Understanding Hart
Understanding Hart
Understanding Hart
HART-enabled devices have two output signals traveling on a single pair of wires. This is significant because it allows users to receive the best of both worldsthe compatibility and speed of the primary measurement variable transmitted over the analog signal plus bi-directional communication of diagnostic and multivariable information transferred via a digital signal that is imposed on the analog loop. Using the two communication channels continuously allows users to increase performance and uptime, optimizing their assets and insuring that the highest safety integrity level is achieved. Traditionally HART-enabled devices have been underutilized with the digital data only accessed during the system startup, annual calibration or when a technician needs to troubleshoot the system. This has propagated the myth that a handheld terminal is the only way to communicate with a HART device. With the HART-enabled control systems, multiplexers, HART modems and OPC servers available today, only the preconception that handheld configuration is the only way to use HART can keep you from utilizing the full potential of your plant assets. HART Basics To fully comprehend the Power of HART, you need to understand how it works. HART Communication technology has a very low power requirement typically working on less than 3.8 mA of current. HART utilizes a frequency shift keying (FSK) modem to communicate over the primary variable analog signal wires. By imposing the digital signal on top of the 4-20mA analog loop, HART allows for a simultaneous analog signal with a continuous digital communication signal with no effect on the analog signal. HART circuits or networks can be configured in one of three ways, through a conventional connection method (point-to-point), multi-drop (point to multiple points) or through a multiplexer (HART to RS-485). In all cases, HART is designed so devices transmit their digital information via the current signals making it necessary for the host to convert the field devices current signal to a voltage through loop load resistor. The HART specification accommodates load resistances of 230 to 1100 ohms, typically a 250-ohm resistor is recommended. No matter the configuration employed, HART networks have three Device Type communication modes: Master, Slave and Burst. Masters or hosts are typically programmable logic controls, distributed controls systems, PCs or handheld terminals and either request information(Primary Master) or listen for information (Secondary Master) on the HART network. A handheld HART terminal can be either a Primary or a Secondary Master and up to two Masters can be connected to a HART network at once. The Slave and Burst modes apply to field devices including transmitters, actuators and controllers. In the Slave mode field devices respond to requests for information from a host Masters on the network. When a field device is in the Burst mode, a field device will continually output information to the host, up to four times a second. The analog signal is a proportional 4-20mA but, when communicating digitally, HART utilizes a command structure to send and receive information. The HART Universal and Common Practice Commands are the basis for this structure and allow users to reconfigure a device. These commands allow HART-enabled devices to communicate digital data and reconfigure device variables or setup parameters or determine a devices status/health. Therefore, to communicate with a HART device a host Master must know the HART Command structure to get the information. In addition, many devices may require a Device Description (DD) to access device specific information. A DD is an electronic data file that describes specific features and functions of a device, including details of menus and graphic display features to be used by host applications (including handheld devices) to access all parameters and data in the corresponding device.
calibration and maintenance was cemented in users minds because thats how they initially used HARTin handheld communicators, the only HART host technology available at the time. So even though handheld communicators and their ability to reprogram and diagnose a HART device positioned HART in the industry today, they have also conditioned users to believe that this is the only viable use for HART Communication. And, that misconception costs users of HART-enabled products dearly everyday. Field communications is one of the fastest growing technology areas within our industry, perhaps the only area experiencing growth. From Ethernet to wireless, protocols tout communication speed specifications as their number one advantage over HART, propagating the myth that HART Communication is too slow for use in control systems. This myth can be dispelled quickly when we evaluate how the HART Communication technology works and all that it can do. Although HART can be configured in a multi-drop configuration, a typical installation of a HART Communication network utilizes a star topology, eliminating data speed reductions caused by daisy-chaining devices on a loop. Because of the communications characteristics of the HART Communication technology and the use of analog signals, HART signals can be transmitted over great distances (up to 3,000 meters) with little or no signal degradation. (Note maximum transmission distance in table 1 below.) Cable Capacitance pf/ft (pf/m) Cable Length feet (meters)
20 pf/ft (65 pf/M) 9,000 ft (2,769 m) 8,000 ft (2,462 m) 7,000 ft (2,154 m) 6,000 ft (1,846 m)
30 pf/ft (95 pf/m) 6,500 ft (2,000 m) 5,900 ft (1,815 m) 5,200 ft (1,600 m) 4,600 ft (1,415 m)
50 pf/ft (160 pf/m) 4,200 ft (1,292 m) 3,700 ft (1,138 m) 3,300 ft (1,015 m) 2,900 ft (892 m)
70 pf/ft (225 pf/m) 3,200 ft (985 m) 2,900 ft (892 m) 2,500 ft (769 m) 2,300 ft (708 m)
HART Communication uses two simultaneous communication channels transmitted via a single pair of wires. This technological approach offers the fastest possible data transfer of the Primary Control Variable via a 4-20mA analog channel, which is backward-compatible with most existing analog I/O systems and faster than any other field communications protocol in a legacy system. Response from the 4-20mA analog signal is generally thought of as instantaneous and can be typically clocked in the milliseconds, depending upon the signal dampening built into the device. The intelligent information doesnt stop with the Primary Control Variable analog signal. In addition to analog PV transmission, real-time status, diagnostics and multi-variable information are communicated via the digital channel imposed on the same pair of wires as the analog signal. Users be awareintelligent data is no longer available only through the handheld communicator or a proprietary program, but can be monitored continuously 24 hours a day, 7 days a week. Through continuous monitoring of the HART Communication digital signal, potential system failures or quality assurance anomalies can be easily detected at the device level. HART-detectable failure scenarios include in-range sensor failures, 4-20mA distortion (analog output does not equal PV), incorrect setup and a device / input mismatch.
Using a continuously monitored HART enabled-system, it is also possible to detect anomalies such as when a devices setup has been changed, a self-test run or reset has been performed in the field, logging the information for audit trail purposes. New systems have been and continue to be developed to capitalize on the significant amount of information each HART-enabled device provides, continually monitoring HART-enabled devices, retrieving important status and diagnostics information to keep plant systems running, and closing the information gap created by using the 420mA analog signal alone.
Table 1 - HART I/O Latency (in seconds) As was discussed earlier, the intelligent information doesnt stop with the analog Primary Control Variable signal. In addition to analog PV transmission, real-time status, diagnostics and multi-variable information are communicated via the digital channel on the same pair of wires with the analog signal. Users be awareintelligent data is no longer available only through the handheld communicator or a proprietary program, but can be monitored continuously 24 hours a day, 7 days a week. Through the continuous monitoring of the HART Communication digital signal, potential control system failures can be easily detected at the device level. HART-detectable failure scenarios include in-range sensor failures, 4-20mA distortion (analog output does not equal PV measurement), incorrect setup or a device calibration mismatch (device span does not equal span on control system). The continuous monitoring of HART data can be crucial to a plants operation. Recently one major US chemical company could have averted a three-day shutdown due to an in-range failure of a level control loop that went undetected. Investigation showed water had migrated into the level transmitter partially shorting out the analog output, resulting in erroneous level measurement signals being receive in the control room. Had the control system been monitoring the HART Communication signal it would have detected this failure within seconds by comparing the digital value of the PV versus the represented analog value. Determining a PV mismatch, the system could have alerted the operator and potentially saved over $300,000 in downtime. By using a continuously monitored HART enabled-system, in addition to failures it is also possible to detect anomalies such as when a devices setup has been changed, a self-test run or a reset has been performed in the field, logging the information for audit trail purposes. New control, safety and asset management systems capitalize on the intelligent information each HART-enabled device contains. HART-enabled system solutions retrieve important status and diagnostics information helping keep your plant systems safe. It is important to close the information gap that exists by using the 4-20mA analog signal without using the digital information available on every HART-enabled device. Close the gap and See What You Can Do with the Power of HART. Upcoming HART Connection articles will provide information on applying HART technology, application notes to help you implement new HART strategies and what to expect from a HART-enabled device or host system. For more information, contact the HART Communication Foundation or visit the website at http://www.hartcomm.org.
Ongoing efforts are currently reshaping current perceptions of the use of the Device Description Language. Enhancements to the language provide new and improved user interfaces as well as additions that complement the already available diagnostic capabilities of HART. These additions include the ability to embed images as well as the ability to display data on graphs and charts described in the Device Description (DD). Even with the advent of these enhancements, discussions continue throughout the industry regarding DDL technology versus other technologies used to describe devices. Nevertheless, the fact remains: a HART-enabled device does not require the user to have a Device Description. Why? The HART Communication Protocol operates using a host/slave relationship, where a device responds to a query from a host. A HART-compliant host queries a device using commands defined by the protocol. The HART commands provide for a base set of functionality allowing manufacturers a considerable amount of flexibility when designing a device. Every device that claims HART compatibility must adhere to this base set of command rules. All devices must implement the mandatory Universal Commands. Most devices also implement the optional Common Practice Commands. Universal and Common Practice Commands allow users to modify up to four dynamic variables, trim analog outputs, modify basic setup items such as tag or a descriptor, perform a reset, and update diagnostic information. In addition to the Universal and Common Practice Commands, many devices implement manufacturer specific commands or Device Specific Commands. Device Description Language allows a manufacturer to create a Device Description detailing these commands and allowing access to all information available in the device whether Universal, Common Practice or Device Specific. What Do You Need To Know? Users needs for DD are dictated by the type of host system that is being implemented. Typically, control or automation systems have a different need compared to an asset management system. Using HART, automation systems typically do not require the use of a DD to learn a devices status. These types of hosts get information from the device using Universal, Common Practice Commands and the analog loop. Automation systems will use the analog loop to determine the value of the primary control variable and Universal / Common Practice Commands to access diagnostics and additional variables. Technology improvements have made intelligent devices more complex, adding functionality and device specific diagnostics that are only accessible through using a DD. Asset / Maintenance Management systems use the DD to describe the functionality built into a device. By accessing these DD defined features, systems allow plant personnel to modify device configurations and notification of potential problems with a device. Device Description-enabled host systems are designed to use all the data present in a device, displaying it, as the user requires. When evaluating any HART host, users should first determine their requirements. Are you dealing with an Asset Management or a Control/Automation System? Are your devices complex (e.g. Mass Coriolis) or simple (e.g. temperature transmitter)? Will you need to access Device Specific Commands to service your device? Knowing the answers to a few simple questions can move you in the right direction. When evaluating a host, users should ask the following questions:
Does your host support all Universal and Common Practice Commands? Is your host Device Description enabled? Does your host use the HCFs standard binary file format? Is there an easy way to upgrade DDs from the HCF DD Library?
Are your DDs registered with the HCF DD Library? Are your devices registered with the Foundation?
If the answer to these questions is yes, at a minimum you should be able to use all your HART devices with the host you select. By doing your due diligence up front you confirm there will be no information gaps when using HART-enabled devices. Close the information gap and See What You Can Do when you use the Power of HART.
MYTH:
FACT: Digital fieldbus technology is already here, but newer technologies do not always automatically replace those that have been proven, tried and true. Industry consultants predict that the HART Protocol will be supported and remain a significant communication technology for the next 20-plus years.
HART technology continues to be updated to address additional user needs as evidenced by the recent move of manufacturers to the HART 6 specification and the new graphical user interface enhancements being incorporated into HART Device Description Language (IEC 61804-2).
These technology advancements open new doors for the continuing use of HART Communication today and in the future. However, to achieve maximum benefit from existing HART-enabled control systems, users should demand support for HART 6 on any new products being installed in their plants. HART 6 features and capabilities are designed to improve support for multi-variable and valve / actuator type devices; enhanced status and diagnostics, increase interoperability; extended commissioning / troubleshooting capabilities; and security measures to confirm any configuration change. HART 6 functionality includes:
1.
Device Variable Classification - Required Provides master applications with a simple mechanism to determine the number and type of process related variables (pressure, temperature, etc.) within a device.
2.
One additional byte of well defined status information with Command 0 and new cyclic data access Command 9. Provides additional device status alerts such as Device Needs Maintenance.
3.
Enables field devices to self-validate and report on the quality of the data in the command response (good, poor, bad, fixed).
4.
This new Long Tag with international (ISO Latin 1) characters allows consistent implementation of the longer tag names required by many industry users. The specifications currently reflect the length of this tag to be 32 characters.
5.
Improved mechanism for master applications to determine that a field device configuration has been changed. Protects integrity of plant configuration databases.
6.
Establishes standard commands and status indicators for devices based on the type of process measurement. Initial Device Families include Temperature and PID Control.
7.
New Common Practice commands for performing transducer trim (calibration) operations.
8.
Sub-Devices Optional
A simple mechanism using Common Practice Commands to support HART device within a HART device functionality. Potential uses include flow computers and multi-channel temperature devices.
9.
An updated mechanism to support the movement of large blocks of data, such as device configuration information, between masters and field devices.
existing systems rather than throw away an investment made over many years. Existing 4-20mA analog signal technology currently comprises the majority of all installed devices in the field (see Figure 1). For decades manufacturers have invested in systems that accept 4-20mA analog signals for control. Even now, instrument manufacturers worldwide continue to produce hundreds of thousands of instruments that utilize this established standard. Therefore, it is evident that use of the 4-20mA signal will continue far into the foreseeable future.
Worldwide Installed Base Field Devices - Press, Temp, Flow, Level, Val
Figure 2 The expected growth rate for HART technology assures users that their investment is one that will continue to be used for many years to come. But, finding a place to begin integration of HART data is the key to future improvements in process performance. When control systems use only the 4-20mA analog communication channel, an information gap exists. Continuous real-time HART communication closes that information gap by providing a two-way exchange of process information. Integrating HART Communication with plant systems is easy and cost effective. Get started today. Close the information gap and See What You Can Do when you use the Power of HART.
MYTH: Everybody understands HART Communication and fully uses its capability
FACT: Since HART technology has been around for many years, most people feel that they know all that there is to know about it. The fact is the vast majority of HART applications utilize only a fraction of the full capability of HART. HART technology can be applied full-time easily and cost effectively allowing many applications to become much more valuable to the enterprise. HART technology was originally introduced as a proprietary protocol by Rosemount, Inc. in 1990. Fifteen years and over 20 million installations later, the protocol has become the de facto standard for communicating with smart field devices. For many years manufacturers who have sold products that incorporate HART Communication are now investing in the technology to gain ground in the market place. Manufacturers and users alike have not invested the time and effort necessary to understand and fully utilize the advanced capabilities of the HART Protocol. Instead, they have limited their use of HART technology to handheld communicators for configuration and troubleshooting devices on startup or failure. This is like only using your personal computer to play solitaire. When you invest some time and effort, you can compose, manage, communicate and access the world! Same applies with HART Communication. Instead of using it for only one thing, with a little investment, you can learn to implement all its capabilities and reap the benefits. Get started now. Let your next step in the use of HART Communication be continuous monitoring through an asset management application. Through continuous monitoring you can reduce your exposure to potential problems created by devices installed in your plant. Asset management applications that are DD-enabled (the ability to read a registered Device Description to learn the internal features of a device) have the ability to review information in a device and to alert the system to potential
malfunctions before they affect the process. This information includes multi-variable, configuration and diagnostic information that can help keep your systems running in tip-top condition. Condition monitoring is standard operating procedure for most process applications, but how often is it assumed that because you have a reading youre okay? Many times in range measurement errors occur that could have been prevented if the systems had been monitoring the digital HART data available. To limit the possibility of in-range failures, HART digital values for PV (primary variable) and AO (analog output) can be compared to the actual 4-20mA analog signal to determine if there is a mismatch. Any mismatch would be an indication of trouble either with the device itself or the wires between the device and the I/O making the process measurement invalid. In addition to this kind of comparison, DD-enabled asset management solutions or even OPC (OLE for Process Control) based clients can monitor your HART enabled devices 24/7 providing a level of information never achieved through the use of the handheld communicator. Consider the possibilities. Ask the questions. Take action. Do something to capture the valuable information residing in your HART-enabled devices. There is no other technology that can provide as high a value proposition as HART. Dont limit your information flow. Do your due diligence and see if there are information gaps in the way you use HART-enabled devices. Close those information gaps and See What You Can Do when you use the Power of HART.
see the original tree menu structure they have become accustomed to while allowing device manufacturers to describe new graphic Windows like menu structures making the setup of a device easier to understand. See Image 1.
Image 1 - Menu Comparison (click on picture to see larger image) In addition, the enhancements allow a device developer to describe not only the device features, but also soft-tools that will allow the user and host to better analyze the digital information coming from the device. The tools include new calculation capabilities, support for images, the presentation of tabular data, real-time data logging and the storing and display of historical information on each device. And, real-time data logging of information (signal strength versus level, temperature and flow variations over time), is just the beginning. See Image 2.
Image 2 (click on picture to see larger image) The EDDL enhancements also allow device manufacturers to present historical data against current readings. This allows users to track things like valve wear using valve signatures or to resolve echo curves for radar level gauges. The host stores historical data in a file defined by the DD, , and then the data is presented to the user on an x-y graph allowing a comparison of the original data to the new data. With this information users can decide when to do preventive maintenance on a device based on actual data versus cycle time or event. Enhancements to the technology allow HART users to bridge the gap between traditional analog devices and smart digital devices using intelligent field communications. This bridging provides a continuous forward migration path with no user investment loss. This migration path is vital to cost-conscious companies that work with continuous processes. Because HART devices support two simultaneous communication channels on the same wire (4-20mA current loop analog and HART digital), HART Communication is the logical migration path for the millions of legacy systems still in use. All HART-enabled instruments produce or accept a 4-20mA analog control signal compatible with systems produced over the past 30 years. No loss of investment occurs when upgrading using the HART / EDDL path. The expected growth rate for HART Communication coupled with the recent enhancements to the Electronic Device Description Language assures users that they will continue to maximize their investment in HART technology for many years to come. Finding a place to begin integration of HART data is the key to future improvements in process performance. When control systems use only the 4-20mA analog communication channel, an information gap exists. Continuous realtime HART communication closes that information gap by providing a two-way exchange of process information. Integrating HART Communication with plant systems is easy and cost-effective. Get started today. Close the information gap and See What You Can Do when you use the Power of HART.