He Va Disc Roller 63 80 Spare Parts

UK
Operating Instructions
Declaration of Conformity
Spare Parts List
Disc-Roller
6,3 8,0m
Important: Before using the machine, please study

the Operating Instructions thoroughly to ensure
that you are familiar with the safety instructions.
N. A. Christensensvej 34
DK-7900 Nykbing Mors
Tel: 9772 4288
Fax:9772 2112
www.he-va.com
Disc-Roller 6,3 8,0 m
02/02 2009
Contents
DECLARATION OF CONFORMITY ..................................................................................................................3
SAFETY INSTRUCTIONS FOR DISC-ROLLER...............................................................................................4
SAFETY AND INSTRUCTIONS ON HYDRAULICS ........................................................................................5
LABELS ON THE MACHINE...............................................................................................................................6
TECHNICAL SPECIFICATIONS / DATA ..........................................................................................................7
START-UP OF THE MACHINE ...........................................................................................................................8
ATTACHMENT ........................................................................................................................................................8
TRANSPORT ...........................................................................................................................................................9
UNCOUPLING .........................................................................................................................................................9
SETTINGS AND ADJUSTMENTS .......................................................................................................................10
DRAWBAR ..............................................................................................................................................................10
DISC .......................................................................................................................................................................10
EDGE EQUIPMENT...................................................................................................................................................11
SCRAPER ................................................................................................................................................................12
MATERIAL DAMPER GUARD ...................................................................................................................................12
MAINTENANCE AND SERVICE.........................................................................................................................13
SPARE PARTS LIST ..............................................................................................................................................14
DRAWBAR ..............................................................................................................................................................14
CENTRE SECTION....................................................................................................................................................18
SIDE SECTION .........................................................................................................................................................20
DISC .......................................................................................................................................................................22
PACKING ROLLER ...................................................................................................................................................24
SCRAPER ................................................................................................................................................................26
EDGE EQUIPMENT...................................................................................................................................................27
SPARE PARTS LIST EXTRA EQUIPMENT ...................................................................................................29
MATERIAL DAMPER GUARD ...................................................................................................................................29
LIGHTS ...................................................................................................................................................................30
HYDRAULIC BRAKES ..............................................................................................................................................32
AIR BRAKES ...........................................................................................................................................................33
SPARE PARTS LIST HYDRAULICS................................................................................................................35
HYDRAULICS FOR LIFTING OF CENTRE SECTION AND SIDE SECTION........................................................................35
HYDRAULICS FOR FOLDING UP OF SIDE SECTION ....................................................................................................37
HYDRAULICS FOR ADJUSTMENT OF DISC ................................................................................................................40
DIAGRAMS .............................................................................................................................................................43
EL. DEPTH STOP ......................................................................................................................................................43
LIGHTS ...................................................................................................................................................................44
HYDRAULICS FOR LIFTING OF CENTRE SECTION AND SIDE SECTION........................................................................45
HYDRAULICS FOR FOLDING UP OF SIDE SECTION ....................................................................................................46
HYDRAULICS FOR ADJUSTMENT OF DISC ................................................................................................................47
DS/EN 45 014
Declaration of Conformity
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykbing Mors
declares under sole responsibility that the product:
Disc-Roller
6.3 8.0m
No : ___________________
to which this declaration relates, is in conformity with the provisions of

98/37/EF (Machinery) Directive with later amendments.
Nykbing Mors, 19 April 2005
02/02 2009
02/02 2009
Safety Instructions for Disc-Roller

Do not start-up the machine if there are persons in exposed positions** within a hazardous area*.
When persons are in exposed positions (e.g. in connection with adjustment, maintenance, attachment and
uncoupling), the following conditions shall be observed:
1.
The machine shall be lowered to firm ground.
2.
The hydraulics shall be relieved.
3.
The tractor shall be stopped and the key removed from the ignition switch.
4.
The driver shall ensure that no persons are staying in exposed positions during the operation.
*
**
Hazardous area: On and under the machine within a distance of 4 m from the machine.
Person in exposed position: Any person who is staying wholly or partly within a hazardous area.
Most accidents that happen in connection with the operation, transport and maintenance of machines are
caused by non-compliance with the most elementary safety conditions.
Therefore it is vital that anybody working at the machine carefully complies with the safety instructions as
well as other instructions applying to the machine.
The machine may only be operated, maintained and repaired by persons, who are familiar with this work and
who are further familiar with the possible elements of danger with this particular machine.
Instructions on Unloading and Placing

The machine is supplied completely assembled by our lorry. Our specially trained drivers will assist in the
unloading of the machine.
The machine shall be driven from the lorry by means of a tractor on the ramps provided and according to our
driver's instructions.
Afterwards place the machine on level and firm ground.
ATTENTION !!
Rotary parts and loose clothes are a dangerous combination.
IMPORTANT !!
In connection with the risk of parts falling down, it may endanger

the lives of persons staying on the base frame of the machine, when
it is operated attached to a tractor.
4
02/02 2009
Safety and Instructions on Hydraulics

1.
The maximum working pressure is 225 bar.
2.
It is advisable to label the attachment parts at hydraulic connections between the tractor and the tool
in order to eliminate incorrect operation!
3.
When checking for hydraulic leaks, use suitable safety wear (eye protectors, gloves, etc.)
High-pressure hydraulic oil may penetrate the skin and cause dangerous injuries.
In case of injury, consult a doctor immediately. RISK OF INFECTION!
5.
After operating the hydraulics, lower the machine to firm ground.

Relieve the hydraulics, stop the motor and remove the ignition key.
6.
Check the hydraulic hoses on a regular basis, however, every six months as a minimum due to any
cracks, wear and tear, etc. Replace any defective hoses immediately.
The life of hydraulic hoses is maximum 5 years.

New hydraulic hoses shall meet the manufacturer's requirements.
INSTRUCTIONS ON TRANSPORT ON THE PUBLIC ROADS

Check before transport on public roads that the attachment of the machine at the tractor is in accordance with
the local rules and regulations in force (permitted total weight, permitted axle load, transport width, lights,
warning signs, etc.).
FRONT AXLE LOAD
After the attachment of the machine and at maximum load, the driving properties of the tractor shall
be ensured. Check that the front axle is sufficiently loaded. As a minimum, the front axle load shall
be 20% of the tractor weight. Permitted axle load and permitted total weight for the tractor shall
always be observed.
NB! The driving, controlling and braking properties are affected by the attached machine
combination.
02/02 2009
Labels on the machine

You will find several labels on your Disc-Roller containing safety and practical instructions as regards the
correct application of the machine. Please study the instructions and point out to the user the importance of
the labels as well as the safety instructions in these Operating Instructions. Always keep the labels clean
and readable if not they must be replaced.
D
Explanation of the Machine Labels
A
Plate with number and year of manufacture.
Study the Operating Instructions thoroughly before any operation of the machine and
observe all safety instructions.
Always make sure that the working area of the side sections is free before they are
unfolded into working position.
Tighten up all bolts regularly. If this is not done, our guarantee obligations will no
longer apply.
02/02 2009
Technical Specifications / Data

Trailed Disc Roller 6.3m and 8.0m
with 510 mm disc
and 600 mm profile rings
6,3m
8,0m
Working width:
6,25m
8,00m
Transport width:
2,45m
2,45m
Machine length:
4,80m
5,80m
50
64
6290 kg
7700 kg
No. of V-profile rings:
54
66
No. of scrapers (V-profile rings):
51
63
5720 kg
6970 kg
No. of T-profile rings:
54
66
No. of scrapers (T-profile rings):
51
63
400/60 x15,5 14 Ply
500/50 x17 10 Ply
Wheel pressure at 15km/h:
2,1bar / 30 p.s.i.
2,5bar / 36 p.s.i.
Wheel pressure at 40km/h:
3,5bar / 50 p.s.i.
4,1bar / 60 p.s.i.
No. of Disc:
Weight wiht V-profile rings:
Weight with T-profile rings:
Wheels:
No. of hydraulic outlets:
3 double-acting
Hydraulic pressure (min.):
190 bar
El connection:
12 Volt
Max. working depth:
12 cm
Working speed (recommended):
10 16 Km/h
7
02/02 2009
Start-up of the machine

General Information
The machine is supplied as standard in transport position. At start-up, attach the machine to the
tractor.
Check that the towing hook height is between 400 and 500 mm
Check that the male quick-couplings of the Disc-Roller fit the
female quick-couplings of the tractor.
Important :
The machine requires three double-acting outlets.

The hoses for the jack/tip-cylinder are provided with red cable straps.
The hoses for the folding cylinder are provided with blue cable straps.
The hoses for disc-cylinder are provided with green cable straps.
Attachment
1. Reverse the tractor to the machine.
2. Connect all hydraulic hoses to the tractor outlets.
3. Now apply pressure to the jack/tip cylinder (red), to raise the drawbar to
correct height.
4. Now reverse the tractor to the machine and attach.
5. Raise the jack and shift the valve on the machine to the tip cylinder.
6. It might be necessary to put the hydraulic outlet in floating position before
chancing the valve.
7. Tip the machine all the way back (tip cyl.- red) Max. pressure must be
obtained*
8. Unfold the machine (folding cyl.- blue).
9. Now tip the machine all the way forward against the stop on the drawbar.
10. Now apply pressure to the side sections, that is to be in the range of 30-50 bar.
11. Now lift and lower the discs to the required working depth.
If the cylinders are not folded against stop, a

problem with the folding might occur.
02/02 2009
Transport
1.
2.
3.
4.
5.
Lift the discs to the top before folding up the machine.

Lift the side sections of the ground (unstressed pressure gauge).
Then tip the machine backward to the stop.
Now pressurise the folding cylinders and the side sections will be folded in.
Then tip the machine in the transport locks and relieve the tip and folding
cylinders.
6. Now the machine is secured and ready for transport.
Uncoupling
1. Adjust the jack (red), so that the drawing bolt is loose.
2. Relieve all hydraulic hoses and dismount.
3. Now the machine can be uncoupled.
Important :
Put the machine on level ground

and relieve the hydraulics, before
leaving the machine.
02/02 2009
Settings and adjustments

When starting-up the Disc-Roller in the field, it is very important that the machine is parallel with
the surface of the earth. The packing roller and the tractor keep the machine in an exact working
depth.
Drawbar
It is important that the top link is adjusted correctly.
Drawbar height (recommended): approx. 400500mm.
During operation the machine is to be parallel with
the surface of the earth.
Disc
The Discs are adjusted up or down by a hydraulic
Master-Slave system.
It is important that the discs are regularly lifted to the top
to reset the Master-Slave system.
Adjust the sensor of the depth stop to achieve the desired
working depth.
It is possible to over steer the electrical system by
turning off the switch mounted in the cabin, now the
discs can pass the sensor, thereby a deeper working depth
is achieved e.g. at headland and tramlines.
10
02/02 2009
Edge equipment
Disc-Roller is standard equipped with edge equipment.
Adjust the edge plate (1), to keep the excavated soil in a row.
Keep the edge plate (1) away from the ground to avoid
bending when turning.
B
C
Adjust the tine for the edge plate

(A), so that the material can pass
the rear disc. Huge amounts of
straw require greater space.
Depth stop
for edge
plough.
Adjust the edge plough (2) so that the

material is placed in the groove
formed by the rear disc.
11
Scraper
The Disc Roller has special designed scrapers among the
packer rings.
To avoid unnecessary wear and to obtain the best scraper
effect it is important to check the centering of the scrapers
every day.
Material damper guard

The Disc-Roller can be equipped with material damper
guard, ensuring that excavated soil from the discs is
falling down before packing.
To dismount the material damper guard, unlock pins
and unbolt.
12
02/02 2009
02/02 2009
Maintenance and service

A. Grease hubs at the discs so that grease is appearing at the seals of the hubs.
Every 30 hours of operation grease again. If the machine is driving under difficult
conditions (much dust), grease more often.
Important:
Grease hubs at the discs before wash,

to avoid water penetration into the bearings.
Grease piston rods.
B. After 10 hours of operation, retighten wheels, bearings and stop rings. Check hydraulic
hoses, fittings and cylinders for leaks and retighten.
C. Every 10 hours of operation, grease all pivoting points in side sections, drawbar and wheel
assembly.
D. After end season, grease and wash machine.
Important:
Oil, type Hydro Texaco HD 32 has been

filled in the hydraulic system.
13
Spare parts list

Drawbar
14
02/02 2009
Pos.
Item no.
630941000
02/02 2009
Designation
6,3 m
8,0 m
Main frame - drawbar
630951000
Main frame - drawbar
630941010
2a
630941011
690105006
Front drawbar (adjustable/turnable)

Front drawbar (adjustable/turnable) extended 400 mm
for springboard mounting
Towing eye (turnable)
630941012
Bush
69430275G Pin 30 L=275
630532600
Lock bush for pin head
690101101
Bolt M12x25
69435139B Pin 35 L=139
690115013
Facet plate 35
10
690134004
Ring pin 10
11
630771200
Parking device for hose on drawbar
12
690103075
Bolt M10x25
13
690210210
Tube support double 14/14
14
690210211
Top plate for double tube support
15
690103054
Bolt M8x40
16
630941066
Pressure gauge housing
17
690101082
Bolt M10x35
18
690117012
Facet plate 10
19
690113005
Self-locking nut M10
20
630945010
Bracket f/front tip cylinder
20
630955010
Bracket f/front tip cylinder
21
690200014
Cylinder 100/60x1000mm
21a
690200016
Piston rod 100/60x1000mm
21b
690200015
Cylinder tube 100/60x1000mm
21c
690200017
Piston 100/60
21d
690200018
Guide bush 100/60
21e
690200019
Gasket set 100/60
22
69435170G Pin 35 L=170
22
69435330G Pin 35 L=330
23
690103164
Bolt M20x70
15
(3 sets)

Pos.
Item no.
24
690117005
Designation
02/02 2009
6,3 m
8,0 m
Facet plate 20
25
69440165G Pin 40 L=165
26
690103173
Bolt M20x70 10.9
27
690117005
Facet plate 20
12
12
28
690113009
12
12
29
630949050
Horn f/centre section
30
69430175G Pin 30 L=175
31
690103172
Bolt M20x200
32
690200660
Cylinder 90/30x155 mm
32a
690200658
Piston rod 90/30x155 mm
32b
690200659
Cylinder tube 90/30x155 mm
32c
690200662
Piston 90/30
32d
690200663
Guide bush 90/30
32e
690200661
Gasket set 90/30
33
69530060F Pin 30 L=58
34
690130132
Roll pin 6x40
35
690115014
Facet plate 30
36
630949117
Bar (in the rear)
37
630949107
Bar (in front)
38
630929130
BK-tube 30x5 L=148
39
630949078
Bush L=20
40
690136029
Lubricating nipple M8
41
630949077
Bar: parallel movement of bars
42
69525061F Pin 25 L=58
43
690117021
Facet plate 27
44
690109202
Plastic plug
45
690209490
Connecting box 80x80x50
46
690209450
Relay 12V/30A
47
690103042
Bolt M6x60
48
690209455
Valve block 4B 10/2
49
630941061
Clamping plate f/valve block
50
690117003
Facet plate 6
51
690113003
Self-locking nut M6
52
690209465
Magnet coil 12VDC 20W
16

Pos.
Item no.
53
690209460
54
02/02 2009
Designation
6,3 m
8,0 m
Valve 10 NO
690209030
Plug f/solenoid valve DIN 43650
55
690209440
Cable 2x0,75 mm
L = 0,35m
56
690209440
Cable 2x0,75 mm
L = 4,5 m
57
690209486
58
690209480
Switch 0-1 (red) 12 hole mounting
59
690209470
Plug 2 pol +/- 12V
60
690209440
Cable 2x0,75 mm
61
690209475
Fitting PG11 w/nut
62
690210720
Velcro band L = 65mm
63
630949133
Bracket f/scale/inductive sensor
64
690117004
Facet plate 8
65
690103049
Bolt M8x25
66
690111080
Thumbscrew M8x20
67
690209435
Scale f/inductive sensor on el. depth stop
68
690209445
Inductive sensor w/1.5 m cable
68
690209445
Inductive sensor w/2.5m cable
69
630949131
Sensor activator f/inductive sensor
70
690110020
U-bolt M10x70x70x70
71
690113005
72
690130134
Roll pin 6x50
73
690207100
Endstop valve FC10NA
74
690103055
Bolt M8x60 8.8
L = 1,0 m
17
02/02 2009
Centre section
Pos.
Item no.
630942000
630952000
Designation
6,3 m
8,0 m
Main frame centre section
Main frame centre section
69440205G Pin 40 L=205
630532600
Lock bush f/pin head
690101101
Bolt M12x25
69430200G Pin 30 L=200
690210210
(set)
690210219
(set)
690210211
Top plate f/double tube support
690103054
Bolt M8x40
18
Pos.
Item no.
02/02 2009
Designation
6,3 m
8,0 m
10
69430140G Pin 30 L=140
11
69435185G Pin 35 L=185
11
69435340G Pin 35 L=340
12
690141335
Wheel 400/60 x 15,5 14 PLY
12
690141350
Wheel 500/50 x 17,0 10 PLY
13
690141030
Hub 2500 kg
13
690141110
Hub 3500 kg
13
690141031
Hub w/brake 2500 kg
13
690141032
Hub w/brake 3400 kg
13a
690141039
Hub bolt M18x1,5x49
12
12
13b
690141055
Hub nut M18
12
12
13c
690140105
Bearing 30208
A+C
13d
690140111
Bearing 30211
A+C
13c
690140110
Bearing 32210
B+D
13d
690141113
Bearing 32213
B+D
13e
690141087
Sealing 55/100
A+C
13e
690141112
Sealing 65-120
B+D
13f
690141033
Hup cap 80
A+C
13f
690141034
Hup cap 90
B+D
14
690206510
Accumulator HST 2.3 L
15
690206511
Clamp f/accumulator
16
690142001
Warning triangle
17
690103014
Bolt M5x20
18
690117002
Facet plate 5
19
690113002
20
630943071
21
690103295
Self-locking nut M5
Strengthening of centre section for mounting of scraper
(From machine no. 340113)
Bolt M16x260 8.8
22
690117013
Facet plate 16
23
690113008
24
690110025
U-bolt M10 50x70x50mm
25
690117012
Facet plate 10
26
690113005
19
02/02 2009
Side section
Pos.
Item no.
630944010
Designation
6,3 m
8,0 m
Main frame - side section (right)
630944110
Main frame - side section (left)
630954010
Main frame - side section (right)
630954110
Main frame - side section (left)
630949071
Horn f/side section
690103149
Bolt M20x60
16
16
690117005
Facet plate 20
24
24
690113009
24
24
690210210
690210211
Top plate f/double tube support
690103054
Bolt M8x40
69430175G Pin 30 L=175
20
(set)

Pos.
Item no.
10
630532600
11
Designation
02/02 2009
6,3 m
8,0 m
Lock bush for pin head
690101101
Bolt M12x25
12
690103172
Bolt M20x200
13
690200640
Cylinder 85/30x155 (right)
13
690200620
Cylinder 80/30x155 (left)
14
69530060F Pin 30 L=58
15
690130132
Roll pin 6x40
16
690115014
Facet plate 30
17
630949111
Bar in the rear (right)
17
630949114
Bar in the rear (left)
17
630959111
Bar in the rear (right)
17
630959114
Bar in the rear (left)
18
630949101
Bar in front (right)
18
630949104
Bar in front (left)
18
630959101
Bar in front (right)
18
630959104
Bar in front (left)
19
630929130
BK-tube 30x5 L=148
20
630949078
Bush L=20
16
16
21
690136029
Lubricating nipple M8
22
630949077
Bar: parallel movement of bars
23
69525061F Pin 25 L=58
24
690117021
Facet plate 27
25
690109202
Plastic plug 60x60
26
690200301
Cylinder 80/40x400mm (right)
26
690200300
Cylinder 80/40x400mm (left)
26a
690200047
Piston rod 80/40x400mm
26b
690200049
Cylinder tube 80/40x400mm
26c
690200133
Piston 80/40
26d
690200136
Guide bush 80/40
26e
690200138
Gasket set 80/40
27
69430145G Pin 30 L=145
28
690130134
Roll pin 6x50
29
630949076
Bush L=24
21
02/02 2009
Disc
4
7
5
12
13
9 10
11
13
22
02/02 2009
6,3
m
8,0
m
Carrier arm (left)
25
32
630949016
Carrier arm (right)
25
32
630949046
Clamping plate for carrier arm
50
64
690103091
Bolt M12x45 10.9
200
256
690117014
Facet plate 12
200
256
690113013
Self-locking nut M12 (all-metal)
200
256
690210710
Rubber cord 35 L=205
200
256
630949025
Complete Carrier arm (left)
25
32
630949015
Complete Carrier arm (right)
25
32
690117012
Facet plate 10
300
384
10
690113005
300
384
11
690153508
50
64
12
690101210

Disc (scalloped 508 x 4mm w/6 holes and flat centre incl.
bolts)
Bolt M10x30 (carrier bolt)
300
384
13
630949035
Repair outfit (with hub)
Pos.
Item no.
Designation
630949022
Complete disc (left)
630949012
Complete disc (right)
630949026
23
690140813B
eoaltriM
ng16U
C
F21,5,w
/4-holes
B
88669900110033112480B
oltM
16xx6550
02/02 2009
Packing roller
66
11221122
Pos.
Item no.
Designation
6,3 m
8,0 m
678632370 Axle 2370mm
678633120 Axle 3120mm
690150036 V-profile ring, single, 600mm/ 60 mm
42
46
690150044 V-profile ring, twin, 600mm/ 60 mm
10
690150056 T-profile ring, single, 600mm/ 60 mm
42
46
690150057 T-profile ring, twin, 600mm/ 60 mm
10
671040400 Stop ring w/bolt 60
24
Pos.
Item no.
Designation
02/02 2009
6,3 m
8,0 m
690117013 Facet plate 16
48
48
10
690113008 Self-locking nut M16
24
24
11
690137914 Support disc 75/60x3 DIN 988
12
690140115 Bearing UC 312
13
630764008 Bearing housing f/UC 312 bearing
14
690110110 U-bolt M16x260x180x260
(f/centre section)
14
690110109 U-bolt M16x180x180x180
(f/side section)
15
12
16
12
17
630944006 Console f/bearing
18
691370150 Seeger circlip ring, outer. 150 DIN 471
19
690117101 Shim 80x60,5x1mm
20
690117102 Shim 80x60,5x2mm
21
690117103 Shim 80x60,5x5mm
22
630946300 Solid V-profil-roller 2370 mm
22
630956300 Solid V-profile-roller 3120 mm
25
02/02 2009
Scraper
Pos.
Item no.
Designation
6,3 m
8,0 m
630943070 Scraper bar w/bracket
630953070 Scraper bar w/bracket
51
63
51
63
630938525 Scraper f/V-profile rings and T-profile rings (long)

Scraper f/V-profile rings and
630938523
T-profile rings (long)
690152030 Clamp
51
63
630938522 Clamp
51
63
690103098 Bolt M12x110
51
63
690103086 Bolt M12x90
51
63
51
63
51
63
630943065 Bracket f/scraper bar (left)
630943066 Bracket f/scraper bar (right)
690110025 U-bolt M10x50x70x50
12
12
24
24
10
24
24
11
630938526 Scraper f/solid V-Profile roller
51
63
12
661201164 Bolt M20x60 Countersunk Allen screw
12
12
26
02/02 2009
Edge equipment
Pos.
Item no.
Designation
6,3 m
8,0 m
630943277
Bracket f/edge equipment

Old model
New model
630933285
Arm f/edge plough

Old model
New model
Nut M16
Old model
Washer 17 x 40 x 6mm
Old model
Bolt M16x100
Old model
690103124 Bolt M16x35
690103172 Bolt M20x200
630933298 Depth adjusting device
690130161 Roll pin 8x40
690101079 Bolt M10x25
690110103 U-bolt M16x100x150x100
10
12
12
27
Pos.
Item no.
02/02 2009
Designation
6,3 m
8,0 m
11
12
630933287 Bar f/edge plough
13
690109202 Plastic plug
14
633052200 Clamp f/tine
15
633052050 Tine (10x80)
16
690103088 Bolt M12x110
17
18
690113013 Self-locking nut M12 (all-metal)
19
690101220 Bolt M12x45 (carrier bolt)
20
21
630949430 Bracket f/edge plough
22
630949440 Edge plough
23
630949445 Share f/edge plough
24
690101210 Bolt M10x30 (carrier bolt)
25
26
630949420 Bracket f/edge plate
27
630949410 Edge plate
Old model
27
630949412 Edge plate
(From machine no. 335893) New model
28
630929130 Tube 30 L=148
28
02/02 2009
Spare parts list Extra equipment

Material damper guard
Pos.
Item no.
Designation
6,3 m
8,0 m
630943055 Bar f/material damper guard
690103076 Bolt M10x40
2a
2b
630943052 Clamping plate f/material damper guard
630953052 Clamping plate f/material damper guard
630948528 Rubber mat L = 2123
630958528 Rubber mat L = 2873
690103054 Bolt M8x40
27
33
5a
54
66
5b
27
33
29
02/02 2009
Lights
Pos.
Item no.
690103014
Designation
6,3 m
8,0 m
Bolt M5x20
690117002
Facet plate 5
690113002
Self-locking nut M5
10
10
630930110
Bracket f/light box
690103025
Bolt M6x20
690117003
Facet plate 6
12
12
690113003
Self-locking nut M6
690160010
Light box (left)
690160011
Light box (right)
690160030
Rear light (complete)
10
690160031
Glass f/rear light
11
690160032
Bulb f/flasher 12V 1x21W BA15s
12
690160033
Bulb f/rear- and stoplight 12V 1x21/5W BAY 15d
13
690160041
Reflex (white) w/screwed pin and nut
14
690160040
Reflex (red) w/holes
30
Pos.
Item no.
15
690160042
16
Designation
02/02 2009
6,3 m
8,0 m
Reflex (yellow) w/screwed pin and nut
690160060
Marking lights (left + right)
17
690160065
Glass f/marking lights (white)
18
690160066
Glass f/marking lights (red)
19
690160067
Bulb f/ marking lights 12V 10W BA15s
20
690210100
Screw M5x16
21
690160080
Cable 5 x 1 mm, left
(1,6 m)
21
690160080
Cable 5 x 1 mm, right
(1,3 m)
22
690209492
23
690209475
Fitting PG11 w/nut
24
690160080
Cable 5 x 1 mm
(6,0 m)
24
690160080
Cable 5 x 1 mm
(7,0 m)
25
690160070
Plug 7-poles DIN 72 577 ISO 1724
31
02/02 2009
Hydraulic brakes
Pos.
Item no.
Designation
6,3 m
8,0 m
See pos 13, page 19
See pos 13, page 19
690203006
Fitting, 90angle 10-3/8 BSP
690201018
Hydraulic hose 1460 mm
690201053
690203016
Fitting, 90angle 10mm
690203015
Fitting, T10
690201025
690203003
Fitting, straight 10-1/2 BSP
690203001
Quick coupling, male E402
32
Air brakes
33
02/02 2009
Pos.
Item no.
Designation
02/02 2009
w/nylon tube
f/ membrane cyl.
2
w/rubber hose
f/membrane cyl.
2
690190001 Membrane cylinder 16
690190070 Hose fitting M16x1.5 w/ 12
690190005 Test fitting, straight M16x1.5
690208102 Bonded seal PP 45-12
690190010 Mounting set, short U-bracket
690202930 Fitting, straight M16x1.5, 15 hose
690190015 Relay valve M22x1.5
10
690190080 Nylon tube 10x1mm
11
690190085 Nylon tube 15x1.5mm
12
690190105 Hose 14.5x5mm
13
690190073 Hose fitting M22x1.5, w/12
14
690190090 Support bushing f/tube 10x1.5mm
15
690190095 Support bushing f/tube 15x1.5mm
16
690190020 Brake power regulator M22x1.5
17
690190025 Trailer air brake valve M22x1.5
18
690190026 Plug
19
690190035 Relief valve
20
690203420 Fitting, straight M16x1.5+M22x1.5
21
690190040 Filter M22x1.5
22
690190045 Hose coupling M22x1.5 (red)
23
690190046 Hose coupling M22x1.5 (yellow)
24
690190030 V-fitting M22x1.5
25
690190050 Air receiver 40 l
26
690190051 Drainage valve
27
690190052 Suspension for air receiver
28
690190060 Pressure ring M22x1.5
15
15
29
690190065 O-ring M22x1.5
15
15
30
690109305 Hose clamp 15-24 mm
34
Spare parts list Hydraulics

Hydraulics for lifting of centre section and side section
6,3 m
8,0 m
+
+
35
02/02 2009
Pos.
Item no.
Designation
02/02 2009
6,3 m
8,0 m
690207220 Rotary valve
690207100 Limit valve FC10NA
690141098 Hydraulic jack, 560kg
690207104 Adjustable pressure control valve 3/8
690200014 See pos. 21, page 15
690203001 Quick coupling, male E402
690203003 Fitting, straight 10-1/2 BSP
690203016 Fitting 90angle 10mm
690203006 Fitting, 90angle 10-3/8 BSP
10
690203120 Fitting T10L, premounted w/o-ring
11
690119203 Cable strap (red)
12
690203015 Fitting T10
13
690201005 Hydraulic hose 3300mm 1/4 st/st
14
15
16
690201015 Hydraulic hose 710mm
17
18
1/4 st/st
19
20
21
690202810 Hexagon nipple 3/8x 3/8 BSP-T
22
690203002 Fitting, straight GA10LK 3/8
23
690202971 Check valve (pilot-controlled, double) 3/8
1/4 st/st
36
Hydraulics for folding up of side section
6,3 m
37
02/02 2009
8,0 m
38
02/02 2009
Pos.
Item no.
Designation
02/02 2009
6,3 m
8,0 m
690203006 Fittting, 90angle 10-3/8 BSP
690203015 Fitting T10
See pos. 26, page 21
690206510 Accumulator HST 2.3 l, 10 Bar
690203001 Quick coupling, male E402
690203016 Fitting, 90angle 10mm
690206822 Pressure gauge
690206823 Pressure gauge fitting 10-
10
690119202 Cable strap (blue)
11
12
13
14
15
16
17
18
19
20
21
22
23
24
690203012 Fitting, straight M18x1.5x12mm w/joint ring
39
Hydraulics for adjustment of disc

6,3 m
40
02/02 2009
8,0 m
41
02/02 2009
Pos.
Item no.
Designation
02/02 2009
6,3 m
8,0 m
690203001 Quick coupling male E402
690203006 Fitting, 90angle 10-3/8 BSP
10
690203015 Fitting T10
690119204 Cable strap (green)
See pos. 13, page 21 (right)
See pos. 32, page 16
See pos. 13, page 21 (left)
690209453 Depth stop valve el. (complete)
10
11
12
13
14
15
16
17
18
1/4 st/st
19
20
21
42
Diagrams
El. depth stop
43
02/02 2009
Lights
44
02/02 2009
Hydraulics for lifting of centre section and side section
6,3 m
8,0 m
45
02/02 2009
Hydraulics for folding up of side section
46
02/02 2009
Hydraulics for adjustment of disc

6,3 m
8,0 m
47
02/02 2009
The design is subject to modification without notice.

He Va Disc Roller 63 80 Spare Parts

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He Va Disc Roller 63 80 Spare Parts

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UK

Important: Before using the machine, please study

Disc-Roller 6,3 8,0 m

Disc-Roller 6,3 8,0 m

to which this declaration relates, is in conformity with the provisions of

Nykbing Mors, 19 April 2005

Disc-Roller 6,3 8,0 m

Safety Instructions for Disc-Roller

The machine shall be lowered to firm ground.

The hydraulics shall be relieved.

Instructions on Unloading and Placing

Rotary parts and loose clothes are a dangerous combination.

In connection with the risk of parts falling down, it may endanger

Disc-Roller 6,3 8,0 m

Safety and Instructions on Hydraulics

The maximum working pressure is 225 bar.

After operating the hydraulics, lower the machine to firm ground.

The life of hydraulic hoses is maximum 5 years.

INSTRUCTIONS ON TRANSPORT ON THE PUBLIC ROADS

FRONT AXLE LOAD

Disc-Roller 6,3 8,0 m

Labels on the machine

Plate with number and year of manufacture.

Disc-Roller 6,3 8,0 m

Technical Specifications / Data

No. of V-profile rings:

No. of scrapers (V-profile rings):

No. of T-profile rings:

No. of scrapers (T-profile rings):

400/60 x15,5 14 Ply

500/50 x17 10 Ply

Wheel pressure at 15km/h:

Wheel pressure at 40km/h:

Weight with T-profile rings:

No. of hydraulic outlets:

Hydraulic pressure (min.):

Max. working depth:

Working speed (recommended):

Disc-Roller 6,3 8,0 m

Start-up of the machine

The machine requires three double-acting outlets.

If the cylinders are not folded against stop, a

Disc-Roller 6,3 8,0 m

Lift the discs to the top before folding up the machine.

Put the machine on level ground

Disc-Roller 6,3 8,0 m

Settings and adjustments

Disc-Roller 6,3 8,0 m

Adjust the tine for the edge plate

Adjust the edge plough (2) so that the

Disc-Roller 6,3 8,0 m

Material damper guard

Disc-Roller 6,3 8,0 m

Maintenance and service

Grease hubs at the discs before wash,

Oil, type Hydro Texaco HD 32 has been

Disc-Roller 6,3 8,0 m

Spare parts list

Disc-Roller 6,3 8,0 m