Goodman Air Handler IO-A-PF
Goodman Air Handler IO-A-PF
Goodman Air Handler IO-A-PF
ATUF/ARUF/ARPF/ADPF/ASPF
IO-355G
6/11
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings.
During installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
AIR HANDLERS
INSTALLATION & OPERATING INSTRUCTIONS
NOTE: ATUF models are suitable for Upflow and Horizontal Installations only.
Do not use for Downflow Installations
2
Important Safety Instructions
The following symbols and labels are used throughout this
manual to indicate immediate or potential safety hazards. It
is the owners and installers responsibility to read and com-
ply with all safety information and instructions accompanying
these symbols. Failure to heed safety information increases
the risk of personal injury, property damage, and/or product
damage.
HIGH VOLTAGE!
Fail ure to do so may cause property damage,
personal inj ury or death.
Di sconnect ALL power before servi cing.
Mul tiple power sources may be present.
Instal lation and repai r of thi s unit should be performed
by indivi dual s meeti ng the requirements of an
entry level techni cian as specifi ed by
the Air-Conditioni ng, Heating and Refrigeration Institute
(AHRI). Attempti ng to install or repair this unit wi thout
such background may result in product damage,
personal i nj ury or death.
ONLY
, at a minimum,
Thi s product i s factory-shi pped for use wi th
208/240/1/60 electrical power supply.
reconfigure thi s air handler to operate with any other
power supply.
DO NOT
CONTENTS
To avoid property damage, personal injury or death
due to electrical shock, thi s unit MUST have an
electri cal ground. The
electrical ground circui t may consist of an
appropriately si zed electri cal wire connecting the
ground lug in the uni t control box to the buil di ng
electrical service panel .
Other methods of grounding are permitted if performed
in accordance with the National Electric Code
(NEC)/Ameri can Nati onal Standards Institute
(ANSI)/National Fire Protection Associ ation (NFPA) 70
and local/state codes. In Canada, el ectrical grounding
is to be i n accordance wi th the Canadian Electric Code
(CSA) C22.1.
uni nterrupted, unbroken
When i nstalli ng or servici ng this equipment, safety
clothing, incl uding hand and eye protecti on, is
strongly recommended. If i nstalli ng i n an area that has
speci al safety requirements (hard hats, etc.), Observe
these requirements.
Do not connect to or use any device that is not design-
certi fied by Goodman for use wi th thi s unit. Seri ous
property damage, personal injury, reduced unit
performance and/or hazardous conditions may result
from the use of such non-approved devices.
Important Safety Instructions............................................. 2
Important Note to Owner Regarding Product Warranty..... 3
Shipping Inspection........................................................... 3
Codes & Regulations ........................................................ 3
Replacement Parts............................................................ 3
Pre-Installation Instructions ............................................... 3
Location............................................................................. 4
Ductwork ........................................................................... 4
Return Ductwork ............................................................... 4
Return Air Filters ............................................................... 4
Electric Heat...................................................................... 4
HKR Installation................................................................. 4
Electrical Supply Wire and MOP ....................................... 4
Building Electrical Service Inspection ............................... 5
Wire Sizing ........................................................................ 5
Maximum Overcurrent Protection (MOP) .......................... 6
Electrical Connections Supply Voltage........................... 6
Air Handler Only (Non-Heat Kit Models) ....................... 6
Air Handler With Non-Circuit Breaker Heat Kits ........... 6
Air Handler With Heat Kits
Containing a Circuit Breaker ......................................... 6
Low Voltage Connections ............................................. 6
Refrigerant Lines ............................................................... 6
Tubing Preparation ............................................................ 6
Post Brazing...................................................................... 6
Piping Size ........................................................................ 6
Special Instructions ........................................................... 6
Downflow Conversion ....................................................... 7
Horizontal Conversion....................................................... 8
Condensate Removal ........................................................ 8
ACHIEVING 2% LOW LEAKAGE RATE ........................... 9
ATUF/ARUF/ARPF/ADPF MOTOR ................................... 9
CFM Delivery .................................................................. 10
ASPF Motor..................................................................... 10
CFM Delivery .................................................................. 10
Thermostats .................................................................... 10
Start-Up Procedure ..........................................................11
Regular Maintenance .......................................................11
THERMOSTAT WIRING.................................................. 13
ASPF THERMOSTAT CONNECTIONS........................... 15
COOLING UNIT WITH OPTIONAL HEAT KITS
OF 10kW AND BELOW.............................................. 15
COOLING UNIT WITH OPTIONAL HEAT KITS
OF 15 kW AND ABOVE AND
ROOM THERMOSTAT
WITH TWO STAGES OF HEAT.................................. 16
HEAT PUMP UNIT WITH OPTIONAL
HEAT KITS OF 10kW AND BELOW........................... 16
HEAT PUMP UNIT WITH OPTIONAL
HEAT KITS OF 15 kW AND ABOVE ........................... 17
ELECTRONIC BLOWER TIME DELAY RELAY .............. 18
WIRING DIAGRAM.............................................................. 19
3
To prevent the risk of property damage, personal
injury, or death, do not store combustible materials or
use gasoline or other flammable liquids or vapors in
the vicinity of this unit.
CARBON MONOXIDE POISONING HAZARD
-
Speci al Warning for Install ati on of Furnace or Air Handl i ng Uni ts in
Enclosed Areas such as Garages, Uti lity Rooms or Parking Areas
Carbon monoxide producing devi ces (such as an automobi le, space
heater, gas water heater, et c.) shoul d not be operated in encl osed areas
such as unventi lated garages, uti li ty rooms or parking areas because of
the danger of carbon monoxi de (CO) poisoning resul ti ng from t he exhaust
emissions. If a furnace or ai r handler is i nstal l ed i n an enclosed area such
as a garage, util ity room or parki ng area and a carbon monoxi de produci ng
devi ce is operated therei n, there must be adequate, direct outside
venti lation.
Thi s venti l ati on is necessary to avoid the danger of CO poi soni ng which
can occur if a carbon monoxi de produci ng devi ce conti nues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circul ated
throughout the structure i f the furnace or ai r handler is operat ing i n any
mode.
CO can cause ser ious ill ness i ncl udi ng permanent br ai n damage or death.
B10259-216
Important Note to the Owner regarding Product
Warranty
Your warranty certificate is supplied as a separate document
with the unit installed by your contractor. Read the limited
warranty certificate carefully to determine what is and is not
covered and keep the warranty certificate in a safe place. If
you are unable to locate the warranty certificate please con-
tact your installing contractor or contact customer service
(877-254-4729) to obtain a copy.
To receive the 10 Year Parts Limited Warranty, online regis-
tration must be completed within 60 days of installation.
Online registration is not required in California or Quebec.
To register your Goodman
brand unit, go to
www.goodmanmfg.com. Click on the word Warranty lo-
cated on the left side of the home page. Next, click on the
word Product Registration located on the left side of the
Warranty page and complete the forms in the manner indi-
cated on the Product Registration page.
To register your Amana
F).
3 5 6 8 10 15 20 21
600 18 28 35 41
800 13 21 26 31 42
1000 11 17 21 25 34 50
1200 9 14 18 21 28 42 56 62
1400 8 12 15 18 24 36 48 53
1600 7 10 13 15 21 31 42 46
1800 6 9 12 14 19 28 37 41
2000 5 8 11 12 17 25 34 37
HEAT KIT NOMINAL kW
CFM
Table 2
230/1/60 Supply Voltage - Temperature Rise Table F
3 5 6 8 10 15 20 21
600 17 27 34 39
800 13 20 25 30 40
1000 10 16 20 24 32 48
1200 8 13 17 20 27 40 53 59
1400 7 11 14 17 23 34 46 51
1600 6 10 13 15 20 30 40 44
1800 6 9 11 13 18 27 36 39
2000 5 8 10 12 16 24 32 35
CFM
HEAT KIT NOMINAL kW
Table 3
220/1/60 Supply Voltage - Temperature Rise Table F
5
3 5 6 8 10 15 20 21
600 16 25 32 37
800 12 19 24 38 38
1000 10 15 19 22 30 46
1200 8 13 16 19 25 38 51 56
1400 7 11 14 16 22 33 43 48
1600 6 9 12 14 19 28 38 42
1800 5 8 11 12 17 25 34 37
2000 5 8 10 11 15 23 30 34
CFM
HEAT KIT NOMINAL kW
Table 4
208/1/60 Supply Voltage - Temperature Rise Table F
NOTE: For installations not indicated above the following
formula is to be used:
TR =(kW x 3412) x (Voltage Correction) x 1.08 / CFM
Where: TR =Temperature Rise
kW =Heater Kit Actual kW
3412 =Btu per kW
Voltage Correction =.96 (230 Supply Volts)
=.92 (220 Supply Volts)
=.87 (208 Supply Volts)
1.08 =Constant
CFM =Measured Airflow
NOTE: The Temperature Rise Tables can also be used to
determine the air handler airflow delivery. When using these
tables for this purpose set the room thermostat to maximum
heat and allow the system to reach steady state conditions.
Insert two thermometers, one in the return air and one in the
supply air. The temperature rise is the supply air temperature
minus the room air temperature.
Use HKR specification sheets to determine the HKR avail-
able for a given air handler.
HKR Installation
Follow instructions listed in Installation and Operating Instruc-
tions shipped with the heat kit.
Electrical Supply Wire and MOP
FIRE HAZARD!
To avoid the risk of property damage, personal injury
or fire, use only copper conductors.
HIGH VOLTAGE!
Fail ure to do so may cause property damage,
personal inj ury or death.
Di sconnect ALL power before servi cing.
Mul tiple power sources may be present.
HIGH VOLTAGE!
To avoid property damage, personal injury or death
due to electrical shock, this unit MUST have an
electrical ground. The
electrical ground circuit may consist of an
appropriately sized electrical wire connecting the
ground lug in the unit control box to the building
electrical service panel.
Other methods of grounding are permitted if performed
in accordance with the National Electric Code
(NEC)/American National Standards Institute
(ANSI)/National Fire Protection Association (NFPA) 70
and local/state codes. In Canada, electrical grounding
is to be in accordance with the Canadian Electric Code
(CSA) C22.1.
uninterrupted, unbroken
Building Electrical Service Inspection
This unit is designed for single-phase electrical supply. DO
NOT OPERATE ON A THREE-PHASE POWER SUPPLY.
Measure the power supply to the unit. The supply voltage
must be in agreement with the unit nameplate power require-
ments and within the range shown in Table 5.
Nominal Input Minimum Voltage Maximum Voltage
208/240 187 253
Table 5
Wire Sizing
Wire size is important to the operation of your equipment.
Use the following check list when selecting the appropriate
wire size for your unit.
Wire size must carry the Minimum Circuit Ampac-
ity (MCA).
Refer to the NEC (USA) or CSA (Canada) for wire siz-
ing. The unit MCA for the air handler and the optional
electric heat kit can be found on the unit Series and
Rating Plate.
Wire size allows for no more than a 2% voltage drop
from the building breaker/fuse panel to the unit.
Refer to the latest edition of the National Electric Code
or in Canada the Canadian Electric Code when deter-
mining the correct wire size. The following table shows
the current carrying capabilities for copper conductors
rated at 75
o
C with a 2% voltage drop. Use Table 6 to
determine the voltage drop per foot of various conduc-
tors.
10 15 20 25 30 35 40 45
14 75 50 37 NR NR NR NR NR
12 118 79 59 47 NR NR NR NR
10 188 125 95 75 63 54 NR NR
8 301 201 150 120 100 86 75 68
6 471 314 235 188 157 134 118 110
*Based on NEC 1996
Maximum Allowable Length in Feet
to Limit Voltage Drop to 2%*
Minimum Circuit Ampacity (MCA) Wire Size
(AWG)
Table 6
6
Maximum Overcurrent Protection (MOP)
Every installation must include an NEC (USA) or CEC
(Canada) approved overcurrent protection device. Also,
check with local or state codes for any special regional re-
quirements.
Protection can be in the form of fusing or HACR style circuit
breakers. The Series and Rating Plate can be used as a
guide for selecting the MAXIMUM overcurrent device.
NOTE: Fuses or circuit breakers are to be sized larger
than the equipment MCA but not to exceed the MOP.
Electrical Connections Supply Voltage
USE COPPER CONDUCTORS ONLY.
A knockout is provided on the air handler top panel or side to
allow for the entry of the supply voltage conductors. If the
knockouts on the cabinet sides are used for electrical con-
duit, an adapter ring must be used in order to meet UL1995
safety requirements. An NEC or CEC approved strain relief
is to be used at this entry point. The wire is to be sized in
accordance with the Electrical Wire and MOP section of
this manual. Some areas require the supply wire to be en-
closed in conduit. Consult your local codes.
Air Handler Only (Non-Heat Kit Models)
The building supply connects to the stripped black and red
wires contained in the air handler electrical compartment cav-
ity. A ground screw is also contained in this area. Attach the
supply wires to the air handler conductors as shown in the
unit wiring diagram using appropriately sized solderless con-
nectors or other NEC or CEC approved means.
Air Handler With Non-Circuit Breaker Heat Kits
A terminal block is provided with the HKR kit to attach the
power supply and air handler connections. Follow the HKR
Installation Manual and wiring diagram for complete wiring
details.
Air Handler With Heat Kits Containing a Circuit Breaker
HKR models with a C suffix contain a circuit breaker(s).
The air handler has a plastic cover on the access panel that
will require either one or both sections to be removed to al-
low the heat kit circuit breaker(s) to be installed. See the
HKR Installation Instructions for further details. The air han-
dler wires and supply wires are installed directly onto the HKR
circuit breaker(s) as shown in the HKR Installation Manual
and wiring diagram.
Low Voltage Connections
Several combinations of low voltage schemes are available,
depending on the presence of a heat kit and whether the
heat kit is single-stage or multi-staging. The low voltage con-
nections are determined by whether the outdoor unit is a con-
denser or heat pump. The 24V-control voltage connects the
air handler to the room thermostat and condenser. Low volt-
age wiring is to be copper conductors. A minimum of 18AWG
must be used for installations up to 50 and 16AWG for in-
stallations over 50. Low voltage wiring can be connected
through the top of the cabinet or either side. See the Ther-
mostat Wiring section of this manual for typical low voltage
wiring connections.
Refrigerant Lines
Thi s product i s factory-shi pped under pressure. Fol low
these instructions to prevent injury.
A quenching cloth is strongly recommended to prevent
scorching or marring of the equipment finish when
welding close to the painted surfaces. Use brazing
alloy of 5% minimum silver content.
Tubing Preparation
All cut ends are to be round, burr free, and clean.
Failure to follow this practice increases the chances for
refrigerant leaks. The suction line is spun closed and
requires pipe cutters to remove the closed end.
Post Brazing
Quench all welded joints with water or a wet rag.
Piping Size
For the correct tubing size, follow the specification
for the condenser/heat pump.
Applying too much heat to any tube can melt the tube. Torch
heat required to braze tubes of various sizes must be
proportional to the size of the tube. Service personnel must
use the appropriate heat level for the size of the tube being
brazed.
CAUTION
Special Instructions
This coil comes equipped with a check style flowrator for re-
frigerant management. For most installations with matching
applications, no change to the flowrator piston is required.
However, in mix-matched applications, a flowrator piston
change may be required. See the Goodman