He Va Grass Roller 63 82 Spare Parts
He Va Grass Roller 63 82 Spare Parts
He Va Grass Roller 63 82 Spare Parts
Operating Instructions
Declaration of Conformity
Spare Parts List
Grass-Roller
6.3 m 8.2 m
N. A. Christensensvej 34
DK-7900 Nykbing Mors
Tel: 9772 4288
Fax:9772 2112
www.he-va.com
19/04 2010
Contents
MACHINE DESCRIPTION ............................................................................................................................................................... 5
TECHNICAL SPECIFICATIONS ............................................................................................................................................. 6
TECHNICAL REQUIREMENTS ....................................................................................................................................................... 6
SAFETY INSTRUCTIONS ......................................................................................................................................................... 7
GENERAL INFORMATION ............................................................................................................................................................. 7
INSTRUCTIONS ON TRANSPORT ON THE PUBLIC ROADS: ............................................................................................................... 7
SAFETY AND OTHER MARKINGS ON THE MACHINE .................................................................................................................... 8
OPERATING INSTRUCTIONS ................................................................................................................................................ 9
ATTACHMENT ............................................................................................................................................................................. 9
UNFOLDING AND FOLDING OF THE MACHINE ............................................................................................................................... 9
SETTINGS AND ADJUSTMENT ............................................................................................................................................ 10
WEIGHT TRANSFER ................................................................................................................................................................... 10
LONG FINGER HARROW ............................................................................................................................................................. 10
LEVELLING BOARD .................................................................................................................................................................... 10
ROLLER SCRAPER ...................................................................................................................................................................... 11
MAINTENANCE ....................................................................................................................................................................... 11
LUBRICATION ............................................................................................................................................................................ 11
REPAIRS .................................................................................................................................................................................... 11
SPRING-BOARD ....................................................................................................................................................................... 12
MOUNTING OF CYLINDER ON SPRING-BOARD ........................................................................................................................... 12
SPARE PARTS LIST (ROLLER) ............................................................................................................................................ 13
DRAWBAR ................................................................................................................................................................................. 13
MIDDLE SECTION ...................................................................................................................................................................... 15
WING & SIDE SECTION .............................................................................................................................................................. 17
PACKER ROLLER........................................................................................................................................................................ 18
SPARE PARTS LIST (FRONT HARROW AND LEVELLING BOARD) .......................................................................... 19
FRONT HARROW FOR MIDDLE SECTION ........................................................................................................................................ 19
FRONT HARROW FOR SIDE SECTIONS ........................................................................................................................... 21
SPARE PARTS LIST - MOUNTING OF MULTI-SEEDER ................................................................................................ 24
SPARE PARTS LIST (SPRING-BOARD) .............................................................................................................................. 27
MIDDLE SECTION 6.3 8.2M ..................................................................................................................................................... 27
SIDE SECTION (LEFT) 6.3M ........................................................................................................................................................ 30
SIDE SECTION (LEFT) 8.2M ........................................................................................................................................................ 31
SPARE PARTS LIST (HYDRAULICS) .................................................................................................................................. 34
HYDRAULICS FOR FOLDING & WEIGHT TRANSFER SYSTEM (RED) 6.3M .................................................................................... 34
TIP CYLINDER FOR MIDDLE SECTION (BLUE) 6.3M ..................................................................................................................... 34
HYDRAULICS FOR FOLDING & WEIGHT TRANSFER SYSTEM (RED) 8.2M ..................................................................................... 36
TIP CYLINDER FOR MIDDLE SECTION (BLUE) 8.2M ..................................................................................................................... 36
HYDRAULICS, FRONT HARROW (GREEN) 6.3M ........................................................................................................................... 38
HYDRAULICS, FRONT HARROW (GREEN) 8.2M ........................................................................................................................... 40
HYDRAULIC BRAKES ................................................................................................................................................................. 42
AIR BRAKES .............................................................................................................................................................................. 43
NOTES ........................................................................................................................................................................................ 45
19/04 2010
EC DECLARATION OF CONFORMITY
in accordance with the EU Machinery Directive 2006/42/EC
th
applicable as from December 29 2009:
HE-VA ApS
N. A. Christensensvej 34,
DK-7900 Nykbing Mors
hereby confirms that the following machine has been manufactured in accordance with the Council Directive 2006/42/EC.
The undersigned is furthermore authorised to compile technical documentation for the above machine.
19/04 2010
DELIVERY CHECK
Check the roller for any damage. Check the hydraulic hoses for cuts and squeezing damage. Check also
that the other hydraulic components have not been damaged during transport.
Check that the frame construction has not been damaged. You should also check that the roller blocks have
not been exposed to impacts, which may have damaged the roller tube or the double-sealed ball bearings.
Finally check that the transport wheel nuts are tightened and OK. Check the air pressure in the tyres:
approx. 3.8 bar/55 psi.
Instructions regarding unloading and placing.
The machine is delivered in completely mounted condition. Our specially trained driver will help with
the unloading of the machine.
The machine should be unloaded from the lorry using a tractor and the ramps as instructed by the
driver.
The machine should then be placed on level, firm ground.
Machine description
Grass-Roller is a roller for consolidation of grassland. With water in the smooth steel rollers a high
weight is achieved and with that effective consolidation which guarantees an evenly pressed
grassland. This helps achieve the highest yield from the grass and good quality clean silage without
soil, stones, spores etc. With a hydr. long finger harrow in 2 rows mounted in front of the GrassRoller the grass can be ripped out and dead thatch can be removed or divided into fine particles.
The Grass-Roller can be equipped with Spring-Board levelling bar or molehill bar mounted on the
long finger harrow for levelling of molehills, cow pats etc., which helps avoid ingress of soil and
foreign matter into fodder when harvested. Add a HE-VA Multi-Seeder onto the Grass-Roller and
grass or other seeds can be drilled at the same time as the consolidation. This allows complete
reseeding, and overseeding or patching in existing pastures.
19/04 2010
Technical specifications
Grass-Roller
Working width
Max. legal speed
Total weight
Total weight with water
Axle pressure
Axle pressure with water
Towing eye pressure
Towing eye pressure with water
Total length
Width in total
Cm
Km/h
Kg
Kg
Kg
Kg
Kg
Kg
Cm
Cm
Roller volume
Front harrow
Tine spacing
Cm
6.3 m
630
25
2790
5200
1980
3650
810
1550
409
242
3 x 770 L
8.2 m
820
25
3880
7010
xxxx
xxxx
xxxx
xxxx
550
244
1 x 770 L
2 x 1130 L
6.3 m
100 - 140
8.2 m
120 - 160
12
7 poles
12
7 poles
220
Min 15
Hydro Texaco HD32
220
Min 15
Hydro Texaco HD32
Technical requirements
Tractor
Motor performance
kW (HP)
Electric system
Battery voltage
Plug for lights
Hydraulic system
Max. working pressure
Pump effect
Oil type
Bar
L/min
19/04 2010
Safety instructions
General information
Do not start-up the machine if there are persons in exposed positions* within a hazardous area**.
When persons are in exposed positions (e.g. in connection with adjustment, maintenance, attachment
and uncoupling), the following conditions must be observed:
The machine must be lowered to firm ground.
The hydraulics must be relieved.
The tractor must be stopped and the key removed from the ignition switch.
The driver must ensure that no persons are staying in exposed positions during the operation.
*
**
Persons in exposed positions: Any person who is staying wholly or partly within a
hazardous area.
Hazardous area: On and under the machine within a distance of 4 m from the machine.
Most accidents that happen in connection with the operation, transport and maintenance of machines
are caused by non-compliance with the most elementary safety conditions.
Therefore it is vital that anybody working at the machine carefully complies with the safety
instructions as well as other instructions applying to the machine.
The machine may only be operated, maintained and repaired by persons, who are familiar with this
work and who are further familiar with the possible elements of danger with this particular machine.
Instructions on transport on the public roads:
Check before transport on public roads that the attachment of the machine at the tractor is in
accordance with the local rules and regulations in force (permitted total weight, permitted axle load,
transport width, lights, warning signs, etc.).
Front axle load:
After the attachment of the machine and at maximum load, the driving properties of the tractor must be
checked. Check that the front axle is sufficiently loaded. As a minimum, the front axle load must be
20% of the tractor weight. Permitted axle load and permitted total weight for the tractor must always
be observed.
NB! The driving, controlling and braking properties are affected by the attached machine
combination.
7
19/04 2010
19/04 2010
Operating Instructions
Attachment
On delivery the roller is in transport position. At start-up the roller is attached to the tractor.
Important:
Raise the support leg and place it in the transport fittings on top of the drawbar. Now fit all the
hydraulic hoses.
The roller requires two double-acting hydraulic outlets.
The hoses for the tip cylinder are provided with red cable straps.
The hoses for the wing cylinder are provided with blue cable straps.
The hoses for the long finger harrow are provided with green straps (extra equipment).
Unfolding and folding of the machine
1. Check that the male quick couplings mounted from the factory fit the tractors female quick
couplings.
2. Now pressurise the tip-cylinder (red), so that the side sections are lifted free of the transport
cradle.
3. Then the wing-cylinders are pressured (blue), so that the side sections are folded out as much
as possible, the hydraulic rams being fully closed.
4. Now relieve the pressure of the tip-cylinder (red), and the roller will tip forward, down to
working position. When the bottom has been reached, let go of the hydraulic handle.
5. Now the wing-cylinders are pressured (blue), so that the side sections are pressed down
against the ground and the manometer is showing the hydraulic pressure according to the
schedule on the next page in order to obtain the correct weight transfer between the middle
section and the side sections.
19/04 2010
6.3 m
Xxx bar
Xxx bar
Xxx bar
Xxx bar
8.2 m
Xxx bar
Xxx bar
Xxx bar
Xxx bar
NOTE: The weight transfer system can be loaded with max. 100 bar.
Long finger harrow
The long finger harrow is raised and lowered with the hydraulic system, which is marked with the
green colour.
During work the long finger harrow can be raised and lowered as required. However, you have to take
care that the harrow does not work too deeply meaning that it will carry the whole rollers weight.
Recommended harrow depth: 25 mm below the roller.
10
19/04 2010
Roller scraper
6.3 m
The scrapers are bolted on the end plates. In order to adjust the scraper bar loosen the 2 bolts at the
top 1 and push the scraper bar against the roller 2 . Please be aware that the scraper bar is to be
placed 5 10 mm from the roller.
2
8.2 m
The scrapers are adjusted in the same way as for 6.3 m. In the
middle of the side sections 2 bolts are placed, which are to be
loosened too.
Maintenance
Lubrication
Important:
After every approx. 10 working hours all movable parts in the side sections are to be lubricated as
well as the 3 lubricating points on the wing cylinder. After every 30 working hours the tip cylinders
pins and the 3 pins in the drawbar are to be lubricated.
The bearings of the roller are to be lubricated after every 100 working hours and/or after cleaning.
Important:
After the season, the roller is to be cleaned and lubricated with grease and oil.
Important:
Repairs
All repairs are to be performed with original HE-VA spare parts.
11
19/04 2010
Spring-Board
The Spring-Board requires 1 double-acting hydraulic outlet on the tractor. The tine angle and thereby the
aggressiveness of the tines is hydraulically controlled from the driver's cab and the depth control is done
manually. The Spring-Board tine bar is adjustable in height and thereby the working angle of the tines
against the ground is being changed. The tines work independently, but may be connected by means of a
transverse locking system (extra equipment) if a greater levelling effect is required. The change-over is
done very easily and quickly without any tools.
Mounting of cylinder on Spring-Board
The hydraulic cylinders are mounted as shown below. It is important that the mounting is performed
properly to get the correct force on the cylinders.
On the Grass-Roller the cylinders for Spring-Board must be mounted in hole 2 and 2b. Moreover, the tine
points of the Spring-Board tines are placed completely down, so that they are bolted in the lower holes.
12
13
19/04 2010
Pos.
Item no.
630771010
Designation
19/04 2010
6.3m
8.2m
630831000
690141102
69516094A
Pin 16 L=94
690133005
R-clip 4
690103075
Bolt M10x25
630771200
690210212
690210210
690210211
10
690210213
11
630327110
Back drawbar
11
630347500
Back drawbar
12
690103190
Bolt M16x65
12
690103164
Bolt M20x70
13
690117013
Facet plate 16
13
690117005
Facet plate 20
14
690113008
14
690113009
15
630762045
Transport bracket
16
690119008
Spring washer 16
17
690103127
Bolt M16x50
18
69435175G
Pin 35 L=175
19
630532600
20
690101101
Bolt M12x25
21
69435185G
Pin 35 L=185
22
69435175G
Pin 35 L=175
23
690136029
Lubricating nipple M8
24
690141211
25
690105003
26
690110003
U-bolt M8x60x35
27
690117004
Facet plate 8
28
690113004
M8 Self-locking nut
29
690206510
30
690206511
14
Middle section
15
19/04 2010
Pos.
Item no.
690141335
Designation
19/04 2010
6.3m
8.2m
630327100
Middle section
630347600
Middle section
690142001
Warning triangle
3a
690103014
Bolt M5x20
3b
690117002
Facet plate 5
3c
690113002
Self-locking nut M5
690141030
690141031
4a
690141039
12
12
4b
690141055
12
12
4c
690140105
4d
690140111
4e
690141087
4f
690141033
69430100G
Pin 30 L=100
630532600
690101101
Bolt M12x25
630762047
Cross cylinder
690136001
Lubricating nipple M6
10
690136029
Lubricating nipple M8
16
19/04 2010
Pos.
Item no.
630773000
Designation
6.3m
8.2m
Wing right
630773100
Wing left
630347710
Wing right
630347700
Wing left
630774000
630774100
630347810
630347800
69430090G
Pin 30 L=90
630532600
690101101
Bolt M12x25
69440525G
Pin 40 L=525
69440508G
Pin 40 L=508
690140714
690140715
17
19/04 2010
Packer roller
Pos.
Item no.
690103127
Designation
6.3m
8.2m
12
16
690103190
12
12
690117013
Facet plate 16
48
56
690113008
24
16
690140813
630327207
630327239
690203321
Plug RG-black
630762041
Scraper bar
8a
630327232
18
19
19/04 2010
Pos.
Item no.
630327182
Designation
19/04 2010
6.3m
8.2m
630327183
690117005
Facet plate 20
24
24
690113009
690103196
630327178
630327226
690103153
630327180
690103160
10
630327179
11
690112009
Nut M20
12
690200040
13
690110050
23
23
14
690117014
Facet plate 12
74
74
15
0426110
23
23
16
690113013
46
46
17
1012520
23
23
18
630327192
19
630327193
20
630327191
21
633052200
Clamp
22
0422144
23
630327199
24
630327196
24
630327237
25
690113019
16
16
26
690103098
27
690103096
10
10
28
690103159
30
690101221
31
69520087F
Pin 20 L=87
32
690134001
33
630327217
20
21
19/04 2010
Pos.
Item no.
630327182
Designation
19/04 2010
6.3m
8.2m
630327181
630327221
630327220
630327177
630327176
630327228
630327227
690117005
Facet plate 20
20
30
690113009
12
690103151
690113013
48
62
690117014
Facet plate 12
76
88
1012520
Clamp, M12
24
31
0426110
24
31
10
690110050
24
31
11
630327192
12
690103096
10
15
13
690113019
16
16
14
630327191
15
630327193
16
630327199
17
690101221
18
630327217
19
633052000
20
633052200
21
690103098
22
630327195
22
630327194
22
630327236
22
630327235
24
630327180
25
630327179
26
690103159
27
630327185
27a
630327186
28
630327184
29
690110106
U-bolt M16x200x100x200
22
Pos.
Item no.
30
690113008
31
Designation
19/04 2010
6.3m
8.2m
12
690117013
Facet plate 16
12
32
690112009
Nut M20
33
690200040
34
69520087F
Pin 20 L=87
35
690134001
36
690103160
23
19/04 2010
24
Pos.
Item no.
Designation
0487007
19/04 2010
6.3m
8.2m
1131850
1131470
1131960
1131950
1131840
1131780
16
1131770
0489020
1012520
0378200
10
0435100
11
0264040
16
32
12
0382120
U-bolt M12
16
13
0234280
16
32
14
0264060
15
0272270
12
12
16
0235360
17
0264070
21
37
18
0235350
19
0236170
20
0264090
21
0235950
22
0235840
23
1131120
Clamping flange
24
0444500
25
0444490
26
0468200
27
1131130
28
30551200
29
1130290
Bush
30
0236240
31
0272290
11
11
32
0272310
33
0264110
34
0235880
34
0235900
35
0242760
No.2045321
25
16
1
8
Pos.
Item no.
Designation
36
0235030
37
19/04 2010
6.3m
8.2m
0230825
16
38
0435110
39
0444020
40
0449430
41
0449700
42
0449730
43
0449020
44
1030280
45
0235430
46
0230320
47
0272260
18
48
0230290
49
630327242
0455160
0455060
0454490
0434450
32
0434531
0434531
26
27
19/04 2010
19/04 2010
Pos.
Item no.
Designation
6.3m
8.2m
635053020
633073020
635051000
633061000
69525087F
Pin 25 L=87
690134001
670861100
Flange
690110101
U-bolt M16x100x100x100
690117013
Facet plate 16
690113008
690200160
Cylinder 50/30x155
9a
690200041
9b
690200162
9c
690200044
Piston 50/30 mm
9d
690200043
9e
690200045
10
691372020
11
690115010
Washer 20/28x1mm
12
69520046D
Pin 20 L=46
13
69520087F
Pin 20 L=87
14
690203006
15
690201051
L=250 mm
16
690201059
L=350 mm
17
690203015
Fitting T10
18
690201032
19
690201053
20
690201038
20
690201047
21
690201006
21
690201047
22
690203003
23
690203001
24
690210213
25
690210211
26
690210210
10
10
27
690210212
28
633052200
28
Pos.
Item no.
29
690103098
30
Designation
19/04 2010
6.3m
8.2m
Bolt M12x110
633052050
Tine (10x80)
30a
633052000
Tine complete
31
690113006
24
18
32
690117014
Facet plate 12
24
18
33
690134000
16
12
34
633055500
35
69512040K
Pin 12,5x40
16
12
36
633055710
37
633055700
38
633052100
39
690101220
16
12
40
633052150
41
635055010
42
690103126
Bolt M16x45
29
30
19/04 2010
31
19/04 2010
Designation
19/04 2010
Pos.
Item no.
6.3m
635053010
635053030
633063010
633063030
635054500
Horn
69525095F
Pin 25 L=95
690134001
690113008
32
32
690117013
Facet plate 16
48
48
690110106
U-bolt M16x200x100x200
691372020
690115010
Washer 20/28x1mm
10
69520046D
Pin 20 L=46
11
690200160
11a
690200041
11b
690200162
11c
690200044
Piston 50/30 mm
11d
690200043
11e
690200045
12
69520087F
Pin 20 L=87
13
690203006
14
690203002
15
690210210
16
20
16
690210211
10
17
690210213
10
18
690103098
Bolt M12x110
16
26
19
633052200
16
26
20
633052050
Tine (10x80)
16
26
20a
633052000
Tine complete
16
26
21
690112011
32
52
22
690117014
Facet plate 12
48
78
23
690134000
32
52
24
633055500
16
26
25
69512040K
Pin 12,5x40
32
52
26
633055710
14
24
27
633055700
28
633052100
16
26
32
8.2m
Pos.
Item no.
29
633052150
30
Designation
19/04 2010
6.3m
8.2m
16
26
690101220
32
52
31
635151000
32
635152000
33
690110020
U-bolt M10x70x70x70 mm
34
690117012
Facet plate 10
35
690113005
36
698500018
37
690201048
37
690201006
37
690201022
38
690201044
38
690201048
38
690201060
39
690201009
40
690201069
41
690201063
42
690201016
43
69525087F
Pin 25 L=87
44
635055000
Connecting link
45
690103197
Bolt M16x50
16
16
33
34
19/04 2010
Designation
19/04 2010
Pos.
Item no.
690119202
690203001
690203003
690201006
690206822
690206823
690203010
Cutting ring 10
690203011
Union nut 10
690203020
10
690203016
11
690201042
12
690201015
13
690206510
14
690201016
15
630762047
16
690203006
17
690207901
Restrictor 1mm
18
690201055
19
690203015
Fitting T10
20
690201059
21
690203012
22
690201038
23
690201029
24
690119203
25
690201045
26
690207104
27
690202810
28
690200020
29
690203004
Fitting T10V
35
6.3 m
36
19/04 2010
Designation
19/04 2010
Pos.
Item no.
690119202
690203001
690203003
690201048
690201051
690206822
690206823
690203010
Cutting ring 10
690203011
Union nut 10
10
690203020
11
690203016
12
690201055
13
690206510
14
690201022
15
630762047
16
690203006
17
690207901
Restrictor 1mm
18
690201055
19
690203015
Fitting T10
20
690201059
21
690203012
22
690209453
23
690119203
24
690201025
25
690207104
26
690202810
27
690200014
28
690203004
Fitting T10V
29
690201047
37
8.2m
38
19/04 2010
Designation
19/04 2010
Pos.
Item no.
690119204
690203001
690203003
690201038
690201044
690201064
690200040
690203006
690201055
10
690201068
11
690201006
12
690201048
13
690203015
Fitting T10
39
6.3 m
40
19/04 2010
Designation
19/04 2010
Pos.
Item no.
690119204
690203001
690203003
690201045
690201042
690200040
690203006
10
690201015
690201068
10
690203015
Fitting T10
11
690201237
12
690201052
13
690201021
14
690201060
41
8.2m
19/04 2010
Hydraulic brakes
Pos.
Item no.
Designation
Pcs.
42
Air brakes
43
19/04 2010
Pos.
Item no.
Designation
19/04 2010
w/artificial
tube for
membrane
cylinder
2
w/rubber
hose for
membrane
cylinder
2
10
11
12
13
14
15
16
17
18
690190026 Plug
19
20
21
22
23
24
25
26
27
28
15
15
29
15
15
30
44
Notes
45
19/04 2010
46
19/04 2010
47
19/04 2010