Swagelok WLD Fittings SAF 2507 Super Duplex

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SAF 2507 Supe r Duplex


We ld Fit tings

Excellent corrosion resistance in chloride-containing environments


Compact, high-flow SAF 2507 tube system connections
Available in sizes from 1/4 to 1 in.

SAF 2507 Super Duplex Weld Fittings

Features
1/4 to 1/2 in.
Compact design
reduces system
weight and
footprint.

Material type
marked by
laser-etch.

Radius internal junction


smoothly transitions flow.

5/8 to 1 in.

Square, pre-finished
tube weld ends simplify
alignment and welding.

Roll-stamped material
type and material heat
code ensures raw
material traceability.

Swagelok weld fittings manufactured using Sandvik SAF


2507 super duplex provide a compact solution for joining
SAF 2507 tube systems. They can be joined to SAF2507
components using the Swagelok welding system and flux in
the autogenous SAF 2507 welding processno filler material
or special shielding gases are required.

Available in sizes from 1/4 to 1 in., Swagelok SAF 2507 weld


fittings deliver flow and service ratings that are comparable
to larger, heavier SAF 2507 weld fittings that require filler-type
welding. All Swagelok SAF 2507 weld fittings are manufactured
from a special grade of SAF 2507 material that has a minimum
pitting resistance equivalent (PRE) value of 42.5 for maximum
durability in chloride-containing environments.

SAF 2507 Super Duplex Weld Fittings

Pressure Ratings
Pressure ratings for a fluid system are determined by the end connection or system component with the lowest pressure rating.

Tube Butt Weld


End Connections
Pressure ratings are calculated from
S values (53 300psi [367 MPa]),
in accordance with ASME B31.3
ChapterIX. Pressure ratings are
for metal temperatures from 20 to
100F (28 to 37C). SAF 2507 tubing,
fully annealed, meets ASTM A789 or
equivalent.
For lower temperature use, see LowTemperature Ratings.

Cone-and-Thread
End Connections
Cone-and-thread end connections
listed in this catalog are manufactured
to API-6A Specification for Wellhead
and Christmas Tree Equipment
tolerances, Autoclave Engineers
and Butech Pressure Systems
catalog dimensions, and are rated to
20000psig (1380 bar) for 1/4, 3/8,
and 9/16 in. sizes and to 10 000 psig
(690bar) for 3/4 and 1 in. sizes.

Tube
OD
in.
1/4

Tube Wall Thickness, in.


0.035
12 300
(850)

0.049

0.065

19 000

Pressure Rating, psig (bar)


26 200

(1310)

12 400

0.095

(1810)

15 800

21 400

(1090)

(1480)

12 400

16 200

3/8

1/2

5/8

3/4

(860)

0.083

(860)

(1120)

19 400

(1340)

12 400

15 000

10 400

12 400

(860)
(720)

(1040)
(860)

0.109

0.120

13 900
(960)

10 000

11 100

(690)

(770)

Pressure ratings based on special wall thickness tolerance for Swagelok SAF 2507 tubing

Elevated Temperature Ratings

Low-Temperature Ratings

Multiply the
Temperature
working
F (C)
pressure
200 (93)
from the table
300 (148)
above by the
400 (204)
appropriate
factor to
482 (250)
obtain
working pressure at elevated
temperatures.

Fitting pressure ratings are for metal


temperatures from 50 to 100F (46 to
37C), based on 50F (46C) impact
tests performed on SAF 2507 bar and
forgings. The tubing listed in the table
above has a minimum use temperature
of 20F (28C) in accordance with
ASMEB31.3.

Factor
0.87
0.81
0.76
0.73

Example: 1/4 in. tubing with 0.035 in.


wall at 300F (148C):
The working pressure at 100F (37C) is
12 300 psig (850bar).
The temperature factor for 300F
(148C) is 0.81.
12 300 psig (850 bar ) 0.81 is
9963psig (689 bar).
The working pressure for 1/4 in. tubing
with 0.035 in. wall at 300F (148C) is
9963psig (689 bar).
Use of SAF2507 super duplex
stainless steel at temperatures above
482F (250C) causes microstructural
changes that lead to embrittlement and
loss of corrosion resistance.

However, the NORSOK M-001


Materials Selection standard allows
this tubing to be used at a minimum
temperature of 50F (46C).
According to the NORSOK M-630
Material Data Sheets for Piping,
SAF2507 tubing does not have to
undergo low-temperature impact
testing so long as wall thicknesses are
below 0.236 in. (6 mm).
ASME B31.3 Process Piping requires
weld qualification testing for use at
temperatures below 20F (28C).

SAF 2507 Super Duplex Weld Fittings

Ordering Information and Dimensions


Dimensions are for reference only and are subject to change.

Reducing Union

T, Tube
OD
in.

Tx

3/8
1/2
1/2

90 Union Elbow
B

L
F flat

F flat

0.095
0.065
0.095

0.083

Tx, Tube
OD
in.

Wall
Thickness
in.

1/4
1/4
3/8

0.035

2507-6MW-6-4-20K
0.75

0.065

2507-8MW-6-4-20K

(19.0)

0.049

2507-8MW-6-6-10K

0.083

2507-8MW-6-6-20K

1/2

0.065

2507-10TB-6-8-10K

1/4

0.035

2507-12TB-6-4-10K

3/8

0.049

2507-12TB-6-6-10K

1.60

1/2

0.065

2507-12TB-6-8-10K

(40.6)

1/2

0.065

2507-16TB-6-8-10K

3/4

0.083

2507-16TB-6-12-10K

Wall
Thickness
in.

Ordering
Number

0.035

2507-4MW-9-035

0.065

2507-4MW-9-065

0.049

2507-6MW-9-049

0.083

2507-6MW-9-083

0.065

2507-8MW-9-065

0.095

2507-8MW-9-095

0.083

3/4
1

Tube
OD
in.

1/2

2507-6MW-6-4-10K
2507-8MW-6-4-10K

Tube
OD
in.

3/8

A
in. (mm)

0.035

0.109

3/8

Ordering
Number

0.065

1/4
L

0.065

3/4

5/8

0.083

0.083

1/2

Union Tee

0.049

5/8

1/4
L

Wall
Thickness
in.

Dimensions, in. (mm)


B

0.25 (6.4)

5/16

0.41 (10.4)

0.25 (6.4)

7/16

0.47 (11.9)

0.25 (6.4)

9/16

0.53 (13.5)

2507-10TB-9-083

0.80 (20.3)

13/16

1.42 (36.1)

0.083

2507-12TB-9-083

0.80 (20.3)

13/16

1.41 (35.8)

0.109

2507-16TB-9-109

0.80 (20.3)

1 1/16

1.49 (37.8)

Wall
Thickness
in.

Ordering
Number

0.035

2507-4MW-3-035

0.065

2507-4MW-3-065

0.82 (20.8)

0.25 (6.4)

5/16

0.049

2507-6MW-3-049

0.083

2507-6MW-3-083

0.94 (23.9)

0.25 (6.4)

7/16

0.065

2507-8MW-3-065

0.095

2507-8MW-3-095

1.06 (26.9)

0.25 (6.4)

9/16
13/16

Dimensions, in. (mm)

5/8

0.083

2507-10TB-3-083

2.84 (72.1)

0.80 (20.3)

3/4

0.083

2507-12TB-3-083

2.82 (71.6)

0.80 (20.3)

13/16

0.109

2507-16TB-3-109

2.98 (75.7)

0.80 (20.3)

1 1/16

SAF 2507 Super Duplex Weld Fittings

Ordering Information and Dimensions


Dimensions are for reference only and are subject to change.

Cone-and-Thread
Male Adapter
B

MediumPressure
Tube Size
in.

1/4
G E

3/8
29

9/16

Wall
Thickness
in.

0.25

0.035

2507-4-MP-3-4TB-035

1.85

0.34

0.11

0.14

(6.4)

0.065

2507-4-MP-3-4TB-065

(47.0)

(8.6)

(2.8)

(3.6)

0.37

0.049

2507-6-MP-3-6TB-049

2.00

0.44

0.21

0.25

(9.4)

0.083

2507-6-MP-3-6TB-083

(50.8)

(11.2)

(5.3)

(6.4)

0.50

0.065

2507-9-MP-3-8TB-065

2.25

0.50

0.31

0.41

(12.7)

0.095

2507-9-MP-3-8TB-095

(57.2)

(12.7)

(7.9)

(10.4)

0.62
3/4

(15.7)

0.74

Long Cone-and-Thread
Male Adapter
B

MediumPressure
Tube Size
in.
1/4

GE

3/8
29

9/16

0.99
(25.1)

2507-12-MP-3-10TB-083
2507-12-MP-3-12TB-083
0.109

Cone-and-Thread
Male Nut

MediumPressure
Tube Size
in.

F flat

0.63

0.46

0.56

(16.0)

(11.7)

(14.2)

3.20

0.78

0.56

0.72

(86.3)

(19.8)

(14.2)

(18.3)

Dimensions
in. (mm)

Wall
Thickness
in.

0.25

0.035

2507-4-MP-3L-4TB-035

2.65

0.34

0.11

0.14

(6.4)

0.065

2507-4-MP-3L-4TB-065

(67.3)

(8.6)

(2.8)

(3.6)

0.37

0.049

2507-6-MP-3L-6TB-049

2.85

0.44

0.21

0.25

(9.4)

0.083

2507-6-MP-3L-6TB-083

(72.4)

(11.2)

(5.3)

(6.4)

0.50

0.065

2507-9-MP-3L-8TB-065

3.10

0.50

0.31

0.41

(12.7)

0.095

2507-9-MP-3L-8TB-095

(78.7)

(12.7)

(7.9)

(10.4)

(15.7)

0.74
0.99
(25.1)

Ordering
Number

2507-12-MP-3L-10TB-083
0.083
2507-12-MP-3L-12TB-083

(18.8)

2507-16-MP-3-16TB-109

2.70
(68.6)

Tube
OD
in.

0.62
3/4

Ordering
Number

0.083

(18.8)

Dimensions
in. (mm)

Tube
OD
in.

0.109

Ordering
Number

2507-16-MP-3L-16TB-109

Thread
Size

3.65

0.63

0.46

0.56

(92.7)

(16.0)

(11.7)

(14.2)

4.15

0.78

0.56

0.72

(105)

(19.8)

(14.2)

(18.3)

Dimensions
in. (mm)
A

1/4

2507-4-MP-4

7/16-20 UNF-2

0.58 (14.7)

9/16
5/8

3/8

2507-6-MP-4

9/16-18 UNF-2

0.72 (18.3)

9/16

2507-9-MP-4

13/16-16 UN-2

0.80 (20.3)

7/8

3/4

2507-12-MP-4

3/4-14 NPSM-2

0.94 (23.9)

1 1/8

2507-16-MP-4

1 3/8-12 UNF-2

1.35 (34.3)

1 3/8

SAF 2507 Super Duplex Weld Fittings

Ordering Information and Dimensions


Dimensions are for reference only and are subject to change.

Cone-and-Thread
Female Connector
A
30

MediumPressure
Tube Size
in.

Tube
OD
in.

1/4

1/4

3/8

3/8

Weep hole
F flat

9/16

Wall
Thickness
in.

Ordering
Number

0.035
0.065

Dimensions
in. (mm)
A

2507-4-MP-3A-4TB-035

1.47

0.11

2507-4-MP-3A-4TB-065

(37.3)

(2.8)

0.049

2507-6-MP-3A-6TB-049

1.57

0.21

0.083

2507-6-MP-3A-6TB-083

(39.9)

(5.3)

0.065

2507-9-MP-3A-8TB-065

1/2
0.095

2507-9-MP-3A-8TB-095

(9.4)

(52.1)

0.31
(7.9)

Weld fitting components are cleaned to remove machine


oil, grease, and loose particles. For more information,
see Swagelok Standard Cleaning and Packaging (SC-10),
MS-06-62.

SAF 2507 Tube Fittings


Swagelok offers SAF 2507 tubing
in sizes of 1/4 to 1in. outside
diameter. See the Swagelok SAF
2507 Seamless Super Duplex
TubingFractional Sizes catalog,
MS02-151, for more information.

Thread
Size

11/16

7/16-20
UNF-2

7/8

9/16-18
UNF-2

1 1/16

13/16-16
UN-2

0.37
2.05

Cleaning and Packaging

SAF 2507 Tubing

See the Swagelok


SAF2507 Super Duplex
Tube Fittings catalog,
MS01174, for more
information.

SAF 2507 Super Duplex Weld Fittings

Tools for Use with SAF 2507 Weld Fittings


Swagelok Welding System
The Swagelok welding system is a powerful (up to 200A) gastungsten arc orbital welding system. Compared to manual
or filler-based welding methods for SAF 2507 material, this
autogenous orbital welding system can reduce weld cycle
time, improve weld consistency and quality, and help manage
the total welding process. The Swagelok welding system
is supported by a comprehensive package of equipment,
training, accessories, and technical service.
For more information, see the Swagelok Welding System
M200 Power Supply catalog, MS-02-342.

Welding Flux
Swagelok welding flux is required in the autogenous
SAF2507 welding process developed for use with the
Swagelok welding system. The flux helps to ensure that
proper austenite/ferrite phase balance, nitrogen content,
and weld penetration are achieved in welded SAF 2507
connections.

Ordering number:
SWS-FLUX-1

Tube Facing Tools


Swagelok TF series tube facing tools machine the smooth,
square, burr-free tube ends needed for maximum reliability
and performance in orbitally welded and mechanical fitting
connections.
For more information, see the Swagelok Tube Facing Tools
catalog, MS-02-426.

Safe Product Selection


When selecting a product, the total system design must
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings,
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.

Warranty Information
Swagelok products are backed by The Swagelok Limited
Lifetime Warranty. For a copy, visit swagelok.com or contact
your authorized Swagelok representative.

SwagelokTM Swagelok Company


Sandvik, SAF 2507TM Sandvik AB
20012012 Swagelok Company
Printed in U.S.A., AGS
MS-01-173, R4

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