Swagelok Gaugeable Tube Fittings SAF 2507 Super Duplex
Swagelok Gaugeable Tube Fittings SAF 2507 Super Duplex
Swagelok Gaugeable Tube Fittings SAF 2507 Super Duplex
com
Features
Materials of Construction
Component
1 Nut
2 Back
ferrule
3 Front
ferrule
Marking
Notched hex,
SAF 2507 on face
254 or 6XN
on outer rim
2507
on outer rim
2507
on neck
6-moly
4 Body
Material
SAF 2507 super
duplex SS
Pressure Ratings
Pressure ratings for a fluid system are determined by the end connection or system component with the
lowest pressure rating. Ratings for the end connections listed in this catalog are discussed below.
Pressure Ratings for Swagelok SAF 2507 Tube Fittings Used with SAF 2507 Tubing
Pressure ratings are calculated from
S values (38 700 psi [266 MPa]), in
accordance with ASME B31.3, Process
Piping. Tubing pressure ratings are
for metal temperatures from 20 to
100F (28 to 37C). SAF 2507 tubing,
fully annealed, meets ASTM A789 or
equivalent. Hardness value is HRC 32
or less.
For lower temperature use, see LowTemperature Ratings, page 3. For
gas service, use tube wall thicknesses
outside the shaded area.
Tube
OD
in.
0.035
0.049
1/4
10 000 (690)
15 000 (1040)
3/8
6 500 (450)
10 100 (700)
12 700 (880)
1/2
5 000 (350)
7 200 (500)
10 100 (700)
12 900 (890)
0.065
0.083
0.095
5/8
5 800 (400)
7 600 (530)
10 100 (700)
3/4
4 700 (330)
6 300 (440)
8 500 (590)
10 000 (690)
Pressure ratings based on special wall thickness tolerance for Swagelok SAF 2507 tubing.
Temperature
F (C)
Factor
200 (93)
0.90
300 (148)
0.85
400 (204)
0.82
482 (250)
0.81
Pressure Ratings
Low-Temperature Ratings
Fitting pressure ratings are for metal temperatures from 50
to 100F (46 to 37C), based on 50F (46C) impact tests
performed on SAF 2507 bar and forgings. The tubing listed
in the table on page 2 has a minimum use temperature of
20F (28C) in accordance with ASMEB31.3.
However, the NORSOK M-001 Materials Selection standard
allows this tubing to be used at a minimum temperature of
50F (46C). According to the NORSOK M-630 Material
Data Sheets for Piping, SAF2507 tubing does not have to
undergo low-temperature impact testing so long as wall
thicknesses are below 0.236 in. (6 mm).
Straight Fittings
Unions
Tube
OD
in.
E
A
Ordering
Number
1/4
2507-400-6
1.61 (40.9)
0.60 (15.2)
0.19 (4.8)
3/8
2507-600-6
1.77 (45.0)
0.66 (16.8)
0.28 (7.1)
1/2
2507-810-6
2.02 (51.3)
0.90 (22.9)
0.41 (10.4)
5/8
2507-1010-6
2.11 (53.5)
0.96 (24.4)
0.50 (12.7)
3/4
2507-1210-6
2.11 (53.5)
0.96 (24.4)
0.62 (15.9)
Bulkhead Unions
F flat
F flat
Tube
OD
in.
Male Connectors
1/4
2507-400-61
2.27 (57.7)
0.60 (15.2)
0.19 (4.8)
5/8
29/64
0.40 (10.2)
3/8
2507-600-61
2.45 (62.2)
0.66 (16.8)
0.28 (7.1)
13/16
37/64
0.44 (11.2)
1/2
2507-810-61
2.80 (71.1)
0.90 (22.9)
0.41 (10.4)
1 1/16
49/64
0.50 (12.7)
5/8
2507-1010-61
3.11 (78.9)
0.96 (24.4)
0.50 (12.7)
1 3/16
1 1/64
0.66 (16.8)
3/4
2507-1210-61
3.33 (84.5)
0.96 (24.4)
0.62 (15.9)
1 3/8
1 9/64
0.75 (19.0)
NPT
F flat
Panel
Hole
Size
Ordering
Number
Tube
OD
in.
NPT
Size
1/4
1/2
1/4
3/8
1/2
1/4
3/8
1/2
Ordering
Number
2507-400-1-4
2507-400-1-8
2507-600-1-4
2507-600-1-6
2507-600-1-8
2507-810-1-4
2507-810-1-6
2507-810-1-8
A
1.49 (37.8)
1.76 (44.7)
1.57 (39.9)
1.57 (39.9)
1.82 (46.2)
1.71 (43.4)
1.71 (43.4)
1.93 (49.0)
5/8
1/2
2507-1010-1-8
3/4
3/4
1
2507-1210-1-12
2507-1210-1-16
1/4
3/8
1/2
0.60 (15.2)
0.19 (4.8)
0.66 (16.8)
0.28 (7.1)
0.90 (22.9)
0.28 (7.1)
0.38 (9.7)
0.41 (10.4)
F
9/16
7/8
5/8
11/16
7/8
13/16
13/16
7/8
1.99 (50.5)
0.96 (24.4)
0.47 (11.9)
1 1/16
1.99 (50.5)
2.25 (57.1)
0.96 (24.4)
0.62 (15.9)
1 3/16
1 3/8
Max
Panel
Thickness
Straight Fittings
Male Connectors
F flat
O-ring
SAE/MS
Thread
Ordering
Size
Number
7/16-20 2507-400-1-4ST
9/16-18 2507-400-1-6ST
A
1.34 (34.0)
1.40 (35.6)
3/8
9/16-18
2507-600-1-6ST
1/2
9/16-18
3/4-16
7/8-14
1/4
D
5/8
3/4
F
9/16
11/16
Uniform
O-ring
Size
904
906
0.60 (15.2)
0.19 (4.8)
1.46 (37.1)
0.66 (16.8)
0.28 (7.1)
11/16
906
2507-810-1-6ST
2507-810-1-8ST
1.54 (39.1)
1.65 (41.9)
0.90 (22.9)
0.28 (7.1)
0.41 (10.3)
13/16
7/8
906
908
2507-1010-1-10ST
1.77 (44.9)
0.96 (24.4)
0.50 (12.7)
1 1/16
910
1 1/16-12 2507-1210-1-12ST
1.93 (49.0)
0.96 (24.4)
0.62 (15.6)
1 3/8
912
Cone-and-Thread
F flat
29
G
D
Cone-and-Thread
Female Connectors
F flat
Weep hole
Reducers
MediumPressure
Tube Size
in.
1/4
1/4
2507-400-1-4MP
3/8
3/8
2507-600-1-6MP
1/2
9/16
2507-810-1-9MP
5/8
9/16
2507-1010-1-9MP
3/4
3/4
2507-1210-1-12MP
Tube
OD
in.
MediumPressure
Tube Size
in.
Ordering
Number
1/4
1/4
2507-400-7-4MP
3/8
3/8
2507-600-7-6MP
1/2
9/16
2507-810-7-9MP
F flat
T
Tx
T
D
Tube
OD
in.
E
A
1/4
3/8
1/2
3/4
Ordering
Number
A
1.62
D
0.60
E
0.11
(41.1)
(15.2)
(2.8)
1.92
0.66
0.21
(48.8)
(16.8)
(5.3)
2.15
0.90
0.31
(54.6)
(22.9)
(7.9)
2.24
0.96
0.31
(56.8)
(24.4)
(7.9)
2.53
0.96
0.45
(64.2)
(24.4)
(11.5)
F
1/2
5/8
7/8
1 1/16
1 3/16
G
0.14
(3.6)
0.25
(6.4)
0.41
(10.4)
0.41
(10.4)
0.56
(14.2)
Thread Size
7/16-20 UNF-2
9/16-18 UNF-2
13/16-16 UN-2
13/16-16 UN-2
3/4-14 NPSM-2
D
0.60
E
0.11
(34.8)
(15.2)
(2.8)
1.57
0.66
0.20
(39.9)
(16.8)
(5.1)
1.96
0.90
0.36
(49.8)
(22.9)
(9.1)
Thread Size
11/16
7/16-20 UNF-2
7/8
9/16-18 UNF-2
1 1/16
13/16-16 UN-2
Tx
3/8
1/2
Ordering
Number
2507-400-R-6
2507-400-R-8
A
1.60 (40.6)
1.82 (46.2)
1/4
1/2
1/4
3/8
3/4
2507-600-R-4
2507-600-R-8
2507-810-R-4
2507-810-R-6
2507-810-R-12
1.63
1.91
1.77
1.84
2.12
1/2
2507-1210-R-8
0.60 (15.2)
0.19 (4.8)
(41.4)
(48.5)
0.66 (16.8)
(45.0)
(46.7)
(53.8)
0.90 (22.9)
2.20 (55.8)
0.96 (24.4)
0.17
0.28
0.17
0.27
0.41
(4.3)
(7.1)
(4.3)
(6.9)
(10.3)
0.37 (9.3)
Straight Fittings
Port Connectors
E
Tube
OD
in.
Ordering
Number
1/4
2507-401-PC
0.17 (4.3)
0.98 (24.9)
3/8
2507-601-PC
0.27 (6.9)
1.05 (26.7)
1/2
2507-811-PC
0.37 (9.3)
1.43 (36.3)
5/8
2507-1011-PC
0.47 (12.0)
1.49 (37.8)
3/4
2507-1211-PC
0.58 (14.7)
1.49 (37.8)
Caps
Tube
OD
in.
Ordering
Number
1/4
Plugs
Tube
OD
in.
2507-400-C
0.92 (23.4)
0.60 (15.2)
1/4
2507-400-P
3/8
2507-600-C
1.01 (25.7)
0.66 (16.8)
3/8
2507-600-P
1/2
2507-810-C
1.15 (29.2)
0.90 (22.9)
1/2
2507-810-P
5/8
2507-1010-C
1.24 (31.5)
0.96 (24.4)
5/8
2507-1010-P
3/4
2507-1210-C
1.34 (34.0)
0.96 (24.4)
3/4
2507-1210-P
Union Elbows
E
F flat
Tube
OD
in.
Ordering
Number
Ordering
Number
1/4
2507-400-9
1.06 (26.9)
0.60 (15.2)
0.19 (4.8)
1/2
3/8
2507-600-9
1.20 (30.5)
0.66 (16.8)
0.28 (7.1)
5/8
1/2
2507-810-9
1.42 (36.1)
0.90 (22.9)
0.41 (10.4)
13/16
5/8
2507-1010-9
1.57 (39.8)
0.96 (24.4)
0.50 (12.7)
1 1/16
3/4
2507-1210-9
1.70 (43.1)
0.96 (24.4)
0.62 (15.9)
1 3/16
Tube
OD
in.
Ordering
Number
Union Tees
E
F flat
Ax
Ax
Ax
1/4
2507-400-3
2.12 (53.8)
1.06 (26.9)
0.60 (15.2)
0.19 (4.8)
1/2
3/8
2507-600-3
2.40 (61.0)
1.20 (30.5)
0.66 (16.8)
0.28 (7.1)
5/8
1/2
2507-810-3
2.84 (72.1)
1.42 (36.1)
0.90 (22.9)
0.41 (10.4)
13/16
5/8
2507-1010-3
3.14 (79.6)
1.57 (39.8)
0.96 (24.4)
0.50 (12.7)
1 1/16
3/4
2507-1210-3
3.40 (86.2)
1.70 (43.1)
0.96 (24.4)
0.62 (15.9)
1 3/16
Tube
OD
in.
Ordering
Number
Union Crosses
E
A
D
F flat
1/4
2507-400-4
2.12 (53.8)
0.60 (15.2)
0.19 (4.8)
1/2
3/8
2507-600-4
2.40 (61.0)
0.66 (16.8)
0.28 (7.1)
5/8
1/2
2507-810-4
2.84 (72.1)
0.90 (22.9)
0.41 (10.4)
13/16
Tube Adapters
Male Adapters
NPT
F flat
E
A
Tube
OD
in.
NPT
Size
in.
1/4
1/4
3/8
Dimensions
Ordering
Number
2507-4-TA-1-4
1.46 (37.1)
0.17 (4.3)
9/16
1/4
3/8
1/2
2507-6-TA-1-4
2507-6-TA-1-6
2507-6-TA-1-8
1.53 (38.9)
1.56 (39.6)
1.78 (45.2)
0.27 (6.9)
5/8
1/4
1/2
1/2
2507-8-TA-1-4
2507-8-TA-1-8
2507-10-TA-1-8
1.75 (44.4)
2.00 (50.8)
2.06 (52.3)
0.28 (7.1)
0.37 (9.4)
0.47 (11.9)
9/16
11/16
7/8
9/16
7/8
7/8
3/4
3/4
2507-12-TA-1-12
2.06 (52.3)
0.58 (14.7)
1 1/16
1/2
O-ring
E
Tube
OD
in.
SAE/MS
Thread
Size
Uniform
O-ring
Size
1/4
7/16-20
2507-4-TA-1-4ST
1.39 (35.3)
0.17 (4.3)
9/16
904
3/8
7/16-20
9/16-18
2507-6-TA-1-4ST
2507-6-TA-1-6ST
1.46 (37.1)
1.52 (38.6))
2507-8-TA-1-6ST
2507-8-TA-1-8ST
2507-12-TA-1-12ST
1.74 (44.2)
1.82 (46.2)
2.10 (53.3)
0.20
0.27
0.28
0.37
0.58
9/16
11/16
11/16
7/8
1 1/4
904
906
906
908
912
1/2
3/4
9/16-18
3/4-16
1 1/16-12
Basic
Ordering
Number
Dimensions
(5.1)
(6.9)
(7.1)
(9.4)
(14.7)
Cone-and-Thread Fitting
F flat
29
Tube
OD
in.
MediumPressure
Tube Size
in.
1/4
1/4
2507-4-TA-1-4MP
3/8
3/8
2507-6-TA-1-6MP
1/2
9/16
2507-8-TA-1-9MP
5/8
9/16
2507-10-TA-1-9MP
3/4
3/4
2507-12-TA-1-12MP
Tube
OD
in.
MediumPressure
Tube Size
in.
Ordering
Number
1/4
1/4
2507-4-TA-7-4MP
3/8
3/8
2507-6-TA-7-6MP
1/2
9/16
2507-8-TA-7-9MP
Ordering
Number
Cone-and-Thread
Female Adapters
F flat
Weep hole
E
A
E
0.11
(39.6)
(2.8)
1.86
0.21
(47.2)
(5.3)
2.24
0.31
(56.9)
(7.9)
2.40
0.31
(61.0)
(7.9)
2.68
0.45
(68.1)
(11.5)
F
1/2
5/8
7/8
7/8
1 1/8
G
0.14
(3.6)
0.25
(6.4)
0.41
(10.4)
0.41
(10.4)
0.56
(14.2)
Thread Size
7/16-20 UNF-2
9/16-18 UNF-2
13/16-16 UN-2
13/16-16 UN-2
3/4-14 NPSM-2
E
0.11
(33.3)
(2.8)
1.51
0.20
(38.4)
(5.1)
2.05
0.36
(52.1)
(9.1)
Thread Size
11/16
7/16-20 UNF-2
7/8
9/16-18 UNF-2
1 1/16
13/16-16 UN-2
Replacement Parts
Nuts
G flat
Tube
OD
in.
1/4
3/8
1/2
5/8
3/4
Ordering
Number
2507-402-1
2507-602-1
2507-812-1
2507-1012-1
2507-1212-1
Ferrules
Dimensions
in. (mm)
G
9/16
11/16
7/8
1 1/8
1 1/4
Preswaging Tools
L
0.50 (12.7)
0.56 (14.2)
0.69 (17.4)
0.69 (17.4)
0.69 (17.4)
C-PH-0056-BDM
Front
Tube
OD
in.
Ordering
Number
1/4
2507-403-1
3/8
2507-603-1
1/2
2507-813-1
5/8
2507-1013-1
3/4
2507-1213-1
Tube
OD
in.
Ordering
Number
1/4
MS-ST-400
3/8
MS-ST-600
1/2
MS-ST-810
5/8
MS-ST-2507-1010
3/4
MS-ST-2507-1210
C-PH-0056-ADM
Back
Tube
OD
in.
Ordering
Number
1/4
6ML-404-1A
3/8
6ML-604-1A
1/2
6ML-814-1A
5/8
6ML-1014-1A
3/4
6ML-1214-1A
tubing. For 5/8 and 3/4 in. SAF 2507 tubing, order the
1in./25 mm and over unit and SAF 2507 tooling. The MHSU
cannot be used for SAF 2507 tubing 1/2 in. and under.
Provides Swagelok tube fittings that are 100 % gaugeable
when installed
Places no initial strain on nut or fitting body threads or on
MS-MHSUT-O-2507-1010-M
MS-MHSUT-O-2507-1212-M
Gaugeability
For Installation
Using a Wrench
For Installation
Using the MHSU
Tube
OD
in.
Ordering
Number
1/4
MS-IG-400
3/8
MS-IG-600
1/2
MS-IG-810
5/8
MS-IG-2507-1010
3/4
MS-IG-2507-1210
Tube
OD
in.
Ordering
Number
5/8
MS-MHSU-IG-2507-1010
3/4
MS-MHSU-IG-2507-1210
Interchangeability
Depth Marking Tools
Swagelok depth marking tools help
ensure that tubing is bottomed on the
shoulder inside the Swagelok tube
fitting body.
Tube
OD
in.
Ordering
Number
1/4
MS-DMT-400
3/8
MS-DMT-600
1/2
MS-DMT-810
5/8
MS-DMT-1010
Installation Instructions
3/4
MS-DMT-1210
Safety Precautions
Do not bleed system by loosening fitting nut or fitting plug.
Do not assemble or tighten fittings when system is
pressurized.
Make sure that the tube rests firmly on the shoulder of the
threads.
Do not mix materials or fitting components from various
Installation Instructions
Swagelok Tube Fittings
Reassembly
You may disassemble and reassemble Swagelok tube fittings many times.
Do not use the Swagelok gap inspection gauge with reassembled fittings.
Plugs
While holding fitting body steady, tighten the plug one-quarter turn from the
finger-tight position.
Do not use the Swagelok gap inspection gauge with plug assemblies.
Reassembly
You may disassemble and reassemble Swagelok plugs many times. Make subsequent
connections by slightly tightening with a wrench after snugging the nut by hand.
10
Installation Instructions
Port Connectors
Connect the machined ferrule end before connecting the tube adapter end.
1. Remove the nut and ferrules from the Swagelok end
connection. Discard the ferrules.
SWAGELOK
SWAGELOK
Discard
SWAGELOK
12
9
SWAGELOK
SWAGELOK
SWAGELOK
4. While holding
fitting body steady,
tighten the nut
one-quarter turn.
Swagelok gap
inspection gauge
with machined
ferrule ends.
Reassembly
See Swagelok tube fitting reassembly, page 9.
Reassembly
You may disassemble
and reassemble
Swagelok port
connectors many times. Make subsequent connections by
slightly tightening with a wrench after snugging the nut by hand.
Tube Adapters
1. Install the end opposite the tube
adapter end (Fig. 1).
Fig. 1
Reassembly
See Swagelok tube fitting reassembly,
page 9.
11
Installation Instructions
Depth Marking Tool
Fig. 1
Fig. 2
Preswaging Tool
Fig. 1
Fig. 2
Fig. 3
Warranty Information
Swagelok products are backed by The Swagelok Limited
Lifetime Warranty. For a copy, visit swagelok.com or contact
your authorized Swagelok representative.