Bahan Baku Pabrik Amoniak Dan Urea

Gas Alam
Amoniak
Udara (NH3)
PABRIK PABRIK U Urea
AMONIAK REA
Steam
Gas CO2

Listrik Air Steam Udara Nitrogen

PABRIK
UREA
MINDMAPPING
OF THE
PROCESS

Unit Operasi
Utility Unit UREA
UREA

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 Utility unit Urea
Unit Sea Water Intake

Unit Klorinasi
Sea dan Sweet Cooling Water
Sistem FUNGSI :
Penunjang kebutuhan yang diperlukan
Unit Desalinasi untuk kelancaran proses produksi
Unit Plant Air (PA) dan Instrument pabrik urea untuk Kaltim 1A
Air (IA)

Pengolahan Air Buangan

Unit Urea Formaldehyde (UF-85)

Flow Chart UNITnya . . .
Sea water Raw
Seawater (air laut) Desalinasi
intake Condensate

continous
dosing

Shock dosing
Khlorinasi

Sweet cooling water

Urea UFC Desal

 Unit SEA WATER INTAKE
Spray rotary screen
Trash
Basket

Sea water
pump
B
A
Rotary Sweet
R screen cooling
S SWI water
C
R
basin
E Rotary
E screen
N

Shock dosing
10 ppm

Continous dosing 1 ppm Chlorination

unit
Fungsi:
Desalination
Menyediakan bahan baku air laut untuk memenuhi kebutuhan unit
air pendingin, bahan baku air proses, umpan ke unit Desalinasi,
dan umpan ke unit Khlorinasi. By Ishaq
 Unit Khlorinasi
Fungsi:
Memproduksi NaOCl sebagai disinfektan melalui proses
elektrolisa air laut.
Reaksi:
Di air laut: 2 NaCl 2 Na+ + 2 Cl-
Di Anoda : 2 Cl- Cl2 + 2 e-
Di Katoda : 2 H2O + 2 e- H2 + 2 OH-
Di larutan: 2 Na+ + 2 OH- + Cl2 NaOCl + NaCl + HO
Injeksi:
* Continous dosing : 1 ppm ; 30-38 m3/jam
* Shock dosing : 10 ppm ; 290-380 m3/jam
By Syarif
Flow Chart
Khlorinasi

By Syarif
Unit Sea & SWEET COOLING
Sea water
Supply
header
WATER Desal
unit

Surface
condenser

Sea water
Sweet
water return header
Return
header

Sweet water
Emergency Sweet water supply header
sweet water expansion
drum

By ISHAQ
 Flow Chart
Sea & SWEET
COOLING
WATER

By ISHAQ
 Unit DESALINASI
Fungsi :
Menghilangkan kandungan garam dalam air.

Metode:
Multi Stage Flash Evaporator
Menggunakan tekanan vakum untuk menurunkan titik
didih cairan agar cairan teruapkan.

By Tika
 Flow Chart Steam 20K

Desalinasi J-001/002

Steam 4K E-002

Anti foam /
Anti Scale
Tank

SW
P-001 A/B

Destilate
E-001
S-001
P-002 A/B
Condensat
e
Brine Blow down
P-004 A/B

P-003 A/B
Flow Chart
Desalinasi

By Tika
 Unit INSTRUMEN AIR and
PLANT AIR
Fungsi : penyedia udara di area pabrik.

Ada 2 udara:
* Instrument air (IA), udara kering untuk sistem
instrumentasi pneumatic di seluruh pabrik.
* Plant air (PA), udara untuk pelayanan umum di
pabrik.

By Dias
 PA
Flow Chart
PA & IA
Pre filter

Receiver
Tank

Dryer Dryer
8 bar
Activated Activated
alumina alumina

N2 back up
After filter
Air Compressor

IA
Flow Chart
IA & PA

By DIAS
 Unit PENGOLAHAN AIR
BUANGAN

NaOH Acid
From desal unit tank tank

From UFC unit Sea water return

From chlorine unit

From demin unit
(KDM)

Kolam netralisasi

By TIKA
 Unit UREA FORMALDEHYDE
(UF-85)
Fungsi :
Menghasilkan urea formaldehyde concentrate 85%
(UFC) sebagai bahan untuk membuat granul.

Bahan baku utama :

Metanol : 99,85 % berat minimal
Urea (NHCONH) : 65% berat

By Ikhwan
 Flow Chart

29C
UF-85 (Feed
Preparation)
37C
Resirculation
blower

Methanol
evaporator

condensat
 Flow Chart
UF-85 (UF-Syntesa)
435.5C
0.180 kg/cm

184C
85.5C

273C

350C
 Flow Chart
UF-85 (UF-
PRODUCTion)
60C

11 pH

71C