JIG 2 Issue 12 2016
JIG 2 Issue 12 2016
JIG 2 Issue 12 2016
Contents
GLOSSARY OF TERMS .................................................................................................... 4
TABLE OF ACRONYMS .................................................................................................... 8
LIST OF USEFUL PUBLICATIONS ................................................................................... 9
ACKNOWLEDGEMENTS ................................................................................................ 11
CHAPTER 1 ................................................................................................................... 13
INTRODUCTION ........................................................................................................... 13
1.1 PURPOSE .......................................................................................................................13
1.2 SCOPE ...........................................................................................................................13
1.3 APPLICATION ..................................................................................................................13
1.4 STAFF RESPONSIBILITIES AND INSPECTION REQUIREMENTS ..........................................................13
CHAPTER 2 ................................................................................................................... 16
SAMPLING AND TESTING ............................................................................................ 16
2.1 GENERAL .......................................................................................................................16
2.2 SAMPLING ......................................................................................................................16
2.3 SAMPLE TESTING ..............................................................................................................18
CHAPTER 3 ................................................................................................................... 26
DEPOT FACILITIES – DESIGN FEATURES .................................................................... 26
3.1 GENERAL .......................................................................................................................26
3.2 TANKAGE .......................................................................................................................26
3.3 PIPEWORK ......................................................................................................................29
3.4 FILTRATION ....................................................................................................................29
3.5 HYDRANT SYSTEMS AND PIT VALVES ......................................................................................30
3.6 HYDRANT AND TRANSFER PUMP FACILITIES .............................................................................31
3.7 TEST FACILITIES FOR FUELLING VEHICLES ...............................................................................31
3.8 ELECTROMAGNETIC RADIATION HAZARDS ................................................................................32
CHAPTER 4 ................................................................................................................... 33
RECEIPT PROCEDURES ................................................................................................ 33
4.1 DOCUMENTATION .............................................................................................................33
4.2 RECEIPT – GENERAL ..........................................................................................................33
4.3 RECEIPT FROM SINGLE GRADE PIPELINE ..................................................................................35
4.4 RECEIPT FROM MULTI-PRODUCT PIPELINE ...............................................................................35
4.5 RECEIPT FROM COASTAL/INLAND WATERWAY VESSEL .................................................................35
4.6 RECEIPT FROM ROAD OR RAIL TANK CAR .................................................................................37
4.7 DRIVER CONTROLLED DELIVERIES .........................................................................................38
4.8 STATIC DISSIPATOR ADDITIVE .............................................................................................39
CHAPTER 5 ................................................................................................................... 41
QUALITY CONTROL ...................................................................................................... 41
5.1 PROCEDURES AFTER DISCHARGE ...........................................................................................41
5.2 PRODUCT SETTLING ..........................................................................................................41
5.3 PRODUCT TESTING ...........................................................................................................42
CHAPTER 6 ................................................................................................................... 43
STORAGE PROCEDURES............................................................................................... 43
6.1 ROUTINE CHECKS .............................................................................................................43
6.2 TANK INSPECTION AND CLEANING .........................................................................................44
Issue 12, January 2016 Page 1
Copyright Joint Inspection Group 2016. Used with permission.
Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
Glossary of terms
additives Material(s) (usually chemical products) added to change the existing properties of, or impart new
characteristics to, aviation fuels (e.g. fuel system icing inhibitors (FSII), and static dissipater additives
(SDA).
Appearance Check A field check to confirm the acceptability of the fuel (i.e. the correct colour and visually clear, bright and
free from particulate matter and undissolved water at ambient temperature).
apron An area of an airport where aircraft are parked and refuelled
batch In aviation terms, a batch of product is an identifiable quantity, produced at a refinery, tested and
identified as a single entity. If product from two different batches is mixed, it is re-tested and re-
identified as a new batch.
bonding The physical connection of two metal objects by an electrical conductor that equalises the charge or
electrical potential between the two objects. Example: bond the fuelling vehicle to the aircraft with a
metal cable to equalise the charge and thus reduce the possibility of generating sparks when the fuelling
nozzle is connected to the aircraft.
bridger Tank truck used to supply aviation fuel from one storage area to another, such as refinery to terminal or
terminal to airport.
bunded area The spill containment area around a fuel storage tank.
calibration Making precise measurements and adjustments to equipment or systems to obtain optimum
performance and to certify that output data falls within prescribed tolerances.
cathodic A method of preventing or reducing corrosion to a metal surface (by using an impressed direct current or
protection attaching sacrificial anodes).
Certificate of A Certificate of Analysis is issued by independent inspectors and/or laboratories and contains the results
Analysis(CoA) of measurements made of all the properties included in the relevant fuel specification and, for Jet A-1,
the requirements of the latest issue of the JIG Aviation Fuel Quality Requirements for Jointly Operated
Systems (AFQRJOS) Check List. It cannot however include details of the additives added previously. It
shall include details relating to the identity of the originating refinery and to the traceability of the
product described. It shall be dated and signed by an authorised signatory.
Certificate of An RCQ is raised whenever full certification tests are performed at a refinery. The RCQ normally shows
Quality (RCQ) the applicable specification requirements for the products being tested, the date, the test method and
(Refinery the test results. It also includes the amount and type of additives used, the quantity of the batch, the
batch number and the number of the tank containing the product. The RCQ is signed by designated
Certificate of
personnel.
Quality)
chemical water Chemical water detectors are used to confirm the presence of free or suspended water in Jet fuel.
detector There are types designed to give a positive indication of water in fuel at concentrations of 30 parts per
million and above.
clay treater A treater that uses a medium of a special Attapulgus clay, either in bulk or in replaceable cartridges. The
special clay adsorbs and picks up surface active agents, colour bodies and very fine particles in the fuel,
not otherwise removable.
coalescer The first stage of a filter/separator is called a coalescer. It filters out solid particles and causes small free
water droplets in the fuel to form into large droplets, which will settle out by gravity.
colour In aviation gasolines, colour relates to the appearance of the product as compared to the expected
colour, e.g. Avgas Grade 100LL is dyed blue and therefore is checked against this known standard for
product identification.
In aviation Jet fuel colour indicates a rating against a fixed standard.
commingle The mixing of the same product grade from two different sources or batches so that each loses its
original identity.
compartment A liquid-tight division in a cargo tank.
contaminated fuel Fuel that does not meet specifications for any reason. Examples include water or particulate matter that
is in excess of specified limits or mixed with other fuels.
contamination Foreign matter, solid or liquid, which gets into any aviation product, e.g., water, rust, dirt, another
product grade, etc.
Control Check The Control Check consists of an Appearance Check plus density determination.
custody transfer An event where fuel passes from one entity/operator to another.
deadman A hand-held control, which starts the flow of product and automatically shuts off flow if released for any
reason. The device may be fitted with an intermittent feature that has to be released at regular intervals
to prevent it from shutting off.
dedicated Equipment is dedicated to carrying and storing only a single grade of product. For tanks, vessels, tank
trucks, tank containers and rail cars, dedicated means that at least the previous three cargoes have been
the same product as the one being loaded/ stored and change of grade procedures have been followed.
See segregated.
defuelling Removal of fuel from an aircraft.
differential The difference in pressure readings (psi/bar) between the inlet and outlet sides of a filter vessel. Often
pressure referred to as Delta P.
dipstick A graduated rod or stick that is inserted into a tank to measure the amount of product in the tank.
distillation The process to separate the components of a liquid mixture by boiling the liquid and then recondensing
the resulting vapour.
drip stick A graduated rod or tube that drops from the bottom of an aircraft fuel tank and measures the amount of
fuel in the tank.
driveaway A safety device on fuelling vehicles that prevents vehicle movement unless all fuelling hoses are stowed
interlock securely on the vehicle and movable fuelling platforms are fully lowered.
fast flush Refers to an effective water draw-off from storage tanks.
filter elements Generic term given to separation media installed in various types of vessels (i.e. filter/coalescers,
separators, filter monitors and microfilters) to remove suspended water and particulate matter.
Filter Membrane A test for solid contaminant in a sample of fuel that is passed through a filter membrane, which is then
Test weighed (Gravimetric Test), or matched to a colour standard (Colour Test) to determine the degree of
contamination.
filter monitor A vessel containing water absorbing elements that will continuously remove solids and free water from
aviation fuels. With proper maintenance, it also provides a positive shut-off of flow if the level of free
water or solids in the fuel system is unacceptable. Governed by EI 1583 specification.
filter/separator A vessel with two stages of filtration and water separation, through which fuel passes to remove dirt and
(FWS) water. The first stage (coalescer) removes dirt and coalesces water; the second stage (separator)
prevents residual water droplets that have not yet settled from leaving the vessel with the fuel. (See
coalescer). Governed by EI 1581 specification and EI 1582 Similarity.
fixed fuelling An arrangement of aviation fuel storage, pumps, piping, and associated equipment, including dispensing
system hydrants, cabinets, and/or pits at an airport, designed to service aircraft at locations established by the
installation of the equipment.
flash point The lowest temperature at which a liquid or a solid gives off enough vapour to form flammable air
vapour mixture near its surface.
floating suction Suction pipe that floats on the top of the liquid surface permitting product withdrawal from the top layer
of liquid in the tank, which directionally is the cleanest fuel in the tank at the time.
free water Water other than dissolved water, generally in droplets that may cause cloudiness and may settle due to
gravity and form a defined layer at the bottom of a container.
freezing point The temperature at which a liquid becomes a solid, at normal atmospheric pressure.
fuel sense line Small diameter line that typically runs from the hydrant coupler/ in line pressure control valve to a
venturi.
Fuel System Icing Approved substances added to fuel to prevent formation of ice crystals in fuel upon cooling.
Inhibitor (FSII)
fueller Refers to the equipment used for fuelling (e.g. mobile refuelling truck).
fuelling cabinet A fixed, above-ground structure with hose, meters, and auxiliary equipment, from which fuel can be
dispensed into an aircraft. (See also fixed fuelling system.)
fuelling operation This includes fuelling, defuelling and may include additional services where authorised.
fuelling safety Areas with a radius of at least 3 metres (10 feet), or as specified by local regulations, from filling and
zone venting points on the aircraft, hydrant pits, fuelling vehicle and its hoses in use.
Gravimetric Test A membrane filtration test using two pre-weighed filter papers to allow a quantitative assessment of
particulate in the fuel.
gum, existent Gum is a non-volatile residue left following evaporation of the fuel.
Hazardous Area A system of classification for electrical equipment to determine requirements for operation in the
Classification presence of flammable vapours etc. e.g. in Europe ATEX. (See intrinsically safe.)
Hose End Pressure A spring or air operated internal sensing valve located just upstream of an aircraft fuelling nozzle, which
Control Valve limits normal operating pressure and surge pressures at the aircraft fuelling adapter.
(HEPCV)
hot fuelling Fuelling of an aircraft while the aircraft engine is operating.
hydrant An in-ground fixed fuelling system designed to permit the transfer of fuel.
Hydrant A button that causes the hydrant system pumps to shut down when activated and closes valves to
Emergency Stop terminate any gravity flow into hydrant. ESBs are normally located near to aircraft stands and they
Button (ESB) should be accessible and clearly identified.
hydrant pit valve A mechanism connected to the termination point of each lateral to allow fuel to flow through the hydrant
vehicle.
hydrant servicer A fuelling vehicle that connects to the hydrant system to deliver fuel to an aircraft. Sometimes referred
to as simply servicer.
incident An occurrence, associated with the operation of an aircraft, which affects or could affect the safety of
operations.
interface cut A procedure used to isolate or segregate one product from another at the receiving end of a non-
dedicated pipeline, as the products go into tankage.
intermediate A storage terminal or plant situated between the supplying refinery and the airport operating storage.
terminal/ storage Also includes receipt storage at an airport from which fuel is transferred to airport operating tanks.
intrinsically safe Equipment and wiring that is incapable of releasing sufficient electrical or thermal energy under normal
or abnormal conditions to cause ignition of a specific hazardous zone atmospheric mixture in its most
easily ignited concentration. See hazardous area classification.
isolation A physical means of separating equipment containing different grades of fuel or certified and uncertified
aviation fuel grades. (See segregated.)
Joint Venture Joint ownership or operation of aviation (or other) facilities by two or more companies.
lanyard A cable that is attached to the hydrant pit valve during fuelling operations and which can be used to
close the pit valve in an emergency situation.
leak Any loss of fuel due to a defect in the storage, piping, or delivery system.
low point A drain point in a pipeline where significant quantities of particulate/water would accumulate if the
(designated) position was not flushed on a regular basis. The frequency of flushing should be determined by
documented experience. Where pipelines are in turbulent flow conditions, it is unlikely that significant
quantities of particulate/water will accumulate.
master meter A certified accurate meter used to check flow meters on dispensing equipment or fixed facilities.
meter prover A volumetrically calibrated tank used to prove the accuracy of the meters used on aircraft fuelling
equipment. Also called meter proving tank or calibration tank.
microfilter A filter specifically designed to remove only dirt particles from a fuel stream. Typically used upstream of
(micronic filter) Filter Water Separators (FWS) in high dirt environments to prolong the life of the FWS elements.
Governed by EI 1590 specification.
micro- A test method for determining water separation characteristics of Jet fuel.
separometer
(MSEP)
non-dedicated A system of tankage, pipes, vehicles, etc., in which more than one product or grade of product can or
does flow through the same system; single valve isolation is considered non-dedicated. Also referred to
as a multi-product system.
nozzle screen A screen filter, no coarser than 60 mesh, installed in a fuelling nozzle to catch any solid contaminants
that might enter the fuelling system between the last filter and the aircraft.
particulates Solid contaminants found in Jet fuel (i.e., dirt, rust, sand, fibres).
Periodic Test A selected set of tests carried out on samples of static stock after 6 months to confirm that fuel meets
the relevant specifications and that the quality of the fuel has not changed significantly since the last test
was carried out.
power take-off An engine or transmission-powered splined drive shaft used to provide power to a pump, or other
(PTO) equipment
pre-check valve A device used to check the operation of automatic high level shut-off on fuellers.
pressure, The pressure against a pump’s maximum no-flow head, existing in a system under flowing conditions or
operating static conditions but excluding surge pressures.
pressure, test The pressure at which a system or a component of the system is tested to verify its integrity.
qualification Demonstrated skill, documented training, demonstrated knowledge, and experience required for
personnel to properly perform the duties of a specific job.
ramp See apron.
Recertification A selected set of tests carried out on fuels during or after certain types of movement to verify that the
Test fuel has not been contaminated and that the quality of the aviation fuel concerned has not otherwise
changed. Samples tested shall remain within the specification limits. Test results for specified critical
properties shall also be within maximum variances of the previous analysis of the same fuel batch.
relaxation time The time required to allow any build-up of static electricity within the fuel to dissipate. This is calculated
by including volumetric capacity in a fuel handling system, which increases the residence time
(downstream of any charge generating equipment such as filters) for the purpose of dissipating, or
losing, static electricity charge, before the fuel discharges from the fuel system into a tank, truck or
aircraft.
segregated Either the aviation fuel grade is in equipment that is isolated from other systems carrying different fuel
grades. Or the certified aviation fuel is in equipment that is isolated from other systems carrying
uncertified aviation fuel of the same grade. See isolation.
separator element The second-stage cartridge in a filter-separator vessel that allows passage of fuel but rejects fuel water
droplets. The separator element is downstream of the coalescer cartridge. See filter/separator.
settling time The time required after receipt and before shipment of product from a storage tank to provide adequate
settling of any solids and water.
similarity The requirement for combinations of filter /separator elements and vessels to meet the EI 1581
specification. A similarity data sheet confirms that a specific element and vessel configuration at a
designated maximum flow meets the requirements of EI 1581. Governed by EI 1582 specification.
slug valve An inline valve that is triggered to close and shut off flow, when excess water builds up in a sump and
trips a solenoid by means of a float or electrical probe.
smoke point The smoke point test provides an indication of the relative smoke-producing properties. A high smoke
point indicates a low smoke-producing tendency.
static dissipator Aviation approved additive for improving fuel conductivity leading to more rapid relaxation of static
additive electricity. Sometimes referred to as anti-static additive.
static electricity An electrical potential generally built up by friction (e.g. filter or filter/separator and fuel, and pipelines
and fuel). A build-up of static electricity may be great enough to cause sparking or arcing capable of
causing combustion.
static storage Storage tanks that have had no new fuel introduced in these time periods: Jet fuel – 6 months; Avgas –
6 months.
sulphur, total Control of total sulphur below a maximum limit ensures that possible corrosion of turbine metal parts by
the sulphur oxides formed during combustion is minimal.
sump The lowest point in a storage tank, vehicle tank or filter, purposely designed to collect water and
particulate. When a tank or filter is sumped the contaminants are removed as part of routine quality
assurance tests or maintenance on equipment.
surfactants Detergent-like compounds frequently found in Jet fuel. These compounds are of concern because they
(surface active- have a disarming effect on elements used in filter/water separators. Clay treatment is one means used in
agents) removing surfactants from Jet fuel.
test, corrosion, No more than a slight tarnish on a copper strip after immersion in the fuel for 2 hours at 100°C assures
copper strip that the fuel will not corrode copper or copper alloys in the fuel system.
thermal stability A Jet Fuel Thermal Oxidation Test (IP323 / ASTM D 3241) is used to ensure that acceptable thermal
test stability, at specific temperature, fuel system pressure, and fuel flow rate is maintained. Fuel instability
leads to thermal breakdown causing particle formation, either in suspension in the fuel, or as lacquer
build-up on heater tubes, causing blocked fuel filter, injection nozzles, and inefficient heat exchanger
operation.
thief pump A small hand- or motor-operated pump with a long suction tube, which reaches to the bottom of a tank
to drain off any water collected on the tank bottom, or to collect samples.
ullage Measurement of the space remaining from the hatch down to the fuel level.
uplift The quantity of fuel transferred to an aircraft.
vendor For the purpose of this Standard, the term vendor includes various providers (e.g. into-plane services,
airport fuel storage facility/hydrant operators).
venturi A device in the fuel flow stream for providing a reduced fuel pressure for control of secondary pressure
control systems.
visijar A clear glass container with a lid, which is permanently connected to a sample point to facilitate a visual
appearance check, and to minimise skin contact with fuel. Also known as a closed circuit sampler.
Visual Check A Visual Check is an Appearance Check plus the use of a chemical water detector to confirm water-free
status.
waste fuel Fuel not suitable for aircraft or aviation use.
water defence A device that senses a predetermined level of free water in filter/separator sumps, and automatically
system stops the flow of fuel to prevent downstream contamination.
working tank The fuel storage tank being used to supply fuel to fuelling trucks or a hydrant system.
Table of acronyms
Acronym What it means Acronym What it means
AFQRJOS Aviation Fuel Quality Requirements for kPa kilo Pascals (units of measure)
Jointly Operated Systems (JIG Check List)
API American Petroleum Institute LEL Lower Explosive Limit
APU Auxiliary Power Unit LI Lubricity Improver (same as CI)
ASTM ASTM International MAWP Maximum Allowable Working Pressure
AVGAS Aviation Gasoline MBG Microbiological Growth
BS British Standard MDA Metal Deactivator Additive
CoA Certificate of Analysis MF Microfilter (Micronic Filter)
CI Corrosion Inhibitor (same as LI) MOGAS Motor Gasoline
CIS Commonwealth of Independent States MSDS Material Safety Data Sheets
(former Soviet Republics)
CWD Chemical Water Detector MSEP Micro Separometer
DEF STAN Defence Standard (UK Ministry of MTC Multiple Tank Composite Sample
Defence)
DiEGME Diethylene Glycol Mono Methyl Ether (see NDT Non-Destructive Testing
FSII)
DLA Defense Logistics Agency (US) NFPA National Fire Protection Association (US)
dP Differential Pressure OEM Original Equipment Manufacturer
EI Energy Institute PCV Pressure Control Valve
ESB Emergency Stop Button PPE Personal Protective Equipment
FIFO First In First Out ppm Parts Per Million
FSII Fuel System Icing Inhibitor PQ Product Quality
FWS Filter Water Separator PTO Power Take Off
GPM Gallons Per Minute pS/m Pico Siemens per Metre
GPU Ground Power Unit PSI Pounds per Square Inch
HEPCV Hose-End Pressure Control Valve P-V Pressure-Vacuum (Vent)
IATA International Air Transport Association QC Quality Control
IBP Initial Boiling Point RCQ Refinery Certificate of Quality
IFQP IATA Fuel Quality Pool RPM Revolutions Per Minute
IGS Inert Gas Systems RTD Resistance Temperature Device
ILPCV In-Line Pressure Control Valve RVP Reid Vapour Pressure
IP Institute of Petroleum (Test Methods) SDA Static Dissipator Additive
IPA Iso-Propyl Alcohol STC Single Tank Composite Sample
ISGOTT International Safety Guidelines for Oil TAN Total Acid Number
Tankers and Terminals
JAA Joint Aviation Authority (Europe) USG United States Gallons
JFTOT Jet Fuel Thermal Oxidation Test USGPM Unites States Gallons per Minute
JIG Joint Inspection Group UV Ultra-Violet
JSCL Joint Systems Check List (See AFQRJOS) WSIM Water Separability Index Modified
(Test now replaced by MSEP)
Acknowledgements
JIG Ltd gratefully acknowledges the financial and/or technical contributions to the development of
this Standard from the following companies.
Abu Dhabi National Oil Company for Distribution
Africana Corporate Services
Air BP Ltd
Air Total International
Arabian Petroleum Supply Co (APSCO)
ASIG, Aircraft Service International Group Ltd
Aviation Fuel Services GmbH
Axion Energy Argentina SA
Caltex Australia
Carboil Srl
Cenit Transporte y Logistica de Hydrocarburos SAS
Certas Energy UK Ltd
Chevron
China National Aviation Fuel Supply Company
CLH Aviacion, SA
CMD Aeropuertos Canarios SL
Defense Logistics Agency (DLA)
Distributeurs Nationaux SA (DINASA)
EKO Aviation
Emirates National Oil Company (ENOC)
ENACOL SA Empresa Nacional de Combustiveis SA
Energy Institute
Eni SpA
Exel Petroleum (Pty) Ltd
ExxonMobil
GB Energy Ltd
Gulf Energy Ltd
Hansaconsult Ingenieurgesellschaft GmbH
Hoyer Ireland Ltd
International Air Transport Association
Kuwait Aviation Fuelling CompanyKuwait Petroleum International Aviation Company Ltd
Levorato Marcevaggi Srl
Morgan Stanley
NAFTAL Branche Carburants
Oando PLC
OFC Aviation Fuel Services S.A.
Oil and Pipelines Agency
Organizacion Terpel SA
Pacific Energy International Pty Ltd
Penspen
Pertamina Aviation
Petrobras Distribuidora SA
Petrogal (Galp Energia)
Petroleum Association of Japan (PAJ)
Petronas
Phillips 66 Ltd
Phoenix Petroleum Philippines Inc
PPT Aviation Services Ltd
PTT Global Chemical Public Company Ltd
PTT Public Company Ltd (Thailand)
Puma Energy Services South Africa (PTY) Ltd
Qatar Jet Fuel Company (Qjet)
Reliance Industries Ltd
Issue 12, January 2016 Page 11
Copyright Joint Inspection Group 2016. Used with permission.
Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
Rubis Energie
SAFCO AE
Sahara Group
Saudi Aramco
Shell Aviation Ltd
Shenzhen Chengyuan Aviation Oil Co Ltd
Sinopec (Hong Kong) Aviation Co Ltd
SKA Energy
Skytanking Holding GmbH
SOCAR Energy Switzerland
Sol Aviation Services Ltd
Statoil Petroleum AS
Supreme Fuels Trading FZE
Swissport Fueling Inc
THY OPET Aviation Fuels Co
UNO Aviation
Valero Energy Ltd
Vitol Aviation BV
Vitol Tank Terminals International BV
Vopak Oil EMEA
Winson Oil Trading Pte Ltd
World Fuel Services Aviation Ltd
YPFB Aviacion SA
Zuva Petroleum
Chapter 1
Introduction
1.1 Purpose
This document is intended for the guidance of members of the Joint Inspection Group (JIG)
and companies affiliated with members of JIG and IATA Airlines. It does not preclude the
use of any other operating standards, procedures, equipment maintenance or inspection
procedures. Neither JIG Ltd, its members, nor the companies affiliated with its members
accept responsibility for the adoption of this document or compliance with this document.
Any party using this document in any way shall do so at its own risk. For JIG Joint Ventures
and locations on the JIG Inspection Programme see also Appendix A18.
The primary purpose of this document is to provide a set of agreed standards that shall be
used by a company in preparing the detailed quality control and fuel handling procedures
for joint airport depots and/or hydrant systems at the specific location.
Mandatory requirements in this Standard are designated by the word “shall.”
Recommendations and best practices are designated by the word “should.” Optional items
are designated by the word “may.”
Note: Only the latest revision of any document or standard, referenced in this document,
shall be considered. A glossary of terms, table of acronyms and a list of useful publications
is included at the beginning of this Standard.
1.2 Scope
The following chapters in this document define standards for the design of airport storage
and handling systems, where relevant to quality control considerations, and for the
preparation of operating and quality control procedures to be used in such systems.
Corresponding standards applicable to supply and distribution facilities and into-plane
fuelling services may be found in the following companion documents:
(a) Quality assurance requirements for the manufacture, storage and distribution of
aviation fuels to airports (EI/JIG Standard 1530)
(b) Aviation fuel quality control and operating standards for into-plane fuelling services
(JIG 1).
1.3 Application
Companies operating to JIG Standards shall operate to the entirety of this Standard.
Detailed procedures based on this Standard shall be prepared and incorporated in, or
appended to, the signed operating agreement covering the system to make them formally
binding.
The fuel quality specifications shall also be incorporated in all operating agreements, by
reference to the current issue of the JIG Aviation Fuel Quality Requirements for Jointly
Operated Systems (AFQRJOS) Check List, or approved aviation fuel specification.
1.4 Staff responsibilities and inspection requirem ents
1.4.1 Staff responsibilities
It is the responsibility of the operation’s management (i.e. the operating company
board of directors or the operating committee) to ensure that the facility design
and operating procedures, as set out in manuals and other directives, conform to
acceptable industry standards and to all the relevant requirements of government
Issue 12, January 2016 Page 13
Copyright Joint Inspection Group 2016. Used with permission.
Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
Chapter 2
Sampling and testing
2.1 General
At appropriate stages during the handling and storage of aviation fuels, samples will be
required for laboratory or visual examination to establish that products meet the
requirements of the relevant specification, or to detect contamination or deterioration.
2.2 Sam pling
Sampling shall be undertaken by competent, trained personnel using correct procedures
and apparatus. This is to ensure that the sample obtained is truly representative of the
material from which it has been drawn.
If an employee cannot correctly identify the colour of aviation fuel and its related
identification colour code because of colour blindness, they shall not be engaged in aviation
fuel operations.
Sampling shall be in accordance with the latest requirements of the following procedures
or other approved standard or equivalent:
(a) ISO 3170 (IP Petroleum Measurement Manual, Part VI, Sampling Section 1, Manual
Methods.)
(b) ASTM International Standard Practice for Manual Sampling of Petroleum and Petroleum
Products. (D4057).
For detailed sampling procedures, not covered here, reference should be made to the above
publications.
Sampling equipment fabricated from copper or its alloys shall not be used for sampling Jet
fuels. Refer to ASTM D4306 for suitable materials.
2.2.1 Basic requirements
(a) Samples shall be drawn from a gauge hatch or other suitable opening giving
direct and unrestricted access to the bulk of the liquid.
(b) Containers shall be as specified in Section 2.2.3, “Sample containers”.
(c) Before sampling, the apparatus and the container shall be flushed and rinsed
thoroughly at least three times with the product to be sampled and allowed
to drain before use.
(d) No sample container shall be completely filled with liquid. Approximately 5%
ullage shall always be left to allow for expansion.
(e) Containers shall be sealed and labelled immediately after filling. The label
attached to the sealed container should bear the following relevant
information where applicable:
• Sample no.:
• Date and time:
• Taken by:
• Place:
• Type of sample:
• Tank no./vehicle compartment no./or location:
• Batch no.:
• Grade or specification:
Issue 12, January 2016 Page 16
Copyright Joint Inspection Group 2016. Used with permission.
Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
• Test required/performed:
• Airline:
• Aircraft registration:
• Inspector/sampler mark:
(f) Records shall be maintained of all samples taken.
(g) If samples are required by a customer or other authorised party, a duplicate
shall be taken and retained until clearance is obtained.
2.2.2 Sampling terminology
Upper Sample
A sample obtained from the middle depth of the upper third of the tank contents.
Middle Sample
A sample obtained from the middle depth of the tank contents.
Lower Sample
A sample obtained from the middle depth of the lower third of the tank contents.
Single-tank Composite Sample
A sample obtained by blending Upper, Middle and Lower samples. For a vertical
tank of uniform cross-section, the blend consists of equal parts of the three
samples.
Multiple-tank Composite (MTC) Sample (ships and barges)
This is a mixture of individual composite samples from several compartments, each
of which contains the same grade of product. The mixture is blended in proportion
to the volume of material in each compartment. It is permissible to combine up to
seven compartment samples into a single MTC.
Bottom Sample
A sample obtained from the material on the bottom surface of the tank or container
at its lowest point.
Drain Line Sample
A sample obtained from the water draw-off or drain point of a storage or vehicle
tank or filter body.
Line Sample
A sample obtained from a line sampling point, drawn while the product is flowing.
Hose-End Sample
A sample obtained from a fueller or hydrant servicer delivery hose-end coupling
or nozzle.
2.2.3 Sample containers
(a) Laboratory sample containers
Glass or metal, or specially approved plastic containers for laboratory testing
or for retention samples shall be new or provided by the laboratory in a clean
condition (see ASTM D 4306 for suitable containers).
Metal containers shall be of an approved design, preferably internally lined
with a suitable epoxy coating. Plastic containers may be used only after
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Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
The results of such tests shall be compared with the results of the last tests, as
well as reviewed for compliance with specification. If any test results indicate that
the sample does not comply with the applicable specification, or that
contamination has occurred, the product shall be immediately quarantined and
remain under quarantine until further testing has established that the quality is in
compliance with the fuel specification and approved by the company.
2.3.4 Testing terminology
(Refer to section 5.3 for test requirements at airport depots.)
(a) Certificate of Analysis testing
This test covers all tests required by the relevant fuel specification and, for
Jet A-1, the latest issue of the JIG Aviation Fuel Quality Requirements for
Jointly Operated Systems (AFQRJOS) Check List.
Unless FAME (Fatty Acid Methyl Ester) can be controlled to limit the exposure
in Jet Fuel to less than 5 mg/kg in accordance with JIG Bulletin 75, then in
markets and supply chains where FAME is present in multiproduct systems,
FAME concentration shall be tested by an approved method, wherever Jet
fuel has been transported in multi-product transport systems that also carry
gas oil / diesel fuel or non-dedicated storage that may have contained gas
oil / diesel fuel.
Sample quantity required:
Jet A-1 2 litres minimum
Aviation gasoline (Avgas) 25 litres
An approved sample container as specified in 2.2.3 shall be used.
(b) Recertification Test
This test is carried out to verify that the quality of the aviation fuel concerned
has not changed and remains within the specification limits after
transportation in ocean tankers or multi-product pipelines, etc.
The results of all Recertification Tests shall be checked to confirm that:
• the specification limits are met.
• no significant changes have occurred in any of the properties.
This check should be made by comparing the recertification results with the
corresponding values shown on the last previous analysis made on the fuel
(e.g. with a Refinery Certificate of Quality or previous Certificate of Analysis
or previous Recertification Test Certificate). It is important to check that the
determined properties have not changed. It is the only way to be reasonably
sure that the remaining unchecked specification properties have also not
changed significantly and remain satisfactory.
The check shall be carried out by recording all relevant details on forms of
the type shown in Appendix A11/A12. Acceptable differences are given on
the forms. If one or more of the results exceeds these values then the
product shall not be released until an adequate explanation is found, or until
it is confirmed that the product meets the remaining unchecked specification
properties.
There may be occasions where contamination significantly affects more than
one of these results, but the differences remain within the acceptable limits.
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Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
Detailed advice on how to identify and deal with such instances should be
provided for inclusion in the relevant operating manual.
In circumstances where more than one new batch is received into a tank:
• Where facilities and circumstances permit, the tank contents should be
circulated to ensure the homogeneity of the product before sampling.
• Additional columns shall be introduced on the recertification forms so
that a separate column is used for each batch and for any stock that was
in the tank.
• The comparison shall be based on calculated values, taking into account
the amount of each batch in the tank.
• If more than 3 new batches are received into a tank the comparison
becomes meaningless due to accumulative error, and a Certificate of
Analysis test shall be performed on a representative tank sample.
Test requirements are set out in the table below:
Jet A-1 Avgas
Appearance/colour X X
Saybolt colour X –
Distillation X X
Flash point X –
Density @ 15oC X X
Reid vapour pressure – X
Freezing point X –
Corrosion (copper) X X
Existent gum X X
Lead content (1) X
Knock rating (motor method) lean – X
Conductivity and temperature (2) –
MSEP X –
Thermal stability (JFTOT) (3) –
FAME (4) –
Samples for Appearance Check shall be drawn into scrupulously clean, clear
glass jars or “visijars” (see 2.2.3 (b), Field sampling containers).
Test requirements are shown in the table below.
Jet fuel Avgas
Appearance/colour X X
Particulate contaminant (visual) X X
Water – visual X X
Chapter 3
Depot facilities – design features
3.1 General
Observance of certain fundamental practices in the design of airport depot and hydrant
facilities is considered essential to ensure that product quality is maintained and safety and
environmental requirements are met. A summary of the required routine test frequencies
is included as Appendix A1.
3.1.1 Any new installation, or alteration or extension of the existing facilities, shall be
approved by the company at that facility. Commissioning procedures shall be in
accordance with recognised industry standards. For recommended soak test
requirements, refer to Appendix A5.
3.1.2 Instructions for performing the product receipt and delivery/filling operations shall
be clearly displayed for reference by the persons operating the equipment.
3.1.3 All facilities used for handling aviation fuels shall be fully grade-segregated.
3.1.4 No copper or cadmium alloys, cadmium plating, galvanised steel or plastic
materials shall be permitted for piping, nor shall zinc-rich internal coatings be used
for piping or tankage.
3.1.5 Pump start/stop switches at product receipt and fueller loading areas and depot
emergency shut-down buttons shall be safely accessible and clearly identified.
3.1.6 Fuelling vehicle parking, road/rail discharge and fueller loading areas shall be
constructed of a low-permeability material. The surface areas shall have a positive
slope and drainage to an oil/water interceptor.
3.1.7 Tank bunds shall meet the requirements of local legislation and have a capacity of
at least 110% of the storage capacity of the largest tank contained within a bund
wall. Containment is normally provided by a bund, however if local legislation
permits the second skin of a double skin tank to qualify as secondary containment
then this is acceptable provided that:
• Vertical ‘catchpot’ tanks (typical German design) have a double bottom on the
primary containment.
• Tank overfill containment is provided (the volume and extent of overfill
containment shall be assessed against the environmental risk, but will typically
be based on flow rate and time).
• Horizontal double-skinned tanks have all pipework entries above the maximum
liquid level, but discharge shall be at low level inside the tank.
• The second skin containment volume meets national regulations (the 110%
rule may not apply).
Semi-buried or buried tanks may not require a bund; however, the overfill
containment shall be provided as above.
3.2 Tankage
3.2.1 The number and size of tanks should be sufficient to provide adequate working
capacity, taking into account peak period airport requirements, supply
replenishment arrangements and emergency stock coverage. Allowance should
also be made for settling, testing and tank cleaning requirements.
3.2.2 Each grade of aviation fuel shall be stored in a dedicated and segregated tank.
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Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
Aviation fuels shall be stored in suitably bunded (see 3.1.7) horizontal or fixed roof
vertical tanks (or fixed roof vertical tanks with an internal floating roof/cover if
required by local legislation). Tank top walkways shall have non-slip surfaces,
handrails and kick plates. Tanks shall be constructed and installed to avoid ingress
of water and dirt, and to provide a positive low point to collect water and sediment
for ease of removal. To achieve this, horizontal tanks shall be installed with a
continuous slope of 1:50 minimum, and vertical tanks shall have a cone-down
bottom with a continuous slope of 1:30 minimum to a centre sump.
3.2.3 Tanks shall be fitted with:
(a) Pressure/vacuum relief valves for above-ground tanks storing Avgas. Free
vent devices may be used for buried Avgas tanks and should be specified
for Jet fuel storage unless high ambient temperatures require additional
safeguards. Screens to prevent the ingress of foreign bodies shall have a
coarse mesh with approximately 5mm (0.2 inch) holes. Note: local legislation
may also require the use of flame arrestors.
(b) A low point sump with a drain line and suitable valve for the draining of
water and sediment. The drain line should be of non-rusting material,
selected to avoid galvanic action created by dissimilar metals (for example
between stainless steel and mild steel), of approximately 50mm diameter
fitted with an in-line sampling valve. In the case of above-ground vertical
tanks, the drain line should lead to a large capacity stainless steel, or
internally lined mild steel sample receiving vessel, provided with:
• a self-closing (spring-loaded or equivalent) quick-acting valve at entry
and any sampling point upstream
• a cone-down bottom with drain valve
• a suitable motor-driven product return system; and
• at least 200 litre capacity.
There will be instances where the receiving vessel will need to be
significantly larger, depending on, for example, the storage tank size or
mode of delivery of product to the storage tank. The design shall ensure
that it is not possible for water to accumulate in the drain lines (where it
could freeze and prevent draining in cold weather conditions). Other tanks
should be cleared by gravity draining or by a thief suction pump. In the case
of large underground tanks, an electric drain pump is desirable, to enable
water or sediment to be removed by rapid withdrawal of a large sump
sample.
Provision shall be made for taking a line sample from the tank drain line
between the tank and the sample-receiving vessel during flow. The self-
closing valve at entry to the sample-receiving vessel and the valve used for
taking a line sample should be simultaneously accessible to allow for one-
man operation. An example of a suitable design is shown in Appendix A10.
The line sample may be taken into an open container (glass jar) or a suitable
glass closed system.
(c) Separate product inlet and outlet connections. Inlet pipes should discharge
near the bottom of the tank and be designed to minimise splash filling. In
the case of horizontal tanks, the inlet pipe should be at the high end,
directing flow towards the low end sump.
For Avgas
• A 5-micron (nominal) or finer microfilter meeting EI 1590, or a filter water
separator. Where receipts are by gravity into underground tankage a 100 mesh
strainer is required.
General
At certain locations, filter monitors meeting the performance requirements of EI
1583 may be considered as an alternative to filter separators, provided that the
engineering implications and manufacturer’s recommended maximum service life
for elements have been fully considered.
Where it is required to supply Jet fuel containing Fuel System Icing Inhibitor (FSII)
filter separators shall be used and fitted with the correct class of EI 1581 latest
edition elements (suitable for use in Jet fuel blended with FSII). However, the
injection of the additive (DiEGME) downstream of fuelling equipment filtration is
the preferred method of supplying FSII-treated Jet fuel to aircraft. Filter monitors
shall not be used with Jet fuel containing FSII.
3.4.2 All filtration and water separation equipment shall be maintained and checked
regularly as detailed in Appendix A6. A suitable record for filtration details is
included as Appendix A7.
3.4.3 Jet fuel shall contain static dissipator additive to reduce static electricity hazards.
If in an emergency Jet fuel without static dissipator additive has to be received
into airport tanks, either adequate relaxation time (30 seconds minimum) shall be
provided between the filter and the inlet to the storage tank or reduced (50%)
loading/filling rates shall be observed.
3.5 Hydrant system s and pit valves
3.5.1 All 4” hydrant pit valves shall be qualified to EI 1584. EI 1584 Third Edition break-
away type hydrant pit couplers shall not be used in conjunction with pit protection
barriers (for example “igloos”) that may interfere with this characteristic. If a
break-away type hydrant pit coupler is used in conjunction with a rigid pantograph
piping assembly or a coupler lift assist device (CLAD) then this should be in
accordance with the coupler manufacturer’s advice.
The condition and integrity of all hydrant valves shall be tested in accordance with
the procedure in Appendix A14.
3.5.2 All new hydrant systems shall be equipped with dual air lanyard pilots. A dual air
lanyard system should be fitted to all existing hydrant systems where possible.
3.5.3 All hydrant systems shall be provided with equipment that allows the fuel flow to
be shut down quickly in an emergency. The preferred hard-wired fixed system
consists of Emergency Stop Buttons which, when activated, shut down the hydrant
pumps (and valves where the pressure head results in continued fuel flow with
pumps shut down).
Emergency Stop Buttons (ESBs) shall be located close (within 80 metres) to each
fuelling bay and should also be located close to low point flushing valves. They
shall be clearly identified and easily accessible. High visibility identification signs
should be located such that they remain visible at all times.
Note: At some airports the hydrant emergency stop system is controlled by stop
buttons located on the fuelling vehicle or carried by the fuelling operator. These
Chapter 4
Receipt procedures
4.1 Docum entation
4.1.1 Any transfer of product to an airport depot shall be supported by a Release
Certificate, before receiving the incoming product.
At the airport, a record shall be maintained of the Release Certificate and batch
number, quantity and receiving tank(s), together with the results of all tests
carried out.
4.1.2 Where applicable, each batch shall be accompanied by a Refinery Certificate of
Quality and a Certificate of Analysis if relevant. These documents shall show fuel
grade and confirm that the batch conforms to the relevant specification or the
latest issue of the JIG Aviation Fuel Quality Requirements for Jointly Operated
Systems (AFQRJOS) Check List. Where applicable a Recertification Test Certificate
shall also accompany each delivery, proving that the product quality has not
changed in transit. All of these documents shall be readily available at the airport
depot.
Batch number, density and other relevant information may be communicated by
fax, email or other devices pending mailing of the Refinery Certificate of Quality.
The following deviation from the above would be acceptable subject to agreement
by the technical authorities of the location management:
(a) Refinery Certificate of Quality is not required to be available at the airport
depot, but shall be available at the supplying location. It is the airport depot
manager’s responsibility to ensure that these certificates are available.
(b) Where a large number of different batches is involved, Refinery Certificates
of Quality may not be appropriate, in which case a Certificate of Analysis is
required. However, the Refinery Certificates of Quality shall be available at
the supplying location.
At locations where either (a) or (b) is applicable an example of a recent Refinery
Certificate of Quality from each supplying refinery should be available at the airport
depot.
4.1.3 For fungible pipeline systems (ie. pipeline systems with multiple input and delivery
points where fuel to the same specification is interchangeable) it may not be
possible, for each batch delivered ex-pipeline, to provide a Certificate of Analysis
that identifies the originating refinery (see 2.3.2(b)). However, even in this
situation, the pipeline operator shall have original Refinery Certificates of Quality
and volume data for all batches entering the system so that the authenticity of all
product can be assured.
4.2 R eceipt – general
4.2.1 New airport depots shall only handle aviation fuels.
Fuel shall be received into fixed storage in accordance with the design
requirements in Chapter 3. Each grade shall normally be received at the airport
from segregated intermediate storage that has been recertified, via a dedicated
pipeline or other fully dedicated means of transport. If this intermediate storage
is located at the airport the procedures in 5.3.2 shall apply.
journeys. A vessel that uses cargo tanks for ballast on return journeys, irrespective of the
previous cargo carried, shall be treated as a non-dedicated vessel. A grade/product
segregated system is a system where the pipelines and equipment used are exclusively
reserved for the grade/product concerned. There shall be no interconnecting lines between
receipt pipelines that handle different grades/ products.
Mixed cargoes including non-aviation products shall not be permitted on any vessel
discharging directly into airport storage, unless facilities exist for discharge into special
receipt tankage (see section 4.2.1 and 4.2.2.) followed by transfer by segregated lines to
service tanks.
4.5.1 Procedures before discharge
(a) The vessel’s papers shall be checked to ensure that all documents are readily
available. Documents to be checked are:
(i) Release Certificate
(ii) Refinery Certificate of Quality and Certificate of Analysis if the cargo
has been shipped from another terminal
(iii) Bill of Lading
(iv) ullage report
(v) Recertification Test results on the ship’s loaded samples, if applicable
(see EI/JIG Standard 1530 section 10.1.5), which may be transmitted
to the receipt location by email or fax
(vi) inspector’s (surveyor’s) report from the load port
(vii) inventory of samples.
(b) A check shall be made to ascertain that all of the deck cargo accesses of the
vessel are closed and secured.
(c) If the ullage in any compartment differs significantly (+/- 0.2%) from the
loading figures shown on the ullage report, the ship’s Master should be
consulted; if no satisfactory explanation is obtained, the suspect
compartment should not be discharged and the supplying company should
be advised. Fuel in the suspect compartment may be unloaded only if the
results of a Recertification Test carried out on a Composite Sample from the
compartment are satisfactory.
(d) All vessel cargo tanks shall be checked for the presence of water, using a
suitable water-finding paste. If significant levels of water are observed the
ship’s Master and the supplying company concerned shall be advised
promptly. Contingency plans, agreed with supplying companies, shall be
available to deal with this situation.
(e) A one-litre Middle Sample shall be taken from each compartment and
checked according to the Control Check. If satisfactory results are obtained
and the density is within 3.0 kg/m3 of the results reported on the Release
Certificate, the product can be accepted. For inland waterway vessels it is
permissible to combine up to three compartments for the Control Check.
The conductivity of these samples should also be checked so that, if
necessary, static dissipator additive can be added during discharge in a
manner that ensures adequate mixing with the product (see section 4.8).
If the results of the Control Check are not satisfactory, the supplying
company concerned shall be advised, a letter of protest should be served on
the ship’s Master, and the vessel shall not be discharged unless and until
agreed by the company at the receiving location. Contingency plans, agreed
with the supplying companies, shall be available to deal with this situation.
(f) An additional 5-litre multiple tank composite sample shall be prepared, using
approved containers (see section 2.2.3 (a)) and sealed in the presence of
the ship’s Master or their representative. This sample need not be tested
unless the quality of the consignment is subsequently questioned. It shall be
retained at the installation until at least 2 days after complete exhaustion of
the relevant batch(es).
4.5.2 Procedures during discharge
During receipt of the product, samples shall be drawn from the receipt pipeline at
a point as close to the ship as possible for a Control Check. For dedicated vessels,
line samples shall be drawn approximately 5 minutes after beginning and
immediately before the end of the discharge. For receipt from non-dedicated
vessels, samples should also be taken at least every 2 hours during discharge.
Automatic or continuous line monitoring systems that include calibrated
densitometers/ turbidity analysers (or equivalent) may be considered as equivalent
to the above monitoring.
Any observed contamination should be reported immediately to the ship’s Master
or his representative. If gross amounts of water or dirt are observed the discharge
should be stopped and the situation investigated. The supplying company
concerned shall be advised promptly. Contingency plans, agreed with supplying
companies, shall be available to deal with this situation.
4.5.3 Procedures after discharge
After discharge, the vessel compartments should be checked to ensure that they
are empty.
4.6 R eceipt from road or rail tank car
Road bridging vehicles and rail tank cars supplying airport depots should be dedicated to
one grade of aviation product and be provided with couplings chosen to give the maximum
practical degree of grade security. Where equipment is fitted with more than one
size/design of discharge coupling, the unused one should be sealed or, preferably, removed.
Adaptors that change the size/design of outlet couplings, when connected to vehicle or rail
tank car outlets, should not be used.
Where it is necessary to switch vehicles or rail tank cars between grades, it is the
responsibility of the fuel supplier to ensure that effective equipment cleaning and change
of grade procedures (draining, flushing and testing as per Appendix A16) are followed and
recorded and that equipment outlet couplings and grade markings are changed. The receipt
location shall ensure that their suppliers provide documentation, including cleaning
certification, for all grade changes.
The switching of road or rail tank cars between gas oil/diesel and aviation fuel is strongly
discouraged. FAME (Fatty Acid Methyl Ester) concentration shall be tested by an approved
method, wherever Jet fuel has been transported in non-dedicated vehicles that may have
carried gas oil/ diesel fuel and the change of use procedure shall be validated to ensure
that the permitted FAME level in Jet fuel has not been exceeded. Note that FAME may be
present due to carryover or cross-contamination within the common unsegregated
distribution system for fuels. Therefore, the FAME level shall be checked following
transportation and/or storage in multi-product distribution systems known to present a risk
of FAME contamination (see Annex G of Defence Standard 91-91 for further guidance).
The receipt location shall be notified in advance of every change of service between diesel
and aviation fuel.
Rail tank cars and road vehicle tanks shall be constructed of either aluminium alloy, stainless
steel or mild steel coated internally with an industry approved lining material suitable for
use with aviation fuels (EI 1541).
4.6.1 On arrival at the depot the vehicle or rail tank cars should be checked to ensure
that the required seals (on manlids and on outlet and filling points) are intact and
that the grade markings on the sides and at the outlets are correct. If it is
necessary to work at height to carry out these checks, a risk assessment shall be
carried out and appropriate measures put in place (such as fall protection
equipment) to minimise risk. The documents shall correctly identify the equipment
and the quantity and grade of product. A copy of the Release Certificate and,
where equipment is not grade-dedicated, details of the previous load carried and
the most recent change of grade procedure shall be available and be checked
before receipt of the product.
4.6.2 Any trace of free settled water shall be drained off. If water or sediment are
present in more than trace quantities, a settling time of 10 minutes shall be
observed and a fresh sample drawn. If substantial quantities of water (more than
1 litre) are still present, the measures taken will have to be decided by the
manager and the supply source concerned shall be notified. Reasons for rejection
shall be entered on the vehicle Release Certificate.
4.6.3 Drain samples shall be drawn from each compartment and checked according to
the Control Check. Up to three compartments on any one road or rail tank car may
be combined for density determination after conducting the Appearance Check on
each compartment sample. The corrected density shall agree within 3.0 kg/m3 with
the results of the batch density of the product in the tank from which the vehicle
is loaded and reported on the Release Certificate. If the difference in corrected
density exceeds 3.0 kg/m³ the vehicle shall not be discharged unless a satisfactory
explanation is obtained from the supplying location (for example density
differences due to tank layering or a change of batch during loading) and
confirmed in writing as soon as possible.
4.6.4 Where rail tank cars are not equipped with valves for draining the low points,
alternative procedures and equipment should be used to ensure effective removal
of free water and sediment and to provide samples for a Control Check.
4.6.5 After discharge the compartments shall be checked to ensure that they are empty.
The preferred method is to check each compartment drain point for product.
4.7 Driver controlled deliveries
At some locations the offloading of road tank cars and the quality control checks before
discharge may be performed by the delivery driver. However, driver controlled deliveries
shall only be made where the vehicles are dedicated, bottom loaded, fitted with grade
selective systems and following the agreement of the senior management of the company.
The company shall also introduce additional procedures and equipment to avoid the
possibility of a spillage or of receiving contaminated product. The following controls are
required:
• to ensure that the driver is in constant attendance, the normal journey time from the
supplying location and the airport shall be less than 4 hours and the vehicle shall not
be parked overnight
• the offloading facility shall be equipped with a deadman of a type that requires periodic
action by the driver to maintain the flow; and
• receiving tanks shall be fitted with a high level alarm system that shuts down the fuel
flow (see 3.2.3).
Electronic densitometers meeting IP 559 that convert density readings to density at
standard temperature should be used because of their ease of use and accuracy.
The scope of the additional tasks to be performed by the drivers shall be clearly identified
and specific written procedures prepared. All drivers authorised to perform driver controlled
deliveries shall receive training in the additional tasks to be performed and the training shall
be recorded. The receiving location shall maintain records of the training provided and shall
only allow access to those drivers who have been trained.
Before tank release, the airport depot staff shall compare the observed density at the
standard reference temperature with the expected value, based on the known batch
densities of the receipts made into the tank. If the observed and expected densities differ
by no more than 3.0 kg/m3, then the tank can be released.
If the observed density differs by more than 3.0 kg/m3 from the calculated expected value,
there could be a problem and the matter requires further investigation. The first possibility
to check is whether there is layering in the tank. To check this possibility, repeat the Control
Check on Upper, Middle and Lower Samples. If there continues to be a difference between
observed and expected densities then the tank shall be quarantined until the disparity has
been explained.
Random checks by a responsible person at the receiving location should be performed at
least quarterly to ensure that agreed procedures are followed.
4.8 Static dissipator additive
To ensure that acceptable levels of conductivity are achieved into-aircraft a minimum
conductivity target for product receipts should be established, taking into account the
typical reduction in conductivity experienced at the airport. Adding static dissipator additive
to Jet A-1 at the airport should not be performed. Alternative solutions such as blending
low conductivity fuel into higher conductivity fuel should be used. In exceptional
circumstances where it is necessary, the following procedures shall apply.
4.8.1 If the documentation for a receipt by pipeline or from road or rail tank car indicates
that the conductivity may be low, but within specification, the conductivity should
be checked on a sample drawn at the start of the receipt and static dissipator
additive added if necessary.
4.8.2 If the conductivity of samples drawn from coastal/inland waterway vessels before
discharge is low, it may be necessary to add static dissipator additive.
4.8.3 When an additive is to be blended into aviation fuel, written procedures for quality
control, documentation and safe handling procedures shall be prepared and
applied. Items normally covered would be:
(a) Additives received are to be clearly identified as a grade approved in the
controlling fuel specification. Each receipt shall be accompanied by
documentation verifying identity.
(b) The additive batch documentation is to be checked for validity before release
for blending.
(c) Released additive is to be held in a clearly designated storage area. Storage
and handling procedures are to be in accordance with the manufacturer’s
recommendations.
(d) Only trained operators are to decant additive, refill the blending equipment
and/or adjust the injection rate. The addition rate is to be monitored at
regular intervals, taking account of any pre-dilution of the additive.
(e) The effectiveness of blending is to be verified by taking Upper, Middle and
Lower Samples, after tank contents have settled, and checking each sample
for conductivity.
4.8.4 The amount of static dissipator additive required should be determined carefully,
taking into account the maximum cumulative concentration permitted by the
specification or the latest issue of the JIG Aviation Fuel Quality Requirements for
Jointly Operated Systems (AFQRJOS) Check List, and the amount of additive
already introduced upstream. The amount added to each batch of Jet A-1 should
be recorded on the Recertification Certificate or Release Certificate.
4.8.5 To achieve adequate mixing of the static dissipator additive with Jet A-1, the
additional additive should preferably be introduced by in-line injection during
receipt. Where injection equipment is not available it may be added to vessel
compartments before discharge, taking precautions to avoid static generation by
splashing. Introducing additive into depot tanks from the top should be avoided
for safety reasons. However, additive may be introduced into the bottom of tanks
before vessel discharge by lowering a caged bottle sampler from the top or by
back-pumping from a tankside sample receiving vessel. Static dissipator additive
shall not be added to fuelling equipment.
Note: Experience has shown that low conductivity Jet A-1 is very occasionally
unresponsive to additional doping with static dissipator additive. The protocol
shown below is intended as a temporary measure to be adopted where the
conductivity of Jet fuel in airport storage or hydrant systems falls below the
specification minimum and the response to re-doping with static dissipator additive
is poor.
Low conductivity fuelling protocol
A company can continue to deliver fuel to aircraft with conductivity in the range
25–50 pS/m provided that:
a) the fuel fully meets all other aspects of the specification; and,
b) after reviewing fuel receipt and storage records, there is no evidence that the
loss of conductivity is linked to a product quality issue that affects the fuel’s
suitability for use.
This protocol shall always be seen as a temporary measure to allow airports to
continue to operate where the conductivity of fuel in storage tanks or the hydrant
cannot be recovered.
In the event of this protocol being invoked to maintain deliveries of fuel to aircraft,
all suppliers and into-plane service providers shall be notified immediately.
Action shall be taken by the supplier to remediate the situation as soon as possible.
Chapter 5
Quality control
5.1 Procedures after discharge
5.1.1 After product has been received into storage tanks, the stock shall be quarantined
and a local batch number assigned. Tank isolation shall be achieved in an effective
way (see 3.3.1). Where positive segregation is required and this is achieved by
means of block and bleed valves, and where the bleed valve in the body bleed
system shall remain closed for environmental reasons, routine checks shall be
carried out as defined in 6.1.8. If the bleed checks indicate that one of the block
valves does not seal completely or has been opened in error then the possibility
shall be considered that contamination of the new batch has occurred, either into
or out of the tank.
5.1.2 Where product is received via fully segregated systems and dedicated transport
(e.g., barge, road or rail) a Control Check shall be carried out after settling, as
defined in 5.3.1.
5.1.3 Where product is received via non-segregated systems, or by multi-product
pipeline, non-dedicated tanker or non-dedicated coastal/inland waterway vessel,
a Recertification Test shall be carried out (see 2.3.4 (b)).
After the tank contents have settled for at least 30 minutes, obtain Upper, Middle
and Lower Samples and check:
(a) density of each sample to establish homogeneity of product within the tank
(b) freedom from visible sediment and suspended water.
If (a) and (b) above are satisfactory, proceed with sampling and testing as defined
in 5.3.2.
Where (a) above indicates layering in the tank, i.e. density difference between
layers is greater than 3.0 kg/m3, proceed as in 5.3.2 (a).
5.2 Product settling
5.2.1 After product has been received into storage tanks via a fully segregated system,
the inlet and outlet valves shall be closed. A system to indicate the status of the
product in the tank shall be used. This can be achieved by positioning a “settling”
sign at the tank outlet valve or by the use of a control system to ensure that the
valves remain closed until product release has been approved (see 7.1).
5.2.2 After product has been received into storage tanks via a non-segregated system,
tank isolation shall be achieved by means of block and bleed valves or other means
of positive segregation. A system to indicate the status of the product in the tank
shall be used. This can be achieved by positioning a “settling” sign at the tank
outlet valve or by the use of a control system to ensure that the valves remain
closed and secured until product release has been approved (see 7.1).
5.2.3 Provided that free water and sediment levels into storage can be consistently
maintained at low levels as obtained by filters, approved as per 3.4.1, which are
checked and maintained in accordance with Appendix A6, and that the tanks meet
the design requirements of section 3.2, minimum settling times before release are:
Horizontal tanks: 1 hour
Vertical tanks: 2 hours
5.2.4 In any other cases, minimum settling times before release are:
Jet fuel: 3 hours per metre depth of fuel or 24 hours, whichever is less
Avgas: 45 minutes per metre depth of fuel
5.2.5 After settling, drain off any water that has collected at the bottom of the tank.
5.3 Product testing
5.3.1 Tanks supplied by a dedicated and segregated system
Take a Bottom Sample, and provided it is free of suspended water and sediment,
perform a Control Check.
5.3.2 Tanks supplied by a non-dedicated and/or non-segregated system
After the product has been received through separate lines into receipt tankage,
sampling and recertification testing shall be carried out as described below:
(a) When Upper, Middle and Lower Samples are free of sediment and suspended
water but the densities indicate layering, i.e. density differences between
samples exceed 3.0 kg/m3, then the following tests should be carried out on
each sample.
Jet fuel: Density, Flash Point, Initial Boiling Point, End Point
Avgas: Density, RVP, Octane Rating (lean mixture), End Point
(b) If Upper, Middle and Lower Samples are homogeneous, or after taking
samples for testing in line with 5.3.2 (a), a Composite Sample shall be
prepared for laboratory testing, i.e. Recertification Test or COA (see 2.3.4
(b)). Where more than three new batches are received into a tank, the
recertification comparison becomes meaningless due to accumulative error
and a Certificate of Analysis test shall be performed on a representative tank
sample.
(c) After satisfactory recertification test results have been obtained, the product
may be released. If the results are not satisfactory the batches shall remain
quarantined until further testing has established that the fuel is acceptable.
(d) Where layering has occurred, and the Recertification Test is satisfactory,
there will have to be local written instructions to cover the problem of
releasing product that has significant density differences between layers.
5.3.3 Measure the conductivity and temperature of fuels containing static dissipator
additive on completion of settling (see 5.2). For tanks supplied by road or rail
transport this check may alternatively be performed on samples drawn from road
tanker compartments or rail cars before receipt of product.
Chapter 6
Storage procedures
6.1 R outine checks
To ensure that product quality is satisfactorily maintained in storage, the following
procedures shall be applied:
6.1.1 Storage tank and product recovery tank sumps/low points shall be checked daily
for the presence of water and sediment. Additional checks should be made when
frequent or heavy rainfall occurs. Procedure is to flush at full flow a quantity in
excess of the line content from the storage tank sump/low point to the sample
receiving vessel, and then to take a line sample for an Appearance/Visual Check.
If this check indicates unsatisfactory product, flush a further quantity into the
sample receiving vessel and take another line sample for an Appearance/Visual
Check. Repeat until a satisfactory sample is obtained. If a satisfactory sample
cannot be obtained after flushing several times or if large quantities of water are
found, the tank shall be quarantined and the sample retained until measures,
decided by the manager, have been taken. The Visual Check for Jet fuel is required
for samples drawn from tanks that are either in service or being released for
service. For tanks that have not yet been released (see 7.1) an Appearance Check
is sufficient. After tank flushing and sampling, the product in the sample receiving
vessel shall be settled and any free water removed before being returned to
storage. Where there is a possibility of Jet fuel, flushed from a storage tank
containing tested product, being contaminated with untested product (for example
where a fast flush sample receiving tank is connected to more than one storage
tank), then the flushed product shall be returned to untested product tankage.
6.1.2 The correct operation of floating suction arms shall be checked monthly. When a
tank has been emptied, for example for maintenance or internal cleaning,
procedures for refilling the tank shall ensure that the floating suction arm is filled
with fuel and that any contained air is removed. Where air elimination is not built
into the design this may require back-filling until the floating suction inlet is fully
submerged in fuel.
6.1.3 The condition of free vents and mesh screens shall be checked at least quarterly
for evidence of damage or obstruction, or more frequently as dictated by local
conditions. Pressure/vacuum relief valves and flame arrestors, where fitted, shall
be checked and serviced at least annually and in accordance with the
manufacturer’s recommendations.
6.1.4 The correct operation of all high-level alarm systems shall be checked at least
annually in accordance with written procedures and more frequently if required by
local regulations or recommended by manufacturers. A monthly functional check
of high-level alarms should also be performed where possible.
Tanks should not be filled to the level at which the high-level alarm is activated
except during test procedures.
6.1.5 Where the period of time between product receipts into a tank exceeds 1 month,
the conductivity of Jet fuels containing static dissipator additive shall be checked
at monthly intervals and recorded with temperature.
6.1.6 When tanks are consistently replenished via fully segregated systems and
dedicated transport, no laboratory testing of product received is necessary.
6.1.7 Composite Samples shall be taken for Periodic Test from each tank which has
contained product and which has had no product receipts for 6 months (static
stock). Samples should also be taken from each tank in which less than half of the
product has been replaced during a 6-month period. If the results are
unsatisfactory, the tanks shall be quarantined, further Composite Samples taken
for Certificate of Analysis testing and the tank(s) shall not be released unless
satisfactory test results are obtained.
6.1.8 Where storage tanks are fitted with double block and bleed valves and positive
segregation is required, the block valves shall be drained after receipt of product,
and checked before release, and at least weekly by opening the bleed valves and
draining any product into a suitable container. These checks shall be recorded. If
the checks release a significant quantity of product or if there is a continuous flow
of product indicating a leaking block valve, then appropriate measures including
additional product sampling and testing shall be taken to ensure that the quality
of the product is satisfactory before the batch is released.
6.2 Tank inspection and cleaning
6.2.1 Aviation Jet fuel tanks shall be visually inspected annually from outside through a
suitable manhole and a tank cleanliness assessment shall be conducted annually
(see the table below) to determine that none of the conditions listed under “Cause”
are present in the tank. Jet fuel tanks shall be internally inspected and cleaned if
necessary 12 months after commissioning and subsequently in accordance with
the table below, taking account of the safety precautions outlined in HSSE-MS
Standards. This is subject to a maximum frequency of 5 years, provided it is
allowed by local regulatory requirements and the necessary conditions have been
met (see c below).
Airport storage tank cleaning intervals may be extended to a maximum of 10 years
from the date of last cleaning by approved variance from year 5 and if supported
by acceptable documented PQ history, annual visual inspection without entry and
annual microbial test with acceptable results since last internal cleaning.
Given that tank entry and cleaning is a higher risk activity, opportunities to clean
tanks in conjunction with other work should be taken, e.g. it has been drained
down and gas freed for mechanical inspection or repair.
Notes:
* Where the visual inspection without entry does not afford clear
unobstructed views of the internal surfaces, and provided the tank
design meets the minimum requirements of JIG 2, then annual
microbiological growth tests with results within permissible levels is an
acceptable alternative.
6.2.2 No chemicals, or cleaning materials that could adversely affect the aviation fuel to
be stored in the tanks, shall be used unless required for decontamination of the
tank. A Variance Approval Certificate shall be required. If it was found necessary
to use a cleaning chemical or if repairs were carried out, or if required by the
company, a Composite Sample shall be taken for a Periodic Test before product
release (see 2.3.4 (c)).
6.2.3 Detailed records shall be maintained of the types and quantity of sediment found,
and of the condition of the tank interior fittings and coatings. A suitable form is
shown as Appendix A9. The dates of the most recent tank inspections and cleaning
should be marked on the tank shell.
6.2.4 Where no chemicals or cleaning materials have been used and no repairs to the
tank internal components have been carried out, the product release procedures
shown in section 7.1 are applicable after refilling.
6.2.5 Product recovery tanks shall be inspected, without entry, quarterly for cleanliness
and condition. An IATA endorsed microbiological growth test (see 2.3.4 (i)) on a
sump sample after flushing, may be carried out as an alternative to quarterly visual
inspection. Cleaning and repairs to internal lining shall be carried out where there
is cause. “Cause” for aviation fuel tanks is defined as:
• Tank internal surfaces are dirty, i.e. the inspection reveals microbiological
growth or build-up of sediment exceeding approximately 20% of the tank
bottom surface
• Presence of microbiological contamination, excessive dirt, rust or other debris
in water drain samples. Fuel quality downstream indicates excessive
contamination, e.g. short filter life, poor filter membrane test results or high
particle counts
6.2.6 Tank-side fast flush tanks shall be kept clean and empty when not in use for
draining and sampling
6.3 Change of grade in storage tanks
Airport depots differ greatly in layout and configuration. Change of grade procedures shall
be established locally and be agreed by the company. Such procedures should take account
of the following points:
(a) Care shall be exercised to ensure that all safety procedures are followed, including
the additional precautions applicable to tanks that have contained leaded product.
(b) Tanks shall be emptied of product and thoroughly cleaned. Associated pipelines,
pumps, strainers and fittings shall be drained and then flushed with the new grade,
using a volume of at least three times the line content. Flushed product shall be
downgraded.
(c) Chemical cleaning fluids shall not be used.
(d) All associated filter separator, filter monitor and microfilter elements shall be changed.
(e) Some pipeline and valve modifications may be necessary to maintain positive
segregation. Selective couplings, where used, shall be changed.
(f) The installation of floating suctions and alterations to tank venting arrangements may
be necessary.
(g) Colour coding and grade marking shall be changed.
(h) After filling with the new grade of product a Recertification Test shall be carried out
on a Composite Sample. A sample should also be taken for a Recertification Test from
the downstream end of the pipeline affected by the change of grade. The test results
shall be satisfactory before the tank content is released (see 2.3.4(b)).
6.4 Testing for m icrobiological grow th
Where microbiological growth has been confirmed as being above acceptable levels (see
2.3.4 (i)), remedial action is required. As a minimum, this shall include on-site assay tests
for microbiological activity carried out on Drain Line Samples of Jet fuel using IATA
recommended test kits at least every 6 months for a period of 2 years. Where three
successive on-site assay tests have shown that microbiological growth levels are at a
satisfactory level, the testing intervals may be relaxed or even discontinued, provided there
are no other contra-indications of microbiological activity.
An investigation into the source of the contamination of airport fuel storage shall take place
and this shall include on-site assay testing of the upstream supply locations (or fuel receipt
facilities where logistics may prohibit access to upstream fuel storage).
Note: Fuel samples from storage tanks for assay testing shall be drawn from low point
drains and allowed to settle to remove any traces of water. To ensure consistency of test
results, sampling should be performed after tank settling and immediately before tank
release. Contamination of the sample for testing shall be avoided by strict observance of
the test kit manufacturer’s guidance on cleanliness. Alcohol wipes should be used to clean
sample points before sampling. The sample point shall then be flushed with Jet fuel to
remove traces of alcohol before taking the sample for testing. If a positive result is obtained,
the test shall be repeated. If the result is confirmed, seek guidance.
Chapter 7
Product release for delivery to into-plane
fuelling equipment and hydrant systems
7.1 Product release procedure
Product shall not be released from storage for delivery until the following requirements
have been met:
7.1.1 Product has been settled in accordance with 5.2.3 or 5.2.4 and tested in
accordance with section 5.3.
7.1.2 Results of the Control Check or Recertification Test, whichever is applicable for the
type of shipment involved, show no change in quality when compared with the
supplier’s Refinery Certificate of Quality, Certificate of Analysis or Recertification
Test Certificate – whichever is relevant.
The comparison of quality shall be made on the basis of test results recorded on
forms of the type shown in Appendix A11/A12.
7.1.3 The tank sump/low point has been checked for the presence of water and
sediment by flushing as described in 6.1.1 until a satisfactory sample has been
obtained and checked in accordance with the Visual Check (see 2.3.4(e)).
7.1.4 All required tests and checks have been completed and results recorded.
After satisfactory completion of the steps above, the tank shall be given a local batch
number and a Release Certificate (see 2.3.2 (e)) shall be prepared, containing the local
batch number as assigned in 5.1.1, and approved by an authorised person and the status
of the tank (see 5.2) shall be changed from “settling” to “released”. The operation shall be
recorded.
7.2 Fueller loading
7.2.1 Procedures and equipment used for loading fuellers shall be designed to prevent
fuel spillage. The operator controlling the loading operation shall remain in
attendance throughout and shall have immediate access to a means of stopping
the fuel flow quickly. A deadman should be used of the type that requires periodic
action by the operator within a predetermined time interval to control the
operation. If a cordless deadman control is used, it shall be released if the
operator is more than 10 metres from the loading point, or is out of line of sight
of the loading point.
Adequate spill protection measures (e.g. fuel containment barriers) shall be
provided.
Fuellers shall be bonded to the loading pipework at all times during the loading
operation. (Fuellers shall not be bonded to the hydrant pit when loading directly
ex-hydrant.) To reduce ignition sources in the fuel transfer area, fuellers shall not
have the engine running during loading. Where loading is controlled by an
electronic level control, a separate bonding cable is not required providing the
following is in place:
1. The system ensures electrical continuity between the vehicle and loading
pipework; and
2. Bonding to the fueller is required to activate the loading pump.
Fuellers shall be equipped with a high-level cut-off device to stop the flow at a
predetermined level. The automatic cut-off device pre-check shall be activated
shortly after the start of each loading operation. Additional precautions shall be
used to ensure that equipment is not over-filled, as described in JIG 1 5.8.1.
Fuellers equipped with a single automatic overfill protection device shall not be
filled to the level at which the device is activated except when testing the system.
Where fuellers are equipped with two high-level cut-off devices they may be filled
to the level at which the first device is set to shut down the flow.
Where fuellers are filled on the ramp from a hydrant system, additional precautions
shall be observed to avoid the possibility of a fuel spillage. Two automatic overfill
protection devices shall be fitted for new vehicles; but, for equipment
manufactured before 2013 only, a single automatic overfill protection device is
acceptable provided that filling from the hydrant is via a meter equipped with a
preset and provided that the pre-calculated amount is controlled by the meter
preset. This operation shall be subject to a risk assessment that shall take account
of flow rates, pressures, spill prevention and spill consequences.
7.2.2 On completion of fueller loading, the product shall be allowed to settle for at least
10 minutes. Vehicles may be moved from the loading area to a designated parking
area, for settling after loading, before sampling. The fueller tank sump shall then
be drained of any water and sediment and a sample taken for Visual Check.
Chapter 8
Hydrant systems
8.1 Flushing low points and hydrant pits
This section covers the routine flushing of hydrant low points, pits and lines. Information
about the commissioning of new and extended hydrant systems and techniques for internal
inspection and cleaning is contained in EI 1560 (Recommended practice for the operation,
inspection, maintenance and commissioning of aviation fuel hydrant systems and hydrant
system extensions) and EI 1585 (Guidance in the cleaning of aviation fuel hydrant systems
at airports). See also EI 1594 (Initial pressure strength testing of airport fuel hydrant
systems with water).
8.1.1 All low points of the hydrant shall be flushed at a high velocity thoroughly once a
week, with the line under pressure to ensure removal of any water or sediment,
until a clear sample is obtained. In the absence of an adjacent hydrant emergency
stop button, procedures shall ensure that there is an effective means of shutting
down the flow quickly in the event of disconnection or hose burst during flushing.
The quantity flushed shall be 50 to 200 litres more than the capacity of the
sampling pipework. The actual total quantity flushed will depend upon the design
of the system and the amount of contamination usually observed. After flushing
an amount in excess of the sampling pipework, a line sample shall be drawn during
flow for Visual Check.
If excessive water or sediment is found, or if it is not possible to obtain a
satisfactory sample for Visual Check, action shall be taken to notify the into-plane
fuelling organisations and to identify the source of the contamination.
Any relaxation of the weekly flushing requirement shall require a Variance
Approval Certificate. As a minimum, locations shall have a documented history of
consistently clean and dry fuel. (Records shall indicate no more than traces of dirt
and/or water removed from low points over the previous 12 months.)
8.1.2 Additional checks on the cleanliness of the fuel in the hydrant, including more
frequent low point flushing, shall be made during and immediately after any
engineering work such as pipework modifications, which may cause an increase in
the contaminant in the fuel. The hydrant operating company should advise the
into-plane fuelling organisations of the location of any such engineering work.
Additional checks shall also be made when other factors, such as the uprating of
hydrant pumps, could alter the flow conditions in the hydrant and cause
contaminant to be picked up by the fuel.
Investigations shall be undertaken following the notification of an into-plane
fuelling vehicle being removed from service during fuelling as a result of a filter
monitor dP switch activation or discovery of water/contamination.
The hydrant operator shall liaise with the into-plane operator and should, as a
minimum, investigate the following:
• Has the hydrant pit in question been used recently?
• Have there been any changes in the hydrant flow rate or direction?
• Has there been any engineering work carried out on the hydrant?
• Have the into-hydrant filters shown an increase in dP? (Check sump samples.)
These vehicles should also be fitted with a device that either warns the operator to ensure
that the brakes are engaged, or a device that automatically engages the brakes, when
leaving the vehicle cab. Such devices shall only be installed provided they can be tested
safely.
All new equipment should be powered by diesel or electric motors. Further information on
equipment specification may be found in EN 12312-5 Aircraft Ground Support Equipment –
Part 5: Aircraft Fuelling Equipment and EI 1560. Tanks shall be constructed of aluminium
alloy, stainless steel or mild steel internally coated with a light coloured epoxy material,
approved as being compatible with aviation fuels. Flushing equipment shall be fitted with
at least one 9kg (minimum) dry powder fire extinguisher. Equipment shall have a low point
with drain valve, a sampling point with spring-loaded valve in the inlet pipework for taking
a line sample and be equipped with type C (semi-conductive) hose with a pressure coupling.
The tank should also be fitted with a contents gauge or sight glass and overfill protection
for vehicle-mounted tanks. A means to determine the volume flushed shall be available.
To ensure effective bonding via the semi-conductive hose, any isolating flanges between
the connection to the hydrant and the flushing equipment chassis shall be fitted with
continuity bridging strips. To avoid potential ignition hazards in the vicinity of the low
point/valve chamber, the flushing vehicle shall not be separately bonded to the low point
by a bonding cable.
Flushing equipment should be checked for the presence of water and sediment before use.
After use, the flushed product shall be settled and any water or sediment removed from
the low point of the equipment before the product is returned to storage. If significant
amounts of water or sediment are found in the equipment the flushing operation shall be
repeated.
8.4 Em ergency shut-dow n system
The fuel hydrant Emergency Stop Buttons (ESBs) shall be clearly identified and easily
accessible. Clear access to these buttons should be maintained at all times. High visibility
identification signs should be located such that they remain visible at all times.
A monthly check of the hydrant emergency shut-down system shall be performed in
accordance with a detailed written test method. Procedures shall ensure that the function
of each ESB is checked at least twice per year. The results of each monthly test, including
details of the location of the ESBs checked, shall be recorded.
No fuelling shall take place from a stand or section of hydrant where the ESB (fuel hydrant
emergency shut-down) system is inoperative, unless an alternative temporary emergency
stop procedure has been agreed by all parties. All apron users shall be alerted to the non-
operational ESB and shall be made aware of the temporary emergency stop procedure. This
temporary procedure shall only be allowed for the absolute minimum timeframe while the
ESB system is repaired and returned to service.
8.5 Safety precautions – entry into deep pits
Safety precautions applicable for entry into deep pits shall be strictly enforced (see JIG
HSSE-MS Standard).
8.6 Cathodic protection
Where fitted, an agreed maintenance programme shall be in place. Monitoring by trained
and competent persons shall be performed at least quarterly and a system check by a
qualified person shall be performed annually.
Chapter 9
Documentation
The results of all checks and testing shall be recorded on documents that are readily available,
kept up-to-date and retained for a minimum of 1 year (see Retention section below). Records may
be held on computers provided that a secure back-up system (run at least weekly) is in place. The
records shall include, but not be limited to, the following:
Note: All mandatory checks detailed in this standard shall be recorded.
9.1 R ecords – quality control
9.1.1 Daily product dips, tank contents and water checks, including date/time.
9.1.2 Details of incoming consignments with reference to Refinery Certificate of Quality
or Certificate of Analysis and Release Certificate, quantity, including date and time.
9.1.3 Receipt tank details, settling and release checks.
9.1.4 Product deliveries and transfers including date/time when tanks put in service.
9.1.5 Refinery Certificate of Quality or Certificate of Analysis and Release Certificates
covering incoming consignments.
9.1.6 Recertification and Periodic Test Certificates.
9.1.7 Hydrant pit use and low point flushing.
9.1.8 Filter membrane test records.
9.1.9 Filter sump drains.
9.2 R ecords – m aintenance
9.2.1 Storage tank details (Appendix A8) and tank inspection and cleaning records
(Appendix A9).
9.2.2 Microfilter and filter separator differential pressure graphs and inspection and
maintenance records (Appendix A6.4 and Appendix A7).
9.2.3 Hydrant pit cleaning and checking of pit components (Appendix A14).
9.2.4 Hose inspection and testing (Appendix A13).
9.2.5 Details and dates of all maintenance work.
9.2.6 Equipment Calibration Programme (Appendix A17)
9.3 Signature
All records shall be dated and signed by the person responsible. For computer-generated
records, a password-protected access system, traceable to the individual person, is
acceptable as an alternative to a signature.
9.4 R ecords – accident/ incident
A detailed record of accidents/incidents should be maintained for at least 5 years.
9.5 Docum ent retention requirem ents
Aviation quality control documents shall be kept for certain minimum periods to provide
adequate history and reference. The following guidelines below indicate minimum retention
times, but local regulations or external quality assurance requirements may require longer
retention periods. Records of all daily, weekly and monthly checks shall be retained for at
Issue 12, January 2016 Page 55
Copyright Joint Inspection Group 2016. Used with permission.
Aviation Fuel Quality Control and Operating Standards
for Airport Depots and Hydrants (JIG 2)
least 1 year. Records of all less frequent routine checks, filter membrane test results and
logbooks on all non-routine matters shall be retained for at least 3 years. Other maintenance
records shall be retained for at least 1 year, or longer if still relevant to equipment condition
(e.g., major repair work or extension(s) to facilities).
The following document retention requirements shall apply:
• Aviation depot logs – 12 months from last dated record.
• Laboratory quality control and product testing records and certificates – 7 years.
• JIG inspections and follow-up – 3 years or until all recommendations have been closed
out, if longer.
• Mobile hydrant servicing equipment quality control records – 12 months from last dated
record.
• Filtration differential pressure and membrane filtration (filter membrane test) records –
a minimum of either 3 years or current and previous change-out if longer.
• Storage tank cleaning and maintenance records – life of tank + 6 years. If the tanks
are buried underground, these records shall be kept indefinitely.
• Depot design, modification and major maintenance – life of depot + 10 years
• Underground pipeline design, modification and testing records – life of installation + 10
years.
Chapter 10
General operating requirements and maintenance
10.1 Bonding and earthing
10.1.1 Road and rail vehicles: When discharging or loading, vehicles shall always be
bonded to fixed facilities that in turn are suitably earthed. Bonding shall be
completed before hoses are attached and before opening valves, fill caps, dip
hatches, etc., and remain in position until after hoses are finally disconnected and
hatches, etc. closed.
10.1.2 Drain sample buckets: Buckets and metal containers used for fuel draining shall
be bonded to the vehicle or tank pipework before and during the draining
operation and to the receiving vessel/tank when decanting. Plastic or galvanised
containers shall not be used.
10.1.3 Bonding wires: All electrical bonding wires, clips and reels shall be checked daily
for firm attachment and general condition, and weekly for electrical continuity
(there shall be less than 25 ohms resistance). Where applicable, continuity shall
be checked over several revolutions of the reel while unreeling or reeling in the
bonding wire slowly. Permissive bonding systems that require a bonding circuit to
allow pump start have a self-check function and (usually) indicator lights. These
types of systems shall be checked daily for general condition and maintained in
accordance with the manufacturer’s required maintenance, at least annually.
10.2 Dust caps
All hose and pipework couplings/connections, including tank and filter drain lines, shall be
protected by suitable caps or covers when not in use.
10.3 Bulk m eters
All meters used for inventory control or for measuring product transfers to third parties
should perform accurately in service and shall be tested in accordance with the calibration
criteria detailed below.
10.3.1 Calibration criteria
New meters and meters that have been repaired or overhauled shall be calibrated
at the location before being brought into service. Meters in service shall be proved
every 6 months. To prevent unauthorised adjustment, meters shall be adequately
sealed after calibration and before being returned to service.
Meter proving may be performed by means of a calibrated master meter or
calibrated prover tank. The capacity of a volumetric proving tank shall not be less
than the volume delivered by the meter under test (MUT) in one minute at
maximum design flow rate and shall be of sufficient capacity to meet the
requirements in HM 20. Master meters should be of approximately similar rated
flow to the meter being tested. Master meters shall be recalibrated every 3 years
or after a throughput of 15 million litres, whichever occurs first. Master meters
that are mobile and service more than one installation should be recalibrated
annually or after 15 million litres have passed through them. Prover tanks shall be
recalibrated by an approved authority after internal painting, and when damaged
or moved (unless designed to be movable) and following any structural change.
Master meters and associated hoses and fittings shall be dedicated to one grade
of aviation fuel and only be used for accuracy checks of other meters. They are
not operational units.
Meter proving shall be performed at a flow rate of between 70 and 80% of the
rated flow of the meter under test or normal maximum flow rate in service, if this
is lower. The meter shall be checked against the master meter or prover tank and
adjusted until a minimum of two consecutive results within plus/minus 0.05% of
the master meter or prover tank are obtained (taking into account the calibration
factors). To check meter accuracy at low flow rates a further run shall be
performed at 20% of rated flow of the meter under test. The error at this flow
rate shall not exceed plus/minus 0.20%.
Procedures shall ensure that product used during meter proving shall be returned
to a tank of the same grade of fuel to prevent cross-contamination.
Meters with erratic performance (poor repeatability between runs, low flow
performance indicating excessive wear, etc.), or those not capable of being
adjusted to meet these calibration criteria, shall be removed from service for
repair, overhaul and recalibration, or disposal.
Meter proving shall be carried out in accordance with HM 20 and the EI Petroleum
Measurement Manual, the API Manual of Petroleum Measurement Standards or
equivalent industry standard.
Meters with pulse transmission from the meter drive to an electronic display meter
head generally match or exceed the accuracy of mechanical bulk meters. Different
calibration equipment and procedures may be applicable. These should be based
on the manufacturer’s recommendations and comply with the above calibration
criteria.
10.3.2 Records and documentation
Meter testing procedures shall be written in line with 10.3.1. Where meter proving
is performed by a third party contractor, it shall be verified that the contractor
procedures meet a recognised standard as well as JIG requirements in 10.3.1.
A valid certificate of calibration should be available for the master meter or prover
tank, detailing the meter calibration factors for temperature, pressure and meter
error.
Meter proving test records shall be completed for each meter proved. Details of
the meter under test shall be recorded, including rated flow, start and finish meter
totaliser readings and the results of each calibration run.
Meter history records shall be kept for each meter, detailing any adjustments and
accuracy obtained, problems encountered, instability of adjustment, items
requiring maintenance and action taken. These records shall be retained for at
least 3 years.
10.4 Pressure gauges
All critical gauges shall be regularly checked for accuracy and free movement and adjusted,
repaired or replaced as necessary. Critical gauges are defined as test rig gauges and
hydrostatic hose pressure test gauges. Non-critical gauges should be identified as “for
information only” and calibration dates should be shown on critical gauges.
10.4.1 Critical gauges shall be checked 6-monthly against a master gauge or dead-weight
tester. Test rig gauges should be accurate to within 2% of full-scale deflection.
location should retain, or have easy access to, at least one hydrometer and
thermometer meeting these standards. Alternative instruments meeting the
accuracy requirements of these standards are also acceptable.
Where alternative types of instruments are used for field tests, the thermometers
should have scale increments of no greater than 0.5°C and hydrometers of no
greater than 0.0005 kg/litre.
The accuracy of all in-service instruments shall be checked at least once every 6
months against reference instruments meeting the above standards or in
accordance with the other options given in 10.6.4. Resistance temperature devices
(RTDs) shall be checked 6-monthly against a reference thermometer.
Electronic densitometers should meet the requirements of IP 559.
10.6.2 Hydrometers and thermometers shall not be left in direct sunlight or near heating
appliances. Hydrometers should be stored vertically.
10.6.3 Before each period of use, hydrometers should be carefully examined to ensure
that:
(a) the etched line on the hydrometer stem corresponds to the arrow (or line)
at the top of the paper scale. A fingernail can be used to detect the etched
line position
(b) the bitumen weighting material has not flowed. This would cause the
hydrometer to float in a non-vertical plane
(c) the glass is intact.
Before each period of use, thermometers should be carefully examined to ensure
that there are no gas bubbles trapped in the fluid column or bulb and that there
is no separation of the fluid column.
10.6.4 Every 6 months, or if a measurement of temperature or density is suspected as
being inaccurate, having established that the quality and condition of the fuel is
not suspect in any way, the accuracy of the thermometer and hydrometer shall be
checked.
These checks should be carried out by means of one of the following options:
(a) Sending to a laboratory.
(b) Checking against a reference thermometer/hydrometer on site.
(c) Checking against a reference fluid provided by a laboratory.
(d) Checking by comparison with other thermometers/hydrometers.
Accuracy requirements are +/- 0.5° C and +/- 0.001 kg/litre.
10.7 Fire ex tinguishers
Fire extinguishers should be marked with identity numbers. A record showing the location
and all inspections and maintenance for each extinguisher shall be kept up to date.
Fire extinguishers shall be maintained in accordance with the manufacturer’s
recommendations. All extinguishers shall be serviced at least once per year by the
manufacturer or by competent trained staff certified by the manufacturer or their authorised
distributor. For hydrant flushing vehicles, the maintenance dates shall be recorded on a
label or tag attached to each extinguisher.
Inspections of the condition of all extinguishers shall be carried out every month. These
inspections shall ensure that extinguishers are in their specified places and are readily
accessible. The condition of the hose and nozzle (sound and visually free of blockages)
should be checked. Permanently pressurised extinguishers should be fitted with a pressure
gauge, which shall be tapped to check that the pointer is not stuck and is within the safe
zone.
10.8 Electrical equipm ent
All electrical equipment, both fixed and portable, and wiring shall be of a suitable type for
the hazardous area of classification in which it is used and shall be checked and maintained
by a trained and competent person(s). Hazardous area classified electrical equipment (e.g.
ATEX marked and certified) shall only be maintained by trained personnel. Fixed facility
earthing straps/rods shall be checked at least annually for resistance where fitted to storage
tanks, pipework and filter vessels etc.
Emergency shut-down switches shall be tested monthly.
10.9 M obile phones
At airport depots only approved intrinsically safe mobile phones shall be used within the
depot. Normal mobile phones shall only be used in the office building and shall remain in
the office or other safe area.
10.10 Housekeeping and m aintenance
Airport depots should be clean, tidy and well maintained. Storage tanks and pipework
should be repainted regularly and ladders, walkways and handrails kept free of rust. All fuel
handling equipment should be well maintained and free of leaks. Tank bund areas should
be kept free of vegetation and bund drain valves kept closed and secured. Standing water
shall be drained from bunds without delay.
10.11 Stock control principles
All airport depots should have written procedures for stock control which are based on the
following principles:
a) Nominated members of staff are given clear responsibility for stock control at airports.
b) Aviation fuel volumes are measured on receipt, in storage and on delivery from an
airport fuel depot.
c) The accuracy of measuring equipment, including meters and tank gauging equipment,
is checked twice per year.
d) Measured volumes of aviation fuel are reconciled at the local standard temperature.
e) Actual oil loss or gain % should be calculated using STA (Standard Temperature
Accounting) as:
• Book Inventory less Physical Inventory divided by Volume
f) The Volume divisor is usually throughput but may alternatively be based on opening
inventory plus receipts (subject to company agreement).
g) There are approved limits for aviation fuel gains and losses. The Annual Oil Loss Target
should be based on historical results for a specific location (taking into account any
relevant changes to the operation) and should be no greater than +/- 0.1% for Jet
fuels and +/- 0.5% for Avgas.
h) Reconciliations are carried out daily and reported monthly to the financial controller.
i) Losses and gains outside limits are investigated. Oil Loss Performance should be
reviewed monthly and, if actual monthly gain or loss falls outside a range of +/- 0.1%
from normal seasonal variations, an investigation should be carried out to identify the
reason for the variation.
j) Documents used for stock control purposes will be kept for 7 years or longer if required
by local legislation.
k) Airport stock control procedures are audited annually.
10.12 Other m easurem ent equipm ent
Conductivity meters should be calibrated according to the manufacturer’s recommended
frequency, but as a minimum they shall be calibrated at least 3- yearly by an approved test
facility or against a certified standard.
Continuity meters shall be calibrated in accordance with the manufacturer’s requirements.
A “click type” torque wrench, where the clutch slips signalling that the correct torque is
reached at the desired torque setting shall be used. The beam type torque wrench is not
an appropriate type for the required functions in aviation fuel operations.
Torque wrenches shall be calibrated in ft-lbs or Nm in a range including 0-50 ft-lbs / 0-68
Nm. Torque wrenches may also be required in a wider range to accommodate other
applications. Torque wrenches shall be calibrated according to the manufacturer’s
recommended frequency, but at least 5-yearly. Guidance can be found in EN ISO 6789.
(Note that the torque wrench should be reset to zero when not in use, to minimise
calibration drift.)
Dip tapes should be visually checked before use and shall be inspected annually for
kinking/deformation that would affect measurement accuracy and for security of the bottom
weight.
10.13 Equipm ent calibration
All monitoring and measurement devices which are critical to safe operations shall be
calibrated on a regular basis to ensure accuracy to within required tolerances. Each location
shall establish a list of such equipment and maintain records for each device. See Appendix
A17 for more details.
10.14 Deadm an control
Where installed on bridger receipt or fueller loading facilities the deadman control shall be
performance tested at least monthly.
Chapter 11
Health, safety, security, environment, training
and emergency procedures
Any operating entity handling aviation fuels is expected to implement and maintain an HSSE
Management System that seeks to proactively improve HSSE performance in preventing injury, ill-
heath, environmental and security impacts.
The JIG HSSE Management System Standard describes the minimum expectations with which HSSE
systems shall be managed. Entities that operate to the JIG Standards are expected to meet the
requirements of the JIG HSSE MS and regulatory requirements.
Locations inspected in accordance with the JIG Inspection Programme shall be externally audited
against the standard at least every three years.
Appendices
Variance Title:
(Brief description of the Variance)
JIG Standards reference affected:
(JIG Standard – JIG 1, 2 – and relevant section numbers)
Variance expiry: (based on maximum time permitted to complete rectification actions) Date:
Name: Local review comments: (review at least annually) Detail additional Review
mitigation and/or rectification actions if required date:
Fueller Risk
Y Y Y Risk based Y Risk based N
loading based
Y (outside Y (outside Y (outside
Apron
Y Y fuelling fuelling fuelling Y N Y
vehicle) vehicle) vehicle)
Y Y Risk Y Risk Risk
Workshop Risk based N
based based based
“Risk Based” recognises that operations risk and exposures may vary between sites. Each site should assess
the specific risks on site and specify minimum requirements appropriate to the activity and risk.
Minimum PPE requirements:
1. Uniforms/overalls should have good anti-static properties e.g. be more than 50% natural fibres.
2. Safety boots should have ankle support, oil resistant soles and uppers, toe protection and be anti-
static/static dissipative
3. Gloves should be appropriate to the tasks being performed. Appropriate barrier creams are to be worn at all
times when gloves are not worn and operator is exposed to skin hazards.
4. Hearing protection should be appropriate to the noise levels in the work area. Ear protectors are required
for air-operated tools.
5. The primary purpose of eye protection is to prevent hydrocarbon product entering the eyes. A secondary
benefit is to prevent grit/dirt entering the eye. Local climatic conditions may affect site-specific requirements.
6. Bump caps are designed to prevent minor bumps/bangs causing bruising or laceration to the head. They
normally consist of a baseball cap with a plastic insert.
7. Safety helmets are “hard hats” worn to prevent severe head trauma due to falling objects. They shall be
worn where that risk exists, which is normally within tank farms with overhead walkways/ladders.
8. High visibility clothing shall comply with local legal and civil aviation requirements. To minimise the risk
of a static discharge, high visibility clothing shall have good anti-static properties where required (e.g. in
Europe, certified to EN 1149-3 or equivalent). Avoid loose fitting/ flapping high visibility clothing.
9. Workshops often contain hazards that may require additional PPE rules due to the nature of the tasks being
performed. For example, loose clothing should not be worn when working with rotating equipment and
goggles rather than safety glasses should be worn when operating grinding wheels. Additional PPE controls
may also be required for certain tasks.
10. Visitors are required to wear the appropriate PPE for the area they are visiting, subject to any risk based
deviations authorised by the site manager e.g. safety shoes are allowed in place of safety boots if the visitor
is not exposed to foot damage risks or not climbing in/out of vehicles.
11. All personnel shall obey any mandatory PPE signs in special areas such as compressor or plant rooms.
Location
Description of incident
Include timings and details of people involved
Investigation
Analysis of incident
Cause of incident
Potential consequences
Future/long-term effect of injury
Recommendations
To reduce the risk of future similar incidents
a rust inhibitor to prevent corrosion. Small amounts of these materials can result
in the contamination of large volumes of fuel. Confirmation that no undesirable
materials are present on the internal surfaces, which come in contact with the
fuel, shall be obtained from the equipment supplier or repairing service before
installation.
A5.3 Soak testing procedures
A5.3.1 Soak periods
Tanks, pipelines and ancillary equipment
Due to the stringent test requirements contained in EI 1541, Performance
Requirements for Protective Coating Systems used in Aviation Storage Tanks and
Piping, there is little risk of fuel contamination from a lining meeting these
requirements if the lining is properly applied and allowed to fully cure as per the
manufacturer’s recommendations. Other contaminants that may be present such
as rolling oils, welding flux or valve grease will dissolve into the fuel rapidly or
may be removed by flushing and draining of the system or by filtration.
To ensure sufficient contact time is achieved, a minimum 4-day and maximum
7-day soak period shall be allowed after construction work or major repairs to a
fuel system provided that the lining used meets the following criteria:
• The lining meets the performance requirements specified in EI 1541.
• The lining is properly applied and allowed to fully cure as per the
manufacturer’s recommendations.
• The lining is covered by a 10-year application and material warranty.
If the lining material has not been successfully evaluated to meet the
requirements of EI 1541 and/or is not covered by a 10-year application and
material warranty, additional soak times and sampling and testing shall be
applied to demonstrate suitability. The soak time shall be unanimously agreed
by the company represented at the location where the work is to be performed.
Hoses
New fueller loading hoses meeting EI 1529 or ISO 1825 shall:
A: Be filled with product and left to soak for a minimum of eight hours at a
temperature of 15°C or higher. Longer soak times are required where
product temperatures are lower.
B: A sample shall be taken of the soaked product and subjected to an
appearance check. Product used for hose soaking shall not be used as
aviation fuel and shall be downgraded.
C: If the Appearance Check shows no evidence of manufacturing residue or
discolouration then the hose shall be flushed with at least twice the hose
content followed by an inspection of the hose-end strainer.
D: If the appearance check is unsatisfactory then steps A, B and C shall be
repeated.
Soak testing is not required for low pressure or suction hoses and hose
assemblies for road or rail delivery.
Fuelling vehicles
Samples should be taken from all vehicle low points and combined into a single composite
sample.
Sampling – general
In all cases it is important to ensure that the sampling point is clean and flushed before
taking the sample. Any accumulated solid matter (particulate) and/or free water should
be removed until the fuel is clear and bright. Only approved sample containers shall be
used and the container shall be flushed and rinsed thoroughly with the product to be
sampled and allowed to drain before use. This is very important because sampling lines
on tanks may be forgotten in the commissioning.
At the end of the soak period a representative sample is taken from the fuel system and
a selection of laboratory tests are carried out to determine the quality of the fuel used in
the soak test. The fuel properties tested shall be compared with the specification limits
for the grade of fuel used and with the pre-soak test results for the fuel used (either from
the original batch certificate or from testing a pre-soak sample). A successful result
requires that all tested properties are within the specification limits and within the
tolerance limits established for recertification. If any test result does not fully comply with
the applicable specification or falls outside the allowable variances, the product shall be
re-sampled and re-tested. If the fuel is found to be unsuitable for use, then the reason
shall be investigated and the fuel removed and downgraded to non-aviation use, the
system re-filled with on-specification fuel and the soak test repeated until a satisfactory
result is obtained.
The laboratory tests are:
Test method
Jet fuels Avgas
ASTM IP
Appearance X X D4176
Existent gum X X D381 540
Water reaction X D1094 289
MSEP X D3948
Conductivity X D2624 274
Saybolt colour X D156
Thermal stability (JFTOT) * X D3241 323
Distillation ** X X D86 123
Flash point X D56 170
* It is recommended that the thermal stability of the fuel used for soak testing has a
breakpoint of at least 275°C to allow for test precision.
** Distillation by simulated distillation (i.e. IP406/ASTM D2887) is preferred because
this test is more sensitive to residues/contamination.
The following table and accompanying notes provide a summary of the soak test
requirements for storage tanks, piping, ancillary equipment and vehicles.
Storage tanks Ancillary equipment
Pipelines Pumps, valves,
including hydrant meters, filter vessels
Fully lined Unlined/partially lined etc.
Note 1: Applies to lining material meeting EI 1541 and covered by a 10-year joint
material and applications warranty from the manufacturer.
Note 2: Newly installed ancillary equipment (e.g. pumps, filter vessels, valves, pit
valves, control valves, meters, sense tubing, water drain lines, etc) should be soak-
tested during the system soak test.
A6.2.2 Periodically during each pumping operation, the differential pressure (dP) should
be observed to ensure that the maximum limit is not exceeded. Unexpected
variations should be reported and investigated.
Once a week, when pumping at the highest flow rate normally used, the
differential pressure and flow rate shall be recorded.
Weekly graphs of dP shall be prepared, corrected to, or recorded at, maximum
achievable flow rate. The correction to maximum achievable flow shall be
established by using either a conversion graph, table or calculator supplied or
endorsed by the filter manufacturer.
The conversion from observed dP to corrected dP at maximum achievable flow
is not accurate when dP readings are taken at low flow rates and is not valid
where a reading is taken at less than 50% of maximum flow. For this reason, dP
readings used for the preparation of weekly graphs should be recorded when
the filter is operating at, or as close as possible to, maximum achievable flow.
If the corrected dP is 5 psi or more below the previous corrected dP reading, an
investigation shall be conducted and the filter vessel should be opened for
inspection and element replacement if necessary.
A6.2.3 For airport depot Jet fuel filtration, colorimetric filter membrane tests shall be
carried out from a point immediately downstream of each filter. Tests shall be
performed monthly for product receipt and fueller loading filters. Tests shall also
be performed on at least one into-hydrant filter each month in rotation, such
that every into-hydrant filter is checked quarterly.
At locations where filter membranes and records of filter vessel inspections and
element changes confirm that fuel is consistently clean, the period between filter
membrane tests may be extended to quarterly. To be “consistently clean”,
monthly records over a period of at least 2 years shall confirm filter element life
in excess of 12 months and all downstream monthly colorimetric ratings of 3
(dry) or less. If a colorimetric rating in excess of 3 (dry) is found downstream of
a filter, monthly testing for all filters in similar service shall be reinstated until
investigations have confirmed that the filtration is performing satisfactorily.
In case of unsatisfactory results, additional filter membrane checks may be
necessary. If a value of 4 (dry) or more, or an increase of 2 (dry) is obtained
above the normal value at that location, this should be investigated and, if
necessary, brought to the attention of the Jet fuel supplier.
All filter membrane tests shall be carried out at a flow rate of at least 50% of
the rated flow of the equipment and according to ASTM D 2276/IP 216. All results
shall be recorded and the colorimetric membranes retained for 3 years.
A6.2.4 Every 12 months all filters shall be opened and inspected internally for
cleanliness of vessel, element appearance, proper fitting of elements and
condition of internal lining and cover seal. The cover seal shall be replaced after
a maximum of three compressions. The tightness of coalescer and separator
elements (and other elements where appropriate) shall be checked with a
calibrated torque wrench that positively confirms the torque setting (“click stop”
type) and adjusted in accordance with the element manufacturer’s
recommendations. Elements found to be damaged or showing signs of
microbiological growth (such as leopard spotting) or surfactant contamination
shall be investigated and (if growth/contamination is confirmed) shall be
Type (MF/FWS/Monitor)
Location
Filter no.
Vessel
– make
– model
– rated flow
Microfilter/coalescer/monitor elements
– make
– model
– quantity
Separator elements
– make
– model
– quantity
Other data/comments
PRODUCT
TANK NO.
Date of construction
Function (service/recovery/defuel)
Capacity
Horizontal or Vertical (H or V)
Fixed roof
Internally coated
Floating suction
Floating blanket
Bottom
- cone up
- cone down, slope 1:?
- flat
- sump
Tankside sample points for:
- upper sample
- middle sample
- lower sample
- bottom sample
Firefighting facilities
1. TANK DATA
Tank Number Capacity m3/USG
3. CLEANING METHOD
Temperature Gauge
Level Alarms
Floating Suction/Swivels/Cables
Valves: Inlet
Outlet
P&V
Under-floor Valves
Comments
(a) Floor
(b) Walls
(d) Roof
8. DIAGRAM
9. REMARKS (reason for inspection, quality control test results etc.) Horizontal Section
10. RECOMMENDATIONS
- The Tank is considered to be clean and satisfactory for the storage of Aviation product
- The following actions should be completed before the Tank can be considered suitable for the storage of Aviation products:
Signed Inspector
Property Test Spec Previous New 1 New 2 New 3 Weighted Current Accept.
Method* Limits Recert RCQ/ RCQ/ RCQ/ average Recert. Diff.
(Heel) CoA CoA CoA
Appearance
Distillation D86
Initial Boiling Point 8
10% evaporated at ºC 4
40% “ 6
50% “ 6
90% “ 6
End Point, ºC 10
Sum of 10+50% 10
evaporated
Recovery, % vol -
Loss, % vol -
Property Test “Checklist” Previous New 1 New 2 New 3 Weighted Current Accept.
Method Limits** Recert RCQ/ RCQ/ RCQ/ average Recert. Diff.
* (Heel) CoA CoA CoA
Appearance C&B
Def Stan
Saybolt Colour 91/91
D156 Report Annex E
Distillation- D86
Initial boiling point -
Report 8
10% Recovered, ºC 205 max
50% Recovered, ºC 8
Report 8
90% Recovered, ºC Report
End Point ºC 8
300max -
Residue, % vol 1.5
Loss, % Vol -
1.5
Flash Point ºC IP170 3.0
38 min
Density at 15ºC, kg/m³ D1298 3
775/840 3
Upper
Middle 3
Lower 3
D2386
Freezing Point, ºC -47 max
3
Corrosion, Cu Strip D130
1 max Spec
Existent Gum (Steam
jet) 7.0 max Spec
IP540
Microseparometer
(MSEP) rating *** D3948 70 min
Elec Conductivity
PS/m at ºC 50 min Spec
D2624
600 max
FAME Content IP583/ 50 max
mg/kg**** IP585/
IP590/
IP599
*** Precision data is not available for fuel containing static dissipator additive. An MSEP rating below the minimum
specification limit should be grounds for investigation, but is not to be used as the sole reason for rejection of a fuel
batch – see JIG Bulletin 65.
**** FAME test limit, see JIG bulletin 75 for guidance on when FAME testing is required.
A13.2.2 The test procedure is to connect the fully extended hose to the test pump and
fill with fuel. It is not necessary to remove the hose if there is a suitable isolating
valve in the pipework upstream of the connection. However, the hose shall be
pulled out from any stowage position and be tested in a straight position without
bends or kinks.
Appropriate PPE including eye protection shall be worn.
Gradually apply test pressure and bleed any entrapped air from the hose and
test equipment. Because of the possibility of a hose burst, do not closely inspect
the hose during pressurisation and wait for 1 minute after reaching maximum
test pressure before inspecting. Maintain test pressure for at least 3 minutes and
only as long as is necessary to inspect for external damage and coupling
slippage.
Release pressure completely, re-pressurise to 3.5 bar and examine as described
in A13.1.2. Finally, release pressure and drain the test pump to prevent possible
contamination of product during future use.
A13.3 Dam aged hoses
Any of the following abnormalities noticed during daily operation, monthly or 6 monthly
tests requires immediate hose replacement:
• soft spots, kinks/ deformities, bulges or blisters, excessive abrasion or cracking
exposing the carcass textile reinforcement
• any cut in the hose structure that has damaged the carcass textile fabric
• if the hose has been run over once by any vehicle.
However, small cuts do not justify replacement unless the rubber in the immediate area
is loose and could allow liquid to enter between the cover and carcass. If the defect is
close to the hose end, then it is permissible to cut the damaged section and re-attach the
couplings. A hydrostatic pressure test is required before the hose is returned to service.
4. Establish the highest achievable flow rate and, with the air still applied,
terminate the air supply to the pit valve and release air pressure either by
activating the test valve (see diagram below) on the coupler or alternatively
by removing the quick disconnect coupling to the pilot.
5. Observe the time immediately when the air is disconnected, then when the
flow rate begins to decrease and finally when the flow stops.
6. When a test valve is used, reset to its normal fuelling setting.
7. The total time from operation of the lanyard/disconnection of the air until
flow stops should not exceed 5 seconds.
8. The time of valve closure, from when flow begins to decrease until flow stops,
should not be less than 2 seconds.
9. Contact the manufacturer or their local distributor for adjustment or
replacement if the above times are exceeded.
A14.3 Annual w ear check
The outlet adaptor of each pit valve shall be checked for wear annually, using an
appropriate gauge provided or approved by the pit valve manufacturer.
A14.4 Testing after repair or overhaul
After repair or overhaul, the valve shall be fully tested, preferably on a test rig at the
maximum flow to which the valve will operate in service. Closure time by pulling the
lanyard (see A14.2) shall be between 2 and 5 seconds.
A14.5 R ecords
A14.4.1 All routine checks and the results of performance tests shall be recorded.
A14.4.2 All defects and the required maintenance/repair shall be recorded.
A14.6 Training
All staff as appropriate shall be fully trained to carry out the above procedures safely and
effectively.
Written operating procedures shall be readily available and should cover any particular
requirements relating to all makes/types of pit valves used in the hydrant system.
Figure A14.1 Arrangement for testing hydrant pit valve closing time on hydrant pit valves
fitted with dual pilot valves
Deadman
Test Valve
VENT
Hydrant
Pit Valve
TEST Configuration for testing Dual Pilot Valve Closing Time
Deadman
Test Valve
VENT
Hydrant
Pit Valve
Figure A15.1: An example of a suitable test rig for pressure control and deadman testing
Figure A15.2: An example of a suitable test rig for fuellers by circulation or tank return
Avgas B -
Kerosene/JP-8/TS1 A B
Jet A/A-1 - B
Black oils, chemicals, lubricating oils, vegetable oils Seek specialist advice
and biodiesel containing greater than 15% FAME
*It should be noted that diesel/gas oil that is not declared as a 'bio' fuel may still contain
FAME at concentrations up to a level defined by the locally applicable diesel specification
(e.g. 7% for EN 590).
Cleaning procedure A:
The tank, pipework, and where installed, meter, pump and filter, shall be completely
drained until no liquid remains (drainings to be downgraded to non-aviation use). Internally
inspect each compartment through the tank access chamber to ascertain that it is clean and
dry. If sludge or dirt is present, it shall be removed.
Cleaning procedure B:
The tank, pipework, and where installed, meter, pump and filter, shall be completely
drained. Introduce flushing product to cover the foot valves (flushing product shall be the
new grade to be loaded or, for Avgas, should preferably be unleaded motor gasoline); hold
for 10 minutes. The tank and pipework shall be completely drained until no liquid remains
(drainings to be downgraded to non-aviation use). Internally inspect each compartment
through the tank access chamber to ascertain that it is clean and dry. If sludge or dirt is
present, it shall be removed.
Note: Precautions are required to mitigate the risk of static discharge occurring.
The intention of these procedures is to confirm that the next grade can be loaded safely
and delivered in an uncontaminated condition. If these procedures fail to satisfy this
requirement then flushing in the case of procedure A, or further flushing in the case of
procedure B, of the compartments may be required. If the vehicle tank cannot be left in a
suitable condition for filling by using procedures A or B, then the tank shall be gas-freed
and thoroughly cleaned. Detergents or cleaning chemicals shall not be used.
In circumstances where the above procedures are not permitted due to automatic loading
and/or vapour recovery systems, then local procedures that meet these additional
requirements shall be developed.
Cleaning procedure C:
Either the tank shall be gas-freed and thoroughly cleaned, or the tank shall carry a buffer
load (motor gasoline or kerosene) followed by grade change procedure A or B as required.
The first cargo of Jet A-1 loaded after a cleaning/buffer load shall be tested for FAME to
validate the change of grade procedure.
Steam cleaning may be considered equivalent to the procedures above. If undertaken,
adequate drying/draining is required.
BP Kuwait Petroleum
Chevron Shell
Eni Total
ExxonMobil
the agreed procedures, and with all generally accepted standards of safety and
good practice.
The manager shall be fully satisfied with the documentation and quality of fuel
stocks received. It is the responsibility of the fuel supplying companies to satisfy
themselves as to the standards of their supply sources and, if requested, to
confirm that the fuel quality is acceptable and that the supply facilities meet
recognised industry standards. The manager of the location shall check that the
supply locations which are part of the JIG JITS inspection programme and
operated to JIG 3 have adopted EI/JIG 1530 as their standard for the quality
assurance for aviation fuels that they handle.
If the manager has doubts about the quality of any fuel stocks received, or is
dissatisfied with documentation or any other aspect of the supply arrangements,
he/she should immediately advise the local representative of the fuel supply
company, who should then take the matter up through company channels, other
participants being advised as necessary.
A process for handling supply shortages should be available for each airport
depot location. This should be developed with the airport authorities, airline
representatives and supplying companies and should include procedures for
advising customers of reduced fuel allocations. The manager is responsible for
keeping the procedures up to date and for deciding when it is necessary to
implement them.
A18.4 Inspection requirem ents
Inspections to JIG Standards shall be carried out at least once per year to ensure
compliance with locally prepared procedures. JIG inspections shall be carried out at into-
plane fuelling services at least once per year. However, the frequency of these JIG
inspections may be increased or decreased at certain locations by unanimous agreement
of the participant companies.
Inspections shall be conducted to ensure compliance with the locally prepared
procedures. The locally prepared (site specific) procedures/operations manual shall
include an updated list of any approved variances from the current issue of this Standard
(see “Standards Variance Approvals” in section 1.4.3), and a copy of this manual (in
English language) shall be made available to JIG inspectors.
Before leaving the location, the JIG inspector shall discuss the recommendations to be
made in the report with the facility manager. Where these recommendations cover
deviations from procedures laid down in the manuals of the system concerned, corrective
action shall be implemented by the manager. If issues arise during the inspection that
have an impact on another aviation fuelling operation at the airport, the JIG inspector
should invite both facility managers to participate in a meeting at the end of the
inspection. Items of a serious nature shall be communicated to all participants as well as
to the local manager without delay. If matters of a controversial nature arise during the
inspection, the inspector may call an immediate meeting of all participants to resolve the
issue(s).
An inspection report shall be finalised in the JIG Inspection Tracking System and issued
as soon as possible by the inspecting company but not later than six weeks after
inspection completion. If the general inspection assessment is less than satisfactory then
the report shall be issued not more than three weeks later.
It is the responsibility of the facility management to initiate the required corrective action
recommended in the report. The JIG Inspection Tracking System shall be used by the