FMC Weco Wing Union Catalog
FMC Weco Wing Union Catalog
FMC Weco Wing Union Catalog
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Pressure Rating (psi) Sour Gas Service (see note 12) Test Cold Working Test (in) (mm) 1 32
14
Nominal Pipe Size 1 25 1 12 40 212 65 3 80 4 100 5 125 10 250 12 300 6 150 8 200 2 50 NOTES
Figure Number
Standard Service
Cold Working
100
1,500 3,000 3,000 3,000 3,000 3,750 6,000 9,000 9,000 15,000 15,000 22,500 30,000 NA 15,000 22,500 NA NA 10,000 15,000 7,500 11,250 7,500 11,250 6,000 9,000 NA NA 4,000 6,000 2,500 3,750 NA NA NA NA NA NA NA NA NA NA
1,000
1
1 1
200
2,000
Sour gas service
FMC manufactures Weco sour gas wing unions in accordance with the National Association of Corrosion Engineers (NACE) Standard MR-01-75 and the American Petroleum Institutes (API) Standard RP-14E.
1,5,6 1 1 1,2
206
2,000
207
2,000
211
2,000
400
2,500
400
4,000
600
6,000
602
6,000
1002
10,000
1003
10,000
1502
15,000
2002
20,000
9,11 11
2202
NA
Notes: NA - Not Available All end connections are line pipe threads unless otherwise noted. 9. 10. 11. 12.
8.
1. 2. 3. 13.
4.
5. 14.
6. 7.
Butt-weld available. Consult factory for wall thickness. Nonpressure seal configurations available. Power make-up must be used for line pipe threaded connections to achieve rated cold working pressure. Line pipe threads are not offered for sour gas service in this figure number. Line pipe threads are not recommended for sour gas service above 4-inches nominal pipe diameter. Figure 400 available in 5 1/2- to 7-inch OD with casing threads. Figure 1002 also available in 2 1/2-inch EUE: 5- and 6-inch sizes available with butt-weld ends only.
Figure 1502 in 4-inch size available for 3 1/2-inch ID tubing, buttweld or nonpressure seal configuration only. Figure 2002 in 3-inch size available for 3-inch ID tubing. Figure 1003 in 5-inch size available with butt-weld ends only. Available with butt weld ends only. All unions for sour gas service are painted olive green, stamped SOUR GAS or NACE MR-01-75 and have specially modified material properties. 5- and 6-inch sizes rated at 7,500 psi CWP and 11,250 psi test; 5- and 6-inch unions for sour gas service rated at 5,000 psi CWP and 7,500 psi test. 4- and 5-inch sizes rated at 7,500 psi CWP and 11,250 psi test; 4- and 5-inch unions for sour gas service rated at 5,000 psi CWP and 7,500 psi test.
Interchangeable parts
All Weco parts of the same size, pressure rating, and figure number are interchangeable. This feature makes it easy to match male and female subs that are frequently made-up and broken-out. And, because FMC makes every Weco wing union to the same rigid standards, you get a quick and positive seal every time.
Simple identification
Weco standard service wing unions are color coded for quick identification. Sour gas wing unions are stamped sour gas using low-stress dot stamping and painted with a green, zinc-chromate primer unique to sour gas equipment.
Table of Contents
Weco Wing Unions Figure 100 .................................................................. Figure 200 .................................................................. Figure 206 .................................................................. Figure 207 (Blanking union) ..................................... Figure 211 (Insulating union) .................................... Figure 400 .................................................................. Figure 600 .................................................................. Figure 602 .................................................................. Figure 1002 ................................................................ Figure 1003 (Misaligning union) ............................... 2 2 2 3 3 3 4 4 4 5
1
Figure 1502 ................................................................ Figure 2002 ................................................................ Figure 2202 ................................................................ Sour Gas Service ............................................................... Nonpressure-Thread Seal Connection .............................. Tank Unions ...................................................................... Air-o-Unions ..................................................................... Suction-Hose Unions ........................................................ Specifications .................................................................... Warnings and Safety Instructions .....................................
5 5 6 6 6 7 7 7 8 12
Features
Pressure-tight make-up with hammer Economical, low-pressure union
Recommended service
Manifold and line connections
Figure 200
2,000 psi (138 bar) cold working pressure
Features
Economical, general-purpose union 1- to 4-inch sizes Butt-weld available
Recommended service
General-service manifolds and lines
Figure 206
2,000 psi (138 bar) cold working pressure
Features
O-ring in male sub improves sealing and protects metal-to-metal seal against corrosion Replaceable O-ring extends union service life 1- to 10-inch sizes
Recommended service
Manifold and line connections, suction service, and corrosion service
See Specifications Table (page 8) for sizes, dimensions, weights, and materials. 2
Features
Parts are interchangeable with Figs. 200 and 206 O-ring on blanking cap ensures a leak-free seal Raised lugs on cap allow for make-up with a hammer Available in butt-weld Cap can be tapped for pressure gauge if specified
Recommended service
To seal manifold connections and protect union threads
Figure 211
Insulating union
2,000 psi (138 bar) cold working pressure
Features
Laminated insulating rings eliminate all metal-to-metal contact; insulating rings provide 35 million ohms resistance across the union O-ring in male sub provides a positive primary seal Seal ring in female sub provides a positive secondary seal Insulating rings, O-ring, and seal ring can be replaced to extend union life
Recommended service
For production systems with electrolytic corrosion problems
Figure 400
4,000 psi (276 bar) cold working pressure through 4-inch sizes; 2,500 psi (172 bar) cold working pressure, 5- through 12-inch sizes
Features
2 1/2- through 12-inch sizes have O-rings for primary seal Butt-weld available Available for sour gas service: 2,500 psi (172 bar) cold working pressure, 5- through 12-inch sizes; 4,000 psi (276 bar) coldworking pressure, 1- through 4-inch sizes
Recommended service
Manifold and line connections, pump suction, and mud service
See Specifications Table (pages 8 and 9) for sizes, dimensions, weights, and materials. 3
Features
Bronze seat provides primary seal; will not rust in water services
Recommended service
Steam service, boiler connections, manifold, and line connections for production, drilling, and well servicing
Figure 602
6,000 psi (414 bar) cold working pressure
Features
Compact Replaceable, lip-type seal provides primary seal, protects secondary metal-to-metal seal, and minimizes flow turbulence Butt-weld available Available for sour gas service: 6,000 psi (414 bar) cold working pressure
Recommended service
Manifold and line connections and mud service
Figure 1002
10,000 psi (690 bar) cold working pressure through 4-inch sizes; 7,500 psi (517 bar) cold working pressure, 5- and 6-inch sizes
Features
Replaceable, lip-type seal provides primary seal, protects secondary metal-to-metal, and minimizes flow turbulence Butt-weld available Available for sour gas service: 7,500 psi (517 bar) cold working pressure 5- and 6-inch sizes have O-rings for primary seals
Recommended service
Cementing, fracturing, acidizing, testing, and choke-and-kill lines
See Specifications Table (pages 9 and 10) for sizes, dimensions, weights, and materials. 4
Features
Ball seat provides positive seal with up to 71/2 misalignment; 2-inch model up to 4 Replacement O-ring on male sub provides primary seal, and protects metal-to-metal seal against abrasion and corrosion Available with threaded or butt-weld ends
Recommended service
For high-pressure connections where lines cannot be aligned
Figure 1502
15,000 psi (1034 bar) cold working pressure
Features
Replaceable, lip-type seal provides primary seal, protects secondary metal-to-metal seal, and minimizes flow turbulence Butt-weld available Available for sour gas service: 10,000 psi (690 bar) cold working pressure; buttweld or nonpressure-thread seal configurations only
Recommended service
Cementing, fracturing, acidizing, testing, and choke-and-kill lines
Figure 2002
20,000 psi (1380 bar) cold working pressure
Features
Replaceable, lip-type seal provides primary seal, protects secondary metal-to-metal seal, and minimizes flow turbulence 2- and 3-inch line sizes Butt-weld configurations only
Recommended service
Cementing, fracturing, acidizing, testing, and choke-and-kill lines
See Specifications Table (page 11) for sizes, dimensions, weights, and materials. 5
Features
Meets National Association of Corrosion Engineers Standard MR-01-75 and American Petroleum Institute RP-14E Heat-treated components are 100% tested for hardness Fluoroelastomer seal rings Butt-weld only Stamped sour gas using low-stress dot stamping and painted with a green zinc-chromate primer to assure quick identification
Recommended service
Especially designed for sour gas service
See Specifications Table (page 11) for sizes, dimensions, weights, and materials.
union is stamped sour gas using lowstress dot stamping and painted with a green zinc-chromate primer that is unique to sour gas equipment. FMC uses fluoroelastomer seals or O-rings in all sour gas unions, but does not warrant the performance of any elastomer for sour gas service. (See Quick Reference Chart for model numbers, pressures, and sizes.)
CAUTION: It is possible to interchange sour gas parts with standard service products. Users must adopt safe practices for identification, installation, use, maintenance, and storage of sour gas equipment. (See Warnings and Safety Instructions on inside back cover.)
An epoxy thread-locking compound is used to secure the connection. All threads are isolated from the line fluid by the seal ring, and the smooth bore assures minimum turbulence, decreases washouts, and reduces chemical, acid, sand, or cement build-up around the pipe ends. Connection threads are API round tubing threads for extra strength. Nonpressure-thread seal configurations are available in Figures 602, 1002, and 1502 wing unions.
Tubing or pipe
Male sub
Seal ring
Wing nut
Female sub
Features
Molded nitrile seal provides a compression seal Makes up with hammer Elongated cross-section of seal ring ensures greater sealing surface when in contact with the pipe Tank union accepts up to 7 pipe misalignment Available in 6-, 8-, 10-, and 12-inch sizes 6-, 8-, and 10-inch unions may be socket welded to pipe, or butt welded to tubing. 12-inch unions require butt welds.
Recommended service
Mud tanks, mud tank connecting lines, and pump suction flanges
Air-o-unions
150 psi (10 bar) maximum line pressure
Features
Shot of rig air inflates tube to seal around pipe Fast, easy make-up without close alignment Allows pipe expansion or misalignment without breaking the seal No nuts, bolts, or wrenches required Available in 4-, 6-, 8-, 10-, 12-, 13-, and 16-inch sizes
Recommended service
Mud suction and return lines and lowpressure fluid lines
Suction-hose unions
Recommended service
Mud system suction lines
Features
Replaceable O-ring Choice of end fittings Secondary metal-to-metal seal Socket welded, threaded, or hosed
Socket weld
See Specifications Table (page 12) for sizes, dimensions, weights, and materials. 7
D B
* The dimensions and materials for figure 200 and figure 206 steel forging hubs are: B. Outside diameter 2 1316 (71), C. End-to-end 3 14 (83).
Figure 207
Nominal pipe size A Clearance radius B Outside diameter C End-to-end threaded D Inside diameter ACME threads per inch Weight Material SF Steel forging SC Steel casting (lb) (kg) (Sub) (Nut) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 3 80 5 34 146 4 332 104 3 34 95 3 316 81 4 Standard 10 4.5 SF SC 4 100 7 316 135 5 18 130 4 516 109 4 316 106 3 Modified 16 14 7.4 SF SF 6 150 9 1516 252 7 12 191 5 1316 148 6 932 160 3 Standard 38 17 SF SC 8 200 12 38 314 9 916 243 8 58 219 8 14 209 3 Standard 70 12 32 SF SC 10 250 14 12 368 11 12 292 9 1116 246 10 516 262 3 Standard 96 44 SF SC
Figure 400
Nominal pipe size A Clearance radius B Outside diameter C End-to-end threaded D Inside diameter ACME threads per inch Weight Material SF Steel forging SC Steel casting (lb) (kg) (Sub) (Nut) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 2 50 3 1 2 89 3 116 78 5 1 4 133 2 532 55 3 Standard 10 12 4.8 SF SF 2 12 65 4 132 103 3 12 89 6 116 154 2 916 65 3 Standard 16 7.3 SF SF 3 80 4 38 111 4 532 106 6 732 158 3 316 81 3 Stardard 19 8.6 SF SF 4 100 5 127 5 732 133 8 732 209 4 316 106 3 Standard 29 14 13 SF SF 5 1 2 140 5 1316 148 6 1 4 159 10 1532 266 5 332 129 3 Standard 47 12 22 SF SC 6 150 6 34 171 7 34 197 11 116 281 6 932 160 3 Standard 63 12 29 SF SC 7 175 6 34 171 7 34 197 11 116 281 6 732 158 3 Standard 61 14 28 SF SC 8 200 7 1316 198 9 1932 244 11 716 291 8 14 209 3 Standard 94 34 43 SF SC 10 250 9 1932 244 11 34 298 10 58 270 10 516 262 3 Standard 150 68 SF SC 12 300 10 2332 272 14 356 10 1516 278 12 1132 313 3 Standard 163 34 74 SF SC
Figure 600
Nominal pipe size A Clearance radius B Outside diameter C End-to-end threaded D Inside diameter ACME threads per inch Weight Material CS SF SC AS Carbon steel Steel forging Steel casting Alloy steel (lb) (kg) (Sub) (Nut) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 1 25 2 516 59 1 3 4 44 3 916 90 1 1 8 28 6 Standard 3 1 4 1.5 CS SF 1 1 2 40 3 316 81 2 916 65 4 7 8 124 1
11 16 43
2 50 3
11 16 94
A
3 80 4 716 113 4 316 106 8 34 222 3 316 81 2 Standard 27 14 12 SF SF 4 100 5 516 135 5 1 4 133 10 116 256 4 316 106 2 Standard 40 18 AS SF
4 Standard 9 1 4 4.2 CS SF
D B
Figure 1002
Nominal pipe size A Clearance radius B Outside diameter C End-to-end threaded D End-to-end butt-weld* D End-to-end butt-weld** E Inside diameter ACME threads per inch Weight Material AS Alloy steel CS Carbon steel SF Steel forging (lb) (kg) (Sub) (Nut) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 1 25 2 732 56 1 34 44 3 1732 90 3 1732 90 3 1732 90 1 18 28 6 Standard 3 12 1.6 AS SF * Schedule 160 ** XX heavy 1 14 32 3 132 77 2 916 65 4 78 124 4 78 124 1 1332 36 4 Standard 9 12 4.3 AS SF 1 12 40 3 132 77 2 916 65 4 78 124 4 1116 119 4 78 124 1 1116 43 4 Standard 8 34 4.0 AS SF 2 50 3 1316 97 2 3132 75 5 14 133 5 116 128 5 316 132 2 116 52 3 Modified 12 34 5.8 AS SF 2 12 65 3 78 99 3 12 89 6 18 156 6 18 156 6 14 159 2 916 65 4 Standard 17 12 7.9 AS SF 2 12 (EUE) 65 4 102 3 1116 94 5 1516 151 2 1316 71 4 Standard 17 12 7.9 AS SF 3 80 4 516 110 4 532 106 6 14 159 5 716 138 5 716 138 3 316 81 4 Standard 22 10 AS SF 4 100 4 78 124 5 732 133 8 14 210 5 1116 144 5 1116 144 4 316 106 4 Standard 32 15 AS SF 5 125 6 532 156 5 916 141 6 152 6 18 156 3 Standard 55 34 25 AS SC 6 150 7 178 6 58 168 6 14 159 6 12 165 3 Standard 80 14 36 AS SC
C D
E* * Line pipe thread configuration. Butt-weld inside diameter dependent on pipe schedule. B
10
Figure 2002
Nominal pipe size A Clearance radius B Outside diameter D End-to-end butt-weld ACME threads per inch Weight Material AS Alloy steel (lb) (kg) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 2 50 3 34 95 2 916 65 7 1332 188 4 22 10 AS 3 80 6 14 159 5 12 140 10 12 267 4 96 44 AS
Figure 2202
Nominal pipe size A Clearance radius B Outside diameter D End-to-end butt-weld ACME threads per inch Weight Material AS Alloy steel (lb) (kg) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 2 50 3 34 95 2 916 65 7 1332 188 5 26 12 AS 2 12 65 4 12 115 4 18 105 9 916 243 5 42 19 AS 3 80 6 14 159 5 12 140 10 12 267 5 55 25 AS
Figure 1502
Nominal pipe size A Clearance radius B Outside diameter C End-to-end threaded D End-to-end butt-weld** E Inside diameter ACME threads per inch Weight Material AS Alloy steel CS Carbon steel (lb) (kg) (Sub) (Nut) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 1 25 2 78 73 2 316 55 4 32 110
11
1 1 2 40 3 2132 93 3 76 5 32 137
13
2 916 65 3 Standard 22 10 AS SF
8 1 2 216 3 Standard 75 34 AS SF
C D
E* B * Line pipe thread configuration. Butt-weld inside diameter dependent on pipe schedule.
11
C D E B
6 8 168
5
8 8 219
5
10 4 273
3
12 4 324
3
22 10 SC
31 14 SC
37 17 SC
50 23 SC
F G
Air-o-unions
Nominal pipe size A Tube inside diameter B Body inside diameter C Butt-weld Inside dia. D Butt-weld outside dia. E F End-to-face G Misalignment, degrees Weight SC Steel casting (lb) (kg) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) (in.) (mm) 4 100 4 1932 117 4 1932 117 5 116 129 5 916 141 6 5 8 168 3 1 8 79 1 1 2 38 6 7 1 4 3 6 150 6 3 4 171 6 1516 176 8 203 8 5 8 219 10 14 260 4 102 2 51 14 17 12 8 8 200 8 34 222 8 1516 227 10 18 257 10 34 273 12 14 311 4 102 2 51 14 21 34 10 10 250 10 1516 278 11 18 283 12 18 308 12 34 324 14 12 368 4 14 108 2 51 14 26 12 12 300 12 1516 329 13 18 333 13 38 340 14 356 16 12 419 4 14 108 2 51 14 30 14 13 325 13 58 346 13 34 349 15 38 391 16 406 17 316 437 4 38 111 2 51 14 34 14 16 16 400 16 14 413 16 38 416 17 38 441 18 457 19 1316 503 4 14 108 2 51 14 38 12 17
A B C D
Suction-hose unions
Size/Type in. 6-inch hose 5-inch hose 5-inch socket weld 5-inch line pipe thread 4-inch line pipe thread 4-inch hose Blanking cap DI Ductile iron casting Length mm 356 356 103 194 150 368 342 Nut radius in. mm 5 18 5 8
1
in. 34 30 18 21 25 25 10
14 14 14 4
1
4 18 7 34 6 14 12 13 16
11
5 18 5 18 5 18 5 18 5 18
12
WARNINGS
FAILURE TO FOLLOW THESE WARNINGS COULD RESULT IN SERIOUS INJURY OR DEATH! 1. Do not mix or assemble components, parts or end connections with different pressure ratings. Mismatched parts may fail under pressure. Do not use or substitute non FMC components or parts in FMC products and assemblies. Do not strike, tighten or loosen pressurized components or connections. Do not exceed the rated working pressure of the product. Complete and proper make-up of components and connections is required to attain rated working pressure. Do not use severely worn, eroded or corroded products. Contact FMC for more information on how to identify the limits of erosion and corrosion. Follow safe practices when using products in overhead applications. Products not properly secured could fall. Select only appropriate product and materials for the intended service: Do not expose standard service products to sour gas fluids. (Refer to NACE MR-0175.) Do not interchange sour gas components with standard service components. Use appropriate safety precautions when working with ferrous products in below freezing temperatures. Freezing temperatures lower the impact strength of ferrous materials. Follow manufacturers instructions and Material Safety Data Sheet directions when using solvents.
2. 3. 4. 5. 6.
7.
8.
9.
10. Make certain that personnel and facilities are protected from residual hazardous fluids before disassembly of any product. 11. If any leakage is detected from FMC products, take them from service immediately to prevent potential damage and personal injury. SAFETY INSTRUCTIONS The applications of FMC products are in working environments where general personnel safety procedures and policies MUST be followed. Always use appropriate protective equipment in high pressure, extreme temperature or severe service applications.
FMC Corporation Fluid Control Division Division Headquarters 6677 North Gessner Road Houston, Texas 77040 Phone: 713/510-6800 Fax: 713/510-6803 http://www.fmc.com/Eteg E-mail: [email protected] (Direct orders to sales offices at the following locations:) FMC Fluid Control Division 2825 West Washington P.O. Box 1377 Stephenville, Texas 76401 Phone: 254-968-2181 Fax: 254/968-5709 TollFree: 1-800-772-8582 FMC Corporation (U.K.) Ltd. Fluid Control Division Wellington Road Industrial Park Wellington Circle Aberdeen AB12 3JG Scotland Phone: (44) 1224/898-555 Fax: (44) 1224/249-460 FMC Southeast Asia Pte. Ltd. Fluid Control Division 149 Gul Circle Singapore 629605 Phone: (65) 862-3659 Fax: (65) 861-8251 FMC International S.A. Fluid Control Division Al Moosa Tower, 17th Floor Box 3228 Dubai, United Arab Emirates Phone: (971) 4/310-948 Fax: (971) 4/310-950