Electric Pumps Instruction Manual

Maximum Operating Pressure 10,000 PSI

(for single acting applications only)

HHB-630A HHB-630E HHB-630M

HHB-630C HHB-630F

HHB-700T
HHB-630D

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
! Obey all safety messages that follow this symbol to avoid possible injury or death.
 SAFETY AND GENERAL INFORMATION
Save these instructions. For your safety, read and understand the information contained within. The owner and
operator shall have an understanding of this product and safe operating procedures before attempting to use this
product. Instructions and safety information shall be conveyed in operator's native language before use of this
product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with
the use and misuse of the product. If any doubt exists as to the safe and proper use of this product as outlined in
this factory authorized manual, remove from service immediately.

Inspect before each use. It is recommended that, prior to each use, an inspection be done by qualified personnel
and that any missing or damaged parts, decals, warning / safety labels or signs be replaced with factory authorized
replacement parts only. Any pump that appears to be damaged in any way, is worn, leaking or operates abnormally
shall be removed from service immediately until such time as repairs can be made. Any pump that has been
subjected to a shock load (a load dropped suddenly, causing the system pressure to exceed 10,000 PSI), shall be
removed from service immediately until checked by qualified personnel. Owners and operators of this equipment
shall be aware that the use and subsequent repair of this equipment does require special training and knowledge.

PRODUCT DESCRIPTION
This Pump is engineered to meet most industrial standards for Performance and Safety. Its allows quick
displacement of hydraulic fluid under no load conditions and easy pumping in loaded conditions. This electric
hydraulic pump supplies compressed hydraulic fluid to compatible single acting applications ONLY. Such
applications include rams, presses, spreaders, compactors and crimping machines, anywhere that 10,000 PSI of
single acting fluid pressure is needed. Special skill, knowledge and training may be required for a specific task and
the product may not be suitable for all the jobs described above. Unsuitable applications would include applications
that call for a device to move, level or support persons, animals, hazardous materials, mobile homes/dwellings in
general, mirrors and/or plate glass, and/or to connect/secure hatches, components, etc. between bulkheads. The
user must make the decision regarding suitability of the product for any given task and assume the responsibility of
safety for himself/herself and others in the work area.

\
DANGER

TO AVOID ELECTROCUTION HAZARD:

• Owner,Operator must read, understand and follow all printed material provided with this
device before use.

• Connect ONLY to properly grounded electrical source. Connect to GFI outlet ONLY! For use in dry
locations.

• Avoid the use of extension cords.

• Do not operate this device in an explosive atmosphere or in the presence of conductive liquids.
 TECHNICAL SPECIFICATIONS

Usable Pressure Setting Oil Output Flow Rate Valve Valve Motor
Model No. Motor
Oil st
1 Stage
nd
2 Stage
st
1 Stage
nd
2 Stage Type Function Voltage

HHB-630A 8L 20 bar 700 bar 5 L/min 0.7 L/min 0.75 kw

HHB-630C 8L 20 bar 700 bar 5 L/min 0.7 L/min 0.75 kw

manual,
3-way, 1.5 kw
2-position
HHB-630M 35 L 20 bar 700 bar 10 L/min 1.5 L/min 2.2 kw
Advance/
220V/
Hold/ 3.8 kw
380V
Retract
HHB-630D 2L 20 bar 700 bar 4 L/min 0.6 L/min 0.75 kw

HHB-630E 8L 20 bar 700 bar 5 L/min 0.7 L/min solenold, 0.75 kw

3-way,
HHB-630F 8L 20 bar 700 bar 5 L/min 0.7 L/min 2-position 0.75 kw

HHB-700T 2L 20 bar 700 bar 5 L/min 0.7 L/min 1.2 kw

electric motor electric motor ON/OFF switch

pressure gauge

manual control valve

control valve lever

Control box

reservior
pump unit
drain plug pressure gauge

Figure 1 - Typical 3-way, 2-position Electric electric motor solenoid valve

Pump Components (HHB-630C shown)

reservior
pump unit

drain plug

Figure 2 - Typical 3-way, 2-position Electric

Pump Components (HHB-630E shown)
 WARNING
• Read, understand, and follow all instructions provided • Do not operate this device in an extreme temperature,
with and on this device before use. explosive atmosphere or in the presence of conductive
• All WARNING statements must be carefully observed to liquids.
help prevent personal injury. • Always inspect hoses and connections for damage prior
• No alteration shall be made to this device. to use.
• Always wear protective gear when operating • Ensure the device is placed on a hard, level surface.
hydraulic equipment. Tie up long hair, wear eye and • Ensure that application is stable to work on and around.
ear protection, and non slip foot wear. • Use only approved accessories and approved hydraulic
• Keep hydraulic equipment away from flames and fluid.
• Never attach ANY component not authorized by
heat. Hydraulic fluid can ignite and burn. Do not
manufacturer.
operate if leaks are detected.
• Do not connect to application which can return more oil
• Crush Hazard. Keep hands and feet away from
to the reservoir than the pump reservoir can hold.
loading area. Avoid pinch points or crush points that
• Do not connect pump to hydraulic system powered by
can be created by the load, cylinder, or system another pump.
components. • This device is not suitable for use as support device! As
• To avoid crushing and related injuries: the system load is lifted, use blocking and cribbing to
NEVER work on, under or around a lifted load before it is guard against a falling load.
supported by appropriate mechanical means. Never rely • All personnel must be clear before lowering load or
on hydraulic pressure alone to support load. depressurizing the system.
• Never try to disassemble a hydraulic pump, refer repairs
HYDRAULIC PUMPS to qualified, authorized personnel.
• The user must be a qualified operator familiar with the
correct operation, maintenance, and use of pumps. Lack HYDRAULIC HOSES & FLUID TRANSMISSION LINES
of knowledge in any of these areas can lead to personal • Avoid short runs of straight line tubing. Straight line runs
injury. do not provide for expansion and contraction due to
• Do not exceed rated capacity of the pump or any pressure and/or temperature changes.
equipment in the system. • Reduce stress in tube lines. Long tubing runs should be
• Never attempt to lift a load weighing more than the supported by brackets or clips. Before operating the
capacity of the output device (cylinder, spreader etc.) pump, tighten all hose connections with proper tools. Do
• Do not subject pump and its components to shock not overtighten. Connections should only be tightened
securely and leak-free. Overtightening can cause
loads.
premature thread failure or high pressure fittings to burst.
• Burst hazard exists if hose or connection pressure
• Should a hydraulic hose ever rupture, burst or need to
exceeds rated pressure.
be disconnected, immediately shut off the pump and
• Inspect pump, cylinder, hoses and connections before
release all pressure. Never attempt to grasp a leaking
each use to prevent unsafe conditions from developing. pressurized hose with your hands. The force of escaping
Do not use if they are damaged, altered or in poor hydraulic fluid can inflict injury.
condition. Do not operate the system with bent or • Do not subject the hose to potential hazard such as fire,
damaged coupler or damaged threads. sharp objects, extreme heat or cold, or heavy impact.
• Never hold or stand directly in line with any hydraulic • Do not allow the hose to kink, twist, curl, crush, cut or
connections while pressurizing. bend so tightly that the fluid flow within the hose is
• ALWAYS use gauge or other load measuring instrument blocked or reduced. Periodically inspect the hose for
to verify load. wear.
• Never attempt to disconnect hydraulic connections • Do not pull, position or move setup by the hose.
under pressure. Release all line pressure before • Hose material and coupler seals must be compatible
disconnecting hoses. with hydraulic fluid used. Hoses also must not come in
• Use of incorrect power source will damage the motor. contact with corrosive materials such as battery acid,
• Do not use an ungrounded (two-prong) extension cord. creosote- impregnated objects and wet paint. Never paint
• Do not install, remove or rewire the motor with power a coupler or hose.
applied. Have qualified technician to install, adjust and • FAILURE TO HEED THESE WARNINGS MAY RESULT
service the motor. IN PERSONAL INJURY AS WELL AS PROPERTY
DAMAGE.
 BEFORE USE OPERATION

Read, understand, and follow all printed materials WARNING:

carefully before attempting to assemble or operate these ALWAYS monitor pressure, force and load position.
pumps. Pressure may be monitored by means of an optional
manifold and gauge. Force may be monitored by means
NOTICE: Electic Pumps are shipped dry. Add oil before of a load cell and digital indicator. Correct application
use. position can only be determined by the operator of the
equipment.
Electrical Connections:
Compare motor nameplate against power availability to
prevent motor burnout and dangerous electrical 1. Check oil level, add oil if necessary.
overloading.
2. Make sure system fittings and connections are tight
DANGER: Motor, connections and remote on/off switch and leak free.
are energized components containing line voltage. 3. Place control valve lever(for pump models
Ensure supply is grounded and GFI protected. HHB-630A, HHB-630C,HHB-630M) in the middle
(Neutral/Hold) position to prevent accidental lifting or
Hydraulic Connections: moving of load.
1. Make sure to use the hydraulic oil specified by the
manufacturer. Ensure oil level in reservoir is ~ 2" from top 4. To start the motor: For pumps with manual control
of reservoir plate, with cylinders retracted and motor off. valve(HHB-630A, HHB-630C, HHB-630M), press the
2. Use of pressure gauge is strongly recommended. ON/OFF switch to 'ON' position. For pumps with
Attach a pressure gauge between the pump and cylinder solenoid valve and remote foot pedal switch/pendant
to monitor pressure on cylinder. switch(HHB-630D, HHB-630E, HHB-630F, HHB-700T),
3. Make sure coupler, hose, valve, gauge are tighten toggle remote ON/OFF pendant switch.
securely to prevent accidental removal of components
5. It is recommended to leave the pump idling for a few
while in use. Hoses must not be kinked or twisted.
minutes before putting into operation.
NOTICE: Always secure threaded port connections with 6. Use the control valve lever or remote foot pedal
non- hardening pipe thread compound. Take care not to switch/pendant switch to control the direction of fluid
introduce compound into port orifices. flow.

To ensure smooth operation, bleed air from the system by 7. Always monitor the pressure, load and position.
fully advancing and retracting the cylinder several times. 8. Do not exceed the rated capacity of the equipment
connected to the pump. To reduce system component
4. Do not exceed the rated capacity of the equipment stress, material fatigue, and the risk of personal injury
connected to the pump. Ensure that all hydraulic
and property damage, never load a hydraulic
equipment used with this pump is rated at 700bar/10,000
application (cylinder, spreader, etc.) to more than 80%
psi.
of its rated capacity.
9. Shift the control valve until the desired pressure, load
or position is reached. Note: Do not continue to operate
pump after cylinder plunger is fully extended or
retracted.
10. To turn off the motor: Toggle the ON/OFF switch or
the remote foot pedal switch/pendant switch to 'OFF'
position.
11. Depressurize all connections before disconnect.
 TROUBLESHOOTING
A system failure may or may not be the result of a pump malfunction. The following information is intended
to be used as an aid in determining if a problem exists. Pumps should be repaired only be repaired by
qualified processionals.

Symtom Possible Causes Corrective Action

•No power or wrong voltage •Check the power supply & voltage
•Damaged power cord •Contact Customer Service
Motor will not start
•Tripped circuit breaker •Ensure electrical supply is adequate
•Loose or faulty wiring •Contact Customer Service

•Air in system or pump cavitation •Follow pump instructions for bleeding air
Erratic cylinder action •External leak •Tighten all connections
•Internal hydraulic leak •Contact vendor or service provider

•External leak
Pump fails to maintain •Tighten all connections
•Internal hydraulic leak
pressure • Contact vendor or service provider
•Pump or valve malfunction

•Hydraulic oil level too low in pump •Fill and bleed the system
Cylinder extends partially •Load is above the capacity of system •Use the correct equipment
•Cylinder is sticking or binding • Contact vendor or service provider

•Loose connection or coupler •Tighten

Cylinder moves slower •Restricted hydraulic line or fitting •Clean and replace if damaged
than normal •Pump not working correctly •Check pump operating instructions
•Cylinder seals leaking •Replace cylinder

Cylinder leaks hydraulic

•Worn or damaged seals •Replace cylinder
fluid

•Loose couplers •Tighten couplers

Cylinder will not retract or •Weak or broken retraction springs •Replace cylinder
retracts slower than
normal •Cylinder damaged internally •Replace cylinder
•Pump reservoir too full •Drain hydraulic fluid to correct level

•Extension cord too long •Replace

Motor cuts out •Faulty motor •Replace or repair
•Overheated motor trips circuit breaker •Allow motor to cool, reset circuit breaker
 MAINTENANCE

1. Keep areas around pump unobstructed in order to provide good air flow around the motor and pump. Try
keep the motor and pump as clean as possible.

2. Inspect hoses and connections daily. Replace damaged components immediately.

3. Tighten connections as needed. Use non-hardening pipe thread compound when servicing connections.

4. Check hydraulic oil level every 24 hours of operation. Add hydraulic oil if necessary.

5. Completely change the hydraulic oil every 240 hours of operation. Change the oil more frequently when
pump is used in an extremely dusty environment or when the oil has been overheated. Use only good quality
hydraulic oil. Use only the manufacturers recommended hydraulic oil. Use of other hydraulic oil may
result in pump failure and will void warranty.

Adding Hydraulic Oil

 Make sure electric motor is OFF.
 Depressurize and disconnect hydraulic hose from application.
 Remove vent cap on the top plate of the reservoir.
 Use a funnel to fill reservoir to about 2" from top of reservoir plate.
 Wipe up any spilled fluid and reinstall the vent cap.

Changing Hydraulic Oil

 For best results, change hydraulic oil every 3 months.
 Remove drain plug, tilt the pump then pour used fluid into a sealable container.
 Dispose the hydraulic oil in accordance with local regulations.
 Fill hydraulic oil, then reinstall vent cap.

Cleaning
Clean oil filter screen periodically with nonflammable solvent, then blow dry before reassemble back to
pump.

Storage
 When not in use, depressurize and disconnect hydraulic hoses from application.
 Wipe clean, thoroughly.
 Store in clean, dry environment. Avoid temperature extremes.
 For transportation or long term storage, shield pump with a protective cover.