www.swagelok.

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G a u g e a b l e S A F 2 5 0 7 TM
S u p e r D u p l e x Tu b e F i t t i n g s

Excellent corrosion resistance in chloride-containing environments

Advanced-geometry back ferrule design enhances sealing action
Same gaugeability as traditional Swagelok tube fittings
Easy installation using hand tools
Available in sizes from 1/4 to 3/4 in.

Gaugeable SAF 2507 Super Duplex Tube Fittings

Features

Materials of Construction

Swagelok Company has worked with Sandvik Steel, the

makers of SAF 2507 super duplex stainless steel, to create a
tube fitting design for connecting SAF 2507 tube systems. This
fitting combines a patented, advanced-geometry shape for the
back ferrule and a patented ferrule hardening process. The
result is a Swagelok tube fitting that can reliably grip and seal
on exceptionally hard SAF 2507 tube.
Swagelok SAF 2507 tube fittings are available in sizes from
1/4 to 3/4 in. and can be installed using simple hand tools. All
SAF 2507 and SMO 254 tube fitting components are
manufactured from controlled chemistry material with a
minimum pitting resistance equivalent (PRE) value of 42.5.
Each Swagelok SAF 2507 tube fitting component is stamped
with its material type.

Component

Material

Marking

SAF 2507
Notched hex,
super duplex SS SAF 2507 on face

1 Nut
2 Back
ferrule

254 on outer rim

3 Front
ferrule

SAF 2507
2507 on outer rim
super duplex SS

4 Body

SAF 2507
super duplex SS

254 SMO

2507 on neck

Wetted components listed in italics.

Do not mix components of other

materials with SAF 2507 tube fittings.

Pressure Ratings
Pressure ratings for a fluid system are determined by the end connection or system component with the lowest pressure rating.
Ratings for the end connections used in this catalog are discussed below.

Swagelok Tube Fittings

Swagelok tube fittings listed in this catalog are rated to the pressure rating of the tubing (see Table 1).

Table 1Pressure Ratings for Swagelok SAF 2507 Tube Fittings used with SAF 2507 Tubing
Pressure ratings based on special wall

Tube Wall Thickness, in.

0.065

0.095

12 900

Tube OD
in.

0.035

1/4

7 800
(540)

10 000

3/8

6 500

1/2

5 000

7 200

(350)

(500)

5/8

5 800

7 600

10 100

(400)

(530)

(700)

3/4

4 700

6 300

8 500

(330)

(440)

(690)

0.049

0.083

0.028

Pressure Rating, psig (bar)

15 000

(1 040)
10 100

12 700

(700)

(450)

(880)

10 100

(700)

(890)

thickness tolerance for Swagelok

SAF 2507 tubing.
Pressure ratings calculated from S values
(38 700 psi [266 MPa]), according to ASME
B31.3 Process Piping Code. Pressure ratings
for metal temperatures from 20 to 100F
(28 to 37C). SAF 2507 tubing, fully annealed,
meets ASTM A789 or equivalent. Hardness
value is HRC 32 or less.
Note: For gas service, use tube wall
thicknesses outside the shaded area.

(540)

10 000

(690)

Male NPT Pipe End Connections

Male NPT pipe end connections up to 1/2 in. are rated to 15 000 psig (1040 bar); sizes over 1/2 in. are rated to 10 000 psig (690 bar).

SAE/MS End Connections

SAE/MS end connections up to 1/2 in. are rated to 4500 psig (310 bar); sizes over 1/2 in. are rated to 3600 psig (250 bar), in
accordance with SAE J1926.

Medium-Pressure End Connections

Medium-pressure end connections listed in this catalog are manufactured to API-6A Specification for Wellhead and Christmas
Tree Equipment tolerances, Autoclave Engineers, and Butech Pressure Systems catalog dimensions. Sizes up to 9/16 in. are
rated to 20 000 psig (1380 bar); sizes over 9/16 in. are rated to 10 000 psig (690 bar).

Elevated Temperature Factors

Table 2Swagelok 2507 Tube
Fitting and NPT End Connection
Pressure Ratings Factors

ASME B31.3 Factors

F

Factor

200

93

0.90

300

149

0.85

400

204

0.82

500

260

0.81

600

316

0.80

Gaugeable SAF 2507 Super Duplex Tube Fittings

Ordering Information
Male Connector

T
Tube
OD
in.

H
B

Dimensions, in. (mm)

P
NPT
Size
in.
1/4

2507-400-1-4

1/4
D
C

P
A

3/8

1/2

Male Connector
(SAE/MS Straight
Thread)
F

O-ring

1/2

2507-400-1-8

1/4

2507-600-1-4

3/8

2507-600-1-6

1/2

2507-600-1-8

1/4

2507-810-1-4

3/8

2507-810-1-6

1/2

2507-810-1-8

5/8

1/2

2507-1010-1-8

3/4

3/4

2507-1210-1-12

3/4

2507-1210-1-16

T
Tube
OD
in.

S
SAE/MS
Thread
Size

A
1.49

B
0.56

E
Min
Opening

(37.8)

(14.2)

0.70

0.60

0.19

1.76

0.75

(17.8)

(15.2)

(4.8)

(44.7)

(19.0)

1.57

0.56

(39.9)

(14.2)

Ordering
Number

1.82

0.75

(46.2)

(19.0)

SAE/MS male connectors may be

back-drilled to larger ID at straight
thread end.
Standard O-ring material is 90
durometer fluorocarbon FKM.

Swagelok Tube Fitting

to Medium-Pressure
Male Connector
H
B

GF

29
D
C

(16.8)

0.28

(30.5)

1.47

7/8

(37.3)

0.75

0.41

(49.0)

(19.0)

(10.4)

0.86

0.90

(21.8)

(22.9)

0.38

1.28
(32.5)

11/16

(7.1)

1.93

1.53

7/8

(38.9)

1.31

13/16

(33.3)

(9.7)

1.99

0.75

0.86

0.96

0.47

(50.5)

(19.0)

(22.0)

(24.4)

(11.9)

1.99

0.75

0.86

0.96

0.62

(50.5)

(19.0)

(22.0)

(24.4)

(15.9)

2.25

0.94

0.86

0.96

0.62

(57.1)

(23.9)

(22.0)

(24.4)

(15.9)

Ordering
Number
2507-400-1-4ST

9/16-18

2507-400-1-6ST

9/16-18

2507-600-1-6ST

A
1.34

B
0.36

E
Min
Opening
0.19

(34.0)

(9.1)

0.70

0.60

(4.8)

(17.8)

(15.2)

0.19

1.40
(35.6)

1.46

0.39

0.76

0.66

(37.1)

(9.9)

(19.3)

(16.8)

2507-810-1-6ST

3/4-16

2507-810-1-8ST

5/8

7/8-14

2507-1010-1-10ST

3/4

1-1/16-12

2507-1210-1-12ST

(4.8)

1.53

7/8

(38.9)

1.59

1 1/16

(40.4)

1.59

1 3/16

(40.4)

1.85

1 3/8

(39.1)

1.65

0.44

(41.9)

(11.2)

0.86

0.90

(21.8)

(22.9)

F
Flat
9/16

(47.0)

0.41
(10.3)

1.77

0.50

0.86

0.96

0.50

(44.9)

(12.7)

(22.0)

(24.4)

(12.6)

1.93

0.59

0.86

0.96

0.62

(49.0)

(15.1)

(22.0)

(24.4)

(15.6)

H
1.05
(26.7)

O-ring
Size
No.
904

1.11
11/16

(28.2)

1.17
(29.7)

0.28
(7.1)

1.54

9/16-18

13/16
7/8
1 1/16
1 3/8

906

1.14
(29.0)

1.25
(31.8)

1.37
(34.8)

1.53
(38.9)

908
910
912

Dimensions, in. (mm)

E
Min
F
A
B
C
D Opening Flat
0.11
1.62 0.70 0.70 0.60
1/2

Ordering
Number

1/4

1/4

2507-400-1-4MP

3/8

3/8

2507-600-1-6MP

1/2

9/16

2507-810-1-9MP

5/8

9/16

2507-1010-1-9MP

3/4

3/4

2507-1210-1-12MP

S
A

9/16

Dimensions, in. (mm)

7/16-20

T
MediumTube Pressure
OD
Tube
in.
Size, in.

(19.3)

0.56

1/2

E dimension is minimum opening.

0.66

(14.2)

0.76

1.71

D
C

H
1.20

5/8

(43.4)

1/4

3/8

F
Flat

(41.1) (17.8) (17.8) (15.2)

(2.8)

1.92 0.91 0.76 0.66

0.21

(48.8) (23.1) (19.3) (16.8)

(5.3)

2.15 1.00 0.86 0.90

0.31

(54.6) (25.4) (21.8) (22.9)

(7.9)

2.24 1.00 0.86 0.96

0.31

(56.8) (25.4) (22.0) (24.4)

(7.9)

2.53 1.19 0.86 0.96

0.45

(64.2) (30.3) (22.0) (24.4)

(11.5)

5/8
7/8
1 1/16

G
H
0.14 1.33
(3.6) (33.8)

0.25 1.63
(6.4) (41.4)

0.41 1.75
(10.4) (44.4)

0.41 1.84
(10.4) (46.7)

S
Thread Size
7/16-20 UNF-2
9/16-18 UNF-2
13/16-16 UN-2
13/16-16 UN-2

0.56 2.13
1 3/16 (14.2) (54.1) 3/4-14 NPSM-2

Dimensions, in inches (millimeters), are for reference only and are subject to change.
Dimensions shown with Swagelok tube fitting nuts finger-tight.

Gaugeable SAF 2507 Super Duplex Tube Fittings

Swagelok Tube Fitting

to Medium-Pressure
Female Connector

H
Weep
hole

B
30
d4

D
C

S
F

b
A

Dimensions, in. (mm)

T
MediumTube
Pressure
OD, in. Tube Size, in.

Ordering
Number

1/4

1/4

2507-400-7-4MP

3/8

3/8

2507-600-7-6MP

1/2

9/16

2507-810-7-9MP

Union

T
Tube
OD, in.

T
D
C

1/4

Bulkhead Union
H

T
D

T
D
C

Ax

Union Elbow
T

B
0.50

b
0.35

C
0.70

D
0.60

d4
0.20

E Min
Opening
0.11

(34.8)

(12.7)

(8.9)

(17.8)

(15.2)

(5.1)

(2.8)

1.57

0.62

0.39

0.76

0.66

0.32

0.20

(39.9)

(15.7)

(9.9)

(19.3)

(16.8)

(8.1)

(5.1)

1.96

0.75

0.49

0.86

0.90

0.51

0.36

(49.8)

(19.0)

(12.4)

(21.8)

(22.9)

(13.0)

(9.1)

2507-400-6
2507-600-6

1/2

2507-810-6

5/8

2507-1010-6

3/4

2507-1210-6

1/4

Ordering
Number
2507-400-61
2507-600-61

1/2

2507-810-61

5/8

2507-1010-61

3/4

2507-1210-61

1/4

Ordering
Number
2507-400-9

Hx

3/8

2507-600-9

1/2

2507-810-9

5/8

2507-1010-9

3/4

2507-1210-9

T
A

(27.4)

1.28

7/8

(32.5)

1 1/16

E Min
Opening
0.19

H
1.03

(15.2)

(4.8)

(26.2)

0.66

0.28

1.19

(16.8)

(7.1)

(30.2)

A
1.61

C
0.70

D
0.60

(40.9)

(17.8)

1.77

0.76

(45.0)

(19.3)

2.02

0.86

0.90

0.41

1.22

(51.3)

(21.8)

(22.9)

(10.4)

(31.0)

2.11

0.86

0.96

0.50

1.31

(53.5)

(22.0)

(24.4)

(12.7)

(33.3)

2.11

0.86

0.96

0.62

1.31

(53.5)

(22.0)

(24.4)

(15.9)

(33.3)

A
2.27

Ax
1.32

C
0.70

E Min
D Opening
0.60
0.60

(57.7) (33.5) (17.8) (15.2)

(15.2)

2.45

0.66

0.28

(62.2) (36.8) (19.3) (16.8)

(7.1)

2.80

1.45

0.76

1.65

0.90

0.41

(71.1) (41.9) (21.8) (22.9)

(10.4)

3.11

0.86

0.96

0.50

(78.9) (47.4) (22.0) (24.4)

(12.7)

3.33

1.87

0.86

0.96

0.62

(84.5) (53.0) (22.0) (24.4)

2.09

0.86

(15.9)

F
Flat
5/8
13/16
1 1/16
1 3/16
1 3/8

H
1.69

1.56
(39.6)

S
Thread Size
7/16-20 UNF-2
9/16-18 UNF-2
13/16-16 UN-2

1.87
2.00
2.31
2.53

(4.8)

(19.6)

0.28

0.91

(16.8)

(7.1)

(23.1)

(17.8)

1.20

0.76

(30.5)

(19.3)

1.42

0.86

0.90

0.41

1.02

(36.1)

(21.8)

(22.9)

(10.4)

(25.9)

1.57

0.86

0.96

0.50

1.17

(39.8)

(22.0)

(24.4)

(12.7)

(29.7)

1.70

0.86

0.96

0.62

1.30

(43.1)

(22.0)

(24.4)

(15.9)

(33.0)

Dimensions, in inches (millimeters), are for reference only and are subject to change.
Dimensions shown with Swagelok tube fitting nuts finger-tight.

1.69

(64.3) (42.9)

0.66

(26.9)

1.47

(58.7) (37.3)

(15.2)

D
0.60

1.25

(50.8) (31.8)

Hx
0.77

C
0.70

1.16

(47.5) (29.5)

E Min
Opening
0.19

A
1.06

Panel
Max
Hole
Panel
Hx Drill Size Thickness
1.03
0.40
29/64

(42.9) (26.2)

Dimensions, in. (mm)

E
D
C

11/16

H
1.08

Dimensions, in. (mm)

3/8

T
Tube
OD, in.

F
Flat

Dimensions, in. (mm)

Ordering
Number

3/8

T
Tube
OD
in.

Hx

A
1.37

(10.2)

37/64
49/64
1 1/64
1 9/64

0.44
(11.2)

0.50
(12.7)

0.66
(16.8)

0.75
(19.0)

Gaugeable SAF 2507 Super Duplex Tube Fittings

Union Tee

T
Tube
OD, in.

H
Hx

Hx

1/4

T
D
C

Ax

Ax

Dimensions, in. (mm)

Ordering
Number
2507-400-3

3/8

2507-600-3

1/2

2507-810-3

5/8

2507-1010-3

3/4

2507-1210-3

T
Tube
OD, in.

Ordering
Number

Union Cross
H
Hx

1/4

E Min
Opening
0.19

H
1.54

Hx
0.77

(15.2)

(4.8)

(39.1)

(19.6)

0.66

0.28

1.82

0.91

(16.8)

(7.1)

(46.2)

(23.1)

A
2.12

Ax
1.06

C
0.70

D
0.60

(53.8)

(26.9)

(17.8)

2.40

1.20

0.76

(61.0)

(30.5)

(19.3)

2.84

1.42

0.86

0.90

0.41

2.04

1.02

(72.1)

(36.1)

(21.8)

(22.9)

(10.4)

(51.8)

(25.9)

3.14

1.57

0.86

0.96

0.50

2.34

1.17

(79.6)

(39.8)

(22.0)

(24.4)

(12.7)

(59.4)

(29.7)

3.40

1.70

0.86

0.96

0.62

2.60

1.30

(86.2)

(43.1)

(22.0)

(24.4)

(15.9)

(66.0)

(33.0)

E Min
Opening
0.19

H
1.54

Hx
0.77
(19.6)

Dimensions, in. (mm)

2507-400-4

3/8

2507-600-4

1/2

2507-810-4

A
2.12

Ax
1.06

C
0.70

D
0.60

(53.8)

(26.9)

(17.8)

(15.2)

(4.8)

(39.1)

2.40

1.20

0.76

0.66

0.28

1.82

0.91

(61.0)

(30.5)

(19.3)

(16.8)

(7.1)

(46.2)

(23.1)

2.84

1.42

0.86

0.90

0.41

2.04

1.02

(72.1)

(36.1)

(21.8)

(22.9)

(10.4)

(51.8)

(25.9)

D
C

Ax

Ax
A

Reducer

T
Tube
OD, in.

Tx

Dimensions, in. (mm)

Tx
Tube
OD, in.

Ordering
Number

3/8

2507-400-R-6

1/2

2507-400-R-8

1/4

2507-600-R-4

1/2

2507-600-R-8

1/4

2507-810-R-4

3/8

2507-810-R-6

3/4

2507-810-R-12

1/2

2507-1210-R-8

1/4
D
C

3/8

1/2

3/4

Port Connector
Connects two Swagelok
tube fittings.
B

T
Tube
OD, in.

E Min
Opening

(40.6)

0.70

0.60

0.19

1.82

(17.8)

(15.2)

(4.8)

(46.2)

H
1.31
(33.3)

1.53
(38.9)

1.63

0.17

1.34

(41.4)

0.76

0.66

(4.3)

(34.0)

1.91

(19.3)

(16.8)

0.28

1.62

(7.1)

(41.1)

(48.5)

1.77

0.17

1.37

(45.0)

0.86

0.90

(4.3)

(34.8)

1.84

(21.8)

(22.9)

0.27

1.44

(6.9)

(36.6)

(46.7)

2.12
(53.8)

0.86

2.20

(22.0)

(55.8)

0.90

0.41

1.72

(22.8)

(10.3)

(43.7)

0.96

0.37

1.80

(24.4)

(9.3)

(45.7)

Dimensions, in. (mm)

Ordering
Number

1/4

2507-401-PC

3/8

2507-601-PC

1/2

2507-811-PC

5/8

2507-1011-PC

3/4

A
1.60

2507-1211-PC

E Min
Opening
0.17

H
0.98

(19.0)

(4.3)

(24.9)

0.81

0.27

1.05

(20.6)

(6.9)

(26.7)

B
0.75

1.05

0.37

1.43

(26.7)

(9.4)

(36.3)

1.11

(12.0)

1.49

(28.3)

0.58

(37.8)

0.47

(14.7)
Dimensions, in inches (millimeters), are for reference only and are subject to change.
Dimensions shown with Swagelok tube fitting nuts finger-tight.

Gaugeable SAF 2507 Super Duplex Tube Fittings

Cap

T
Tube
OD, in.

1/4

Dimensions, in. (mm)

Ordering
Number
2507-400-C

D
C
A

Plug

3/8

2507-600-C

1/2

2507-810-C

5/8

2507-1010-C

3/4

2507-1210-C

T
Tube
OD, in.

Male Adapter
(Tapered Thread)

1/4

2507-400-P

3/8

2507-600-P

1/2

2507-810-P

5/8

2507-1010-P

3/4

2507-1210-P

1/4
E

1/4
1/4

3/8

C
0.70

D
0.60

H
0.63

(23.4)

(17.8)

(15.2)

(16.0)

1.01

0.76

0.66

0.72

(25.7)

(19.3)

(16.8)

(18.3)

1.15

0.86

0.90

0.75

(29.2)

(21.8)

(22.9)

(19.0)

0.96

0.84

(31.4)

0.86

(24.4)

(21.3)

1.34

(22.0)

1.24

(34.0)

2507-4-TA-1-4
2507-6-TA-1-4

3/8

2507-6-TA-1-6

1/2

2507-6-TA-1-8

1/4

2507-8-TA-1-4

1/2

2507-8-TA-1-8

1/2

2507-10-TA-1-8

1/2

3/4

Male Adapter
(SAE/MS Straight
Thread)
F
O-ring
T

3/4

2507-12-TA-1-12

T
Tube
OD, in.

S
SAE/MS
Thread
Size

1/4

7/16-20
7/16-20

A
1.46

Standard O-ring material is 90

durometer fluorocarbon FKM.

9/16-18

9/16-18

3/4

1 1/16-12

E Min
Opening
0.17

F
Flat

(4.3)

1.53

0.56

(38.9)

(14.2)

1.56

0.27

(39.6)

(6.9)

1.78

0.75

(45.2)

(19.0)

1.75

0.56

0.28

(44.4)

(14.2)

(7.1)

9/16

1 1/16

9/16

2.00

0.75

0.37

(50.8)

(19.0)

(9.4)

2.06

0.75

(11.9)

(52.3)

(19.0)

7/8

0.47
0.58
(14.7)

7/8
1 1/16

Dimensions, in. (mm)

Ordering
Number
2507-4-TA-1-4ST
2507-6-TA-1-4ST
2507-6-TA-1-6ST
2507-8-TA-1-6ST

1/2
3/4-16

(37.1)

3/8
A

0.94
(23.9)

Dimensions, in. (mm)

Ordering
Number

5/8

0.96
(24.4)

Ordering
Number

T
P
Tube
NPT
OD, in. Size, in.

A
0.92

2507-8-TA-1-8ST
2507-12-TA-1-12ST

Dimensions, in inches (millimeters), are for reference only and are subject to change.
Dimensions shown with Swagelok tube fitting nuts finger-tight.

E Min
Opening
0.17

A
1.39

(35.3)

0.36

(4.3)

1.46

(9.1)

0.20

(37.1)

(5.1)

1.52

0.27

(38.6)

0.39

(6.9)

1.74

(9.9)

0.28

1.82

0.44

0.37

(46.2)

(11.2)

(9.4)

(44.2)

F
Flat

O-ring
Size

1 19/16

904

1 11/16

906

1 17/86

908

1 11/46

912

(7.1)

2.10

0.59

0.58

(53.3)

(15.1)

(14.7)

Gaugeable SAF 2507 Super Duplex Tube Fittings

Swagelok Tube Fitting

to Medium-Pressure
Female Adapter

MediumT
Pressure
Tube Tube Size
OD, in.
in.

H
B

Weep hole

30
d4

Swagelok Tube Fitting

To Medium-Pressure
Male Tube Adapter
H
B
29
T

Dimensions, in. (mm)

Ordering
Number

1/4

1/4

2507-4-TA-7-4MP

3/8

3/8

2507-6-TA-7-6MP

1/2

9/16

2507-8-TA-7-9MP

E Min
B
Opening
0.50
0.11
(12.7)

(2.8)

0.62

0.20

(15.7)

(5.1)

0.75

0.36

(19.0)

(9.1)

F
Flat
11/16
7/8
1 1/16

H
1.31

b
0.35

d4
0.20

(33.3)

(8.9)

(5.1)

1.51

0.39

0.32

(38.4)

(9.9)

(8.1)

2.05

0.49

0.51

(52.1)

(12.4)

(13.0)

S
Thread Size
7/16-20 UNF-2
9/16-18 UNF-2
13/16-16 UN-2

T
Tube
OD, in.

MediumPressure
Tube Size
in.

1/4

1/4

2507-4-TA-1-4MP

3/8

3/8

2507-6-TA-1-6MP

Dimensions, in. (mm)

Ordering
Number

G F

1/2

2507-8-TA-1-9MP
9/16

5/8
3/4

2507-10-TA-1-9MP
3/4

2507-12-TA-1-12MP

B
0.70

E Min.
Opening
0.11

(17.8)

(2.8)

0.91

0.21

(23.1)

(5.3)

1.00

0.31

(25.4)

(7.9)

1.00

0.31

(25.4)

(7.9)

1.19

0.45

(30.3)

(11.5)

F
Flat
1 1/26
1 5/86
1 7/86
1 1/16
1 3/16

G
0.14

H
1.56

(3.6)

(39.6)

0.25

1.86

(6.4)

(47.2)

0.41

2.24

(10.4)

(56.9)

0.41

2.40

(10.4)

(61.0)

0.56

2.68

(14.2)

(68.1)

S
Thread Size
7/16-20 UNF-2
9/16-18 UNF-2
13/16-16 UN-2
13/16-16 UN-2
3/4-14 NPSM-2

Ferrules
Back

Front

T
Tube
OD, in.

Ordering
Number

1/4

254-404-1A

1/4

2507-403-1

3/8

254-604-1A

3/8

2507-603-1

1/2

254-814-1A

1/2

2507-813-1

5/8

254-1014-1A

5/8

2507-1013-1

3/4

254-1214-1A

3/4

2507-1213-1

Nut

T
Tube
OD, in.

Ordering
Number

T
Tube
OD, in.
T

Ordering
Number

F
Flat

1/4

2507-402-1

9/16

3/8

2507-602-1

11/16

1/2

2507-812-1

7/8

5/8

2507-1012-1

1 1/8

3/4

2507-1212-1

1 1/4

L
0.50
(12.7)

0.56
(14.2)

0.69
(17.4)

Dimensions, in inches (millimeters), are for reference only and are subject to change.
Dimensions shown with Swagelok tube fitting nuts finger-tight.

Gaugeability
On initial installation, the Swagelok gap inspection gauge
assures the installer or inspector that a fitting has been
sufficiently tightened.
Position the Swagelok gap inspection gauge next to the gap
between the nut and body.
If the gauge will enter the gap, additional tightening is

required (see Fig. 1).

Fig. 1

If the gauge will not enter the gap, the fitting is sufficiently

tightened (see Fig. 2).

The gaugeability of Swagelok SAF 2507 tube fittings provides
added safety and reliability, enabling the easy inspection of
Swagelok tube fitting connections for proper pull-up before a
system is pressurized. Swagelok gap inspection gauges are
accurate only when all components of the fitting are Swagelok
components.
Note: Always depressurize a system before adjusting the
tightness of a tube fitting connection.

Fig. 2

Tools for Use with SAF 2507 Tube Fittings

Gap Inspection Gauges

Multihead Hydraulic Swaging Unit (MHSU)

Swagelok gap inspection gauges assure the installer or

inspector that the fitting has been sufficiently pulled up on
initial installation, whether using a multihead hydraulic swaging
unit (MHSU) or wrench tightening.

Preswages Swagelok ferrules onto 5/8 and 3/4 in. SAF 2507

For Installation
Using a Wrench

Places no initial strain on nut or fitting body threads or on

For Installation
Using the MHSU

Size, in.

Ordering Number

tubing

Provides Swagelok tube fittings that are 100 % gaugeable

when installed
body seal surfaces

1/4

MS-IG-400

3/8

MS-IG-600

1/2

MS-IG-810

5/8

MS-IG-2507-1010

Description

3/4

MS-IG-2507-1210

MHSU only
(1 in. and over unit)

Size, in.

Ordering Number

5/8

MS-MHSU-IG-2507-1010

3/4

MS-MHSU-IG-2507-1210

Is standard with a tube marking feature to indicate when

tube is properly bottomed

Ordering Number
MS-MHSU-O-E

5/8 in. tooling

MS-MHSU-O-2507-1010-M

3/4 in. tooling

MS-MHSU-O-2507-1210-M

For 5/8 and 3/4 in. SAF 2507 tubing, order the 1 in./25 mm and
over unit and SAF 2507 tooling. The MHSU cannot be used for
SAF 2507 tubing 1/2 in. and under.

Pre-Swaging Tool
For Swagelok tube fitting
installations in close
quarters, the Swagelok
preswaging tool is a
convenient accessory.

Size, in.

Ordering Number

1/4

MS-ST-400

3/8

MS-ST-600

1/2

MS-ST-810

5/8

MS-ST-2507-1010

3/4

MS-ST-2507-1210

Safe Product Selection

When selecting a product, the total system design must
be considered to ensure safe, trouble-free performance.
Function, material compatibility, adequate ratings,
proper installation, operation, and maintenance are the
responsibilities of the system designer and user.
Caution: Do not mix or interchange parts with those of
other manufacturers.

For additional information, see the Swagelok Hydraulic

Swaging UnitsMultihead (MHSU) catalog. For instructions,
see Multihead Hydraulic Swaging Unit (MHSU) Setup and
Operation Instructions.

SwagelokTM Swagelok Company

Sandvik, SAF 2507TM Sandvik AB
254 SMOTM Avesta Jernverks Aktiebolag
2002, 2004 Swagelok Company
Printed in U.S.A., GLL
January 2004, R2
MS-01-174