Operating Instructions: Staticline 4.0 Feeding/Biogas

Operating Instructions
StaticLine 4.0 Feeding/Biogas

Copyright:
Reproduction or translation, in whole or in part, is not permitted without approval by the manufacturer.
All products, trademarks and company names mentioned are owner-protected.
All information in these Operating Instructions, relating to production models and their standard functions, is non-bind-
ing. Customer-specific changes or deviations are possible. The right to change the technology, equipment and configura-
tion of the machine with regard to the information and images in these Operating Instructions is reserved in the course of
technological further development.
SILOKING
1 General notes ................................................................................................................................................... 5

1.1 Labelling of the machine........................................................................................................................... 5
1.2 Notes on the Operating Instructions ......................................................................................................... 5
1.3 Explanation of symbols............................................................................................................................. 7
1.4 Intended use ............................................................................................................................................. 8
1.5 Warranty ................................................................................................................................................... 9
2 Safety instructions .......................................................................................................................................... 10

2.1 General remarks ..................................................................................................................................... 10
2.2 Loading and transport............................................................................................................................. 10
2.3 Safety equipment.................................................................................................................................... 10
2.4 Entering the mixing container ................................................................................................................. 10
2.5 Operation ................................................................................................................................................ 11
2.6 Maintenance ........................................................................................................................................... 11
2.7 Hydraulic system .................................................................................................................................... 11
2.8 Electrical system..................................................................................................................................... 12
2.9 Operating materials and used parts........................................................................................................ 12
2.10 Conduct in the event of an accident ....................................................................................................... 12
2.11 Warning symbols .................................................................................................................................... 12
3 Product displacement ..................................................................................................................................... 14

3.1 Assemblies ............................................................................................................................................. 17
3.2 Standard version..................................................................................................................................... 18
3.3 Accessories ............................................................................................................................................ 18
3.4 Technical Data........................................................................................................................................ 18
3.4.1 StaticLine Feeding Smart / 4.0 Compact 1408 / 4.0 Premium 2514 / 4.0 System 1000+........... 18
3.4.2 StaticLine Biogas Compact 1509 / Premium 4018 / System 1000+8050 ................................... 21
4 Installation ...................................................................................................................................................... 23
4.1 Preparing the floor space........................................................................................................................ 23
4.2 Mounting an additional frame ................................................................................................................. 23
4.3 Anchoring the machine ........................................................................................................................... 23
4.4 Anchoring the additional frame ............................................................................................................... 24
4.5 Mounting the cardan shaft ...................................................................................................................... 24
4.6 Connecting the hydraulic power unit (optional)....................................................................................... 25
4.6.1 Hydraulic compact 1.5 kW power unitunit................................................................................... 25
4.6.2 Hydraulic compact 4 kW power supply ....................................................................................... 27
4.6.3 Hydraulic standard power unit (1.5 kW / 5.5 kW)........................................................................ 30
4.7 Electric motor installation (option)........................................................................................................... 32
4.7.1 StaticLine Feeding ...................................................................................................................... 32
4.7.2 StaticLine Biogas ........................................................................................................................ 35
4.8 Hopper extension installation (option) .................................................................................................... 39
4.8.1 StaticLine Feeding + StaticLine Biogas ...................................................................................... 39
4.9 Straw ring installation (option) ................................................................................................................ 42
4.9.1 StaticLine Feeding + StaticLine Biogas ...................................................................................... 42
5 Commissioning ............................................................................................................................................... 46
5.1 Operation and maintenance notes.......................................................................................................... 46
5.2 Connecting the on-board power supply .................................................................................................. 46
BA0032V06gb Translation of the original Operating Instructions iii

SILOKING
5.3 Check the direction of rotation of the motor for the hydraulic unit .......................................................... 47
6 Operation........................................................................................................................................................ 48
6.1 Loading ................................................................................................................................................... 48
6.2 Discharge door ....................................................................................................................................... 50
6.3 Counter-blades ....................................................................................................................................... 50
6.4 Mixing / unloading................................................................................................................................... 52
6.5 Hopper cover (Option) ............................................................................................................................ 53
6.5.1 Mounting the hopper cover ......................................................................................................... 53
6.5.2 Connecting the hydraulic system ................................................................................................ 54
6.5.3 Setting the speed of the hopper cover ........................................................................................ 59
7 Maintenance ................................................................................................................................................... 60
7.1 Maintenance ........................................................................................................................................... 60
7.2 Cleaning the machine ............................................................................................................................. 60
7.2.1 Cleaning the interior of the mixing screw .................................................................................... 61
7.3 Oil change for the hydraulic unit ............................................................................................................. 61
7.3.1 Compact 1.5 kW hydraulic unit ................................................................................................... 63
7.3.2 Compact 4 kW hydraulic unit ...................................................................................................... 64
7.3.3 1.5 kW / 5.5 kW hydraulic standard unit .................................................................................... 65
7.3.4 Replacing the return filter cartridge............................................................................................. 66
7.3.5 Cleaning / changing the suction filter .......................................................................................... 66
7.4 Changing the oil in the mixing system's planetary gearbox.................................................................... 68
7.4.1 Mixing system overview .............................................................................................................. 68
7.4.2 Planetary gearbox oil change ..................................................................................................... 71
7.4.3 Checking the oil level in the equalisation tank ............................................................................ 77
7.5 Magent.................................................................................................................................................... 79
7.6 Changing / adjusting the cutting blades.................................................................................................. 80
7.7 Setting the mixing screw's scraping bar ................................................................................................. 81
7.8 Conveyor belt (optional).......................................................................................................................... 84
7.8.1 Setting the cleaner of the belt roller bearing ............................................................................... 86
7.8.2 Check the cleaner of the conveyor belt....................................................................................... 86
7.9 Spur wheel back-geared motor............................................................................................................... 86
7.10 Container cover (option) ......................................................................................................................... 87
7.11 Shutting down the machine / prolonged standstill .................................................................................. 88
7.12 Lubrication plan ...................................................................................................................................... 88
7.12.1 Lubrication points of the container cover .................................................................................... 89
7.12.2 Lubrication points of the slider spindle........................................................................................ 91
7.13 Fuels and lubricants................................................................................................................................ 92
7.14 Maintenance plan ................................................................................................................................... 93
7.15 Customer service plan ............................................................................................................................ 94
8 Fault finding / troubleshooting ........................................................................................................................ 96
9 Dismantling and disposal................................................................................................................................ 97
iv BA0032V06gb Translation of the original Operating Instructions

SILOKING General notes | 1
1 General notes
1.1 Labelling of the machine
2 5
3 6
Illustration 1:
(1) = Model designation

(2) = Model range
(3) = Serial number
(4) = Empty weight
(5) = max. oil pressure
(6) = Loading capacity
(7) = CE marking (option)
are specified on the nameplate of your machine.
1.2 Notes on the Operating Instructions
Issued 03.03.2017
Valid from serial number 56543
The documentation includes:

• Machine operating instructions
• Operating and maintenance handbook for the universal drive shaft
• Additional operating instructions (depending on the equipment level)
Make sure that the instructions above are available, and ensure that they are always located
near the machine.
Please note!
NOTICE
The Operating Instructions must be included with the machine if it is passed on to subsequent
owners.
These instructions must be read carefully and all instructions followed before commissioning
and operating the machine.
BA0032V06gb Translation of the original Operating Instructions 5 / 98

1 | General notes SILOKING
Failure to comply with the instructions may result in damage to persons and/or property.
The operating instructions describe a model with all equipment variations. Depending on the
equipment, your machine may differ from the description and the illustrations in these oper-
ating instructions.
6 / 98 BA0032V06gb Translation of the original Operating Instructions

1.3 Explanation of symbols

The warnings used in this documentation were prepared in accordance with the ANSI hazard
category.
The warnings serve to prevent injury to persons and damage to property. The described
measures for risk prevention must be adhered to.
Risk
DANGER
For an imminent risk that results in severe injury or death.
Caution
WARNING
For a potentially dangerous situation that could result in severe injury or death.
Caution
CAUTION
For a potentially dangerous situation that could result in minor injury. Also used to warn
against material damage.
Note
NOTICE
Refers to information for better understanding or to special or important aspects.

1 | General notes SILOKING
1.4 Intended use
The machine may only be used for mixing and producing feed (StaticLine Feeding).
The machine may only be used for mixing and producing renewable resources and for feeding
substrates into the fermenter (StaticLine Biogas).
The machines described in these Operating and Installation Instructions are not approved for
operation in EX zones. Any use other than the intended use is considered to be misuse.
The following also applies:
Warning of explosive atmosphere
Operating the machine in this EX zone may result in explosions that inflict injury to persons or
damage to property.
The operator must observe the EX zone plan for the applicable biogas plant.
The mixer system may only be operated if the substrate level is monitored.
The machine must only be operated and maintained by persons who are familiar with the in-
tended area of operation and the hazards of the machine.
The following may not be loaded in the machine:

• debris
• manure
• sewage sludge
• liquid or semi-aqueous conferments
• bulky solids
• components with sharp edges
The manufacturer assumes no liability for personal or material damages which result from
misuse or improper use.

1.5 Warranty
Any warranty and liability claims are precluded if they can be attributed to one of the follow-
ing causes:
• Improper use
• Improper installation, commissioning, operation, maintenance or repair of the machine
• Use of non-original spare parts or accessories as listed in the spare parts list
• Operation, maintenance and repair by persons who are not familiar with the intended
area of operation and the hazards of the machine.
• Non-observance of the manufacturer's notes, as described in this instruction manual.
• If operating errors occur
• Unauthorised conversions of and / or changes to the machine.

2 | Safety instructions SILOKING
2 Safety instructions
2.1 General remarks

The commissioning and operation of the machine, as well as maintenance work, may only be
carried out by authorised persons.
The machine may only be used if it is in perfect technical working order.
Before commissioning or operating the machine or carrying out any maintenance work, the
operating manual must be read and understood in full.
The instructions and information in the operating manual must be followed and adhered to at
all times.
The operating manual must be kept near to the machine at all times.
The safety instructions must be followed for all work carried out.
The instructions on work safety must be adhered to.
Local, national and international regulations concerning accident prevention must be adhered
to.
Local, national and international regulations concerning environmental protection must be
adhered to.
The machine must always be positioned on level and solid ground and secured to prevent it
from rolling away.
2.2 Loading and transport

Loading and transportation must be carried out by trained persons only.
The loading area must be protected against access by third parties.
Clean any coarse dirt from the machine before loading and transportation.
The lifting equipment must have sufficient lifting capacity.
The transportation equipment must have sufficient lifting capacity.
Be careful during loading and transportation on ice and snow.
The machine must be secured to the means of transportation so as to prevent any move-
ment.
Secure the protective canvas of the discharge door to the machine.
2.3 Safety equipment

The machine may only be operated when the safety equipment is present.
Safety equipment must be checked before starting up the machine and any faults must be
remedied prior to start-up.
Safety equipment must not be modified, converted or its position altered.
Safety equipment must not be removed or switched off. Failure to comply may result in seri-
ous injury (e.g. bruises, fractures, loss of limbs) and may even lead to loss of life.
If it is necessary to remove a piece of safety equipment, the safety equipment must be refit-
ted correctly and tested to ensure it is working properly before re-starting the machine.
2.4 Entering the mixing container

Open the discharge door and secure it to prevent it from dropping down.
Before entering the mixing tank, the machine must be disconnected from all drive and power
sources.
Cut-resistant workwear and protective equipment must be worn.
Remove any dirt, snow or water from the access opening of the mixing container.

SILOKING Safety instructions | 2
If a cutting blade is located behind the access opening, turn the mixing auger until it is pos-
sible to gain free access to the mixing container.
Carefully enter the mixing container via the access opening and protect the cutting blades
with a guard.
2.5 Operation
Make sure that no people (children) or animals are in the working area of the machine.
Any operation that endangers the health and safety of individuals is prohibited.
Always wear close-fitting clothing when operating the machine.
Never leave the machine unattended while it is running.
Entry into the mixing container is strictly prohibited while it is in operation.
Only use suitable front loader buckets or grapples to load the mixing container.
It is strictly prohibited to enter the mixing container during the loading process.
Always use the steps provided for ascending and descending and keep them clean.
After operation, all the controls must be put into their starting positions.
2.6 Maintenance
Maintenance work may only be carried out by authorised persons.
Servicing and repair work may only be carried out by authorised and qualified personnel.
Before performing any maintenance, servicing or repair work, the machine must be discon-
nected from all drive and power sources.
Maintenance, servicing and repair work may only be carried out while wearing suitable work
clothing and using protective equipment.
Do not wear jewellery while carrying out maintenance, servicing or repair work.
Maintenance must be carried out on the machine at the intervals specified in the operating
manual.
Only use original spare parts and accessories. The use of non-original spare parts and ac-
cessories can be dangerous.
2.7 Hydraulic system

Hydraulic oil escaping under pressure can cause serious injury.
Maintenance work on the hydraulic system may only be carried out by authorised persons.
Servicing and repair work on the hydraulic system may only be carried out by authorised and
qualified personnel.
Before performing any maintenance, servicing or repair work on the hydraulic system, the
machine must be disconnected from all drive and power sources.
Before working on the hydraulic system, it must be depressurised.
Maintenance, servicing and repair work on the hydraulic system may only be carried out
while wearing suitable work clothing and using protective equipment.
Do not wear jewellery during maintenance, servicing or repair work on the hydraulic system.
Hydraulic hoses and lines must not be damaged or kinked.
The hydraulic system must be checked regularly and any defective parts must be replaced im-
mediately.
Hydraulic hoses must be replaced every six years, even if no visible defects are present.

2 | Safety instructions SILOKING
2.8 Electrical system

Maintenance work on the electrical system may only be carried out by authorised persons.
Servicing and repair work on the electrical system may only be carried out by authorised and
qualified personnel.
Before performing any maintenance, servicing or repair work on the electrical system, the
machine must be disconnected from all drive and power sources.
The machine must be disconnected from all drive and power sources before carrying out any
work in which tools, spare parts, etc. come into contact with electrical parts.
Before carrying out any welding work, the machine must be disconnected from all drive and
power sources.
Work on the electrical system may only be carried out using electrically insulated tools.
2.9 Operating materials and used parts

Hot operating materials pose a risk of injury. Suitable work clothing and protective equipment
must be worn during handling.
Operating materials can be harmful to health (irritating, carcinogenic, etc.) if handled improp-
erly.
Operating materials are inflammable; under certain conditions, an explosive mixture can
form.
Leaked, overflowed, or spilled operating materials must be absorbed immediately with bind-
ing agents and disposed of in an environmentally sound manner.
Operating materials and used parts must be carefully cleaned, separated by material, and dis-
posed of in an environmentally sound manner. Local, national, and international regulations
must be complied with.
2.10 Conduct in the event of an accident

In the event of an accident (especially in case of personal injury), the machine must be discon-
nected immediately from all drive and power sources.
On public roads, the site of the accident must immediately be secured and made clearly vis-
ible as prescribed. If necessary, carry out any first aid immediately.
The emergency services must be provided with full details.
2.11 Warning symbols

The warning symbols (pictograms) on the machine alert the users and warn them of any haz-
ardous areas on the machine; they must be observed
Depending on the model and the equipment, your machine might not be labelled with all the
warning symbols listed here.
Read the Manual thor- Read the Manual thor-
oughly before commis- oughly before starting
sioning/starting to any maintenance and
work. Observe the in- repair work and follow
structions the instructions
Risk associated with Beware auger! Do not
magnetic fields. reach in

SILOKING Safety instructions | 2
Never reach where Exercise caution with

there is a risk of being escaping high-pressure
crushed by moving fluids. Observe the
parts notes in the Operating
Instructions.
Before carrying out any Caution: rotating knives
maintenance, inspec-
tion or repair work,
switch off the engine
and disconnect the ma-
chine fully from the
power supply
Keep at a safe distance Never reach into the
Mixer hopper or climb
into it
Tighten wheel nuts, see In case of fault, switch
Manual odd the engine and re-
move the key before
starting maintenance or
repair work.
Riding on steps and Secure parked vehicle
platforms is prohibited from rolling
Caution: hot surfaces Do not wear losse

clothing risk of being
caught
See Manual for torque Emergency hammer
specifications
Caution: keep both Caution: do not stand

hands on the steering in front of the vehicle
wheel when driving
When actuating the Persons are only al-
power lift, keep away lowed to be in the haz-
from the lifting range of ard area when the
the three point outside safety lock has been in-
the three point suspen- serted
sion
Caution: do not walk Beware of power lines
under unsecured chop-
per arm
Caution: vehicle noise Caution:
level depressurise air accu-
mulator
Caution: battery hazard

3 | Product displacement SILOKING
3 Product displacement
System with external Item Description

electric motor (spur 1 Weighing System
wheel back-geared mo-
tor) with cardan shaft 2 Hydraulic power unit (optional)
and shear pin couplings 3 Mixing hopper
4 Counter blade
5 Frame
6 Cardan shaft
2 6 4 5

SILOKING Product displacement | 3
System with internal Item Description

electric motor (directly 1 Weighing System
flange mounted on the
planetary drive) without 2 Hydraulic power unit (optional)
cardan shaft 3 Mixing hopper
5 Frame
5 2
Illustration 2:
Item Description
7 Mixing auger
Illustration 3:

Item Description
8 Hydraulic discharge slider (optional)
Illustration 4:

3.1 Assemblies
Mixing auger The vertical mixing augers break up and mix feed ingredients.
Each mixing auger is equipped with an extra flight, a flat scraper bar and adjustable, hardened
XS knives.
Mixing hopper The edged mixing hopper is equipped with a bottom plate made of high-quality steel.
Weighing system (op- The weighing system makes it possible to exactly mix rations.
tion)
Discharge door As standard, the discharge door is mounted on the mixing hopper and is equipped with a
mechanical spindle adjustment. It can also be hydraulically controlled (optional).
Hollow girder frame The torsion-resistant hollow girder frame is also available with cell mounts (optional).
Drive A heavy planetary drive with an integrated auger mount ensure optimal auger concentricity
of the mixing augers. Depending on the machine version, it is driven by an external electrical
motor (spur wheel back-geared motor) with cardan shaft and shear pin coupling or an in-
ternal electric motor flange mounted directly on the planetary drive.
Hydraulic power unit The hydraulic power unit makes it possible to control the hydraulic functions (e. g. open /
(optional) close the discharge door).
Container cover (option) The container cover makes it possible to prevent the emission of odours and ingress of mois-
ture (rain, snow etc.).
It also has a safety function (protection against people or objects falling into the mixing hop-
per and against access by third parties).

3.2 Standard version
StaticLine feeding Discharge door in the centre with mechanical spindle adjustment
Adjustable hardened blades
Tilted container
Straw ring
Turbo screw(s)
Mechanical counter-blades
Cardan shaft
heavy planetary drive(s) with integrated auger** mount
StaticLine biogas Material container wall up to 1,520 mm: SILONOX

from 1,520 mm: St 52-3
SILONOX container base cladding
Discharge door in the centre with mechanical spindle adjustment
Adjustable hardened blades
Tilted container
Turbo auger(s) with SILONOX auger flight wear protection
Rigidly bolted counter knives
Heavy planetary drive(s) with integrated auger** mount
3.3 Accessories
Electric motor
Frequency converter
Hydraulic cylinder for discharge auger
Hydraulic unit
Control system
Support stands
Weighing System
Container cover
Control system
3.4 Technical Data
3.4.1 StaticLine Feeding Smart / 4.0 Compact 1408 / 4.0 Premium 2514 / 4.0 System 1000+
StaticLine Feeding Smart
Model Smart 5
Length mm 4.160

StaticLine Feeding Smart

Width mm 2.020
overall height mix- 2.330
ing hopper mm
overall height mix- -----
ing hopper with ex-
tension mm
Kerb weight kg Equipment Limited (see identification plate of the machine)
Payload kg 2.000
Number of mixing 1
augers
Number of cutting 4
blades
Required motor 1 x 22
output** kW
** Output to be installed for a drive with electric motor (accessories) for an average maize-grass silage mixture at an
auger speed of 10 to 15 l/min.
StaticLine Feeding Compact 1408
Model 1408-8 1408-10 1408-12 1408-14

Lenght mm 3.240 3.240 3.240 3.240
Width mm 2.300 2.300 2.300 2.300
overall height mix- 2.370 2.370 2.370 2.370
ing hopper mm
overall height mix- 2.370 2.700 3.030 3.360
ing hopper with ex-
tension mm
Payload in kg 3.200 4.000 4.800 5.600
Number of mixing 1 1 1 1
augers
Number of cutting 6 7 8 9
blades
Required motor 1 x 22 1 x 22 1 x 30 1 x 30
output** kW
StaticLine Feeding Premium 2514
Model 2514-14 2514-16 2514-18 2514-20 2514-22 2514-25

Length mm 5.070 5.070 5.070 5.070 5.070 5.070
Width mm 2.320 2.320 2.320 2.320 2.320 2.320

StaticLine Feeding Premium 2514
overall height mix- 2.330 2.330 2.330 2.330 2.330 2.330

ing hopper mm
overall height mix- 2.320 2.510 2.710 2.900 3.100 3.390
ing hopper with ex-
tension mm
Payload kg 5.600 6.400 7.200 8.000 8.800 10.000
Number of mixing 2 2 2 2 2 2
augers
Number of cutting 12 14 16 16 18 18
blades
Required motor 2 x 22 2 x 22 2 x 22 2 x 30 2 x 30 2 x 30
output** kW
StaticLine Feeding System 1000+ 4022
Model 4022-22 4022-25 4022-30 4022-35 4022-40

Length mm 7.110 7.110 7.110 7.110 7.110
Width mm 2.320 2.320 2.320 2.320 2.320
overall height mix- 2.320 2.320 2.320 2.320 2.320
ing hopper mm
overall height mix- 2.320 2.520 2.850 3.180 3.510
ing hopper with
extension mm
Payload kg 8.800 10.000 12.000 14.000 16.000
Number of mixing 3 3 3 3 3
augers
Number of cutting 18 21 24 24 27
blades
Required motor 3 x 22 3 x 22 3 x 30 3 x 30 3 x 37
output** kW
Model 4030-30 4030-35 4030-40

Length mm 7.970 7.970 7.970
Width mm 2.550 2.550 2.550

overall height mix- 3.250 3.250 3.250

ing hopper mm
overall height mix- 3.250 3400 3550
ing hopper with ex-
tension mm
Payload kg 12.000 14.000 16.000
Number of mixing 3 3 3
augers
Number of cutting 27 27 27
blades
Required motor 1 x 90 1 x 90 1 x 110
output** kW
3.4.2 StaticLine Biogas Compact 1509 / Premium 4018 / System 1000+8050
StaticLine Biogas 1 Stationary mixer with vertical auger
Model 9m³ 12m³ 15m³

Length mm 3.390 3.620 3.850
Width mm 2.795 2.795 2.795
Total height with 1.560 1.990 2.420
basic mixing hop-
per mm
basic mixing hop-
per and attach-
ments mm
Net weight kg Equipment Limited (see identification plate of the machine)
Payload kg 3.600 4.800 6.000
augers
blades
Required motor 22 22 30
output** kW
* Standard height with weighing system

Model 18m³ 25m³ 30m³ 40m³

Length mm 5.830 6.100 6.285 6.285
Width mm 2.795 2.795 2.795 2.795
Total height with 1.560 1.990 2.420 3.225
basic mixing hop-
per mm
Total height with 2.325 2.755 3.185 3.990
basic mixing hop-
per and attach-
ments mm
Payload kg 7.200 10.000 12.000 16.000
Number of mixing 2 2 2 2
augers
Number of cutting 12 12 12 12
blades
Required motor 2 x 22 2 x 22 2 x 30 2 x 37
output** kW
Model 50m³ 60m³ 80m³

Length mm 8.685 8.685 8.685
Width mm 2.795 2.795 2.795
basic mixing hop-
per mm
basic mixing hop-
per and attach-
ments mm
Payload kg 20.000 24.000 32.000
augers
blades
Required motor 3 x 30 3 x 37 3 x 37
output** kW

SILOKING Installation | 4
4 Installation
4.1 Preparing the floor space
• The surface properties must be matched regarding structure, construction, etc. The cus-
tomer must prepare the floor space.
• A level and structurally stable floor space is required for trouble-free operation.
• Do not in any case place the machine on a paved, tar or gravel surface.
• Only place the machine on a concrete foundation that is suitable for the weight of the
machine.
4.2 Mounting an additional frame
Use a suitable hoist (e. g. a crane) to mount the additional frame. Secure the additional frame
on the hoist.
Use the hydraulic unit to mount the additional frame on the machine:
1. Use the machine to lift the additional frame by the main frame. The flange plates of both
frames must be parallel to each other.
2. Connect each of the flange plates using four screws per flange plate.
4.3 Anchoring the machine
Depending on the model, use the included permanent anchors to anchor the machine to the
floor.
Models with 1 mixing auger: 4 permanent anchors M16 VA / W-FAZ/A4 M16-25/145
Models with 2 mixing augers: 4 permanent anchors M16 VA / W-FAZ/A4 M16-25/145
Models with 3 mixing augers: 8 permanent anchors M16 VA / W-FAZ/A4 M16-25/145

4 | Installation SILOKING
4.4 Anchoring the additional frame
Anchor the additional frame with 2 of the included permanent anchors each.
1
2
Illustration 5:
Item Description
1 Additional frame
2 Main frame
4.5 Mounting the cardan shaft
NOTICE!
The Operating Instructions for the cardan shaft must be observed. They are included separ-
ately with the machine.
They contain information on maintenance and adjusting the length.
Before mounting the cardan shaft, it and the shaft of the planetary drive must be cleaned and
greased.
1. Depress the locking slider pin on the cardan shaft. Push the shear pin coupling of the
cardan shaft onto the toothed shaft of the planetary drive.
2. Pull the chuck cone lock onto the shaft of the spur gear and bolt the chuck cone lock se-
curely onto the shaft of the spur wheel back-geared motor.
3. Tighten the bolted connection of the shear pin coupling.
The cardan shaft protective device must be attached after assembly and must be secured, us-
ing clip chains.
The cardan shaft is equipped with a shear pin coupling. In case of overload, rotation is inter-
rupted by shearing of the shear pin.

4.6 Connecting the hydraulic power unit (optional)
4.6.1 Hydraulic compact 1.5 kW power unitunit
1 3
5
7
Item 1: Complete hydraulic power unit

Item 2: Electric motor
Item 3: Hydraulic tank
Item 4: Control unit
Item 5: Main valve
Item 6: Terminal box; The wiring diagram is located on the inside of the terminal box cover
(Item 7).
Connecting the hydraulic The hydraulic lines must be laid by specialists according to the following hydraulic schematic.
system
1 2
Illustration 6:
The valves of the control unit and the pressure valve must be electrically operated so that
they can open and close. Valve connectors with diodes (Item 3) are fitted on the connecting
cables by factory default.

In the event of a defect or replacement, only use valve plugs with a diode (Items 1 and 2.)
Item Function
1 Discharge door 1
2 Discharge door 2
3 Electric main valve
1 2
Connecting the on-board

power supply of the
valve control system
Illustration 7:

4.6.2 Hydraulic compact 4 kW power supply
1 3
4
Item Description
1 Complete hydraulic power unit
2 Electric motor
3 Hydraulic tank
4 Control units
5 Oil drain plug
6 Terminal box
The wiring diagram is located on the inside of the terminal box cover
(Item 7).

system
1 2 3 4
Item Function
1 Discharge door 1
2 Discharge door 2
3 Conveyor belt
4 Container cover
The valves of the control unit and the pressure valve must be electrically operated so that
they can open and close. Valve connectors with diodes (Item 3) are fitted on the connecting
cables by factory default.
In the event of a defect or replacement, only use valve plugs with a diode (Items 1 and 2.)


power supply of the
Illustration 8:

4.6.3 Hydraulic standard power unit (1.5 kW / 5.5 kW)
4 5
Item Description
1 complete hydraulic power unit
2 Electric motor
3 Terminal box
The wiring diagram is located on the inside of the terminal box lid
(Item 7).
4 Hydraulic pump
5 Supply line from the hydraulic tank
6 Outgoing line to the control units

system
1 2 3 4
Illustration 9:
Item Function
1 Container cover
2 Conveyor belt
3 Discharge door 1
4 Discharge door 2

power supply of the
Illustration 10:

4.7 Electric motor installation (option)

4.7.1 StaticLine Feeding
Component overview
Depending on the customer's requirements, the components are either delivered together
with the machine by SILOKING or provided by the customer himself.
When using components that were not manufactured by SILOKING, make sure that these
components are compatible with the machine itself.
Electric motor
Motor mounts For electric motor For electric motor For electric motor
22 kW 30 kW 37 kW
Shaft mount
Feather key
Rubber buffer
Screw connections

Assembly of electric mo-

tor
The assembly and connection of the electric motor or the electric motors must only be carried
out by authorised professionals.
Figure Assembly step

1. Hold the motor mount (3) against the
1 screw-mounting rail (1) of the mixing hop-
per from below as shown.
2
Insert the rubber buffer (2) between the
3
screw-mounting rail and the motor
mount and align it.
1 2. Apply high-strength screw locking com-

pound (1) to the threads of the four M14
x 40 mm hexagon head screws (2).
2
3. Place Ø 15 mm washers (1) and M14 re-

taining washers (2) on the M14 x 40 mm
screws (3) and insert them into the screw-
mounting rail.
1
4. Align the motor mount on the screw-

mounting rail and tighten the screws se-
1 curely.
A The distance (A - rubber buffer) between

2
the screw-mounting rail (1) and the mo-
tor mount (2) must be between a
minimum of 4.5 mm and maximum of
5.0 mm.
5. Check uncoated surfaces of the gearbox
flange (1) and the electric motor flange
(2) for corrosion residue and carefully re-
move any such contaminations, if applic-
able.
1 2


6. Clean all flange surfaces and cavities on
the gearbox flange and the electric motor
from dirt.
7. Coat the teeth (1) on the shaft mount and

guide (2) for the electric motor shaft with
copper paste.
1 2
8. Insert the shaft mount (1) into the teeth

on the planetary gearbox.
9. Insert the feather key (1) into the groove

on the electric motor shaft (2).
10. Carefully insert the electric motor and its

shaft (1) into the shaft mount (2) in the
planetary gearbox.
Make sure that the groove and feather

key line up!
1 2
11. When inserting the electric motor, make

sure that neither the electric motor nor
the teeth and/or the feather key are dam-
aged!
Only use suitable aids for the assembly of

the electric motor!


12. Insert M 16 x 45 mm screws (2) and M16
retaining washers (1) into the flange on
the electric motor and the gearbox
1 2 flange.
13. Tighten the screws across the diagonals.

1 4
Torque: 210 Nm
Note!
The gearbox flanges/flanges on the elec-
4 2
tric motors are provided with a different
number of holes for mounting purposes:
● Motor 22 kW - 4 holes
14. Insert the M14 x 70 mm screws (1), Ø 15

mm washers (2) and M14 self-locking
nuts (3) into the holes on the motor
mounting and the electric motor.
1 2 3
15. Tighten the screw fittings securely.
Torque: 135 Nm
4.7.2 StaticLine Biogas
Component overview
Depending on the customer's requirements, the components are either delivered together
with the machine by SILOKING or provided by the customer himself.
When using components that were not manufactured by SILOKING, make sure that these
components are compatible with the machine itself.

Electric motor
Shaft mount
Feather key
Screw connections
Assembly of electric mo-

tor
The assembly and connection of the electric motor or the electric motors must only be carried
out by authorised professionals.

1. Check uncoated surfaces of the gearbox
flange (1) and the electric motor flange
(2) for corrosion residue and carefully re-
move any such contaminations, if applic-
able.
1 2
2. Clean all flange surfaces and cavities on

the gearbox flange and the electric motor
from dirt.


3. Coat the teeth (1) on the shaft mount and
guide (2) for the electric motor shaft with
copper paste.
1 2
4. Insert the shaft mount (1) into the teeth

on the planetary gearbox.
5. Insert the feather key (1) into the groove

on the electric motor shaft (2).
6. Carefully insert the electric motor and its

shaft (1) into the shaft mount (2) in the
planetary gearbox.
Make sure that the groove and feather

key line up!
1 2
7. When inserting the electric motor, make

sure that neither the electric motor nor
the teeth and/or the feather key are dam-
aged!
Only use suitable aids for the assembly of

the electric motor!
1 2 8. Insert M 16 x 70 mm screws (1), Ø 17 mm
washers (3), M16 retaining washers (2)
and M16 self-locking nuts (4) into the
3 4
flange on the electric motor and the gear-
box flange.


9. Tighten the screws across the diagonals.
1 3
Torque: 210 Nm
8 5
6 7 Note!
The gearbox flanges/flanges on the elec-
4 2
tric motors are provided with a different
number of holes for mounting purposes:

4.8 Hopper extension installation (option)

4.8.1 StaticLine Feeding + StaticLine Biogas
Component overview
The components may differ in their dimensions and or quantities depending on their size and
the equipment level of the machine.
The following description refers to the assembly using a "Duo" mixing hopper with a capacity
of 30 m³.
The assembly to mixing hoppers of different sizes is generally identical though. Only the num-
ber of straight hopper extensions as well as straight connecting plates and screw fittings dif-
fers in that regard.
Curved hopper extension
Straight hopper extension

(Number depends on size
and equipment level)
Straight connecting plate

(Number depends on size
and equipment level)
Angled connecting plate
Screw connections (Num-

ber depends on size and
equipment level)

Overview of hopper extensions
2
1
1
2
3 3 4
3
3
2
1
1
2
Pos. Description/meaning
1 Straight hopper extension
2 Curved hopper extension
3 Straight connecting plate
4 Angled connecting plate
Assembly of the hopper Figure Assembly step

extension 1. Mount the curved hopper extension (1)
1
on the edge (2) of the mixing container as
shown.
1 2. Insert an M10 x 35 mm screw (1), Ø 10.5

2
washers (2) and M10 self-locking nuts (3)
into all three retainers.
3
Secure the hopper extension against fall-

ing down in this manner. Do not fully
tighten the screws yet.
1
3. Mount the straight hopper extension next
to it (1) in the same way.
Make sure that both reinforcing rings (2)

2
of the straight hopper ring are on top.
1 4. Also insert M10 x 30 mm screw (1),

3 Ø 10.5 washers (2) and M10 self-locking
2 nuts (3) into the reinforcing rings of the
two mounted hopper extensions.
Do not fully tighten the screws yet.


5. Pre-mount all hopper extensions on the
1 mixing container one after the other in a
counter-clockwise manner (1).
1 6. Place a straight connecting plate (1) onto

all hopper extensions that are adjacent to
a straight hopper extension (6x) from the
inside (also see Overview of hopper exten-
sions).
1 7. Place an angled connecting plate (2) onto

all hopper extensions that are not adja-
cent to a straight hopper extension (2x)
from the inside (also see Overview of hop-
per extensions).
1 2 3
8. Insert the M10 x 30 mm screws (1), Ø
10.5 mm washers (2) and M10 self-lock-
ing nuts (3) into the hopper extensions
and connecting plates from the inside to
the outside.
9. If all screw fittings of the hopper exten-

sions, reinforcing rings and connecting
plates have been inserted, tighten these
one after the other, taking care not to dis-
tort any of the individual segments.
Torque: 50 Nm

4.9 Straw ring installation (option)

4.9.1 StaticLine Feeding + StaticLine Biogas
Component overview
The components may differ in their dimensions and or quantities depending on their size and
the equipment level of the machine.
The following description refers to the assembly using a "Duo" mixing hopper with a capacity
of 30 m³.
The assembly to mixing hoppers of different sizes is generally identical though. Only the num-
ber of straight straw ring pipes as well as the screw fittings and straw ring chains are different.
Straight straw ring pipe

with 1 pin (Number de-
pends on size and equip-
ment level)
Straight straw ring pipe

with 2 pins (Number de-
pends on size and equip-
ment level)
Curved straw ring pipe

without pin
Curved straw ring pipe

with 1 pin
Straw ring chain (Number

depends on size and equip-
ment level)
Eyebolt (Number depends

on size and equipment
level)
Screw connections (Num-

ber depends on size and
equipment level)

Overview of straw ring pipes
3 2 1 4
4 2 1 3
Pos. Description/meaning
1 Straight straw ring pipe with 1 pin
2 Straight straw ring pipe with 2 pins
3 Curved straw ring pipe without pin
4 Curved straw ring pipe with 1 pin
Assembly of the hopper Figure Assembly step

extension 1. Place the pipes of the movable straw ring
as shown (see Overview of straw ring
pipes).
2. Plug the individual segments into one an-

other using the pins (1).
2 3 4
3. Connect the individual segments on the
flanges (1) together.
Insert the M10 x 35 mm screws (4), Ø

10.5 mm washers (3) and M10 self-lock-
ing nuts (2) into the flanges and tighten
1
them securely.
Torque: 50 Nm


1 4. Hold the steel chain (1) against the hole
on one of the retaining rings (2) of the
straw ring by one of its final links.
5. Insert (4) the M12 x 40 mm screws (1), Ø

13 mm washers (2) and M12 self-locking
1 nuts (3) and tighten them securely.
2
Torque: 85 Nm
3
6. Mount the steel chains on all holding

rings of the straw ring in this way.
1 2 3 4
7. Insert an M12 x 50 mm eyebolt (1) into
every straw ring receptacle on the mixing
hopper from the inside with an M12 fit-
ting nut (2), Ø 12.5 mm washers (3) and
M12 self-locking nuts (4) and tighten
them securely.
8. Hold the movable straw ring (1) against

1 the upper edge of the mixing hopper (2).
1
9. Hold the free final links of the steel chain
2 3 4 against the eyebolts (1).
Insert the M12 x 45 mm screws (2), Ø

13 mm washers (3) and M12 nuts (4).


10. Securely tighten the screw connections
on the steel chains.
Torque: 85 Nm

5 | Commissioning SILOKING
5 Commissioning
5.1 Operation and maintenance notes
The notices on the machine inform the user regarding proper use of the machine and must be
heeded. Illegible symbols must be replaced by new ones.
Check the oil level regularly.
Lubrication locations for grease lubrication
Maximum system pressure of the hydraulic system: 175 bar
5.2 Connecting the on-board power supply
• A lockable main switch must be installed by the customer. The main switch is not in-
cluded in the scope of supply.
• An emergency stop button for immediate shut down of the machine must be installed by
the customer and connected to the control system. The emergency off switch is not in-
cluded in the scope of supply.
• The machine must be connected to an earthing conductor (see electrical specification).

SILOKING Commissioning | 5
5.3 Check the direction of rotation of the motor for the hydraulic unit
Before commissioning the machine for the first time, pay attention to the correct direction of
rotation of the motor.
• The mixing screws need to turn in a clockwise direction when viewed from above.
• If the direction of rotation is incorrect, the machine must be stopped immediately.
The poles of the electrical connection must be swapped without delay.
CAUTION! Warning of property damage.

An incorrect direction of rotation will cause property damage to the hydraulic unit and cause
malfunctions of the hydraulic work functions.
1. Check the direction of rotation of the hydraulic unit motor. This must match the arrow
applied to the motor housing.

6 | Operation SILOKING
6 Operation
6.1 Loading
Filling the mixing hopper from a high level can cause falls.
WARNING
Risk to life from falling.
a) The mixing hopper must be filled from the ground.
Durch das Überladen des Mischbehälters kann es zu erheblichen Schäden an der

CAUTION Maschine kommen.
Gefahr von Sachschäden
a) Das zulässige Gesamtgewicht darf nicht überschritten werden.
Note
NOTICE
Remove all nets, straps and foils from the round and square bales.
Note
NOTICE
Round or square bales may not be loaded in models with a hopper volume of 3 m³ or 5 m³.
1. Ensure that there are no persons in the work area.

2. Close the discharge door.
3. Switch the mixing auger to low speed.
4. Load the feed mixer.
Recommended order of For smooth-running mixing with optimal mixing results, we recommend the following order
filling the feed ingredi- when filling the feed ingredients:
ents • Bulky, dry ingredients (hay, straw, etc.)
• Grass silage
• Concentrated feed: Fill concentrated feed when the mixing auger is switched off. This will
improve the weighing accuracy.
• Maize (corn) silage
• Wet components (spent grain, potato pulp, leftovers etc.)
• Liquid feed ingredients
• Liquid yeast

SILOKING Operation | 6
In principle the following Long feed before short, dry feed before wet.
applies: The mixing time depends on the type and structure of the feed ingredients as well as their cut
length.
The mixing process takes more time for coarse feed ingredients.
Recommended order for

round and square bales
Setting the mixing augers to the fast speed during the filling process may cause con-
CAUTION siderable damage to property.
Risk of damage to property.
a) The mixing augers must rotate at a low speed during the filling process.
Note
NOTICE
Round or square bales may not be loaded in models with a hopper volume of 3 m³ or 5 m³.
1. Remove all nets, straps and foils from the bales.

2. Rotate the counter blades into the mixing hopper.
4. With the mixing auger's drive speed low, load the bale in the hopper.
5. Completely break down the bales.
6. Add additional feed ingredients .
7. Rotate the counter blades out of the hopper if necessary.
Properties of the feed in-

gredients The properties of the feed ingredients must be suitable for processing with a vertical feed
mixing unit. Only materials that correspond to the generally valid empirical data in this area
may be used.
Short free-flowing ingredients with a structure are considered to be unproblematic. The ma-
chine and feed unit will have difficulty processing if there is a large proportion of long mater-
ial that is wet and sticky (reduced output). In case of doubt, contact your SILOKING service
partner.

6.2 Discharge door
The machine must be disconnected from all sources of power and propulsion before work is
performed on the discharge door. The discharge door must be secured against accidental
closure.
As standard, the discharge door is manually opened and closed by a crank drive with spindle.
For machines with automatic operation, the discharge door is automatically opened and
closed via a double action hydraulic cylinder. In this case, the opening height can be set using
an adjustable limit switch.
6.3 Counter-blades
To achieve an optimal mixing result, the mixing hopper is equipped with counter-blades
which can be swivelled in and out, depending on the feed components in the mixing hopper.
The counter-blades prevent the feed components from rotating as well and reinforce the cut-
ting process.
Counter-blades enable the rapid processing of complete round or square bales.
Mechanically activated Use the control lever to swivel the counter-blades in or out in the mixing hopper. You can se-
counter-blades cure the desired position with locking pins (Item 1).
Swivelling in/out:
Three settings are possible for mechanically operated counter-blades:
• Swivel the counter-blade into the mixing hopper.
• Swivel the counter-blade half-way into the mixing hopper.
• Swivel the counter-blade out of the mixing hopper.
Illustration 11:
Rigidly screwed counter- The counter blades are located in the mixing hopper (Item 1) and are attached from the out-
blades side by hexagon screws (Item 2).
You can also remove the counter-blades if they are not required for your feed components.
Please make sure in this case to seal the screw holes to prevent feed from leaking.

Illustration 12:

6.4 Mixing / unloading
Machine unexpectedly starts in automatic operation.

WARNING
Risk associated with unexpected start-up.
a) No persons are allowed to be in the hazard area during operation.
b) The hazard area around the machine must be cordoned off.
The mixing time depends on the type and structure of the feed ingredients as well as their cut
length.
The mixing process takes more time for coarse feed ingredients.
1. Make sure that the discharge door is closed.

3. Rotate the counter blades into the mixing hopper if needed.
4. Rotate the counter blades out of the mixing hopper after mixing.
5. Switch the feed system on.
6. Open the discharge door. Set the discharge quantity by adjusting the position of the dis-
charge door and the output of the conveying system.
7. Close the discharge door once the unloading process is complete.
8. Switch off the machine.
You can keep machine wear to a minimum by using the low speed.

6.5 Hopper cover (Option)
6.5.1 Mounting the hopper cover
Models with 1 mixing

auger
Illustration 13:
1. Clean the dirt off the upper hopper ring (Item 1).
2. Place the parts of the hopper cover on the hopper ring.
3. Use the fixing plate to mount the cylinder receptacle arm (Item 2) on the fixing plate of
the hopper cover (Item 3). Use the supplied screw connections.
4. On the rod side, hang the hydraulic cylinder (Item 4) into the arm of the hopper cover
(Item 5). Secure it with the enclosed screwed connections.
2 1
Illustration 14:

Models with 2 or 3 mix-

ing augers
Illustration 15:
1. Clean the dirt off the upper hopper ring (Item 1).
2. Place the parts of the hopper cover on the hopper ring.
3. Mount the two rigid side parts (Pos. 2) on the hopper ring. Use the supplied screw con-
nections.
4. Mount the middle section of the hopper cover with the hopper folding roof (Item 3) on
the hopper ring.
5. Mount each of the two opening covers (Item 4) between the side part and the middle
part of the hopper cover.
4 1
2
The hopper cover may not be fully raised.

Risk of damage to property.
a) It is imperative that the side parts and the middle part of the hopper cover are only lifted
one at a time when mounting/removing. Otherwise the cover will be damaged.
6.5.2 Connecting the hydraulic system


auger
Illustration 16:
The hydraulic lines must be laid by specialists according to the following hydraulic schematic.
The hopper cover can be removed for the purpose of transport. In such a case, the hydraulic
lines are not connected to the hydraulic cylinder. Connecting the hydraulic hoses:
1. Run the hydraulic hoses (Item 1) to the hydraulic cylinder (Item 2) and use pipe clamps
to secure them on the mixing hopper.
2. On the piston side, connect the hydraulic hose marked in red on the hydraulic cylinder.
3. On the piston side, connect the hydraulic hose marked in yellow to the hydraulic cylin-
der.
4. Use cable ties to secure the hydraulic hoses on the hydraulic cylinder.

Hydraulic schematic
auger
Illustration 17:
Item Function
1 Discharge door 1
2 Discharge door 2
3 Container cover


ing augers The hydraulic lines must be laid by specialists according to the following hydraulic schematic.
The hopper cover can be removed for the purpose of transport. In such a case, the hydraulic
lines are not connected to the hydraulic cylinder. Connecting the hydraulic hoses:
Illustration 18:

Hydraulic schematic
ing augers
1 2
Illustration 19:
Item Function
1 Hopper cover Slider 1
2 Hopper cover Slider 2

6.5.3 Setting the speed of the hopper cover
All models You can set the opening and closing speed of the hopper cover manually.
Note
NOTICE
Do not adjust the opening and closing speed too abruptly. This will prevent damage and/or in-
creased wear of the hopper cover.
1
2 3
1. Adjust the flow rate of the hydraulic oil (+ / -) by turning the outside part of the throttle
(Item 3).

7 | Maintenance SILOKING
7 Maintenance
7.1 Maintenance
CAUTION! Before performing maintenance, inspection and repair work:

must be disconnected from any sources of power and propulsion.
The machine must cool off.
The hydraulic unit must be de-pressurised.
Maintenance may only be performed by persons, who have been briefed or qualified special-
ist personnel.
Inspection and repair work may only be performed by authorised qualified specialist person-
nel from a SILOKING service partner.
Maintenance, inspection and repair work may only be carried out with suitable work clothing
and protective equipment.
The machine is usually operated under very demanding conditions and in dusty environ-
ments. It is therefore important to clean the machine regularly after use and to maintain it in
accordance with maintenance plan.
The safety and service life are increased as a result and trouble-free operation is guaranteed.
The operating instructions for the different components must be observed. They are included
separately with the machine.
7.2 Cleaning the machine
The machine is usually operated under very demanding conditions and in dusty environ-
ments. It is therefore important to clean the machine regularly after use.
General cleaning notes 1. Check the machine for:

• the accumulation of dirt.
• missing and/or loose screws
• oil stains on moving parts
• oil levels and
• the condition of the hydraulic hoses
Do any necessary corrective work before next using the machine.
1. Acids in silage can heavily corrode the machine paint. The condition of the paint can be
preserved by regularly removing feedstuff residues.

SILOKING Maintenance | 7
When using a high pres- 1. Never use the cleaning equipment near:
sure cleaner / steam • electrical or electronic components
blaster
• components of the pneumatic system
• of the cooler
1. do not spray with too high pressure or temperature, or at too close range. Information
on correct usage can be found in the Operating Instructions of the cleaning equipment.
The manufacturer accepts no liability for any damages which may result from cleaning.
7.2.1 Cleaning the interior of the mixing screw
People with pacemakers must stay away from magnets.

DANGER
Danger due to magnetic radiation.
ü Strong magnetic fields can interfere with electronic or mechanical devices or even
cause irreparable damage to them.
a) People with pacemakers should avoid exposure to magnetic fields.
The mixing auger contains sharp cutting blades.

WARNING
Risk of injury due to cutting or severing
a) Secure the cutting blades with a guard.
b) Before installation, remove the cutting blades located in the hazard area where the in-
stallation work will take place.
1. Climb into the mixing tank.

2. Unscrew the assembly cover (1) from the mixing screw.
3. Clean the interior of the mixing screw.
4. Re-tighten the assembly cover. Grease the screws with some lubricating grease.
5. Remove all foreign objects from the mixing tank (e.g. tools).
Illustration 20:
7.3 Oil change for the hydraulic unit

The hydraulic pipe and hose lines are under high pressure.
WARNING
Risk of injury attributed to hydraulic oil that leaks under pressure.
a) The hydraulic unit must be de-pressurised before performing maintenance, customer ser-
vice and repair work.
b) Slowly and carefully open the hydraulic pipe and hose lines.
The filter element in the return line filter must be replaced every time the hydraulic oil is
changed if the machine has an external electric motor.
The hydraulic system must be bled after each oil change, return line filter replacement, re-
pair, or prolonged standstill.
After the oil change, the oil level must be checked before use for a few days.
The oil level may never fall under the Minimum mark on the inspection glass. Inspect the oil
level according to the maintenance plan.
Oil that has leaked, overflowed or spilled must immediately be absorbed using binding
agents, and disposed of in an environmentally-friendly manner.
Working materials and used parts must be carefully cleaned, separated according to the ma-
terials and subsequently be disposed of in an environmentally compatible manner according
to current applicable local regulations.
De-pressurising the hy- 1. Switch off the machine.

draulic unit 2. Operate all hydraulic control valves several times in all directions to release residual
pressure from the hydraulic system.

7.3.1 Compact 1.5 kW hydraulic unit
2 3 7
6 4 5
Illustration 21:
If the hydraulic hoses and electrical cables are long enough, you can lift the unit that is con-
nected out from under the machine and perform an oil change.
You can find information on the lubrications in the chapter Lubrications / fill capacities.
Use the dipstick in the fill opening to check the oil level (Item 7).
Oil change 1. Have a qualified electrician disconnect all electrical connections of the hydraulic unit.
2. Separate the hydraulic connections of the unit and use covers to close all openings.
3. Loosen the four screw connections (Item 1) on the mounting rail.
4. Lift the unit out of the machine to enable free access to the bottom of the unit.
5. Screw the mounting rail (Item 6) off of the hydraulic unit (Item 2).
6. Place a suitable container under the oil drain plug (Item 5) of the hydraulic oil tank (Item
3).
7. Screw the bleeder screw all the way out of the hydraulic oil tank and let the oil drain
completely.
8. Screw the bleeder screw back into the hydraulic oil tank.
9. Add new oil.
10. Check that the bleeder screw is leak-tight.
11. Mount the hydraulic unit with the mounting rail on the machine.

7.3.2 Compact 4 kW hydraulic unit
Illustration 22:
You can find information on the lubricants in the chapter Lubricants / fill capacities.
Use the dipstick in the fill opening to check the oil level (Item 7).
Oil change 1. Place a suitable container under the oil drain plug (Item 2) of the hydraulic oil tank (Item
3).
2. Screw the bleeder screw completely out of the hydraulic oil tank and let the oil drain
completely.
4. Add new oil (Item 1) via the oil filler plug.
5. Check that the bleeder screw is leak-tight.

7.3.3 1.5 kW / 5.5 kW hydraulic standard unit
1 2
5
4
Illustration 23:
Oil change at the oil tank 1. Lower all hydraulic equipment.

2. Switch off the machine and secure it against unauthorised start-up.
3. Disconnect the machine from all sources of power and propulsion.
4. De-pressurise the hydraulic unit.
5. Place a container that is suitable for collecting waste oil under the bleeder screw (Item
4).
6. Screw the bleeder screw out of the hydraulic oil tank (Item 5).
7. Let the oil drain completely.
9. Use the filler hole to add new oil (Item 1).
Bleeding the hydraulic 1. Start the hydraulic unit.

system 2. Completely retract and extend all hydraulic components several times.
3. After the bleeding process is complete, check the oil level with the oil level indicator
(Item 3) and add oil as needed.

7.3.4 Replacing the return filter cartridge
Machine with external

electric motor (spur
wheel back-geared mo-
tor)
Illustration 24:
1. Screw the cover off of the return line filter (Item 1).
2. Replace the filter element.
3. Clean the sealing surfaces of the cover. Screw the lid back into the return filter.
4. Bleed the hydraulic unit.
7.3.5 Cleaning / changing the suction filter
1.5 kW / 4 kW compact
hydraulic unit
Illustration 25:
Illustration 26:

Illustration 27:
1. Let the hydraulic oil drain completely out of the oil tank.
2. Loosen the four screws on the oil tank (Item 1).
3. Carefully pull the oil tank off of the air inlet (Item 2).
4. Take the filter element off of the suction line (Item 3).
5. Clean the filter element thoroughly and mount it back on the suction line.
6. Make sure that the rubber seal is correctly seated on the air inlet (Item 4).
7. Carefully place the oil tank on the air inlet.
8. Screw the oil tank tight (Item 1).
9. Add new oil.
10. Bleed the hydraulic unit.
11. Check that the hydraulic unit is leak-tight.
Note
NOTICE
A damaged or defective filter element must be replaced immediately. Otherwise dirt may
penetrate the system and the components may be seriously damaged.

7.4 Changing the oil in the mixing system's planetary gearbox

DANGER
There are sharp cutting blades on the fins of the mixing screw.
WARNING
Risk of injury from cutting or slicing.
a) Wear cut-resistant work gloves and work clothing before starting work.

WARNING
Note
NOTICE
The fill quantities specified in the operating materials section are guide values.
a) Each time operating materials are changed or replenished, the correct level must be
checked several times on the equalisation tank or sight glass and adjusted if necessary.
7.4.1 Mixing system overview

Oil circuit overview With plastic equalisation tank
(1) = planetary gearbox

(2) = equalisation line
(3) = bleed line
(4) = equalisation tank
With steel equalisation tank

(1) = planetary gearbox

(2) = equalisation line
(3) = bleed line
(4) = equalisation tank
Position of the identific- Use the identification plate of the planetary gearbox to identify the various types.
ation plate The identification plate is located underneath the mixing hopper on the planetary gearbox
(see illustration below).
(1) = mixing hopper

(2) = identification plate
Position of the drain Mixing system with 1 mixing screw

screw Planetary gearbox: SPG 1007
(1) = drain screw
Mixing system with 1 mixing screw

Planetary gearbox: SPG 1703 / SPG 2100 / SPG 2507 / SPG 3003 / SPG 3200

(1) = drain screw
Mixing system with 2 mixing screws

B
A
1
1
(1) = drain screw

(A) = front planetary gearbox
(B) = rear planetary gearbox
Mixing system with 3 mixing screws

C
B
A
1
1
1
(1) = drain screw

(A) = front planetary gearbox
(B) = centre planetary gearbox
(B) = rear planetary gearbox

7.4.2 Planetary gearbox oil change

Draining the gear oil
The gear oil is thinner and drains better when the machine is at its operating temperature. Let
the machine run idle for a few minutes before changing the gearbox oil.
1. Place a suitable container under the bleed screw.
2. Open the bleed screw (1).
3. Disconnect the bleed line (2).

4. Let the gear oil drain completely into a container. Check
whether the gear oil is running out of the bleed line. If
not, the line may be clogged and must be cleaned.
2
5. Thoroughly clean the drain screw, its magnet, and the

sealing faces.
6. Once the gear oil has completely drained, reinsert the
drain screw (3) and tighten it firmly.
Planetary gearbox: SPG 1007

1. Place a suitable container under the bleed screw.

2. Open the bleed screw (1).
3. Disconnect the bleed line (2).

4. Let the gear oil drain completely into a container. Check
whether the gear oil is running out of the bleed line. If
2 not, the line may be clogged and must be cleaned.

sealing surfaces.

sealing faces.
7. Once the gear oil has completely drained, reinsert the
drain screw (3) and tighten it firmly.
Using a pump to fill with

gear oil

Cold gear oil is more viscous and runs through hose lines and the planetary gearbox with
more difficulty.
If you squeeze viscous gear oil through the planetary gearbox, you will damage the shaft seal-
ing ring and the planetary gearbox will leak.
Keep the gear oil in enclosed spaces at room temperature before use.
Planetary gearbox: SPG 2100

1. Mount the bleed line back onto the planetary
gearbox.
2. Open the hose clamp and pull out the equalisation
line (1)
3. Remove the equalisation tank from its holder (2)

or remove the holder from the mixing hopper (3).
2
2 2
4. Open the hose clamp and pull out the thinner

bleed line (4)
4 5. Hang the thinner bleed line (4) over the edge of a

clean container.

6. Connect an oil pump (6) to the thicker equalisation

line (1).
6
7. Pour in the gear oil until it drains out of the bleed

line (4) without any bubbles.
8. Re-connect the hose lines (1) and (4) to the equal-

isation tank.
1 4
9. Mount the equalisation tank back on the holder.
10. Continue to add the gear oil until the optimum oil
level (5) is reached.
Planetary gearbox: SPG 1703 / SPG 2507 / SPG 3003 / SPG 3200
1. Open the hose clamp and pull out the equalisation
line (1)

2. Connect an oil pump (2) to the thicker equalisation

line (3).
2
3. Continue adding the gear oil until it leaks out of

the opening in the planetary gearbox (4).
gearbox.
5. Mount the thicker equalisation line (1) back onto

the equalisation tank.

Planetary gearbox: SPG 1007/SPG 1703

1. Unscrew the equalisation line (1) from the equal-
isation tank.
2. Use a pump (2) to add oil to the planetary gearbox

through the equalisation line (3).
2

3. Continue adding the gear oil until it leaks out of

4 the opening in the planetary gearbox (4).

gearbox.
5. Mount the equalisation line (1) back onto the

equalisation tank.

After filling with gear oil, the mixing screw should be operated several times to result in the
actual oil level.
The optimum oil level is between the MIN and MAX marks. While the gear oil is cold and with
the machine horizontal.
If the planetary gearbox is filled with oil incorrectly, it can cause serious damage.
In the days after changing the oil, the oil level must be checked several times before starting
up the machine.
Manually filling with

gear oil
Alternatively you can add the gear oil manually. The time needed to do this is roughly 1 to 1.5
hours with warm gear oil.

1. Slowly and gradually pour in the gear oil.

Never add more than 1 to 1.5 litres. The oil level
2
must not rise above (3), otherwise gear oil will run
3 from the equalisation tank into the bleed line.
2. Re-tighten the bleed line as soon as gear oil starts

coming out of the opening.
Planetary gearbox: SPG 1007/SPG 1703

1. Slowly and gradually pour in the gear oil.
1
2. Re-tighten the bleed line as soon as gear oil starts

coming out of the opening.

7.4.3 Checking the oil level in the equalisation tank

Check the oil level when the transmission has cooled down. The oil level cannot be determ-
ined accurately immediately after finishing work.

Steel equalisation tank
Illustration 28:
Plastic equalisation tank
Illustration 29:
1. Place the machine on a horizontal and solid floor.

2. Check the oil level. The optimum oil level is between the MIN and MAX marks. If the oil
level is too low, add more oil.

7.5 Magent

DANGER
The attractive or repulsive forces from magnets are a source of danger.

DANGER
Risk of injury due to crushing.
a) Take great care when working near magnets. The risk of injury and crushing due to
powerful attractive forces is particularly great when handling metallic objects.
b) Always wear personal protective equipment at work, in particular work gloves and safety
goggles.
The machine configuration with magnet features a magnet mounted on the turbo flight of the
mixing auger, which any present metallic foreign metallic may stick to.
1. If excessively laden with dirt, the magnet must be cleaned.
Illustration 30:

7.6 Changing / adjusting the cutting blades

WARNING
Dull and worn blades increase power consumption and impair the mixing process.
Replace the blades in due time to reduce power consumption, decrease mixing time and im-
prove the mixing result.
Correctly sharpened blades ensure optimal cutting of feed ingredients and longer shelf life of
the blades.
Replacing the blades: 1. Step into the mixing hopper.

2. Secure the blades with a guard.
3. Remove the blades.
4. Depending on the amount of wear, have the blades sharpened or replace them.
5. Screw each of the blades back into the mixing auger at the correct angle. Depending on
the model, make sure that the blades are screwed onto the blade stiffener (Item 1).
6. StaticLine Feeding: the two top blades
7. StaticLine Biogas: all blades
8. Remove any debris from the mixing hopper (e.g. tools).
9. Take the guard off of all the blades.
10. Once you are done, climb back out of the mixing hopper.
Illustration 31:

Adjusting the angle of

the cutting blades
1
2 5 6 7
3 8 4
Illustration 32:
Angle setting The cutting blades have the following factory default settings:
Bottom cutting blade (Item 3): completely pivoted inward (Item 7)
Second cutting blade from below (Item 4): intermediate position (Item 6)
Other cutting blades: pivoted all the way out (Item 5)
Depending on the feed ingredients, the blades can also be individually adjusted.
• Bottom blade (Item 3)
After installing the blade, turn the blade one full revolution by hand. If the blade rubs up
against the hopper wall, reduce the angle.
• Second blade from below (Item 4)
After installing the blade, turn the blade one full revolution by hand. If the blade rubs up
against the pivoted in counter blade, reduce the angle.
• Top blade (Item 1)
With some mixing augers, the top blade cannot be installed at the smallest angle (Item 7). If
the blade rubs up against the stiffening plate of the auger flight, increase the angle.
Particularly when processing bulky feed ingredients, feed may accumulate between the turbo
flight (Item 8) and the second blade from below (Item 4): Remove the blade completely from
the machine.
7.7 Setting the mixing screw's scraping bar

The mixing screw's main flight and turbo flight are equipped with adjustable scraping bars.
In order to achieve an optimal mixing result at all times, it is necessary to inspect the scraping
bar at regular intervals and to readjust or replace it as needed.

DANGER


WARNING
Inspecting the scraping The clearance between the scraping bar and the bottom plate or SILONOX lining (option) of
bar the mixing hopper should be 3 mm at the closest point.
If this dimension is shown to deviate during the inspection, then the scraping bar must be im-
mediately readjusted.
Clearance too ● The mix can collect under the scraping bar and cause damage
great ● The mix itself can be impaired
Clearance too ● The scraping bar can scrape on the hopper plate and damage the scrap-
small ing bar and/or mixing screw.
● The scraping bar can grind on the SILONOX lining and seriously damage
it.
Readjusting the scraping 1. Loosen the scraping bar screws (1) manually.
bar 1
2. Readjust the scraping bar correctly.
3. Firmly tighten the scraping bar (1) screws.

1
Torque: 85 Nm

Replacing the scraping 1. Loosen the scraping bar screws (1) manually.
bar 1
2. Push the scraping bar (3) all the way to the top (1)
and pull it out from the front (2).
2
1
3
3. Insert the new scraping bar (1) and set it correctly

(see Readjusting the scraping bar).
4. Firmly tighten the scraping bar (1) screws.

1
Torque: 85 Nm

7.8 Conveyor belt (optional)
Ensure that the conveyor belt is set to the correct tension before each start-up. Too high or
too low tension may cause damage.
The belt should sag in the middle by 1- 2 cm in order to achieve optimal tension.
The conveyor belt must not touch the frame of the conveyor belt or rub up against the ma-
chine.
Watch out for variations in temperature. The belt shrinks with cold and expands with heat.
Adjusting the tension of

the conveyor belt
2 3 4
1
Illustration 33:
1. For this, remove the cover on the hydraulic oil engine (Item 2). Loosen the nuts of the
flange bearings on the conveyor belt rollers (Item 1). Each conveyor belt roller has two
flange bearings each with four bolted connections.
2. Loosen the locknut and tensioning nuts (Item 3 and Item 4) of the conveyor belt tensions
on both sides of the belt.
3. Turn the nuts on the conveyor belt tensioner to move the conveyor belt roller in the de-
sired direction. Ensure that you move both tensions to the same distance.
4. Tighten the nuts on the two conveyor belt tensioners.
5. Tighten the bolted connection of the flange bearings.
6. Screw the cover of the hydraulic engine again until tight.
After tensioning, let the conveyor belt run for a while to check for uniform running and
proper tension.
1
2
Illustration 34:

The conveyor belt must be at an equal distance to the side plates along its entire length to en-
sure uniform running (Item 1).
The side plate and the conveyor belt roller must be at a right angle for this (Item 2). The con-
veyor belt must not rub up against the side plates.
If the belt rubs, it must be adjusted.

7.8.1 Setting the cleaner of the belt roller bearing
The cleaner must have proper settings to prevent feed deposits on the conveyor belt roller.
3
2
1
Illustration 35:
1. Loosen the locknut and tensioning nuts (Item 3 and Item 4) of the conveyor belt tension-
ers on both sides of the belt. to set the cleaner (Item 2).
2. The cleaner must run in the conveyor belt roller groove in a central position on the side
(Item 3). Carefully move the cleaner in one direction until it begins to rub up against the
groove wall. Then pull the cleaner back a few mm into a central position.
3. Now set the distance to the treads of the conveyor belt roller. Carefully move the
cleaner and at the same time towards the treads (Item 4) on both sides of the conveyor
until the cleaner begins to rub against the conveyor belt roller. Then pull the cleaner
back a few millimetres until it no longer rubs against the conveyor belt roller.
4. Screw the nuts of the conveyor belt tensioner tightly back into place in order to secure
the cleaner.
5. Turn the conveyor belt roller to check the setting. If the cleaner rubs up against the con-
veyor belt roller, it must be adjusted.
6. You can loosen the conveyor belt for improved visibility when mounting.
7.8.2 Check the cleaner of the conveyor belt
The bolted connection of the angle brackets (Item 1) must be loose. The angle bracket must
rest on the conveyor belt.
Illustration 36:
7.9 Spur wheel back-geared motor
The machine must be disconnected from any mains and/or energy source before carrying out
maintenance, inspection and repair work.

Electrical work may only be carried out by qualified specialists.

Perform maintenance and inspection work in accordance with operating instructions for the
spur wheel back-geared motor.
Allow the gear to cool before the oil change. Hot gear oil can cause severe injuries. The gear
oil should always be at the operating temperature when performing work.
When performing an oil change of the spur wheel back-geared motor, the roller bearing
grease must be changed.
7.10 Container cover (option)
Models with 2 or 3 mix- The casters and/or spacers of the hopper folding roof can be replaced in the event of wear:
ing augers
1. Close the hopper folding roof completely (Item 1).
2. Caution. Safeguard the machine against unauthorised start-up. Disconnect the machine
from all sources of power and propulsion.
3. Remove the caster covers on both sides of the hopper folding roof (Item 2).
4. Lift the roof up through the resulting opening (Item 3). Place a e. g. wooden block under
it so that the caster is exposed to facilitate work.
5. Open the plug mounted on the front-side (Item 4). Remove the caster (Item 5) and/or
the spacer (Item 6). Replace the applicable component.
6. Perform the above steps in reverse.
2 3
5 6
Illustration 37:

7.11 Shutting down the machine / prolonged standstill
• Switch off the machine.

• Clean the machine.
• Spray the bare parts with corrosion protection agent.
• Grease all lubrication points.
• Oil the inside walls of the mixing hopper with a feed-grade oil.
• De-pressurise the hydraulic unit.
• Switch off the electrical system.
7.12 Lubrication plan
Lubrication point every 30 every 500

Operating hours Operating hours
Cardan shaft according to the relevant instructions
Conveyor belt Bearing x
Planetary gearbox x
Container cover x
Spur wheel back-geared according to the relevant instructions
motor
Slider spindle x

7.12.1 Lubrication points of the container cover
Sources of error or third parties could cause the machine to restart.

WARNING
Risk associated with unexpected restarting
a) Disconnect the machine from all sources of power and propulsion.
The cutting blades pose a risk of injury when climbing into the mixing hopper.
WARNING
Risk of cutting or severing.
a) The lubrication points of the mixing hopper must be greased from the outside.
There is a risk of injury associated with falling from unsecured ascending aids such
WARNING as a ladder.
Risk attributed to falling.
a) Only use secure ascending aids e. g. a lifting platform.

auger
Illustration 38:
1. Grease the lubrication points for the two joints of the hopper.
Models with 2 or 3 mix- The figure shows the underside of the hopper cover (from the inside of the hopper with the
ing augers hopper folding roof closed).
Illustration 39:

1 2
Illustration 40:
1. Grease the 4 lubrication points of each outer joint on the hopper folding roof (Item 1).
2. Grease the 3 lubrication points of each of the inner joints of the hopper folding roof
(Item 2).

7.12.2 Lubrication points of the slider spindle
Illustration 41:
1. Take the protective cap off of the slider spindle under the crank (Item 1).
2. Lubricate the moving parts through the opening and move the crank back and forth sev-
eral times.
3. Close the opening with the protective cap.

7.13 Fuels and lubricants
Description Specification Amount

Planetary gearbox SPG 1100 SAE80W-90 GL5 / CLP 150 14.5 l
including equalisation tank
Planetary gearbox SPG 2100 SAE80W-90 GL5 / CLP 150 21.3
Hydraul. standard device 1.5 HLP hydraulic oil 35.0 l
kW / 5.5 kW ISO VG 32
Hydraul. Compact device 1.5 HLP hydraulic oil 8.0 l
kW ISO VG 32
Hydraul. Compact device 4.0 HLP hydraulic oil 18.0 l
kW ISO VG 32
Grease lubrication points Multi-purpose grease - water as required
resistant
Spur gear motor as per corresponding operating instructions
Door spindle Oil lubricant / spray grease as required
Oil grades for Hypoid gears must be used for planetary gearboxes.
Fully synthetic gearbox oil must be used at high thermal loads.
Please note that machines could be filled with fully synthetic gear oil depending on the pro-
ject.

7.14 Maintenance plan
CAUTION! The machine is continually exposed to acid, debris, changing

weather conditions such as rain, snow, frost or heat.
1. To recognise and avoid imminent damage early on, the maintenance intervals must be
strictly adhered to.
Maintenance intervals
Maintenance work daily weekly
Inspecting the conveyor belt rubber x
Discharge door: Checking the function x
Clean the machine. x
Grease all lubrication points according to the lubrica-
tion plan
Inspect / tighten screws. x
Check / repair safety devices x
Planetary drive: Check hydraulic oil level / top up x
Conveyor belt Check the side sealing x
Mixer screw blades Check for wear x
Planetary drive: Check the lines x
Check electrical safety devices. x
Check the hydraulic oil level x
Check hydraulic lines for leaks. x
Cardan shaft* Check the safety device x
Counter blades: Check the safety device x
Counter blades: Checking the function x
Hydraulic cylinder: Check condition x
Hoses and lines: Check fit x
Check / tension the conveyor belt. x
Check the spur wheel back-geared motor for running x
noises
General safety inspection. x
Check warning symbols x
Spur wheel back-geared motor: Check for / rectify leaks x
Cell rods: Check condition x
Planetary drive: Check for / rectify leaks x
Check lines for damage x

7.15 Customer service plan
After the every every

first addi- addi-
tional tional
Operating 100 h 250 h 500 h
hours
No later than x 3 6 12
months
Customer service work
Check all welded seams for cracks. x x
Check welded seams for wear and erosion X X
SILONOX hopper floor covering for protruding parts x x
Check SILONOX hopper floor covering for protruding parts x x
Mixer screw: Check welded seams for wear and erosion x x
Mixer screw: SILONOX check wear protection for protruding x x
parts
CAUTION! Check welded seams very carefully for depressions, erosion, holes
or cracks.
Defective welded seams, the hopper wall / hopper floor covering or on the wear protection
must be rectified immediately. Otherwise this may result in serious damage to the machine.

first addi- addi-
tional tional
Operating hours 100 h 250 h 500 h
months
Customer service work
Grease all lubrication points according to the lubrication plan x x
Inspect / tighten screws x x
Check / repair all safety devices x x
Check warning symbols x x
Counter blades: Checking the function x x
Check the frame for damage x x
Hoses and lines: Check layout X x
Cardan shaft* Check the safety device x x
Planetary drive: Check hydraulic oil level / top up x x
Planetary drive: Perform an oil change x x
Planetary drive: Check the lines x x
Mixer screw blades Check for wear x x
Check the hydraulic oil level x x

Changing the hydraulic oil x x

Check the hydraulic oil lines x x
Check the hydraulic cylinder x x
Discharge door: Checking the function x x
Discharge door: Check for wear x x
Discharge door: Check the safety device x x
Weighing System: Checking the function x x
Check lines for damage x x
Check electrical safety devices. x x
Check / tension the conveyor belt. x x

first addi- addi-
tional tional
Operating 100 h 250 h 500 h
hours
months
Work to be performed
Hoses and lines: Check fit x x
Check electrical plugs and connections x x
Standard hydraulic unit: Replace the filter elements in the hy- x x
draulic oil tank
Compact hydraulic unit: Clean the permanent filter x
Spur wheel back-geared motor: Perform an oil change according to the relevant in-
structions
Spur wheel back-geared motor: change the roller bearing according to the relevant in-
grease structions
Spur wheel back-geared motor: Change the radial shaft seal according to the relevant in-
structions
Spur wheel back-geared motor: replace the flexible gear rim according to the relevant in-
structions

8 | Fault finding / troubleshooting SILOKING
8 Fault finding / troubleshooting

Fault Cause Solution
The machine does not function Control system switched off Switch on control system
Hydraulic system defective Contact the SILOKING service partner
Motor or gear box defective Contact the SILOKING service partner
No hydraulic pressure Incorrect direction of rotation of hy- Connect the pump correctly.
draulic pump
Hydraulic oil contaminated with water Change the hydraulic oil, change the filter
and/or frozen element and rinse hydraulic lines
The mixing auger does not turn Shear pin on the cardan shaft is broken Replace shear pin
Power supply of the frequency con- Contact the SILOKING service partner
verter is too low
Error message on the display of the Contact the SILOKING service partner
frequency converter
Frequency of the frequency converter Check to the setting of the frequency con-
is too low verter and increase it to 25 Hz if necessary
The hydraulic system is not running Water in the hydraulic loop Change the hydraulic oil and flush out the
smoothly, no hydraulic pressure hydraulic lines
Container cover cannot be opened/ Fault in the hydraulic loop Check the hydraulic connection
closed Slider guides of the casters dirty or de- Check the slider guides for debris or dam-
fective age

SILOKING Dismantling and disposal | 9
9 Dismantling and disposal
Personal injury due to inadequate knowledge

WARNING
Risk of crushing, pinching, injury or electric shock.
a) Dismantling work may only be carried out by qualified personnel with adequate know-
ledge about the work thanks to professional training, experience and/or instruction.
b) Work on electrical components may only be carried out by trained electricians.
Operating materials can cause injury if they come into contact with the skin or eyes
WARNING or are swallowed
Risk of damage to health
a) Always wear personal protective equipment, in particular, chemical-resistant gloves and
tightly fitting goggles.
b) After contact with the skin: Immediately remove contaminated clothing. Wash affected
skin areas immediately with plenty of soap and water.
c) After contact with the eyes: Rinse thoroughly for at least 15 minutes under running wa-
ter. If irritation persists, consult a doctor.
d) After swallowing: Immediately rinse mouth and consult a doctor straight away.
Falling or tipping machine parts can cause serious or fatal injuries.

WARNING
Risk of fatal injury due to crushing.
a) Secure the machine parts when dismantling so that they can neither fall down nor tip
over.
b) Carefully secure the machine at the dismantling location. Prevent the machine from fall-
ing, slipping or possibly accidentally rolling away.
1. Disconnect the machine from any drive and energy source before dismantling.
2. Depressurise the hydraulic system completely before dismantling.
3. Remove all operating materials such as oils and greases from the machine.
4. Dismantle the machine carefully and properly.
5. Dispose of all machine parts and operating materials.
Machine parts must be separated by material and disposed of properly. National and interna-
tional regulations must be observed.
Oils and greases are a potential hazard for the environment. They must be disposed of in ac-
cordance with local environmental regulations.

SILOKING Mayer Maschinenbau GmbH
Kehlsteinstraße 4 | 84529 Tittmoning | Germany
Phone: +49 8683 8984-0 | Fax +49 8683 8984-55
E- Mail [email protected]

Operating Instructions: Staticline 4.0 Feeding/Biogas

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Operating Instructions: Staticline 4.0 Feeding/Biogas

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Operating Instructions

StaticLine 4.0 Feeding/Biogas

1 General notes ................................................................................................................................................... 5

2 Safety instructions .......................................................................................................................................... 10

3 Product displacement ..................................................................................................................................... 14

BA0032V06gb Translation of the original Operating Instructions iii

8 Fault finding / troubleshooting ........................................................................................................................ 96

9 Dismantling and disposal................................................................................................................................ 97

iv BA0032V06gb Translation of the original Operating Instructions

1.1 Labelling of the machine

(1) = Model designation

1.2 Notes on the Operating Instructions

The documentation includes:

BA0032V06gb Translation of the original Operating Instructions 5 / 98

6 / 98 BA0032V06gb Translation of the original Operating Instructions

1.3 Explanation of symbols

BA0032V06gb Translation of the original Operating Instructions 7 / 98

1.4 Intended use

The following may not be loaded in the machine:

8 / 98 BA0032V06gb Translation of the original Operating Instructions

BA0032V06gb Translation of the original Operating Instructions 9 / 98

2.1 General remarks

2.2 Loading and transport

2.3 Safety equipment

2.4 Entering the mixing container

10 / 98 BA0032V06gb Translation of the original Operating Instructions

2.7 Hydraulic system

BA0032V06gb Translation of the original Operating Instructions 11 / 98

2.8 Electrical system

2.9 Operating materials and used parts

2.10 Conduct in the event of an accident

2.11 Warning symbols

12 / 98 BA0032V06gb Translation of the original Operating Instructions

Never reach where Exercise caution with

Caution: hot surfaces Do not wear losse

Caution: keep both Caution: do not stand

BA0032V06gb Translation of the original Operating Instructions 13 / 98

System with external Item Description

14 / 98 BA0032V06gb Translation of the original Operating Instructions

System with internal Item Description

BA0032V06gb Translation of the original Operating Instructions 15 / 98

16 / 98 BA0032V06gb Translation of the original Operating Instructions

BA0032V06gb Translation of the original Operating Instructions 17 / 98

3.2 Standard version

StaticLine biogas Material container wall up to 1,520 mm: SILONOX

3.4 Technical Data

18 / 98 BA0032V06gb Translation of the original Operating Instructions

StaticLine Feeding Smart

StaticLine Feeding Compact 1408

Model 1408-8 1408-10 1408-12 1408-14

StaticLine Feeding Premium 2514

Model 2514-14 2514-16 2514-18 2514-20 2514-22 2514-25

BA0032V06gb Translation of the original Operating Instructions 19 / 98

StaticLine Feeding Premium 2514

overall height mix- 2.330 2.330 2.330 2.330 2.330 2.330

StaticLine Feeding System 1000+ 4022

Model 4022-22 4022-25 4022-30 4022-35 4022-40

StaticLine Feeding System 1000+ 4030

Model 4030-30 4030-35 4030-40