Component

Description

Oil Feed Pump ACP 32/38

P00 3 05 1B

Product No. 1762163-65 to -90

1762164-65 to -90
1764502-65 to -90
Printed 1764503-65 to -90
Book No.
Dec 2007
1818105-02 V6

Marine & Diesel Equipment

Alfa Laval reserve the right to make changes at any time without
prior notice.
Any comments regarding possible errors and omissions or
suggestions for improvement of this publication would be gratefully
appreciated.
Copies of this publication can be ordered from your local Alfa Laval
company.
Published by: Alfa Laval Tumba AB
Marine & Diesel Equipment
S - 147 80 Tumba
Sweden
© Copyright Alfa Laval Tumba AB 2007.
 Study instruction manuals and observe the
warnings before installation, operation,
service and maintenance.

Not following the instructions can result in

serious accidents with fatal injuries.

P000272A
In order to make the information clear only foreseeable conditions have
been considered. No warnings are given, therefore, for situations
arising from unintended usage of the machine and its tools.
Contents

1 Function Description ........................................................................................... 1

1.1 Application ........................................................................................................... 1
1.2 Design .................................................................................................................... 1
1.2.1 Rotors and Casing.................................................................................................... 1
1.2.2 Pressure Relief Valve ................................................................................................ 1
1.2.3 Direction of Rotation ................................................................................................. 1
1.2.4 Parts ........................................................................................................................ 2
1.3 Working Principle .............................................................................................. 3

2 Fault Finding ............................................................................................................. 5

3 Maintenance ............................................................................................................. 7
3.1 Inspection............................................................................................................. 7
3.1.1 Leakage.................................................................................................................... 7
3.1.2 Preliminary Rotor Inspection .................................................................................... 8
3.2 Dismantling .......................................................................................................... 9
3.2.1 Pump Removal ......................................................................................................... 9
3.2.2 Rotors ..................................................................................................................... 10
3.2.3 Shaft Seal ............................................................................................................... 12
3.2.4 Ball Bearing ............................................................................................................ 13
3.2.5 Relief valve ............................................................................................................. 14
3.3 Assembly............................................................................................................. 15
3.3.1 Relief valve ............................................................................................................. 15
3.3.2 Shaft Seal - rotating member ................................................................................. 15
3.3.3 Ball Bearing ............................................................................................................ 16
3.3.4 Rotors ..................................................................................................................... 16
3.3.5 Shaft Seal - stationary member .............................................................................. 17
3.3.6 Refitting the Pump .................................................................................................. 18

4 Technical Data ..................................................................................................... 19

4.1 Specification ................................................................................................... 19
4.1.1 Pump Without Motor .............................................................................................. 19
4.1.2 ACP 32 With Motor ................................................................................................ 20
4.1.3 ACP 38 With Motor ................................................................................................ 22
4.1.4 Capacity at 50 Hz .................................................................................................. 24
4.1.5 Capacity at 60 Hz ................................................................................................... 24
4.2 Dimensions ......................................................................................................... 25
4.2.1 ACP 32 .................................................................................................................. 25
4.2.2 ACP 38 ................................................................................................................... 26

5 Installation and Initial Start ........................................................................ 27

5.1 Installation ......................................................................................................... 27
5.1.1 Piping ..................................................................................................................... 27
5.1.2 Strainer ................................................................................................................... 27

1818105-02
 5.1.3 Pump ......................................................................................................................28
5.1.4 Gauges ...................................................................................................................28
5.2 Initial Start .........................................................................................................29

6 Spare Parts ............................................................................................................. 31

1818105-02
OIL FEED PUMP ACP 32/38 1 FUNCTION DESCRIPTION

1 Function Description
1.1 Application 1.2.2 Pressure Relief Valve

The selfpriming ACP screw pump is a positive An integrated pressure relief valve protects the
displacement pump, suitable when a constant pump and motor from overloading. The valve
oil flow is required. opens at a pressure of 0.6 MPa (6 bar).

The pump is used for feeding fuel or lubricating

oil in marine or power applications such as
separation systems, oil heating systems, and
oil conditioning systems.

1.2 Design

1.2.1 Rotors and Casing

The ACP pump has three intermeshing screws,
shaped so that they form a tight seal in
relation to each other and to the cast iron
pump casing. They are lubricated by the oil
moving through the pump.
The rotors are designed to work at high speed
with no vibrations or noise caused by
imbalance.
The power rotor (the central screw) is made of
steel and driven by an electric motor, connected
by a flexible coupling.
The two idler rotors, made of high quality cast
iron, are driven by the action of the oil that is
pumped.

NOTE

If the pump is operated without oil the idler rotors

will be driven directly by the power rotor, resulting
in wear to the pump.

1.2.3 Direction of Rotation

An ACP pump must be rotated in the specified
direction and delivers the oil in one direction
only. The rotational and pumping directions
are indicated by arrows on the pump casing.

1818105-02 1
1 FUNCTION DESCRIPTION OIL FEED PUMP ACP 32/38

1.2.4 Parts

P0 0 27 71 B
1 Shaft seal 14 Tension pin
2 Ball bearing 15 Valve spring
3 Balancing bush 16 Valve piston
4 Key 17 Pump casing
5 Power rotor 18 Return valve
6 Idler rotor 19 Gasket
7 Sealing washer 20 Deaeration plug
8 Plug 21 Washer
9 Screw 22 Plug
10 Rear cover 23 Front cover
11 Gasket 24 Sealing washer
12 O-ring 25 Plug
13 Valve spindle 26 Screw

2 1818105-02
OIL FEED PUMP ACP 32/38 1 FUNCTION DESCRIPTION

P0 0 27 92 A
Shaft seal

1 Spring unit 4 O-ring

2 O-ring 5 Seal ring
3 Seat 6 Stop screw

1.3 Working Principle

P00 3 02 1A

A Rotational direction 1 Power rotor

B Outlet 2 Idler rotor
C Inlet

The rotating parts of the pump consist of three

helical screws enclosed in the pump casing.
The threaded surfaces of the screws fit each
other accurately, forming a series of enclosed
cavities. These cavities move axially when the
screws rotate.

1818105-02 3
1 FUNCTION DESCRIPTION OIL FEED PUMP ACP 32/38

When the cavities are filled with oil, the oil is

transported from the pump inlet to the outlet.
This results in the pressure difference required
for continuous feeding of the oil.
When the screws rotate at a constant speed the
oil is pumped at a constant flow rate.
A relief valve is necessary to protect against
harmful pressure levels.

4 1818105-02
OIL FEED PUMP ACP 32/38 2 FAULT FINDING

2 Fault Finding
If a fault cannot be remedied by the actions
suggested below, worn pump parts may need to
be replaced. Dismantling and assembly of the
pump is described in chapter
3 ‘‘Maintenance’’ on page 7.

Fault Probable cause Remedy

Low capacity, Suction valves shut off, or clogged strainer Open the valves, or clean the strainer
low pressure or no Relief valve opens at too low pressure or does Adjust the relief valve or dismantle and check it
flow not close properly (the valve may be situated off the pump)
The pressure relief valve is set below the Readjust the pressure relief valve to a value above
counter pressure the counter pressure
Pump does not Pump too dry Fill the pump housing with oil
prime Air leak on suction side of the pump Seal off the air leak
Wrong direction of rotation Change the phase order (switch two of the three
motor connections)
The suction height is too high Reinstall the pump at a lower suction height
Drive motor tends The counter pressure is too high Check the shut-off valves in the delivery line
to stop by tripping The oil is too cold and has too high viscosity Adjust the oil heating
the overload relay
The cut-off setting of the motor relay is too low Adjust the relay setting according to the motor
power rating in Amps
Electric power supply faulty Check the motor and motor connection
Incorrect setting of Y/D starter Readjust the setting of the starting sequence. The
time before the motor overload relay is tripped
should not exceed 10-15 seconds.

1818105-02 5
2 FAULT FINDING OIL FEED PUMP ACP 32/38

Fault Probable cause Remedy

Pump noisy Heavy wear in the pump Dismantle the pump and replace the worn
when running parts
Suction valves shut off, or clogged strainer Open the valves, or clean the strainer
The pump and motor are not properly Align the pump and motor
aligned
The shaft coupling is worn Check the coupling and replace worn parts
Vapour in pump due to high oil tempera- Adjust the oil heating
ture
The suction height is too high Reinstall the pump at a lower suction height
Air leak on suction side of the pump Seal off the air leak
Pressure too high The pressure relief valve is set to high Readjust the pressure relief valve
The oil is too cold (or has higher viscosity Reduce the pressure setting until operational
than anticipated) temperature has been reached
Counter pressure in the discharge line is Check the discharge line
too high
Wrong direction Electric cables to motor wrongly connected Reverse the terminal connection on electric
of rotation motor

Note! Connecting and disconnecting of elec-

tric cables must be done only by personnel
authorized to do such work

6 1818105-02
OIL FEED PUMP ACP 32/38 3 MAINTENANCE

3 Maintenance
3.1 Inspection
The pump should be inspected on a daily basis.
Check for the following:
• Leakage
• Vibration
• Abnormal noise
• Reduced capacity
• Reduced pressure
For dismantling and assembly of the pump, use
the procedure described in section 3.2
‘‘Dismantling’’ on page 9. Check for wear and
replace worn or damaged parts.

3.1.1 Leakage
The shaft seal is lubricated by the pumped oil.
A little oil will pass the seal. One droplet every
two minutes is considered normal, while a
greater leakage indicates that the seal is worn
and must be replaced.
It is recommended to replace the seal at least
once every three years.

1818105-02 7
3 MAINTENANCE OIL FEED PUMP ACP 32/38

3.1.2 Preliminary Rotor Inspection

If worn or damaged rotors are suspected, a
preliminary inspection may be made after
removing the rear cover.

ING
WARN
!

Entrapment hazard
Do not start maintenance work unless the power is
switched off and the inlet and outlet are shut.

1 Turn the electricity off, and close the shut-off

valves on both sides of the pump.

ON
CAUTI
!

Burn hazard
Allow the pump to cool before starting maintenance
work.

2 Unscrew the rear cover screws and remove

the cover and gasket. Use appropriate
vessels to collect oil spillage.
3 Remove the idler rotors for inspection.
Observe that the rear ends are different from
the front ends.
4 Re-insert the idler rotors in their original
positions.
5 Refit the rear cover, using a new gasket.
Tighten the screws crosswise with a torque of
24 Nm.
If further investigation is needed, the pump
should be properly dismantled as described in
section 3.2 ‘‘Dismantling’’ on page 9.
Whenever the rear cover is reassembled, a new
gasket must be used and the screws tightened
crosswise with a torque of 24 Nm.

8 1818105-02
OIL FEED PUMP ACP 32/38 3 MAINTENANCE

3.2 Dismantling

ING
WARN
!

Entrapment hazard
Do not start maintenance work unless the power is
switched off and the inlet and outlet are shut.

3.2.1 Pump Removal

1 Turn the electricity off, and close the shut-off
valves on both sides of the pump.

ON
CAUTI
!

Burn hazard
Allow the pump to cool before starting maintenance
work.

2 If the rear cover has been removed, reattach it

to keep the idler rotors in place.
3 Disconnect the pump from the suction and
pressure pipes and remove the pump. Use
appropriate vessels to collect oil spillage
when removing and opening the pump.

1818105-02 9
3 MAINTENANCE OIL FEED PUMP ACP 32/38

3.2.2 Rotors

1 Note the position of the shaft coupling.

2 Loosen the stop screw.

P 00 28 11 A
3 Remove the coupling.

P0 02 82 2 A
4 Remove the key (1).

P00 28 3 2A

10 1818105-02
OIL FEED PUMP ACP 32/38 3 MAINTENANCE

5 Remove the front cover screws.

P00 28 4 2A
6 Remove the front cover (1) and power
rotor (2).

P0 02 84 3A
7 Pull out the idler rotors (1). Observe that the
rear ends are different from the front ends.
They must be re-inserted accordingly.

P0 02 85 2A

1818105-02 11
3 MAINTENANCE OIL FEED PUMP ACP 32/38

3.2.3 Shaft Seal

1 Separate the front cover (1) and the power

rotor (2).

0 02 85 3 A
2 Support the front cover on a pair of wooden
pieces.

P0 02 86 2A
3 Press out the shaft seal stationary member
with a mounting sleeve.

12 1818105-02
OIL FEED PUMP ACP 32/38 3 MAINTENANCE

3.2.4 Ball Bearing

1 Loosen the shaft seal rotating member (1).

P0 02 86 3 A
2 Remove the ball bearing (2).
The removed ball bearing should not be
reused.

1818105-02 13
3 MAINTENANCE OIL FEED PUMP ACP 32/38

3.2.5 Relief valve

1 Release the spring tension by turning the set

screw (3) as much as possible.
2 Loosen and remove the screws (1).
3 Separate the valve element from the rear
cover (2).
4 If necessary, replace the O-ring (4) and the
gasket (5).

P 00 28 73 A

14 1818105-02
OIL FEED PUMP ACP 32/38 3 MAINTENANCE

3.3 Assembly

3.3.1 Relief valve

1 Fit the O-ring (4) and the gasket (5).

2 Reinstall the valve element in the rear
cover (2).
3 Fit the screws (1) and tighten crosswise.
4 Fit the spring tension.
5 Readjust the valve pressure.

P00 28 7 3A
3.3.2 Shaft Seal - rotating member

1 Unpack a new shaft seal.

Fit the O-ring (1) on the seat. The ring must
not be twisted, so do not roll it on.

P00 28 9 3A

1818105-02 15
3 MAINTENANCE OIL FEED PUMP ACP 32/38

3.3.3 Ball Bearing

NOTE

Always use a new ball bearing.

1 Polish the power rotor shaft (1) with a fine

emery and oil.
2 Fit the rotating member of the shaft (2) above
the ball bearing (3) and lock it with its stop
screws (4).

P00 2 89 2A
3.3.4 Rotors

1 Lubricate the idler rotors with medium grade

engine oil. Insert the rear ends first into their
borings in the pump casing.

P0 02 8 64 A
2 Insert the power rotor (1) between the idler
rotors in the pump casing (2).

P0 02 86 5A

16 1818105-02
OIL FEED PUMP ACP 32/38 3 MAINTENANCE

3.3.5 Shaft Seal - stationary member

1 Fit the spring unit (1) in place. Note the

positions for the seat slots and lugs.
2 Lubricate the O-ring (2) and put it on the
seat (3). Fit the seat on top of the spring unit.
Watch position of the Seat slots and lugs.
3 Press the seat gently into the recess in the
front cover with a suitable tool (5) as shown.
4 Turn the front cover (4) upside down. The seat
shall now remain in the cover.

P0 02 86 6 A
5 Replace the gasket (1).
6 Carefully fit the front cover (2) on the pump.

P0 0 28 67 A
7 Fit the screws.
8 Tighten the screws crosswise, step by step to
avoid deformation on bearing outer ring and
seal damages.
9 Turn the shaft to check that it moves without
too much force.
P00 2 86 8A

1818105-02 17
3 MAINTENANCE OIL FEED PUMP ACP 32/38

10 Fit the key back in place.

P 00 28 69 A
3.3.6 Refitting the Pump
1 Press the shaft coupling to its original position.
2 Tighten the stop screw.
3 Install the pump back into the system.
For restarting the pump, see chapter 5
‘‘Installation and Initial Start’’ on page 27.

18 1818105-02
OIL FEED PUMP ACP 32/38 4 TECHNICAL DATA

4 Technical Data

4.1 Specification
Media Lubricating and fuel oils
Maximum media temperature 120 °C
Pump type Screw pump, positive displacement
Maximum feeding pressure 0.3 MPa (3 bar)
Suction head - 4 m WG manometric
- 0 m WG manometric (for 2800 rpm and 3400 rpm)
Capacity See sections 4.1.4, 4.1.5
Mounting style Vertically or horizontally
Weight See sections 4.1.1, 4.1.2, 4.1.3
Material
Pump housing Nodular cast iron
Power rotor Steel
Idler rotors Cast iron
Integrated pressure relief valve opens at 0.6 MPa (6 bar)
Motor Three-phase AC, for marine applications
Insulation According to class F
Enclosure IP 55
Speed See sections 4.1.2, 4.1.3
Power consumption See sections 4.1.2, 4.1.3

Ref. 1762163 Rev. 5, 1762164 Rev. 5, 1764502 Rev. 5, 1764503 Rev. 5

4.1.1 Pump Without Motor

Pump Article no. Weight, kg
ACP 032 L3 1764502-65 17
ACP 032 N3 1762163-65 17
ACP 038 K3 1764503-65 20
ACP 038 N3 1762164-65 20

Ref. 1762163 Rev. 5, 1762164 Rev. 5, 1764502 Rev. 5, 1764503 Rev. 5

1818105-02 19
4 TECHNICAL DATA OIL FEED PUMP ACP 32/38

4.1.2 ACP 32 With Motor

Pump type Pump set Included
article no. motor no. V Hz RPM kW A Tot.kg
ACP 032 L3 1764502-66 551613-11 230 50 900 0,75 4,0 29,5
1764502-67 551590-11 230 50 1400 1,1 4,9 30
1764502-68 565192-09 230 50 2800 1,5 5,6 30
1764502-69 551613-09 230 60 1100 0,75 3,5 29,5
1764502-70 551590-09 230 60 1700 1,1 4,2 30
1764502-71 565192-18 230 60 3400 1,8 6,5 30
1764502-72 551613-10 400 50 900 0,75 2,3 29,5
1764502-73 551590-10 400 50 1400 1,1 2,8 30
1764502-74 565192-02 400 50 2800 1,5 3,2 30
1764502-75 551613-05 440 60 1100 0,9 2,4 29,5
1764502-76 551590-05 440 60 1700 1,3 2,9 30
1764502-77 565192-11 440 60 3400 1,8 3,4 30
1764502-78 551613-07 460 60 1100 0,9 2,3 29,5
1764502-79 551590-07 460 60 1700 1,3 2,8 30
1764502-80 565192-12 460 60 3400 1,8 3,2 30
1764502-81 551613-08 480 60 1100 0,9 2,3 29,5
1764502-82 551590-08 480 60 1700 1,3 2,8 30
1764502-83 565192-13 480 60 3400 1,8 3,1 30
1764502-84 551590-06 575 60 1700 1,3 2,2 30
1764502-85 551613-14 690 50 900 0,75 1,3 29,5
1764502-86 551590-14 690 50 1400 1,1 1,6 30
1764502-87 565192-07 690 50 2800 1,5 1,9 30
1764502-88 551613-18 690 60 1100 0,9 1,5 29,5
1764502-89 551590-18 690 60 1700 1,3 1,9 30
1764502-90 565192-16 690 60 3400 1,8 2,2 30

Ref. 1764502 Rev. 5

Pump type Pump set Included

article no. motor no. V Hz RPM kW A Tot.kg
ACP 032 N3 1762163-66 551613-11 230 50 900 0,75 4,0 29,5
1762163-67 551590-11 230 50 1400 1,1 4,9 30
1762163-68 565192-09 230 50 2800 1,5 5,6 30
1762163-69 551613-09 230 60 1100 0,75 3,5 29,5
1762163-70 551590-09 230 60 1700 1,1 4,2 30
1762163-71 565192-18 230 60 3400 1,8 6,5 30
1762163-72 551613-10 400 50 900 0,75 2,3 29,5
1762163-73 551590-10 400 50 1400 1,1 2,8 30
1762163-74 565192-02 400 50 2800 1,5 3,2 30
1762163-75 551613-05 440 60 1100 0,9 2,4 29,5
1762163-76 551590-05 440 60 1700 1,3 2,9 30

20 1818105-02
OIL FEED PUMP ACP 32/38 4 TECHNICAL DATA

1762163-77 565192-11 440 60 3400 1,8 3,4 30

1762163-78 551613-07 460 60 1100 0,9 2,3 29,5
1762163-79 551590-07 460 60 1700 1,3 2,8 30
1762163-80 565192-12 460 60 3400 1,8 3,2 30
1762163-81 551613-08 480 60 1100 0,9 2,3 29,5
1762163-82 551590-08 480 60 1700 1,3 2,8 30
1762163-83 565192-13 480 60 3400 1,8 3,1 30
1762163-84 551590-06 575 60 1700 1,3 2,2 30
1762163-85 551613-14 690 50 900 0,75 1,3 29,5
1762163-86 551590-14 690 50 1400 1,1 1,6 30
1762163-87 565192-07 690 50 2800 1,5 1,9 30
1762163-88 551613-18 690 60 1100 0,9 1,5 29,5
1762163-89 551590-18 690 60 1700 1,3 1,9 30
1762163-90 565192-16 690 60 3400 1,8 2,2 30

Ref. 1762163 Rev. 5

1818105-02 21
4 TECHNICAL DATA OIL FEED PUMP ACP 32/38

4.1.3 ACP 38 With Motor

Pump type Pump set Included
article no. motor no. V Hz RPM kW A Tot.kg
ACP 038 K3 1762161-66 551615-12 230 50 900 1,1 5,3 36
1762161-67 551614-12 230 50 1400 1,5 5,8 36
1762161-68 565197-09 230 50 2800 2,5 9,0 38
1762161-69 551615-18 230 60 1100 1,3 6,1 36
1762161-70 551614-18 230 60 1700 1,9 7,3 36
1762161-71 565197-18 230 60 3400 2,8 9,9 38
1762161-72 551615-07 400 50 900 1,1 3,0 36
1762161-73 551614-07 400 50 1400 1,5 3,3 36
1762161-74 565197-02 400 50 2800 2,5 5,2 38
1762161-75 551615-05 440 60 1100 1,3 3,2 36
1762161-76 551614-05 440 60 1700 1,9 3,8 36
1762161-77 565197-11 440 60 3400 2,8 5,2 38
1762161-78 551615-14 460 60 1100 1,3 3,1 36
1762161-79 551614-14 460 60 1700 1,9 3,6 36
1762161-80 565197-12 460 60 3400 2,8 5,0 38
1762161-81 551615-15 480 60 1100 1,3 2,9 36
1762161-82 551614-15 480 60 1700 1,9 3,5 36
1762161-83 565197-13 480 60 3400 2,8 4,8 38
1762161-84 551614-06 575 60 1700 1,9 2,9 36
1762161-85 551615-11 690 50 900 1,1 1,8 36
1762161-86 551614-11 690 50 1400 1,5 1,9 36
1762161-87 565197-07 690 50 2800 2,5 3,0 38
1762161-88 551615-17 690 60 1100 1,3 2,0 36
1762161-89 551614-17 690 60 1700 1,9 2,4 36
1762161-90 565197-16 690 60 3400 2,8 3,3 38

Ref. 1762161 Rev. 5

Pump type Pump set Included

article no. motor no. V Hz RPM kW A Tot.kg
ACP 038 N3 1762164-66 551615-12 230 50 900 1,1 5,3 36
1762164-67 551614-12 230 50 1400 1,5 5,8 36
1762164-68 565197-09 230 50 2800 2,5 9,0 38
1762164-69 551615-18 230 60 1100 1,3 6,1 36
1762164-70 551614-18 230 60 1700 1,9 7,3 36
1762164-71 565197-18 230 60 3400 2,8 9,9 38
1762164-72 551615-07 400 50 900 1,1 3,0 36
1762164-73 551614-07 400 50 1400 1,5 3,3 36
1762164-74 565197-02 400 50 2800 2,5 5,2 38
1762164-75 551615-05 440 60 1100 1,3 3,2 36

22 1818105-02
OIL FEED PUMP ACP 32/38 4 TECHNICAL DATA

1762164-76 551614-05 440 60 1700 1,9 3,8 36

1762164-77 565197-11 440 60 3400 2,8 5,2 38
1762164-78 551615-14 460 60 1100 1,3 3,1 36
1762164-79 551614-14 460 60 1700 1,9 3,6 36
1762164-80 565197-12 460 60 3400 2,8 5,0 38
1762164-81 551615-15 480 60 1100 1,3 2,9 36
1762164-82 551614-15 480 60 1700 1,9 3,5 36
1762164-83 565197-13 480 60 3400 2,8 4,8 38
1762164-84 551614-06 575 60 1700 1,9 2,9 36
1762164-85 551615-11 690 50 900 1,1 1,8 36
1762164-86 551614-11 690 50 1400 1,5 1,9 36
1762164-87 565197-07 690 50 2800 2,5 3,0 38
1762164-88 551615-17 690 60 1100 1,3 2,0 36
1762164-89 551614-17 690 60 1700 1,9 2,4 36
1762164-90 565197-16 690 60 3400 2,8 3,3 38

Ref. 1762164 Rev. 5

1818105-02 23
4 TECHNICAL DATA OIL FEED PUMP ACP 32/38

4.1.4 Capacity at 50 Hz
Pump capacities l/h at 400 kPa (4 bar)
Pump type Viscosity (cSt)
RPM 13 30 40 60 100 180 380 460 700
ACP 032L 2800 2950 3100 3150 3200 3250 3300 3350 3375 3375
1400 1225 1350 1400 1475 1525 1575 1625 1625 1650
900 600 725 775 850 900 950 1000 1025 1025
ACP 032N 2800 4125 4325 4400 4500 4575 4650 4725 4750 4775
1400 1675 1875 1950 2050 2125 2200 2300 2300 2325
900 800 1000 1075 1175 1250 1350 1400 1425 1450
ACP 038K 2800 5275 5950 6025 6100 6200 6275 6350 6375 6400
1400 2475 2675 2750 2850 2950 3025 3100 3100 3150
900 1300 1525 1600 1700 1775 1850 1925 1950 1975
ACP 038N 2800 7125 7425 7550 7675 7800 7900 8025 8050 8075
1400 3000 3300 3400 3550 3675 3800 3900 3925 3950
900 1525 1825 1950 2075 2200 2325 2425 2450 2475

4.1.5 Capacity at 60 Hz
Pump capacities l/h at 400 kPa (4 bar)
Pump type Viscosity (cSt)
RPM 13 30 40 60 100 180 380 460 700
ACP 032L 3400 3700 3825 3875 3950 4000 4050 4100 4100 4125
1700 1600 1725 1775 1850 1900 1950 2000 2000 2025
1100 850 975 1050 1100 1150 1200 1250 1250 1275
ACP 032N 3400 5175 5375 5450 5550 5625 5700 5775 5800 5825
1700 2200 2400 2475 2575 2650 2750 2800 2825 2850
1100 1150 1350 1425 1525 1600 1700 1750 1775 1800
ACP 038K 3400 7125 7350 7400 7500 7600 7675 7750 7775 7800
1700 3175 3375 3450 3550 3650 3725 3800 3800 3850
1100 1775 1975 2050 2150 2250 2325 2400 2400 2450
ACP 038N 3400 8900 9200 9300 9450 9575 9675 9800 9800 -
1700 3900 4200 4300 4425 4550 4675 4775 4800 4850
1100 2125 2425 2525 2650 2800 2900 3000 3025 3075

24 1818105-02
OIL FEED PUMP ACP 32/38 4 TECHNICAL DATA

4.2 Dimensions

4.2.1 ACP 32

X 02 43 91 A

Ref. 1762163 Rev. 5, Ref. 1764502 Rev. 5

1. Pump A. Rotation arrows I. Inlet gauge, ISO G1/8

2. Motor B. Identification plate J. Outlet gauge, ISO G1/8
C. Relief valve
D. M10x4
E. Hole Ø24 in coupling for electric
motor axle journal
F. Space for dismantling
G. ISO G3/8 Drain conn.
H. CE mark

1818105-02 25
4 TECHNICAL DATA OIL FEED PUMP ACP 32/38

4.2.2 ACP 38

X 02 44 01 A

Ref. 1762164 Rev. 5, Ref. 1764503 Rev. 5

1. Pump A. Rotation arrows I. Inlet gauge, ISO G1/8

2. Motor B. Identification plate J. Outlet gauge, ISO G1/8
C. Relief valve
D. M10x4
E. Hole Ø24 in coupling for electric
motor axle journal
F. Space for dismantling
G. ISO G3/8 Drain conn.
H. CE mark

26 1818105-02
OIL FEED PUMP ACP 32/38 5 INSTALLATION AND INITIAL START

5 Installation and Initial Start

5.1 Installation

5.1.1 Piping
The pipe installation must meet the following
demands:
• The pipes must be installed and supported
with no support from the pump casing.
• The pipe flanges must fit the pump flanges so
that they can be connected without using any
force.
• Before the pipes are connected to the pump
they must be cleaned from particles resulting
from, for example, welding and cutting.
• Shut-off valves must be installed on both sides
of the pump.
• The suction line should be dimensioned for an
oil flow speed between 0.5 and 1.2 m/s, and
the pressure line for 1 to 3 m/s.
• The suction line must be equipped with a port
near the pump, that allows filling the pump
with oil before the initial start.
• The manometric suction head must not
exceed 40 kPa (0.4 bar).
Note! For 2800 and 3400 rpm, the manometric
suction head must not exceed 0 kPa (0 bar).

5.1.2 Strainer
An oil strainer of suitable size should be
installed to protect the pump against damage
and wear from coarse particles.
The pressure drop across the strainer should not
exceed 10 kPa (0.1 bar) at maximum flow rate
and normal viscosity.

1818105-02 27
5 INSTALLATION AND INITIAL START OIL FEED PUMP ACP 32/38

5.1.3 Pump
The pump must be installed to meet the
following demands:
• The pump must be mounted on a solid
foundation and on a drip tray or in a
cofferdam.
• The pump may be installed in a vertical or
horizontal position but must be easily
accessed for inspection and service.
• The pump must be installed so that the oil is
kept in the pump casing when the oil flow is
stopped.
• The pump must be installed as close as
possible to the feed tank in order to avoid
suction losses.

5.1.4 Gauges
Pressure gauges on both the suction and the
pressure side must be connected by 1/2” sockets
and ball valves.

28 1818105-02
OIL FEED PUMP ACP 32/38 5 INSTALLATION AND INITIAL START

5.2 Initial Start

The initial start procedure must be followed
when the pump is taken into operation after
installation and whenever the pump casing has
been emptied of oil, for example, when the pump
has been dismantled.

ING
WARN
!

Entrapment hazard
Do not start filling the pump unless the power is
switched off.

1 Remove the fan cover from the electric motor.

2 Open the port on the suction pipe near the
pump.
3 Open the shut-off valve on the pressure side
of the pump.
4 Fill the pump with oil while rotating the pump
manually. The pump is rotated by turning the
motor fan in the direction indicated by the
rotation arrow on the motor or connection
flange. (There are arrows for inlet and outlet
directions on the pump. Do not mix them up
with the rotation arrow.)
5 When the pump is filled, close the filling port
and refit the fan cover.
6 Check that all valves necessary for operation
are open.
7 Check that the motor rotates in the correct
direction by switching it briefly on and off, and
observing how the fan rotates.
8 Let the motor run for half a minute, and check
that the pressure gauges show normal
operation readings.
9 If the pump does not operate normally within
half a minute, it has to be stopped. Allow the
shaft seal to cool for at least five minutes
before attempting a new start.
10 If the pump does not operate after a few
attempts, see chapter, 2‘‘Fault Finding’’ on
page 5.

1818105-02 29
5 INSTALLATION AND INITIAL START OIL FEED PUMP ACP 32/38

30 1818105-02
6 Spare Parts

For motor

X0 24 41 1A
Ref. 571095 Rev. 0

Spare parts kits

Spare part kits, specification Inspection kit Overhaul kit Repair kit
Item Description Qty Qty Qty
1 Washer 5 5 5
2 Shaft seal 1 1
4 O-ring 1 1 1
5 Gasket 1 1 1
6 Ball bearing 1 1 1
7 Gasket 1 1 1
12 Valve trim 1
13 Rotor set 1
14 Rubber element 1

1818105-02 31
6 SPARE PARTS OIL FEED PUMP ACP 32/38

Spare parts kits, only for original motor

Spare part kits, specification Ball bearing kit,
for el. motor
Item Description Qty
15 Ball bearing, D-end 1
16 Ball bearing, N-end 1

Pump type Inspection Overhaul Repair kit Ball bearing kit, for
kit kit motor M2AA 90
ACP 032 L 571095-80 571095-81 571095-82 571095-88
ACP 032 N 571095-80 571095-81 571095-83 571095-88
ACP 038 K 571095-84 571095-85 571095-86 571095-88
ACP 038 N 571095-84 571095-85 571095-87 571095-88

32 1818105-02