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制作：陈马银 2018-1-16
1 Power supply board
2 Main board
3 Panel
Start Back-Tacking Selection End Back-Tacking Selection
Execution starting back seam B segment or Execution terminates back seam C segment or
execution starting back seam (A, B segment) 1 time execution terminates back seam (C, D segment) 1 time
Execution starting back seam (A, B segment) 2 times Execution terminates back seam (C, D segment) 2 times

Clamp function key Continuous Back-Tacking Selection

1.The corresponding icon is lit, Once the pedle is toed down, all the
thread nipper function is turned on. seams of B-Tacking will be completed with
2.The corresponding icon is not lit, D times, and then the thread will
no thread nipper function. automatically be trimmed. Note: When the
Presser foot lift shortcut B-Tacking Sewing starts, will not stop
1. LED ON=Presser Foot automatically until the trimming finished, except for
goes up after trimming. the pedle heeled back to cancel the
2. LED ON=Presser Foot automatically goes
up after motor stops.。 action.
3.Two icons are both LED ON=Presser foot
automatically goes up after trimming and Needle stop up and down key
LED ON indicate stopping machine at the upper
motor stops. stop needle position.
4.Two icons are both LED OFF=Presser Foot is LED ON indicate stopping machine at the lower
inactive. stop needle position.
Freedom sewing shortcuts
As the treadle is toed down, machine will start sewing. Once Trimming function keys
the treadle returns to neutral, machine will stop 1．Set or cancel the use of the tangent function.
immediately. As the treadle is heeled back, machine will 2．The corresponding icon is not lit, turn off
automatically start trimming cycle. the corresponding functions.
Some fixed stitch shortcuts Multi-set stitch shortcuts
As the treadle is toed down, Constant-Stitch Sewing E, F, G or H
performs section by section. Once the treadle returns to neutral
intermediately in any section, machine will stop immediately. When
the treadle is toed down again, the balance stitches of E, F, G or
H goes on. The key adjustable four, seven-segment, eight, and
other multi-sew sewing patterns. When the display P1 ~ PF press [S]
key to confirm the changes multistage sewing patterns P1 ~ PF is
appropriate to modify the number of segment, the latter two is to
modify the segment pin number.

Automatically trigger button

1．In Free sewing: One touch of this key makes beep
sound without any function also LED does not light up.
2．In Constant-Stitch Sewing: One shot to the pedal,
stitches number of E, F, G or H will be automatically
performed. Toe down the pedal again and again to finish
the rest sections until it finish pattern.
 Maximum speed setting key
Speed up key: the speed should not
lower than the value set by
technician
Slow down key: the minimum speed is
200r/m

Slow play seam shortcuts

1．The corresponding icon is lit, slow
starting sewing open.
2．The corresponding icon is not lit,
no slow-starting sewing function.
Function key enter parameter area
Under normal mode, press the [P] key to enter
the user parameter mode
Press and hold the [P] key to boot into
parameter mode Technician

Enter and determine \ save button

Enter parameter values ​such items and their
contents change after adjustment, need to
press the [S] key to save the confirmation.
Note: The parameters are saved directly by the
[S] key.

Mention needles / fill needle key

Continuous back seam except, any kind
of sewing stop, click for lifting the needle or
forward fill half needle. Any kind
of sewn termination is
not tangent, click for lifting the needle or
forward fill half needle.
Manually adjust the needle up position

Restore factory settings

Finding the benchmark of disk automatically

Press turn on，panel will show【P-92】，press to
enter the parameter，press ，the motor will look for
benchmark automatically，when motor stop，the data
will change automatically，then press to save.
Note：the normal scope of data is 160±10.
 AC 220V

15A Fuse

filter
induct U11 354 optocoupler
ance
rectifier

DC 310V
thermistor

relay
 DC 310V IGBT motor drive DC 310V
C57 C58 15B60KD1
220uF/450WV

直流15V
Q6 1117DG
U13 2136
DC 5V
Q7 8N80
U1 206CPU
Green LED3 U3 3482A
transformer

U8 8621 U4 3843B

DC 32V

DC 5V
functional element-540 trimming clamp B-tacking foot lifting
Error
Problems Strategies
Cod
Power Module is faulty.
System will be shut down until the power resets on.
E01 Abnormal over current or voltage.
Please check the power board in detail.
Resistor is damaged or F1 fuse is blown.
1）When power on, detected main voltage too low Moto and machine will be shutting down.
E02
2）Connect the wrong voltage, too low. Please check the AC power. (Too low) Please check the main pc board.
Operation Box linked to CPU interface had communication Motor and machine will be shutting down.
E03
error. Please check the operation box.
Motor and machine will be shutting down.
E05 The connection of the Foot Pedal error
Please check the connection of the Foot Pedal or the problem of it
a) Bad connection at the motor connector.
Motor and machine will be shutting down.
b) Machine locked or object stuck in the motor pulley.
E07 Please check the motor connectors, synchronizer situation and
c) Sewing material is too thick.
machine situation.
d Module output is abnormal.

E08 Manual Back-Tacking lasts for 15 sec. Motor and machine will be shutting down until the power resets on.

E10 Solenoid over current protection Motor and machine will be shutting down.check the cables of solenoid.

Check the upper and lower positioning signal is normal; no locator

E09E11 Synchronizer signal error. mode automatically, and the tangent; thread wiper; the positioning
and all fixed stitch sewing style

E14 Encoder signal error. Please check the encoder signal or change the encoder.

System will be shut down until the power resets on.

E15 Abnormal over current protection for Power Module.
Please check the power board in detail.

Please check the machine tip over protection switch whether turn in
E17 Machine tip over protection switch error.
the correct position.

Motor and machine will be shutting down.

E20 Boot motor failed
Please check the motor and encoder connectors.
DC 310V
①Check cement resistor，the normal value of resistance
is 200Ω
②Turn on the power,check the DC3 10V
③Check each value of resisitance of resistors
R17 100k
R16 100k
R5 120k
R8 120k
R11 6.7k
R194 3.3k
R142 1k
If abnormal，change it

④Check loops of R194-R142，if unconnected，make a

jumping
wire.
⑤Change the data of P-89.
 E03:Operation Box linked to CPU interface had
communication error.
Two situations
A：Power failure(LED3 is not light)
1、Each voltage drop of 15V 5V 3.3V is normal：
①Power on，no DC 15V，first unconnect the 1st pin of U13，then
check value of R15(12k),R16(1.5K),C33(22uF),check voltage drop
of D3 after taken down from PCB，change Q6，D2，at last change
L2(2.2mH)
②Power on DC 15V is normal:Power on no DC5V,change U3
1
2 directly,if still no DC5V，check each resistors and capacitors
3
4
nearby：
5 C25(10nF) C33(22uF) R18(44.2k) R19(10k) R22(2.2k) C16(3.3nF)
C21(100nF) R23(10k) C14(100nF) C32(22uF)still no DC5V,change
L1(10uH/1A) at last
2、15V 5V 3.3V short current：change each
connected components
NO DC15V：U3,C33,U13
NO DC5V：U3,ZND7,D24-D30(signal of encoder),C32，U14
1 2 3 4 5 NO DC3.3V：U14,U1,D33(signal of pedal)
+5v +3.3v relay signal OFF signal ground
 B：Communication error(LED3 is lit）
1、Power on without the pick-
up of relay
①first burn the lastest program，still
1
no pick-up，turn on the power check the 2
voltage of D15（DC5V)，if the voltage 3
4
is normal without pick-up，change the 5

relay.If no DC5V，check R154(10Ω)、

R155(100Ω)、R156(10k)、C61(100nF)，
change Q8 at last.

1
2、Power on with the pick-up
2
3
of relay
4 ①Change PH10(357)、PH11(357)，if
5
stillE03,check R37(4.7k),R10(220Ω),
R45(4.7k),R1(220Ω)，change the
abnormal.

Brand program of PCB program of panel P70（machine type）

ZOJE M015_90_14_02 P8_LCD_13_23 27
ZOJE M015_90_14_02 P5_LCD_02_27 27
1 2 3 4 5 Others M015_90_14_02 P8_LCD_13_18 26
+5v +3.3v relay signal OFF signal ground
Others M015_90_14_02 P5_LCD_02_27 26
 E05：The connection of the Foot Pedal error

①Check R139(10k)、R140(2.2k)、the voltage drop

of D33，if abnormal，change it.
+5v 3 1 ground ②Power on check the voltage of 1st pin and 3rd
pin（DC5V），if no DC5V，check the loop.
③Check the loop of FOOT_AD signal to CPU，if
empty 4 2 signal unconnected，make a jumping wire.
FOOT_ADsignal

16 12 1
o

FOOT_ADsignal
+3.3v
1
2 3
3 2
1

1
E07：motor drive problem except motor problem
3
2
3
2 ①Check the voltage drop of each IGBT,1st and 3rd pin（770），
1
2nd and 4th（460）.If short current，change directly.If
1
2
3 infinite，check R218-R223(100Ω），if still abnormal，change
2
3 1 U13.
②Check the voltage drop of C42-C44(630),if abnormal，change it.
③Check the resistance of R34-R36(10Ω），if abnormal change it.
④Check the resistance of R24-R29(10K 6 signals of motor
drive），if abnormal change it.
 E08：Manual Back-Tacking lasts for 15 sec.
①Check the voltage drop of Q2 field -
effect tube,1st and 3rd pins（2300），2nd
and 3rd（570），if abnormal，change it.
PH2 PH6 PH7 PH5 PH4 PH3 ②Change PH6

+32v Functional fault

Check corresponding field -effect tube
andoptocoupler，if no single function，
Q4 Q3 check corresponding resistors and diodes
Q2 1 1 1 +32v ground
（normal voltage drop 230）.
2 2 2
3 3 3
地 Function IRF540 SS16 357 220 10k 100pF 22k
Q1 1 Ω
2 Trimming Q3 D21 PH3 R199 R57 * *
3
Clamp Q4 D20 PH4 R201 R76 * *

B-tacking Q2 D19 PH6 R197 R70 * *

Foot lifting Q1 D18 PH2 R198 R53 * *

Manual B- * * PH5 * R196 C87 R187

tacking
complement * * PH7 * R32 C20 R33
needle
 E09：cannot find needle down position
E11：cannot find needle up positon
R111 C71 ①Press P key then turn on，change the data of P56 to
9 G R110 C70 OFF（without finding needle up position
8 B
7 A automatically），Press turn on，panel will show【P-
6 up 92】，press to enter the parameter，press ，the
5 do
4 wn motor will look for benchmark automatically，when
3 motor stop，the data will change automatically，then
2
1 press to save.
+5v R108 D29
Note：the normal scope of data is 160±10.
R109 D30 ②Check upper pull resistance of needle up positon
R108(10k),R110(10k),check upper pull resistance of
needle down position R109(10k),R111(10k).If abnormal，
change it.
③Check voltage drop of D29(UP),D30(DOWN).
④Check resistance of R24-R29(10k,correspond 6 motor
drive signals）
⑤Check resistance of R34-R36(10Ω）
⑥Check voltage drop of D100-D102(560)
⑦Check the loops of D29(up pin）to CPU（4th pin），
D30(down pin)to CPU(5th pin)
 U8
E10：Solenoid over current protection
①Check voltage drop of D38
②Check sampling resistor R73,short current is normal
③Change U9
④Change U8
⑤Check the following resistors and capacitors
Note：If the program of panel is P8_LCD_13_23，can change
the P119 parameter to close the protection switch，
0:close，1:open

1nF C6
220R R12
220R R4
D38 U9 R73 10k R42
1k R43
10nF C30
100nF C15
12k R69
10k R66
680R R67
1uF C29
 D28
E14：Encoder signal error
R92 C69 that is A＆B signals of encoder error
9 G R91 C68
8 B
7 A ①Press P key then turn on，change the data of P56 to
6 up
5 do OFF（without finding needle up position
4 wn
3
automatically），Press turn on，panel will show【P-
2 92】，press to enter the parameter，press ，the
1
+5v motor will look for benchmark automatically，when
motor stop，the data will change automatically，then
R86 press to save.
R87 Note：the normal scope of data is 160±10.
C12
C13
②Check upper pull resistor of A signal，R86(10k），
R91(10k),check C68(100pF),C12(1nF).Check upper pull
resistor of B signal R87(10k) R92(10k),check
D27
capacitors C69(100pF),C13(1nF)
③Check voltage drop of D27(A)、D28(B).
E15：Abnormal over current protection for Power Module
①Check the voltage drop of each IGBT,1st and 3rd pin（770），2nd and 4th
（460）.If short current，change directly.If infinite，check R218
R223(100Ω），if still abnormal，change U13.
②Check the voltage drop of C42-C44(630),if abnormal，change it.
③Check the resistance of R34-R36(10Ω），if abnormal change it.
④Check the resistance of R24-R29(10K 6 signals of motor drive），if
abnormal change it.
The above content is same as E07
⑤Check R38(10mΩ),R39(10mΩ)，need take down to check
⑥Check the following resistors and capacitors，need take down to check

R163 2K
R144 20K
R143 20K
C84 2.2nF
R157 2K
R161 2K R152 20K
R160 10k R150 20K
C78 2.2nF C86 2.2nF
R167 2K
R149 10k
C79 2.2nF
E17：Machine tip over protection switch error
①Check the position of mercury switch

②Check whether the mercury switch is good

③CheckR47(10k)、R49(22k)、C72(100pF)

④Change the data of P-66 to close，0：close，1：open.

E20：Boot motor failed
solution same as E15 ⑤⑥
 U11

Note：R126.R127.R128.R129 are in parallel

R126 120k

o o R127
R128
R129
120k
120k
120k

R131 4.7k
R132 10k
5 R133 100R
4 C77 100pF
3
2
1
1 2 3 4 5
+5v +3.3v relay signal OFF signal ground
 A、No display：
①Power on，check whether LED1 is lit.Not lit：check F2,DB1,IGBT,C58,C59 and so on.
Note：If 2 or more IGBT are broken，must change the U13（2136）
②LED1 is lit：check the voltage drop of DVS5V(normal 230）and DC32V（normal 440），if short
current ，change the corresponding IC chips.If the DCS5V and DC32V are normal，power on
check the voltage of ZD1（8.5V），if normal means U4 working normally.If no 8.5V，check the
voltage drop of ZD1（580）.If the voltage drop of ZD1 is normal，but still no 8.5V，check R9
（120k take down to check），R7（100k），vlotage drop of D5(560），D1（530）.

Q5 U8 U7 U9
③Voltage of ZD1 is 8.5v，still no display：check
voltage drop of Q7，1st ＆ 3rd pin（700），2nd ＆
D38 R9 3rd pin（540）.Check the pins of C201,C1.
R7
④If DC32V is normal，no DCS5V：change U6，after
changing U6，still burned，change L4.
D12
DC32V U6 Q5 D38 D12

D17U6
DCS5V U6 D17 U9 U7 U8
 A No diplay U4/Q7/R65&R51 burned：
check and change the following components，check the loops.

R65 0.24R
R51 1R
Q7 8N80
D6 4148
ZD1 18V 3843 starting voltage 8.5v
R64 4.7k
R59 62k 6
R62 1k
C75
R61
1nF
1k
6 2 76
R56 1.5k . 4
U4 3843
C73 15nF
234
PH9 817 must be changed
3
U5 431 must be changed

直流32V
 B.The brake resistance burned
①Check the vlotage drop of D4(560),R46(10kΩ)、C24(10nF)、
R50(4.7kΩ)、R44(220Ω)
②Check the loops

o
4
③change PH8

o 3
o 2
o
1 放电信号

1 16 11 1
o
o

oo2
4
B.IGBT burned

o
3 ①As shown in the figure，check the supply
voltage of the 3 IGBTS，whether the 2rd pin
2 to the left pin of the big capacitors is
1 short current.
3
Note：the jumping wire must be thick
2 ②③Check the resistance of R34-R36(10Ω），
1 if abnormal change it.
3

o
2 ④Check the resistance of R24-R29(10K 6
signals of motor drive），if abnormal change
1
o it.
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