FUEL LEVEL SENSORS

DUT-E АF DUT-E CAN DUT-E А5

DUT-E 232 DUT-E А10
DUT-E 485 DUT-E F
DUT-E I

SK DUT-E

OPERATION MANUAL
(includes Service DUT-E software manuals)
Version 8.0
Contents

Contents
Revision history ................................................................................................................................ 5
Terms and Definitions ....................................................................................................................... 6
Introduction ..................................................................................................................................... 7
1 General information and technical specifications ..............................................................................10
1.1 Purpose of use and application area ...................................................................... 10
1.2 Exterior view and delivery set ............................................................................... 13
1.3 Unit structure and operation principle .................................................................... 14
1.4 Technical specifications ........................................................................................ 16
1.4.1 Main specifications ........................................................................................ 16
1.4.2 Specifications of DUT-E AF output signal .......................................................... 17
1.4.3 Specifications of DUT-E A5/A10/F/I output signal .............................................. 18
1.4.4 Specifications of DUT-E 232 and DUT-E 485 output signal .................................. 19
1.4.5 Specifications of DUT-E CAN output signal ........................................................ 20
1.4.6 DUT-E and tracking devices compatibility ......................................................... 21
1.4.7 DUT-E explosion-proof modification ................................................................. 23
1.4.8 Overall dimensions ........................................................................................ 24
2 DUT-E installation .........................................................................................................................25
2.1 Exterior inspection prior to starting works .............................................................. 25
2.2 Standard fuel sensor replacement ......................................................................... 26
2.3 Installation into a special hole .............................................................................. 27
2.4 Probe cutting according to tank depth ................................................................... 30
2.5 Length extension ................................................................................................ 31
2.6 Mounting ........................................................................................................... 32
2.7 Electrical connection ............................................................................................ 33
2.7.1 Electrical connection of DUT-E AF .................................................................... 35
2.7.2 Electrical connection of DUT-E A5/A10/F/I ........................................................ 36
2.7.3 Electrical connection of DUT-E 232/485 ............................................................ 37
2.7.4 Electrical connection of DUT-E CAN ................................................................. 38
2.8 Monitoring of two and more tanks ......................................................................... 39
2.8.1 DUT-E 232 readings totalizing ......................................................................... 39
2.8.2 DUT-E AF readings totalizing .......................................................................... 42
2.8.3 DUT-E CAN readings totalizing ........................................................................ 45
2.9 Sealing .............................................................................................................. 46
3 Configuration with SK DUT-E service adapter ..................................................................................47
3.1 SK DUT-E application........................................................................................... 47

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3.2 Hardware requirements ....................................................................................... 48

3.3 Service adapter components ................................................................................ 49
3.3.1 Exterior view and delivery set ......................................................................... 49
3.3.2 Universal service adapter ............................................................................... 50
3.3.3 USB A-B Cable .............................................................................................. 51
3.3.4 RS-485 service cable ..................................................................................... 52
3.3.5 RS-232 service cable ..................................................................................... 53
3.3.6 AF service cable ............................................................................................ 54
3.3.7 CAN service cable.......................................................................................... 55
3.4 Software installation ............................................................................................ 56
3.4.1 USB driver installation ................................................................................... 56
3.4.2 Service DUT-E utility installation ..................................................................... 57
3.5 SK DUT-E connection........................................................................................... 59
3.5.1 Exterior inspection prior to connection ............................................................. 59
3.5.2 Operation restrictions .................................................................................... 60
3.5.3 Connecting DUT-E to PC ................................................................................. 61
3.6 Operation test .................................................................................................... 64
3.7 Utility launch ...................................................................................................... 65
3.8 User interface and initial setup ............................................................................. 66
3.9 DUT-E profile ...................................................................................................... 67
3.9.1 Load profile .................................................................................................. 67
3.9.2 Save profile .................................................................................................. 68
3.9.3 Print profile .................................................................................................. 69
3.10 Vertical menu description ................................................................................... 70
3.10.1 Passport ..................................................................................................... 70
3.10.2 Authorization .............................................................................................. 71
3.10.3 Settings - Calibration ................................................................................... 73
3.10.4 Settings – Operation modes .......................................................................... 74
3.10.5 Settings – Thermal compensation .................................................................. 76
3.10.6 Settings – Output message ........................................................................... 77
3.10.7 Settings – Calibration table ........................................................................... 78
3.10.8 Settings - Interface ..................................................................................... 79
3.10.9 Settings – Analog output .............................................................................. 80
3.10.10 Diagnostics ............................................................................................... 82
3.11 Firmware update ............................................................................................... 84
3.12 Utility shutdown and DUT-E disconnection ............................................................ 86

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Contents

4 Measurement accuracy check .........................................................................................................87

4.1 Basic principles ................................................................................................... 87
4.2 Check tests procedure ......................................................................................... 88
5 Accessories ...................................................................................................................................89
5.1 MK DUT-E mounting kit ....................................................................................... 89
5.2 US-1 adapter unit ............................................................................................... 90
5.3 Screen filter ....................................................................................................... 91
5.4 Connection cables ............................................................................................... 92
5.5 Additional accessories .......................................................................................... 93
6 Diagnostics and troubleshooting .....................................................................................................94
6.1 DUT-E with analog output .................................................................................... 94
6.2 DUT-E with frequency output ................................................................................ 95
6.3 DUT-E with digital output ..................................................................................... 96
7 Maintenance .................................................................................................................................97
7.1 General instructions ............................................................................................ 97
7.2 Demounting ....................................................................................................... 98
7.3 Examination ....................................................................................................... 99
7.4 Cleaning ........................................................................................................... 100
8 Packaging ................................................................................................................................... 101
9 Storage ...................................................................................................................................... 102
10 Transportation .......................................................................................................................... 103
11 Utilization/re-cycling .................................................................................................................. 104
Contacts ........................................................................................................................................ 105
Annex A Template of check test report ............................................................................................ 106
Annex B DUT-E CAN connection options .......................................................................................... 107
Annex C Message format of DUT-E CAN data transfer protocol .......................................................... 111
Annex D Several DUT-E CAN connection scheme for readings totalizing under RS-232 interface .......... 115
Annex E DUT-E profile printed copy ................................................................................................. 116
Annex F DUT-E log file .................................................................................................................... 117
Annex G Index ............................................................................................................................... 118
Annex H Videography ..................................................................................................................... 120

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Revision history

Revision history

Ver-
Date Editor Description of changes
sion
1.0 01.2007 Basic version.

7.0 04.2016 OD  New design of measurement head of DUT-E.

 Changes in delivery set of DUT-E, MK DUT-E.
 Addition and updates to description of installation of DUT-E.
 Changes in description of Service software.
 New packaging of DUT-E.
 Methodology of thermal correction coefficient calculation
added.
 International certificates ISO 9001:2008 (DaKKs)
and Customs Union added.

8.0 01.2017 OD  Instructions on S6 SK operation while configuring

DUT-E CAN added.
 Schemes of connection of DUT-E CAN to PC via S6 SK added
(including scheme of sensors for configuration within
S6 interface).
 Terminology updated.
 Operation instructions for software Service DUT-E updated.
 New accessories for DUT-E added.

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Terms and Definitions

Terms and Definitions

ORF 4 — is the Telematics Service by Technoton developed for receiving and

processing Onboard Reports via Internet, displaying Operational Data
overlapped on area maps, information storage in database and Analytical
Reports generation upon user’s request.

S6 — is the vehicle onboard data bus developed by TECHNOTON to enable

integrating the GPS/GLONASS-based vehicle monitoring system into the
vehicle electrical equipment. It comprises a set of cables, interfaces and
protocols. Physically, it is implemented on the basis of CAN 2.0B
(ISO 11898-1:2003) and K-Line (ISO 9141). S6 bus data exchange protocol
complies with SAE J1939 International Standard.
To get more details on S6 telematics bus visit http://s6.jv-technoton.com/en/

PGN (Parameter Group Number) — is a combined group of S6 parameters, which has common
name and number. Functional Modules (FM) of the Unit can have input/output PGNs and setup
PGNs.

SPN (Suspect Parameter Number) — informational unit of S6. Each SPN has determined name,
number, extension, data type and numerical value. The following types of SPN exist: Parame-
ters, Counters, Events. SPN can have a qualifier which allows qualification of parameter’s value
(e.g. – Onboard power supply limit/Minimum).

Analytical report — report generated in ORF4 on vehicle or group of vehicles operation for cho-
sen time period (usually a day, week or month). Can be composed of numbers, tables, charts,
mapped route of vehicle, diagrams.

Onboard equipment (OE) — Telematics System Elements, directly installed in vehicle.

Onboard Reports (the Reports) — information about vehicle which is returned to a user of
Telematics System in accordance with inputted criteria. The Reports are generated by a termi-
nal unit both periodically (Periodic Reports) and on Event occurrence (Event Report).

Server — hardware and software combination of Telematics Service ORF 4, designed for Oper-
ation Data processing and storage, also for generation and transfer of Analytical Reports upon
User’s request.

Telematics terminal (Tracking device) is a unit of Telematics System used for reading the
signals of Vehicle standard and additional sensors, getting location data and transmitting the
data to the Server.
Telematics system — complex solution for real-time and after trip vehicle monitoring and con-
trol. Main vehicle parameters monitored: route, fuel consumption, operation time,
technical condition of vehicle, safety. Consists of OE, Communication channels, Telematics
service ORF 4.

Vehicle — an object controlled within Telematic system. Usually Vehicle means a truck, tractor
or bus, sometimes a locomotive or river boat. From Telematic system point of view, stationary
objects are also considered to be vehicles: diesel gensets, stationary tanks, boilers/burners.

Unit — an element of Onboard Equipment of Vehicle, which is connected to Telematics Inter-

face S6. Particularly, in this document Unit means DFM fuel flow meter.

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Introduction

Introduction
The Operation Manual contains guidelines and rules which refer to DUT-E fuel level sensors
(hereinafter DUT-E) and SK DUT-E service adapter (hereinafter SK DUT-E) developed by
JV Technoton, Minsk, Belarus.
The manual contains information on design, operation principle, specifications and instructions
on installation, use and maintenance of DUT-E. The manual defines SK DUT-E connection and
usage guidelines as well as Service DUT-E utility (version 3.26 and higher) installation and
use.

smart sensors for Telematics systems. DUT-E sensors are used for
accurate level measurement in fuel tanks of vehicles and stationary units.

SK DUT-E used for communication of sensor and PC for setting up and configuration.

DUT-E features:
 conformity with European and national automotive standards and directives;

 measuring probe length reduction without min/max recalibration*;

 measuring probe length extension up to 6 m with additional sections;

 ergonomic bayonet mount allows to save installation time;

 unique bottom spring for better mounting rigidity;

 filter for secure protection from water and mud;

 full set of mounting accessories and connection cable included;

 adjustable temperature correction for automatic measurement correction based on

ambient temperature**;

 self-diagnostics feature to monitor data validity**;

 possibility of integration into Telematics interface (SAE J1939 protocol) ***;

 built-in voltage stabilizer – output signal does not depend on vehicle power supply
voltage;

 reverse polarity and short circuit protection of any output to vehicle electrical system and
chassis;

 sealing possibility to avoid unauthorized intrusion and tampering.

* DUT-E A5/A10/F/I.
** DUT-E AF/232/485/CAN.
*** DUT-E CAN.

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Introduction

See Figure 1 for identification codes for DUT-E ordering.

Figure 1 —DUT-E order identification codes

Examples of DUT-E ordering identification codes:

Fuel level sensor DUT-E CAN L=1000 mm,
(CAN 2.0B interface, measuring probe length 1000 mm).

Fuel level sensor DUT-E A10 L=700 mm,

(output voltage from 1.5 to 9.0 V, measuring probe length 700 mm).

* Corresponds to the external height of most common tanks.

Upon Customer request DUT-E sensors can be produced with any measuring probe length up
to 1,400 mm with the quarterly order quantity from 500 pcs.
For orders less than 200 units per quarter the price will be 10 % higher.

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Introduction

Configuration of DUT-E AF/232/485/CAN requires SK DUT-E service adapter, S6 SK service

adapter or SK DFM (should be ordered separately).

ATTENTION: It is strongly recommended to follow strictly the instructions of the

present Manual when using, mounting or maintaining DUT-E and service adapter

The Manufacturer guarantees DUT-E compliance with the requirements of technical regulations
subject to the conditions of storage, transportation and operation set out in this Manual.

ATTENTION: Manufacturer reserves the right to modify DUT-E specifications that do

not lead to a deterioration of the consumer qualities without prior customer notice.

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General information and technical specifications / Purpose of use and application area

1 General information and technical specifications

1.1 Purpose of use and application area

is designed to measure level of liquid fuel and other nonconductive

liquids in vehicle and stationary tanks (see figure 2).

Figure 2 — DUT-E purpose of use

Application area — used in GPS/GLONASS vehicle Telematics systems as additional fuel

sensors or as a replacement of standard (factory built-in) fuel level sensors (see figure 3).

Figure 3 — DUT-E application within GPS/GLONASS vehicle Telematics system

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General information and technical specifications / Purpose of use and application area

DUT-E is installed into a fuel tank of a vehicle. The sensor measures fuel level in the tank and
generates an output signal to forward it to a vehicle tracking device.

Telematics terminal records and processes the sensor data for further transmission to the
telematics server. Server software processes and analyzes the received data to generate
Analytical reports for a selected period of time.

Figure 4 — DUT-E application within S6 Telematics interface*

Using J1939 output protocol makes possible DUT-E CAN fuel level sensors operation as a part

of Telematics interface together with DFM CAN fuel flow meters and other factory-built or
additional equipment (see figure 4).
With DUT-E CAN in S6 Telematics interface it is possible to obtain real-time monitoring of:
 fuel tank level and volume;
 total volume of fuel in up to 8 tanks and a separate volume value for each of the tanks;
 fuel temperature;
 sensor specification data (passport);
 presence of water in fuel;
 sensor malfunctions.
Tracking device can receive data from up to 8 DUT-E CAN sensors and up to 8 DFM CAN fuel
flow meters via a single CAN interface port. This feature is very important for complicated
applications like special utility vehicles as it provides ability to receive fuel monitoring data
from vehicle itself as well as from special equipment mounted on the vehicle.

* DUT-E CAN only.

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General information and technical specifications / Purpose of use and application area

ORF-4 Telematics service allows convenient analysis of fuel volume inside tank of Vehicle
(see figure 5).

Figure 5 — Example of Analytical report generated in ORF 4 software,

based on the DUT-E data

DUT-E application as a part of vehicle Telematics system allows operator to:

 receive accurate information on the current amount of fuel in the tank;

 determine exact refueling amount;
 reveal fuel theft facts;
 monitor fuel consumption rate.

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General information and technical specifications / Exterior view and delivery set

1.2 Exterior view and delivery set

10 11 12

8
15

14

2
13
6
3

7
4
1
5

Figure 6 — DUT-E delivery set

1 - DUT-E fuel level sensor – 1 pc.;

2 - specification – 1 pc.;
3 - connection cable* (7.5 m) – 1 pc.;
4 - bottom stop – 1 pc.;
5 - screen filter – 1 pc.;
6 - plastic mounting plate – 1 pc.;
7 - hole placement template – 1 pc.;
8 - rubber gasket – 2 pcs.**;
9 - sealing rubber ring – 2 pcs.**;
10 - bolt – 5 pcs.;
11 - threaded rivet – 5 pcs.;
12 - self-tapping screw – 5 pcs.;
13 - plastic seal – 2 pcs.***;
14 - sealing cord – 2 pcs.;
15 - fuse with holder (2 A) – 2 pcs.

* Ordered separately for DUT-E CAN.

** 1 pc. – used for DUT-E installation and 1 pc. is a spare part.
Could be complemented with 4 mm thick gasket.
*** Exterior of seal can be different.

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