Method Statement For Pavement Works at Approach of VBC Kg. Titi Besi (CH 232.457)

Page No : 1 of 6
METHOD STATEMENT Revision : 0

Issued : Nov 2002
UE Construction Sdn Bhd UEC/MS/KGTB/PW/006
Electrified Double Track Project Between Ipoh and Rawang
METHOD STATEMENT FOR

PAVEMENT WORKS AT APPROACH OF VBC KG.
TITI BESI
(CH 232.457)
(PACKAGE KAMPAR TO BIDOR)
Prepared by Date Reviewed by Date Approved by Date
SHEIKH FAIZAL 18/11/02 MOHD FAUZI 18/11/02 TEE B T 19/11/02

Page No. : 2 of 6
Issued :Nov 2002
IMPORTANT:
The information contained herein is the proprietary property of UE CONSTRUCTION SDN BHD.
The holder agrees to the following:

1. Not to reproduce; copy; reveal; publish; or, distribute it in whole or any portion of it without
authorization;
2. To maintain this document in confidence.
CONTENTS
1.0 SCOPE
2.0 MATERIALS
3.0 EQUIPMENT & RESOURCES
4.0 METHOD
5.0 QUALITY CONTROL PROCEDURE
6.0 HEALTH,SAFETY AND ENVIRONMENT
7.0 TRACK POSSESSION
8.0 SUMMARY OF FORM
9.0 DOCUMENTATION
Page No. : 3 of 6
Issued :Nov 2002
1.0 SCOPE
This methodology addresses the procedure to construct pavement works

for the approach of Vehicular Box Culvert near Kg. Titi Besi.
2.0 MATERIALS
Summary of materials.
Item Source Purpose Source Remark
1. ACW20 Wearing Granite Indah Sdn

course Bhd
2. Bitumen Prime coat SUSSENS(M) SDN As per
BHD submission
 Physical properties of aggregate shall be per Technical Specification

4.2.4(2)(a) in particular of the following pameters:
 ACV
 Soundness
 Flakiness
 Water Absorption
 Polished Stone Value
 Soundness Test
 Details of Mineral Filler and Anti Stripping Agent and test results shall
be as para 3 of Technical Specification 4.2.4(2)(d).
 Bitumen test report shall be per Appendix 3.
 Plant trial shall be as Technical Specification 4.2.4(2)(b).
3.0 EQUIPMENT & RESOURCES
Summary of Machinery.
Page No. : 4 of 6
Issued :Nov 2002
ITEM DESCRIPTION QUANTITY
1. Paver 1
2. Tandem roller 1
3. Pneumatic tyre roller 1
4. Prime spray/Back pusher 1
5. Power broom 1
6. Compressor air blower 1
7 Survey equipments 1 set
4.0 METHODS
4.1 PRIME COAT APPLICATION
 The prime coat application shall commence upon approval and

acceptance of road base formation. The acceptance shall be base on
meeting specified level and gradient (dipping method), as well as field
density required (FDT).
 Prior to spraying of prime coat, the surface of road base shall be

cleaned and free from dust or loose materials.
 The primer will be sprayed by a mechanical pump distributor mounted

on a tractor /back-pusher).
 Spray test is to be carried out if instructed by S.E. The spray rate shall
be of 0.25 to 8.0litres/m2 in accordance to specification requirement.
4.2 ASHALTIC CONCRETE WEARING COURSE (ACWC) LAYER
 Laying of ACWC shall commence upon approval and acceptance of the

road base and prime coating.
 The ACWC shall be plant-mixed with binder content as found by

Marshall mix design.
 The wearing course shall be delivered to site by tipper trucks. The mix
shall be covered with tarpaulin to reduce the loss of heat, and any
contamination during transportation.
 The ACWC shall be laid by a paver (ABG 255 or equivalent) in a single

layer.
Page No. : 5 of 6
Issued :Nov 2002
 Compaction shall be carried out using the specified/equivalent type of

compactors and the rolling pattern to be established during trial lay.
Following rollers to be used :
 Vibratory Tandem Roller - Dynapac CC21 or equivalent.
 Pneumatic Tyre Roller - Dynapac WP20 or equivalent.
 The proposed rolling pattern shall be as below:
 Initial rolling - 10 passes using Pneumatic tyred roller
 Final rolling - 2 static passes using Tandem roller
 Rolling shall always commence from the lower to the higher side
of the carriageway.
 Back-casting of premix shall be minimized. Should back-casting be

carried out, the bigger size aggregates shall be removed before rolling.
 At the end of the paving operation, the joint shall cut back to a vertical
face and painted with emulsion for the next operation of paving.
 The sampling and testing of the wearing course shall be carried out at
the plant to determine the temperature, gradation and binder content
of the mixture whenever there is production. Temperature of the
mixture delivered to site will also be checked for compliance.
 The surface of the wearing course shall be finished to the grade and line
as required by the specification. Joint inspection and dipping shall be
carried out to check compliance.
 On completion of laying and compaction, coring shall be carried out to

determine the thickness of the compacted ACWC layer and the
compacted density of the material at the required area as requested by
S.O.
5.0 QUALITY CONTROL PROCEDURE
 Inspection and testing shall follow the procedure laid out in the DRB-
HICOM Inspection and Test Plan.
6.0 HEALTH, SAFETY AND ENVIRONMENT
 Work will be carried out according to the Project Safety Plan.

Page No. : 6 of 6
Issued :Nov 2002
 Tool box meeting will be carried out on construction area at regular

interval to ensure compliance with the Safety Plan and familiarity with
accident and emergency procedures.
 Conduct safety induction course to workers before commencement of

work.
 Provide PPE to all workers including safety helmet, safety shoe, vest,
etc.
 Provide signboards to warn workers and public of dangers associated

with construction works.
 Advanced traffic warning signs will be positioned in place along and at

entrance of access roads and designated flagman will be used when
working in the vicinity of existing road if required.
 Ensure affected utilities, if any are relocated or protected prior to

commencement of work.
 Water browser will be used to control dust when necessary.
 Inspect all machinery at site and ensure that it has competent

certificate and is safe to operate.
7.0 LINE BLOCK APPLICATION
Not applicable.
8.0 SUMMARY OF FORMS/ APPENDICES
List of form to be used for the work is as follows :
a) Dipping Form
9.0 DOCUMENTATION
9.1 Appendix 1 – Site Location

9.2 Appendix 2 – Site Organisation Chart
9.3 Appendix 3 – Bitumen Test Report
9.4 Appendix 4 – Form
Page No. : 7 of 6
Issued :Nov 2002

Method Statement For Pavement Works at Approach of VBC Kg. Titi Besi (CH 232.457)

Uploaded by

Copyright:

Available Formats

Method Statement For Pavement Works at Approach of VBC Kg. Titi Besi (CH 232.457)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Method Statement For Pavement Works at Approach of VBC Kg. Titi Besi (CH 232.457)

Uploaded by

Copyright:

Available Formats

Page No : 1 of 6

METHOD STATEMENT Revision : 0

Electrified Double Track Project Between Ipoh and Rawang