — — — — 283.0/160.2 300/200 538.0/413.6 300/175
170 460-60 414 506 230.8/135.2 250/175 438.8/343.2 250/150 — — — — 237.9/135.2 250/175 446.8/343.2 250/150
575-60 518 633 187.3/110.2 200/125 354.9/277.8 200/125 — — — — 192.7/110.2 225/125 361.3/277.8 225/125
208/230-60 187 253 543.7/400.4 600/450 985.9/842.6 600/450 — — — — 559.1/400.4 600/450 1003.6/842.6 600/450
380-60 342 418 288.0/209.5 300/250 541.3/462.9 300/225 — — — — 296.1/209.5 300/250 551.0/462.9 300/225
190 460-60 414 506 241.6/176.8 250/200 449.6/384.8 250/200 — — — — 248.7/176.8 250/200 457.6/384.8 250/200
575-60 518 633 195.9/144.1 225/175 363.5/311.7 225/175 — — — — 201.3/144.1 225/175 369.9/311.7 225/175
LEGEND 5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
ICF — Instantaneous Current Flow MOCP — Maximum Overcurrent Protection a. Incoming wire size range for the terminal block is no. 4 AWG (American Wire Gage) to
(Ckt1/Ckt2) (Ckt1/Ckt2) 500 kcmil.
MCA — Minimum Circuit Amps XL — Across-the-Line Start b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to
(Ckt1/Ckt2) 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is
NOTES: 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is
1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals 250 kcmil to 500 kcmil.
is not below or above the listed minimum and maximum limits. Maximum allowable phase
imbalance is: voltage, 2%; amps 10%. 6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-300.
2. Control power is derived from main power. No separate control power connection is
required. 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each com-
pressor has a crankcase heater which draws 56 watts of power. Units ordered with the
3. Cooler heater is wired into the control circuit so it is always operable as long as the power cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each.
supply disconnect is on, even if any safety device is open. 8. 30RB chillers with Greenspeed® technology are not available in size 060 and 070.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381 and 760 amps, 6 conductors are required.
For MCA between 761 and 1140 amps, 9 conductors are required.
For MCA between 1141 and 1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.
208/230
460
575 v only
49
Electrical data (cont)
30RB060-190 ELECTRICAL DATA — DUAL POINT UNITS (cont)
UNIT VOLTAGE 7.5 HP PUMP, 1750/3450 RPM 10 HP PUMP, 3450 RPM 15 HP PUMP, 3450 RPM
30RB Supplied MCA MOCP ICF MCA MOCP ICF MCA MOCP ICF
UNIT Rec Fuse Rec Fuse Rec Fuse
V-Hz (3 Ph)
SIZE Min Max XL XL XL Size XL XL XL Size XL XL XL Size
208/230-60 187 253 190.8/141.5 250/200 585.7/532.8 225/175 193.8/141.5 250/200 593.6/532.8 225/175 — — — —
380-60 342 418 98.7/ 74.1 125/110 312.4/286.1 110/ 90 100.4/ 74.1 125/110 316.8/286.1 110/ 90 — — — —
060 460-60 414 506 83.7/ 62.5 110/ 90 259.3/236.6 100/ 80 85.1/ 62.5 110/ 90 262.9/236.6 100/ 80 — — — —
575-60 518 633 67.1/ 50.0 90/ 70 210.5/192.3 80/ 60 68.2/ 50.0 90/ 70 213.4/192.3 80/ 60 — — — —
208/230-60 187 253 234.0/141.5 300/200 679.9/532.8 300/175 237.0/141.5 300/200 687.8/532.8 300/175 — — — —
380-60 342 418 123.2/ 74.1 150/110 378.3/286.1 150/ 90 124.9/ 74.1 150/110 382.7/286.1 150/ 90 — — — —
070 460-60 414 506 103.7/ 62.5 125/ 90 313.2/236.6 125/ 80 105.1/ 62.5 125/ 90 316.8/236.6 125/ 80 — — — —
575-60 518 633 84.4/ 50.0 110/ 70 253.2/192.3 100/ 60 85.5/ 50.0 110/ 70 256.1/192.3 100/ 60 — — — —
208/230-60 187 253 238.5/168.8 300/225 633.4/560.0 300/200 241.5/168.8 300/225 641.4/560.0 300/200 253.2/168.8 300/225 657.5/560.0 300/200
380-60 342 418 124.8/ 86.4 150/110 338.6/298.4 150/100 126.5/ 86.4 150/110 342.9/298.4 150/100 133.5/ 86.4 150/110 351.8/298.4 150/100
080 460-60 414 506 105.3/ 73.6 125/100 280.9/247.7 125/ 90 106.7/ 73.6 125/100 284.5/247.7 125/ 90 112.2/ 73.6 125/100 291.8/247.7 125/ 90
575-60 518 633 84.3/ 59.0 110/ 80 227.8/201.2 100/ 70 85.4/ 59.0 110/ 80 230.6/201.2 100/ 70 90.2/ 59.0 110/ 80 236.5/201.2 100/ 70
208/230-60 187 253 305.6/168.8 350/225 751.5/560.0 350/200 308.6/168.8 400/225 759.5/560.0 350/200 320.3/168.8 400/225 775.6/560.0 350/200
380-60 342 418 162.4/ 86.4 200/110 417.6/298.4 175/100 164.1/ 86.4 200/110 421.9/298.4 200/100 171.1/ 86.4 200/110 430.8/298.4 200/100
090 460-60 414 506 136.1/ 73.6 175/100 345.6/247.7 150/ 90 137.5/ 73.6 175/100 349.2/247.7 150/ 90 143.0/ 73.6 175/100 356.5/247.7 175/ 90
575-60 518 633 110.3/ 59.0 125/ 80 279.1/201.2 125/ 70 111.4/ 59.0 125/ 80 282.0/201.2 125/ 70 116.2/ 59.0 150/ 80 287.8/201.2 125/ 70
208/230-60 187 253 305.6/212.0 350/300 751.5/654.2 350/250 308.6/212.0 400/300 759.5/654.2 350/250 320.3/212.0 400/300 775.6/654.2 350/250
380-60 342 418 162.4/110.9 200/150 417.6/364.3 175/125 164.1/110.9 200/150 421.9/364.3 200/125 171.1/110.9 200/150 430.8/364.3 200/125
100 460-60 414 506 136.1/ 93.6 175/125 345.6/301.6 150/110 137.5/ 93.6 175/125 349.2/301.6 150/110 143.0/ 93.6 175/125 356.5/301.6 175/110
575-60 518 633 110.3/ 76.3 125/110 279.1/243.9 125/ 90 111.4/ 76.3 125/110 282.0/243.9 125/ 90 116.2/ 76.3 150/110 287.8/243.9 125/ 90
208/230-60 187 253 305.6/243.8 350/300 751.5/635.0 350/300 308.6/243.8 400/300 759.5/635.0 350/300 320.3/243.8 400/300 775.6/635.0 350/300
380-60 342 418 162.4/124.8 200/150 417.6/336.8 175/150 164.1/124.8 200/150 421.9/336.8 200/150 171.1/124.8 200/150 430.8/336.8 200/150
110 460-60 414 506 136.1/106.3 175/125 345.6/280.4 150/125 137.5/106.3 175/125 349.2/280.4 150/125 143.0/106.3 175/125 356.5/280.4 175/125
575-60 518 633 110.3/ 85.2 125/110 279.1/227.4 125/100 111.4/ 85.2 125/110 282.0/227.4 125/100 116.2/ 85.2 150/110 287.8/227.4 125/100
208/230-60 187 253 317.5/306.2 400/400 763.5/748.4 350/350 320.5/306.2 400/400 771.4/748.4 350/350 332.2/306.2 400/400 787.6/748.4 400/350
380-60 342 418 169.0/160.2 200/200 424.1/413.6 200/175 170.7/160.2 200/200 428.5/413.6 200/175 177.7/160.2 225/200 437.3/413.6 200/175
120 460-60 414 506 141.5/135.2 175/175 351.0/343.2 175/150 142.9/135.2 175/175 354.6/343.2 175/150 148.4/135.2 175/175 361.9/343.2 175/150
575-60 518 633 114.6/110.2 125/125 283.4/277.8 125/125 115.7/110.2 125/125 286.3/277.8 125/125 120.5/110.2 150/125 292.1/277.8 150/125
208/230-60 187 253 423.7/243.8 500/300 869.6/635.0 450/300 426.7/243.8 500/300 877.6/635.0 500/300 438.4/243.8 500/300 893.7/635.0 500/300
380-60 342 418 224.8/124.8 250/150 479.9/336.8 250/150 226.5/124.8 250/150 484.3/336.8 250/150 233.5/124.8 250/150 493.1/336.8 250/150
130 460-60 414 506 188.5/106.3 225/125 398.0/280.4 200/125 189.9/106.3 225/125 401.6/280.4 225/125 195.4/106.3 225/125 408.9/280.4 225/125
575-60 518 633 152.8/ 85.2 175/110 321.6/227.4 175/100 153.9/ 85.2 175/110 324.5/227.4 175/100 158.7/ 85.2 175/110 330.4/227.4 175/100
208/230-60 187 253 423.7/306.2 500/400 869.6/748.4 450/350 426.7/306.2 500/400 877.6/748.4 500/350 438.4/306.2 500/400 893.7/748.4 500/350
380-60 342 418 224.8/160.2 250/200 479.9/413.6 250/175 226.5/160.2 250/200 484.3/413.6 250/175 233.5/160.2 250/200 493.1/413.6 250/175
150 460-60 414 506 188.5/135.2 225/175 398.0/343.2 200/150 189.9/135.2 225/175 401.6/343.2 225/150 195.4/135.2 225/175 408.9/343.2 225/150
575-60 518 633 152.8/110.2 175/125 321.6/277.8 175/125 153.9/110.2 175/125 324.5/277.8 175/125 158.7/110.2 175/125 330.4/277.8 175/125
208/230-60 187 253 541.8/243.8 600/300 987.7/635.0 600/300 544.8/243.8 600/300 995.6/635.0 600/300 556.5/243.8 600/300 1011.8/635.0 600/300
380-60 342 418 287.2/124.8 300/150 542.3/336.8 300/150 288.9/124.8 300/150 546.7/336.8 300/150 295.9/124.8 300/150 555.5/336.8 350/150
160 460-60 414 506 240.9/106.3 250/125 450.4/280.4 250/125 242.3/106.3 250/125 454.0/280.4 250/125 247.8/106.3 250/125 461.3/280.4 300/125
575-60 518 633 195.4/ 85.2 225/110 364.2/227.4 225/100 196.5/ 85.2 225/110 367.1/227.4 225/100 201.3/ 85.2 225/110 372.9/227.4 225/100
208/230-60 187 253 541.8/306.2 600/400 987.7/748.4 600/350 544.8/306.2 600/400 995.6/748.4 600/350 556.5/306.2 600/400 1011.8/748.4 600/350
380-60 342 418 287.2/160.2 300/200 542.3/413.6 300/175 288.9/160.2 300/200 546.7/413.6 300/175 295.9/160.2 350/200 555.5/413.6 350/175
170 460-60 414 506 240.9/135.2 250/175 450.4/343.2 250/150 242.3/135.2 250/175 454.0/343.2 250/150 247.8/135.2 250/175 461.3/343.2 300/150
575-60 518 633 195.4/110.2 225/125 364.2/277.8 225/125 196.5/110.2 225/125 367.1/277.8 225/125 201.3/110.2 225/125 372.9/277.8 225/125
208/230-60 187 253 565.7/400.4 600/450 1011.6/842.6 600/450 568.7/400.4 600/450 1019.5/842.6 600/450 580.4/400.4 600/450 1035.7/842.6 600/450
380-60 342 418 300.3/209.5 350/250 555.4/462.9 350/225 302.0/209.5 350/250 559.7/462.9 350/225 309.0/209.5 350/250 568.6/462.9 350/225
190 460-60 414 506 251.7/176.8 300/200 461.2/384.8 300/200 253.1/176.8 300/200 464.8/384.8 300/200 258.6/176.8 300/200 472.1/384.8 300/200
575-60 518 633 204.0/144.1 225/175 372.8/311.7 225/175 205.1/144.1 225/175 375.7/311.7 225/175 209.9/144.1 225/175 381.5/311.7 225/175
LEGEND 5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
ICF — Instantaneous Current Flow MOCP — Maximum Overcurrent Protection a. Incoming wire size range for the terminal block is no. 4 AWG (American Wire Gage) to
(Ckt1/Ckt2) (Ckt1/Ckt2) 500 kcmil.
MCA — Minimum Circuit Amps XL — Across-the-Line Start b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to
(Ckt1/Ckt2) 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is
NOTES: 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is
1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals 250 kcmil to 500 kcmil.
is not below or above the listed minimum and maximum limits. Maximum allowable phase
imbalance is: voltage, 2%; amps 10%. 6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-300.
2. Control power is derived from main power. No separate control power connection is
required. 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each com-
pressor has a crankcase heater which draws 56 watts of power. Units ordered with the
3. Cooler heater is wired into the control circuit so it is always operable as long as the power cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each.
supply disconnect is on, even if any safety device is open. 8. 30RB chillers with Greenspeed® technology are not available in size 060 and 070.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381 and 760 amps, 6 conductors are required.
For MCA between 761 and 1140 amps, 9 conductors are required.
For MCA between 1141 and 1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.
208/230
460
575 v only
50
Electrical data (cont)
30RB210-300 ELECTRICAL DATA — DUAL POINT UNITS
UNIT VOLTAGE NO HYDRONIC PACKAGE
30RB Supplied MCA MOCP ICF
UNIT SIZE Rec Fuse
V-Hz (3 Ph)
Min Max XL XL XL Size
208/230-60 187 253 626.7/353.9 700/400 1068.9/796.2 700/400
380-60 342 418 327.7/186.4 350/225 581.1/439.7 350/200
210 460-60 414 506 233.3/200.0 250/225 441.3/408.0 250/225
575-60 518 633 188.8/162.0 200/175 356.4/329.6 200/175
208/230-60 187 253 684.3/353.9 700/400 1126.5/796.2 700/400
380-60 342 418 360.4/186.4 400/225 613.8/439.7 400/200
225 460-60 414 506 260.0/200.0 300/225 468.0/408.0 300/225
575-60 518 633 211.9/162.0 225/175 379.5/329.6 225/175
208/230-60 187 253 684.3/472.0 700/500 1126.5/914.3 700/500
380-60 342 418 360.4/248.7 400/250 613.8/502.1 400/250
250 460-60 414 506 303.2/209.2 350/250 511.2/417.2 350/225
575-60 518 633 246.4/170.0 250/200 414.1/337.6 250/200
208/230-60 187 253 920.5/353.9 1000/400 1362.7/796.2 1000/400
380-60 342 418 485.2/186.4 500/225 738.5/439.7 500/200
275 460-60 414 506 408.0/156.8 450/175 616.0/364.8 450/175
575-60 518 633 331.5/127.5 350/150 499.1/295.1 350/150
208/230-60 187 253 920.5/472.0 1000/500 1362.7/914.3 1000/500
380-60 342 418 485.2/248.7 500/250 738.5/502.1 500/250
300 460-60 414 506 408.0/209.2 450/250 616.0/417.2 450/225
575-60 518 633 331.5/170.0 350/200 499.1/337.6 350/200
LEGEND 5. Wiring for main field supply must be rated 75 C minimum. Use copper for all units.
ICF — Instantaneous Current Flow MOCP — Maximum Overcurrent Protection a. Incoming wire size range for the terminal block is no. 4 AWG (American Wire Gage) to
(Ckt1/Ckt2) (Ckt1/Ckt2) 500 kcmil.
MCA — Minimum Circuit Amps XL — Across-the-Line Start b. Incoming wire size range of non-fused disconnect with MCA up to 599.9 amps is 3/0 to
(Ckt1/Ckt2) 500 kcmil.
c. Incoming wire size range of non-fused disconnect with MCA from 600 to 799.9 amps is
NOTES: 1/0 to 500 kcmil.
d. Incoming wire size range of non-fused disconnect with MCA from 800 to 1199.9 amps is
1. Units are suitable for use on electrical systems where voltage supplied to the unit terminals 250 kcmil to 500 kcmil.
is not below or above the listed minimum and maximum limits. Maximum allowable phase
imbalance is: voltage, 2%; amps 10%. 6. Hydronic pump packages are not available as a factory-installed option for units
30RB210-300.
2. Control power is derived from main power. No separate control power connection is
required. 7. Power draw includes both crankcase heaters and cooler heaters (where used). Each com-
pressor has a crankcase heater which draws 56 watts of power. Units ordered with the
3. Cooler heater is wired into the control circuit so it is always operable as long as the power cooler heater option have 1 (060-150) or 2 (160-300) cooler heaters, 825 watts each.
supply disconnect is on, even if any safety device is open. 8. 30RB chillers with Greenspeed® technology are not available in size 060 and 070.
4. For MCA that is less than or equal to 380 amps, 3 conductors are required.
For MCA between 381 and 760 amps, 6 conductors are required.
For MCA between 761 and 1140 amps, 9 conductors are required.
For MCA between 1141 and 1520 amps, 12 conductors are required.
Calculation of conductors required is based on 75 C copper wire.
208/230
460
575 v only
51
Electrical data (cont)
30RB ELECTRICAL DATA — POWER ENTRY
30RB UNIT SIZE VOLTAGE ELECTRICAL OPTION CONNECTIONS MAIN POWER ENTRANCE CONTROL BOX
Single Point Circuit 1 Combination
208/230, 380, Standard (Terminal Block) Circuit 1 Combination
060,070 Dual Point
460, 575 Circuit 2 Combination
Non-Fused Disconnect Option* Single Point Circuit 1 Combination
Single Point Circuit 1 Power-L
Standard (Terminal Block) Circuit 1 Power-L
208/230 Dual Point
Circuit 2 Power-L
Non-Fused Disconnect Option* Single Point Circuit 1 Power-L
080-120
Single Point Circuit 1 Combination
Standard (Terminal Block) Circuit 1 Combination
380, 460, 575 Dual Point
Circuit 2 Combination
Non-Fused Disconnect Option* Single Point Circuit 1 Combination
Single Point Circuit 1 Power-L
Standard (Terminal Block) Circuit 1 Power-L
Dual Point
Circuit 2 PEB1
208/230
Single Point Circuit 1 Power-L
Non-Fused Disconnect Option Circuit 1 Power-L
Dual Point
Circuit 2 PEB1
130-190
Single Point Circuit 1 PEB1
Standard (Terminal Block) Circuit 1 PEB1
Dual Point
Circuit 2 PEB1
380, 460, 575
Single Point Circuit 1 PEB1
Non-Fused Disconnect Option Circuit 1 PEB1
Dual Point
Circuit 2 Power-L
Circuit 1 Power-L
Standard (Terminal Block) Dual Point
Circuit 2 PEB2
208/230†
Circuit 1 Power-L
Non-Fused Disconnect Option Dual Point
Circuit 2 PEB2
Single Point Circuit 1 PEB1
210, 225
Standard (Terminal Block) Circuit 1 PEB1
Dual Point
Circuit 2 PEB1
380, 460, 575
Single Point Circuit 1 PEB1
Non-Fused Disconnect Option Circuit 1 PEB1
Dual Point
Circuit 2 Power-L
Circuit 1 Power-L
Standard (Terminal Block) Dual Point
Circuit 2 PEB2
208/230†
Circuit 1 Power-L
Non-Fused Disconnect Option Dual Point
Circuit 2 PEB2
Single Point Circuit 1 PEB1
250-300
Standard (Terminal Block) Circuit 1 PEB1
Dual Point
Circuit 2 PEB2
380, 460, 575
Single Point Circuit 1 PEB1
Non-Fused Disconnect Circuit 1 PEB1
Dual Point
Circuit 2 PEB2
LEGEND *Dual point connection is not available when non-fused disconnect option is
PEB — Power Electrical Box selected.
†Single point connection not available.
NOTE: 30RB chillers with Greenspeed® technology are not available in size 060
52
Electrical data (cont)
CONDENSER FAN ELECTRICAL DATA
53
Electrical data (cont)
COMPRESSOR ELECTRICAL DATA
COMPRESSOR COMPRESSOR COMPRESSOR
30RB UNIT
UNIT VOLTAGE A1 A2 A3 A4 B1 B2 B3 B4 C1 C2 C3 C4
SIZE V-Hz (3 Ph) RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA RLA LRA
208/230-60 75.0 485 75.0 485 — — — — 75.0 485 — — — — — — — — — — — — — —
380-60 38.4 260 38.4 260 — — — — 38.4 260 — — — — — — — — — — — — — —
060 460-60 32.7 215 32.7 215 — — — — 32.7 215 — — — — — — — — — — — — — —
575-60 26.2 175 26.2 175 — — — — 26.2 175 — — — — — — — — — — — — — —
208/230-60 94.2 560 94.2 560 — — — — 75.0 485 — — — — — — — — — — — — — —
380-60 49.3 315 49.3 315 — — — — 38.4 260 — — — — — — — — — — — — — —
070 460-60 41.6 260 41.6 260 — — — — 32.7 215 — — — — — — — — — — — — — —
575-60 33.9 210 33.9 210 — — — — 26.2 175 — — — — — — — — — — — — — —
208/230-60 75.0 485 75.0 485 — — — — 75.0 485 75.0 485 — — — — — — — — — — — —
380-60 38.4 260 38.4 260 — — — — 38.4 260 38.4 260 — — — — — — — — — — — —
080 460-60 32.7 215 32.7 215 — — — — 32.7 215 32.7 215 — — — — — — — — — — — —
575-60 26.2 175 26.2 175 — — — — 26.2 175 26.2 175 — — — — — — — — — — — —
208/230-60 94.2 560 94.2 560 — — — — 75.0 485 75.0 485 — — — — — — — — — — — —
380-60 49.3 315 49.3 315 — — — — 38.4 260 38.4 260 — — — — — — — — — — — —
090 460-60 41.6 260 41.6 260 — — — — 32.7 215 32.7 215 — — — — — — — — — — — —
575-60 33.9 210 33.9 210 — — — — 26.2 175 26.2 175 — — — — — — — — — — — —
208/230-60 94.2 560 94.2 560 — — — — 94.2 560 94.2 560 — — — — — — — — — — — —
380-60 49.3 315 49.3 315 — — — — 49.3 315 49.3 315 — — — — — — — — — — — —
100 460-60 41.6 260 41.6 260 — — — — 41.6 260 41.6 260 — — — — — — — — — — — —
575-60 33.9 210 33.9 210 — — — — 33.9 210 33.9 210 — — — — — — — — — — — —
208/230-60 94.2 560 94.2 560 — — — — 75.0 485 75.0 485 75.0 485 — — — — — — — — — —
380-60 49.3 315 49.3 315 — — — — 38.4 260 38.4 260 38.4 260 — — — — — — — — — —
110 460-60 41.6 260 41.6 260 — — — — 32.7 215 32.7 215 32.7 215 — — — — — — — — — —
575-60 33.9 210 33.9 210 — — — — 26.2 175 26.2 175 26.2 175 — — — — — — — — — —
208/230-60 94.2 560 94.2 560 — — — — 94.2 560 94.2 560 94.2 560 — — — — — — — — — —
380-60 49.3 315 49.3 315 — — — — 49.3 315 49.3 315 49.3 315 — — — — — — — — — —
120 460-60 41.6 260 41.6 260 — — — — 41.6 260 41.6 260 41.6 260 — — — — — — — — — —
575-60 33.9 210 33.9 210 — — — — 33.9 210 33.9 210 33.9 210 — — — — — — — — — —
208/230-60 94.2 560 94.2 560 94.2 560 — — 75.0 485 75.0 485 75.0 485 — — — — — — — — — —
380-60 49.3 315 49.3 315 49.3 315 — — 38.4 260 38.4 260 38.4 260 — — — — — — — — — —
130 460-60 41.6 260 41.6 260 41.6 260 — — 32.7 215 32.7 215 32.7 215 — — — — — — — — — —
575-60 33.9 210 33.9 210 33.9 210 — — 26.2 175 26.2 175 26.2 175 — — — — — — — — — —
208/230-60 94.2 560 94.2 560 94.2 560 — — 94.2 560 94.2 560 94.2 560 — — — — — — — — — —
380-60 49.3 315 49.3 315 49.3 315 — — 49.3 315 49.3 315 49.3 315 — — — — — — — — — —
150 460-60 41.6 260 41.6 260 41.6 260 — — 41.6 260 41.6 260 41.6 260 — — — — — — — — — —
575-60 33.9 210 33.9 210 33.9 210 — — 33.9 210 33.9 210 33.9 210 — — — — — — — — — —
208/230-60 94.2 560 94.2 560 94.2 560 94.2 560 75.0 485 75.0 485 75.0 485 — — — — — — — — — —
380-60 49.3 315 49.3 315 49.3 315 49.3 315 38.4 260 38.4 260 38.4 260 — — — — — — — — — —
160 460-60 41.6 260 41.6 260 41.6 260 41.6 260 32.7 215 32.7 215 32.7 215 — — — — — — — — — —
575-60 33.9 210 33.9 210 33.9 210 33.9 210 26.2 175 26.2 175 26.2 175 — — — — — — — — — —
208/230-60 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 — — — — — — — — — —
380-60 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 — — — — — — — — — —
170 460-60 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 — — — — — — — — — —
575-60 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 — — — — — — — — — —
208/230-60 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 — — — — — — — —
380-60 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 — — — — — — — —
190 460-60 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 — — — — — — — —
575-60 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 — — — — — — — —
208/230-60 94.2 560 94.2 560 94.2 560 — — 75.0 485 75.0 485 75.0 485 — — 94.2 560 94.2 560 94.2 560 — —
380-60 49.3 315 49.3 315 49.3 315 — — 38.4 260 38.4 260 38.4 260 — — 49.3 315 49.3 315 49.3 315 — —
210 460-60 41.6 260 41.6 260 41.6 260 — — 32.7 215 32.7 215 32.7 215 — — 41.6 260 41.6 260 41.6 260 — —
575-60 33.9 210 33.9 210 33.9 210 — — 26.2 175 26.2 175 26.2 175 — — 33.9 210 33.9 210 33.9 210 — —
208/230-60 94.2 560 94.2 560 94.2 560 — — 94.2 560 94.2 560 94.2 560 — — 94.2 560 94.2 560 94.2 560 — —
380-60 49.3 315 49.3 315 49.3 315 — — 49.3 315 49.3 315 49.3 315 — — 49.3 315 49.3 315 49.3 315 — —
225 460-60 41.6 260 41.6 260 41.6 260 — — 41.6 260 41.6 260 41.6 260 — — 41.6 260 41.6 260 41.6 260 — —
575-60 33.9 210 33.9 210 33.9 210 — — 33.9 210 33.9 210 33.9 210 — — 33.9 210 33.9 210 33.9 210 — —
208/230-60 94.2 560 94.2 560 94.2 560 — — 94.2 560 94.2 560 94.2 560 — — 94.2 560 94.2 560 94.2 560 94.2 560
380-60 49.3 315 49.3 315 49.3 315 — — 49.3 315 49.3 315 49.3 315 — — 49.3 315 49.3 315 49.3 315 49.3 315
250 460-60 41.6 260 41.6 260 41.6 260 — — 41.6 260 41.6 260 41.6 260 — — 41.6 260 41.6 260 41.6 260 41.6 260
575-60 33.9 210 33.9 210 33.9 210 — — 33.9 210 33.9 210 33.9 210 — — 33.9 210 33.9 210 33.9 210 33.9 210
208/230-60 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 — —
380-60 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 — —
275 460-60 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 — —
575-60 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 — —
208/230-60 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560 94.2 560
380-60 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315 49.3 315
300 460-60 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260 41.6 260
575-60 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210 33.9 210
LEGEND NOTE: 30RB chillers with Greenspeed technology are not available in size 060
LRA — Locked Rotor Amps and 070.
RLA — Rated Load Amps
54
Controls
Microprocessor Control sequence
The ComfortLink microprocessor controls overall unit Off cycle
operation. Its central executive routine controls a number
of processes simultaneously. These include internal timers, If ambient temperature is below 36°F (2°C), cooler heaters
reading inputs, analog to digital conversions, fan control, (if equipped) are also energized.
display control, diagnostic control, output relay control, Start-up
demand limit, capacity control, head pressure control, and
temperature reset. Some processes are updated almost After the control circuit switches on, the prestart process
continuously, others every 2 to 3 seconds, and some every takes place, then microprocessor checks itself, starts pump (if
30 seconds. The microprocessor routine is started by configured) and waits for temperature to stabilize. The con-
switching the Emergency ON-OFF switch to ON position. trolled pulldown feature limits compressor loading on start-up
Pump control of external pumps (where so configured) or to reduce demand on start-up and unnecessary compressor
optional internal pump, will energize the cooler pump to usage. The microprocessor limits supply-fluid temperature
the internal (or CCN) time schedule (or input occupied sig- decrease (start-up only) to 1°F (0.6°C) per minute.
nal from external system). Capacity control
Where dual pumps are utilized only one pump will be oper- On first call for cooling, microprocessor starts initial com-
ated at a time. The control will start the pump with the pressor and fan stage on lead circuit.
least hours. When the unit receives a call for cooling (based
on a deviation from chilled water set point), the unit stages As additional cooling is required, additional compressors
up in capacity to maintain the cooler fluid set point. The are energized.
first compressor starts 1 to 3 minutes after the call for cool- Speed at which capacity is added or reduced is controlled
ing. The ComfortLink microprocessor controls the capac- by temperature deviation from set point and rate of tem-
ity of the chiller by cycling compressors at a rate to satisfy perature change of chilled fluid.
actual dynamic load conditions. The control maintains The Main Base Board (MBB) responds to the supply chilled
leaving-fluid temperature set point shown on the scrolling water temperature to cycle the compressors to match cool-
marquee display board through intelligent cycling. Accu- ing load requirements.
racy depends on loop volume, loop flow rate, load, out-
door-air temperature, number of stages, and particular Minimum load control valve is energized by the MBB.
stage being cycled off. No adjustment for cooling range or Valve allows hot gas to pass directly into the cooler circuit
cooler flow rate is required, because the control automati- on the final step of unloading, permitting the unit to oper-
cally compensates for cooling range by measuring both ate at lower loads with less compressor cycling.
return-fluid temperature and leaving-fluid temperature. Additional information
This is referred to as leaving-fluid temperature control with
return-fluid temperature compensation. Detailed information on controls and operation is available
in the Controls, Start-Up, Operation and Troubleshooting
The basic logic for determining when to add or remove a guide included with each unit. Packaged Service Training
stage is a time band integration of deviation from set point programs are also available. Contact your Carrier repre-
plus rate of change of leaving-fluid temperature. When leav- sentative for more information.
ing-fluid temperature is close to set point and slowly moving
closer, logic prevents addition of another stage. High-efficiency variable condenser fans (30RB
If 1°F per minute (0.6°C per minute) pulldown control has chillers with Greenspeed® intelligence only)
been selected (adjustable setting), no additional steps of All fans on a circuit run at the same speed and are con-
capacity are added as long as the difference between leav- trolled by a VFD with special CCN software to maintain
ing-fluid temperature and set point is greater than 4°F SCT (saturated condensing temperature) set point. The set
(2.2°C) and rate of change in leaving-fluid temperature is point is calculated from operating conditions and adjusted
greater than the selected pulldown control rate. If it has to the most efficient operating point. The high-efficiency
been less than 90 seconds since the last capacity change, variable condenser fan option uses Danfoss VLT 102 vari-
compressors will continue to run unless a safety device able frequency drives, each with a display. Drives are con-
trips. This prevents rapid cycling and also helps return oil nected to the LEN communication bus. Fan speed is
during short on periods. determined by the chiller controller and communicated to
the drive to provide excellent part load efficiency and
Sensors reduced sound level operation over the life of the chiller.
Thermistors are used to control temperature-sensing
inputs to microprocessor. Additional thermistor sensors Dual chiller control
may be used as remote temperature sensors for optional The ComfortLink controller allows 2 chillers (piped in par-
LCWT (leaving chilled fluid temperature) reset. allel) to operate as a single chilled water plant with standard
• Cooler leaving chilled fluid temperature (T1) control functions coordinated through the master chiller
controller. This standard ComfortLink feature requires a
• Cooler entering fluid (return) temperature (T2) communication link between the 2 chillers and, in the case
• Outside-air temperature (T9) of parallel chillers, requires an additional thermistor and
Two refrigerant pressure transducers are used in each circuit well for each chiller.
for sensing suction and discharge pressure. The microproces-
sor uses these inputs to control capacity and fan cycling.
• Saturated condensing temperature
• Cooler saturation temperature
55
Controls (cont)
Dynamic ComfortLink controls Low-pressure safety
Dynamic ComfortLink controls keep the chiller on line Safety cuts out if system pressure drops below minimum.
during periods of extreme operating conditions. If the
entering fluid temperature is 85°F (29°C) or higher and the High-pressure cutout
saturated suction temperature is 50°F (10°C) or higher the Switch shuts down compressors if compressor discharge
maximum operating pressure (MOP) feature limits the suc- pressure increases to 641 psig (4420 kPa).
tion to keep the chiller online. The control automatically
starts the chiller in the unloaded state to eliminate the Compressor anti-cycling
potential of compressor overload due to high head pres- This feature limits compressor cycling.
sure or low suction pressure. The controller will equalize
run time on each circuit through the lead/lag feature. If a Loss of flow protection
circuit becomes disabled, the control will automatically set Proof of flow switches are standard and installed on all
the active circuit to lead, keeping the chiller online at a 30RB chillers.
reduced capacity.
Sensor failures
CAPACITY CONTROL STEPS*
Failures are detected by the microprocessor.
UNIT 30RB STANDARD CAPACITY STEPS (%)
060 0, 33, 67, 100
Temperature reset
070 0, 29, 64, 100 The energy management module (EMM) is required for 4
080 0, 25, 50, 75, 100 to 20 mA reset of LCWT in constant fluid systems. Reset
090 0, 22, 50, 72,100 by return fluid, outdoor-air temperature, or space tempera-
100 0, 25, 50, 75, 100 ture does not require this option. Reset reduces compres-
110 0, 18, 41, 59, 82, 100
sor power usage at part load when design LCWT is not
120 0, 20, 40, 60, 80, 100
130 0, 15, 33, 48, 67, 81, 100
necessary. Humidity control should be considered since
150 0, 17, 33, 50, 67, 83, 100 higher coil temperatures resulting from reset will reduce
160 0, 13, 28, 41, 56, 69, 84, 100 latent heat capacity. Three reset options are offered, based
170 0, 14, 29, 43, 57, 71, 86, 100 on the following:
190 0, 13, 25, 38, 50, 63, 75, 88, 100
210 0, 10, 21, 33, 43, 55, 67, 76, 88, 100 Return-fluid temperature
225 0, 11, 22, 33, 44, 56, 67, 78, 89, 100 Increases LCWT set point as return (or entering) fluid tem-
250 0, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100 perature decreases (indicating load decrease). Option may
275 0, 9, 18, 27, 36, 45, 55, 64, 73, 82, 91, 100
be used in any application where return fluid provides
300 0, 8, 17, 25, 33, 42, 50, 58, 67, 75, 83, 92, 100
accurate load indication. Limitation of return fluid reset is
*Capacity control steps may vary due to compressor sequencing. that LCWT may only be reset to value of design return fluid
Standard ComfortLink controls with scrolling mar- temperature.
quee display Outdoor-air temperature
A four-digit alphanumeric display shows all of the Com- Increases LCWT as outdoor ambient temperature
fortLink control codes (with 60-character expandable clear decreases (indicating load decrease). This reset should be
language), plus set points, time of day, temperatures, pres- applied only where outdoor ambient temperature is an
sures, and superheat. Additional information can be dis- accurate indication of load. An accessory thermistor is
played all at once with the accessory Navigator™ display. required.
Navigator display Space temperature
An optional 4-line, 20-character per line display and also Increases LCWT as space temperature decreases (indicat-
available as a field-installed accessory. ing load decrease). This reset should be applied only where
Low-temperature override space temperature is an accurate indication of load. An
accessory thermistor and the energy management module
This feature prevents LCWT from overshooting the set accessory is required.
point and possibly causing a nuisance trip-out by the freeze For details on applying a reset option, refer to unit Con-
protection. trols and Troubleshooting literature. Obtain ordering part
High-temperature override numbers for reset option from the Packaged Chiller
Builder program or contact your local Carrier representa-
This feature allows chiller to add capacity quickly during tive.
rapid load variations.
Abnormal conditions Accessory controls
Demand can be limited by controlling the chiller capacity
All control safeties in chiller operate through compressor
protection board or control relay and microprocessor. through the demand limit control (the energy management
module is required for this function). This factory-installed
Loss of feedback signal to the MBB will cause the compres- option or accessory interfaces with microprocessor to con-
sor(s) to shut down. For other safeties, microprocessor trol unit so that chiller’s kW demand does not exceed its
makes appropriate decision to shut down a compressor due setting. It is activated from an external switch or a 4 to 20
to a safety trip or bad sensor reading and displays appropri- mA signal.
ate failure code on the display. Chiller remains in safety
mode until reset. It then reverts to normal control when unit The standard ComfortLink controller is programmed to
is reset. accept various accessory temperature reset options (based
on outdoor-air temperature [standard], return-fluid tem-
perature, or space temperature), that reset the LCWT. An
56
Controls (cont)
accessory thermistor (T10) is required if outdoor-air tem- that assumes stand-alone operation supplying 44°F (6.7°C)
perature or space temperature reset is selected. The chilled water.
energy management module (EMM) is only required for Configuration settings will be based on any options or
temperature reset that is initiated by a 4 to 20 mA signal. accessories included with the unit at the time of manufac-
Demand limit turing.
Date and time are set to U.S.A. Eastern Time zone and
If applied, this limits the total power draw of unit to will need reconfiguring based on location and local time
selected point by controlling number of operational com-
zone. If operation based on occupancy scheduling is
pressors during periods of peak electrical demand. The desired, this will also need to be set during installation.
energy management module is required for either 2-step or
4 to 20 mA demand limit. Ice duty
Electronic expansion valve (EXV) ComfortLink controls have the capability of reduced leav-
ing fluid temperature operation for thermal storage, or ice
The EXV controls refrigerant flow to the cooler for differ-
duty. On unit sizes 060-100 the optional energy manage-
ent operating conditions by moving an orifice to increase ment module includes input contacts for the “ice done” sig-
or decrease the flow area through the valve based on nal generated by the thermal storage control system. The
microprocessor input. The orifice is positioned by a step-
ice duty feature may be configured to start on an external
per motor through approximately 3,600 discrete steps and input command or by the ComfortLink standard internal
is monitored every three seconds. The EXV maintains an scheduling function. Ice duty may be used in combination
approximate 8°F (5°C) refrigerant superheat entering the
with any other standard features offered by the energy
compressor. management module and ComfortLink controls.
Diagnostics The production of ice, which is stored for peak cooling
The microprocessor may be put through a service test (see demands, can significantly decrease energy costs. The unit
Controls, Start-Up, Operation, Service, and Troubleshoot- produces ice (normally at night) by supplying ice storage
ing literature). Service test confirms microprocessor is tanks with low temperature cooling fluid. The chiller takes
functional, informs observer through display the condition advantage of reduced ambient conditions at night for ice-
of each sensor and switch in chiller, and allows observer to making mode, so the capacity suffers a lower penalty for
check for proper operation of fans and compressors. the low leaving fluid temperatures.
At peak cooling demands the chiller and the stored ice may
Default settings
share the cooling load to reduce operating costs. The ther-
To facilitate quick start-ups, 30RB chillers with Com- mal storage system may potentially reduce the size of the
fortLink controls are pre-configured with a default setting chiller plant required to meet demand loads.
57
58
NOTES:
+
THE MAXIMUM LOAD ALLOWED FOR THE CHILLED WATER PUMP RELAY IS 5 VA SEALED, 10 VA EQUIP
11 12 13 GND
COM
INRUSH AT 24V. FIELD POWER SUPPLY IS NOT REQUIRED.
-
6. FOR CONTROL OF CHILLED WATER PUMPS, A SET OF NORMALLY OPEN CONTACTS RATED FOR DRY CIRCUIT APPLICATION GROUND-FAULT
MUST BE SUPPLIED FROM FIELD SUPPLIED PUMP STARTER RELAY. CONNECT CONTACTS TO VIOLET AND PINK WIRES IN CIRCUIT-INTERRUPTER
SHLD
HARNESS FROM MAIN BASE BOARD CHANNEL 18. WIRES IN HARNESS ARE MARKED PMP1-13 AND PMP1-14. OUTLET
7. TERMINALS 12 AND 13 OF TB5 ARE FOR A ALARM RELAY. THE MAXIMUM LOAD ALLOWED FOR THE
(4 AMPS MAX.)
ALARM RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V. FIELD POWER SUPPLY IS NOT REQUIRED.
8. MAKE APPROPRIATE CONNECTIONS TO TB6 AS SHOWN FOR ENERGY MANAGEMENT BOARD OPTIONS. THE
CONTACTS FOR OCCUPANCY OVERRIDE, DEMAND LIMIT AND ICE DONE OPTIONS MUST BE RATED FOR
DRY CIRCUIT APPLICATION CAPABLE OF HANDLING A 24VAC LOAD UP TO 50 MA.
9. J3 - 24 AND 25 OF EMM BOARD ARE FOR RUN RELAY AND SHUTDOWN RELAY. THE MAXIMUM EMM BOARD
LOAD ALLOWED FOR THE RUN AND SHUTDOWN RELAY IS 10 VA SEALED, 25 VA INRUSH AT 24V.
FIELD POWER SUPPLY IS NOT REQUIRED.
J3
J6
J4
J4
J4
J4
J7B
J7A
LEGEND: CH CH CH CH CH CH CH CH CH
TRAN2 10 2 11A 8 9 24 25
SECONDARY 5 6
A - ALARM 115V DATA COM PORT
R
+
+
+
X1
+
WHT X3 FU4 + +
R
S
R
S
5V
5V
PMPI- CHILLED WATER PUMP INTERLOCK
XF FIELD POWER SUPPLY
3
1
5
5
4
2
6
6
3
2
1
3
4
4
CWP - CHILLED WATER PUMP EMM
GROUND
VIO
RED
GRA
GRA
RED
GRN
GRN
ORN
BLU
BLK
BLK
VIO
ACCESSORY
BLU
ORN
FIOP/ACCESSORY DISCONNECT/BRANCH CIRCUIT
MLV - MINIMUM LOAD VALVE
LINE PROTECTION PER NEC
TB - TERMINAL BLOCK
FIELD POWER WIRING TB6
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 (SEE NOTE #2)
FIELD CONTROL WIRING BRASS SCREW
FACTORY INSTALLED WIRING SILVER SCREW RESET
TEST
TERMINAL BLOCK
Network COM
R
R
GRN-YEL
BAS Port
SHD
RUN
+
-
+
-
B
8
A
Net+ Net- SHIELD UPC 1 2 3
ICE DONE
13
Open
TB5
SIGNAL
SIGNAL
T8
4-20 MA
4-20 MA
SW2 C
GENERATOR
GENERATOR
ON/OFF
Typical control wiring schematic
RESET
LIMIT
TEMP
SETPOINT
CAPACITY
SPACE
(10K)
Network
Wiring
EQUIP
080-300 230V GND
130-300 380/460/575V
TB5
DISPLAY LOCATION
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
FIELD CONTROL
WIRING ENTRY
PMPI
FEB REMOTE A
ON/OFF
MLV-A
PEB2 SEE
NOTE 3 PMP2
COMBI DUAL SETPOINT
060,070 230V OR
MLV-B
MLV-C
DISPLAY LOCATION
DISCONNECT/BRANCH CIRCUIT
PROTECTION PER NEC
MAIN POWER ENTRANCE CIRCUIT 1
060-120 ALL VOLTAGES (SEE NOTE #2)
TYPICAL CONTROL BOX LOCATIONS
AND MAIN POWER ENTRY NON-FUSED DISCONNECT
Application data
Chiller location and clearances Acceptable clearance on the cooler connection side or end
opposite the control box of the unit can be reduced to 3 ft
The 30RB unit must be installed outdoors. (1 m) without sacrificing performance as long as the remain-
Do not locate near sound sensitive areas without proper ing three sides are unrestricted. Acceptable clearance on the
acoustic consideration. For applications requiring mounting side with a control box can be reduced to 4 ft (1.3 m) due to
a chiller on a building rooftop, consideration should be given NEC (National Electric Code) regulations, without sacrificing
to using rubber-in-shear or spring isolators to minimize struc- performance as long as the remaining three sides are unre-
ture-borne transmission. Unit must be level when installed to stricted. Clearances between chillers in dual chiller applica-
ensure proper oil return to the compressors. Clearances tions may be reduced to 6 ft (1.8 m) without sacrificing
must be provided around chillers for airflow, service and performance provided the remaining sides are unrestricted.
local code requirements. See dimensional drawings for spe-
There are applications, however, in which recommended
cific unit clearance requirements. Ensure adequate clearance minimum clearances are not available. In these situations,
between adjacent chillers is maintained. A minimum of 10 ft customers request a prediction of the chiller performance
(3048 mm) is recommended. Chiller fan is strongly recom-
within the confined space. A generalized derating factor
mended to be at least as high as adjacent solid walls. Installa- may be insufficient to fully predict performance with vari-
tion in pits is not recommended. ous real-life physical layouts and ambient conditions.
Minimum clearances To improve performance predictions when recommended
The recommended minimum clearance to ensure proper clearances cannot be met, Carrier has developed the
airflow through the condenser coils and to allow fan main- ExpertFit™ Software Model. An interface in the computer-
tenance is as shown below. ized chiller selection program predicts air-cooled chiller
performance within a confined space, taking into account
various spatial constraints and conditions, thus providing
MULTIPLE UNIT SEPARATION actual performance reports and not just derate guidelines.
6 ft (1.8 m) Using this tool will provide the customer with a realistic
Minimum
expectation for their actual installation. The illustration
below is an example of a typical installation that the soft-
10 ft ware can model.
(3 m)*
Minimum
59
Application data (cont)
Oversizing chillers parallel configuration. Refer to the accessory Chillervisor
System Manager installation instructions for further details.
Oversizing chillers by more than 15% at design conditions
must be avoided as the system operating efficiency is If the dual chiller algorithm is used, and the machines are
adversely affected (resulting in greater or excessive electri- installed in parallel, an additional chilled water sensor must
cal demand). When future expansion of equipment is antic- be installed for each module. For 30RB315-390, where it
ipated, install a single chiller to meet present load is understood that these are duplex chillers comprised of 2
requirements and add a second chiller to meet the addi- chillers to be installed in parallel, two factory-supplied
tional load demand. It is also recommended that 2 smaller thermistors and wells are shipped in the control box of one
chillers be installed where operation at minimum load is of the modules (for other 30RB chiller sizes which will be
critical. The operation of a smaller chiller loaded to a installed in a parallel piping configuration, a dual chiller
greater percentage over minimum is preferred to operating accessory kit is available). Install one thermistor and well
a single chiller at or near its minimum recommended value. per chiller in the common leaving water header.
Minimum load control should not be used as a means to Parallel chiller control with dedicated pumps is recom-
allow oversizing chillers. Minimum load control should be mended. The chiller must start and stop its own water
given consideration where substantial operating time is pump located in its own piping. Check valves are required
anticipated below the minimum unloading step. at the discharge of each pump (when the factory hydronic
package option is chosen, and dual pumps are
Piping duplex units selected, the check valves are automatically supplied). If
The 30RB duplex chillers (sizes 315 - 390) are shipped pumps are not dedicated for each chiller, then isolation
and rigged as 2 separate units. The units must be piped in valves are required. Each chiller must open and close its
parallel. If units are to be aligned end-to-end, minimum own isolation valve through the unit control (the valve must
spacing of 42 to 48-in. (depending on local codes) between be connected to the pump outputs). Refer to the chiller
chillers is recommended to provide adequate service access piping configuration shown on the next page.
and piping clearance. If a series application is required, the master/slave control
Multiple chillers feature cannot be used. Hydronic pump packages may not
be applied in series applications.
Where chiller capacities greater than can be supplied by a
single 30RB chiller are required, or where standby capabil- Series chillers
ity is desired, chillers may be installed in parallel. Units may Where a large temperature drop (greater than 20°F
be of the same or different sizes with this piping arrange- [11.1°C]) is desired or where chiller capacities greater than
ment. However, cooler flow rates must be balanced to can be supplied by a single 30RB chiller are required or
ensure proper flow to each chiller. where standby capability is required, chillers may be
Unit software is capable of controlling two parallel units as installed in series. The leaving fluid temperature sensors
a single plant by making use of the dual chiller control fea- need not be relocated. However, the cooler minimum
ture. Refer to the Controls, Start-up, Operation, Service entering fluid temperature limitations should be considered
and Troubleshooting guide for further details. The acces- for the chillers located downstream of other chillers. Use of
sory Chillervisor System Manager can be used to ensure reduced pass heads may be required to keep water-side
proper staging sequence of up to 8 chillers arranged in a pressure drop at an acceptable level.
Control
Box Pump and
Master Chiller Check Valve
Or Isolation
Valve
Control
Box Pump and
Slave Chiller Check Valve
Or Isolation
Valve
LEGEND
Dual Chiller LWT — Leaving Water Temperature
LWT Sensors Field-Installed Communication Bus
Field-Installed Wiring
and Wells
60
Application data (cont)
Cooler water temperature a. Multiple smaller chillers may be applied in series,
1. Maximum leaving chilled water temperature (LCWT) each providing a portion of the design temperature
for the unit is 60°F (15.6°C). Unit can start and pull rise.
down with up to 95°F (35°C) entering-water tempera- b. Cooler fluid may be recirculated to raise the flow
ture. It is recommended that entering-water tempera- rate to the chiller. The mixed temperature entering
ture not exceed 70°F (21.1°C). the cooler must be maintained to a minimum of at
2. Minimum LCWT for standard unit is 30°F (–1.1°C). least 3°F (1.7°C) above the LCWT and to a maxi-
For leaving-fluid temperatures between 15 and mum of no more than 20°F (11.1°C) above the
39.9°F (–9.4°C and 3.3°C) an inhibited antifreeze LCWT.
solution is required. Application of chiller to 15°F (–
9.4°C) is standard on unit sizes 30RB060-100 pro- NOTE: Recirculation flow is shown below.
vided that the unit is supplied with suction line insula-
tion and low ambient head pressure control or RECIRCULATION FLOW
optional 30RB chillers with Greenspeed® intelligence.
For unit sizes 30RB110-390, applications with leav-
Chiller Evaporator
ing fluid temperatures below 30°F (–1.1°C) are not
available.
NOTE: Water flowing through cooler should not exceed Balancing Valve
100°F (38°C).
Recirculation
Strainers
For any application that does not have a factory-installed Supply Return
hydronic package, and for all open-loop applications, a
screen strainer with a minimum screen size of 20 mesh
must be installed a maximum of 10 ft (3.0 m) from the unit
to prevent debris from damaging internal tubes of the Maximum cooler flow
cooler. The maximum cooler flow (see the Minimum and Maxi-
STRAINER REQUIREMENTS mum Cooler Flow Rates table on page 62) results in a
practical maximum pressure drop through cooler.
30RB WITH DX (SHELL-IN-TUBE) Return fluid may bypass the cooler to keep the pressure
HEAT EXCHANGER
drop through the cooler within acceptable limits. This per-
APPLICATION With Hydronic Without Hydronic
Package* Package mits a higher delta T with lower fluid flow through cooler
Type of Strainer
and mixing after the cooler. The mixed temperature enter-
1/ -in. Perforated
ing the cooler must be maintained to a minimum of at least
Closed Loop 8
(Factory Supplied) 20 Mesh† 3°F (1.7°C) above the LCWT and to a maximum of no
1/ -in. Perforated more than 20°F (11.1°C) above the LCWT.
8
Open Loop
(Factory Supplied)
20 Mesh† NOTE: Bypass flow is shown below.
and
20 Mesh†
BYPASS FLOW
* Units with a hydronic package are shipped with a fine mesh start-up
strainer that must be removed within 24 hours after start-up.
† A 20-mesh strainer must be field supplied and installed within 10 ft Chiller Evaporator
(3 m) of the cooler inlet.
Cooler flow/range
Ratings and performance data in this publication are for a Bypass
cooling temperature rise of 10°F (6°C). The 30RB chillers
may be operated at a different temperature rise, providing
flow limits are not exceeded and corrections to system Supply
Return
guidelines are made. For minimum and maximum cooler
flow rates, see the Minimum and Maximum Cooler Flow
Rates table on page 62. A high flow rate is generally lim-
ited by the maximum pressure drop that can be tolerated Variable cooler flow rates
by the unit. The 30RB chillers are designed for a full load Variable flow rates may be applied to a standard chiller.
temperature rise of 3° to 20°F (1.7° to 11.1°C). Use the The unit will, however, attempt to maintain a constant
Packaged Chiller Builder Program to obtain the rating if a leaving chilled water temperature. In such cases, the mini-
temperature rise other than 10°F (6°C) is used. mum flow must be in excess of the minimum flow given in
Minimum cooler flow (maximum cooler tempera- the Minimum and Maximum Cooler Fluid Flow Rates table
ture rise) (page 62), adjusted for glycol in the system, and the mini-
mum fluid volume must be in excess of 3 gallons per ton
The minimum cooler flow for standard units is shown in (3.2 L per kW). The flow rate must change at a rate less
Minimum and Maximum Cooler Fluid Flow Rates table on than 10% per minute. Apply a minimum of 6 gallons per
page 62. When system design conditions require a lower ton (6.5 L per kW) water loop volume if the flow rate
flow (or higher rise) than the minimum allowable cooler changes more rapidly.
flow, follow the recommendations below.
61
Application data (cont)
MINIMUM AND MAXIMUM COOLER FLOW RATES
30RB060-300*
30RB MINIMUM COOLER MAXIMUM COOLER MINIMUM LOOP MINIMUM COOLER MAXIMUM COOLER MINIMUM LOOP
UNIT SIZE FLOW RATE (gpm)† FLOW RATE (gpm) VOLUME (gal.) FLOW RATE (l/s)† FLOW RATE (l/s) VOLUME (liters)
060 72 288 180 5 18 681
070 84 336 210 5 21 795
080 96 384 240 6 24 908
090 108 432 270 7 27 1022
100 120 480 300 8 30 1136
110 132 528 330 8 33 1249
120 144 576 360 9 36 1363
130 156 624 390 10 39 1476
150 180 720 450 11 45 1703
160 192 768 480 12 48 1817
170 204 816 510 13 51 1931
190 228 912 570 14 58 2158
210 252 950 630 16 60 2385
225 270 950 675 17 60 2555
250 300 950 750 19 60 2839
275 330 950 825 21 60 3123
300 360 950 900 23 60 3407
* 30RB chillers with Greenspeed® intelligence are not available in size 060 and 070.
† For minimum cooler flow rate with brine applications, refer to E-cat software performance.
62
Application data (cont)
Two conditions that must be considered when determining High-efficiency variable condenser fans
antifreeze concentration are leaving water set point and
ambient freeze conditions. Both of these parameters can Highly efficient part load performance is available with
help determine the recommended concentration level. variable speed condenser fan motors controlled by variable
speed drives. In most applications, the chiller will run at
Higher concentration must be used to adequately protect
the machine. part load conditions the vast majority of the time, and this
is particularly the case if the application has a 24/7 duty
NOTE: Use only antifreeze solutions approved for heat ex- cycle. This option will lower utility costs while producing a
changer duty. scroll compressor design that provides excellent part load
For applications in which the leaving water temperature set efficiency. This is the essence of 30RB chillers with Green-
point is less than 40°F (4.4°C), a suitable inhibited antifreeze speed® intelligence. (High-efficiency variable condenser
solution must be used. The solution concentration must be fans are not available with sizes 060 and 070.)
sufficient to protect the chilled water loop to a freeze protec-
tion (first crystals) concentration of at least 15°F (8.3ºC) below Altitude correction factors
the leaving water temperature set point. Correction factors must be applied to standard ratings at
If the chiller refrigerant or fluid lines are in an area where altitudes above 2000 ft (610 m) using the following multi-
ambient conditions fall below 34°F (1ºC), it is required that pliers:
an antifreeze solution be added to protect the unit and fluid ALTITUDE CORRECTION FACTORS
piping to a temperature of 15ºF (8.3ºC) below the lowest
anticipated ambient temperature. ALTITUDE ALTITUDE CAPACITY COMPRESSOR
POWER
(ft) (m) MULTIPLIER
Select concentration based on either burst or freeze pro- MULTIPLIER
tection as dictated by the application. If the chiller does not 2,000 610 0.99 1.01
operate during the winter, nor is a start-up expected, a 4,000 1220 0.98 1.02
burst protection concentration is recommended. This con- 6,000 1830 0.97 1.03
centration may not be high enough to pump the fluid 8,000 2440 0.96 1.04
through the unit. Burst protection is typically a lower con- 10,000 3050 0.95 1.05
centration that will provide better performance from the
machine. If the chiller does operate during winter, a freeze Condenser airflow
protection concentration is recommended. This concentra-
Airflow restrictions on units with standard fans will affect
tion will be high enough to keep the fluid in a condition
the unit capacity, condenser head pressure, and compres-
that it can be pumped at low ambient conditions.
sor power input. Correction factors to be applied for exter-
nal static restrictions up to 0.2 in. wg (50 Pa) are as
IMPORTANT: Glycol anti-freeze solutions are highly follows:
recommended since heater tapes provide no protec-
tion in the event of a power failure. EXTERNAL STATIC CAPACITY COMPRESSOR
POWER
in. wg Pa MULTIPLIER MULTIPLIER
Consult glycol fluid manufacturers for burst protection rec-
ommendations and fluid specifications. 0.0 0.0 1.000 1.00
0.1 25.0 0.986 1.01
High ambient temperature operation 0.2 50.0 0.968 1.03
High outdoor ambient chiller start-up and operation is pos-
sible for standard 30RB chillers at ambient temperatures Condenser coil protection (Enviro-
up to 125°F (52°C) at nominal voltage. Shield™)
Refer to the environmental selection guides for more infor-
Low ambient temperature operation mation. If the standard Novation® (microchannel) coil does
Units will start and operate down to 32°F (0°C) as standard. not meet the corrosion requirements for a given applica-
NOTE: Minimum load on chiller must be above the minimum tion, additional coil options are available. For specific geo-
step of unloading. graphical recommendations, please refer to the NACO
(North American Commercial Operations) Packaged
With the inclusion of wind baffles (field-fabricated and Chiller Builder program.
installed) and low ambient head pressure control (low ambi-
ent control is not required on units with Greenspeed® intel- Aluminum fin/copper tube coils are constructed of seam-
ligence) the unit is capable to start as low as –13°F (–25°C) less copper tubes mechanically bonded to aluminum fins. The
and be operational to as low as –20°F (–29°C) ambient fins have wavy enhancements. These condenser coils are rec-
temperature. Inhibited propylene glycol or other suitable ommended with remote cooler applications. These coils are
corrosion-resistant anti-freeze solution must be field not recommended for corrosive environments.
supplied and installed in all units for unit operation below Pre-coated aluminum-fin coils have a durable epoxy-
34°F (1.1°C). Solution must be added to fluid loop to pro- phenolic coating applied to the fin prior to the fin stamping
tect loop down to 15°F (8.3°C) below minimum operating process to provide protection in mildly corrosive coastal
ambient temperature. Concentration should be based on environments. Pre-coated coils have an inert barrier
expected minimum temperature and either “Burst” or between the aluminum fin and copper tube. This barrier
“Freeze” protection levels. At least 6 gal. per ton (6.5 L electrically disconnects the dissimilar metals to minimize
per kW) of water volume is the recommended minimum for the potential for galvanic corrosion. This economical
a moderate system load. option provides substantial corrosion protection beyond
the standard uncoated coil construction.
63
Application data (cont)
E-coated Novation® coils have an extremely flexible NOTE: Maximum gpm (L/s), pressure and pump hp must
and durable epoxy coating uniformly applied to all coil sur- not exceed maximum on pump curve.
faces. Unlike brittle phenolic dip and bake coatings, e-coat Pump flow can be reduced by using the factory-supplied tri-
provides superior protection with unmatched flexibility, ple-duty valve up to 10%. Beyond that, impeller trimming
edge coverage, metal adhesion, thermal performance and is recommended to reduce energy consumption. Follow
most importantly, corrosion resistance. E-coated coils pro- local codes or ASHRAE 90.1 recommendations. Contact
vide this protection since all coil surfaces are completely your Carrier representative for specific amount of trim
encapsulated from environmental contamination. This required.
option provides the best protection for Novation coil tech-
nology. E-coated aluminum microchannel coils shall be The AquaSnap® 30RB chiller will require a field-supplied
capable of withstanding an 8000-hour salt spray test in expansion tank when the optional pumping package is
accordance with the ASTM (American Society for Testing provided.
and Materials) (U.S.A.) B-117 Standard. The expansion tank is based on fluid type, temperature
E-coated aluminum-fin coils have the same flexible and range, fluid pressure and loop volume.
durable epoxy coating as e-coated Novation coils. This Parallel chillers with hydronic packages require that pump
option provides better protection compared to standard or inlets be equalized to prevent pump cavitation. Pump
pre-coated aluminum-fin coils in many environments. expansion tanks must be removed and located together in
E-coated aluminum-fin coils shall be capable of withstand- the common pump suction header. All materials needed
ing an 8000-hour salt spray test in accordance with the for expansion tank relocation are field supplied. Appropri-
ASTM (American Society for Testing and Materials) ate measures must be taken for freeze protection.
(U.S.A.) B-117 Standard.
Air separation
Electrical/utility interests The AquaSnap 30RB chiller will require a field-supplied air
Use of energy management practices can significantly separation device when the optional pumping package is
reduce operating costs, especially during off-peak modes provided.
of operation. Demand limiting and temperature reset are 2 Air must be controlled in a hydronic system if it is to per-
techniques for accomplishing efficient energy manage- form properly. Air can block the flow of chilled water to its
ment. See Demand Limiting (also called load shedding) sec- destinations and can cause cavitation in the pump, which
tion below for further details. will aerate the pump and potentially cause pump failure.
The air separator is sized according to the total flow
Demand limiting (load shedding) through the system. The air separator should be located
When a utility’s demand for electricity exceeds a certain inside the building. There are several types of air separa-
level, loads are shed to keep electricity demand below a tors to choose from. For more information and product
prescribed maximum level. Typically, this happens on hot selection contact your local manufacturer’s representative.
days when air conditioning is most needed. The energy
management module (EMM) can be added to accomplish Heat reclaim (Desuperheater)
this reduction. Demand may be limited on unit by resetting Whenever a chiller is operating, the heat removed from the
fluid temperature, or by unloading the chiller to a given cooler fluid, as well as, the energy associated with the com-
predetermined percentage of the load. Demand limit may pression process must be moved to another location.
also be driven by an external 4 to 20 mA signal. These fea- Under standard operation, an air-cooled chiller moves and
tures require a signal from an intelligent central control. Do releases this heat to the atmosphere. There are times,
not cycle demand limiter for less than 10 minutes on and 5 however, when it is beneficial to capture this heat and con-
minutes off. Duty cycling cycles electrical loads at regular vert it into useful hot water.
intervals regardless of need. This reduces the electrical
operating costs of building by “fooling” demand indicating A desuperheater, available with all coil types, may be used to
serve this purpose. The desuperheater is available for sizes
devices. Duty cycling of compressors or fans is not recom-
mended since motor winding and bearing life will suffer 080-300, and variable speed condenser fans are required
from constant cycling. when the desuperheater is employed. The leaving-water
temperature can reach a maximum 140°F (60°C) under
Remote on-off control steady state and constant hot water flow conditions.
Remote on-off control may be applied by hard-wired con- To operate in heat reclaim, there must be a simultaneous
nection (see Controls and Troubleshooting literature) or by need for chilled water and tempered hot water. Just as the
connection to a Carrier Comfort Network® (CCN) system. chiller operates in standard duty, the chiller always controls
the leaving chilled water temperature.
Optional hydronic system selection The leaving hot-water temperature is a function of the
Select pump gpm from resulting chiller selection and total entering hot water temperature, hot water flow and chiller
pressure loss in the system plus the chiller internal pressure capacity. As a consequence, these applications are useful
loss. for make-up water or preheating of process hot water sys-
tems that have alternative means of controlling the desired
hot-water temperature.
64
Application data (cont)
Freeze protection for desuperheater General heat reclaim application data
The desuperheater is located within the standard chiller The desuperheater may be used with chiller sizes
envelope. Therefore, this device, as well as its associated 30RB080-300, and with all coil types. The overall chiller
water piping, must be located outdoors. A form of freeze dimensions are unchanged when the desuperheater is
protection must be provided. selected. The desuperheater water piping connections are
The same basic guidelines that have already been discussed Victaulic, and field-installed piping is connected to a header
for cooler freeze protection and preparation for winter such that there is only 1 hot-water inlet and 1 hot-water
shutdown must be followed. The Carrier warranty does not outlet connection.
cover damage due to freezing. The piping, however, must
either be provided with heat trace or an antifreeze solution
must be added to the hot water fluid.
Adding antifreeze solution is the only certain means of pro-
tecting the unit from freeze-up if the heater fails or electri-
cal power is interrupted or lost while temperatures are
below 32°F (0°C).
Dual Chiller
LVG Sensors Distribution
T
Pump
Chiller 1
Chiller 2
Zone 1
Zone 2
Zone 3
Expansion
Tank(s)
Air Eliminator
With Vent
Cold Water
Makeup/Fill System
65
Guide specifications
Outdoor Air-Cooled Liquid Chiller (R-410A), and special features required prior to field
HVAC Guide Specifications start-up.
Size Range:60 to 300 Tons B. Materials of Construction:
(210 to 1055 kW) Nominal 1. The base rail is industrial-quality, 7ga, zinc-
80 to 300 Tons dipped, galvanized frame (with Magni-coated
(280 to 1055 kW) Nominal with screws).
Greenspeed® Intelligence 2. Cabinet shall be galvanized steel casing with a
Carrier Model Number: 30RB baked enamel powder or pre-painted finish.
Part 1 — General 3. Painted parts shall withstand 1000 hours in
constant neutral salt spray under ASTM B117
1.01 SYSTEM DESCRIPTION conditions with a 1 mm scribe per ASTM
Microprocessor controlled, air-cooled liquid chiller D1654. After test, painted parts shall show no
for outdoor installation, utilizing scroll compressors, signs of wrinkling or cracking, no loss of adhe-
low sound fans and optional hydronic pump system. sion, no evidence of blistering, and the mean
For units that incorporate Greenspeed intelligence, creepage shall not exceed 1/4 in. (Rating 4
all fans are controlled with variable speed fan drive per ASTM D1654) on either side of the scribe
motors. Chiller software shall be specifically devel- line.
oped to coordinate optimal fan speed for applica- C. Fans:
tion conditions and provide refrigerant circuit
1. Condenser fans shall be direct-driven (VFD
optimization, resulting in higher part-load efficiency
[variable frequency drive] controlled on units
and reduced acoustic levels.
with Greenspeed intelligence), 9-blade airfoil
NOTE: Hydronic pump packages are only available cross-section, reinforced polymer construction,
via ETO on 30RB060-190 units. Hydronic pump shrouded-axial type, and shall be statically and
packages are not available on units with high SCCR dynamically balanced with inherent corrosion
option. resistance.
1.02 QUALITY ASSURANCE 2. The variable speed drives for the condenser
A. Unit shall be rated in accordance with AHRI (Air- fans on 30RB units with Greenspeed intelli-
Conditioning, Heating and Refrigeration Institute) gence shall include a DC link reactor.
Standard 550/590, latest edition (U.S.A.) and all 3. Air shall be discharged vertically upward.
units shall be in compliance with ASHRAE (American
4. Fans shall be protected by coated steel wire
Society of Heating, Refrigeration, and Air-Condition-
safety guards.
ing Engineers) 90.1.2007 and ASHRAE 90.1 2010.
D. Compressor/Compressor Assembly:
B. Unit construction shall comply with ASHRAE 15
Safety Code, UL (Underwriters Laboratories) latest 1. Fully hermetic scroll type compressors.
edition, and ASME (American Society of Mechanical 2. Direct drive, 3500 rpm (60 Hz), protected by
Engineers) applicable codes (U.S.A. codes). motor temperature sensors, suction gas cooled
C. The management system governing the manufac- motor.
ture of this product is ISO 9001:2015 certified. 3. External vibration isolation rubber-in-shear.
D. An operational test, in which the chiller is run under 4. Each compressor shall be equipped with crank-
load, is performed at the factory. This test checks case heaters to minimize oil dilution.
for proper operation of fans as well as various con- E. Cooler:
trols and safeties, and a Certificate of Unit Testing,
indicating successful end-of-line testing, is provided 1. Shell-and-tube type, direct expansion.
with the unit. 2. Tubes shall be internally enhanced seamless-
copper type rolled into tube sheets.
1.03 DELIVERY, STORAGE AND HANDLING
A. Unit controls shall be capable of withstanding 150°F 3. Shall be equipped with Victaulic-type water
(66°C) storage temperatures in the control compart- connections.
ment. 4. Shell shall be insulated with 3/4-in. (19-mm)
B. Unit shall be stored and handled per unit manufac- PVC foam (closed-cell) with a maximum K fac-
turer's recommendations. tor of 0.28.
5. Design shall incorporate a minimum of 2 inde-
Part 2 — Products
pendent direct-expansion refrigerant circuits.
2.01 EQUIPMENT
6. Cooler shall be tested and stamped in accor-
A. General: dance with ASME Code for a refrigerant work-
Factory assembled, single-piece air-cooled liquid ing side pressure of 445 psig (3068 kPa).
chiller. Contained within the unit cabinet shall be all Cooler shall have a maximum water-side pres-
factory wiring, piping, controls, refrigerant charge sure of 300 psig (2068 kPa).
66
Guide specifications (cont)
7. Cooler shall be provided with a factory-installed d. Limiting the chilled fluid temperature pull-
flow switch and heater. down rate at start-up to an adjustable range of
F. Condenser: 0.2°F to 2°F (0.11°C to 1.1°C) per minute to
prevent excessive demand spikes at start-up.
1. Coil shall be air-cooled Novation® heat
exchanger technology with microchannel e. Seven-day time schedule.
(MCHX) coils and shall have a series of flat f. Leaving chilled fluid temperature reset from
tubes containing a series of multiple, parallel return fluid and outside air temperature.
flow microchannels layered between the refrig- g. Chilled water pump start/stop control and
erant manifolds. Coils shall consist of a two- primary/standby sequencing to ensure equal
pass arrangement. Coil construction shall con- pump run time.
sist of aluminum alloys for fins, tubes, and man-
h. Dual chiller control for parallel chiller appli-
ifolds in combination with a corrosion-resistant
cations without addition of hardware mod-
coating.
ules and control panels (additional
2. Tubes shall be cleaned, dehydrated, and sealed. thermistors and wells are required).
3. Assembled condenser coils shall be leak tested i. Timed maintenance scheduling to signal
and pressure tested at 656 psig (4522 kPa). maintenance activities for pumps, strainer
4. To plan the chiller installation and for ease of maintenance and user-defined maintenance
maintenance/coil removal, all refrigerant piping activities.
entering and leaving the condenser coils shall j. Low ambient protection to energize cooler
be located on only one side of the chiller so the or hydronic system heaters.
coils can be removed (when needed) from the
side free of piping. This is important to con- k. Periodic pump start to ensure pump seals
sider because removing the coils from the are properly maintained during off-season
periods.
header side, although possible, involves extra
labor due to extra bending and brazing of the l. Single step demand limit control activated by
coil headers. remote contact closure.
G. Refrigeration Components: m. Nighttime sound mode to reduce the sound
Refrigerant circuit components shall include replace- of the machine by a user-defined schedule.
able-core filter drier, moisture indicating sight glass, 3. Diagnostics:
electronic expansion device, discharge service valve a. The control panel shall include, as standard, a
and liquid line service valves, and complete operating scrolling marquee display capable of indicating
charge of both refrigerant R-410A and compressor oil. the safety lockout condition by displaying a
H. Controls, Safeties, and Diagnostics: code for which an explanation may be scrolled
1. Unit controls shall include the following mini- at the display with time and date stamp.
mum components: b. Information included for display shall be:
a. Microprocessor with non-volatile memory. 1) Compressor lockout.
Battery backup system shall not be accepted. 2) Loss of charge.
b. Separate terminal block for power and con- 3) Low fluid flow.
trols. 4) Cooler coil freeze protection.
c. Control transformer to serve all controllers, 5) Cooler set point.
relays, and control components.
6) Chilled water reset parameters.
d. ON/OFF control switch.
7) Thermistor and transducer malfunction.
e. Replaceable solid-state controllers.
8) Entering and leaving-fluid temperature.
f. Pressure sensors shall be installed to measure
suction and discharge pressure. Thermistors 9) Evaporator and condenser pressure.
shall be installed to measure cooler entering 10) System refrigerant temperatures.
and leaving fluid temperatures. 11) Chiller run hours.
2. Unit controls shall include the following functions: 12) Compressor run hours.
a. Automatic circuit lead/lag. 13) Compressor number of starts.
b. Hermetic scroll compressors are mainte- Time of day:
nance free and protected by an auto-adap-
a) Display module, in conjunction with
tive control that minimizes compressor wear.
the microprocessor, must also be
c. Capacity control based on leaving chilled fluid capable of displaying the output
temperature and compensated by rate of (results) of a service test. Service test
change of return-fluid temperature with tem- shall verify operation of every switch,
perature set point accuracy to 0.1°F (0.06°C).
67
Guide specifications (cont)
thermistor, fan, and compressor 4. Unit shall be shipped with factory control and
before chiller is started. power wiring installed.
b) Diagnostics shall include the ability to L. Chilled Water Circuit:
review a list of the 30 most recent 1. Chilled water circuit shall be rated for 300 psig
alarms with clear language descrip- (2068 kPa). Units with optional pump package
tions of the alarm event. Display of are rated for 150 psig (1034 kPa) working
alarm codes without the ability for pressure.
clear language descriptions shall be
2. Thermal dispersion proof of flow switch shall be
prohibited.
factory installed and wired.
c) An alarm history buffer shall allow
3. Optional hydronic package:
the user to store no less than 30
alarm events with clear language a. 30RB060-190 units only:
descriptions, time and date stamp 1) Field pipe connections shall be Victaulic
event entry. type.
d) The chiller controller shall include 2) Optional single or primary/standby
multiple connection ports for commu- operation pump systems. Dual pump
nicating with the local equipment net- systems shall have a pump discharge
work, the Carrier Comfort Network® check valve.
(CCN) system and access to chiller 3) Pumps shall be vertical in-line, single stage
control functions from any point on design, and capable of being serviced
the chiller. without disturbing piping connections.
e) The control system shall allow soft- a) Pump casing shall be of class 30 cast
ware upgrade without the need for iron.
new hardware modules.
b) The impeller shall be of cast bronze,
Crankcase heater failure. closed type, dynamically balanced,
4. Safeties: keyed to the shaft and secured by
a. Unit shall be equipped with thermistors and locking cap screw.
all necessary components in conjunction c) The hydronic kit will be provided with
with the control system to provide the unit a flush line connection to ensure lubri-
with the following protections: cation at the seal face and allow for
1) Loss of refrigerant charge. positive venting of the seal chamber.
2) Reverse rotation. d) Each port shall be fitted with an isola-
tion valve that allow the units to oper-
3) Low chilled fluid temperature.
ate in parallel or standby, yet may be
4) Thermal overload. used to isolate one pumping unit for
5) High pressure. servicing or removal with the other
6) Electrical overload. pump still running.
b. Condenser fan and factory pump motors e) Pump shall be rated for 150 psig
shall have external overcurrent protection. (1034 kPa) working pressure.
I. Operating Characteristics: f) The pump case shall have gage tap-
pings at the suction and discharge
1. Unit shall be capable of starting and running at
nozzles and include drain ports.
outdoor ambient temperatures from 32°F to
125°F (0°to 52°C) for all sizes. g) Dual pumps shall allow for the servic-
ing of one pump without draining the
2. Unit shall be capable of starting up with 95°F
chilled water loop.
(35°C) entering fluid temperature to the cooler.
h) Motors shall be premium efficiency,
J. Motors:
totally enclosed fan cooled (TEFC) 3-
Condenser-fan motors shall be totally enclosed sin- phase type with grease lubricated ball
gle-speed, 3-phase type with permanently lubricated bearings.
bearings and Class F insulation.
i) Each pump shall be factory tested per
K. Electrical Requirements: Hydraulic Institute Standards.
1. Unit/module primary electrical power supply 4) Pressure/temperature taps (3) shall be
shall enter the unit at a single location. factory installed to measure the pressure
2. Unit shall operate on 3-phase power at the volt- differential across the pump and across
age shown in the equipment schedule. the strainer.
3. Control points shall be accessed through termi- 5) Combination valve (which includes check,
nal block. isolation, and modulation) shall be factory
68
Guide specifications (cont)
installed. Pressure/temperature taps (2) encapsulation, including all exposed fin edges.
shall be factory installed to measure the E-coat shall have a thickness of 0.8 to 1.2 mil
pressure differential across the combina- with top coat having a uniform dry film thick-
tion valve. ness from 1.0 to 2.0 mil on all external coil
6) Hydronic assembly shall have factory- surface areas including fin edges. E-coated
supplied electric freeze protection to – coils shall have superior hardness characteris-
20°F (–29°C). tics of 2H per ASTM D3363-00 and cross
hatch adhesion of 4B-5B per ASTM D3359-
7) Piping shall be Schedule 40 black steel.
02. Impact resistance shall be up to 160 in./lb
8) Cast iron or ductile iron body 1/8-in. (ASTM D2794-93). E-coated coil shall have
perforated strainer. A factory-installed, superior impact resistance with no cracking,
removable fine mesh start-up strainer for chipping, or peeling per NSF/ANSI 51-2002
initial run period shall be included. The Method 10.2. E-coated aluminum micro-chan-
start-up strainer must be removed within nel coils shall be capable of withstanding an
24 hours after chiller start-up. 8000-hour salt spray test in accordance with
M. Special Features: the ASTM (American Society for Testing and
Certain standard features are not applicable when Materials) (U.S.A.) B-117 Standard.
the features designated by * are specified. For assis- b. Aluminum fin/copper tube coils:
tance in amending the specifications, contact your Coil shall be constructed of seamless copper
Carrier representative. tubes mechanically bonded to aluminum fins.
1. High-efficiency variable condenser fans: Fins shall have wavy enhancements. These
All fans on the unit shall have variable speed fan condenser coils are recommended with remote
motors to provide higher part load efficiency cooler applications. These coils are not recom-
and reduced acoustic levels. Each fan circuit mended for corrosive environments.
shall have a factory-installed, independent vari- c. Pre-coated aluminum-fin coils:
able speed drive with display. Variable speed Coil shall have a durable epoxy-phenolic
drives are rated IP-55 enclosures and UL coating to provide protection in mildly corro-
Listed. The use of this option, with the addition sive coastal environments. Coating shall be
of antifreeze in the cooler circuit and wind baf- applied to the aluminum fin stock prior to
fles, shall allow running with outdoor ambient the fin stamping process to create an inert
temperatures down to –20°F (–28.9°C). This barrier between the aluminum fin and cop-
option is not available with sizes 060 and 070, per tube. Epoxy-phenolic barrier shall mini-
and it is not available in combination with low mize galvanic action between dissimilar
ambient head pressure control. metals.
* 2. Low Ambient Head Pressure Control: d. E-coated aluminum-fin coils:
Unit shall be capable of running at outdoor Coil shall have a flexible epoxy polymer coat-
ambient temperatures down to –20°F (–29°C) ing uniformly applied to all coil surface areas
with the addition of antifreeze in the cooler cir- without material bridging between fins. Coat-
cuit, wind baffles, and field-installed or factory- ing process shall ensure complete coil encap-
installed solid-state head pressure control with sulation. Color shall be high gloss black with
condenser coil minimum step capacity tempera- gloss — 60° of 65 to 90% per ASTM ID523-
ture sensor. This option or accessory is neither 89. Uniform dry film thickness from 0.8 to
required nor available with the high-efficiency 1.2 mil on all surface areas including fin
variable condenser fan option. edges. Superior hardness characteristics of
3. Unit-Mounted Non-Fused Disconnect: 2H per ASTM D3363-92A and cross hatch
Unit shall be supplied with factory-installed, adhesion of 4B-5B per ASTM D3359-93.
non-fused electrical disconnect for main power Impact resistance shall be up to 160 in./lb
supply. This option is not available on (ASTM D2794-93). Humidity and water
30RB060-120 with dual point power. This immersion resistance shall be up to minimum
option is included with the high SCCR option. 1000 and 250 hours respectively (ASTM
D2247-92 and ASTM D870-92). E-coated
4. Optional Condenser Coil Materials: aluminum-fin coils shall be capable of with-
a. E-coated microchannel coils: standing an 8000-hour salt spray test in
E-coated aluminum microchannel coil shall accordance with the ASTM (American Soci-
have flexible epoxy polymer coating uniformly ety for Testing and Materials) (U.S.A.) B-117
applied to all coil external surface areas with- Standard. Coil construction shall be alumi-
out material bridging between fins or louvers. num fins mechanically bonded to copper
Coating process shall ensure complete coil tubes.
69
Guide specifications (cont)
5. Heat Reclaim (Desuperheater): ends of the machine which firmly fasten to the
Unit shall be equipped with a desuperheater (on machine frame. These panels shall cover the
sizes 080-300) to obtain beneficial use of some unit from the top to the bottom of the coils,
of the system heat rejection. thus providing protection of the coils from hail
damage.
a. Desuperheater shall be of brazed-plate
design, and be rated for a maximum refriger- 12. Full Hail Guard:
ant pressure of 653 psig (4506 kPa). Unit shall be equipped with field-installed acces-
b. Desuperheater plates shall be of stainless- sory consisting of hinged, louvered panels,
steel construction. which cover both ends of the unit. This acces-
sory provides complete protection from hail.
c. Water connections shall be Victaulic.
13. Full End Screen:
d. One desuperheater per refrigerant circuit
shall be provided, but the system water pip- Unit shall be equipped with a factory-installed
ing shall be of header construction so that option consisting of louvered panels that cover
only one inlet and one outlet water connec- the machine ends from top to bottom and
tion is required. firmly fasten to the machine frame. These end
screens function as a privacy screen and also
e. Chillers employing desuperheaters must also
provide hail protection.
employ variable speed condenser fans.
14. BACnet1 Communication:
f. For all climates which experience tempera-
tures below 32°F (0°C), a form of freeze Shall provide pre-programmed factory-installed
protections must be field-supplied (some communication capability with a BACnet MS/
type of glycol is recommended). TP network. Allows integration with i-Vu®
Open control system or a third-party BACnet
g. A strainer with a minimum of 40 mesh must
building automation system. No field program-
be installed within 10 ft (3 m) of the desuper-
ming shall be required.
heater fluid inlet to prevent debris from clog-
ging the heat exchanger. 15. Modbus1 Translator Control:
6. Remote Enhanced Display: Unit shall be supplied with factory-installed inter-
face between the chiller and a BACnet Local
Unit shall be supplied with indoor-mounted,
Area Network (LAN, i.e., MS/TP EIA-485).
remote, 40-character per line, 16-line display
Field programming shall be required.
panel for field installation.
16. BACnet/Modbus Translator Control:
7. Chillervisor System Manager Multi-Unit Control:
Unit shall be supplied with field-installed inter-
Field-installed control shall sequence between 2
face between the chiller and a BACnet Local
and 8 chillers in parallel in a single system.
Area Network (LAN, i.e., MS/TP EIA-485).
8. Minimum Load Control: Field programming shall be required.
Unit shall be equipped with field-installed, micro- 17. LON Translator Control:
processor-controlled, minimum load control that
Unit shall be supplied with factory or field-
shall permit unit operation down to a minimum of
installed interface between the chiller and a
6% capacity (varies with unit size). This accessory
Local Operating Network (LON, i.e., Lon-
is not available on applications with leaving fluid
Works1 FT-10A ANSI/EIA-709.1). Field pro-
temperature less than 38°F (3.3°C).
gramming is required.
9. Energy Management Control Module:
18. Navigator™ Hand Held Display:
A factory or field-installed module shall provide
a. Portable hand held display module with a
the following energy management capabilities:
minimum of 4 lines and 20 characters per
4 to 20 mA signals for leaving fluid temperature
line, of clear English, Spanish, Portuguese or
reset, cooling set point reset or demand limit
French language.
control; 2-step demand limit control (from 0%
to 100%) activated by a remote contact closure; b. Display menus shall provide clear language
and discrete input for “Ice Done” indication for descriptions of all menu items, operating
ice storage system interface. modes, configuration points and alarm diag-
nostics. Reference to factory codes shall not
10. Condenser Coil Trim Panels and Security Grilles:
be accepted.
Unit shall be supplied with factory or field-
c. RJ-14 connection plug shall allow display
installed coil covers and painted grilles to protect
module to be connected to factory-installed
the condenser coil and internal chiller compo-
receptacle.
nents from physical damage.
11. Upper Hail Guard:
Unit shall be equipped with a factory-installed
option consisting of louvered panels on the 1. Third-party trademarks and logos are the property of their respective owners.
70
Guide specifications (cont)
d. Industrial grade coiled extension cord shall 24. Compressor Sound Reduction:
allow the display module to be moved Shall provide sound reduction for the scroll
around the chiller. compressors.
e. Magnets shall hold the display module to any a. Unit shall be equipped with factory-installed
sheet metal panel to allow hands-free opera- option low sound - compressor sound reduc-
tion. tion blanket which reduces unit sound levels
f. Display module shall have NEMA (National by providing an acoustic blanket on each
Electrical Manufacturers Association) 4x hous- compressor.
ing suitable for use in outdoor environments. b. Unit shall be equipped with factory-installed
g. Display shall have back light and contrast option ultra low sound - compressor sound
adjustment for easy viewing in bright sun- reduction enclosure which provides an
light or night conditions. enclosure to encase each compressor that is
h. Raised surface buttons with positive tactile covered with an acoustic blanket.
response. 25. High SCCR (Short Circuit Current Rating):
19. Touch Pilot™ Display: The optional high SCCR (short circuit current
Unit shall be supplied with a remote mount rating) device shall allow the chiller to tolerate a
touch screen display for network attachment to 65 kA short circuit current for a brief period of
the chiller. time while protecting downstream components.
The high SCCR option shall provide a higher
20. Compressor Suction Service Valve: level of protection than the standard unit. This
Standard refrigerant discharge isolation and liq- option is not available on 30RB250-300 units.
uid valves shall enable service personnel to store This option includes the unit-mounted non-
the refrigerant charge in the cooler or condenser fused disconnect option. This option is only
during servicing. This factory-installed option available in 460-v units.
(one valve per refrigerant circuit) shall allow for
26. Dual Chiller Accessory Kit:
further isolation of the compressor from the
cooler vessel. For dual chiller applications (with units piped in
parallel), unit shall be provided with the addi-
21. Suction Line Insulation:
tional hardware (thermistors, wells, connectors)
Insulation shall be tubular closed-cell insulation. required for proper system operation.
This option shall be required on applications with
27. GFI Convenience Outlet:
leaving fluid temperatures below 30°F (–1.1°C)
and recommended for areas of high dewpoints Shall be factory or field-installed and mounted
where condensation may be a concern. with easily accessible 115-v female receptacle
and shall include a 4-amp GFI receptacle.
22. Remote Cooler Kit:
28. Seismic Certification:
Shall allow remote installation of cooler. Kit
shall include expansion valve and flow switch A seismic unit modification is available which
cable extensions, and instructions. will result in a unit SDS (seismic design acceler-
ation parameter) level of 2.0.
23. CRN Cooler (Canada Only):
Shall provide minor cooler modifications to
meet Canadian code.
71
Carrier Corporation • Syracuse, New York 13221 6-23
Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Pg 72 Catalog No. 04-52300117-01 Printed in U.S.A. Form 30RB-27PD Rev. I
Replaces: 30RB-26PD