He Va King Roller 125 153 Spare Parts

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UK

Operating Instructions
Declaration of Conformity
Spare Part List

King
King-Roller
12
12.5m
& 15.3m

Important: Before using the machine, please study


the Operating Instructions thoroughly to ensure
that you are familiar with the safety
sa
instructions.

N. A. Christensensvej 34
DK-7900
7900 Nykbing Mors
Tel: 9772 4288
Fax:9772 2112
www.he
www.he-va.com

Summary drawing / Contents


Outer wing section
Page 26

Inner wing section


Page 27

Inner wing
Page 17

Triangle
Page 21

Centre section
Page 28
Stabilizer bar 15.3m
Page 19

Wheel frame
Page 20

Inner wing section


Page 27

Chassis
Page 23

Outer wing section


Page 26

Drawbar
Page 22

Outer wing
Page 25
Blocks of rings
Page 10-16

Contents
SUMMARY DRAWING / CONTENTS ................................................................................................................ 1
MACHINE DESCRIPTION ................................................................................................................................... 3
FIELDS OF APPLICATION ......................................................................................................................................... 3
DELIVERY CHECK ............................................................................................................................................... 3
INSTRUCTIONS REGARDING UNLOADING AND FINAL MOUNTING ............................................................................ 3
SAFETY INSTRUCTIONS..................................................................................................................................... 5
GENERAL INFORMATION ........................................................................................................................................ 5
INSTRUCTIONS ON TRANSPORT ON PUBLIC ROADS .................................................................................................. 5
FRONT AXLE LOAD ................................................................................................................................................. 5
SAFETY AND OTHER MARKINGS ON THE MACHINE ............................................................................................... 6
TECHNICAL SPECIFICATIONS ......................................................................................................................... 7
UNFOLDING ........................................................................................................................................................... 8
FOLDING ................................................................................................................................................................. 8
CONSOLIDATION ................................................................................................................................................. 9
SPARE PARTS: ....................................................................................................................................................... 10
BLOCK OF RINGS NO. 1+5 ....................................................................................................................................... 10
BLOCK OF RINGS NO. 3 ........................................................................................................................................... 12
BLOCK OF RINGS NO. 2+4 ....................................................................................................................................... 14
RING TYPES: ........................................................................................................................................................... 16
INNER WING: .......................................................................................................................................................... 17
STABILIZER BAR 15.3M .......................................................................................................................................... 19
WHEEL FRAME ....................................................................................................................................................... 20
TRIANGLE .............................................................................................................................................................. 21
DRAWBAR .............................................................................................................................................................. 22
CHASSIS ................................................................................................................................................................. 23
OUTER WING .......................................................................................................................................................... 25
OUTER WING SECTION ............................................................................................................................................ 26
INNER WING SECTION ............................................................................................................................................. 27
CENTRE SECTION.................................................................................................................................................... 28
NOTES:..................................................................................................................................................................... 29
HYDRAULICS ......................................................................................................................................................... 30
BRACKET FOR ACCUMULATOR .............................................................................................................................. 30
HYDRAULIC CIRCLE: SUPPORTING LEG .................................................................................................................. 31
HYDRAULIC CIRCLE: CENTRE SECTION / CHAIN CYLINDER FOR OUTER WING SECTION ........................................... 32
HYDRAULIC CIRCLE: SIDE SECTION / WHEEL FRAME / LOCKING CLAW ................................................................. 34
BRAKES ................................................................................................................................................................... 36
HYDRAULIC BRAKE ................................................................................................................................................ 36
AIR BRAKE ............................................................................................................................................................. 37
LIGHTS .................................................................................................................................................................... 39
LIGHT SET .............................................................................................................................................................. 39
LIGHTING SET: EL. DIAGRAM ................................................................................................................................. 40
NOTES:..................................................................................................................................................................... 41

EC DECLARATION OF CONFORMITY
in accordance with the EU Machinery Directive 2006/42/EC
2006/42/E
applicable as from December 29th 2009:

HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykbing Mors

hereby confirms that the following machine has been manufactured in accordance with the Council
Directive 2006/42/EC.

The declaration comprises the following machine:


King-Roller 12.5m 15.3m

Nykbing the 01 June 2010

Villy Christiansen

The undersigned is furthermore authorised to compile technical documentation for the above machine.

King-Roller 12.5m 15.3m

01/06 2010

Machine Description
Fields of application
King-Roller is a 5-section
section hydraulic roller with wheels. King-Roller
King Roller packs the ploughed soils, while
consolidating it to press stones into the ground.
gr
King-Roller
Roller is available in working widths of 12.5m
12
and 15.3m with a choice of 7 different ring types.
The independent centre-suspended
suspended sections ensure a flexible roller which follows the contours of the
field the centre section has the same flexible independent abilities. Thanks to the Hydraulic
Adjustable Transfer-system,
system, which distributes the weight of the construction evenly on all 5 sections
(drawbar, cylinder and wheels), the soil pressure is uniform in the entire working
working width. The transfer
from working to transport position is hydraulic, and the low and compact construction permits a safe
and stable transport width of only 3.00m.

Delivery check
Check the roller for any damage. Check the hydraulic hoses for cuts
cuts and squeezing damage.
damag Check also
that the other hydraulic components have not been damaged during transport.
Check that the frame construction has not been damaged. You should also check that the blocks of rings
have not been exposed to impacts, which may
ma have damaged the rings or the double-sealed
double
ball bearings.
Finally check that the transport wheel nuts are tightened and OK. Check the air pressure in the tyres
Instructions regarding unloading and final mounting
To minimize freight size, the King-Roller
King Roller is delivered partly disassembled. It is therefore necessary for
the dealer to assemble the roller before delivery to the user.
Attach the roller to a tractor. As the roller tends to be heavier at the back during unfolding, causing
significant upward strain on the drawbar, the tractor must be equipped with forks or a similar type of
safety above the towing eye.
Unfold the roller to working position however avoid raising the wheel frame.

King-Roller 12.5m 15.3m

01/06 2010

Raise the roller blocks into position under the


the frame and mount them in the following order:

2
1

4
3

Block no. 2 and no. 4 are mounted by


Mount block no. 3, then block no. 1 and finally block no. 5.
machine
Remember to tighten up all bolts before any operation of the machine.

King-Roller 12.5m 15.3m

01/06 2010

Safety instructions
General information
Do not start-up
up the machine if there are persons in exposed positions* within a hazardous area**.
When persons are in exposed positions (e.g. in connection with adjustment, maintenance,
attachment and uncoupling), the following conditions shall be observed:
1. The machine shall be lowered to firm ground.
2. The hydraulics shall be relieved.
3. The tractor shall be stopped and the key removed from the ignition switch.
4. The driver shall ensure that no persons are staying in exposed positions during the operation.
*
**

Persons in exposed positions: Any person who is staying wholly or partly within a
hazardous area.
Hazardous area: On and under
unde the machine within a distance of 10 m from the machine.

Most accidents that happen in connection with the operation, transport and maintenance of
machines are caused by non--compliance with the most elementary safety
ety conditions.
Therefore it is vital that anybody working at the machine carefully complies with the safety
instructions as well as other instructions applying to the machine.
The machine may only be operated, maintained and repaired by persons, who are familiar
f
with
this work and who are further familiar with the possible elements of danger with this particular
machine.
Instructions on transport on public roads
Check before transport on public roads that the attachment of the machine at the tractor is in
accordance with the local rules and regulations in force (permitted total weight, permitted axle load,
transport width, lights, warning signs, etc.).
The transport wheels and construction of the King-Rollers
Rollers were designed for maximum speeds of
30 km/h.
If this speed is exceeded, all warranty claims are repealed.
Front axle load
After the attachment of the machine and at maximum load, the driving properties of the tractor shall
be checked.. Check that the front axle is sufficiently loaded. As a minimum, the front axle load shall
be 20% of the tractor weight. Permitted axle load and permitted total weight for the tractor shall
always be observed.
NB! The driving, controlling and braking properties are affected by the attached machine
combination.

King-Roller 12.5m 15.3m

01/06 2010

Safety and other markings on the machine

Study the Operating Instructions thoroughly before any


operation of the machine and observe all safety instructions.

Take care that no persons are within the machines hazardous


area during the unfolding and folding procedure.

Tighten up the bolts regularly. If this is not performed, our


warranty obligations will no longer apply.

Plate with number and year of manufacture


Indication label for the machines hydraulic systems:
Red: Hydraulics for transport
sport wheels and folding the inner
wings
Blue: Hydraulics for folding the outer wing sections and
weight transfer system
Green: Support leg

King-Roller 12.5m 15.3m

01/06 2010

Technical
chnical specifications
12.5m

15.3m

Working width:

12.5m

15.3m

Transport width:

3.00m

3.00m

Machine length:

6.55m

7.75m

500/50x17 18 Ply

500/50 x17 18 Ply

4.4bar / 63 p.s.i.

4.4bar
bar / 63 p.s.i.

Wheels:
Tyre pressure at 40km/h:
Number of hydr. outlets:

3 double-acting

Hydraulic pressure (minimum):

190 bar

Oil type:

Hydro Texaco HD32

Voltage:

12 Volt

Working speed (recommended):

7 - 10 Km/h

Working
width
12.5m
12.5m
12.5m
12.5m
12.5 m
12.5m
12.5m

Ring type

Ring size

No. of rings

Weight kg

Cambridge
Cambridge
Cam
Crosskill
Crosskill
Corrugated
Plain

510mm(21)
620mm(24)
550mm(22)
485-530mm
550-600mm
505mm
505mm

241
241
85
125
125
250
42

8270
9710
6610
7870
9445
7890
7050

Power requirement HP
170-200
190-220
150-190
170-200
170-200
170-200
170-200

15.3m
15.3m
15.3m
15.3m
15.3m
15.3m
15.3m

Cambridge
Cambridge
Cam
Crosskill
Crosskill
Corrugated
Plain

510mm(21)
620mm(24)
550mm(22)
485-530mm
550-600mm
505mm
505mn

295
295
102
153
153
306
51

9730
11490
7700
9240
11170
9260
8200

180-230
200-250
170-220
180-230
180-230
180-230
180-230

King-Roller 12.5m 15.3m

01/06 2010

Unfolding
1. Check that the male quick couplings mounted from the factory fit the tractors female quick
couplings.
2. When (un)folding, the King-Roller
King
should be stationary on level, firm ground, while the
tractor is able to move freely.
3. Activate the hydraulics marked
marke with red to unlock the side section transport safety, then pivot
the side sections fully backwards. The oil flow automatically switches to the wheel frame. Pull
the wheel frame forward then up.
4. With the wheels completely raised, activate the hydraulics marked with blue to fold the outer
wing sections into working position.
The Hydraulic Adjustable Transfer-system
Transfer
(S.A.T. System) of the King-Roller
Roller is connected to the
folding system. The S.A.T. System transfers weight from sections 2 & 4, which carry the main frame,
onto sections 1, 3 & 5. This allows you to adjust the hydraulic weight transfer system to ensure a
uniform pressure in the entire working width.
The oil pressure in the S.A.T. System can be monitored on the manometer. The hydraulics marked
withh blue allows you to set the desired working pressure. 50-60 bar is recommended.
recommended

Folding
1. When (un)folding, the King-Roller
King
should be stationary on level, firm ground, while the
tractor is able to move freely.
2. Activate the hydraulics marked with blue to fold the outer wing sections from working position
into transport position.
3. Activate the hydraulics marked with red to lower the wheel frame down and backwards. When
the wheel are fully folded, the oil flow automatically
automatically switches to side section folding. When the
side sections are fully folded, the transport safety activates automatically.

King-Roller 12.5m 15.3m

01/06 2010

Consolidation
The transport wheels are to be lowered only when folding into transport position.
Never drive the roller on the wheels in working position, as it would put inappropriate strain on the
construction of the machine.
Maximum working speed 10 km/h.
When turning on the headland, turn in the widest possible curves. Only turn as sharply as to keep the
rings rotating in a forward direction.
Do not drive over large or earth-fast
fast stones, as it may damage the rings.
When working on varying soil types, it is necessary to check the work results regularly, and possibly
adjust the Hydraulic Transfer System.
System. Current settings can be read on the manometer in the front of the
roller.
The recommended working pressure is 50-600 bar. The best way to check the work results is for the
driver to inspect the field crosswise of the working direction. If the consolidation
tion seems uneven, it is
necessary to adjust the hydraulic pressure:
If the consolidation is heaviest on the middle and wing outer sections, the pressure should be decreased
to reduce the weight transfer. This will put more weight on the inner wing sections
section (2 & 4) If the
consolidation is heaviest on the inner wing sections (2 & 4), the pressure should be increased. This will
put more weight on the centre section and outer wing sections.

King-Roller 12.5m 15.3m

01/06 2010

Spare parts:
Block of rings no. 1+5

2
1

4
3

10

King-Roller 12.5m 15.3m

Pos.

Item no.

1
1
2
3
4
5
6
7
7
8
8
9
9
10
11
12
13
13
14
14
15
15
16
16
17
17

678672720
678672520
690140808
690103147
690113009
690117005
671040400
690150032
690150046
690150042
690150050
630150030
690150049
690150007
690150013
690150028
690150034
690150074
690150011
690150075
690150035
690150076
630764031
630764041
630764030
630764040

Designation
Axle 2720mm 60 CrNiM06
Axle 2520mm 60 CrNiM06
Bearing complete UCF 312 (60)
Bolt M20x65 8.8
Self-locking
locking nut M20
Facet plate 20
Stop ring w/bolt 60 axle
Cambridge serrated ring 510 mm 21
Cambridge serrated ring 620 mm 24
Cambridge plain ring 510 mm (reduced hub 80mm) 21
Cambridge plain ring 620 mm (reduced hub 80mm) 24
Cambridge plain ring 510mm 21
Cambridge plain ring 620mm 24
Cam ring 22
Corrugated ring 500
Plain ring 505
Crosskill ring 485 (60)
Crosskill ring 550 (60)
Loose Crosskill ring 530
Loose Crosskill ring 600
Hub for loose Crosskill ring
Hub for loose Crosskill ring 104/60
Cambridge plain ring 21 hub width 72 mm
Cambridge plain ring 24 hub width 72 mm
Cambridge plain ring 21 hub width 82 mm
Cambridge plain ring 24 hub width 82 mm

11

01/06 2010

12.5m

15.3m

0
2
4
16
16
32
4
42
42
42
42
32
46
28
48
48
43
43
43
43
2
2
2
2

2
0
4
16
16
32
4
44
44
44
44
34
50
30
52
52
48
48
48
48
2
2
2
2

King-Roller 12.5m 15.3m

01/06 2010

Block of rings no. 3

2
1

4
3

12

King-Roller 12.5m 15.3m

Pos.

Item number

1
2
3
4
5
6
7
7
8
8
9
9
10
11
12
13
13
14
14
15
15
16
16
17
17
18
18a
19
20
21
22
23
24

678612960
690140808
690103147
690113009
690117005
671040400
690150032
690150046
690150042
690150050
690150030
690150049
690150007
690150013
690150028
690150034
690150074
690150011
690150075
690150035
690150076
630764031
630764041
630764030
630764040
690117102
690600015
691370150
630670250
630764008
690113008
690117013
690110105

Designation
Axle 2960
960 mm 60 St.60
Bearing complete UCF 312 (60)
Bolt M20x65 8.8
Self-locking
locking nut M20
Facet plate 20
Stop ring w/bolt 60 axle
Cambridge serrated ring 510 mm 21
Cambridge serrated ring 620 mm 24
Cambridge plain ring 510 mm (reduced hub 80mm) 21
Cambridge plain ring 620 mm (reduced hub 80mm) 24
Cambridge plain ring 510mm 21
Cambridge plain ring 620mm 24
Cam ring 22
Corrugated ring
r
500
Plain ring 505
Crosskill ring 485 (60)
Crosskill ring 550 (60)
Loose Crosskill ring 530
Loose Crosskill ring 600
Hub for loose Crosskill ring
Hub for loose Crosskill ring 104/60
Cambridge plain ring 21 hub width 72 mm
Cambridge plain ring 24 hub width 72 mm
Cambridge plain ring 21 hub width 82 mm
Cambridge plain ring 24 hub width 82 mm
Shim x2mm at support bearing UC312
Distance bush 60 L=15
Seeger circlip-ring
circlip
outer 150 DIN471
Support
upport bearing
Bearing housing f/UC 312 bearing
Self-locking
locking nut M16
Facet plate 16
U-bolt M16x100x200x100

13

01/06 2010

12.5m

15.3m

1
2
8
8
16
2
27
27
1
1
27
27
18
59
17
29
29
24
24
24
24
1
1
1
1
2
1
1
1
1
4
4
2

1
2
8
8
16
2
27
27
1
1
27
27
18
59
17
29
29
24
24
24
24
1
1
1
1
2
1
1
1
1
4
4
2

King-Roller 12.5m 15.3m

01/06 2010

Block of rings no. 2+4

14

King-Roller 12.5m 15.3m

Pos.

Item no.

1
1
2
3
4
5
6
7
7
8
8
9
9
10
11
12
13
13
14
14
15
15
16
16
17
17
18
18a
19
20
21
22
23
24

678614140
678612920
690140808
690103147
690113009
690117005
671040400
690150032
690150046
690150042
690150050
690150030
690150049
690150007
690150013
690150028
690150034
690150074
690150011
690150075
690150035
690150076
630764031
630764041
630764030
630764040
690117102
690600015
691370150
630670250
630764008
690113008
690117013
690110105

Designation
Axle 4140 mm 60 St.60
Axle 2920 mm 60 St.60
Bearing complete UCF 312 (60)
Bolt M20x65 8.8
Self-locking
locking nut M20
Facet plate 20
Stop ring w/bolt 60 axle
Cambridge serrated ring 510 mm 21
Cambridge serrated ring 620 mm 24
Cambridge plain ring 510 mm (reduced hub 80mm) 21
Cambridge plain ring 620 mm (reduced hub 80mm) 24
Cambridge plain ring 510mm 21
Cambridge plain ring 620mm 24
Cam ring 22
Corrugated ring 500
Plain ring 505
Crosskill ring 485 (60)
Crosskill ring 550 (60)
Loose Crosskill ring 530
Loose Crosskill ring 600
Hub for loose
l
Crosskill ring
Hub for loose Crosskill ring 104/60
Cambridge plain ring 21 hub width 72 mm
Cambridge plain ring 24 hub width 72 mm
Cambridge plain ring 21 hub width 82mm
Cambridge plain ring 24 hub width 82mm
Support disc x2mm at support bearing UC312
Distance bush 60 L=15
Seeger-circlip
circlip ring outer 150 DIN471
Support
upport bearing
Bearing housing f/UC 312 bearing
Self-locking
locking nut M16
Facet plate 16
U-bolt M16x100x200x100

15

01/06 2010

12.5m

15.3m

0
2
4
16
16
32
4
52
52
2
2
52
52
36
116
34
56
56
46
46
46
46
2
2
2
2
4
2
2
2
2
8
8
4

2
0
4
16
16
32
4
76
76
2
2
76
76
52
154
46
78
78
68
68
68
68
2
2
2
2
4
2
2
2
2
8
8
4

King-Roller 12.5m 15.3m

01/06 2010

Ring types:
pages
The item numbers are to be found under the individual roller blocks on the preceding pages.

Position 7

Position 8

Position 9

Position 10

Position 11

Position 12

Position 13

Position 14

Position 15

16

King-Roller 12.5m 15.3m

01/06 2010

Inner wing:
Right inner wing shown, the left is laterally reversed (not shown).

Pos.

Item no.

1
1
1
1
2
3
4
5
6
6
6a
7
8
9
10
11
12
13
13

630670223
630670124
630670104
630670105
69435185G
630532600
690101101
69530060F
690200190
690200115
690200268
690115014
690130132
630670260
69430130G
630670261
69440525G
630670258
630670259

Designation
Inner wing,
wing right
Inner
ner wing,
wing left
Inner wing, right
Inner wing,
wing left
Pin 35 L=185
Lock bush for pin head
Bolt M12x25 8.8
Pin 30 L=58
Cylinder 90/40 x800
Cylinder 90/40 x800
Gasket set for 90/40 cylinder
Facet plate 30
Roll pin 6x40mm
Connecting
onnecting link
Pin 30 L=130
Chain for wing
Pin 40 L=525
Gripping bracket for locking claw
Gripping bracket for locking claw
17

12.5m

15.3m

1
1
2
6
6
8
2
2
8
8
4
2
2
2
1
1

1
1
2
6
6
8
2
2
8
8
4
2
2
2
1
1

King-Roller 12.5m 15.3m

Pos.

Item no.

14
15
16
17
18
19
20
21
22
23
24
25
26

690117005
690113009
690103151
630984503
690117013
690113008
690110402
690103069
690136029
690103284
690112005
690140710
690140712

Designation
Facet plate 20
Self-locking
locking nut M20
Bolt M20x90 10.9
Roll 20,5 x 56 L=30
Facet plate 16
Self-locking
locking nut M16
U-bolt M16x160x80x160
Bolt M20x80 10.9
Lubricating nipple M8
Bolt M16x100 8.8
Nut M16
Bearing bush 50/55 L=50
Sliding disc 52/78x2

18

01/06 2010

12.5m

15.3m

8
6
2
2
8
8
4
4
6
2
4
12
6

8
6
2
2
8
8
4
4
6
2
4
12
6

King-Roller 12.5m 15.3m

01/06 2010

Stabilizer bar 15.3m


Left shown, the right is laterally reversed (not shown).

Pos.

Item no.

1
2
1
2
3
4
5
6
7
8
9
10

630670181
630670182
630670179
630670180
690136029
690117005
690103188
690113009
690103197
690117013
690113008
630670282

Designation
Stabilizer bar on chassis, left
Stabilizer bar on inner wing left
Stabilizer bar on chassis, right
Stabilizer bar on inner wing, right
Lubricating nipple M8
Facet plate 20
Bolt M20x160 8.8
Self
Self-locking
nut M20
Bolt M16x50 8.8
Facet plate 16
Self
Self-locking
nut M16
BK
BK-tube
30x5 L=100

19

15.3m
1
1
1
1
6
4
2
2
2
4
2
2

King-Roller 12.5m 15.3m

01/06 2010

Wheel frame

Pos.

Item no.

1
2
3
4
5
6
7
8
9
9
10
11
12
13

630532600
690101101
69435185G
630670087
690141360
690136029
690112005
690103284
690141110
690141032
690141055
690141361
690141352
690141039

Designation
Lock
ock bush for pin head
Bolt M12x25 8.8
Pin 35 L=185
Wheel frame
Wheel complete 500/50-17
Lubricating nipple M8
Nut M16
Bolt M16x100 8.8
Hub 3500 kg
Hub with brake 3400 kg
Hub nut M18x1,5
Wheel rim
Tyre 500/50x17 18pr
Hub bolt M18x1.549

20

12.5m

15.3m

1
1
1
1
2
2
2
1
2
2
12
2
2
12

1
1
1
1
2
2
2
1
2
2
12
2
2
12

King-Roller 12.5m 15.3m

01/06 2010

Triangle

Pos.

Item no.

1
2
3
4
5
6
7
8
9
10
11
12
13

630670102
630984503
690117005
690113009
690103157
690103130
690117013
690113008
69430100G
630532600
690101101
690103284
690112005

Designation
Triangl
Triangle
Roll 20,5x56 L=30
Facet plate 20
Self-locking
locking nut M20
Bolt M20x100 8.8
Bolt M16x70 10.9
Facet plate 16
Self-locking
locking nut M16
Pin 30 L=100
Lock bush for pin head
Bolt M12x25 8.8
Bolt M16x100 8.8
Nut M16

21

12.5m

15.3m

1
2
8
2
2
8
18
8
1
1
1
1
2

1
2
8
2
2
8
18
8
1
1
1
1
2

King-Roller 12.5m 15.3m

01/06 2010

Drawbar

Pos.

Item no.

1
2
3
4
5
6
7

630670082
630771200
690113009
690103173
690117005
690105006
690141098

Designation
Front drawbar
Parking
ing device for hoses
Self-locking
locking nut M20
Bolt M20x70 10.9
Facet plate 20
Towing eye
Hydraulic supporting leg 4300 kg

22

12.5m

15.3m

1
1
14
14
28
1
1

1
1
14
14
28
1
1

King-Roller 12.5m 15.3m

01/06 2010

Chassis

Pos.

Item no.

1
2
3
4
4
5
6
7
8
9
10
11

69430110G
690101101
630670006
630670000
630670200
630670005
630670004
690200170
690103131
690113008
690117013
630532600

Designation
Pin 30 L=110
Bolt M12x25 8.8
Bracket for
fo locking claws
Chassis
sis frame
Chassis
sis frame
Locking claw right
Locking claw - left
Cylinder 40/25x80
Bolt M16x60 8.8
Self-locking
locking nut M16
Facet plate 16
Lock bush for pin head

23

12.5m

15.3m

2
8
1
1
1
1
1
2
2
4
8

2
10
1
1
1
1
1
2
4
8
10

King-Roller 12.5m 15.3m


Pos.

Item no.

12
13
14
15
16
17
18
19
20
20a
21
22
23
24
25
26
27
28
29
29a
30
31
32
33

690103151
690117005
690139001
690113009
630941066
690103098
690113009
690117012
690200020
690200028
69440230G
69430145G
69450190G
630532700
690103198
69430393G
69435175G
690103197
690200029
690200028
690200180
69528106J
695134004
690136029

Designation
Bolt M20x90 8.8
Facet plate 20
Spring 60x10x31 turns
Self-locking
locking nut M20
Pressure gauge housing
Bolt M10x40 8.8
Self-locking
locking nut M10
Facet plate 10
Cylinder 100/50 x700 35/35
Gasket set 100/50
Pin 40 L=230
Pin 40 L=145
Pin 50 L=190
Lock bush for pin head
Bolt M16x30 8.8
Pin 30 L=393
Pin 35 L=175
Bolt M16x50 8.8
Cylinder 100/50x700 35/35
Gasket set 100/50
Cylinder 80x40x280
Pin 28 L=106
Ring pin 10
Lubricating nipple M8

24

01/06 2010
12.5m

15.3m

2
6
1
2
1
2
2
4
1
2
1
4
4
4
2
3
2
1
1
1
2

2
6
3
2
1
2
2
4
1
2
1
4
4
4
2
3
2
2
1
1
1
2

King-Roller 12.5m 15.3m

01/06 2010

Outer wing
The right outer wing shown, the left is laterally reversed (not shown).

Pos.

Item no.

1
1
1
1
2
3
4
5
6
7
8

630670162
630670163
630670197
630670198
69450358G
630532700
690103198
690117013
690103136
690113008
690136029

Designation
Outer wing, right
Outer wing, left
Outer wing, right
Outer wing, left
Pin 50 L=358
Lock bush for pin head
Bolt M16x30 8.8
Facet plate 16
Bolt M16x90 10.9
Self-locking
locking nut M16
Lubricating nipple M8

25

12.5m

15.3m

1
1
2
2
2
8
4
4
4

1
1
2
2
2
8
4
4
4

King-Roller 12.5m 15.3m

01/06 2010

Outer wing section


The left outer wing section shown,
shown the right is laterally reversed (not shown).

Pos.

Item no.

1
1
1
1
2
4
6

630670175
630670176
630670211
630670213
69440620G
630532600
690101101

Designation
Outer wing section, right
Outer wing section, left
Outer wing section, right
Outer wing section, left
Pin 50 L=358
Self-locking
locking nut
Bolt M16x90 10.9

26

12.5m

15.3m

1
1
2
2
4

1
1
2
2
4

King-Roller 12.5m 15.3m

01/06 2010

Inner wing section


The right inner wing section shown,
shown the left is laterally reversed (not shown).

Pos.

Item no.

1
1
1
1
2
3
4
5
6

630670165
630670164
630670216
630670214
690136029
630670052
690103131
690117013
690113008

Designation
Inner wing section,
section right
Inner wing section,
section left
Inner wing section, right
Inner wing section, left
Lubricating nipple M8
Guide for inner wing section
Bolt M16x60 8.8
Facet plate 16
Self-locking
locking nut M16

27

12.5m

15.3m

1
1
2
1
2
4
2

1
1
2
1
2
4
2

King-Roller 12.5m 15.3m

01/06 2010

Centre section

Pos.

Item no.

630670280

Designation
Centre section

28

12.5m

15.3m

King-Roller 12.5m 15.3m

Notes:

29

01/06 2010

King-Roller 12.5m 15.3m

01/06 2010

Hydraulics
Bracket for accumulator

Pos.

Item no.

1
2
3
4
5
6

630670195
690110106
690117013
690113008
690206510
690106511

Designation
Bracket for accumulator
U-bolt M16x200x100x200
Facet plate 16
Self-locking
locking nut M16
Accumulator
ccumulator HST 2,3L 40bar
Clamp 122 130

30

12.5m

15.3m

1
2
4
4
2
2

1
2
4
4
2
2

King-Roller 12.5m 15.3m

01/06 2010

Hydraulic circle: Supporting


ing leg

Pos.

Item no.

1
2
3
4
5

690203001
690203003
690201048
690203016
690203002

Designation
Quick coupling 1/2", male
Fitting, straight 10 x1/2" BSP
Hydrauli hose 3610 mm 1/4" st/st
Hydraulic
Fitting 90angle 10mm
Fitting, straight 10-3/8" BSP

31

12.5m

15.3m

2
2
2
2
2

2
2
2
2
2

King-Roller 12.5m 15.3m


Hydraulic circle: Centre section / chain cylinder for outer wing section

32

01/06 2010

King-Roller 12.5m 15.3m

01/06 2010

Hydraulic circle: Centre section / chain cylinder for outer wing section

Pos.

Item no.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
30
31
32

690200115
690200180
690200190
690203001
690203003
690203120
690206510
690203016
690203020
690203096
690206823
690206822
690110003
690203015
690206001
690203006
690201005
690201007
690201060
690201029
690201070
690201038
690201074
690201033
690201073
690201072
690201038
690201009
690201064
690201070
690201048

Designation
Cylinder 90/40x800
Cylinder 80x40x280
Cylinder 90/40x800
Quick coupling 1/2" E402, male
Fitting straight 10 x1/2" BSP
Fitting T 10 L, premounted w/O-ring
Accumulator
umulator HST 2,3 L -40 bar
Fitting 10mm, premounted w/O-ring
Fitting EVT10 L without union nut and olive ring
Fitting straight M18x1,5x10mm
Pressure gauge fitting 10 x 1/2"
Pressure gauge 250 bar, 100
U-bolt M8x60x35
Fitting T10
Filter plug 3/8"
Fitting,, 90angle 10-3/8" BSP
Hydrauli hose 3300 mm 1/4" st/st
Hydraulic
Hydrauli hose 3700 mm 1/4" st/st
Hydraulic
Hydrauli hose 3000 mm 1/4" st/st
Hydraulic
Hydrauli hose 4300 mm 1/4" st/st
Hydraulic
Hydrauli hose 2800 mm 1/4" st/st
Hydraulic
Hydrauli hose 4000 mm 1/4" st/st
Hydraulic
Hydrauli hose 7450 mm 1/4" st/st
Hydraulic
Hydrauli hose 2500 mm 1/4" st/st
Hydraulic
Hydrauli hose 8600 mm 1/4" st/st
Hydraulic
Hydraulic hose 5200 mm 1/4" st/st
Hydraulic hose 4000 mm 1/4" st/st
Hydraulic hose 350 mm 1/4" st/st
Hydraulic hose 820 mm 1/4" st/st
Hydraulic hose 2800 mm 1/4" st/st
Hydraulic hose 3610 mm 1/4" st/st

33

12.5m

15.3m

2
1
2
2
2
2
2
2
1
2
1
1
1
4
4
6
1

2
1
2
2
2
2
2
2
1
2
1
1
1
4
4
6
1

1
1
1
1
1
1
1
1
2
2
1
1

1
1
2
2

King-Roller 12.5m 15.3m

Hydraulic circle: Side section / wheel frame / locking claw

34

01/06 2010

King-Roller 12.5m 15.3m

01/06 2010

Hydraulic circle: Side section / wheel frame / locking claw


Pos.

Item no.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26

690200029
690200020
690200170
690203001
690207101
690203003
690203002
690203006
690203120
690203016
690203015
690201004
690201025
690201015
690201020
690201055
690201041
690201070
690201059
690201073
690201066
690201013
690201060
690201067
690201015

Designation
Cylinder 100/50x700 35/35
Cylinder 100/50x700 35/35
Cylinder 40/25x80
Quick coupling 1/2" E402, male
Stop
top valve
Fitting straight 10 x1/2" BSP
Fitting straight 10-3/8" BSP
Fitting 90angle 10-3/8" BSP
Fitting T 10 L, premounted w/O-ring
Fitting 90angle 10mm, premounted w/O-ring
Fitting T10
Hydrauli hose 4950 mm 1/4" st/st
Hydraulic
Hydraulic hose 5640 mm 1/4" st/st
Hydraulic hose 710 mm 1/4" st/st
Hydraulic hose 1625 mm 1/4" st/st
Hydraulic hose 1010 mm 1/4" st/st
Hydraulic hose 1850 mm 1/4" st/st
Hydraulic hose 2800 mm 1/4" st/st
Hydraulic hose 350 mm 1/4" st/st
Hydraulic hose 8600 mm 1/4" st/st
Hydraulic hose 7800 mm 1/4" st/st
Hydraulic hose 1770 mm 1/4" st/st
Hydraulic hose 3000 mm 1/4" st/st
Hydraulic hose 790 mm 1/4" st/st
Hydraulic hose 710 mm 1/4" st/st

35

12.5m

15.3m

2
1
1
2
4
2
6
9
2
1
3
1

2
1
1
2
4
2
6
9
2
1
1

2
2
1
1
1
1
1
1
1
1
2

1
4
3
1
1
1
1
1
1
2

King-Roller 12.5m 15.3m

01/06 2010

Brakes
Hydraulic brake

Pos.

Item no.

1
2
3
4
5
6
7
8

690141032
690201071
690203018
690201015
690203015
690201065
690203003
690203001

Designation
Hub with brake (inner cylinder)
Hydraulicc hose 500mm st/90
Fitting 10mm
Hydraulicc hose 710mm st/st
FittingT10
Hydraulicc hose 10000mm st/st
Fitting, straight 10-1/2 BSP
Quick coupling, male E402

36

12.5 m

15.3 m

2
2
1
1
1
1
1
1

2
2
2
2
1
1
1
1

King-Roller 12.5m 15.3m

Air brake

37

01/06 2010

King-Roller 12.5m 15.3m

Pos.

Item no.

01/06 2010

nylon tube w/rubber hose


w/nylon
f/
for
membranee cyl. membrane cyl.
2
2

Designation

690190001 Membrane cylinder 16

690190070 Hose fitting M16x1,5 m/ 12 fitting

690190005 Test fitting, straight M16x1,5

690208102 Bonded seal PP 45-12


45

690190010 Mounting set,


set short U-bracket

690202930 Fitting, straight, lige M16x1,5, 15 hose

690190015 Relay valve M22x1,5

690202941 Fitting, straight M22x1,5, 15 hose

690202940 Fitting, straight M22x1,5, 10 hose

10

690190080 Nylon tube 10x1mm

11

690190085 Nylon tube 15x1,5mm

12

690190105 Hose 14,5x5mm

13

690190073 Hose fitting M22x1,5, m/12 fitting

14

690190090 Support bushing for tube 10x1,5mm

15

690190095 Support bushing for tube 15x1,5mm

16

690190020 Brake power regulator M22x1,5

17

690190025 Trailer air brake valve M22x1,5

18

690190026 Plug

19

690190035 Relief valve

20

690203420 Fitting, straight M16x1,5+M22x1,5

21

690190040 Filter M22x1,5

22

690190045 Hose coupling M22x1,5 (red)

23

690190046 Hose coupling M22x1,5 (yellow)

24

690190030 V-Fitting M22x1,5

25

690190050 Air receiver 40ltr

26

690190051 Drainage valve

27

690190052 Suspension for air receiver

28

690190060 Pressure ring M22x1,5

15

15

29

690190065 O-ring
ring M22x1,5

15

15

30

690109305 Clamp 15-24


24 mm

38

King-Roller 12.5m 15.3m

01/06 2010

Lights
Light set

Pos.

Item no.

690103014

Designation

12.5 m

15.3 m

Bolt M5x20

690117002

Facet plate 5

690113002

Self-locking
locking nut M5

10

10

630930110

Bracket f/lighting
ighting box

690103025

Bolt M6x20

690117003

Facet plate 6

12

12

690113003

Self-locking
locking nut M6

690160010

Light box (left


left)

690160011

Light box (right


right)

690160030

Rear light (ccomplete)

10

690160031

Glass f/rear
rear light

39

King-Roller 12.5m 15.3m


Pos.

Item no.

11

690160032

12

Designation

01/06 2010
12.5 m

15.3 m

Bulb f/flasher
flasher 12V 1x21W BA15s

690160033

Bulb f/rear
rear and stop light 12V 1x21/5W BAY 15d

13

690160041

Reflex (white
white) w/screwed pin and nut

14

690160040

Reflex (red)) w/hole

15

690160042

Reflex (yellow
yellow) w/screwed pin and nut

16

690160060

Side light (L
L+R)

17

690160065

Glass f/side
side light (white)

18

690160066

Glass f/side
side light (red)

19

690160067

Bulb f/side
side light 12V 10W BA15s

20

690210100

Screw M5x16

21

690160080

Cable 5 x 1 mm,
mm left

21

690160080

Cable 5 x 1 mm, right

22

690209492

Connecting box 105x105x60

23

690209475

Connector PG11 w/nut

24

690160080

Cable 5 x 1 mm
mm

24

690160080

Cable 5 x 1 mm

25

690160070

Plug 7-poless DIN 72 577 ISO 1724

Lighting set: El. diagram

40

King-Roller 12.5m 15.3m

Notes:

41

01/06 2010

Subject to design modifications


mod fications without prior notice.
notice

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