Method Statement: Launching of Precast I-Beams at Rb011 (Jalan Kampar - Teluk Intan)

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METHOD STATEMENT Page No.

: Page 1 of 9
Revision : 0
Issued : August 2002
UE Construction Sdn Bhd UEC/MS/RB 011/LB/016

ELECTRIFIED DOUBLE TRACK IPOH - RAWANG

METHOD STATEMENT

LAUNCHING OF PRECAST I-BEAMS AT


RB011 (JALAN KAMPAR – TELUK INTAN)

Prepared by: Date: Reviewed by: Date: Approved by: Date:


FAIZAL AUG 2002 FAUZI AUG 2002 TEE AUG 2002

IMPORTANT:

The information contained herein is the proprietary property of UE CONSTRUCTION SDN BHD.

The holder agrees to the following:


1. Not to reproduce; copy; reveal; publish; or, distribute it in whole or any portion of it without
authorisation; and,
2. To maintain this document in confidence.

CONTENTS
METHOD STATEMENT Page No. : Page 2 of 9
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Issued : August 2002
UE Construction Sdn Bhd UEC/MS/RB 011/LB/016

ELECTRIFIED DOUBLE TRACK IPOH - RAWANG

1.0 SCOPE

2.0 MATERIALS

3.0 MANPOWER & EQUIPMENT

3.1 MANPOWER
3.2 EQUIPMENT

4.0 METHOD

5.0 QUALITY CONTROL PROCEDURE

6.0 HEALTH, SAFETY AND ENVIRONMENT

7.0 TRACK POSSESSION

8.0 SUMMARY OF FORMS / APPENDICES


METHOD STATEMENT Page No. : Page 3 of 9
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ELECTRIFIED DOUBLE TRACK IPOH - RAWANG

1.0 SCOPE

This method statement describes the method and procedures for launching
precast I- beams at road bridge RB011 – Jalan Kampar – Teluk Intan.

The launching layout and other relevant information on machinery and


equipment to be used for this work are included.

2.0 MATERIALS

2.1 Precast I - Beam

Precast I - beams are cast at site and will be launched after achieving
the required design strength and stressing process completed.

The respective type and permanent position of the I - beams on the


crossheads and abutments shall be marked before launching.

3.0 MANPOWER & EQUIPMENT

3.1 MANPOWER

 1 Engineer
 1 Supervisor/ PICOW
 2 Operator
 2 Barbenders
 4 General Workers
 1 Safety Officer

3.2 EQUIPMENT

 1 unit 65 tonne and 1 unit of 40 tonne crawler/mobile crane


 Trailers
METHOD STATEMENT Page No. : Page 4 of 9
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Issued : August 2002
UE Construction Sdn Bhd UEC/MS/RB 011/LB/016

ELECTRIFIED DOUBLE TRACK IPOH - RAWANG

4.0 METHOD

4.1 Work Access And Area

 The working access and platform shall be leveled and compacted to


form a firm ground.
 Where necessary steel plates shall be provided at ‘soft’ locations where
heavy machines will operate.

4.2 Launching Sequence

 As this road bridge is constructed in two stages, only half of the total
beam number (24/48) will be launched at during Stage 1. The
remaining beams will be launched at Stage 2
 The launching sequence beams shall be from Span 2, Span 1 and Span
3. ( Please refer to Appendix 1).
 Prior to launching audit survey shall be carry out to check the level at
top of crossheads and abutments where the beams will rest.
 The precast beams will be transported from casting yard to side of
abutments/piers by trailers.
 Rubber bearing pads shall be placed at the marked position on top of
epoxy plinth at crossheads and abutments prior to launching.
 1 no of 65 tonne and 40 tonne crawler/mobile crane will be used to
hoist up the precast beams from the trailers.
 Two general workers will be designated on each side of the
crossbeam / abutment to guide the precast beams to its correct
permanent position.

5.0 QUALITY CONTROL PROCEDURE

Not applicable

6.0 HEALTH, SAFETY AND ENVIRONMENT

6.1 General Safety


DRB-HICOM’s Safety and Health Plan and Procedure is strictly to be
adhered to especially to the Heavy Lifting Operation section. All
workers are to wear High Visibility Vest (Orange colour), safety helmet
METHOD STATEMENT Page No. : Page 5 of 9
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UE Construction Sdn Bhd UEC/MS/RB 011/LB/016

ELECTRIFIED DOUBLE TRACK IPOH - RAWANG

and safety shoes within KTMB Right Of Way (ROW). The crane operator
must possess a valid certificate of competency on crane operation.
6.2 Working Hour
Line block is required only during launching beams at Span 2. While
working near existing railway track, the beams will only be lifted when
the track is clear of moving trains. A PICOW will supervise the works.
All KTMB regulations regarding working near existing railway track will
be adhered to.

6.3 Regulations
All site activities shall comply strictly with KTM regulations and
requirements. Before commencement of works, all relevant staff will
be briefed and trained to comply with KTMB regulations. All staff will
also be familiar with the Construction Crisis Team’s Handbook.

6.4 Launching Safety Briefing


A safety briefing will be conducted by the launcher prior to the
launching to ensure that all people involved are familiar with the works
(Designated Launcher will be fully in charge during the launching
activity). The safety officer will then brief the workers on the general
hazards of beam launching.

6.5 Equipment Checks


The safety officer will check and ensure that all cranes are with valid
PMA and fully operational and that there is no irregularities prior to the
launching. The launching will be halted if any irregularities are
observed.

6.6 Environment Issues


The Environmental Management Plan will be adhered to strictly on site.

7.0 TRACK POSSESSION

Track possession is required only for beam launching at Span 2.

8.0 APPENDICES

a) Appendix 1 - Sequence of Launching From Span 3, Span 2 and Span 1.


b) Appendix 2 - Location Plan
c) Appendix 3 - Site Organisation Chart
d) Appendix 4 - Work Programme
METHOD STATEMENT Page No. : Page 6 of 9
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ELECTRIFIED DOUBLE TRACK IPOH - RAWANG

APPENDIX 1
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APPENDIX 2
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APPENDIX 3
METHOD STATEMENT Page No. : Page 9 of 9
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Issued : August 2002
UE Construction Sdn Bhd UEC/MS/RB 011/LB/016

ELECTRIFIED DOUBLE TRACK IPOH - RAWANG

APPENDIX 4

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