LEARNING AREA

ON
BOP-MECHANICAL MAINTENANCE
 System
Overview
Description

Learning Index

Maintenance
Documentation
Activity
 Coagulant
CT Service Potable
Aid
Makeup Water Water
pump pump pump
Coagulant
Clarified Water
Water Properties ≤ 10 NTU
Reservoir

MHRSCC
Chlorine

Diaphragm
Sludge
STATIC MIXTURE

Balanced
pump Mud Valve
Sludge Pond

AGITATOR

Middle Pond Reflux pump

Thickener

Sludge
Diaphragm
Screw
Balanced Sludge
Mud Valve pump Raw Water
Balance Pump House
Pond Centrifuge
SM
Screw Conveyor

Coagulant
Aid

Water Pre-Treatment Plant

 Water Post-Treatment Plant

C.T. BLOW
DOWN PUMP Water properties :-
C.T. BLOW ETP CALRIFIRE Turbidity ≤ 10 NTU
DOWN TANK CLARIFIED WATER TANK

NaClO
Sludge To
Sludge Pond
FILTER WATER
TANK

FILTERED
WATER
ULTRA PUMP BACKWASH
Water property:
FILTARATION PUMP
Turbidity≤0.1 NTU
WATER TANK pH- 6.5 to 7.5
MULTI
GRADE
U.F. BACKWASH FILTER
U.F.
WATER WATER PUMP
PUMP ULTRA-FILTRATION
SYSTEM

Water properties :-
TO DRAIN Turbidity ≤ 2 NTU
pH- 6.5 to 7.5

TO RO SYSTEM
ACID
ALKALI Auto Flushing COUGULANT
NaClO Unit
 ALAKLI
SCALE INHIBITOR
Na BISULPHATE
FROM UF TANK
R.O. EQUIPMENT Water properties :-
pH= 6 ~ 6.5 , Silica =50 ppm

CARTRIDGE
FILTER

REVESE
RO HIGH
PRESURE OSMOSIS
PUMP WATER TANK
RO FLUSHING
PUMP
TO DRAIN
FOR RO FLUSHING
pH-6.8 to 7.2 pH-6.5 to 8.0
Silica < 20 ppb Silica<0.6 ppm CW BACK WATER
pH-3.5 to 4.0 PUMP
Conductivity<0.2 Conductivity<10 Na- <2 ppm.
FOR C.W.
D. M. WATER MIXED ANION CATION SYSTEM.
TANK BED EXCHANGER EXCHANGER

R.O WATER
D.M. WATER PUMP
PUMP
HYDRO
CHLOCRIC ACID
REGENRATION
PUMP SODIUM
HYDRAOXIDE
HYDRO CHLOCRIC ACID
+
SODIUM HYDRAOXIDE

TO
CONDENSATE
STORAGE TANK

Water Post-Treatment Plant

 Cooling Tower Water Inlet Temp. 41.8oC

Water Outlet Temp. 33oC

Hot Air / Steam
(To Atmosphere)
Cooling Range 8.8oC

Drift Loss 41 M3/h

Flume
Evaporation Loss 1032 M3/h
Fan
Blade-8 nos. M M
Dia. – 10 Mtr
Rpm - 114 Hot Water
Distribution
Drift Eliminator

Fill Pack

Cold
Water
To
C.W.
Pump Cold Water Basin
House

Hot Water Hot Water

From From
Condenser Condenser
 Make Up Water from
Circulating Water Circuit CT Make Up Pump
@ 1271 M³/hr
+
Boiler Blow Down 33.0oC IDCT
@105 M³/hr

Fore
Bay 41.8oC
Area
Unit Load > 300 MW 2nd
C.W. Pump will start

CW PUMPS
Condenser From Aux. Coolers
To Aux. Coolers

3B 3A
Booster Pump For
Motor Cooling
COC < 4, H H
Blow Down CW
@ 303 M³/hr

M After 15° valve

open,
Start CW Pump
M M M M

P=0.2 Mpa
Instrument air Compressor
Air In
Solenoid valve Loading/Unloading
Valve
Air filter Silencer Pressure
exceed
11.5kg/sqm
Compresso
r Stage1 Automatic Blow
Down Valve

Pressure

Manifol
2.0kg/sqm Inter
Compressor

Oil
Oil

d
cooler
Sump Stage2

Moisture
Separator
Oil
pump
Compressed
Air Out
Oil After To Dryer
Cooler cooler

Moisture
Pressure
Separator
8.0kg/sqm.
OCCW Temp-46 °C
In & Out
WATER
OIL
AIR
Service air Compressor

After
Coole
Moisture r
Compressed Separator
Air
Discharge

Return
Intake Air Oil Filter
Filter

Compress
or

Separator
Tank
Air
Oil/Air/water
Oil
Return oil
Driers
Air Out

Regulator
Heate
Heater
r

Adsorption Tower
Adsorption Tower Adsorption Tower
Regeneration Tower

Activated
Alumina Compressed Air In
Pressure
8.0kg/sq,m
Temp-46 °C

Muffler

Diffuser

Muffler
 QBD burst at
79°C
Fire Fighting System
ΔP=1 Kg/cm²,To Start Compressor Fire Fighting Network
01 Pressure Held at

DP
ΔP=2 Kg/cm²,To Start Compressor 02

S
Transformer
10Kg/cm²
PLC 1/3Air+2/3Water HVW Spray
Start To Stop
Low Water HL
Spray close
Level LL
Priming
VL HRSCC valve
Tank-19.5
Very Low Water L Hydro (2250 M³/Hr.)
M³
Level pneumatic To Hydrant Network
tank(22.5m3)

J J HP HP DHP DHP SP DSP

P P

Air comp.01& 02
Jockey pump Motor Hydrant pump Diesel Hydrant pump Motor Spray pump Diesel Spray
FAP at 01 & 02 Auto 01 & 02 Auto Start & Auto Start & Manual Auto start & pump Auto Start &
Start & Stop by Manual Stop at Stop 01 & 02 at Manual Stop at Manual Stop at
ccrat
RAP 7 & 6Kg/cm² 5 & 6Kg/cm² 7Kg/cm² 6Kg/cm²
Level Change in
Fire HP-Tank
FIRE WATER RESERVOIR (3500 M³)
Station