NaOClean DES-10K-100E Manual EN PDF
NaOClean DES-10K-100E Manual EN PDF
NaOClean DES-10K-100E Manual EN PDF
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CONTENTS
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WARNING
ABOUT DISINFECTANT
-Never mix disinfecting water with other disinfectant, abstergent and chemicals.
-Chlorine concentration may be degraded by ultraviolet rays, high temperature or long period of time.
-Do not use the disinfectant in cooking and drinking water.
-Do not use the disinfectant in the cultivation of plants, animals, fish and shellfish, etc.
-Never use roasted salt or salt used for cooking that contains citric acid or amino acid.
-Do not use the salt of powder type, because of hardening when it is blended with water.
-If the saline solution remains in the tank for an extended period of time, it may cause corrosion.
ABOUT DEVICE
-Keep the device away from the children or unskilled people.
-If the surrounding temperature dropped below zero degrees, please protect the device from a freezing trouble.
-Before starting the device, please inspect to see whether the screw nuts and the bolts are all tightened up.
-Do not leave the motor idling for a long time. A long time idling may cause the damage of the motor or other parts.
-You must replace the Pump oil before the expiration date approchs.
(The oil must be changed after the first 50 hours of work and successively every 100 hours.)
-If there is some abnormal noise or fumy phenomenon of the Washer, please turn off the power, lower the pressure
appropriately, and wait until the overheated motor cools down.
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Carefully check according to the packing list and inspect all parts are completely prepared.
Please promptly inform us if discover any damaged parts caused during the transportation.
Disinfectant
Handle (Fasten the bolts to the handle
generator from the inside of cover.)
DES-10K
Saline Water
supply supply Hose connecting Piping materials
hose hose (2) the main body to
Salt tank cover Salt tank Main body Hose reel
hose reel
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Quick-changing
When you need to disinfect the
connector food materials, you must turn the
selector to Vegetables.
Control panel
Disinfectant
outlet hose
Drain valve (Bottom) Hose reel
Salt tank
Drain valve (Bottom)
CLOSE OPEN
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Power
Time
Cleaning
When the device is operating,
you can choose the time When you press the cleaning button, water is supplied for 2 minutes and cleans inside
10min, 20min or continuation. the device automatically. When cleaning, any buttons (except on the power and start/stop
After that time, it is turned off automatically. button) are not operated. (It is recommended to clean twice a month.)
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Hose hanger
Hose
Cord hanger connector to
Pump inlet
Drain valve
CLOSE OPEN
Hose reel
(Auto rewinding)
[Disinfectant] [Washer]
Pressure
regulator
Pump case You must select the selector regarding to the
Moter direction on the below.
Water outlet When you use the only Disinfectant generator, please select the
[Disinfectant].
Water inlet When you use the High pressure washer with generator, select
Urethane wheel the [Washer].
Cushioning
spring Never select the middle position. When it remains
in the middle, a serious problems may occur.
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Specifcations
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Portable type
1) Convenience and economics.
Model DES-WA100E - Finish the cleaning, sterilizing and deodorizing at once.
- Save the water consumption drastically.
Rated voltage AC 220V, 50/60Hz, max 3kW - Very low operation cost by replacing expensive chemicals.
Dimensions W520 X D585 X H970mm
Weight About 65kg 2) Powerful sterilizing, deodorizing and cleaning capability.
- Remove and clean various harmful germs and foreign matters.
Flow rate Approx 8L/min 10% - Sterilize and deodorize processing facilities and equipments.
Max pressure Approx 110~130bar - Sterilize floor, wall and facilities of working spaces.
Hose length 8~10M - Remove bad odor in toilets and bathrooms.
- Prevent slipperiness with high-pressure based powerful cleaning
Nozzle 2 types (25, 40 degrees) capability.
Using condition Surrounding temp 5~40, water temp 5~30
humidity less than 95%RH 3) Environment-friendly and highly stable.
- No secondary contamination.
Accessories Direct supply connector (2), Water supply - Do not use chemical agent.
hose(5M), Oil tray, Oil & Kerosene bottle - Do not remain strong smell.
- No residual toxicity.
- Safe for humans and environment.
You can order devices depending on the purpose.
4) Portability and effectiveness.
- Easy to move because it does not have any storage tank on the device.
- Conveniently usable in a small or narrow spaces with High pressure
spray gun.
- Practically no restriction of operation as far as electric power is available.
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3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
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3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
1. Fill the salt tank with 5kg salt. And, assemble the Storage tanks hose with
the Pump inlet ().
2. You must select the selector () to [Washer]. (If the selector is selected to [Disinfectant] [Washer]
[Disinfectant], water may flow out from the Storage tank.)
3. Check the Drain valve () is closed.
4. After that, turn on the power of Disinfectant generator.
5. Select the option of the Utensils on the right side of the device ().
6. Press the Start/Stop button to create the disinfectant. Before turning on the
power of Washer, you must pull the trigger to release the remaining pressure.
7. And then, press the ON button (), pulling the trigger.
When the motor is operating normally, please wait until the air in the pump is released
by pulling the trigger, and then you can use the Washer.
When the motor is not operated normally, (If motor makes strange sound.) please turn
on and off 2~3 times while pulling the trigger continuously.
8. After that, hold the gun with two hands, aim it toward your target area and
shoot. When using, the distance between the nozzle and the surface of the object is
usually less than 1 meter.
9. After using it, turn off the power of Washer and Disinfectant generator, and
please release the remaining pressure by pulling the trigger.
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3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
It is available to adjust the pressure according to the purpose. (110~130bar) If turning to the If turning to
At first, the pressure is set as 130bar. counter-clockwise, the clockwise,
the pressure will the pressure will
decrease. increase.
How to move the Washer When its difficult to roll or unroll the hose of the
1 2 Washer
Lower the handle about
15 degrees and then push it If the hose is too stiff to roll or unroll on the hose reel,
for easy moving. turn off the power, release the pressure by pulling
(Refer to the picture) the trigger and then roll or unroll the hose.
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3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
Choose the type of spray nozzle of the Washer How to use just tap water with the Washer
If you want to use with tap water not disinfectant, please use provided
There is an angle of 25 (green nozzle) and 40 (white nozzle). These
Direct supply connectors and hose.
nozzles can make high pressure flow (8L/min) and strong ability to clean,
which are used to clean widespread dirt.
How to change the nozzle Push the snap ring to the back
and change the nozzle. After that, turn it back as original place.
Do not put your face on the front of the gun when the device is running.
Do not attempt to change nozzles while the device is running.
Turn the power off before changing nozzles. Please join the Direct supply And then, connect the other side
Ensure nozzle is completely inserted in Quick-changing joint. connector to faucet, and fasten connector to the Pump inlet of
If you want other angles (0, 15) or more larger quantity of supply nozzle, the bolt. the Washer.
please let us know. (Option)
3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
1. If the Disinfectant outlet hose is connected to the Storage tank, please disconnect them.
2. After that, you have to rinse the saline solution inside the each component by pressing the Cleaning button twice a month.
It prevents the device from corroding and will extend the life of device.
3. When you clean the Salt tank, please remove inside the tank and wash out with tap water. After that, open the Drain valve
at the bottom of the tank. After draining, close the valve. (It is recommended to clean inside the tank periodically.)
Freeze protection and device maintenance when it is not used for a long time. (DES-10K)
When the surrounding temperature dropped below zero degrees, please stop using the device and follow directions for cleaning.
1. Remove inside the Salt tank, and pour a little tap water.
2. Press the Power switch and Start/Stop button. (When the device is working, it may occur the error of the saline check.)
3. Close the Water supply valve.
4. Drain the water from the Salt tank and main unit by opening the Drain valve at the bottom of the device.
5. After that, close the Drain valves.
6. Try step 1~5 once or twice. (It helps to wash out the saline in the electrolytic bath and pump.)
7. Unplug the power cord and store.
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3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
1. Remove inside the Storage tank, and pour a proper To disconnect the spray lance from To disconnect the nozzle,
amount of tap water. the gun, turn in a clockwise direction. push the joint to the back.
2. Assemble the Storage tanks hose with the Pump inlet.
3. Select the selector to [Washer] on the Storage tank,
and close the Drain valve of tank. If the nozzle becomes clogged with foreign materials, the pump pressure will pulsate.
4. Turn on the power of the Washer and pull the trigger to Clean the nozzle and other parts immediately with the following instructions:
drain off the water from the tank.
1) Shut off the Washer and close the water supply.
Keep the device in dry and clean environment.
2) Pull the trigger to release any remaining pressure.
Air intake should not be blocked by impurities.
3) Disconnect the spray lance from the gun and the high pressure nozzle from the
spray lance. (Refer to the picture)
5) Shake the dust off inside the spray lance, nozzle and the gun, and wash out
inside the each parts with tap water.
6) Reassemble the nozzle to the spray lance.
7) Reconnect spray lance to the gun handle.
8) Start the device and check if something is wrong.
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3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
Clean the fish, meat, food processing equipments Floor, drain, stairs and all around the
The mobility of this model enables users to remove effectively the bacteria workplaces.
or microbe. Especially it is mainly recommended to clean the fish and meat NaOClean maintains clean and sanitary environment
processing equipments after work. A strong high pressure removes the in and outdoors. Also, it solves the major health
food particles stuck in a small niche and bad odor completely. It prolongs problems in your workplaces.
the life time of your processing equipments and prevents secondary pollu- It disinfects effectively and removes bad odor in
tion generated from them. many places where should be cleaned including
fish & meat processing factories, feeding facilities,
kitchens, floor, drain, restrooms and all around the
workplaces.
Recommended applications
Public facilities
- Management of hygiene in fish and meat processing factories
Prevent of diseases and keep the pleasant environments. - Seafood restaurants and feeding facilities
Deodorize, sterilize and clean the places required the public hygiene such - Livestock and fishery
as the sauna, public bathrooms and swimming pools etc.
- All kind of public facilities and accommodations
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3. Using the device > How to operate / How to clean & Maintenance / Applications User guide
4. Caution > Caution when using / Handling of disinfectant / Recommended salt User guide
Precautions for safe operation Please observe the following instructions that are precautions for safe
and correct operation to prevent unexpected hazards of damage and injury.
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4. Caution > Caution when using / Handling of disinfectant / Recommended salt User guide
4. Caution > Caution when using / Handling of disinfectant / Recommended salt User guide
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4. Caution > Caution when using / Handling of disinfectant / Recommended salt User guide
Please use the regulated amount of salt. Component Chemical symbol Composition
The salinity of salt should be 88% or higher.
Sodium NaCl more than 95%
Never use roasted salt or salt used for cooking that contains citric
Calcium Ca 25mg/kg
acid or amino acid.
Magnesium Mg 8mg/kg
Never use the salt for picking or bay salt that have high amount of
impurities. Posassium K 78mg/kg
Do not use the salt of powder type, because of hardening when it Iron Fe 10mg/kg
is blended with water. Insoluble Sulfates SO 1900mg/kg
Aluminum Al 0.01mg/kg
Manganese Mn 0.02mg/kg
Copper Cu 0.1mg/kg
You can use general salt if it contains more than 88% of the NaCl.
A/S manual
1. About inner components ---------- 24
2. How to install
- Installation ---------- 25
- Pipe connection ---------- 28
- Assembling method of Washer ---------- 31
- Example ---------- 33
3. Troubleshooting
- Check the saline ---------- 35
- Check the water supply ---------- 36
- Check the other errors ---------- 38
4. Replacement period
- Electrodes replacement ---------- 41
and Change the pump oil
2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
1. Do not install this device in 2. To avoid the danger of fall- 3. Install the device in a place 4. You have to use an ap-
the area where ventilation does ing, keep the device on the with surrounding temperature proved single socket. Do not
not function properly, or in oily, flat walls and maintain level of of 5~40 and humidity must use a multi-socket.
smoky, humid, dusty, and water the device. be less than 95% RH. It must (If you use a multi-socket, it
splashing places. be protected from a freezing may be overheated.)
trouble.
If the surrounding temperature dropped below zero degrees, please stop using the device.
If the device is not used for a long time, press the Cleaning button to clean inside the device (automatically) and
completely drain by opening the Drain valve at the bottom of the device. (Refer to the page 15)
If a grounded socket is not available, make sure to connect the ground wire to a Grounding pole of the floor or Grounding connector. (Metal pipes)
Do not ground the device to a gas pipe or an antenna. (Refer to the page 30 > How to make a ground connection)
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2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
Salt tank 1 2 3
mm
1. Drill two holes and screw each anchor bolts on the position where the 220
.5
1 m 2
150m
Hose reel
1. Drill four holes and screw each anchor bolts on the position where the
hose reel will be installed.
120mm
(Clearance between the holes: width 150mm x length 120mm)
2. Hang the rear panel on the wall where the anchor bolts are stuck and
tighten the nuts. 3 4
3. Place the hose reel at the U-shaped bracket and then attach the
bracket hole with the fixing pin.
4. Lastly, anchor the fixing pin that the hose reel may not to be fallen out.
2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
How to hang the device on the wall How to connect the wire of salt tank
Storage tank step 1. Connect .
step 2. Connect to the Power wire of Main unit.
1. Drill two holes and screw each Concrete screw bolts on the position step 3. Connect to the Solenoid valve.
where the tank will be installed. (Clearance between the holes 362mm) step 4. Connect the two hose into and .
2. Hang the case of Storage tank. (Please distinguish color of each hoses label.)
3. Please check the case is bolted firmly and then put the inside tank
in the case. Water level controller
1 mm
2 Solenoid valve wire
362
Solenoid valve
Power wire
Water supply hose
Supply of water
back side Supply of
saline solution
Please wash out in the Salt tank. (Refer to the page 15)
If any debris goes into the pump or Check valve, it may occur the
damage of parts.
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2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
1. Remove the faucet. (Close the 2. Connect the Water pipe connectors 3. Reconnect the original faucet.
Water pipe before this.) & Adapter.
T-connector
PT
nipple
Valve
Adaptor
Adapter
Pipe
bushing
2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
4. Connect the hose from the Water pipe connection 5. After work, open the Water pipe and Valve.
nipple to inlet of Main unit at the bottom.
Drain valve
Disinfectant
outlet hose
Water supply
inlet
Water supply
<Front of Hose reel>
Stainless band
Saline Disinfectant
Hosiery yarn hose Filter (Option) Power wire supply supply hose
Categorize DES-10K
Hose standard Hosiery yarn hose 12mm (inner diameter) After completion of installation, please check disinfectant is produced properly.
Pipe bushing 1/2, 13mm (outside diameter) If an output does not fit into the product specification, open the front cover and
T-connector, PT nipple, Valve 1/2 adjust the Water supply control valve to gain right amount of solution.
Tightening band Stainless band
Adaptor 1/2, 1/4
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2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
Make sure to connect the Ground wire to a Grounding pole of the floor or Grounding connector. (metal pipes)
Do not ground the device to a gas pipe or an antenna.
Please use a Grounded receptacle or make a ground for safety. If not, it may involve some danger of electric shock.
Dig a hole
about 2 feet deep.
2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
Before starting the device, please inspect to see whether the screw nuts and the bolts
are all tightened up.
Handle
Assembling the Handle with hanger and shaft by tightening screws.
1. 2. 3. 4.
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2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
Assemble the High pressure hose to gun Assemble the hose to connector of
Connect the High pressure hose to the Water the Storage tank (Refer to the picture)
inlet of the gun, and tighten securely. Connect the Hose to connector of the Storage
tank entirely. And tighten the hose with
tightening band. (Be careful it is difficult to
disassemble after tightening the band.)
2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
Installation example
<Basic> <High-capacity> Please keep the PVC pipe with lagging materials for pipe freezing protection.
Type A Type B
Storage Storage
tank tank
Disinfectant
Disinfectant storage tank
storage tank
Pump
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2. How to install > Installation / Pipe connection / Assembling method of Washer / Example A/S manual
<Disinfection process
for food mataerials>
Process
ship
<Disinfection process
for large volume industry>
Disinfectant
storage tank
Kitchen
Hand utensils
cleaning sanitation
3. Troubleshooting > Check the saline / Check the water supply / Check the other errors A/S manual
Check the saline solution (DES-10K) Do not touch, modify or repair the parts inside the device.
In case of abnormal operation, unplug the power cord and request a repair by contacting the seller.
<OPEN> <CLOSE>
Supply Supply
of water of water
1 2 2
1
Direction of Salt tank Direction of Salt tank
Cause Action
When the Saline checking lamp is blinking -Turn off the power and refill the salt in the Salt tank.
with a buzzer alert. -Please check the Water supply valve is opened properly.
-If it keeps flashing an error message, please check the SMPS.
(Refer to the page 40)
-If it keeps flashing an error message, please check the Pump.
(Refer to the page 40)
When the saline solution is not supplied nor- -Clean or exchange the Check valve. (Refer to page 24)
mally because the Check valve is blocked.
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3. Troubleshooting > Check the saline / Check the water supply / Check the other errors A/S manual
Check the water supply (DES-10K) Do not touch, modify or repair the parts inside the device.
In case of abnormal operation, unplug the power cord and request a repair by contacting the seller.
<OPEN> <CLOSE>
Supply Supply
of water of water
1 2 2
1
Direction of Salt tank Direction of Salt tank
Cause Action
-When the Water supply checking lamp -Please check the Water supply valve is opened properly.
is blinking with a buzzer alert.
-When the saline solution is not supplied -Clean or exchange the Water supply solenoid valve.
normally because of impurities in the (Refer to the next page > How to clean the Water supply solenoid.)
Water valve.
-When the water flows out from the
Disinfectant outlet hose, even if
the power is shut off.
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3. Troubleshooting > Check the saline / Check the water supply / Check the other errors A/S manual
1. After closing the Water supply valve, please 2. Disassemble the Solenoid like the picture, and wash out the rubber stopper
disassemble the back cover of the device. inside the Solenoid.
3. After cleaning, reassemble the Solenoid and close the back cover by tightening a nut.
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page 38
3. Troubleshooting > Check the saline / Check the water supply / Check the other errors A/S manual
Troubleshooting: Disinfectant generator (DES-10K) Do not voluntarily modify or repair the parts inside the device.
When the Start/Stop button is -Storage tank is full of solution, and -Select the selector to [Disinfectant]. (DES-10K Mode)
not turned on. the selector is selected to [Washer].
Water and saline solution are -Abnormal SMPS power due to certain -Check the SMPS. (Refer to the page 40)
normally supplied, but the num- reasons or PCB circuit problem. If it is damaged, request a repair service.
ber of the power meter displays
error.
Abnormally low Active -Refer to the electrodes replacement cycle. -Request a repair service by contacting the seller.
chlorine concentration. (Refer to page 41)
When you have twinge -Device is not grounded properly. -Check your socket is grounded.
because of micro electricity. -Socket is not grounded. (Refer to the page 30)
In case of abnormal operation, unplug the power cord and request a repair service by contacting the seller.
page 39
3. Troubleshooting > Check the saline / Check the water supply / Check the other errors A/S manual
Troubleshooting: High pressure washer (DES-WA100E) Do not voluntarily modify or repair the parts inside the device.
The device 1. Power is not connected well. 1. Measure supply voltage and see if it is a proper range.
does not operate. 2. It is loose or defective socket. 2. Check the power cord for cracking or try another socket.
3. Pump or switch is damaged. 3. Turn off the power and wait until the overheated motor cools down.
4. Check if the pump or switch is damaged and replace the damaged part.
The amount of 1. The nozzle is blocked. 1. Clean the nozzle and gun. (Refer to the page 16)
spray is irregular. 2. Air goes into the hose of Storage tank. 2. Pull the trigger to release the air about 1 minute.
Pressure is 1. Air goes into the pump or the High 1. Check any hoses are damaged or connecting parts worn out.
too low. pressure hose. Check for any loose screw.
2. The amount of water supply is too small. 2. Check if the original water supply valve is opened properly.
Water is leaking. 1. High pressure hose is damaged. 1. Check if the hose is damaged or connecting parts worn out.
2. Screw is not tightened. 2. Check for any loose screw.
3. When you lose the gasket or it is 3. Put in or change the gasket.
damaged.
Crankcase is 1. When the Oil is too much. 1. Let out the extra oil.
burning hot. 2. There is a friction between the connect- 2. Please clean inside the pump with kerosene and change the Pump oil.
ing rod and the crankshaft caused by too (Refer to the page 41)
little oil. (You must change the pump oil when the replacement time comes. It
3. When the change period of the Pump oil prevents a damage of the motor and extends the device life.)
passed.
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page 40
3. Troubleshooting > Check the saline / Check the water supply / Check the other errors A/S manual
1. Please turn off the power before disassembling the device. Front cover of main unit SMPS (2set)
2. Disassemble the front cover of the device.
(Be careful of breaking off the Wire of control panel.)
3. Press the power switch and the Start button to create the disinfectant.
4. Check the lamp of SMPS is turned on. If not, it is broken down and
you have to request repair service.
4. Replacement period > Electrodes replacement / Change the pump oil A/S manual
- When the device in not used for a long time, take apart the suction hose and high pressure hose, and letout the residual water inside the pump as well.
- When preserving the device, pay attention to avoid the corrosion and damage. When keeping in chilly weather, consider take some anti-freezing
measures like adding some Deicing fluid to protect the parts in the pump.
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page 42
DES-10K
Cooling fan
MAIN Salt
POWER tank
PCB
Input PCB
AC 220V 10A Pump
SMPS
Certifications
<Research paper>
Technological Development for
Microbiogical Quality Control and
Establishment of the HACCP System
on Fruit-Vegetables Salads for
School FoodService System.
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Quality Warranty