Instruction Sheet: Series Valve Temperature Controller
Instruction Sheet: Series Valve Temperature Controller
Instruction Sheet: Series Valve Temperature Controller
Instruction Sheet
Thanks you very much for choosing Delta DTV series valve temperature controller. Please read this instruction sheet before using your DTV to ensure proper
operation. Keep this instruction handy for quick reference.
Warning
DANGER! CAUTION! ELECTRIC SHOCK! When the power is on, DO NOT touch the AC terminals in case an electric shock may occur. Make sure
the power is disconnected when you check the input power.
DTV is an OPEN-TYPE device. If it will cause serious injury to workers or damage on other equipments when used in a dangerous environment,
please make sure it is installed in an automatic safety protection device.
1. Always use recommended solder-less terminals: Fork terminal with isolation (M3 screw, Max. width 7.2mm). Please be sure to tighten them properly and
make sure the wire is connected to the correct terminal.
2. Prevent dust or metallic debris from falling into the device and cause malfunction. DO NOT modify or uninstall DTV series without being permitted. DO
NOT use empty terminals.
3. Keep away from high-voltage and high-frequency environment during installation in case of interference. Prevent using DTV in premises which contain:
(a) dust or corrosive gas; (b) high humidity and high radiation; (c) shock and vibration
4. The power has to be switched off when wiring or changing temperature sensor.
5. Make sure to use compensation wire which matches the thermocouple when extending or connecting the thermocouple wire.
6. Use wires with resistance when extending or connecting the platinum resistance sensor.
7. Keep the wire as short as possible when wiring a sensor to the temperature controller. Separate the power cable and load wire in order to prevent
interference and induced noise.
8. DTV is an open-type device. Make sure to install it in an enclosure which prevents dust and humidity in case of an electric shock.
9. Make sure the power cables and signal device are installed correctly before switching on the power; otherwise serious damage may occur.
10. DO NOT touch the terminals or repair the device when the power is on; otherwise an electric shock may occur.
11. Please wait for one minute after the power is switched off to allow the capacitor to discharge. DO NOT touch the internal wiring within this period.
12. DO use dry cloth and DONOT use acid or alkaline liquid to clean the device.
Ordering information
DTV 1
Series name
1 2 3 4
Panel size
(W H)
2 3 4 5
Specifications
Power input
Input power range
Power consumption
Display
Input temperature sensor
Control method
Control output type
Display scale
Sampling cycle
Vibration resistance
Shock resistance
Ambient temperature
Storage temperature
Operation altitude
Ambient humidity
Setting up Parameters
Switching Modes: DTV is in the operation mode when the power is switched on, displaying PV and SV. Press
initial setting mode. Press
for less than 3 seconds in the operation mode to enter the regulation mode. Press
mode to return to the operation mode.
Selecting parameters: In the operation, regulation or initial setting mode, press
Regulation
Mode
Press
Operation
Mode
Press
Use
PD control offset
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Press
Key-locked mode
Press
Press
Back to top
Press
Press
Press
Press
Adjusting PV offset
Press
Press
open
Press
Press
Set up temperature unit
(Not displayed when in analog input mode)
Press
Press
Initial Setting
Mode
Initial Setting Mode
to set up SV
Operation Mode
Auto-tuning
(Set up when in PID control and RUN)
Press
Press
Press
Regulation Mode
Back to top
Back to top
Select the PID group: The user can select one of the 4 groups. When n = 4, the program will automatically select the PID group that is the closest to the SV.
Operation Mode
Press
PID group 0 ~ 3
Press
Press
Press
Press
Press
Press
Press
Press
PD control offset
Pres
Editing patterns and steps: In parameter
, select
Regulation Mode
Select OFF
Press
Select No.
PD control offset
Press
program
Press
Edit the time for step 0
(unit: hour/minute)
Press
Press
Press
Press
Press
Output Control
, you can select either to operate heating control or cooling control. Select
Heating hysteresis
Cooling hysteresis
Output
ON
Heating
Cooling
PV
OFF
Heating
Cooling
Set point
PV
Set point
Key-locked Function
: Lock all the keys on the panel.
: Only SV can be modified.
: Only SV and auto/manual mode can be modified (The control mode has to be PID control).
Press
and
Register Value
Display
Range
17
-999 ~ 9,999
16
-999 ~ 9,999
15
-999 ~ 9,999
14
-999 ~ 9,999
0V ~ 5V analog input
13
-999 ~ 9,999
12
-200 ~ 600C
11
-20 ~ 400C
10
-200 ~ 800C
Thermocouple U type
-200 ~ 500C
Thermocouple L type
-200 ~ 850C
Thermocouple B type
100 ~ 1,800C
Thermocouple S type
0 ~ 1,700C
Register Value
5
Display
Range
0 ~ 1,700C
Thermocouple N type
-200 ~ 1,300C
Thermocouple E type
0 ~ 600C
Thermocouple T type
-200 ~ 400C
Thermocouple J type
-100 ~ 1,200C
Thermocouple K type
-200 ~ 1,300C
Note 1: The current input is built-in with a 249 precision resistor. See How to Set up Current Input section.
Note 2: The default setting is Pt100 input.
Note 3: To display the decimal point, you have to set up the parameter
(in the operation mode). The decimal point display is available for all modes
except for thermocouple B, R, and S type.
Note 4: The range for analog input is -999 ~ 9,999. Take 0 ~ 20mA for example, -999 refers to 0mA input and 9,999 refers to 20mA input. If we change the
range into 0 ~ 2,000, 0 will thus refer to 0mA input and 2,000 refers to 20mA input (1 display scale = 0.01mA).
Alarm Output
DTV offers 2 groups of alarm outputs and 17 modes for each group under the initial setting mode. When the PV exceeds or falls below SV, the alarm output
will be enabled. See the table below for the 17 alarm output modes.
Mode
0
Alarm Type
No alarm
Alarm output is enabled when the temperature reaches upper and lower limits.
Alarm will be enabled when the PV exceeds SV + AL-H or falls below SV - AL-L.
Alarm output will be enabled when the temperature reaches the upper limit.
Alarm will be enabled when the PV exceeds SV + AL-H.
Alarm output is enabled when the temperature reaches the lower limit.
Alarm will be enabled when the PV falls below SV AL-L.
ON
OFF
AL-L
SV
AL-H
SV
AL-H
ON
OFF
ON
OFF
AL-L
SV
AL-L
SV
ON
OFF
Alarm output will be enabled when the PV is between SV + AL-H and SV AL-L.
Alarm output is enabled when the temperature reaches the absolute value of the upper and lower limits.
Alarm will be enabled when the PV exceeds AL-H or falls below AL-L.
Alarm output is enabled when the temperature reaches the absolute value of the upper limit.
Alarm will be enabled when the PV exceeds AL-H.
Alarm output is enabled when the temperature reaches the absolute value of the lower limit.
Alarm will be enabled when the PV falls below AL-L.
Standby upper/lower limit alarm: Alarm will be enabled when the PV reaches SV and exceeds SV + AL-H or
falls below SV AL-L.
AL-H
ON
OFF
AL-L
AL-H
ON
OFF
AL-H
ON
OFF
AL-L
ON
OFF
AL-L
SV
AL-H
SV
AL-H
ON
Upper limit standby alarm: Alarm will be enabled when the PV reaches SV and exceeds SV + AL-H.
OFF
ON
10
Lower limit standby alarm: Alarm will be enabled when the PV reaches SV and falls below SV AL-L.
OFF
AL-L
11
Upper limit hysteresis alarm: Alarm will be enabled when the PV exceeds SV + AL-H. Alarm will be disabled
when the PV falls below SV + AL-L.
12
Lower limit hysteresis alarm: Alarm will be enabled when the PV falls below SV AL-H. Alarm will be
disabled when the PV exceeds SV AL-L.
14
15
Programmable STOP: Alarm will be enabled when the program is in STOP status.
Programmable RAMP UP: Alarm will be enabled when the program is in RAMP UP status.
16
Programmable RAMP DOWN: Alarm will be enabled when the program is in RAMP DOWN status.
17
18
Programmable SOAK: Alarm will be enabled when the program is in SOAK status.
Programmable RUN: Alarm will be enabled when the program is in RUN status.
SV
ON
OFF
AL-L
AL-H
ON
OFF
AL-H
AL-L
Note: AL-H and AL-L include AL1H, AL2H and AL1L, AL2L. There is no mode 13 (reserved for CT function).
is set as 2, it refers to the execution of pattern 2 will follow the execution of pattern 0. If the link pattern
, it refers to the program will end after the execution of the pattern is completed and the temperature will remain at the SV for the last step.
Cycle: The additional number of cycles for a pattern. For example, if the parameter
additionally, totaling the executions to 3 times including the original one.
The Execution:
1. When the parameter
is set as
is set as
, the program will stop and the control output will be disabled.
is set as
, the program will stop and the temperature will stop at the SV before the program stops. When you select
, the program will start its execution from step 0 of the start pattern.
again, the program will execute again from step 0 of the start pattern.
4. When the parameter
is set as
, the program will stop and the temperature will stop at the SV before the program stops. When you select
again, the program will resume the step before the program stops and execute by the remaining time.
Display:
In PID programmable control, some SVs are re-set as P-XX. P refers to the current pattern and XX refers to the current step. Press
display.
Select
and press
Select
and press
to modify the
PID Control
In PID control, you can select any one of the 4 groups of PID parameter (P, I, D, IOF). After auto-tuning, the PID value and the temperature SV will be stored
into the selected PID parameter.
~
: PIDn, n = 0 ~ 4. 0 ~ 3 are the corresponding selected PID parameter.
refers to auto-selected PID and the program will
~
corresponding to n = 0 ~ 3.
automatically select a most useful PID parameter based on the current SV. SV displays will be
~
: The SV for the selected PID parameter, can be set by the user or auto-generated by auto-tuning.
Valve Control
Heaters and coolers can be used to control the temperature and the openness of the valve in order to control the flow of the medium. Current and voltage
can control the openness of the valve; however, the most direct and economic way to control the openness of the valve is the relay. To control the valve by
voltage and current, you can use the DTB series analog output controller. If you tend to use relay for the control output, you have to choose the valve
function in DTV series. The two control outputs are relay output for the forward/reverse running of the motor to drive the opening and closing of the valve.
Control output1 controls the opening of the valve and control output 2 controls the closing of the valve in order to adjust the position of the valve. In order to
detect the position of the valve, DTV is able to receive feedback signal and no feedback signal. When there is no feedback signal and the valve is fully
open, control output 1 will output continuously. If at the moment the valve is fully closed, control output 2 will output continuously. If the valve you use is with
feedback output, you can connect the output of the valve to the feedback part of DTV and set
to On to precisely control the openness of the valve. If
there is no feedback signal or the feedback signal is incorrect, and the pre-set openness of the valve is not reached after twice as long as the time set in the
, the program will automatically switch back to the no feedback state. To ensure the correctness of the valve control, please make sure
parameter
that you have set up the parameters below:
: Time required from the valve fully closed to fully open. This parameter has to be correct when the valve is without feedback signal; otherwise, the
accuracy for the temperature control will be affected. The PID control will correspond to the openness of the valve according to the setting of this parameter.
: DeadBand value of the valve. The parameter is to prevent frequent movement of the valve. For example, assume the DeadBand is 4%, PID control
will correspond to the openness of the valve within 4% and the valve will not move within the range unless the value is accumulated and exceeds 4%. If the
Deadband value is too small and the valve is set to have feedback signals, moving back and forth of the valve will shorten the life of the valve motor.
: With or without feedback signals.
When
a)
is set as On, it refers to with feedback signals and the following parameters will be displayed.
: Automatically adjusting the upper/lower limit of the valve feedback. This parameter will only be displayed when
is set as
. When
this parameter is set as On, the relay will enable the forward and reverse running of the motor in order to calculate the time needed from the valve fully
closed to fully open and the feedback signal of fully closed and open. The feedback signal is the hardware D/A value of the valve control, which is for the
calculation of the valve controller.
b)
c)
A/M indicator On refers to manual mode; A/M indicator Off refers to auto mode. Besides On/Off, PID, programmable and manual controls, the valve control
is also able to forcibly switch to manual control (fixing the openness of the valve, unit: % from valve fully closed to fully open) when in PID control mode. You
simply need to press
in PID control mode to switch to manual mode and A/M indicator will be On. Press
again to return to PID control and A/M
indicator will be Off.
Assume we would like the maximum openness of the valve to be 80% and the minimum to be 20%, set the parameter
and the valve openness of PID control, programmable control and manual control will fall within this range.
as 80 and
as 20,
RS-485 Communication
1. Supports transmission speed 2,400bps, 4,800bps, 9,600bps, 19,200bps and 38,400bps; does not support communication format 7, N, 1/8, E, 2/8, O, 2.
Communication protocol: Modbus (ASCII or RTU). Function: 03H (able to read max. 8 words in the register), 06H (able to write 1 word into the register),
01H (able to read max. 16 bits of data), 05H (able to write 1 bit into the register).
2. Address and content of the data register.
Address
Content
1000H
1001H
Explanation
Unit: 0.1 degree, updated every 0.4 second.
The read values below indicate the occurrence of errors:
8002H: temperature not acquired yet
8003H: temperature sensor not connected
8004H: wrong sensor type
8006H: unable to acquire temperature, ADC input error
8007H: unable to read/write the memory
Unit: 0.1 degree
Content
Upper limit of temperature range
Lower limit of temperature range
Input sensor type
Control method
Selecting heating/cooling control
Proportion band value
Ti value
Td value
Default integration value
Offset compensation value for proportional control
(when Ti = 0)
SV of output hysteresis
Read/write of output percentage
Upper limit regulation for analog linear output
Lower limit regulation for analog linear output
Temperature offset regulation value
Analog decimal point setting
Time from valve fully closed to fully open
DeadBand setting of valve
Upper limit for valve feedback signal
Lower limit for valve feedback signal
PID group setting
SV for the corresponding PID setting
Upper limit for control output
Lower limit for control output
Output mode for alarm 1
Output mode for alarm 2
System alarm setting
Upper limit for alarm 1
Lower limit for alarm 1
Upper limit for alarm 2
Lower limit for alarm 2
Read/write LED status
Read/write key status
Panel lock status
Software version
No. of start pattern
Explanation
The content shall not be bigger than the range.
The content shall not be smaller than the range.
See Types of Temperature Sensors and Temperature Range" table.
0: PID; 1: On/Off; 2: manual control; 3: PID programmable control
0: heating; 1: cooling
0.1 ~ 999.9
0 ~ 9,999
0 ~ 9,999
0 ~ 100%, unit: 0.1%
0 ~ 9,999
Unit: 0.1%, only applicable in manual control mode
1 scale = 2.8A = 1.3mV
1 scale = 2.8A = 1.3mV
-99.9 ~ +99.9, unit: 0.1
0~3
0.1 ~ 999.9
0 ~ 100%, unit: 0.1%
0 ~ 1,024
0 ~ 1,024
0~4
In valid range. Unit: 0.1
Lower limit for control output ~ 100%, unit: 0.1%
0 ~ Upper limit for control output, unit: 0.1%
See Alarm Output section.
See Alarm Output section.
0: None (default); 1 ~ 2: Set alarm 1 ~ alarm 2
See Alarm Output section.
See Alarm Output section.
See Alarm Output section.
See Alarm Output section.
b0: F; b1: C; b2: ALM2; b3: x; b4: OUT1; b5: OUT2; b6: AT; b7: ALM1
b0: Set; b1: Select; b2: Up; b3: Down; 0 refers to push.
0: normal; 1: lock all; 11: SV adjustable; 111: SV adjustable, A/M available
V1.00 refers to 0x100
0~7
0 ~ 8. 8 refers to end of the program; 0 ~ 7 refers to the next pattern No. following the
current pattern.
Start word
Start word
Start word
Start word
2000H ~
203FH
Machine address 1
Machine address 0
Command 1
Command 0
0
1
0
3
1
0
0
0
0
1
0
1
0
8
1
0
Machine address 1
Machine address 0
Command 1
Command 0
Length of response
data (byte)
Data content in
1000H/081xH
0
1
0
3
0
4
0
1
0
1
0
1
0
2
1
7
Machine address 1
Machine address 0
Command 1
Command 0
0
1
0
6
1
0
0
1
0
1
0
5
0
8
1
0
Machine address 1
Machine address 0
Command 1
Command 0
0
1
0
6
1
0
0
1
0
1
0
5
0
8
1
0
0
0
0
9
D
C
CR
LF
Data content in
1000H/081xH
F
F
0
0
E
3
CR
LF
RTU Mode
Read Command
Machine address
Command
Read start address of data
Read length of data (bit/word)
CRC low byte
CRC high byte
01H
03H
10H
00H
00H
02H
C0H
CBH
Write Command
Machine address 01H
Command
06H
10H
Write data address
01H
03H
Write data content
20H
CRC low byte
DDH
CRC high byte
E2H
01H
05H
08H
10H
FFH
00H
8FH
9FH
How to Mount
Dimensions
DTV4896
DTV9696
Panel Cutout
DTV4896/DTV9696
96*96
+0.6
120.0 min.
110.0 min.
91 0
91.5 0
120.0 min.
60.0 min.
+0.6
48*96
Terminals
DTV4896R/DTV9696R
+0.6
44.5 0
+0.6
91 0
JP1
PIN HEA DE R
J UMP ER
JP1
PIN HE A DE R
DEFAU LT SE TTI NG