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    Gas Cleaning Plant Training

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    ashirbad mohanty
    The GCP cleans the furnace off-gas before sending it into the atmosphere to meet environmental limits. It uses a wet scrubber system with an induced draft fan to clean the raw gas. Major modifications to the GCP included changing the discharge pipeline and replacing components like the venturi and cyclone separator lines. Future plans include changing the GCP and ID fan designs to be more efficient and increase the water treatment capacity. The presentation concludes by announcing the next training topic on PPD processing activities.

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    Gas Cleaning Plant Training

    Uploaded by

    ashirbad mohanty
    32 views12 pages
    The GCP cleans the furnace off-gas before sending it into the atmosphere to meet environmental limits. It uses a wet scrubber system with an induced draft fan to clean the raw gas. Major modifications to the GCP included changing the discharge pipeline and replacing components like the venturi and cyclone separator lines. Future plans include changing the GCP and ID fan designs to be more efficient and increase the water treatment capacity. The presentation concludes by announcing the next training topic on PPD processing activities.

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    The GCP cleans the furnace off-gas before sending it into the atmosphere to meet environmental limits. It uses a wet scrubber system with an induced draft fan to clean the raw gas. Major modifications to the GCP included changing the discharge pipeline and replacing components like the venturi and cyclone separator lines. Future plans include changing the GCP and ID fan designs to be more efficient and increase the water treatment capacity. The presentation concludes by announcing the next training topic on PPD processing activities.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    32 views12 pages

    Gas Cleaning Plant Training

    Uploaded by

    ashirbad mohanty
    The GCP cleans the furnace off-gas before sending it into the atmosphere to meet environmental limits. It uses a wet scrubber system with an induced draft fan to clean the raw gas. Major modifications to the GCP included changing the discharge pipeline and replacing components like the venturi and cyclone separator lines. Future plans include changing the GCP and ID fan designs to be more efficient and increase the water treatment capacity. The presentation concludes by announcing the next training topic on PPD processing activities.

    Copyright:

    © All Rights Reserved
    Download as PPT, PDF, TXT or read online from Scribd
    Download as ppt, pdf, or txt
    of 12

    GAS CLEANING PLANT

    Name of the presenter:- Ranjan Kumar Behera Business Unit: FA


    Dept-Mech-1, Date- 27.07.02023
    Location: CDR

    Introduction


    History


    Capacity


    Schematic Flow Diagram


    Trouble shooting


    Modifications


    Future plannings
    Introduction:-


    In ferro alloys Gas Cleaning plants were utilized to clean
    the furnace off gas and send in atmosphere as per
    environmental limits.


    Generally in ferro alloys different types of GCP are used

    a) Dry type
    i) Trombone cooler with bag house type.
    ii)Heat Exchanger with Bag House type.
    b) Wet Scrubber type.
    c) Dry & Wet type mixing (hybrid Gas cleaning plant)


    In 48MVA Submerged arc furnace we are operating wet
    scrubber type gas cleaning plant.
    Design History:-

    In initial plant operation ELKEM supplied by Heat exchanger
    with Bag house type gas cleaning plant, due to high
    temperature it was failed.

    Installed wet scrubber type gas cleaning plant with ID Fan
    cantilever type.

    Installed simply supported type ID fan with wet scrubber
    system(Design:- Batliboi)Running successfully from Last
    8years.

    Installed Hybrid GCP(dry & wet type) Gas cleaning plant in
    2018,It was Failed
    Capacity:-

    Type:-Wet scrubber type GCP with Simply Supported ID Fan

    Design:- BATLIBOI

    Technical specification of ID Fan


    Capacity:-27500m³/Hr
    Static Pressure:-1780mmWc
    Fan Speed:-1470RPM
    Operating Temperature:-100ºc
    Motor Capacity:_275KW/1488RPM
    30MW
    Power BQP-01 LDO
    plant
    ETP

    CLEAN GAS STACK


    GCP FLOW DIAGRAM

    GCP Raw Gas Stack


    Raw Gas Stack
    GCP FLOW DIAGRAM
    SUCTION DUCT

    VENTURI-01

    1ST VENTURY
    OUTLET

    ID FAN
    WATER
    DISCHARGE
    GCP STACK LINE

    MIST ELIMINATOR
    SEGMENT PORTION

    CYCLONE
    SEPARATOR 2ND VENTURY
    CHEMICAL
    BATLIBOI GCP DOSING ETP FLOW DIAGRAM

    SCREEN SCREEN PUMP TREATED


    CHAMBER 1 CHAMBER2 PUMP WATER
    LAMELLA CLARIFIER
    TANK

    CHAMBER
    PUMP 01 PUMP

    THICKNER
    HRSCC

    AUTO DRAIN VALVE PUMP

    SLAG GRANULATION PIT


    BELT PRESS VOLUTE MICRO PRESS-01
    &02
    PUMP

    COLLECTED
    EFFLUENT
    SLUDGE WATER FROM
    PRESS

    UTILISATION IN BQP

    Inlet effluent water pit from GCP


    unit-01 to 200cum/Hr ETP Recirculation Pit
    Raw
    Water Pit
    200cum/Hr ETP
    Major Modification:-

    GCP Discharge water pipeline modified from common


    discharge to individual discharge of each stream, pipeline
    route modified from top of the cast house to ground floor.
    Pipe dia replaced from 6” to 8”.
    Venturi-01 replaced from MS to SS.
    Venturi-01,Venturi-02, cyclone separator discharge line
    modification done.
    Water supply arrangements like spiral, wall wash , spiral
    wash modified as per requirement of water flow & pressure.
    Provided flushing arrangements on venturi-01&cyclone
    separator.
    GCP Stack short pieces provided for welding works.
    Gates provided on delivery duct line.
    GCP ETP operation change from HRSCC to Hybrid.
    Future Planning:-

    ID Fan design will change from spark proof type.


    GCP System design will change from furnace 28 Mtr floor to
    Ground floor.
    FRP coatings on Lamella, Thickner, clarifier, treated tank
    inside for increase the life of tanks from corrosion.
    Internal coatings on discharge water pipeline for to avoid the
    scaling's of sludge.
    Installation of spare pump in settling chamber-01&02.
    Installation of Lamella & thickner tanks due to increase the
    capacity of treatment.
    Thank you

    *Next Topic- PPD processing activity


    Name of the Trainer :-
    Mr. S.P Mishra & Mr. P.K Patnaik

    Date:- 12/08/2023

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