Hart Transmitter Calibration PDF

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HART® Transmitter Engi

Calibration n
Note eer’s
book
Introduction
In today’s process plants, most new field instruments
are smart digital instruments. Smart implies a How are HART
microprocessor-based instrument with extra functionality instruments properly calibrated?
and digital compensation. These instruments generally To calibrate a HART instrument consistent with its
offer better accuracy, long-term stability, and reliability application, it is very helpful to understand the functional
than conventional analog instruments. structure of a typical HART transmitter. HART instruments
consist of three distinct sections (see Figure 1).

HART® Transmitter Calibration


The most common class of smart instruments
incorporates the HART protocol, with more than five
million instruments in use. HART, an acronym for
Highway Addressable Remote Transducer, is an industry
standard that defines the communications protocol
between smart field devices and a control system that
Fiqure 1
employs traditional 4-20 mA wiring.
Proper HART calibration may involve either or both sensor
Two capabilities are required to properly service HART trim and output trim. Adjusting range values (LRV and
instruments: precision analog source and measure URV) without a calibrator is not calibration.
capability and digital communication capability. Until
recently, this required two separate tools, a calibrator Sensor trim involves applying a known process variable
and a communicator. Today, the capabilities of those two (temperature or pressure for example) to the input of the
tools are available in a single HART Documenting transmitter and adjusting the Input Section so the PV
Process Calibrator. agrees with the input applied.
Output trim involves commanding the transmitter to
output both a 4 and 20 mA signal. These signals are
then measured with a precise mA measurement tool.
HART calibration is required! The Output Section is then adjusted to agree with the
A common misconception is that the accuracy and measurements.
stability of HART instruments eliminate the need for
calibration. Another misconception is that calibration can New tool speeds calibration
be accomplished by re-ranging field instruments using Today, instrument maintenance is moving out of the shop
only a HART communicator. Still another misconception and into the field. This reduces process interruptions and
is that the control system can remotely calibrate smart avoids the time and expense of returning instruments to
instruments. These are not true. All instruments drift. the shop. Portable communicators and calibrators are
Re-ranging with just a communicator is not calibration. A often used together to complete field calibrations.
precision calibrator or standard is required. Regular However, the desire to carry less equipment and to
performance verification with a calibrator traceable to perform maintenance in the field has created a need for
national standards is necessary due to: a new class of calibration tool.

1. Shifts in performance of electronic instruments over Leave the Communicator in the Shop!
time, due to exposure of the electronics and the The Fluke-744 HART Calibrator requires no external box
primary sensing element to temperature, humidity, or communicator for everyday HART field calibration and
vibration, and other field environmental factors. maintenance. It supports many popular models of HART
2. Regulations governing occupational safety, consumer transmitters, with more device-specific command support
safety, and environmental protection. than any other HART field calibrator. With the 744,
3. Quality programs such as ISO 9000 standards for all you can:
instruments that impact product quality. • Interrogate HART devices to determine type,
4. Commercial requirements such as weights, measures manufacturer, model, tag-ID, PV, and PVAO
and custody transfer. • Perform automated HART sensor trim and output trim
for selected devices
• Adjust ranging, damping, and other basic
A calibration procedure consists of a verification (As process–configuration settings
Found) test, adjustment to within acceptable tolerance if • Read and write HART tag and message fields to
necessary, and a final verification (As Left) test if an re-label smart transmitters
adjustment has been made. Data from the calibration is • Change sensor configuration on most temperature
collected and used to complete a report of calibration, transmitters
documenting instrument performance over time.
• Clone additional transmitters with basic HART
configuration data

Content for this article contributed by Fluke

CALL: 800-828-1470 FAX: 800-395-0543 WEB: www.transcat.com

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