SHD-U Series

Hopper Dryer

Date: Apr, 2019

Version: Ver.D (English)

 Contents

1. General Description ..................................................................................... 7

1.1 Coding Principle ...................................................................................... 8

1.2 Feature.................................................................................................... 8
1.3 Technical Specifications ........................................................................ 10
1.3.1 Outline Drawing ........................................................................... 10
1.3.2 Specifications .............................................................................. 10
1.4 Safety Regulations ................................................................................ 13
1.4.1 Safety Signs and Labels .............................................................. 13
1.4.2 Signs and Labels ......................................................................... 14
1.5 Exemption Clause ................................................................................. 14

2. Structure Characteristics and Working Principle .................................... 15

2.1 Working Principle .................................................................................. 15
2.1.1 Working Principle Illustration ....................................................... 15
2.2 Optional Accessories ............................................................................ 16
2.2.1 Heatless Dehumidifying Hot-air Dryer ......................................... 16
2.2.2 Safety Ladder .............................................................................. 16
2.2.3 Hopper Magnet ............................................................................ 17
2.2.4 Floor Stand .................................................................................. 17
2.2.5 Magnetic Base ............................................................................. 18
2.2.6 HAR-U "Euro" Hot Air Recycler ................................................... 18
2.2.7 AIF-U "Euro" Blower Inlet Filter ................................................... 24
2.2.8 ADC-U "Euro" Air Filter ................................................................ 30

3. Installation Testing ..................................................................................... 36

3.1 Machine Location .................................................................................. 36
3.1.1 Install Directly on a Moulding Machine ........................................ 36
3.1.2 To be used with Hopper Loaders................................................. 36
3.2 Power Connectors................................................................................. 37

4. Application and Operation ......................................................................... 38

4.1 Control Panel ........................................................................................ 38
4.1.1 Panel Operation........................................................................... 38
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 4.1.2 Temperature Setting .................................................................... 38
4.1.3 Temperature Lock ....................................................................... 38
4.1.4 PID Setting .................................................................................. 39
4.1.5 Intermittent Operation Setting ...................................................... 40
4.1.6 One-week Timing Setting ............................................................ 40
4.1.7 Communication Setting (optional functions) ................................ 40
4.1.8 Operation Flow ............................................................................ 42
4.1.9 Wrong Codes Remark ................................................................. 43

5. Trouble-shooting ........................................................................................ 44

6. Maintenance and Repair ............................................................................ 45

6.1 Blower ................................................................................................... 48
6.2 Maintenance Schedule.......................................................................... 48
6.2.1 General Machine Information ...................................................... 48
6.2.2 Installation & Inspection ............................................................... 48
6.2.3 Daily Checking............................................................................. 48
6.2.4 Weekly Checking ......................................................................... 48
6.2.5 Monthly Checking ........................................................................ 48
6.2.6 Half-yearly Checking ................................................................... 49

Table Index

Table 1-1: Specifications 1 ............................................................................... 10

Table 1-2: Specifications 2 ............................................................................... 11

Table 1-3: Specifications 3 ............................................................................... 11
Table 1-4: Specifications 4 ............................................................................... 11
Table 2-1: HAR-U Specifications ...................................................................... 19
Table 2-2: HAR-U Out Dimensions ................................................................... 20
Table 2-3: AIF-U Specifications ........................................................................ 25
Table 2-4: AIF-U Out Dimensions ..................................................................... 26
Table 2-5: ADC-U Specifications ...................................................................... 31
Table 2-6: ADC-U Out Dimensions ................................................................... 32

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 Picture Index

Picture 1-1: Outline Drawing ............................................................................. 10

Picture 2-1: Working Principle Illustration ......................................................... 15

Picture 2-2: SHD-U-HD Working Principle ........................................................ 16
Picture 2-3: Safety Ladder ................................................................................ 16
Picture 2-4: Hopper Magnet .............................................................................. 17
Picture 2-5: Floor Stand .................................................................................... 17
Picture 2-6: Magnetic Base............................................................................... 18
Picture 2-7: "Euro" Hot Air Recycler ................................................................. 19
Picture 2-8: Technical Specifications ................................................................ 20
Picture 2-9: Working Principle .......................................................................... 21
Picture 2-10: Installation of Filter and Dust Collecting Barrel ............................ 22
Picture 2-11: Installation of the Assembly Parts for the Cylinder Filter ............. 22
Picture 2-12: Install "Euro" Hot Air Recycler on Hopper Dryer .......................... 23
Picture 2-13: Installation of the Flange of Blower Inlet ...................................... 23
Picture 2-14: Connection of Air Pipe ................................................................. 23
Picture 2-15: Clean up the "Euro" Hot Air Recycler .......................................... 24
Picture 2-16: "Euro" Blower Inlet Filter.............................................................. 24
Picture 2-17: Technical Specifications .............................................................. 26
Picture 2-18: Working Principle ........................................................................ 27
Picture 2-19: Installation of Filter and Dust Collecting Barrel ............................ 28
Picture 2-20: Installation of the Assembly Parts for the Cylinder Filter ............. 28
Picture 2-21: Install "Euro" Hot Air Recycler on Hopper Dryer .......................... 29
Picture 2-22: Installation of the Flange of Blower Inlet ...................................... 29
Picture 2-23: Connection of Air Pipe ................................................................. 29
Picture 2-24: Clean up the "Euro" Hot Air Recycler .......................................... 30
Picture 2-25: "Euro" Air Filter ............................................................................ 30
Picture 2-26: ADC-U Technical Specifications .................................................. 31
Picture 2-27: Installation of Filter and Dust Collecting Barrel ............................ 33
Picture 2-28: Installation of the Assembly Parts for the Cylinder Filter ............. 33
Picture 2-29: Install "Euro" Hot Air Recycler on Hopper Dryer .......................... 34
Picture 2-30: Installation of the Flange of Blower Inlet ...................................... 34
Picture 2-31: Connection of Air Pipe ................................................................. 34

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Picture 2-32: Clean up the "Euro" Hot Air Recycler .......................................... 35
Picture 3-1: Install Directly on a Moulding Machine .......................................... 36
Picture 3-2: To be used with Hopper Loaders .................................................. 36

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1. General Description

Read this manual carefully before operation to prevent damage of the

machine or personal injuries.
SHD-U series hopper dryer adopt hot air down-blowing design and use stainless
steel made material hoppers to avoid contamination. With this design, they are
also ideally suitable for use with honeycomb dehumidifiers to dry engineering
plastics. There are 25 models available, ranging from 20 to 8,000 liters.

Model：SHD-300U

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1.1 Coding Principle

1.2 Feature
l Adopt P.I.D temperature control and LCD
display, with RS485 communication function.
l Overheat protection to ensure reliable
operation.
l 7-day automatic start/stop timer to improve
energy saving.
l Unique design of downblow air pipe can spread
hot air evenly, keeping plastics ary and SHD-80U-HD
temperature. stable to raise drying efficiency. & Floor Stand (optional)
l Models SHD-80U and above have material clearance door to make the
clean more convenient and effective.
l SHD-450U and models below are equipped with stainless steel lining
aluminium base. SHD-600U-750U are equipped with aluminium magnetic
base. SHD-900U and model above are equipped with manual butterfly
valve.
l For SHD-900U models and above, floor stand is standard equipment.

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All service work should be carried out by a person with technical training or
corresponding professional experience. The manual contains instructions for both
handling and servicing. Chapter 6, which contains service instructions intended for
service engineers. Other chapters contain instructions for the daily operator.
Any modifications of the machine must be approved by SHINI in order to avoid
personal injury and damage to machine. We shall not be liable for any damage
caused by unauthorized change of the machine.
Our company provides excellent after-sales service. Should you have any
problem during using the machine, please contact the company or the local
vendor.
Headquarter and Taipei factory：
Tel: (886) 2 2680 9119

Shini Plastics Technologies (Dongguan), Inc：

Tel: (86) 769 8111 6600

Shini Plastics Technologies India Pvt.Ltd.：

Tel: (91) 250 3021 166

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1.3 Technical Specifications
1.3.1 Outline Drawing

SHD-20U~750U SHD-900U~1200U SHD-1500U~8000U SHD-U-HD

Picture 1-1: Outline Drawing

1.3.2 Specifications
Table 1-1: Specifications 1
Model SHD-U 20U 40U(-HD) 80U(-HD) 120U(-HD) 160U 230U(-HD)
Ver. C D D D C C
Loading
20 40 80 120 160 230
Capacity (L)
Heater Power
2.2 3 3.9 3.9 6 6
(Kw)
Blower(Kw) 0.05 0.12 0.12 0.12 0.12 0.12
Dimensions
680×575×325 770×770×394 940×860×472 1190×860×472 1200×875×575 1470×875×575
(mm)H×W×D
Floor Stand
(mm) 790×450×550 790×580×450 840×730×560 840×730×560 920×652×795 920×652×795
H1×W1×D1
W2(mm) - - - - - -
W3(mm) - - - - - -
Whole Height
1260 1300 1480 1740 1825 2105
(mm)H2
Height of
discharge 570 540 550 550 570 570
port (mm)H3
Air Inlet
2 2 2.5 2.5 3 3
PipeDia.(inch)
Air Outlet
1.5 1.5 2 2 2.5 2.5
ipeDia.(inch)
Weight (kg) 40 70 85 100 90 115

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 Table 1-2: Specifications 2
Model SHD-U 300U 450U 600U 750U 900U 1200U

Ver. C C C C D D

Loading Capacity (L) 300 450 600 750 900 1200

Heater Power (Kw) 12 12 18 18 18 24

Blower(Kw) 0.18 0.18 0.55 0.55 0.55 1.1

1430×1005 1840×1005 1830×1250 2080×1250 2330×1410 2765×1410

Dimensions (mm)H×W×D
×695 ×695 ×915 ×915 ×1050 ×1050

Floor Stand (mm) 970×790 970×790 1130×1000 1130×1000 2760×1130 3190×1145

H1×W1×D1 ×930 ×930 ×1200 ×1200 ×1130 ×1145

W2(mm) - - - - - -

W3(mm) - - - - - -

Whole Height (mm) H2 2085 2435 2470 2780 2765 3190

Height of discharge port

550 550 605 605 425 425
(mm)H3

Air Inlet PipeDia.(inch) 3 3 4 4 4 4

Air Outlet ipeDia.(inch) 2.5 2.5 3 3 4 4

Weight (kg) 130 160 200 220 410 560

Table 1-3: Specifications 3

Model SHD-U 1500U 2000U 2500U 3000U 3500U 4000U

Ver. C C C C D D

Loading Capacity (L) 1500 2000 2500 3000 3500 4000

Heater Power (Kw) 32 32 58 58 64 64

Blower(Kw) 3 3 5.5 5.5 7.5 7.5

3095×1640 3685×1542 3735×1798 4135×1798 4535×1798 4180×2010

Dimensions (mm) H×W×D
×1250 ×1250 ×1400 ×1400 ×1400 ×1600

3470×1340 3870×1340 4000×1482 4400×1482 4800×1482 4550×1680

Floor Stand(mm) H1×W1×D1
×1340 ×1340 ×1482 ×1482 ×1482 ×1680

W2(mm) 400 400 400 400 400 400

W3(mm) 2000 2000 2260 2260 2260 2460

Whole Height (mm) H2 3470 3870 4000 4400 4800 4635

Height of discharge port

360 360 295 295 295 405
(mm)H3

Air Inlet PipeDia.(inch) 5 5 6 6 6 8

Air Outlet ipeDia.(inch) 5 5 6 6 6 8

Weight (kg) 685 770 800 900 1010 1160

Table 1-4: Specifications 4

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 Model SHD-U 5000U 6000U 7000U 8000U

Ver. C C - C

Loading Capacity (L) 5000 6000 7000 8000

Heater Power(Kw) 80 96 112 128

Blower(Kw) 11 15 18.5 22

Dimensions (mm)H×W×D 4775×2010×1600 4520×2250×1800 5460×2250×1800 6030×2250×1800

Floor Stand (mm)H1×W1×D1 5150×1680×1680 4870×1930×1930 5805×1930×1930 5620×1930×1930

W2(mm) 400 400 400 400

W3(mm) 2530 2780 2830 2830

Whole Height (mm) H2 5235 4923 5840 6425

Height of discharge port (mm)

390 350 380 390
H3

Air Inlet PipeDia.(inch) 8 8 8 10

Air Outlet ipeDia.(inch) 8 8 8 10

Weight (kg) 1390 1530 1735 1820

Power supply: 3Φ, 230 / 400 / 460 / 575V, 50 / 60Hz. We reserve the right to change
specifications without prior notice.

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1.4 Safety Regulations

Note!
Electrical installation should be done by qualified electrician only.
Before connecting to AC Power Source, turn power switch to OFF position.
While AC power source is connected, make sure specifications and
overload protection rating of the power switch are suitable and reliable.
When the machine is under care or maintenance, turn off both power
switch and automatic operation switch.

1.4.1 Safety Signs and Labels

Danger！
High Voltage！
It is attached to the control box.

Attention！
This mark reminds you to be more careful.

Warning！
High temperature surface may burn hands！
This label should be stick to the shell of electric heating box.

No need for regular inspection because all the electrical parts in the control unit
are fixed tightly！

Attention！
To prevent over-temperature alarm from causing machine shutdown, don't
randomly adjust EGO setting temp.

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 Attention！
For test of SHD-2500U and above models, connect all hot air pipes to
avoid damage of the blower.

Attention！
For test of SHD-2500U and above models, half-open the air-in valve of the
blower to avoid damage of it.

1.4.2 Signs and Labels

Push-and-pull switch for shut-off plate:

I: Means "Pull"
O: Means "Push"

1.5 Exemption Clause

The following statements clarify the responsibilities and regulations born by any
buyer or user who purchases products and accessories from Shini (including
employees and agents).
Shini is exempted from liability for any costs, fees, claims and losses caused by
reasons below:
1. Any careless or man-made installations, operation and maintenances
upon machines without referring to the Manual prior to machine using.
2. Any incidents beyond human reasonable controls, which include
man-made vicious or deliberate damages or abnormal power, and
machine faults caused by irresistible natural disasters including fire, flood,
storm and earthquake.
3. Any operational actions that are not authorized by Shini upon machine,
including adding or replacing accessories, dismantling, delivering or
repairing.
4. Employing consumables or oil media that are not appointed by Shini.

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2. Structure Characteristics and Working Principle
2.1 Working Principle
In the drying process, hot air with constant temperature is blowed by a blower into
a two-layer insulated hopper to dry the materials. Moisture will be separated out
and taken away by hot air, thus to gain a satisfied drying effect.

2.1.1 Working Principle Illustration

Picture 2-1: Working Principle Illustration

Air blown out of drying blower becomes high temperature drying air after being
heated. Through particular down-blowing air pipe, hot air can be equablly
dispersed in the material storage tank. Hot air recycler can be equipped to filter
and recycle the air from the air outlet and form a closed loop circle.

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2.2 Optional Accessories
2.2.1 Heatless Dehumidifying Hot-air Dryer

Picture 2-2: SHD-U-HD Working Principle

Optionally equipped with heatless regenerative air dryer, which could offer low
dewopint dry air without regenerative heating and speed up the drying of material,
Add "HD" at the end of the mode code.
Model
SHD-40U-HD SHD-80U-HD SHD-120U-HD SHD-230U-HD
Applied to

HAD -0106-06 -0106-06 -0206-06 -03506-06

2.2.2 Safety Ladder

Picture 2-3: Safety Ladder

For SHD-1500 and above models are available to option with safety ladder.

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 Add "ML" at the end of the model code.

2.2.3 Hopper Magnet

Picture 2-4: Hopper Magnet

Absorb metal scraps in the material to avoid the damage of molding screw.
Model Applied to Aluminum Holder ×2 (mm/inch)
MR-5 SHD-20U (148 × 80 × 2.3)
MR-7 SHD-40U~120U (190 × 80 × 2.3)
MR-9 SHD-160U~750U (240 × 80 × 2.3)
MR-11 SHD-900U 以上 (298 × 80 × 2.3)

2.2.4 Floor Stand

Each model can be supplied with suitable floor stand for easy moving.

Suitable for SHD-20U~750U

Picture 2-5: Floor Stand
Suitable machine Specifications (mm)
Floor stand
model Length (mm) Width (mm) Height (mm)
FSU-20 SHD-20U
550 450 790
FSU-40 SHD-40U
SHD-80U
FSU-80 722 552 840
SHD-120U
SHD-160U
FSU-160 795 652 920
SHD-230U
SHD-300U
FSU-300 930 790 970
SHD-450U
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 SHD-600U
FSU-600 1200 1000 1130
SHD-750U

2.2.5 Magnetic Base

Picture 2-6: Magnetic Base

Made of aluminum with built-in hopper magnet, can effectively separate metal
scraps out to avoid material contamination. (MB-400 is standard configuration)
Aluminum Holder×2
Model Applied to Magnetic Frame
(mm/inch)
MB-12 SHD-20U
MB-20U SHD-20U
(88.5×78×2.3) mm
MB-50 SHD-40U~120U
MB-40U SHD-40U~120U MR-3
MB-100 SHD-160U~450U
(119×105×2.3)mm
MB-160U SHD-160U~450U
MB-600U SHD-600U~750U (147×130×2.3)mm

2.2.6 HAR-U "Euro" Hot Air Recycler

HAR-U "Euro" hot air recycler has energy saving and dust-collecting function, its
design is for working with "Euro" dryer to form a sealed loop. This machine has a
simple structure and very easy for installation. High efficiency in hot air recycling
use will save energy up to 40% and improve the production efficiency greatly. The
built-inside filter can maintain the air clean so to ensure production quality. The
machine has a backup air adjusting valve and moisture drainage bore to make
better recycling use of hot air.

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 Model: SHD-80U+HAR-80U

Picture 2-7: "Euro" Hot Air Recycler

Features:
1) Hot air recycling can reduce the temperature of the plant.
2) Keep the air in the plant clean so can ensure production quality.
3) Because the hot air heats up faster, so can greatly cut the energy
consumption up to 40%.
4) Economical and less space occupation, can work on the original "Euro"
hopper dryer.
5) Adjustable backup air device.
6) Beautiful appearance, optimal structure and especially easy for
installation.

2.2.6.1 Technical Specification

1) Specifications

Table 2-1: HAR-U Specifications

Filtering Air inlet Air Outlet
Applicable Models Blower Flange (With
Model Barrel Dia. Pipe Dia. Pipe Dia.
/ Fixed Plate Air Quantity Adaptor)
(mm)(ФD3) (mm)(ФD1) (mm)(ФD2)
Air lnlet Flange for
HAR-20U SHD-20U
120 1.5 2 0.05kW blower
HAR-40U SHD-40U
Air lnlet Flange for
HAR-80U 225 2 3 SHD-80U~120U
0.12kW blower
HAR-160U 225 2.5 3 SHD-160U~230U
Air lnlet Flange for
HAR-300U 225 2.5 SHD-300U~450U
0.18kW blower
4
HAR-600U 225 3 SHD-600U~750U Air lnlet Flange for
HAR-900U 225 4 SHD-900U 0.55kW blower
Air lnlet Flange for
HAR-1200U 225 4 4 SHD-1200U
1.1kW blower
Air lnlet Flange for
HAR-1500U 280 5 5 SHD-1500U~2000U
3kW blower
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 Air lnlet Flange for
SHD-2500U~3000U
5.5kW blower
HAR-2500U 340 6 6
Air lnlet Flange for
SHD-3500U
7.5kW blower
Air lnlet Flange for
SHD-4000U
7.5kW blower
HAR-4000U 340 8 8
Air lnlet Flange for
SHD-5000U
11kW blower
Air lnlet Flange for
SHD-6000U
15kW blower
HAR-5500U 420 8 8
Air lnlet Flange for
SHD-7000U
18.5kW blower
Air lnlet Flange for
HAR-8000U 420 10 10 SHD-8000U
22kW blower

Picture 2-8: Technical Specifications

2) Technical Specifications

Table 2-2: HAR-U Out Dimensions

Model A(mm) B(mm) D1(mm) D2(mm) D3(mm) H1(mm) H2(mm) H3(mm)
HAR-20U 253
92 38 50.8 128 170 362 50
HAR-40U 217
HAR-80U
152 314 51 76.2 225 303 405 50
HAR-120U
HAR-160
152 314 63.5 76.2 225 303 405 50
HAR-230U
HAR-300U
152 310 63.5 101.6 225 345 450 50
HAR-450U

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 HAR-600U
152 322 76.2 101.6 225 345 450 50
HAR-750U
HAR-900U
152 322 101.6 101.6 225 345 450 50
HAR-1200U
HAR-2500U 200 490 152.4 152.4 340 605 818 240

2.2.6.2 Working Principle

HAR-U "Euro" hot air recycler has filter built in to connect the air vent of the dryer
and backup air inlet of the blower. The hot air that discharged from dryer's air vent
has moisture and dust powder, within which the humid air is discharged from the
bores on filter barrel. After filtering by the filter, the residual hot air will be heated
by the electric heater, and will enter the dry drum again to dry the materials, so it
can be used repeatedly.
HAR-U hot air recycler has rotary air adjusting aluminum sleeve (A), customer can
unscrew the lockup screw (B) according to practical requirement to adjust the
coming air in the dryer.

Picture 2-9: Working Principle

Note: If there happens to be no moisture drainage bore on the
air inlet pipe of filter barrel, please drill one or contact our
company directly.

2.2.6.3 Installation Steps

1. Installation of Filter and Dust Collecting Barrel
1) Mount the three spring clips of the assembly parts (4) on a proper place of
filter barrel at first.
2) Mount filter (5) inside the filter barrel (1) and lock it with lockup washer (6),
flat washer (7) and butterfly nut (8).
3) Install dust collecting barrel and lock it up with spring clip.
4) Mount the flange (2) for air inlet pipe and lock it with screw (3).

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 Picture 2-10: Installation of Filter and Dust Collecting Barrel

2. Installation of the Assembly Parts for the Cylinder Filter

1) First install filter barrel components (3) The bolt is installed in the
installation board of filtering bucket.
2) Tighten up the fixing screw (1).

Picture 2-11: Installation of the Assembly Parts for the Cylinder Filter

3. Install "Euro" Hot Air Recycler on Hopper Dryer

1) Put hot air recycler (3) on a proper place of hopper dryer (1), and confirm
the location of installation bores on the aluminum ring of the hopper dryer
(1).
2) Drill out respective installation bores.
3) Mount on the hot air recycler (3), lock up the fixing screw (2).

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 Picture 2-12: Install "Euro" Hot Air Recycler on Hopper Dryer

4. Installation of the Flange of Blower Inlet

1) First insert the aluminum made air volume adjusting ring assembly parts (4)
onto the coupling flange (2), to align the air adjusting bore, then screw the
insertive screw (5).
2) Mount coupling flange at the blower's air inlet (5), tighten up the screw (3).
Note: If blower has standard flange, please disassembly it.

Picture 2-13: Installation of the Flange of Blower Inlet

5. Connection of Air Pipe

1) Mount on air pipe in suitable size according.

Picture 2-14: Connection of Air Pipe

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2.2.6.4 Clean up the "Euro" Hot Air Recycler
1) Loosen the spring clip (1), and take out the dust collecting barrel (4) of the
hot air recycler.
2) Unscrew the butterfly nut (3), and take out the filter (2) then clean it with a
high pressure air jetter.
3) Install the filter in opposite steps.

Picture 2-15: Clean up the "Euro" Hot Air Recycler

2.2.7 AIF-U "Euro" Blower Inlet Filter

AIF-U "Euro" blower inlet filter has filtering and dust-collecting function. Its design
is for working with "Euro" dryer and can be installed at the backup air inlet of the
blower. This machine features simple structure, easier installation and greatly
improves the production efficiency. The built-inside filter can maintain the air clean
so to ensure production quality. The machine has also configured with a backup
air adjusting valve.

Model: AIF-80U

Picture 2-16: "Euro" Blower Inlet Filter

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 Features:
1) Filter the air at the blower inlet to improve the production quality.
2) Economical and less space occupation,can work on the original "Euro"
hopper dryer.
3) Beautiful appearance, optimal structure and especially easy for
installation.

2.2.7.1 Technical Specification

1) Specifications

Table 2-3: AIF-U Specifications

Air Air
Filtering Blower Flange
inlet Outlet
Barrel Applicable (With Air
Model Pipe Pipe Fixed Plate
Dia. Models Quantity
Dia. Dia.
(Mm) Adaptor)
(inch) (inch)
Air lnlet Flange for
AIF-20U SHD-20U SHD-20U
120 1. 2 0.05kW blower
AIF -40U SHD-40U SHD-40U
Air lnlet Flange for
AIF -80U 225 2 3 SHD-80U~120U SHD-80U~120U
0.12kW blower
AIF -160U 225 2.5 3 SHD-160U~230U SHD-160U~230U
Air lnlet Flange for
AIF -300U 225 2.5 SHD-300U~450U SHD-300U~450U
0.18kW blower
4
AIF -600U 225 3 SHD-600U~750U SHD-600U~750U Air lnlet Flange for
AIF -900U 225 4 SHD-900U SHD-900U 0.55kW blower
Air lnlet Flange for
AIF-1200U 225 4 4 SHD-1200U SHD-1200U
1.1kW blower
Air lnlet Flange for
SHD-2500U SHD-2500U
5.5 kW blower
AIF-2500U 340 6 6
Air lnlet Flange for
SHD-3500U SHD-3500U
7.5kW blower

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 Picture 2-17: Technical Specifications
2) Technical Specifications

Table 2-4: AIF-U Out Dimensions

Model A(mm) B(mm) D1(mm) D2(mm) D3(mm) H1(mm) H2(mm) H3(mm)
AIF -20U 253
92 38 50.8 128 170 362 50
AIF -40U 217
AIF -80U
152 314 51 76.2 225 303 405 50
AIF -120U
AIF -160
152 314 63.5 76.2 225 303 405 50
AIF -230U
AIF -300U
152 310 63.5 101.6 225 345 450 50
AIF -450U
AIF -600U
152 322 76.2 101.6 225 345 450 50
AIF 750U
AIF -900U
152 322 101.6 101.6 225 345 450 50
AIF -1200U
AIF - 2500U 200 490 152.4 152.4 340 605 818 240

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2.2.7.2 Working Principle
AIF-U "Euro" blower inlet filter has filter built in to connect the air vent of backup
air inlet of the dryer blower and air vent of filter blower to improve production
quality.
AIF-U "Euro" blower inlet filter has rotary air adjusting aluminum sleeve (A),
customer can unscrew the lockup screw (B) according to practical requirement to
adjust the coming air in the dryer.

Picture 2-18: Working Principle

Note: If there happens to be no moisture drainage bore on the

air inlet pipe of filter barrel, please drill one or contact our
company directly.

2.2.7.3 Installation Steps

1. Installation of Filter and Dust Collecting Barrel
1) Mount the three spring clips of the assembly parts (4) on a proper place of
filter barrel at first.
2) Mount filter (5) inside the filter barrel (1) and lock it with lockup washer (6),
flat washer (7) and butterfly nut (8).
3) Install dust collecting barrel and lock it up with spring clip.
4) Mount the flange (2) for air inlet pipe and lock it with screw (3).

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 Picture 2-19: Installation of Filter and Dust Collecting Barrel

2. Installations of the Assembly Parts for the Cylinder Filter

1) First install filter barrel components (3) the bolt is installed in the
installation board of filtering bucket.
2) Tighten up the fixing screw (1).

Picture 2-20: Installation of the Assembly Parts for the Cylinder Filter

3. Install "Euro" Hot Air Recycler on Hopper Dryer

1) Put hot air recycler (3) on a proper place of hopper dryer (1), and confirm
the location of installation bores on the aluminum ring of the hopper dryer
(1).
2) Drill out respective installation bores.
3) Mount on the hot air recycler (3), lock up the fixing screw (2).

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 Picture 2-21: Install "Euro" Hot Air Recycler on Hopper Dryer

4. Installation of the Flange of Blower Inlet

1) First insert the aluminum made air volume adjusting ring assembly parts (4)
onto the coupling flange (2), to align the air adjusting bore, then screw the
insertive screw (5).
2) Mount coupling flange at the blower's air inlet (5), tighten up the screw (3).
Note: If blower has standard flange, please disassembly it.

Picture 2-22: Installation of the Flange of Blower Inlet

5. Connection of Air Pipe

1) Mount on air pipe in suitable size according.

Picture 2-23: Connection of Air Pipe

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2.2.7.4 Clean up the "Euro" Hot Air Recycler
1) Loosen the spring clip (1), and take out the dust collecting barrel (4) of the
hot air recycler.
2) Unscrew the butterfly nut (3), and take out the filter (2) then clean it with a
high pressure air jetter.
3) Install the filter in opposite steps.

Picture 2-24: Clean up the "Euro" Hot Air Recycler

2.2.8 ADC-U "Euro" Air Filter

ADC-U "Euro" air filter can 100% avoid the dust discharging. This machine
features simple structure and easier for installation. The built-in filter can keep the
air within the plant clean and improves the production efficiency.

Model: ADC-80U
Picture 2-25: "Euro" Air Filter
Features:
1) Keep the air in the plant clean so can ensure production quality.
2) 100% avoid the dust discharging.

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 3) Economical and less space occupation, can work on the original "Euro"
hopper dryer.
4) Beautiful appearance, optimal structure and especially easy for
installation.

2.2.8.1 ADC-U Technical Specification

1) ADC-U Specifications

Table 2-5: ADC-U Specifications

Filtering
Air inlet Air Outlet
Model Barrel Applicable Models Fixed Plate
Pipe Dia. Pipe Dia.
Dia.(Mm)
ADC-20U SHD-20U SHD-20U
120 1.5" 2"
ADC -40U SHD-40U SHD-40U
ADC -80U 225 2" 3" SHD-80U~120U SHD-80U~120U
ADC -160U 225 2.5" 3" SHD-160U~230U SHD-160U~230U
ADC -300U 225 2.5" SHD-300U~450U SHD-300U~450U
ADC -600U 225 3" 4" SHD-600U~750U SHD-600U~750U
ADC -900U 225 4" SHD-900U~1200U SHD-900U~1200U
ADC-1500U 280 5 5 SHD-1500U~2000U SHD-1500U~2000U
ADC-2500U 340 6 6 SHD-2500U~3500U SHD-2500U~3500U

Picture 2-26: ADC-U Technical Specifications

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 2) ADC-U Technical Specifications

Table 2-6: ADC-U Out Dimensions

Model A(mm) B(mm) D1(mm) D2(mm) D3(mm) H1(mm) H2(mm) H3(mm)
ADC -20U 253
92 38 50.8 128 170 362 50
ADC -40U 217
ADC -80U
152 314 51 76.2 225 303 405 50
ADC -120U
ADC -160
152 314 63.5 76.2 225 303 405 50
ADC -230U
ADC -300U
152 310 63.5 101.6 225 345 450 50
ADC -450U
ADC -600U
152 322 76.2 101.6 225 345 450 50
ADC 750U
ADC -900U
152 322 101.6 101.6 225 345 450 50
ADC -1200U
ADC-1500U 240 393 127 127 280 290 705 100
ADC-2500U 200 490 152.4 152.4 340 605 818 240

2.2.8.2 Working Principle

ADC-U "Euro" air filter can 100% avoid the dust discharging. This machine
features simple structure and easier for installation. The built-in cylinder filter can
keep the air within the plant clean and improves the production efficiency.

2.2.8.3 Installation Steps

1. Installation of Filter and Dust Collecting Barrel
1) Mount the three spring clips of the assembly parts (4) on a proper place of
filter barrel at first.
2) Mount filter (5) inside the filter barrel (1) and lock it with lockup washer (6),
flat washer (7) and butterfly nut (8).
3) Install dust collecting barrel and lock it up with spring clip.
4) Mount the flange (2) for air inlet pipe and lock it with screw (3).

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 Picture 2-27: Installation of Filter and Dust Collecting Barrel

2. Installations of the Assembly Parts for the Cylinder Filter

1) First install filter barrel components (3) the bolt is installed in the
installation board of filtering bucket.
2) Tighten up the fixing screw (1).

Picture 2-28: Installation of the Assembly Parts for the Cylinder Filter

3. Install "Euro" Hot Air Recycler on Hopper Dryer

1) Put hot air recycler (3) on a proper place of hopper dryer (1), and confirm
the location of installation bores on the aluminum ring of the hopper dryer
(1).
2) Drill out respective installation bores.
3) Mount on the hot air recycler (3), lock up the fixing screw (2).

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 Picture 2-29: Install "Euro" Hot Air Recycler on Hopper Dryer

4. Installation of the Flange of Blower Inlet

1) First insert the aluminum made air volume adjusting ring assembly parts (4)
onto the coupling flange (2), to align the air adjusting bore , then screw the
insertive screw (5).
2) Mount coupling flange at the blower's air inlet (5), tighten up the screw (3).
Note: If blower has standard flange, please disassembly it.

Picture 2-30: Installation of the Flange of Blower Inlet

5. Connection of Air Pipe

1) Mount on air pipe in suitable size according.

Picture 2-31: Connection of Air Pipe

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2.2.8.4 Clean up the "Euro" Hot Air Recycler
1) Loosen the spring clip (1), and take out the dust collecting barrel (4) of the
hot air recycler.
2) Unscrew the butterfly nut (3), and take out the filter (2) then clean it with a
high pressure air jetter.
3) Install the filter in opposite steps.

Picture 2-32: Clean up the "Euro" Hot Air Recycler

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3. Installation Testing
3.1 Machine Location
3.1.1 Install Directly on a Moulding Machine

Picture 3-1: Install Directly on a Moulding Machine

3.1.2 To be used with Hopper Loaders

Picture 3-2: To be used with Hopper Loaders

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3.2 Power Connectors
1) Make sure voltage and frequency of the power source comply with those
indicated on the manufacture's plate, which is attached to the machine.
2) Power cable and earth connections should conform with local regulations.
3) Use independent power cable and ON / OFF switch. The cable's size
should not smaller than those applied in the control box.
4) The power cable connection terminals should be tightened securely.
5) The machine requires a 3-phase 4-wire power source, connect the power
lead (L1, L2, L3) to the live wires, and the earth (PE) to the ground.
6) Power supply requirements:
Main power voltage: ± 5%
Main power frequency: ± 2%
7) Specific power supply specifications please refer to the schematic model.

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4. Application and Operation
4.1 Control Panel

Picture 4-1: Control Panel

4.1.1 Panel Operation
1) Turn on main power switch of control box.
2) Press “ON/OFF” key, it starts drying process, indicator turns green;
3) Press “ON/OFF” key again, it stops drying process, indicator turns yellow.

4.1.2 Temperature Setting

1) The SV(Set valve) will flash after pressing "Menu" key, increase or
decrease temperature by pressing“Up”or “Down”key.
2) Press "Enter" key again to confirm the input value.

4.1.3 Temperature Lock

1) Press “Menu” key for 2 seconds, it displays “TIME”.
2) Press “Up” key repeatly, till it display “LOCK”;
3) Press “Enter” key, the set value will flash, press “Up”or “Down” key to
select “YES”(lock temperature setting) and “NO” (Unlock).
4) Press “Enter” key to confirm the input value.
5) Press “Menu” key to return operation menu.
Notes: When “LOCK” is set as “YES, temperature setting value
will be locked which not accessible to change.

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4.1.4 PID Setting
1) Press both “Menu” and “Down” keys for 3 seconds, it shows “P”
(proportion) setting;

2) Press "Enter" key, the set value will flash, then press “Up”or “Down” key to
increase or decrease the value.
3) Press "Enter" key to confirm the input value.
4) Press “Up” key again and again, it displays “I” (integral time ) and “D”
(differential time) setting accordingly.
5) Repeat above step 2 and step 3, input and confirm related parameters.
6) Press “Menu” key, it returns operation menu.
Notes: The PID parameter will directly influence the effect of
temperature control, please be careful to set the value.
Parameters Codes Factory Default

Proportion P 40
Integral time I 120
Differential time D 20
Over-temp alarm OTP 15℃
Control cycle HCLE 15

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 Blower delay FDLY 180
Temp. unit UNIT ℃

4.1.5 Intermittent Operation Setting

1) Hold “Menu” for about 2 secs. to set current time and week. Press “Up” or
“Down” key to set start/stop function of AUTO timer, the time for RONE
intermittent operation, the OFF time of ROFF intermittent operation, the
ON time of RON intermittent operation.

4.1.6 One-week Timing Setting

1) After current time is set, hold “menu” for about 5 secs, press “Up” or
“Down” key to set OFF1 (Mon. off time), OFF2(Tues. off time), OFF3 (Wed.
off time), OFF4(Thur. off time), OFF 5(Fri. off time), OFF6(Sat. off time),
OFF7(Sun.off time).
2) Hold “Menu” for about 7S, press “Up” or “Down” key to set ON1(Mon. start
time), ON2(Tues. start time), ON3(Wed. start time), NO4(Thur. start time),
ON5(Fri. start time), ON6(Sat. start time), ON7(Sun. start time).

4.1.7 Communication Setting (optional functions)

1) Press both “Menu” and “Up” for 3 seconds, it displays “PRO”
(communication protocol) setting.
Notes: communication protocol is fixed to Modbus RTU
protocol—“RTU”.

2) Press “Up” key to enter “ID” (communication address) setting;

Notes: The communication address of every controller in the
same system must be the only one, no repeat use. In principle:

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 communication address of hopper 1 is 1, communication
address of hopper 1 is 2, and so on.
3) Press “Setup” key, the set value flickers, then press “Up”or “Down” key to
increase or decrease the value.
4) Press "Enter" key to confirm the input value;
5) Press “Up” key again and again, it displays “Baud” and “PAR” settings, (as
below )
6) Repeat step 3 and step 4, then confirm the related input parameters.
7) Press “Menu” key to return operation menu.

Communication Parameters Communication Codes Factory Default

Communication Protocol PRO RTU

Communication Address Id 1(current address)
Baud Rate Baud 19.2K
PAR PAR none
Data Length Data 8
Stop Bit Stop 1

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4.1.8 Operation Flow

SV
Rang:0-200℃
100C 100C Default:90℃

M+2S M+5S M+7S M+▽+3S M+△+3S

OFF1 ON 1 P PRO
TIME Heating ratio
Mon. off time Mon. start time Communiation
Current 00:00=OFF Rang:1-100℃
00:00=OFF protocol
Time(hr,min) Default:40℃ Rang:
△/▽ MODBUS-RTU
△/▽ △/▽ △/▽
I △/▽
WEEK OFF2 ON 2 Integral
Current Time Tues. off time Tues. start Rang:0-999S ID
time Default:120S
(hr,min) 00:00=OFF 00:00=OFF Communiation
ID Rang:1-99
Default:1
D
OFF3 ON 3 Differential
AUTO Rang:0-999S
Wed. off time Wed. start time BAUD
Timing start/stop Default:20S
00:00=OFF 00:00=OFF Rang:4.8K 9.6K
Rang；AUTO-OFF
Default:OFF 19.2K
Default:9.6K
OTP
Overheat temp.
protection
RONE (SV+F-05) PAR
OFF4 ON 4 Rang:2-50℃
Intermittent intial Thur. off time Thur. start Default:15℃ Parity bit
run time 00:00=OFF time Rang:NONE ，
Range:30-600(Min) 00:00=OFF Odd，Even
Default:90 Default:Odd
HCLE
Heating cycle
Rang:15-60S
ROFF OFF5 ON 5 Default:15S Data
Intermittent run OFF Fri. off time Fri. start time Data length
time 00:00=OFF 00:00=OFF Rang:8bit
Rang:0 – 600(Min) FDLY Default: 8bit
Default:0 Blower delay
Rang:30-360S
Default:180S
OFF6 ON 6 Stop
RON
Intermittent run ON Sat. off time Sat. start time Stop bit
00:00=OFF 00:00=OFF UNIT Rang: 1bit，2bit
time Temperture unit
Rang :30-600 (Min) Rang:℃-℉ Default: 1bit
Default:30 Default:℃

OFF7 ON 7 ALPH
LOCK Sun. off time Sun. start Control coefficient
SV setting lock 00:00=OFF time Rang:0~100
00:00=OFF Preset value:50
Rang: YES– NO
Default:NO

BIAS M Exit
Temp. correction
AT Rang:-99~100℃
Self-tuning Preset value:0
Rang: YES– NO
Default:NO M stands for：
RJC Menu key
PC Temp. △/▽stands for：
Rang: 0~100℃ Up/Down key
temp.read only

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4.1.9 Wrong Codes Remark

Wrong Codes Remark

bR Thermocouple off-line alarm
oH Over-heat alarm
REV Temperature sensor reversely connected
oL Overload alarm
bAT Battery error alarm
EGO EGO over-temperature alarm
xATx Auto-turning error
LT Low temperature alarm
HT Heater alarm

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5. Trouble-shooting
Symptom Possible causes Actions taken
The rotating direction
Exchange two of the electrical
of blower fan is not as Blower phase-reversal
wires
indicated.
Blower can not be 1. Motor failures 1. Repair or replace
started. 2. Failures of contactor 2. Replace or reset
1. Tripping of overload relay 1. Check or replace
The blower and heater 2. Problems of transformer 2. Check or replace
can not work. 3. Fuse melted 3. Check or replace
4. Troubles of power 4. Check for anti-phase
1. Lead bridge of heater 1. Check or replace
2. Problems of contactor 2. Check or replace
The blower can work,
3. Heater problems 3. Check or replace
but heater can not.
4. Temp. controller problems(No output) 4. Check or replace
5. Thermocouple problems 5. Replace thermocouple
1. Poor connection of heater 1. Check or place lead bridge and
The blower is working, 2. Short circuit of overheat protector or heater
but drying temperature tripping off 2. Repair or reset
will not increase. 3. Phase shortage of contactor 3. Repair or replace
4. Temp. controller damaged. 4. Replace temp. controller
The blower can work, 1. Hot air pipe jammed 1. Cleaning
but the temp. Is too 2. Errors or problems of the temp. 2. Replace temp. controller or
high. controller adjust the knob
Note: Main switch must be turned "OFF" when checking or replacing the
components of the machine.

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6. Maintenance and Repair
SHD-20U~1200U

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SHD-1500U~8000U

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SHD-40U~80U-HD

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6.1 Blower
1) Clean inner and outer parts (especially at blower inlet) of the blower
periodically.
2) Remove the dusts on leaves of the fan.

6.2 Maintenance Schedule

6.2.1 General Machine Information

Model SN Manufacture date

Voltage Ф V Frequency Hz Power kW

6.2.2 Installation & Inspection

Check if the pipe joint is tightly locked by clips or not.

Check that the material clearance door is firmly closed.
Check that the piping system is correctly connected.

Electrical Installation

Voltage: V Hz
Fuse melt current: 1 Phase A 3 Phase A
Check phase sequence of the power supply.
Check the rotating direction of the blower.

6.2.3 Daily Checking

Check the switches of the machine.

Check auto-start function of the machine.

6.2.4 Weekly Checking

Check all the electrical cables of the machine.

Check if there are loose electrical connections.

6.2.5 Monthly Checking

Check that the pipe heater is working properly.

Check the performance of blower.
Check the functions of electrical components.

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6.2.6 Half-yearly Checking

Check if there are damages of heat-resistant hose or not.

Check the process heater.
Check the blower.

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