COMMUNITY &

COMMERCIAL
WATER
SOLUTIONS
-Institutions

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Water, Water Everywhere….But little left to drink or use

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Table of Contents

 Company Profile
 Waste Water Treatment Plants
 Filtration

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Company Profile
We are the pioneer of water treatment in India with a legacy
spanning over five decades, Ion Exchange is recognized
internationally as a premier company in water and
environment management.

We are among the largest environment solutions providers, one

of very few companies worldwide with a complete range of
technologies, products and services. This enables us to offer
total solutions for every sector of society.

With sales, production and service footprints across the globe,

we serve our markets with a sustained focus on customer
satisfaction, technological innovation and dedicated service.
Our capability to deliver comprehensive solutions with
complete technical support makes us a partner to depend on.

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Manufacturing Facility
• Ankleshwar, Gujarat- integrated unit for manufacture of cation and anion exchange resins for
water & waste water treatment as well as non-water speciality applications.
• Hosur, Tamil Nadu facility for fabrication and assembly of pre-designed packaged and pre-
engineered water and waste water treatment plants; also for manufacture of water quality
monitoring instruments.
• Patancheru, Telangana certified facility for manufacture of polyelectrolytes, cooling and
boiler water treatment chemicals, RO chemicals, water quality test kits, and fireside and fuel
additives.
• Rabale, Maharashtra ISO 9001 certified export oriented unit for skid-mounted assembly and
testing of custom-built plants before shipment.
• Verna, Goa India's first state-of-the-art, completely integrated and automated Reverse
Osmosis membrane manufacturing plant
• Wada (Thane), Maharashtra modern facility for manufacture of FRP (HLP) Hand Lay Up &
FRP (FW) Filament Winding products, RO & UF pressure tubes and composite pressure
vessels, and fabrication of steel equipment/structures and industrial electrical units.
• Sharjah, UAE Facility at Hamriyah Free Zone for assembly and testing of skid-mounted,
custom-built water and waste water treatment plants.
• Bahrain Investment Wharf, Bahrain Chemical blending plant at Bahrain to serve as a
chemical export hub for the region and North Arab states

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Waste Water Treatement & Recycle

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INDION Waste water treatment plants

New Generation Fluidised Media

STP (based on Reactor
Rotating Biological (based on fixed Bio
Contactor) film on Media surface) INDION MBR

Membrane Bio
INDION NGSTP INDION FMR
Reactor

(based on Advanced
Sequential Batch
Membrane technology -
Reactor
(based on 2 or 3 Tank
designs)

INDION SBR

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FLUIDISED MEDIA REACTOR

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 PROCESS FLOW DIAGRAM- FLUIDISED MEDIA
REACTOR
SEWAGE TREATMENT - STAGE I
FMR
Sewage Bar Screen
Chamber Oil and Grit Tank Equalization
Grease Tank
trap
Equalization transfer Pump

Air Blower

MGF ACF
Chlorine Dosing

Anoxic Tank FMR Tank Lamella Chlorine Clarified Treated

Water
Clarifier Dosing Tank Tank
water Tank

MGF Feed Pump

Centrate to Equalization Tank

Recycle Pump to Anoxic Tank

Sludge Holding Sludge for Disposal
Tank
Sludge Dewatering
Screw Pump

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 PROCESS FLOW DIAGRAM- FLUIDISED MEDIA
REACTOR
RECYCLING- STAGE II

Ultra Filtration
UF Feed Pump

UFPT
Flushing Purposes

RO System
SMBS
Antiscalant Acid
Treated
water Tank
UFPT
Cooling
Tower
RO HPP
RO Feed Pump
UF Feed Pump Ultra Filtration

Horticulture

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 FLUIDISED MEDIA REACTOR

INLET AND OUTLET PARAMETERS

Sewage Inlet STP OUTLET TERTIARY

Characteristics OUTLET
pH 6.5-9.0 6.5-8.0 6.5-8.0

BOD (ppm) 250 -300 30 5

COD (ppm) 400-500 100 20

TSS (ppm) 250 < 30 <5

Oil and Grease(ppm) 20 < 10 < 10

TKN (ppm) 35-40 < 10 < 10

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 FLUIDISED MEDIA REACTOR

ION EXCHANGE MEDIA SPECIFICATION

NAME OF THE ITEM: FMR MEDIA

QUANTITY: 400 NOS / KG
SHAPE: CYLINDRICAL
MOC: POLY PROPELYNE
NO OF RIBS ON OUTER SURFACE: 24 NOS
NO OF IN SIDE PARTITION: 6 NOS
TOTAL SURFACE AREA / m3: 400-500 m2

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 FLUIDISED MEDIA REACTOR

FEATURES OF FMR

 Single Tank design

 1/3 space requirement compared to conventional STP’s

 Low operating cost ( Rs 9/m3)

 Uses High Porosity moving media for bacteria to grow

 Capacity ranges from 50 - 6000 m3/day

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NEW GENERATION PACKAGE
SEWAGE TREATMENT PLANT

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 PROCESS FLOW DIAGRAM- NEW GENERATION
PACKAGE STP

SEWAGE TREATMENT
Chlorine Dosing
NGPSTP
Sewage
Bar Screen
Chamber Equalization Chlorination
Tank

Feed Pump

MGF
ACF

Treated
water Tank

MGF Feed Pump

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 INDION NEW GENERATION SEWAGE TREATMENT
PLANT (NGPSTP)

Raw
Sewage Treated
Water

Primary Aerotors Secondary Animation

Settlement Settlement

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 INDION NEW GENERATION SEWAGE TREATMENT
PLANT (NGPSTP)

 All in one package ( Single Tank design )

 Minimal site work ( Factory assembled)

 Low power consumption(0.75kwh/m3)

 3- months sludge storage capacity

 Suitable for 10 – 100 m3/day capacity

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 INDION NEW GENERATION SEWAGE TREATMENT
PLANT (NGPSTP)

Post Tertiary
Parameter Inlet NGSTP Outlet Treatment

BOD 250 ppm 20 ppm 5 ppm

COD 400 ppm 100 ppm 30 ppm

TSS 250 ppm < 30 ppm > 5 ppm

Oil &
Grease 10 ppm <10 ppm <10 ppm
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SEQUENTIAL BATCH
REACTOR

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 PROCESS FLOW DIAGRAM- SEQUENTIAL BATCH
REACTOR
Filtrate to Equalization Tank
SEWAGE TREATMENT- STAGE I

Sewage
Bar Screen
Chamber Oil and Grit Tank Equalization
Grease Tank
trap
SBR Feed Pump

Air Blower

MGF ACF
SBR Chlorine Dosing
Tank –I Treated
Chlorine
water Tank
Contact
Tank
MGF Feed Pump
SBR

Tank - II Sludge Dewatering Polymer Dosing SBR

Sludge for Disposal

Sludge Holding
Tank
SBR Blower Sludge Dewatering
Filtrate Sump

Screw Pump

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 PROCESS FLOW DIAGRAM- SEQUENTIAL BATCH
REACTOR
RECYCLING- STAGE II

Ultra Filtration
UF Feed Pump

UFPT
Flushing Purposes

Treated
water Tank

Horticulture

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 INDION SEQUENTIAL BATCH REACTOR
(SBR)

Effluent Fill (3H)

Inlet

Mixing + Aeration

Effluent
Decant (30min) Total Cycle time: 6H React (1.5H)
outlet

4 2
Settle (1 H) Aeration
Sludge wasting No mixing No
Aeration
3

No mixing No
Aeration

INDION SEQUENTIAL BATCH REACTOR (SBR) Animation

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 INDION SEQUENTIAL BATCH REACTOR
(SBR)

3h 1.5h 1h 30 min

SBR 1
1 2 3 4

Fill React Settle Decant

SBR 2

Decant Fill React Settle

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 SEQUENTIAL BATCH REACTOR

INLET AND OUTLET PARAMETERS

Sewage Inlet STP OUTLET TERTIARY

Characteristics OUTLET
pH 6.5-9.0 6.5-8.0 6.5-8.0

BOD (ppm) 250 -300 30 5

COD (ppm) 400-500 100 20

TSS (ppm) 150- 250 < 30 <5

Oil and Grease(ppm) 20 < 10 < 10

TKN (ppm) 35-40 < 10 < 10

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INDION MEMBRANE
BIOREACTOR

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 PROCESS FLOW DIAGRAM- INDION MEMBRANE
BIOREACTOR
Centrate to Equalization Tank

Sewage
Bar Screen
Chamber
Chamber Oil and Grit Tank Equalization Tank
for Auto
Grease trap
Bar Sceen
Raw Sewage
transfer Pump
Air Blower

MBR Blower
Flushing Purposes

Aeration Blower
Anoxic MBR Treated water
Tank Aeration MBR Tank Horticulture
Tank
Tank
MBR Suction Pump

Cooling Tower
Back pulse Tank

RAS Pump Sludge Dewatering Polymer Dosing

Sludge for Disposal

Sludge Holding
Tank
Sludge Dewatering
Screw Pump MBR

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 INDION MEMBRANE BIO-REACTOR
(MBR-IPC)

MEMBRANE ACTS AS A PHYSICAL BARRIER TO SUSPENDED SOLIDS, BACTERIA AND MAJORITY OF VIRUSES.
ANIMATION

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INDION MEMBRANE BIOREACTOR

CONVENTIONAL STP v/s MBR

TANK
CONVENTIONAL STP VOLUME
100%

MBR SYSTEM
25%

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 INDION MEMBRANE BIOREACTOR

INLET AND OUTLET PARAMETERS

Sewage Characteristics Inlet STP OUTLET

pH 6.5-9.0 6.5-8.0

BOD (ppm) 250 -300 <5

COD (ppm) 400-500 < 30

TSS (ppm) 150- 250 <5

Oil and Grease(ppm) 20 NIL

TKN (ppm) 40-50 < 10

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INDION LAMELLA CLARIFIER

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 Lamella Clarifier
 Inclined plate clarifier of American design
 Compact, modular, maintenance free
 Treats up to 2,000 ppm suspended solids
 Custom designed units to treat higher suspended solids and any flow rates

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CCWS- Institutions
CCWS- Institutions
 FILTRATION

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• Filtration is the last unit process in pretreatment of water
• Water flows either by gravity or under pressure through a
filter media like sand
• Suspended solids and flocs formed previously by
flocculation are retained on the filter surface
• Once the pressure drop exceeds the set limit, the filer bed
is cleaned by back washing the media by reversal of flow of
water

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Multi grade filter

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 Indion MS Filters

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Indion FRP Filters , Softeners , MB

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 LAMPAK

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 Lampak

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 Process Parameters

Raw water quality

Parameters Unit Range

pH - 6.5 – 8.5
Suspended solids mg/l < 500
Total Dissolved Solids mg/l < 200
Total Hardness mg/l < 100
Total Alkalinity mg/l < 50
Oil & Grease mg/l Nil

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Containerized Installation

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RO SYSTEMS

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 Indion RO Systems

•Compact and Modular Systems

•On-line devices to monitor treated water quality
•Product recovery ranges from 30%-80% based on feed water
composition
•Removes upto 95% of Total Dissolved Solids

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Indion Indromatic ( 400 lph to 3000 lph)

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Standard Indion RO Systems ( 4 M3 to 50 M3)

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MAJOR INSTALLATIONS

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 FLUIDISED MEDIA REACTOR

CPWD
JAIPUR: 200
KLD

MS: PRE
FABRICATED

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 INDION FLUIDISED MEDIA REACTOR
(FMR )

KEYS HOTEL-FMR
COGNIZANT 100 KLD,
TECHNOLOGIES-FMR 400 BANGALORE
KLD, CHENNAI

KEYS HOTEL

CPWD (NSG) 2 X 100 GINGER HOTELS-FMR 50 KLD

KLD HYDERABAD
BHUBANESWAR

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 INDION FLUIDISED MEDIA REACTOR
(FMR )

KEYS HOTEL

GINGER HOTELS-FMR 50 KLD

MES NAVAL PARK-FMR 500 BHUBANESWAR

KLD ,
VISAKAHAPATNAM

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INDION FLUIDISED MEDIA REACTOR
(FMR )

Global Hospitals -FMR 400 KLD,

Chennai,

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 INDION FLUIDISED MEDIA REACTOR
(FMR )

MES-Kanpur FMR 100 Rashtrapati Bhavan-FMR 100

KLD KLD

MES Pathankot, Punjab FMR 1000

Welcome Hotel, Delhi FMR, 200
KLD
KLD

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FMR 750 X 2 - BARC

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 Major Project Executions in FY 17-18

Project : STP 400 KLD_FMR Technology

Customer : Global Hospitals, Chennai

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 Major Project Executions in FY 17-18

Project : STP (100X2) KLD_FMR Technology

Customer : NSG (CPWD)
Location : Hyderabad, Telangana state

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Installation-Mata Vaishno Devi trust-NGPSTP
MVDT

NGPSTP 500 AT MVDT

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INDION NEW GENERATION SEWAGE TREATMENT
PLANT (NGPSTP)

Blue Nile Visakhapatnam

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INDION NEW GENERATION SEWAGE TREATMENT
PLANT (NGPSTP)

Vidyaniketan School ,
Bangalore

Ginger Hotel,Bhubaneswar

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INDION SEQUENTIAL BATCH REACTOR
(SBR)

JNTU Campus, Sangareddy , SBR -600

KLD

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INDION MEMBRANE BIOREACTOR

Navi Mumbai Municipal Corporation- 100 KLD

MBR

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CCWS- Institutions