Rsdw20Uw & Rddw20Uw: 20W 2"x1" 8.5 160Vdc Ultra-Wide Input Railway DC-DC Converter

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20W 2"x1" 8.

5~160Vdc Ultra-wide Input Railway DC-DC Converter RSDW20UW & RDDW20UW series

UL62368-1

■ Features ■ Applications
Compliance with railway standard EN50155 Bus, tram, metro or railway system
DIP 2"x1" package with standard pinout Telecom/ datacom system
18:1(8.5~160Vdc) ultra-wide input range Wireless network
Wide operating temperature range -40 ~ +95℃ Industrial control facility
No minimum load required Instrument
Full encapsulated Analyzer
Protections: Short circuit (Continuous) / Overload /
Highly vibrating, heavily dusty, exteremely
Over voltage / Input under voltage
low or high temperature harsh environment
3KVAC I/O isolation
Operating altitude up to 5000 meters (Note.5)
Remote ON/OFF control
3 years warranty

■ Description
RSDW20UW and RDDW20UW series are 20W module type DC-DC reliable railway converter with 2"x1"
package. It features international standard pins, a high efficiency up to 89%, wide working temperature
range -40~+95℃ , 3KVAC I/P-O/P isolation voltage, meet EN50155 with external circuits, continuous-mode
short circuit protection, etc. The models account for 8.5~160VDC 18:1 ultra-wide input range, and various
output voltage, 5V/12V/15V for single output and ±12V/±15V/± 24V for dual outputs, which are suitable for
railway, trams, buses and also can be used in the harsh environment with high vibration, high dust,
extremely low or high temperature, etc.

■ Model Encoding
R S DW20 UW - 12

Output voltage (5/12/15Vdc, ±12/±15/±24Vdc)

Ultra wide input voltage (8.5~160Vdc)

Rated wattage

Series name { S:Single output


D:Dual output
File Name:RSDW20UW,RDDW20UW-SPEC 2021-06-22
20W 2"x1" 8.5~160Vdc Ultra-wide Input Railway DC-DC Converter RSDW20UW & RDDW20UW series
MODEL SELECTION TABLE
INPUT OUTPUT

ORDER NO. INPUT CURRENT EFFICIENCY CAPACITOR LOAD


INPUT VOLTAGE OUTPUT OUTPUT (Typ.) (MAX.)
(RANGE) VOLTAGE CURRENT
NO LOAD FULL LOAD

RSDW20UW-05 5mA 323mA 5V 4000mA 85.5% 6800μF

RSDW20UW-12 10mA 312mA 12V 1670mA 89% 3300μF

RSDW20UW-15 8mA 312mA 15V 1330mA 89% 2200μF


Normal
12V,24V,48V,72V,96V,110V
(8.5 ~ 160V)
RDDW20UW-12 8mA 312mA ±12V ±0 ~833mA 88% *820μF

RDDW20UW-15 9mA 312mA ±15V ±0 ~ 667mA 89% *680μF

RDDW20UW-24 9mA 309mA ±24V ±0 ~ 417mA 89% *330μF

* For each output

File Name:RSDW20UW,RDDW20UW-SPEC 2021-06-22


20W 2"x1" 8.5~160Vdc Ultra-wide Input Railway DC-DC Converter RSDW20UW & RDDW20UW series
SPECIFICATION
VOLTAGE RANGE 8.5 ~ 160Vdc
SURGE VOLTAGE (100ms max.) 200Vdc
INPUT
FILTER Pi type
PROTECTION 4A fast acting fuse
VOLTAGE ACCURACY ±1.0%
RATED POWER 20W
RIPPLE & NOISE Note.2 100mVp-p
OUTPUT LINE REGULATION Note.3 ±0.2%
LOAD REGULATION Note.4 Single output models: ±0.3%, Dual output models:±1%
SWITCHING FREQUENCY (Typ.) 200KHz
EXTERNAL TRIM ADJ. RANGE (Typ.) -20% ~ +15% (Single output model only)
SHORT CIRCUIT Protection type : Continuous, automatic recovery
110 ~ 180% rated output power
OVERLOAD
Protection type : Recovers automatically after fault condition is removed
PROTECTION
OVER VOLTAGE Protection type : Clamp by diode
Start-up voltage 9Vdc
UNDER VOLTAGE LOCKOUT
Shutdown voltage 8Vdc
Power ON: >4.0~160Vdc or open circuit
FUNCTION REMOTE CONTROL
Power OFF: <1.2Vdc or short
COOLING Free-air convection
WORKING TEMP. -40 ~ +95℃ (Refer to "Derating Curve")
CASE TEMPERATURE +105℃ max. (+110℃ thermal shutdown)
WORKING HUMIDITY 20% ~ 90% RH non-condensing
ENVIRONMENT STORAGE TEMP., HUMIDITY -55 ~ +1 25℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT 0.03% / ℃ (0 ~ 95℃)
SOLDERING TEMPERATURE 1.5mm from case of 1 ~ 3sec./260℃ max.
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, period for 60min. each along X, Y, Z axes
OPERATING ALTITUDE Note.5 5000 meters
SAFETY STANDARDS UL62368-1, EAC TP TC 004 approved
WITHSTAND VOLTAGE I/P-O/P:3KVAC
ISOLATION RESISTANCE I/P-O/P:100M Ohms / 500VDC / 25℃/ 70% RH
ISOLATION CAPACITANCE (Typ.) 20pF
Parameter Standard Test Level / Note
EMC EMISSION Conducted BS EN/EN50121-3-2 Class A/B with external components

SAFETY & Radiated BS EN/EN50121-3-2 N/A

EMC Parameter Standard Test Level / Note


( Note.6) ESD BS EN/EN61000-4-2 Level 3, ±8KV air, ±6KV contact
Radiated Susceptibility BS EN/EN61000-4-3 Level 3, 80~1000MHz, 20V/m
Level 3, On power input port,±2KV
EMC IMMUNITY EFT/Burest BS EN/EN61000-4-4
external input capacitor required
Level 4, Line to earth, ±4KV
Surge BS EN/EN61000-4-5
Line to Line, ±2KV
Conducted BS EN/EN61000-4-6 Level 3, 0.15~80MHz, 10V
RAILWAY STANDARD EN50155 / IEC60571 including EN61373 for shock & vibration, EN50121-3-2 for EMC
MTBF 1570Khrs MIL-HDBK-217F(25℃)
DIMENSION (L*W*H) 50.8*25.4*10.2mm (2*1*0.4 inch)
OTHERS
CASE MATERIAL Black coated copper with Non-Conductive Base
PACKING 28.5g
1.All parameters are specified at normal input(72Vdc), rated load, 25℃ 70% RH ambient.
2.Ripple & noise are measured at 20MHz by using a 12" twisted pair terminated with a 0.1μf & 47μf capacitor.
3.Line regulation is measured from low line to high line at rated load.
4.Load regulation is measured from 0% to 100% rated load.
NOTE
5.The ambient temperature derating of 3.5℃/1000m for operating altitude higher than 2000m(6500ft).
6.The final equipment must be re-confirm that it still meet EMC directives. For guidance on how to perform these EMC tests, please
refer to “EMI testing of component power supplies.”(as available on http://www.meanwell.com)
※ Product Liability Disclaimer:For detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx
File Name:RSDW20UW,RDDW20UW-SPEC 2021-06-22
20W 2"x1" 8.5~160Vdc Ultra-wide Input Railway DC-DC Converter RSDW20UW & RDDW20UW series

External Output Trimming


In order to trim the voltage up or down, one needs to connect the trim resistor either between the trim pin and -Vout for trim-up or between trim pin and
+Vout for trim-down. The output voltage trim range is -20% to +15%. This is shown in Figures 1 and 2:

+Vin +Vo +Vin +Vo

Trim R-Load R trim-down

R-Load
R trim-up Trim
-Vin -Vo -Vin -Vo

Figure 1. Trim-up Voltage Setup Figure 2. Trim-down Voltage Setup

1. The RSDW20UW-05 value of R trim- up defined as: Table 1 – The typical value of R trim-up

R trim up 5V 12V 15V


22 . 13 - 3 . 976 × ( V o− V o , nom )
R trim − up = − 3 . 3 (K Ω) % R trim up (K Ω)
7.017 × ( V o − V o , nom )
1% 59.21 317.46 287.32
2% 27.67 149.73 134.66
2 . The RSDW20UW-12 value of R trim- up defined as:
3% 17.16 93.82 83.77
120.76 4% 11.90 65.86 58.33
R trim − up = − 18 (K Ω)
3 × ( V o − V o , nom ) 5% 8.75 49.09 43.06
6% 6.65 37.91 32.89
3 . The RSDW20UW-15 value of R trim- up defined as: 7% 5.14 29.92 25.62
8% 4.02 23.93 20.17
104.42
R trim − up = − 18 (K Ω) 9% 3.14 19.27 15.92
2.28 × ( V o − V o , nom )
10% 2.44 15.55 12.53
Where 11% 1.87 12.50 9.76
R trim -up is the external resistor in Kohm. 12% 1.39 9.95 7.44
V o , nom is the nominal output voltage. 13% 0.99 7.80 5.49
V o is the desired output v oltage. 14% 0.64 5.96 3.81

Trim up Resistor Values are internal to the unit and are defined in Table 1. 15% 0.34 4.36 2.35

For example, to trim-up the output voltage of 5V module (RSDW20UW-05) by 5% to 5.25V, R trim-up is calculated as follows:

22 . 13 - 3 . 976 × ( 5.25 − 5 )
R trim − up = − 3.3 = 8.75 (K Ω)
7.017 × ( 5.25 − 5 )

File Name:RSDW20UW,RDDW20UW-SPEC 2021-06-22


20W 2"x1" 8.5~160Vdc Ultra-wide Input Railway DC-DC Converter RSDW20UW & RDDW20UW series

4 . The RSDW20UW-05 value of R trim- down defined as: Table 2 – The typical value of R trim-down

R trim down 5V 12V 15V


42 - 16.803 × ( V o , nom − V o )
R trim − down = − 3 . 3 (K Ω) % R trim down (K Ω)
7.017 × ( V o , nom − V o )
1% 114.03 545.46 575.60
2% 54.17 259.19 274.26
5 . The RSDW20UW-12 value of R trim- down defined as:
3% 34 . 21 163.77 173.81
206.116 4% 24.24 116.06 123.59
R trim − down = − 27.08 (K Ω)
3 × ( V o , nom − V o ) 5% 18.25 87.43 93.46
6% 14.26 68.34 73.37
6 . The RSDW20UW-15 value of R trim- down defined as: 7% 11.41 54.71 59.02
8% 9.27 44.49 48.25
206.116
R trim − down = − 27.08 (K Ω) 9% 7.61 36.54 39.88
2.28 × ( V o , nom − V o )
10% 6.28 30.17 33.19
Where 11% 5 . 19 24.97 27.71
R trim-down is the external resistor in Kohm. 12% 4.28 20.63 23.14
V o , nom is the nominal output voltage. 13% 3.52 16.96 19.28
V o is the desired output v oltage. 14% 2.86 13.82 15.97

Trim down Resistor Values are internal to the unit and are defined in Table 2 . 15% 2.29 11.09 13.10
16% 1.79 8.70 10.59
For example, to trim-down the output voltage of 12V module (RSDW20UW-12)
17% 1.35 6.60 8.37
by 5% to 11.4V, R trim-down is calculated as follows:
18% 0.96 4.73 6.40
206.116 19% 0.61 3 . 05 4.64
R trim − down = − 27.08 = 87.43 (K Ω)
3 × ( 12 − 11.4 ) 20% 0.29 1 . 55 3.05

The RSDW20UW-05 models is adjustable within the range of -20% to +15%.


For RSDW20UW-12 and RSDW20UW-15 models, see input & output trim curves for trim up and trim down ranges.

RSDW20UW-12 RSDW20UW-15
OUTPUT VOLTAGE (V)

OUTPUT VOLTAGE (V)

13.8 17.3
Upper Trim Limit Upper Trim Limit

12.0 15.0

9.6 12.0
Lower Trim Limit Lower Trim Limit

8.5 10 160 8.5 10 160

INPUT VOLTAGE (V) INPUT VOLTAGE (V)

File Name:RSDW20UW,RDDW20UW-SPEC 2021-06-22


20W 2"x1" 8.5~160Vdc Ultra-wide Input Railway DC-DC Converter RSDW20UW & RDDW20UW series

Mechanical Specification Plug Assignment


All dimensions in mm(inch)
Tolerance:x.x±0.5mm( x.xx±0.02")
x.xx±0.25mm( x.xxx±0.010") Pin-Out
Pin size is:0.5±0.05mm (0.02 "±0.002")
RSDW20UW RDDW20UW
Pin No. (Single output) (Dual output)
25.4(1)
1 +Vin +Vin
2.5(0.1)

10.16(0.4) 10.16(0.4) 2.5(0.1)


2 -Vin -Vin

3 +Vout +Vout
3 5 4
4 Trim -Vout

5 -Vout Common

6 Remote ON/OFF Remote ON/OFF


45.72(1.8)

Side View
50.8(2)

Bottom View
1(0.04)

1 2 6

5.08(0.2) 10.2(0.4)
5.1(0.2)
15.24(0.6) 5.6(0.22 min.)

Derating Curve

100 5V
other
LOAD (%)

80

60

40 Natural convection

20

-40 -20 0 20 40 60 67 77 85 95 105

Ta (℃)

File Name:RSDW20UW,RDDW20UW-SPEC 2021-06-22


20W 2"x1" 8.5~160Vdc Ultra-wide Input Railway DC-DC Converter RSDW20UW & RDDW20UW series

Output derating VS Input voltage

100

80
70
LOAD (%)

60

40

20

8.5 12 24 48 72 96 110 160

INPUT VOLTAGE

EMC Suggestion Circuit


※ EMI Test standard: BS EN/EN55032 Conducted & Radiated Emission, BS EN/EN50121-3-2:2016 Output Conducted Emission
Test Condition: Input Voltage: 110Vdc, Output Load: Full Load
CY4

L2
L1
+Vin +Vin +Vout
CY2
C1 C2 C3 C4 RSDW20UW R Load
CY3
-Vin -Vin -Vout

CY1 CY5

BS EN /E N 550 3 2 C lass B
Model No.
C1,C2,C3 C4 CY1 CY2, CY3 CY4, CY5 L1 L2
RSDW20UW-05 680pF
RSDW20UW-12 400VAC
1uF/250V 120uF/220V Y1 capacitor 500pF 2200pF 1.4mH 10μH/7A
RSDW20UW-15 1812 KXJ Series ψ0.4mmx1/13T
400VAC 400VAC 2525CZ
RDDW20UW-15 Ceramic Aluminum 470pF Y1 capacitor Y1 capacitor ACME A151 Vishay
RDDW20UW-15 capacitor capacitor 400VAC T10x5x5C
Y1 capacitor
RDDW20UW-15

Note: C1, C2, C3: 1812 X7R ceramic capacitor.


C4: NIPPON CHEMI-CON KXJ series aluminum capacitor or equivalent.
CY1, CY2, CY3, CY4, CY5: TDK Y1 capacitor or equivalent.
L1: 1.4mH ψ0.4mmx1/13T ACME A151 T10x5x5C (G91C9925115).
L2: 10μH/7A 2525CZ VISHAY (G91B0904007).

Installation Manual
Please refer to : http://www.meanwell.com/manual.html

File Name:RSDW20UW,RDDW20UW-SPEC 2021-06-22

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