ERHARD, Absperrklappen, E, 46053EN 04-09 D Nl. 11-09 Web
ERHARD, Absperrklappen, E, 46053EN 04-09 D Nl. 11-09 Web
ERHARD, Absperrklappen, E, 46053EN 04-09 D Nl. 11-09 Web
Expertise –
by ERHARD.
DN 80 - 3000 | PN 10 - 40
Butterfly valves today for the
requirements of tomorrow
The purpose of butterfly valves is quality requirements (e.g. the – for top quality “Made in Germany”
to reliably start and stop the flow of requirements according to KTW, before, during and after installation.
media safely and at any time. They DVGW standards W270 or G260)
have numerous advantages compared AA Rising energy costs require This not only applies to the innovative
to other types of valves, such as gate optimum flow performance with ERHARD ROCO Premium butterfly
valves: minimum pressure losses to valves, developed still further and
AA Less space required within pipe ensure economic operation. available in nominal sizes DN 150 to
systems AA And last but not least, only long DN 600 but also to ERHARD's EAK
AA Minimised stress in the elastomers life valves and low maintenance butterfly valves, tried and tested
in the seal area due to eccentric costs ensure that the personnel for many years. Well over 70 years
valve bearing costs necessary for operation are of experience in the development
AA More favourable valve disc flow minimised. After all, nowadays, all and manufacture of butterfly valves
over the whole working range the costs incurred over the whole is available for practically proven,
compared to obturators positioned life of the valve (life cycle costs) robust and cost-effective designs. All
perpendicular to the pipe play a decisive role in the choice of types are of course based on current
AA Lower operating torques, especially product. standards.
for larger nominal sizes
... and the solutions from ERHARD Wide range of uses
New challenges ... The wide range of ERHARD butterfly ERHARD butterfly valves are suitable,
Today's production and operation of valves fills these requirements among other things, for drinking
butterfly valves requires sophisticated, in a particular way. Innovative water, non-drinking water, gas
perfected know-how, to satisfy the and customer-focused product and air as well as for wastewater
differentiated requirements: development, state of the art and suspensions. This results in
AA Increased use of stainless steel engineering, production and assembly fields of application in drinking
pipes increases the requirements technology and continuous quality water extraction, production and
for comprehensive protection assurance throughout take place at distribution, in water transport,
against corrosion. ERHARD, concentrated in one location wastewater engineering and gas
AA International standards, approvals supply as well as in industry.
and test regulations set maximum
The large range of nominal sizes
and pressure ratings as well as the
flexible installation and drive options
are the perfect solution for many and
diverse problems.
With its population of about 270,000, Arak is the capital of the Markazi province in the centre of
Iran and the most important industrial town of the region. To ensure the energy supply of the city,
the construction of a 4 x 325 MW power plant was started near the oil refinery in 1997. The val-
ves for the cooling water units of all four blocks (which can can be operated using both crude oil
and natural gas) were provided by ERHARD. The discharge side of the cooling water pump is fitted
with a butterfly valve DN1400, complete with a hydraulic drop-weight actuator. The four cooling
towers, each 135 m high, are equipped with one additional butterfly valve DN900 each to serve as
emergency opening valves. In case of large variations in temperature, these valves must fully open
within a few seconds.
2
Properties and advantages
at a glance
2
6
5
1
3
1 Optimum sealing performance and easy Soft-sealing, butterfly valve, opens with 5 and 8
to open and close, minimum mechanical double eccentricity, with securely fixed
stress profile ring
2 Reliable force transfer without play and Connection of output stem and valve disc 4 and 8
with high torque reserves for maximum through innovative polygonal shaft-hub
safety connection (ROCO Premium) or tried and
tested keyed connection (EAK)
3 Low pressure loss and high Valve disc with optimised flow performance 12
cost-effectiveness
5 Safe, reliable protection of sensitive media Smooth, easy moving, and in ROCO 5 and 8
such as drinking water Premium encapsulated, bearing and
sealing part
6 Safe and reliable opening and closing ERHARD slider crank mechanism 16
without force peaks for minimised (SKG) optimally adjusted to the valve's
actuating forces characteristic curve
For many years, ERHARD ROCO Perfect force and form closure – the
butterfly valves, as a logical and new polygonal shaft-hub connection
consistent development of the tried Important development steps
and tested ERHARD engineering, have could not be implemented until the
provided top quality in nominal sizes polygonal shaft-hub connection was
from DN 80 to DN 600 and pressure introduced:
ratings PN 10 and PN 16 (up to AA fully closed valve eye
DN 125, PN 25 also). AA no additional connecting elements
and therefore no separation joints
This series has been improved AA 20 % more torque reserves thanks
still further with a large number of to the notch-free polygonal profile The polygonal shaft-hub
innovative details and is now availalbe with the same shaft diameter connection is absolutely free of
as ERHARD ROCO Premium in play, another result of decades
of development and production
nominal sizes DN 150 to DN 600. State of the art, precision production
know-how at ERHARD in
technology enable the connection to
Heidenheim.
Perfect solutions ensure outstanding be made absolutely free of play and,
product properties with respect to together with the flow-optimised
operational safety, service life and shape of the valve disc, prevents any The new type of design also allows
cost effectiveness – and all this on fluttering whatsoever. The design is complete encapsulation of the
unchanged, attractive terms: also ideally matched to the reserves of connection between the shaft and
AA shafts encapsulated and therefore the ERHARD slider crank mechanism valve disc. There is therefore no
not touched by medium used as a standard in the ERHARD contact between the shaft and
AA Polygon shaft-hub connection ROCO Premium. medium and there is no need to
between the shaft and valve disc select special materials for use with
AA corrosion protection with optimised aggressive media. Sealing consistently
details and logically occurs at coated parts
AA optimally coordinated slider crank of the component, a decisive plus
mechanism [w p 16] for protection against corrosion
and durability. We have applied for
property rights to this innovative
concept.
4
Optimum protection
for the valve and medium
5
ERHARD ROCO Premium –
the overview
Brief specifications
Materials and finishes
AA Body: Spheroidal graphite cast iron AA Screws: with contact with media
EN-JS 1030 A4, external A2
AA Body seat: EKB design: austenitic
Cr-Ni steel AA SKG slider crank mechanism:
AA Valve disc: soft-sealed, with double Degree of protection IP68
eccentricity support, made of AA Gearbox body: Grey cast iron
spheroidal graphite cast iron EN-JL 1040 / EKB
EN‑JS 1030, AA Gearbox crank: Steel /
AA Valve shaft: ferritic Cr steel black-finished
AA Shaft bearing: Bearing bronze AA Stem nut: Special brass
in accordance with DIN 50930 TG AA Stem: ferritic Cr steel
and Drinking Water Regulations, AA Handwheel: Steel / EKB
maintenance-free AA Gearbox configuration: Standard
AA Shaft seal: Elastomer according to Figure 1 [w p 16]
AA Profiled sealing real: rubberised,
steel-reinforced (EPDM or NBR AA Corrosion protection of the body
rubberised), optional Viton profile parts: Heavy-duty corrosion
ring protection in accordance with
AA Approval Process: ERHARD ROCO quality assurance RAL-GZ 662
Premium, ERHARD ROCO and (GSK), at least 250 µm, epoxy
ERHARD Butterfly Valves are accor- plastic coating, optionally interior
ding to regulations of WRAS (Water with ERHARD vitreous enamelling,
Regulations Advisory Scheme), Water is life. In Germany, high-quality
each “blue” coloured. Other coating
GOST (GOST Certificate of Confor- technology ensures this important resource
options are available, please
is handled sustainably, especially in
mity) and ADWEA (Abu Dhabi Water contact us for advice [w p 14]. wastewater treatment where, thanks to
& Electricity Authority)
innovative products and highly-qualified,
skilled personnel, we have a worldwide
Areas of use
leading position. Valves from ERHARD are
PN 10 16 25 sought-after products in this sector due to
DN 200-600 80-600 80-125 their reliability and forward-looking concept.
6
ERHARD ROCO Premium –
the dimensions table
DN PN L D h1 h1 h1 h2 b e1 e2 e3 e3 e3 e4 e5 e6 e6 e6 d1 d2 G G G u
RZ HR EA RZ HR EA EA RZ HR EA RZ HR HR RZ EA HR
ERHARD ROCO
80 16 180 200 199 222 438 117 / 100 167 229 267 404 85 180 185 148 334 18 200 22 22 44 18
80 25 180 200 199 222 438 117 / 100 167 229 267 404 85 180 148 185 334 18 200 22 22 44 18
100 16 190 220 199 222 438 117 / 110 182 244 282 419 85 180 185 148 334 18 200 26 26 48 18
100 25 190 235 199 222 438 117 / 118 182 244 282 419 85 180 148 185 334 18 200 26 26 48 18
125 16 200 250 199 222 438 117 / 125 195 257 295 432 85 180 185 148 334 18 200 30 30 52 18
125 25 200 270 199 222 438 117 / 135 195 257 295 432 85 180 148 185 334 18 200 30 30 52 18
ERHARD ROCO Premium
150 16 210 285 199 222 438 117 150 155 222 285 322 459 85 180 185 148 334 18 200 39 39 61 18
200 10 230 340 200 222 438 118 160 180 246 309 346 483 85 180 148 185 334 18 200 51 51 73 18
200 16 230 340 199 222 438 117 160 180 246 309 346 483 85 180 185 148 334 18 200 51 51 73 18
250 10 250 400 200 222 438 118 180 203 270 333 370 507 85 180 148 185 334 18 200 66 66 89 25
250 16 250 400 221 244 460 146 180 228 303 366 403 540 105 160 205 168 355 18 200 76 76 99 25
300 10 270 455 221 244 460 146 200 253 328 391 428 565 105 160 168 205 354 18 200 95 95 118 25
300 16 270 455 221 244 460 146 200 252 328 391 428 565 105 160 205 168 354 18 200 95 95 118 25
350 10 290 505 221 244 460 146 225 273 348 411 448 585 105 160 168 205 354 18 200 141 141 163 29
350 16 290 520 287 321 528 150 225 295 392 457 517 629 105 160 230 185 354 22 250 175 175 197 29
400 10 310 565 293 319 528 150 250 321 418 498 543 655 105 160 185 230 354 22 250 169 169 192 29
400 16 310 580 293 321 528 150 250 320 418 498 543 655 105 160 230 185 354 22 250 182 182 205 29
450 10 330 640 318 348 553 183 250 345 452 532 627 689 125 140 205 300 374 22 350 248 248 270 36
450 16 330 640 318 354 549 183 250 345 452 532 627 689 125 140 300 205 374 22 350 248 248 270 36
500 10 350 670 318 348 553 183 300 373 480 560 655 717 125 140 205 300 374 22 350 244 244 267 36
500 16 350 715 318 354 549 183 300 390 492 572 667 729 125 140 300 205 374 22 350 290 290 313 36
600 10 390 780 318 348 555 183 330 425 532 612 707 779 125 157 205 300 379 22 350 328 328 347 36
600 16 390 840 398 435 765 223 330 446 580 680 755 817 155 110 330 255 404 25 350 429 429 482 37
d1 d2
Dimensions used h1
L [mm] Face-to-face h1 h1
dimensions D D D
D [mm] Flange h2 h2 h2
G [kg] Weight
b b b
u Revolutions e1 e2 e1 e2 e1 e2
e3 e3 e3
Handwheel
(Open/Closed)
RZ with round trunnion
HR with handwheel
EA with electric rotary
actuator (dimensions
can vary depend- D D D
ing on the actuator
manufacturer) L L L
Other actuator options e4 e4 e5 e4
e6 e6 e6
available on request
7
ERHARD EAK butterfly valves –
proven engineering
3 4
6 7
8
9
2
Key connection
Bearing (using the example of 5 Key securing device
EAK DN 800 PN 10) 6 Key
1 Drive side 7 Output stem
2 Bearing/blind side 8 Valve disc
3 Plain bearing 9 Force-closed connection and force
4 Maintenance-free shaft seal transmission
8
ERHARD EAK butterfly valves –
robust and reliable
9
ERHARD EAK butterfly valves –
xx
the overview
e4 e6
e6 e6
e5 e5 e5
L L L
10
ERHARD EAK butterfly valves –
xxx
the dimensions table
DN PN L D h1 h1 h1 h2 b e1 e2 e3 e3 e3 e4 e5 e6 e6 e6 d1 d2 G G G u
RZ HR EA RZ HR EA EA RZ HR EA RZ HR HR RZ EA H
150 25 210 300 239 262 478 155 150 192 215 260 315 452 195 70 135 170 319 18 200 51 50 71 28
200 25 230 360 290 318 525 185 160 225 274 349 399 511 185 80 154 205 329 22 250 97 95 116 27
250 25 250 425 290 318 525 215 180 255 304 379 479 541 185 80 154 255 329 22 350 122 120 141 27
300 25 270 485 310 346 547 245 200 322 400 489 575 647 197 85 163 260 339 22 350 183 180 205 29
350 25 290 555 440 468 675 280 225 352 430 519 605 667 249 16 223 191 265 22 350 237 235 256 29
400 25 310 620 474 502 709 315 250 383 460 549 635 697 224 41 247 216 290 22 350 327 325 346 37
450 25 330 670 474 502 711 340 300 378 455 544 580 702 241 41 247 166 295 22 250 432 430 455 148
500 25 350 730 549 577 786 370 300 443 510 610 635 757 201 81 289 206 335 22 250 607 605 630 200
600 25 390 845 549 577 786 425 330 493 560 660 685 807 201 81 289 206 335 22 250 622 620 645 200
700 10 430 895 396 428 633 455 400 489 570 670 745 807 110 155 255 330 404 25 350 563 563 584 37
700 16 430 910 549 577 786 460 400 490 651 751 776 898 201 81 289 206 335 22 250 802 800 825 200
700 25 430 960 595 636 868 485 400 576 685 827 860 922 84 181 387 356 430 22 350 1198 1195 1216 228
800 10 470 1015 396 428 633 515 450 554 635 735 810 872 110 155 255 330 404 25 350 663 663 684 37
800 16 470 1025 549 577 786 520 450 596 685 785 810 932 201 81 289 206 335 22 250 997 995 1020 200
800 25 470 1085 595 636 870 550 450 636 745 887 920 992 101 181 387 356 435 22 350 1373 1370 1395 228
900 10 510 1115 549 577 786 562 550 626 715 815 840 962 201 81 289 206 335 22 250 1026 1024 1049 200
900 16 510 1125 633 674 868 570 550 676 785 927 910 1022 84 181 387 306 430 22 250 1312 1310 1331 228
900 25 510 1185 633 674 870 600 550 711 820 962 945 1067 101 181 387 306 435 22 250 1672 1670 1695 228
1000 10 550 1230 549 585 786 630 600 701 785 885 960 1032 201 81 289 256 335 22 350 1162 1159 1184 200
1000 16 550 1255 633 674 870 635 600 736 845 987 970 1092 101 181 387 306 435 22 250 1702 1700 1725 228
1000 25 550 1320 708 749 945 665 600 789 905 1092 1080 1152 41 241 448 416 495 22 350 2333 2330 2355 284
1200 10 630 1455 491 531 705 730 600 816 905 1042 1155 1152 82 200 313 450 454 30 500 1944 1939 1964 51
1200 16 630 1485 708 749 945 750 700 861 980 1167 1155 1227 41 241 448 416 495 22 350 2673 2670 2695 284
1200 25 630 1530 708 749 945 780 700 889 1000 1187 1175 1247 41 241 448 416 495 22 350 3423 3420 3445 284
1400 10 710 1675 595 636 870 845 800 936 1045 1187 1220 1292 101 181 387 356 435 22 350 2732 2729 2754 228
1400 16 710 1985 708 749 945 850 800 976 1095 1282 1270 1342 41 241 448 416 495 22 350 3763 3760 3785 284
1400 25 710 1975 826 866 1081 885 800 984 1135 1325 1385 1420 324 60 725 310 389 30 500 4705 4700 4751 409
1600 10 790 1915 708 749 945 970 900 1061 1180 1367 1355 1427 41 241 448 416 495 22 350 4152 4149 4174 284
1600 16 790 1930 708 749 945 970 900 1104 1215 1402 1390 1462 41 241 448 416 495 22 350 5123 5120 5145 284
1600 25 790 1975 916 956 1171 995 900 1108 1290 1530 1540 1575 254 130 660 380 459 30 500 6855 6850 6901 437
1800 10 870 2115 708 749 945 1065 1000 1179 1295 1482 1470 1542 41 241 448 416 495 22 350 5403 5400 5425 284
1800 16 870 2130 826 866 1081 1065 1000 1184 1335 1525 1585 1620 324 60 725 310 389 30 500 6405 6400 6451 409
11
ERHARD butterfly valves: perfect
engineering down to the smallest detail
Double eccentricity
Resistance coefficientζζ[-]
Widerstandsbeiwert [-]
The valve discs of ERHARD butterfly 1000,0
valves are supported in the body
with double eccentricity. As a result,
when the swinging opening motion
100,0
is initiated, a rotational movement is
produced which is also superimposed
by a translational movement. The
10,0
valve rotates, but at the same time it
moves away from the seat ring. After
a few degrees of opening it therefore
lifts off the seat, which safely relieves 1,0
possible pump power, which in turn 200 - 0,71 1400 0,12 0,16
12
Throttling and cavitation
Butterfly valves are designed and 1 Valve disc
intended for OPEN-CLOSED opera- 2 Eddy and turbulence zones
tion. Depending on the pressure and 2
velocity conditions, eddy and turbu-
1
lence zones can result in the inter-
mediate positions, which cause vibra-
tions, oscillations and under certain 2
operating conditions can even cause
cavitation and consequently leads to
material damage.
Direction of flow
Cavitation occurs if vapour bubbles
form in the pipe. According to Ber-
noulli's law, the total energy of a flow-
ing medium is always the same; the Limit velocities the allocated limit velocities according
sum of the potential, pressure, veloc- Butterfly valves and their gearboxes to DIN EN 1074 is exceeded, it is nec-
ity (kinetic) and temperature (thermal) are dimensioned so that safe, reliable essary to check the selected design.
energy is constant. If the flow veloc- opening and closing is ensured if a If necessary, such operating condi-
ity now rises at a construction, e.g. compressive load equal to the nominal tions can be safely controlled by using
a slightly opened butterfly valve, the pressure PN is applied to the closed a higher pressure rating or another
pressure energy in the area between valve disc. suitable valve. Our experts will be
the body seat and valve disc simul- pleased to advise you.
taneously falls. If the pressure falls If water flows through butterfly valves,
below the saturation vapour pressure dynamic torques are produced during
of the medium, vapour bubbles form. the opening and closing of the valve.
Downstream of the construction the At high flow velocities, especially if
velocity reduces again and the pres-
sure increases, so that the vapour
bubbles deform and finally implode.
The micro-jet produced during this
process hits the wall of the pipe at a
high speed and can damage the pipe
material. It is therefore advisable to
perform suitable cavitation investiga-
tions. Our experts will be pleased to
perform these calculations for you on
the basis of the following data:
AA Plant/system conditions and instal-
lation situation
AA Pressure conditions (upstream and Sydney, capital of the Australian federal state New South Wales and host of the Olympic Games
downstream pressure) 2000, is a city throbbing with life. The water demand of its nearly four million inhabitants is 80 %
AA Flow data (minimum, normal, covered by the water reservoir of Warragamba dam. Warragamba is the biggest concrete dam in
Australia and one of the world’s biggest used as an urban water reservoir. This reservoir consists
maximum)
of a lake which is 80 km long with an area of 7,500 hectares and a volume of 2,000 million m³ of
AA Special requirements
water.
In the dam’s gate house, there are four bottom outlet pipes DN2100, equipped with two ERHARD
butterfly valves DN2100 each, of which one has an electric actuator and the other a hydraulic
drop-weight actuator.
13
High material quality
optimally protected
Optimum protection of the medium basic protection (primer). The final drinking water in particular, but is
and design is the requirement wettening to produce heavy-duty also ideal for aggressive media too.
for lasting function of all valves. corrosion protection in accordance
With ERHARD's modern surface with DIN 30677-2 takes place in the Special coatings
technologies, your valves are always heat channel. Other special coatings are available
equipped with the most suitable for particular requirements, e.g.:
solution adapted to their respective EKB is physiologically safe for AA EPC coating (epoxy polymer
application. drinking water and has confirmed ceramic) with ceramic reinforcing
test certificates, among others, fillers, particularly suitable for
ERHARD EKB from the DVGW-Forschungsstelle abrasive media or seawater
The epoxy plastic coating applied TZW Karlsruhe, the Hygieneinstitut AA ERHARD rubberising on the inside,
using a powder coating process is Gelsenkirchen and the WRAS (WRc) in also suitable for abrasive media
one of the most frequently used Great Britain. and seawater
methods of corrosion protection. AA Individual coloured coatings with
The cast parts are first shot-blasted ERHARD vitreous enamel PU paints, for example according
with special granulate to make them The inside of the valve is optionally to the RAL colour scale, as well
metallically bright. The coating coated with ERHARD vitreous enamel as with optimum UV protection in
is then applied with a precisely with excellent chemical resistance. outdoor use
defined thickness in the electrostatic It is permanently bonded onto the
power station and is fusion bonded substrate at approximately 720 °C, but Explosion protection
at exactly 210 °C. The standard takes place without damage despite For valves with ATEX requirements
coat thickness is at least 250 µm, the expansion. The extremely smooth it is necessary to apply a special
coat thicknesses up to 500 µm are surface provides no nutrient medium conductive coating to the external
possible. The plant operates with for microorganisms and is absolutely surfaces of the EKB-coated valves
state of the art technology and fulfils impervious to water vapour and (powder or wet coat) as a measure
the test conditions of the GSK Quality oxygen. to prevent the ignition source from
Association for Heavy Duty Corrosion taking effect. When hardened, the
Protection of Powder Coated Valves ERHARD vitreous enamel complies black coloured conducting varnish
and Fittings with quality assurance with the requirements of DIN 3475 used has an earth leakage resistance
RAL-GZ 662. The EKB is applied to regarding physiological safety and is of 104 to 105 ohm according to DIN
large valves using a wet method therefore ideally suited for use with EN 1081. The valves then fulfil the
and two coats: the electrostatic wet ATEX Directive requirements.
coating with low-solvent 2-component
epoxy plastic is applied to a cathodic
1 2
14
Gearbox for easy
opening and closing
Optimally adjusted
Opening or closing the butterfly Torque
Drehmoment
valve, easily and at any time, is the
job of the actuating gearbox. The
travelling-nut type gearbox and slider
Torque at the valve
Drehmoment discKlappenscheibe
an der
crank mechanism developed and Torque of the slider
Drehmoment crank mechanism
des Schubkurbelgetriebes
produced by ERHARD are matched
to the optimum torque characteristic
of the respective valves. The torque
characteristic for actuation of the
valve disc is not uniform, but rises
disproportionally near the closing
point (see graph), to press the
0 10 20 30 40 50 60 70 80 90
surrounding main seal of the valve
“CLOSED”
„ZU“ Positionder
Stellung of the valve disc (degrees)
Klappenscheibe [Grad] “OPEN”
„AUF“
disc into its seat. Defined prestressing
of the sealing element ensures
adequate sealing compression and
therefore the operating safety of virtually exactly the same as the AA Extremely durable due to the use of
the valve. The actuation torques valve's characteristic curve. bronze and stainless steel.
across the ERHARD gearboxes are The advantages of the SKG: AA Stem nut guided in gearbox.
constantly low so that, if used, electric AA The drive torque is virtually
actuators can be designed with small constant over the whole stroke.
dimensions – a clear cost benefit. The AA Decelerated closing speeds near
gearboxes are characterised by self- the “CLOSED” position enable
locking in every position and their extremely soft closing, which
adjustability in the end positions. minimises the risk of pressure
surge – a plus point for the safety
The gearboxes also fulfil all and service life of all system parts.
requirements for flexible installation. AA Robust, closed body in accordance
They are designed for universal with degree of protection IP68,
installation in plant or in the ground suitable for installation in the
or for use in flooded areas and can ground.
satisfy any task thanks to the variable AA Mechanical position indicator,
modules and easy changing of the which is directly connected to the
gearbox configuration. A change shaft; inspection glass made of
from manual to electrical operation impact resistant polycarbonate,
is easy to perform. All gearboxes are suitable for installation in the
maintenance-free and encapsulated. ground.
They have a position indicator under AA Stable, adjustable limit stop on the
high-strength inspection glass, which stem so that no forces act on parts
enables easy checking of the valve of the body.
position. AA Shaft-mounted gearbox according
to DIN ISO 5211; flange bearing
Sliding crank mechanism for installation in plant or in the
ERHARD ROCO Premium are ground or with handwheel or flange
delivered with the new developed according to DIN 5210 for rotary
sliding crank mechanism (SKG), actuator.
whose movement kinematics have AA Ideally suited for control tasks in
been further optimised and are now fittings in this range of application.
15
Notes on design
and installation
Gearbox configuration
ERHARD butterfly valves are set in the Indirect flow Direct flow and preferred pressure direction
factory to seal in both pressure direc-
tions. As a standard, gearboxes are
designed for Ap=PN for the actuation.
When placing an order, the gearbox
configuration must be defined using
the overview graph. Standard design 1 2 3 4
valves are delivered in accordance
with Figure 1.
Direct flow and preferred pressure direction Indirect flow
3 4
16
Optimum actuators
for every purpose
5
1 2
2 4 6 7
8 9
10 10
11
12 13
14
17
An overview of
ROCO and EAK
This table contains the most important specifications for the standard products in the ERHARD butterfly valve range.
Numerous other options are available on request.
ROCO
ROCO Premium EAK
Nominal size DN 80-125 150-600 150-1800 700-2600 700-3000
Pressure rating PN 16 25 10 16 25 40 10 16 10
Face-to-face-dimensions DIN EN 558-1 Basic line 14
Flange DIN EN 1092-2 Type 21 DG 1
Body and valve disc material
Spheroidal graphite cast iron EN-JS 1030
Spheroidal graphite cast iron EN-JS 1025
Spheroidal graphite cast iron EN-JS 1050
Welded steel (material available on request)
Cast stainless steel / welded stainless steel
Body corrosion protection
All-round EKB / Cr steel seat
Inside vitreous enamel, outside EKB / vitreous
10 10
enamel seat
Valve disc corrosion protection
EKB
Vitreous enamel up to DN 1400 PN 16
Rubberised all round
Main seal
Valve disc rubberised all round
Profiled sealing ring rubberised all-round
Profile ring and clamping ring
Sealing materials
EPDM KTW W270
Perbunan (NBR)
Viton (FPM) 4 4
PU (PUR)
Shaft material: ferritic Cr steel
Connection between shaft and valve disc
Polygonal shaft-hub connection 11 11
Key with key securing device
Bronze bearing bushes
P1 (PTFE) bearing bushes
Screws
external and internal A2
external A2 and internal A4
Gearbox
Travelling-nut type gearbox (SP)
Slider crank mechanism (SK/SKG) 8
9
6
7
6
Standard – available on request – 1) PN 10 available for DN 200 and larger – 2) body only – 3) Profile ring and separate clamping ring in the body
– 4) Profile ring and separate clamping ring CR steel – 5) DN 80 with taper pin – for DN 1200 and larger – 6) for DN 1000 and larger – 7) for DN 800 and
larger – 8) for DN 700 and larger – 9) for DN 600 and larger – 10) additional seat Cr steel – 11) Polygonal shaft-hub connection in preparation
18
Special types for a
wide range of uses
The standard range of ERHARD butterfly valves by nominal sizes and pressure ratings
DN 80 100 125 150 200 250 300 350 400 450 500 600 700 800 900 >=1000
PN 10
ERHARD ROCO Premium
PN 16 ERHARD
PN 25 ROCO
ERHARD EAK butterfly valve
PN 40
Apart from the extensive standard ROCO Standard, the body is made of
range of products (table above), ST52-3. The pressure tests for gas
ERHARD also supplies numerous are carried out according to DIN 3230
special designs for a wide range of Part 5 in PG1 or P3. The BLS system tried and tested
uses. Here are a few examples: in practice in combination with
Long series design ERHARD valves, for example in
rocky terrain, have proven to be
Design with BLS Apart from the standard design with
ideally suited for many years.
The new restrained BLS® slip-type face-to-face dimensions according
coupler connection (BLS = Buderus to DIN EN 558-1 Basic line 14,
Lock System) is the result of further ERHARD ROCO butterfly valves are
development of tried and tested also available with a long design
thrust protection systems. It is keyed according to basic line 15. The range
and can withstand high loads and of products available includes nominal
stresses, i.e. it can also be used for sizes DN 400, DN 500 and DN 600
extreme application cases, and it is with pressure ratings PN 10 and
easy to install and dismantle. Due PN 16; other designs are available on
to the numerous advantages of this request. A design with and without
flangeless connection, apart from bypass is available as a possible basic
other valves, ERHARD has developed version. The main area in which this
ERHARD ROCO butterfly valves in valve is used is for the pressure- ERHARD ROCO butterfly valves
nominal sizes 250 and 300 (PN 16) for surge free filling and draining of with welding ends are available
this forward-looking system. pipes via the integrated bypass with in nominal sizes DN 200 to DN 600.
a ERHARD butterfly valve. Time-
Design with welding ends consuming assembly of a bypass pipe
Another example of solutions in pipe trenches is therefore no longer
tailor-made to customers' specific necessary. The whole system is “as
requirements are ERHARD ROCO if cast from one piece” and provides
butterfly valves with welded ends. optimum corrosion protection.
They are specially produced for use
in gas supply networks with pressure Further accessories
ratings up to PN 16. In this special The wide range of ERHARD
case, the external corrosion protection butterfly valves also includes other
consists of a high-quality two- accessories, e.g.
component polyurethane coating for AA End position switch on gearbox
valves laid in the ground. This coating AA Lockable handwheels
is ideally suited for reliable corrosion AA Lifting devices The bypass in ERHARD ROCO long
protection connection after carrying For further information, please series butterfly valves is equipped
with an ERHARD gate valve.
out welding work in pipe trenches. contact your ERHARD consultant.
The design and engineering of this
valve is the same as the ERHARD
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Safety
comes first
20
The locking device is also
dimensioned so that it withstands,
at all times, the maximum actuating
torque occurring from the valve
actuator. Even if the output stem fails,
the valve remains securely closed and
therefore provides maximum safety.
The design with force piston and emergency
handwheel ensures that the fitting can be Other blocking device designs
safely closed even if the hydraulics or com- available on request.
pressed air supply fails. The bolt positions of the ERHARD
three-point locking are optionally
queried via limit switches.
Corresponding signals can be
further processed for visualisation
The valve disc is hydraulically held in
and actuation control.
the open position.
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Always at your side –
ERHARD Service
Merely delivering a product is not These “tailor-made” packages Maintenance and repair
enough, especially for complex in particular are the reason why ERHARD is available with services to
technical installations. And so we ERHARD products are frequently assist you during the long service life
at ERHARD are to hand to help you used for difficult applications and of the valve too.
with advice and support in all life installation situations.
cycle phases. Highly qualified teams Regular inspections and maintenance
in our head office in Heidenheim Our own test centre is also available ensures that the valves reliably
and representatives throughout the for material tests, project-specific function at all times. If problems
whole of Germany and in more than investigations as well as for testing should occur, repairs can be carried
50 countries on five continents work and analysing materials and out quickly on site. Spare parts
together with you to draw up first components. required for this are quickly available,
class solutions. even years after commissioning.
Installation and commissioning In addition, our technicians in the
Planning and design If necessary, ERHARD employees Heidenheim factory are available
Individual advice from our experienced install the valves in your plant and for major repair work. We also
engineers and technicians begins systems and, together with your provide these services for other
during the project phase. In this way, employees, put them into service. This manufacturers' brands.
through dialogue with the customer, naturally also includes training and
optimum solutions are produced, instructing skilled personnel using
regardless of whether they use series detailed operating instructions and
products or require special tailor- training documents.
made designs.
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ERHARD –
Expertise through tradition
23
ERHARD –
Water is our passion
Telephone +49-7321-320-0
Fax +49-7321-320-525
Email [email protected]
Website www.erhard.de