Tesmec Catalogue Tme

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STRINGING

EQUIPMENT
INTEGRATED VALUE pROPOSITION

2019

www.tesmec.com
GENERAL INDEX

DIGITAL STRINGING MACHINES 1


PL Digital Pullers 1.10

TN Digital Tensioners 1.30

PT Digital Puller Tensioners 1.55

Special Machines 1.80

MACHINES FOR SPECIAL APPLICATIONS 2


Detachable Machines 2.10

Truck & Trailer Mounted Machines 2.20

Large Diameter Machines 2.30

Helicopter Machine 2.40

tower erection 3
AMB/AMC Hydraulic Winches 3.10

ALG Shackles 3.40

CZA/CZL Service Snatch Blocks 3.45

FAL Derricks 3.50

OPGW INSTALLATION & SAFETY ON CROSSINGS 4


AR/FR/AF Machines 4.10

RFF/MOF OPGW Anti Torque Devices and Fiber Optic Clamp 4.35

TMT/TMR Traction Machine 4.40

ABR Cradle Blocks 4.45

ESSENTIAL MACHINES 5
AR/FR Machines 5.10

REELS, ROPES & JOINTS 6


bof/boc Reels 6.10
fua/fuh
fur/fus
coh/coa
coi/coy Ropes 6.20

gft/ggt/gct Joints 6.40


drum elevators & reel winders 7
RV Reel winders 7.10

CVC Cradle Reel Elevators 7.15

CVI Drum Elevators 7.20

Available Devices 7.35

CVR Drum Stand 7.50

CVT Reel Carrier Trailers 7.55

STRINGING BLOCKS, PIVOTING ARRAY BLOCKS & HEAD BOARDS 8


CA/CE/CS Stringing Blocks 8.10

RU/RE Pivoting Array Blocks 8.55

MTX/CCA Earthing & Antifleeting Devices 8.65

RB/RF Head Boards 8.75

Special Solutions 8.95

Bicycles & CONDUCTOR CARS 9


CR Conductor Cars 9.10

BI Overhead Lines Bicycles 9.35

ALUMINIUM STRUCTURES 10
PIL Support Structures 10.10

PLL Working Platforms 10.20

SCP Monopole ladders 10.30

SCA Anchoring Ladders 10.35

SCS-SDA Suspension Ladders 10.40

Tubolar tower’s equipment 10.45

OVERHEAD TOOLS & ACCESSORIES 11


Tools & Accessories 11.10
1

DIGITAL
STRINGING
MACHINES
DIGITAL STRINGING MACHINES

Tesmec is proud to
introduce the Digital
Stringing Machines
The stringing equipment market is becoming
more competitive every year and the basic
stringing technology has become accessible to
manufacturers around the world.

As the market leader, we have decided to complete


a massive review of the design of our stringing
machines in order to provide customers with
affordable solutions based on the latest technology.

We believe that we have achieved our first


objective: embracing new technologies without
compromising our strong tradition of quality,
reliability and durability.

Today we are proud to present: Digital Stringing


Machines.

Follow us to discover the next steps!

2
INDEX
1
Tesmec Numbers 4

Tesmec World 5

History of Success 6

Tesmec Integrated Value Proposition 8

New Digital Human Machine Interface 9

Re.M. (Remote Monitoring System) 10

Digital Stringing Machines in Operation 11

Digital Stringing Machines 12

MACHINES

DIGITAL PULLERS
BULL WHEEL GROOVES ENGINE
CODE RANGE LAYOUT DIAMETER NUMBER POWER

PL1250 50 kN Simple 400 mm 7 55,4 kW 1.10

PL1450 100 kN Simple 525 mm 9 105 kW 1.15

PL1700 160 kN Simple 700 mm 10 210 kW 1.20

PL1750 180 kN Simple 700 mm 10 210 kW 1.25

DIGITAL TENSIONERS
BULL WHEEL GROOVES ENGINE
CODE RANGE LAYOUT DIAMETER NUMBER POWER

TN1200 40 kN Simple 1500 mm 6 25 kW 1.30

TN1350 80 kN Simple 1500 mm 10 25 kW 1.35

TN2350 80 kN Double 1500 mm 12 55,4 kW 1.40

TN2600 140 kN Double 1800 mm 12 55,4 kW 1.45

TN1700 160 kN Simple 1500 mm 16 55,4 kW 1.50

DIGITAL PULLER TENSIONERS


BULL WHEEL NUMBER OF ENGINE
CODE RANGE LAYOUT DIAMETER GROOVES POWER

PT1250 50 kN Simple 1500 mm 6 55,4 kW 1.55

PT1450 100 kN Simple 1500 mm 10 105 kW 1.60

PT2450 100 kN Double 1500 mm 12 105 kW 1.65

PT1600 140 kN Simple 1500 mm 16 129 kW 1.70

PT2600 140 kN Double 1800 mm 12 129 kW 1.75

SPECIAL MACHINES 1.80

3
TESMEC NUMBERS

65 Years / EXPERIENCE

31 Patents / SPECIFICALLY
DEVELOPED

135 Countries / WORLDWIDE


CHOOSE TESMEC

20.000 Machines / PRODUCED

EDISON PATENT
PATENT APPLICATION: 9 NOVEMBER 1956
PATENT APPROVED: 18 MAY 1957

Tensioner machine to allow the automatic


release under continuous pull of conductors
wound on reels, particularly for stringing
overhead transmission lines.

4
TESMEC WORLD
1

TESMEC S.p.A. TESMEC S.p.A. TESMEC S.p.A.


Headquarter Production plant Production plant
Grassobbio (IT) Sirone (IT) Endine Gaiano (IT)

TESMEC TESMEC
AUTOMATION AUTOMATION
Production plant Production plant
Padova (IT) Patrica (IT)

TESMEC SERVICE GROUPE MARAIS TESMEC USA


Production plant Production plant Production plant
Monopoli (IT) France USA

8 Production plants
11 Subsidiaries
2 Joint ventures
1 Associated company
5
TESMEC HISTORY OF SUCCESS

ORIGINAL BY PATENT
TESMEC APPROVED

Edison Patent for the first hydraulic tension Tesmec becomes the worldwide leader in Implementation of electronic controls and
stringing system stringing equipment management

1970 > 1979 1990 > 1999

1960 > 1969 1980 > 1989 2000 > 2010

Large scale manufacturing and reaching the The first truck mounted puller tensioner
worldwide market machine for multiple bundled conductor

2017

A New machine PATENT


PENDING

range: Simple,
Tesmec, the pioneer in stringing solutions,
introduces revolutionary stringing machines,
designed for the future.

A strong tradition of quality, reliability and

Safe, Reliable.
durability meets the new technologies generating
a new concept of machines.

Digital Stringing Machines: A new machine range


Simple, Safe, Reliable.

6
1

PATENT
APPROVED

Blocks with grounding device in accordance Twin puller tensioner with Ø 2 meter bull- Tensioner for helicopter stringing at 20 km/h
to international standard wheels with interchangeable steel sectors and with 4 levels safety system
and redundant hydraulic circuits

2011 2013 2015

2012 2014 2016

Twin puller tensioner with large bull-wheels The “Dual Machine Concept” for both aerial Twin tensioner with large bull-wheels,
for ACSS conductor and underground stringing operation detachable and modular for HEXA

7
TESMEC INTEGRATED VALUE PROPOSITION

Maximum economic efficiency


during life cycle of the Solutions for financing
equipment. your equipment needs.

DURABILITY FINANCING
25 YEARS & LEASING

Most trusted equipment for any


project, optimum performance with
Tesmec products offer the minimal maintenance.
highest safety level.
PERFORMANCE
SAFETY RELIABILITY

LARGE NEW DIGITAL


MANUFACTURE HUMAN MACHINE
CAPABILITIES INTERFACE (HMI)
The world largest Unique user-friendly
manufacturer of stringing controls provide advanced
machines and equipment. automation.

3-YEAR TECHNICAL
WARRANTY* EXPERT SERVICE
The highest reliability. Longest Technological support from
warranty period in the industry. experienced engineers.
TRAINING
ON JOBSITE
Full training package with
professional engineer and
onsite instruction.

*According to warranty conditions.

8
NEW DIGITAL HUMAN MACHINE INTERFACE (HMI)
1
The new digital HMI (Human Machine Interface) is a significant The remote, also usable by cable connection, controls the
innovation on the new digital stringing machine. machine and allows the operator to work from a position that
The new control panel is drastically simplified! offers a better overview of the jobsite, less noise and a higher
degree of safety.
The innovative graphic display shows all the information,
including diesel engine parameters, machine performance,
and diagnostic output. Note:
Pullers equipped with reel-winders feature automatic back-
This new digital technology eliminates most of the instruments pull control for optimal performance and simple operation.
and devices installed on the previous control panel.

DIAGNOSTIC FEATURES EFFICIENCY

+ Maintenance interval scheduling, with countdown and + Automatic diesel engine rpm setting maximizes stringing
alerts. speed and offers better oil cooling and fuel savings.
+ Machine alerts display errors with detailed description. + Automatic oil cooling according to oil viscosity.
+ Alerts recording option for authorized service inspection. + Reduce operator errors and maximize uptime.
+ Automatic self-diagnosis at machine start. + Analog Circular chart displays operating parameters and
machine limits.
+ Automatic cutting pressure device, to avoid any possible
overload on the machine.

Re.M. (REMOTE MONITORING SYSTEM) - ALL270 INTEGRATED RECORDER

Remote monitoring package for main performance and Integrated pull recorder stores the operational data.
diagnostic parameters, including alarms and a GPS localization, Downloadable using a simple USB flash drive. Printer also
available on demand. available as an option.

9
Re.M. (REMOTE MONITORING SYSTEM) - ALL270

All you need to use Tesmec Re.M is an internet connection and This system allows a fleet management time savings of 25%.
a browser!
All the information is forwarded to a cloud platform through a
The interface will give you all the machine information (engine data connection and is available using an internet connection
parameters, pressures and temperatures), included the and browser.
geofencing (GPS coordinates). The remote access option is the easiest way to check machine
data.
The new remote monitoring system, RE.M, acquires, analyzes
In case of failure, service technicians can obtain the situation
and manages information form our pullers, tensioners and
analysis before they reach the jobsite reducing problem
puller-tensioners.
resolution and next step timing.

DAILY CONTROL OF ALL MACHINES PROACTIVE MAINTENANCE MANAGEMENT

Data collected by RE.M allow a reduction of data processing + Automatic acquisition of engine hours.
errors and a daily fleet control through: + Reduction of time dedicated to finding equipment for
+ Statistics of machine use, maintenance.
+ Monitoring of operating parameters such as temperature, + Monitoring of machine status in order to prevent failure
ressure of hydraulic system and working hours, and to reduce downtime.
+ Monitoring machine status,
+ Monitoring of productivity.

GEOFENCING RELIABLE TECHNICAL ASSISTANCE

With RE.M you can define virtual fences that allow monitoring Thanks to electronic error notification, RE.M simplifies problem
of machines’ position on jobsites and whenever a machine is resolution process, reducing troubleshooting and allowing
leaving a geofenced area the system sends a text message speed and focused technical assistance with the possibility of
and/or an email that can help tracking and recovering the problem resolution by remote.
machine; reducing theft related costs.

SYSTEM AVAILABILITY:
RE.M is available on all the new digital stringing machines. Following customer authorization, the system will be activated and data
access will be possible through a customer private account. During machine warranty period, Tesmec S.p.A. can access and use all
the data transmitted by RE.M for problems resolution or for maintenance.
On request, the system can be installed on existing machines.

10
DIGITAL STRINGING MACHINES IN OPERATION
1
FRANCE - L’ARGENTIÈRE-LA-BESSÉE
NEW SINGLE LINE DOUBLE CIRCUIT AACSR PHLOX CONDUCTOR

1 PULLER TENSIONER PT1450


1 TENSIONER FRS531

USA - SAINT PAUL, MINNESOTA


3M’S ACCR TRANSMISSION SEMINAR JUNE 20–22, 2017 FIELD DEMOSTRATION

2 PULLER TENSIONERS PT1250

FINLAND - KUVOLA
NEW LINE 110 kV DOUBLE CIRCUIT WITH SINGLE AND DOUBLE CONDUCTOR Ø 22 mm

1 PULLER PL1250
1 TENSIONER TN2350

11
DIGITAL STRINGING MACHINES

The correct choice


for a safer and more
efficient jobsite

MAX MAX ROPE/CONDUCTOR


PULL/TENSION SPEED DIAMETER
Max pull/tension performance Max speed of the machines Max rope or conductor to be
of the machine under under continuous operation. used.
continuous operation.

12
DIGITAL STRINGING MACHINES MAIN FEATURES
1

FULL
OPTIONAL

CONFIGURATION POWER UNIT

Full package in the standard version configuration. Diesel engine: Stage 4, tier 4f and Stage 5 ready for EU &
The standard machine includes a complete package of devices: US market.
+ Integrated pull recorder. Each machine is also available with engine equivalent to the
+ Radio remote control. previous Stage emission level for markets where ultra high
+ Conductor clamp. grade fuel is not available.
+ Low range gearbox (50 kN range). Integral cover of the whole power unit and modularity in single
components.
Range of available options include: preheating device for extra
cold ambient temperatures, road transportation package, Integral Cover
electronic connection of modular machines, remote diagnosis The integral cover of the whole power unit grants:
package and low range solution (100 kN range and higher). + Best protection of all the installed components.
+ Reduction of noise emission.

Modular design and standardized components reduces spare


parts and simplifies maintenance.

Speed at max pull

Max pull
PULL

Max speed

Pull at
max speed

SPEED

PERFORMANCE MOBILITY

Operating pull vs speed. Two travel configurations.


Unique hydraulic circuit for stepless speed variation. The machine layout allows the installation of rigid or road
Automatic management of the diesel engine for highest axles configurations.
possible operating speed depending on work conditions. Road axle with EU type approved is available.

13
MACHINES

PL1250
DIGITAL
PULLER

MAX MAX ROPE


PULL SPEED DIAMETER

50 kN 5 km/h 16 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
AUTOMATIC REEL WINDER
INTEGRATED COVERS

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max pull 50 kN Diesel 55,4 kW (74 hp) ALL037 Preheating device up to -30°C.
Speed at max pull 2 km/h Cooling system WATER Electronic connection and synchroni-
ALL089
zation between machines.
Max speed 5 km/h Electrical system 12 V
ALL111 Swivel guide rope roller.
Pull at max speed 17 kN
CONFIGURATION Trailer 80 km/h. EC type-approved for
HYDRAULIC TRANSMISSION New Tesmec digital HMI. ALL112 road circulation with hook Ø 40 mm
Automatic reel winder. and lighting system.
Closed hydraulic with pull pre-setting system Lockable sound proof integrated covers.
that automatically adjust pulling speed. ALL261 External printer.
Rope clamp for reel change. Remote Diagnostic system with
Negative self-acting hydraulic brake.
CHARACTERISTICS ALL270 GPS localization including 3-year
Rigid axle 30 km/h. subscription.
Bull-wheel diameter 400 mm Grounding connection point.
Hydraulic front stabilizers. ALL280 Automatic grease pump.
Bull-wheel material STEEL On board automatic reel winder with level wind,
for reel mod. BOF010 and BOF020. AXR001 Extra shaft.
Max rope diameter 16 mm
Reel shaft AXR001.
Weight (without rope) 2500 kg
Number of grooves 7
Suitable for 1 rope
Layout Single
2213

2991 1933 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
1.10 variations without notice are possible.
www.tesmec.com 1

PL1450
DIGITAL
PULLER

MAX MAX ROPE


PULL SPEED DIAMETER

100 kN 4,5 km/h 21 mm


NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
AUTOMATIC REEL WINDER
INTEGRATED COVERS

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max pull 100 kN Diesel 105 kW (140 hp) ALL037 Preheating device up to -30°C.
Speed at max pull 2,5 km/h Cooling system WATER Electronic connection and synchroni-
ALL089
zation between machines.
Max speed 4,5 km/h Electrical system 24 V
ALL111 Swivel guide rope roller.
Pull at max speed 53 kN
CONFIGURATION Trailer 80 km/h. EC type-approved for
HYDRAULIC TRANSMISSION New Tesmec digital HMI. ALL112 road circulation with hook Ø 40 mm
Automatic reel winder. and lighting system.
Closed hydraulic with pull pre-setting system Lockable sound proof integrated covers.
that automatically adjust pulling speed. ALL261 External printer.
Rope clamp for reel change. Remote Diagnostic system with
Negative self-acting hydraulic brake.
CHARACTERISTICS ALL270 GPS localization including 3-year
Rigid axle 30 km/h. subscription.
Bull-wheel diameter 525 mm Grounding connection point.
Hydraulic front stabilizers. ALL280 Automatic grease pump.
Bull-wheel material STEEL On board automatic reel winder with level wind,
for reel mod. BOF010 and BOF020. AXR001 Extra shaft.
Max rope diameter 21 mm
Reel shaft AXR001.
Weight (without rope) 4300 kg
Number of grooves 9
Suitable for 1 rope
Layout Single
2970

3920 2270 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 1.15
MACHINES

PL1700
DIGITAL
PULLER

MAX MAX ROPE


PULL SPEED DIAMETER

160 kN 4,5 km/h 28 mm


NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
AUTOMATIC REEL WINDER
INTEGRATED COVERS

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max pull 160 kN Diesel 210 kW (281 hp) ALL037 Preheating device up to -30°C.
Speed at max pull 2,8 km/h Cooling system WATER Electronic connection and synchro-
ALL089
nization between machines.
Max speed 4,5 km/h Electrical system 24 V
ALL111 Swivel guide rope roller.
Pull at max speed 105 kN
CONFIGURATION ALL261 External printer.
HYDRAULIC TRANSMISSION New Tesmec digital HMI. Remote Diagnostic system with
Automatic reel winder. ALL270 GPS localization including 3-year
Closed hydraulic with pull pre-setting system Lockable sound proof integrated covers.
that automatically adjust pulling speed. subscription.
Rope clamp for reel change. ALL280 Automatic grease pump.
Negative self-acting hydraulic brake.
CHARACTERISTICS
Rigid axle 30 km/h. AXR002 Extra shaft.
Bull-wheel diameter 700 mm Grounding connection point.
Hydraulic front stabilizers.
Bull-wheel material STEEL On board automatic reel winder with level wind,
Max rope diameter 28 mm for reel mod. BOF020 and BOF030.
Reel shaft AXR002.
Weight (without rope) 7200 kg
Number of grooves 10
Suitable for 1 rope
Layout Single
3039

4490 2260 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
1.20 variations without notice are possible.
www.tesmec.com 1

PL1750
DIGITAL
PULLER

MAX MAX ROPE


PULL SPEED DIAMETER

180 kN 4,5 km/h 28 mm


NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
AUTOMATIC REEL WINDER
INTEGRATED COVERS

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max pull 180 kN Diesel 210 kW (281 hp) ALL037 Preheating device up to -30°C.
Speed at max pull 2,5 km/h Cooling system WATER Electronic connection and synchro-
ALL089
nization between machines.
Max speed 4,5 km/h Electrical system 24 V
ALL111 Swivel guide rope roller.
Pull at max speed 105 kN
CONFIGURATION ALL261 External printer.
HYDRAULIC TRANSMISSION New Tesmec digital HMI. Remote Diagnostic system with
Automatic reel winder. ALL270 GPS localization including 3-year
Closed hydraulic with pull pre-setting system Lockable sound proof integrated covers.
that automatically adjust pulling speed. subscription.
Rope clamp for reel change. ALL280 Automatic grease pump.
Negative self-acting hydraulic brake.
CHARACTERISTICS
Rigid axle 30 km/h. AXR002 Extra shaft.
Bull-wheel diameter 700 mm Grounding connection point.
Hydraulic front stabilizers.
Bull-wheel material STEEL On board automatic reel winder with level wind,
Max rope diameter 28 mm for reel mod. BOF020 and BOF030.
Reel shaft AXR002.
Weight (without rope) 7200 kg
Number of grooves 10
Suitable for 1 rope
Layout Single
3039

4490 2260 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 1.25
MACHINES

TN1200
DIGITAL
TENSIONER

MAX MAX CONDUCTOR


TENSION SPEED DIAMETER

40 kN 5 km/h 42 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
ROPE CLAMP

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max tension 40 kN Diesel 25 kW (34 hp) ALL005 Hydraulic power for compressor.
Speed at max tension 3 km/h Cooling system WATER ALL037 Preheating device up to -30°C.
Max speed 5 km/h Electrical system 12 V Special kit for 2 conductors up to
ALL080
Ø 31mm.
Max pull back 40 kN
CONFIGURATION Electronic connection and synchroni-
ALL089
HYDRAULIC TRANSMISSION New Tesmec digital HMI. zation between machines.
Lockable sound proof integrated covers. Trailer 80 km/h. EC type-approved for
Half closed hydraulic circuit with tension pre- Rope clamp for reel change.
setting system. ALL112 road circulation with hook Ø 40 mm
Negative self-acting hydraulic brake. and lighting system.
Rigid axle 30 km/h.
CHARACTERISTICS ALL261 External printer.
Grounding connection point.
Bull-wheel diameter 1500 mm Hydraulic front stabilizers. Remote Diagnostic system with
Power pack to control 1 reel stand or 1 reel ALL270 GPS localization including 3-year
Bull-wheel material NYLON winder. subscription.
Max conductor diameter 42 mm Gearbox with 3 operating positions: ALL280 Automatic grease pump.
Weight 3250 kg + Neutral position (with free bull-wheels for
conductor loading and unloading).
Number of grooves 6 + Low tension position (1 ÷ 7 kN).
+ Nominal tension position.
Suitable for 1 conductor
Layout Single
2841

3716 2260 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
1.30 variations without notice are possible.
www.tesmec.com 1

TN1350
DIGITAL
TENSIONER

MAX MAX CONDUCTOR


TENSION SPEED DIAMETER

80 kN 5 km/h 42 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
ROPE CLAMP

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max tension 80 kN Diesel 25 kW (34 hp) ALL005 Hydraulic power for compressor.
Speed at max tension 3 km/h Cooling system WATER ALL037 Preheating device up to -30°C.
Max speed 5 km/h Electrical system 12 V Special kit for 3 conductors up to
ALL080
Ø 34mm.
Max pull back 80 kN
CONFIGURATION ALL087 Low tension device.
HYDRAULIC TRANSMISSION New Tesmec digital HMI. Electronic connection and synchroni-
Lockable sound proof integrated covers. ALL089
Half closed hydraulic circuit with tension pre- zation between machines.
Rope clamp for reel change.
setting system. Trailer 80 km/h. EC type-approved for
Negative self-acting hydraulic brake. ALL112 road circulation with hook Ø 40 mm
Rigid axle 30 km/h.
CHARACTERISTICS and lighting system.
Grounding connection point.
Bull-wheel diameter 1500 mm Hydraulic front stabilizers. ALL261 External printer.
Power pack to control 2 reel stands or 2 reel
Bull-wheel material NYLON winders. Remote Diagnostic system with
ALL270 GPS localization including 3-year
Max conductor diameter 42 mm subscription.
Weight 4950 kg ALL280 Automatic grease pump.
Number of grooves 10
Suitable for 2 conductors
Layout Single
2901

4193 2267 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 1.35
MACHINES

TN2350
DIGITAL
TENSIONER

MAX MAX CONDUCTOR


TENSION SPEED DIAMETER

2x40 kN 5 km/h 42 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
ROPE CLAMP

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


2x40 kN / Diesel 55,4 kW (140 hp) ALL005 Hydraulic power for compressor.
Max tension 1x80kN
Cooling system WATER ALL037 Preheating device up to -30°C.
Speed at max tension 3 km/h
Electrical system 12 V Electronic connection and synchroni-
ALL089
Max speed 5 km/h zation between machines.
2x40 kN / CONFIGURATION Trailer 80 km/h. EC type-approved for
Max pull back 1x80kN New Tesmec digital HMI. ALL112 road circulation with hook Ø 40 mm
Lockable sound proof integrated covers. and lighting system.
HYDRAULIC TRANSMISSION Rope clamp for reel change. ALL261 External printer.
Half closed hydraulic circuit with tension pre- Negative self-acting hydraulic brake. Remote Diagnostic system with
setting system. Rigid axle 30 km/h. ALL270 GPS localization including 3-year
Grounding connection point. subscription.
Hydraulic front stabilizers.
CHARACTERISTICS
Power pack to control 2 reel stands or 2 reel ALL280 Automatic grease pump.
Bull-wheel diameter 1500 mm winders.
Bull-wheel material NYLON Gearbox with 3 operating positions on 1 circuit:
+ Neutral position (with free bull-wheels for
Max conductor diameter 42 mm conductor loading and unloading).
Max rope diameter 21 mm + Low tension position (1 ÷ 7 kN).
+ Nominal tension position.
Weight 7000 kg
Number of grooves 12
Suitable for 2 conductors
Layout Twin
2911

4162 2259 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
1.40 variations without notice are possible.
www.tesmec.com 1

TN2600
DIGITAL
TENSIONER

MAX MAX CONDUCTOR


TENSION SPEED DIAMETER

2x70 kN 5 km/h 51 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
ROPE CLAMP

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


2x70 kN / Diesel 55,4 kW (140 hp) ALL005 Hydraulic power for compressor.
Max tension 1x140kN
Cooling system WATER ALL037 Preheating device up to -30°C.
Speed at max tension 3 km/h
Electrical system 12 V ALL087 Low tension device.
Max speed 5 km/h
Electronic connection and synchroni-
CONFIGURATION ALL089
2x70 kN / zation between machines.
Max pull back 1x140kN New Tesmec digital HMI. Trailer 80 km/h. EC type-approved for
Lockable sound proof integrated covers. ALL112 road circulation with hook Ø 40 mm
HYDRAULIC TRANSMISSION and lighting system.
Rope clamp for reel change.
Half closed hydraulic circuit with tension pre- Negative self-acting hydraulic brake. ALL261 External printer.
setting system. Rigid axle 30 km/h.
Grounding connection point. Remote Diagnostic system with
CHARACTERISTICS Hydraulic front stabilizers. ALL270 GPS localization including 3-year
Power pack to control 2 reel stands or 2 reel subscription.
Bull-wheel diameter 1800 mm winders.
ALL280 Automatic grease pump.
Bull-wheel material NYLON
Max conductor diameter 51 mm
Max rope diameter 25 mm
Weight 10000 kg
Number of grooves 12
Suitable for 2 conductors
Layout Twin
3356

4630 2403 7” COLOR DISPLAY RADIO REMOTE CONTROL

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 1.45
MACHINES

TN1700
DIGITAL
TENSIONER

MAX MAX CONDUCTOR


TENSION SPEED DIAMETER

160 kN 4,5 km/h 42 mm


NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
AVAILABLE FOR ROAD USE

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max tension 160 kN Diesel 55,4 kW (74 hp) ALL005 Hydraulic power for compressor.
Speed at max tension 3,3 km/h Cooling system WATER ALL037 Preheating device up to -30°C.
Max speed 4,5 km/h Electrical system 24 V Special kit for 6 conductors up to
ALL080
Ø 29 mm.
Max pull back 160 kN
CONFIGURATION Electronic connection and synchroni-
ALL089
zation between machines.
HYDRAULIC TRANSMISSION New Tesmec digital HMI.
Lockable sound proof integrated covers. ALL261 External printer.
Half closed hydraulic circuit with tension pre- Rope clamp for reel change.
setting system. Negative self-acting hydraulic brake. Remote Diagnostic system with
Rigid axle 30 km/h. ALL270 GPS localization including 3-year
CHARACTERISTICS Grounding connection point. subscription.
Hydraulic front stabiliser. ALL280 Automatic grease pump.
Bull-wheel diameter 1500 mm
Hydraulic power pack to control 6 reel stands
Bull-wheel material NYLON with hydraulic head or 6 reel winders.

Max conductor diameter 42 mm


Weight 9000 kg
Number of grooves 16
Suitable for 4 conductors
Layout Single
3100

4220 2260 7” COLOR DISPLAY RADIO REMOTE CONTROL

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to technical specifications - updating programme
1.50 variations without notice are possible.
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PT1250
DIGITAL
PULLER TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

50 kN 5 km/h 42 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
AVAILABLE FOR ROAD USE

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max pull 50 kN Diesel 55,4 kW (74 hp) ALL005 Hydraulic power for compressor.
Speed at max pull 1,5 km/h Cooling system WATER ALL037 Preheating device up to -30°C.
Max speed 5 km/h Electrical system 12 V Special kit for 2 conductors up to
ALL080
Ø 31mm.
Pull at max speed 16 kN
CONFIGURATION Electronic connection and synchroni-
ALL089
HYDRAULIC TRANSMISSION New Tesmec digital HMI. zation between machines.
Lockable sound proof integrated covers. Trailer 80 km/h. EC type-approved for
Closed hydraulic with pull pre-setting system Rope clamp for reel change.
that automatically adjust pulling speed. ALL112 road circulation with hook Ø 40 mm
Negative self-acting hydraulic brake. and lighting system.
Rigid axle 30 km/h.
CHARACTERISTICS Grounding connection point. ALL261 External printer.
Hydraulic front stabilizers.
Bull-wheel diameter 1500 mm Remote Diagnostic system with
Power pack to control 1 reel stands with
ALL270 GPS localization including 3-year
Bull-wheel material NYLON hydraulic head or 1 reel winders.
subscription.
Max conductor diameter 42 mm Gearbox with 3 operating positions:
+ Neutral position (with free bull-wheels for ALL280 Automatic grease pump.
Max rope diameter 16 mm conductor loading and unloading).
+ Low tension position:
Weight 3650 kg
- 2 ÷ 12 kN as tensioner
Number of grooves 6 - 0 ÷ 7 kN as puller
+ Nominal tension position.
Suitable for 1 rope/conductor
Layout Single
2841

3736 2260 7” COLOR DISPLAY RADIO REMOTE CONTROL

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to technical specifications - updating programme
variations without notice are possible. 1.55
MACHINES

PT1450
DIGITAL
PULLER TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

100 kN 4,5 km/h 42 mm

NEW TESMEC DIGITAL HMI:


7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
AVAILABLE FOR ROAD USE

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max pull / tension 100 kN Diesel 105 kW (140 hp) ALL005 Hydraulic power for compressor.
Speed at max pull / tension 2 km/h Cooling system WATER ALL037 Preheating device up to -30°C.
Max speed 4,5 km/h Electrical system 24 V Special kit for 3 conductors up to
ALL080
Ø 34mm.
Pull / tension at max speed 46 kN
CONFIGURATION ALL087 Low tension device.
HYDRAULIC TRANSMISSION New Tesmec digital HMI. Electronic connection and synchroni-
Automatic reel winder. ALL089
Closed hydraulic with pull pre-setting system zation between machines.
Lockable sound proof integrated covers.
that automatically adjust pulling speed. Trailer 80 km/h. EC type-approved for
Rope clamp for reel change. ALL112 road circulation with hook Ø 40 mm
Negative self-acting hydraulic brake.
CHARACTERISTICS and lighting system.
Rigid axle 30 km/h.
Bull-wheel diameter 1500 mm Grounding connection point. ALL261 External printer.
Hydraulic front stabilizers.
Bull-wheel material NYLON Power pack to control 2 reel stands or 2 reel Remote Diagnostic system with
winders. ALL270 GPS localization including 3-year
Max conductor diameter 42 mm subscription.
Max rope diameter 21 mm ALL280 Automatic grease pump.
Weight 5800 kg
Number of grooves 10
Suitable for 2 ropes/conductors
Layout Single
2901

4193 2267 7” COLOR DISPLAY RADIO REMOTE CONTROL

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1.60 variations without notice are possible.
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PT2450
DIGITAL
PULLER TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

2x50 kN 5 km/h 42 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
AVAILABLE FOR ROAD USE

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


2x50 kN / Diesel 105 kW (140 hp) ALL005 Hydraulic power for compressor.
Max pull / tension 1x100kN
Cooling system WATER ALL037 Preheating device up to -30°C.
Speed at max pull / tension 2 km/h
Electrical system 24 V Electronic connection and synchroni-
ALL089
Max speed 5 km/h zation between machines.
Pull / tension at max speed 2x20 kN CONFIGURATION Trailer 80 km/h. EC type-approved for
New Tesmec digital HMI. ALL112 road circulation with hook Ø 40 mm
HYDRAULIC TRANSMISSION Automatic reel winder. and lighting system.
Lockable sound proof integrated covers. ALL261 External printer.
Closed hydraulic with pull pre-setting system
that automatically adjust pulling speed. Rope clamp for reel change. Remote Diagnostic system with
Negative self-acting hydraulic brake. ALL270 GPS localization including 3-year
Rigid axle 30 km/h.
CHARACTERISTICS subscription.
Grounding connection point.
Bull-wheel diameter 1500 mm Hydraulic front stabilizers. ALL280 Automatic grease pump.
Power pack to control 2 reel stands or 2 reel
Bull-wheel diameter NYLON winders.
Max conductor diameter 42 mm Gearbox with 3 operating positions on 1 circuit:
Max rope diameter 21 mm + Neutral position (with free bull-wheels for
conductor loading and unloading).
Weight 8000 kg + Low tension position:
- 4 ÷ 17 kN as tensioner
Number of grooves 12 - 0 ÷ 17 kN as puller
Suitable for 2 ropes/conductors + Nominal tension position.

Layout Twin
3033

4162 2259 7” COLOR DISPLAY RADIO REMOTE CONTROL

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variations without notice are possible. 1.65
MACHINES

PT1600
DIGITAL
PULLER TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

140 kN 4,5 km/h 42 mm


NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
AVAILABLE FOR ROAD USE

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


Max pull / tension 140 kN Diesel 129 kW (145 hp) ALL005 Hydraulic power for compressor.
Speed at max pull / tension 1,6 km/h Cooling system WATER ALL037 Preheating device up to -30°C.
Max speed 4,5 km/h Electrical system 24 V Electronic connection and synchro-
ALL089
nization between machines.
Pull / tension at max speed 50 kN
CONFIGURATION Trailer 80 km/h. EC type-approved for
HYDRAULIC TRANSMISSION New Tesmec digital HMI. ALL112 road circulation with hook Ø 40 mm
Automatic reel winder. and lighting system.
Closed hydraulic with pull pre-setting system Lockable sound proof integrated covers.
that automatically adjust pulling speed. ALL261 External printer.
Rope clamp for reel change. Remote Diagnostic system with
CHARACTERISTICS Negative self-acting hydraulic brake. ALL270 GPS localization including 3-year
Rigid axle 30 km/h. subscription.
Bull-wheel diameter 1500 mm Grounding connection point.
Hydraulic front stabilizers. ALL280 Automatic grease pump.
Bull-wheel material NYLON Power pack to control 4 reel stands or 4 reel
Max conductor diameter 42 mm winders.

Max rope diameter 25 mm


Weight 9000 kg
Number of grooves 16
4 ropes/
Suitable for conductors
Layout Single
2975

4255 2450 7” COLOR DISPLAY RADIO REMOTE CONTROL

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1.70 variations without notice are possible.
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PT2600
DIGITAL
PULLER TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

2x70 kN 5 km/h 51 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Data Recorder.
INTEGRATED COVERS
AVAILABLE FOR ROAD USE

+ SIMPLE + SAFE + RELIABLE

PERFORMANCE ENGINE AVAILABLE DEVICES


2x70 kN / Diesel 129 kW (175 hp) ALL005 Hydraulic power for compressor.
Max pull / tension 1x140 kN
Cooling system WATER ALL037 Preheating device up to -30°C.
Speed at max pull / tension 2 km/h
Electrical system 24 V ALL087 Low tension device.
Max speed 5 km/h
Electronic connection and synchro-
CONFIGURATION ALL089
Pull / tension at max speed 2x25 kN nization between machines.
New Tesmec digital HMI. Trailer 80 km/h. EC type-approved for
HYDRAULIC TRANSMISSION Automatic reel winder. ALL112 road circulation with hook Ø 40 mm
Lockable sound proof integrated covers. and lighting system.
Closed hydraulic with pull pre-setting system
that automatically adjust pulling speed. Rope clamp for reel change. ALL261 External printer.
Negative self-acting hydraulic brake.
Rigid axle 30 km/h. Remote Diagnostic system with
CHARACTERISTICS
Grounding connection point. ALL270 GPS localization including 3-year
Bull-wheel diameter 1800 mm Hydraulic front stabilizers. subscription.
Power pack to control 2 reel stands or 2 reel
Bull-wheel material NYLON winders. ALL280 Automatic grease pump.
Max conductor diameter 51 mm
Max rope diameter 25 mm
Weight 11000 kg
Number of grooves 12
Suitable for 2 ropes/conductors
Layout Twin
3356

4630 2403 7” COLOR DISPLAY RADIO REMOTE CONTROL

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variations without notice are possible. 1.75
SPECIAL MACHINES

PL1350
DIGITAL
PULLER

MAX MAX ROPE


PULL SPEED DIAMETER

70 kN 4,2 km/h 21 mm
Bull-wheel diameter 525 mm
Weight 4300 kg
Diesel 75 kW (102 hp)
Speed at max pull 1,9 kN
Suitable for 1 rope
Layout Single

PL1751
DIGITAL
PULLER

MAX MAX ROPE


PULL SPEED DIAMETER

190 kN 4,5 km/h 28 mm


Bull-wheel diameter 700 mm
Weight 7200 kg
Diesel 210 kW (281 hp)
Speed at max pull 2,3 kN
Suitable for 1 rope
Layout Single

TN140X
DIGITAL
TENSIONER

MAX MAX CONDUCTOR


PULL SPEED DIAMETER

90 kN 5 km/h 42 mm
Bull-wheel diameter 1500 mm
Weight 5100 kg
Diesel 55 kW (75 hp)
Speed at max pull 3 km/h
Suitable for 2 conductors
Layout Single

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TN1750
DIGITAL
TENSIONER

MAX MAX CONDUCTOR


PULL SPEED DIAMETER

180 kN 4,5 km/h 38 mm


Bull-wheel diameter 1500 mm
Weight 9000 kg
Diesel 55,4 kW (74 hp)
Speed at max pull 3 km/h
Suitable for 6 conductors
Layout Single

PT1252
DIGITAL
PULLER-TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

50 kN 5 km/h 51 mm
Bull-wheel diameter 1800 mm
Weight 4200 kg
Diesel 55,4 kW (74 hp)
Speed at max pull/tension 1,5 km/h
1 rope/
Suitable for conductor
Layout Single

PT1300
DIGITAL
PULLER-TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

65 kN 5 km/h 31 mm
Bull-wheel diameter 1500 mm
Weight 4300 kg
Diesel 75 kW (102 hp)
Speed at max pull/tension 1,8 km/h
2 ropes/
Suitable for conductors
Layout Single

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SPECIAL MACHINES

PT1350
DIGITAL
PULLER-TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

70 kN 4,2 km/h 42 mm
Bull-wheel diameter 1500 mm
Weight 5300 kg
Diesel 75 kW (102 hp)
Speed at max pull/tension 1,9 km/h
2 ropes/
Suitable for conductors
Layout Single

PT1451
DIGITAL
PULLER-TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

100 kN 4,5 km/h 51 mm


Bull-wheel diameter 1800 mm
Weight 9000 kg
Diesel 105 kW (175 hp)
Speed at max pull/tension 2 km/h
2 ropes/
Suitable for conductors
Layout Single

PT1601
DIGITAL
PULLER-TENSIONER

MAX MAX CONDUCTOR


PULL/TENSION SPEED DIAMETER

140 kN 4 km/h 51 mm
Bull-wheel diameter 1800 mm
Weight 9000 kg
Diesel 129 kW (175 hp)
Speed at max pull/tension 1,8 km/h
3 ropes/
Suitable for conductors
Layout Single

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03.19_SE_S1_EN_R00
2

machines
for special
applications
INDEX
2

Detachable MACHINES
BULL WHEEL GROOVES engine
CODE RANGE LAYOUT DIAMETER NUMBER power

ars710 180 kN Single 625 mm 10 129 kW 2.10

ars711 180 kN Single 588 mm 10 210 kW 2.10

ars919 360 kN Single 800 mm 11 209 kW 2.10

frb600 2X75 kN Twin 1500 mm 10x2 48 kW 2.15

frb816 2x140 / 1x280 kN Twin 1900 mm 8x2 119 kW 2.15

pt009 40 / 2x20 kN Twin 1500 mm - 68 kW 2.15

Truck & Trailer Mounted MACHINES


BULL WHEEL GROOVES engine
CODE RANGE LAYOUT DIAMETER NUMBER power

ars803 200 kN Single 600 mm 10 209 kW 2.20

ARS912 280 kN Single 960 mm 10 328 kW 2.20

aft615 3x45 / 1x90+2x45 / 1x135 kN Triple bundle 1500 mm 6x3 210 kW 2.20

afq706 4x45 / 2x90 / 1x180 kN Quad Bundle 1500 mm 6x4 210 kW 2.25

afq708 4x45 / 2x90 / 1x180 kN Quad Bundle 1600 mm 6x4 209 kW 2.25

afq709 4x45 / 2x90 / 180 kN Quad Bundle 1600 mm 6x4 210 kW 2.25

LARGE DIAMETER MACHINES


BULL WHEEL GROOVES engine
CODE RANGE LAYOUT DIAMETER NUMBER power

ars802 240 kN Single 800 mm 10 280 kW 2.30

ars907 280 kN Single 960 mm 10 328 kW 2.30

frb806 280 / 2x140 kN Twin 1900 mm 9x2 119 kW 2.30

afs618 140 kN Single 2000 mm 9 129 kW 2.35

afb710 180 / 2x90 kN Twin 2000 mm 8x2 272 kW 2.35

afs804 200 kN Single 2400 mm 9 129 kW 2.35

Helicopter MACHINE

BULL WHEEL GROOVES engine


CODE RANGE LAYOUT DIAMETER NUMBER power

tn1216 30 / 45 kN Single 1800 mm 6 48 kW 2.40

3
machines for special applications

Customized Stringing
solutions for every
challenge
Tesmec, as a worldwide leader in stringing solutions
for the last 60 years, has developed, designed, and
manufactured a range of several machines to face
any work conditions.

In this section, we summarize the most innovative,


efficient, and successful solutions split in four
families.

4
MACHINES FOR SPECIAL APPLICATIONS: Our Value Proposition
2

Detachable Machines Truck & Trailer Mounted Machines

Design revolution. Efficient logistic.


Detachable machines are the best solution in case of difficult In 1984, Tesmec manufactured the first truck-mounted puller-
access conditions. tensioner in the world.
The modular structure allows an easy transportation of all the Today, we develop the most advanced Technology of
parts to the site, and a simple and efficient assembly and use Controlling & Monitoring granted by:
of the machines on the jobsite thanks to: + Modular designing for truck/stringing upper structure.
+ Small and light weight single part. + Monitoring system with full view for the operator.
+ Standard twist lock connection on main frame for easier + Extendable working platforms for easy operations.
truck loading & locking.
+ Quick coupling connections for hydraulic hoses and Other than truck-mounted, we design many machines trailer-
electrical cables. mounted and approved to be towed on public roads. This
+ Different solutions according to helicopter size (single units solution saves truck space, load/unload operations, and cuts
up to 1200 or 3500 kg). jobsite set up time.

PATENTS
APPROVED

Large Diameter Machines Helicopter Machine

Innovation for New Trends. Fast and Safe.


Tesmec was the first company to introduce to the market a The new tensioner TN1216 with its drum stand model CVR827,
range of tensioners and puller-tensioners with a minimum while ensuring the best performance in the “direct stringing”
bull-wheel diameter of 1500 mm as a standard. by helicopter, where the puller is replaced by the chopper, is
This range today includes several models having bull-wheel the most advanced Tesmec laboratory in terms of safety with
diameters up to 1800 mm. 3 registered patents:
Furthermore, to install HTLS or traditional oversized + Unit for winding and unwinding cables of a cable-laying machine.
conductors, many stringing machines with bull-wheel + Cable-laying apparatus provided with a safety system and
diameters up to 2400 mm have been designed over the years. method for stopping said cable-laying apparatus safely.
+ Safety device for a cable stretching machine, corresponding
method and stretching machine using said device.

5
case history: norway

Fjord Crossing
Ørsta – Ålfoten
across Hundvikfjorden

+ safety + reliability + partnership

+ project advisory + special modular machines + technical expert service

3152 m / span
lenght

420 kV/ high


voltage

57 mm / conductor
diameter

6
special services given
2
+ Technical consulting on fjord crossing stringing operations.
+ Calculation of pull values about fiord crossing stringing
operations.
+ Study and manufacturing of all machines and tools needed
to stringing operations.
+ Direct support of Tesmec operators on job site.
+ After sales and customer service till to the end of operation.

equipment supplied by tesmec

+ ARS919 Detachable.
+ ARS708 Detachable.
+ ARS710 Detachable.
+ AFS804 Bull-wheel huge diameter.
+ Large Diameter Special Blocks.

7
Detachable Machines

ars710
HYDRAULIC puller

MAX modular ROPE


PULL units DIAMETER

180 kN 5 25 mm
Bull-wheel diameter 625 mm
Total weight 3200 Kg
Module max weight 1200 Kg
Diesel 129 kW (174 hp)
Suitable for 1 rope
Layout Single

ars711
HYDRAULIC puller

MAX modular ROPE


PULL units DIAMETER

180 kN 3 24 mm
Bull-wheel diameter 600 mm
Total weight 7300 Kg
Module max weight 2950 Kg
Diesel 210 kW (286 hp)
Suitable for 1 rope
Layout Single

ARS919
HYDRAULIC puller

MAX modular ROPE


PULL units DIAMETER

360 kN 5 35 mm
Bull-wheel diameter 800 mm
Total weight 6035 Kg
Module max weight 3200 Kg
Diesel 209 kW (280 hp)
Suitable for 1 rope
Layout Single

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to technical specifications - updating programme
2.10 variations without notice are possible.
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FRB600
Hydraulic Tensioner

MAX modular conductor


tension units DIAMETER

2x75 kN 3 16 mm
Bull-wheel diameter 1500 mm
Total weight 6550 kg
Module max weight 3000 kg
Diesel 48 kW (64 hp)
Suitable for 4 conductors
Layout Twin

frb816
HYDRAULIC tensioner

MAX modular conductor


tension units DIAMETER

2x140 kN 2 54 mm
Bull-wheel diameter 1900 mm
Total weight 12000 kg
Module max weight 3200 kg
Diesel 119 kW (160 hp)
Suitable for 4 conductors
Layout Twin

pt009
Hydraulic Puller Tensioner

MAX modular conductor


PULL / tension units DIAMETER

2X2000 daN 5 48 mm
Bull-wheel diameter 1500 mm
Total weight 4000 kg
Module max weight 850 kg
Diesel 68 kW (92 hp)
Suitable for 2 ropes / conductors
Layout Twin

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variations without notice are possible. 2.15
truck and trailer mounted MACHINES

ars803
HYDRAULIC puller

MAX MAX ROPE


PULL SPEED DIAMETER

200 kN 4,5 km/h 25 mm


Bull-wheel diameter 600 mm
Upper structure weight 10500 kg
Diesel 209 kW (280 hp)
Speed at max pull 2 km/h
Suitable for 1 rope
Layout Single

ars912
Hydraulic PULLER

MAX MAX rope


PULL SPEED DIAMETER

280 kN 5 km/h 38 mm
Bull-wheel diameter 960 mm
Upper structur weight 14500 kg
Diesel 328 kW (440 hp)
Speed at max pull 2,2 km/h
Suitable for 1 rope
Layout Single

AFT615
Hydraulic Puller Tensioner

MAX MAX conductor


pull / tension SPEED DIAMETER

3x45 kN 4,5 km/h 40 mm


Bull-wheel diameter 1500 mm
Weight 16500 kg
Diesel 210 kW (286 hp)
Speed at max pull/tension 1,7 km/h
Suitable for 3 ropes / conductors
Layout Triple

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to technical specifications - updating programme
2.20 variations without notice are possible.
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AFQ706
Hydraulic Puller Tensioner

MAX MAX conductor


PULL / tension SPEED DIAMETER

4x45 kN 5 km/h 48 mm
Bull-wheel diameter 1500 mm
Weight 19200 kg
Diesel 210 kW (286 hp)
Speed at max pull/tension 1,7 km/h
Suitable for 4 ropes / conductors
Layout Quad Bundle

afq708
Hydraulic Puller Tensioner

MAX MAX conductor


pull / tension SPEED DIAMETER

4x45 kN 5 km/h 45 mm
Bull-wheel diameter 1600 mm
Upper structure weight 14000 kg
Diesel 209 kW (280 hp)
Speed at max pull/tension 1,7 km/h
Suitable for 4 ropes / conductors
Layout Quad Bundle

AFQ709
Hydraulic Puller Tensioner

MAX MAX conductor


PULL / tension SPEED DIAMETER

4x45 kN 5 km/h 45 mm
Bull-wheel diameter 1600 mm
Weight 16500
Diesel 210kW (286 hp)
Speed at max pull/tension 1,7 km/h
Suitable for 4 ropes / conductors
Layout Quad Bundle

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variations without notice are possible. 2.25
large DIameter machines

ARS802
HYDRAULIC puller

MAX MAX ROPE


PULL SPEED DIAMETER

240 kN 4,5 km/h 32 mm


Bull-wheel diameter 800 mm
Weight 9500 kg
Diesel 280 kW (375 hp)
Speed at max pull 2,5 km/h
Suitable for 1 rope
Layout Single

ARS907
Hydraulic puller

MAX MAX conductor


PULL SPEED DIAMETER

280 kN 5 km/h 38 mm
Bull-wheel diameter 960 mm
Weight 13500 kg
Diesel 328kW (440 hp)
Speed at max pull 2,2 km/h
Suitable for 1 rope
Layout Single

FRB806
Hydraulic Tensioner

MAX MAX conductor


tension SPEED DIAMETER

2x140 kN 5 km/h 54 mm
Bull-wheel diameter 1900 mm
Weight 17500 kg
Diesel 119 kw
Speed at max tension 0,5 km/h
Suitable for 4 conductors
Layout Twin

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to technical specifications - updating programme
2.30 variations without notice are possible.
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AFS618
Hydraulic Puller Tensioner

MAX MAX conductor


pull/TENSION SPEED DIAMETER

140 kN 4,8 km/h 57 mm


Bull-wheel diameter 2000 mm
Weight 10500 kg
Diesel 129 kW (173 hp)
Speed at max pull/tension 2,1 km/h
Suitable for 1 rope / conductor
Layout Single

AFB710
Hydraulic Puller Tensioner

MAX MAX conductor


pull/TENSION SPEED DIAMETER

180kN 4,5 km/h 57 mm


Bull-wheel diameter 2000 mm
Upper Structure Weight 13000 kg
Trailer weight 5500 kg
Diesel 272 kW
Speed at max pull/tension 2,2 km/h
Suitable for 4 ropes / conductors
Layout Twin

AFS804
Hydraulic Puller Tensioner

MAX MAX conductor


PULL/TENSION SPEED DIAMETER

200 kN 5 km/h 60 mm
Bull-wheel diameter 2400 mm
Weight 16000 kg
Diesel 129 kW (173 hp)
Speed at max pull/tension 1,3 km/h
Suitable for 1 rope / conductor
Layout Single

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to technical specifications - updating programme
variations without notice are possible. 2.35
Helicopter machine

TN1216 / CVR827 PATENTS


APPROVED
Hydraulic Tensioner

MAX max conductor


tension speed DIAMETER

30 kN 25 km/h 51 mm
NEW TESMEC DIGITAL HMI:
7” color display.
Radio remote control.
Remote Diagnostic with GPS.
Data Recorder.
Detachable in two parts.
Designed to work joined with CVR827.

PERFORMANCE ENGINE CVR827 PERFORMANCE


Max tension 30 kN Diesel 48 kW (65 hp) Max tension @ 2500 mm
external reel diameter 1,3kN
Intermittend speed 25 km/h Emission level tier4i / Stage IIIA
Max tensioning speed 25 km/h
Max speed at pull back 1 km/h Cooling system WATER
Max recovering speed 1,5 km/h
Max pull back 45 kN Electrical system 24 V
Max tension in emergency
HYDRAULIC TRANSMISSION CONFIGURATION mode @1500 mm average
reel diameter 5 kN
Hydraulic open circuit that provides very Negative self-acting hydraulic brake.
sensitive tensioning control and negligible Control instruments for hydraulic system and Reel Dimension and Mass
deviations of tension in case of speed change. Diesel engine.
Rigid axle 30 km/h. From 600 mm
Characteristics Hydraulic power pack to control a reel stand External diameter to 2500 mm
with hydraulic motor.
Bull-wheel diameter 1800 mm Grounding connection point. From 570 mm
Radio control. Width to 2400 mm
Bull-wheel material Nylon
Total mass 7500 kg
Max conductor diameter 51 mm AVAILABLE DEVICES
Weight of power unit 800 kg Preheating device for use up to
ALL037
-30°C.
Weight of working unit 3200 kg
Hydraulic rope clamp for reel change
Weight of trailer 600 kg ALL071
operations.
Total (with fluid) 4600 kg
Number of grooves 6
Suitable for 1 rope
Layout Single
1740

7” color display radio remote control


3595

3595

1890

1615

5025 3875

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03.19_SE_S2_EN_R00
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Tower
Erection
index
3

HYDRAULIC winches
Standard Rope engine
CODE RANGE Configuration Diameter power

AMB101 10 kN Capstan 8 mm 5,1 kW 3.10

AMB200 12 kN Capstan / drum 8 mm 5,1 kW 3.15


2 capstans /
AMB206 / 1 capstan and
AMB207 15 kN 1 drum 8 mm 8,1 kW 3.20

AMC402 30 kN Drum 14 mm 25 kW 3.25

AMC501 50 kN Drum 18 mm 34 kW 3.30

ARS515 50 kN Bull-wheel 16,5 mm 16,5 kW 3.35

SHACKLES

CODE

ALG 3.40

SERVICE SNATCH BLOCKS

CODE

cza / czl 3.45

DERRICKS

CODE

fal 3.50

3
tower erection

The best match between


hydraulic winch
and derrick
Tesmec, worldwide well known for its stringing
technology is also proposing specialized complete
solutions for lifting works and tower erection.

Thanks to the continuous technical improvements,


Tesmec has realized the perfect match between
hydraulic winches and derricks, ensuring the top
level of safety and efficiency: all machines and tools
for lifting works are CE marked.

4
Tower erection: Our Value Proposition
3

Winches: time saving solution Derricks: easy and safe

Hydraulic Winches, that can be used for stringing Top European aluminium alloy and state of the art hand-
operations of low and medium voltage lines, are actually made weldings ensure the best quality and safety.
designed for lifting works, in particular for Tower Erection. Thanks to the modular design, all the models of derricks are
All range is engineered to be light and compact as much as easy to handle.
possible, in order to be easy for maneuvering and positioning. Each section is light and short and can easily be moved even in
The use of these machines reduces the execution time and tough conditions. Every model is designed with a special base
ensures a high level of safety: to simplify the derricks tilting.
+ Closed hydraulic circuit allows to adjust speed while lifting Furthermore, the head of those structures, being swivel,
loads. makes the anchorage process easy.
+ Negative self-active hydraulic brake stops the machine in The standard Tesmec is supplied with external rope passage,
case of overload. typically used hooked to the towers.
+ Integrated Gear-box in the drum structure maximizes However on demand each model can be provided with
efficiency.* internal rope passage, usually preferred for the suspension of
the derricks inside the tower shape.
The machines performances declared are referred to the
medium drum diameter.
Consequently, the max pull value is higher than the pull
declared if taken at the internal drum diameter. Similarly, the
max speed value would be higher than the declared data, if
taken at the external drum diameter.

* only on some models.

5
tower erection

amb101
HYDRAULIC
winch

MAX MAX ROPE


PULL SPEED DIAMETER

10 kN 1,9 km/h 8 mm
Detachable in 3 parts
Light design

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 10 kN Gasoline 5,1 kW (7 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 1 km/h Cooling system AIR market).
Max speed 1,9 km/h Starting system by handle Rigid axle and towing bar detachable,
ALL105
* at 20°C and at sea level for manual towing.
CONFIGURATION
ALL113 Handbarrow.
HYDRAULIC TRANSMISSION Capstan winch.
Negative self-acting hydraulic brake. Drum with automatic level wind
Closed hydraulic circuit for stepless speed
variation in both rotating directions. External diameter 350 mm
Internal diameter 200 mm
Characteristics adt001
Width 390 mm
Capstan diameter 225 mm
Rope diameter 8 mm
Weight 100 kg
Max capacity 280 mm
Weight with ADT001 130 kg

amb101 with all105 amb101 with ADT001 and all105 amb101


760

760

750

980 1360

Pictures & drawings can be different according


to technical specifications - updating programme
3.10 variations without notice are possible.
www.tesmec.com 3

amb200
HYDRAULIC
winch

MAX MAX rope


pull SPEED DIAMETER

12 kN 2,1 km/h 8 mm
Big rope capacity
Compact design

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 12 kN Gasoline 5,1 kW (7 hp) ALL100 Conical drum, one side detachable.
Speed at max pull 0,8 km/h Cooling system AIR Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Max speed 2,1 km/h Starting system by handle market).
Pull at max speed 3 kN Torque bar with set-point and
CONFIGURATION ALL103
* at 20°C and at sea level automatic control of maximum pull.
Capstan and drum with automatic level wind.
Negative self-acting hydraulic brake. Trailer 80 km/h. EC type-approved
HYDRAULIC TRANSMISSION Mechanical device to idle the drum. all112 for road circulation with hook Ø 40
Rigid axle for manual towing. mm and lighting system.
Closed hydraulic circuit for stepless speed
variation in both rotating directions.

Characteristics
Drum Specifications
External diameter 495 mm
Internal diameter 273 mm
Width 509 mm
Rope diameter 8 mm
Max capacity 900 mm
Capstan Specifications
Diameter 220 mm
Weight 350 kg
1080
815

1330

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 3.15
tower erection

amb206/amb207
Hydraulic
Winches

MAX MAX rope


pull SPEED DIAMETER

15 kN 2,4 km/h 8 mm
LIFTING 2 loads contemporary
Detachable design

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 15 kN Gasoline 8,1 kW (11 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 0,35 km/h Cooling system AIR market).
Max speed 2,4 km/h Electrical system 12 V Rigid axle and towing bar detachable,
ALL105
Pull at max speed 5 kN for manual towing.
CONFIGURATION AMB206
* at 20°C and at sea level
Two side capstans.
Negative self-acting hydraulic brake.
HYDRAULIC TRANSMISSION
Closed hydraulic circuit for stepless speed CONFIGURATION AMB207
variation in both rotating directions.
1 side capstan.
1 side drum with automatic level wind.
Characteristics Negative self-acting hydraulic brake.
Drum Specifications
External diameter 378 mm
Internal diameter 220 mm
Width 200 mm
Rope diameter 8 mm
Max capacity 185 mm
Capstan Specifications
Diameter 250 mm
Weight (Mod. AMB206) 300 kg
Weight (Mod. AMB207) 320 kg

amb206 with all105 amb206 with all105 amb207 with all105


1110

1110
1000

1450

Pictures & drawings can be different according


to technical specifications - updating programme
3.20 variations without notice are possible.
www.tesmec.com 3

amc402
HYDRAULIC
WINCH

MAX MAX ROPE


PULL SPEED DIAMETER

30 kN 5 km/h 14 mm
Top performance
Available for road use

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 30 kN Diesel 25 kW (34 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 1,5 km/h Cooling system water market).
Max speed 5 km/h Starting system 12 V Trailer 80 km/h. EC type-approved for
Pull at max speed 8,5 kN all112 road circulation with hook Ø 40 mm
CONFIGURATION and lighting system.
* at 20°C and at sea level
Drum with automatic level wind. Capstan for lifting operations
Negative self-acting hydraulic brake.
HYDRAULIC TRANSMISSION Hydraulic dynamometer with set-point and Max pul 10 kN
all107
Closed hydraulic circuit for stepless speed automatic control of maximum pull. Max speed 1,5 km/h
variation in both rotating directions. Rigid axle 30 km/h.
Towing shaft with adjustable height. Capstan diameter 220 mm
Mechanical front stabiliser.
Characteristics
Drum Specifications
External diameter 530 mm
Internal diameter 355 mm
Width 700 mm
Rope diameter 14 mm
Max capacity 400 m
Weight 1000 kg

amC402 with all112


1500
1350

1850

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 3.25
tower erection

amc501
HYDRAULIC
winch

MAX MAX conductor


pull SPEED DIAMETER

50 kN 6 km/h 18 mm
Top performance
Compact design

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 50 kN Diesel 34 kW (46 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 1,3 km/h Cooling system WATER market).
Max speed 6 km/h Electrical system 12 V Capstan for lifting operations
Pull at max speed 10,5 kN Max pul 10 kN
all107
* at 20°C and at sea level CONFIGURATION Max speed 1,5 km/h
Drum with automatic level wind. Capstan diameter 220 mm
HYDRAULIC TRANSMISSION Negative self-acting hydraulic brake.
Closed hydraulic circuit for stepless speed Hydraulic dynamometer with set-point and Trailer 80 km/h. EC type-approved for
variation in both rotating directions. automatic control of maximum pull. all112 road circulation with hook Ø 40 mm
Rigid axle 30 km/h. and lighting system.
Towing shaft with adjustable height.
Characteristics Mechanical front stabiliser.
Drum Specifications
External diameter 700 mm
Internal diameter 457 mm
Width 700 mm
Rope diameter 18 mm
Max capacity 400 mm
Weight 1600 kg
1720
1750

2280

Pictures & drawings can be different according


to technical specifications - updating programme
3.30 variations without notice are possible.
www.tesmec.com 3

ars515 / cpa204
Hydraulic
Mini Winch

MAX MAX conductor


pull SPEED DIAMETER

50 kN 1 km/h 16,5 mm
Detachable in 2 parts
Bull-wheel design

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 50 kN Gasoline 16,5 kW (22,1 hp) Rigid axle and towing bar detachable,
ALL105 for manual towing available for
Speed at max pull 0,5 km/h Cooling system AIR ARS515, CPA204 and CPA205.
Max speed 1 km/h Electrical system 12 V CPK206 Power unit connection kit.
Pull at max speed 25 kN Double Power Unit Performance
CONFIGURATION
* at 20°C and at sea level Max pul 50 kN
Working Unit ARS515.
Single power unit CPA204. CPA205 Speed at max pull 1 km/h
HYDRAULIC TRANSMISSION Negative self-acting hydraulic brake.
Closed hydraulic circuit for stepless speed Overcenter valve to control load movement. Max speed 2 km/h
variation in both rotating directions. Hydraulic dynamometer with graduated scale
Pull at max speed 25 kN
to check pulling load.
Characteristics Pulling rope locking device when
all102 capstan is used (compulsory for EC
Bull-wheel diameter 256 mm market).
Bull-wheel material STEEL
Max rope diameter 16,5 mm
Working unit weight 300 kg
Power unit weight (dry) 295 kg
Layout Single

ars515 CPA204
965
980

800
615

750 1100

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 3.35
tower erection

alg
Shackles

PIN TYPE ACCORDING TO FEDERAL


SPECIFICATION RRC-271D TYPE IVA, GRADE A,
CLASS 2.
BOLT TYPE ACCORDING TO FEDERAL
SPECIFICATION RR-C-271D TYPE IVA, GRADE A,
CLASS 3.

pin type 209 bolt type 2130

MODEL Al AIB Nominal DIMENSIONS WEIGHT


working shakle Inside Inside Diameter Tolerance
load limit size length width plus of minus
H A B ØD ØE minus Width Screw pin Bolt type
type 209 2130
ALG050 5 kN 1/4 in 28,6 mm 12,7 mm 19,8 mm 7,94 mm 17,5 mm 1,59 mm 1,59 mm 0,05 kg
ALG051 7,5 kN 5/16 in 31 mm 13,5 mm 21,4 mm 9,53 mm 20,6 mm 1,59 mm 1,59 mm 0,08 kg
ALG052 10 kN 3/8 in 36,5 mm 16,7 mm 26,2 mm 11,1 mm 24,7 mm 3,18 mm 1,59 mm 0,14 kg
ALG053 15 kN 7/16 in 42,8 mm 18,3 mm 29,4 mm 12,7 mm 27 mm 3,18 mm 1,59 mm 0,20 kg
ALG054 20 kN 1/2 in 47,6 mm 20,6 mm 33,3 mm 15,9 mm 30,2 mm 3,18 mm 1,59 mm 0,29 kg
ALG055 32,5 kN 5/8 in 60 mm 27 mm 42,9 mm 19,1 mm 39,7 mm 3,18 mm 1,59 mm 0,60 kg
ALG056 47,5 kN 3/4 in 71 mm 31,8 mm 51 mm 22,2 mm 47,6 mm 6,35 mm 1,59 mm 1,05 kg
ALG057 65 kN 7/8 in 84 mm 36,5 mm 58 mm 25,4 mm 54 mm 6,35 mm 1,59 mm 1,54 kg
ALG058 85 kN 1 in 95 mm 42,9 mm 68 mm 28,6 mm 60 mm 6,35 mm 1,59 mm 2,35 kg
ALG059 15 kN 7/16 in 42,8 mm 18,3 mm 29,4 mm 12,7 mm 27 mm 3,18 mm 1,59 mm 0,36 kg
ALG060 32,5 kN 5/8 in 60 mm 27 mm 42,9 mm 19,1 mm 39,7 mm 3,18 mm 1,59 mm 0,73 kg
ALG061 47,5 kN 3/4 in 71 mm 31,8 mm 51 mm 22,2 mm 47,6 mm 6,35 mm 1,59 mm 1,23 kg
ALG062 65 kN 7/8 in 84 mm 36,5 mm 58 mm 25,4 mm 54 mm 6,35 mm 1,59 mm 1,79 kg
ALG063 85 kN 1 in 95 mm 42,9 mm 68 mm 28,6 mm 60 mm 6,35 mm 1,59 mm 3,75 kg
ALG064 120 kN 1 1/4 in 119 mm 52 mm 83 mm 34,9 mm 76 mm 6,35 mm 1,59 mm 5,31 kg
ALG065 135 kN 1 3/8 in 132 mm 57 mm 89 mm 38,1 mm 84 mm 6,35 mm 3,18 mm 7,18 kg

b
h
Ød

a Øe

Pictures & drawings can be different according


to technical specifications - updating programme
3.40 variations without notice are possible.
www.tesmec.com 3

cza / czl
Service
Snatch Blocks

Available open or closed types


Wheels mounted on ball bearings
Special models can be designed on
demand

cza czl

STEEL SERVICE SNATCH BLOCKS Mod. CZA


Swivel connection Dimensions Working Weight
load
Safety hook Eye A B C D E Safety hook Eye
connection connection connection connection
(Open type)
Closed type Open type
CZA370 CZA010 CZA001 108 mm 40 mm 15 mm 20 mm 17 mm 18 kN 5 kg 4,9 kg
CZA033 CZA030 CZA020 138 mm 40 mm 15 mm 27 mm 21 mm 36 kN 8 kg 8,5 kg
CZA141 CZA140 CZA280 185 mm 55 mm 30 mm 30 mm 26 mm 50 kN 12 kg 12 kg

ALUMINIUM ALLOY SERVICE SNATCH BLOCKS Mod. CZL


Swivel connection Dimensions Working Weight
load
Safety hook Eye A B C D E Safety hook
connection connection connection or
(Open type) (Open type) Eye connection
CZL050 CZL040 100 mm 30 mm 22 mm 14 mm 18 mm 6 kN 1,6 kg
CZL080 CZL070 140 mm 40 mm 25 mm 16 mm 18 mm 12 kN 2,8 kg

cza czl

Safety
hook
Safety
hook
Eye Eye
b

connection Connection

d d
b
e

e
a

c c

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 3.45
tower erection

fal
Aluminium
Derricks

LIGHT DESIGN
SWIVEL HEAD AND BASE
SPECIAL MODELS CAN BE DESIGNED ON
DEMAND 45°
35
°
C

C C

L
20° 20°

L2
T
T T

Pos. 1 Pos. 2 Pos. 3

Model Total Section Max Lifting Load Weight Snatch Blocks aNCHORING
letngth lengths (not included) rOPES

Pos. 1 Pos. 2 Pos. 3 Upper service Lower service (n° 4 for each)
0° 20° 20° snatch blocks snatch blocks
FAL001 8m 4+4 m 6,5 kN 5 kN 1,5 kN 40 kg CZA010 CZA010 ALT046
FAL010 12 m 4+4+4 m 6,5 kN 5 kN 1,5 kN 65 kg CZA010 CZA010 ALT047
FAL020 8m 4+4 m 10 kN 8 kN 2 kN 45 kg CZA010 CZA010 ALT046
FAL030 10 m 4+2+4 m 10 kN 8 kN 2 kN 60 kg CZA010 CZA010 ALT046
FAL040 12 m 4+4+4 m 10 kN 8 kN 2 kN 70 kg CZA010 CZA010 ALT047
FAL050 8m 3+2+3 m 12,5 kN 10 kN 2,5 kN 50 kg CZA030 CZA010 ALT046
FAL060 12 m 4+4+4 m 12,5 kN 10 kN 2,5 kN 80 kg CZA030 CZA010 ALT047
FAL070 16 m 5+6+5 m 12,5 kN 10 kN 2,5 kN 110 kg CZA030 CZA010 ALT048
FAL080 12 m 4+4+4 m 19 kN 15 kN 3,5 kN 100 kg CZA140 CZA030 ALT043
FAL090 16 m 5+6+5 m 19 kN 15 kN 3,5 kN 130 kg CZA140 CZA030 ALT044
FAL100 18 m 6+6+6 m 19 kN 15 kN 3,5 kN 180 kg CZA140 CZA030 ALT045
FAL110 20 m 5+5+5+5 m 19 kN 15 kN 3,5 kN 200 kg CZA140 CZA030 ALT045
FAL120 12 m 4+4+4 m 25 kN 20 kN 4 kN 120 kg CZA140 CZA030 ALT156
FAL130 16 m 4+4+4+4 m 25 kN 20 kN 4 kN 160 kg CZA140 CZA030 ALT147
FAL140 20 m 5+5+5+5 m 25 kN 20 kN 4 kN 220 kg CZA140 CZA030 ALT015
FAL150 12 m 6+6 m 31 kN 25 kN 5 kN 150 kg CZA380 CZA140 ALT156
FAL160 16 m 5+6+5 m 31 kN 25 kN 5 kN 200 kg CZA380 CZA140 ALT147
FAL170 18 m 6+6+6 m 31 kN 25 kN 5 kN 230 kg CZA380 CZA140 ALT015
FAL180 20 m 5+5+5+5 m 31 kN 25 kN 5 kN 250 kg CZA380 CZA140 ALT015
FAL190 16 m 5+6+5 m 50 kN 40 kN 8 kN 300 kg CZA350 CZA340 ALT155
FAL200 18 m 6+6+6 m 50 kN 40 kN 8 kN 330 kg CZA350 CZA340 ALT155
FAL210 22 m 5+6+6+5 m 50 kN 40 kN 8 kN 400 kg CZA350 CZA340 ALT017

Standard derricks with external rope passage, available on demand with internal rope passage.

Pictures & drawings can be different according


to technical specifications - updating programme
3.50 variations without notice are possible.
aluminium derricks
3

Fig. 1 Fig. 2

Fig. 3 Fig. 4

ERP - external rope passage IRP - internal rope passage

The derricks with ERP have the lifting rope outside the In case of use inside the tower it is preferable to use a
body structure. derrick with IRP.
This kind of derricks are suitable for every use, even if for In this case the base (Fig. 3) and the head (Fig. 4) are different
center pole use it is suggested the IRP type. in order to guide the rope internally.
The base (Fig. 1) which is a structure manufactured in welded Furthermore, the base has a basket to support the structure,
steel, allows the inclination of the derrick and the use on the with 4 holes for the connection of 4 guy ropes to the tower.
ground. The hook allows the use of the derricks anchored on
the support trestles of the towers.
The head (Fig. 2), also made from a welded steel structure ,
has a swivel plate with 4 holes for the connection of the guy
ropes to the ground.
In case of ERP it is always required to have on top and on the
base a suitable snatch block or hackle.

3.55
03.19_SE_S3_EN_R00
4

opgw
INSTALLATION &
SAFETY ON
crossingS
index
4

machines
BULL WHEEL GROOVES engine
CODE RANGE LAYOUT DIAMETER NUMBER power

ars001 3,5 kN Single 120 mm 6 3,3 kW 4.10

ars200 15 kN Single 200 mm 7 13 kW 4.15

ars403 35 kN Single 325 mm 7 25 kW 4.20

frs301 25 kN Single 1500 mm 5 - 4.25

afs303 25 kN Single 1500 mm 5 34 kW 4.30

opgw anti-torque devices and fiber optic clamp

CODE

rff / mof 4.35

traction machine

CODE

tmt / tmr 4.40

cradle blocks

CODE

abr 4.45

3
OPGW INSTALLATION & SAFETY ON CROSSINGS

High precision
and top safety level
Tesmec offers a complete line of machines and
equipment dedicated to Earth Wire and OPGW
installations and reconductoring.

We can provide a full and customized package for


live line OPGW reconductoring; similar equipment
can be used as a safety system in case of road and
rail crossings.

All the products are designed according with IEC TR


61328, ensuring the top level of safety, reducing all
the risks for operators and preventing conductor
damages.

4
OPGW INSTALLATION & SAFETY ON CROSSINGS: Our Value Proposition
4

PULLER & TENSIONER PULLER TENSIONER

Solution for new lines. Reliable reconductoring.


The match between Tesmec puller and tensioner is the right AFS303, in addition to all the advantages related to the hard
choice for stringing a new OPGW or ground wire line. surface (see the previous box), allows the max. precision level
The main features of the puller - light weight, reliability and during reconductoring operations:
multi-functionality - joined with the 1500 capstan diameter of + The pull pre-setting system controls the stringing tension
the tensioner are the best solution ensuring high precision and with high precision (+-5% accuracy).
reliable performances. + Single drive pinion transmission ensures same speed of the
The grooves are made of high resistance nylon sectors, according bull-wheels while torque value can be different. This prevents
to IEC TR 61328. This hard surface has several advantages that slippage or overloads on the cable.
prevent damages on the OPGW, the most important are:
+ Low torsional stress resulting in no birdcaging risk.
+ Smooth self alignment of the cable at the bottom of the groove.
+ No need to change conductor reeving direction according to
cable formation.
ORIGINAL BY
TESMEC

Traction Machine ANTI-TORQUE DEVICES

One system for two applications. Easy passage.


Traction machine is the best solution for live line replacement The combination of the OPGW anti-twisting devices RFF and the
of Earth Wire/OPGW with OPGW and safety nets on critical clamp for fiber optic MOF model guarantees the best protection
crossing. from the torque preventing all the risks related to its damage.
The key features of this machine are high speed and pulling RFF is specifically designed to connect the pulling rope with an
capacity that means: OPGW: its two arched rods facilitate the overtake of the blocks
+ Heavy operations, such as safety nets and longer span. and two counterweights avoid cable twisting.
+ Operating times reduction. The clamp model MOF has special liners shaped on the exact
OPGW external diameter.

5
opgw INSTALLATION & SAFETY ON CROSSINGS

ars001
HYDRAULIC
puller

MAX MAX ROPE


PULL SPEED DIAMETER

3,5 kN 2,4 km/h 8 mm


Detachable in 3 parts
mini puller

PERFORMANCE * Characteristics ENGINE


Max pull 3,5 kN Bull-wheel diameter 120 mm Gasoline 3,3 kW
Continuous pull 2,5 km/h Bull-wheel material ALUMINIUM Cooling system AIR
Max speed 2,4 km/h Max nylon rope diameter 8 mm Starting system by handle
* at 20°C and at sea level Max Capacity 500 m
CONFIGURATION
Weight (dry) 80 kg
HYDRAULIC TRANSMISSION Negative self-acting mechanical brake.
Composed by Hydraulic dynamometer with set-point and
Closed hydraulic circuit for stepless speed automatic control of maximum pull.
variation in both rotating directions. Cable level winder, reel
Built-in reel winder with automatic level wind.
modular 23 kg
Puller modular 28 kg
Engine plus pump
modular 29 kg
Number of grooves 6
Suitable for 1 rope
Layout Single
1035
960

580

Pictures & drawings can be different according


to technical specifications - updating programme
4.10 variations without notice are possible.
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ars200
HYDRAULIC
puller

MAX MAX rope


pull SPEED DIAMETER

15 kN 3,6 km/h 8 mm
multi purpose machine
COMPACT DESIGN

ARS200 with ALL112

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 15 kN Gasoline 13 kW (18 hp) Pulling rope locking device when
ALL102 capstan is used (compulsory for EC
Speed at max pull 0,7 km/h Cooling system AIR market)
Max speed 3,6 km/h Electrical system 12 V Rigid axle and towing bardetachable,
ALL105
Pull at max speed 4 kN for manual towing
CONFIGURATION
* at 20°C and at sea level Capstan (diameter=220 mm
ALL107
Negative self-acting hydraulic brake. equipped with guide rope rollers)
Hydraulic dynamometer with set-point and
HYDRAULIC TRANSMISSION automatic control of maximum pull. ALL111 Swivel guide rope roller.
Closed hydraulic with pull pre-setting system On board automatic reel winder with level wind, Trailer 80 km/h. EC type-approved for
that automatically adjust pulling speed. for mod. BOF370 for 500 m of Ø 8 mm rope. ALL112 road circulation with hook Ø 40 mm
and lighting system.
Characteristics
Bull-wheel diameter 200 mm
Bull-wheel material Steel
Max rope diameter 8 mm
Weight (dry) 500 kg
Number of grooves 7
Suitable for 1 rope
Layout Single

ARS200 with ALL111


695

800

all112
1425

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 4.15
opgw INSTALLATION & SAFETY ON CROSSINGS

ars403
Hydraulic
puller

MAX MAX rope


pull SPEED DIAMETER

35 kN 3,6 km/h 13 mm
multi purpose machine
available for road use

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull 31/35 kN* 19 kW(26 hp) Underground cable pulling
ALL110
Diesel 25 kW (34 hp)* attachment.
Speed at max pull 1,2 km/h
Cooling system WATER ALL111 Swivel guide rope roller.
Max speed 3/3,6 km/h*
Electrical system 12 V Trailer 80 km/h. EC type-approved for
Pull at max speed 12 kN all112 road circulation with hook Ø 40 mm
* at 20°C and at sea level and lighting system.
Configuration
axr001 Extra shaft.
HYDRAULIC TRANSMISSION Negative self-acting hydraulic brake.
Hydraulic dynamometer with set-point and dlr300 Electronic pull and speed recorder.
Closed hydraulic with pull pre-setting system
automatic control of maximum pull.
that automatically adjust pulling speed.
Control instruments for hydraulic system and
Diesel engine.
Characteristics Rigid axle 30 km/h.
Mechanical front stabiliser.
Bull-wheel diameter 325 mm
Grounding connection point.
Bull-wheel material Steel On board automatic reel winder with level wind,
suitable for mod. BOF010 and BOF020.
Max rope diameter 13 mm Reel shaft AXR001.
Weight (dry) 980 kg Pull pre-setting system.

Number of grooves 7
Suitable for 1 rope
Layout Single

*According to emission level

dlr300 all112
1600

1490

1900 all111 all110

Pictures & drawings can be different according


to technical specifications - updating programme
4.20 variations without notice are possible.
www.tesmec.com 4

frs301
HYDRAULIC
tensioner

MAX MAX ROPE


PULL SPEED DIAMETER

25 kN 5 km/h 36 mm
designed for opgw
precise, green and silent

PERFORMANCE * Characteristics CONFIGURATION


Max tension 25 kN Bull-wheel diameter 1500 mm Negative self-acting hydraulic brake.
Hydraulic dynamometer.
Max speed 5 km/h Bull-wheel material Nylon Mechanical meter counter.
* at 20°C and at sea level Max conductor diameter 36 mm Rigid axle 30 km/h.

Weight (dry) 1950 kg Gearbox with 3 operating positions:


HYDRAULIC TRANSMISSION + Neutral position (with free bull-wheels for
Number of grooves 5 conductor loading and unloading).
Half closed hydraulic circuit with tension + Low tension position (1,5 ÷ 5 kN).
presetting system. Suitable for 1 conductor + Nominal tension position.
Layout Single Mechanical front stabiliser.
Grounding connection point.
2780

1730

3630

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 4.25
opgw INSTALLATION & SAFETY ON CROSSINGS

AFS303
HYDRAULIC
puller tensioner

MAX MAX conductor


pull SPEED DIAMETER

25 kN 4,25 km/h 36 mm
designed for opgw
ELECTRONIC CONTROLS

PERFORMANCE * ENGINE AVAILABLE DEVICES


Max pull / tension 25 kN Diesel 34 kW (46 hp) ALL005 Hydraulic power for compressor.
Speed at max pull / tension 2,5 km/h Cooling system WATER ALL037 Preheating device up to -30°C.
Max speed 4,25 km/h Electrical system 12 V Cable remote control kit (AXC005
ALL051
not included)
Pull / tension at max speed 15 kN
CONFIGURATION Radio remote control kit (AXH007
* at 20°C and at sea level ALL059
Negative self-acting hydraulic brake. not included)
Hydraulic dynamometerwith set-point and Hydraulic rope / conductor clamp for
HYDRAULIC TRANSMISSION automatic control of maximum pull. ALL071
reel / drum change operations.
Closed hydraulic with pull pre-setting system Digital meter counter.
that automatically adjust pulling speed. Control instruments for hydraulic system and Electronic connection and synchroni-
ALL089
Diesel engine. zation between machines.
Rigid axle 30 km/h.
Characteristics Hydraulic power pack to control 1 drum stand
Bull-wheel diameter 1500 mm with hydraulic motor or 1 reel winder

Bull-wheel material Nylon Gearbox with 3 operating positions:


+ Neutral position (with free bull-wheels for
Max conductor diameter 36 mm conductor loading and unloading).
+ Low tension position (1 ÷ 5 kN).
Maxrope diameter 10 mm
+ Nominal tension position.
Weight (dry) 2700 kg Hydraulically front stabiliser.
Number of grooves 5 Grounding connection point.

Suitable for 1 rope / conductor


Layout Single
2810

1760

3670 axc006 axh007

Pictures & drawings can be different according


to technical specifications - updating programme
4.30 variations without notice are possible.
www.tesmec.com 4

rff
OPTICAL GROUND WIRE (OPGW)
ANTI-TORQUE DEVICES - RFF

Shaped for smooth operations


Swivel included

ORIGINAL BY
TESMEC mof470
CLAMP FOR FIBER OPTIC -
mof

Rigid design avoids damages on fiber


Interchangeable AND machined jaws

RFF
MODELS DIMENSIONS WORKING LOAD WEIGHT FOR PULLEYS Ø
L R
400 mm
RFF001 3900 330 10 KN 60 Kg 500 mm
650 mm
800 mm
RFF010 4300 500 10 KN 63 Kg
1000 mm

R R

MOF470

PERFORMANCE Characteristics CONFIGURATION


Working load 10 kN Diameter range 6÷23
Aluminium interchangeable jaws part number
weight 4 Kg GTRXXX: conductor diameter to be specified on
Material Hot forged steel order.

12
65

3670 59

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 4.35
opgw INSTALLATION & SAFETY ON CROSSINGS

TMT020
Traction
Machine

Highest Traction force available


Can be pulled back in case of stop
Up to 1000 m range with 2 remotes

TMR030
Recovery
Device

automatic locking system


drag the traction machine to finish the
span

tmt020

tmt020

PERFORMANCE Characteristics remote control


Max traction speed 33 m/min Weight 55 kg Two compact radio remote control units with
double push-button transmission.
Max traction force 110 kg Robot weight 40 kg Device operative range up to 1000 (m).
Max slope 20° Battery weight 15kg
AVAILABLE DEVICES
Two electrical motors 24 V
ALL304 Extra battery.
Conductors diameter range 10÷46 mm
Material Aluminium alloy
It can cross mid-span joint up to CH=60
Vulcanized wheels

240 235
777
585

925

455
220

240 215 all304

tmr030

Characteristics 7251
Max weight 40 kg
Wheels material Nylon
4720

Detachable ballasts for easy lifting

Pictures & drawings can be different according


to technical specifications - updating programme
4.40 variations without notice are possible.
www.tesmec.com 4

abr058
braking
device

403
light and compact
allows the final recovery of the cradles
600
PERFORMANCE
Working load 1,5 kN

Characteristics
Ø 80

Weight 4,5 kg
Ø 180

Conductors diameter range 10÷30 mm


Wheels material nylon
Frame material ALUMINIUM

196

abr053
cRadle
65 block

light and easy


100
49

286

adjustable for different diameters

PERFORMANCE
r25 Working load 1 kN

Characteristics
125 Weight 1,4 kg
Rollers material NYLON
Frame material ALUMINIUM

abr045
100 160 cRadle
block

Suitable also on midspan joints


adjustable for different diameters
380
200

PERFORMANCE
Working load 2 kN
40

Characteristics
Weight 2 kg
65 100
Rollers material NYLON
Frame material Galvanized steel
Internal surface covered by nylon plates

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 4.45
opgw INSTALLATION & SAFETY ON CROSSINGS

101

abr064 102

cRadle
block

Suitable also on midspan joints


adjustable for different diameters

PERFORMANCE
Working load 2 kN

402

200
Characteristics
Weight 1,9 kg
Rollers material NYLON

Alluminium.
Connection
Frame material made of steel
Internal surface covered by nylon plates 173

abr059 10÷16

100
CRADLE
BLOCK

counterweight for easy rotation


quick open/close system

PERFORMANCE
408

Working load 2 kN

Characteristics
Weight 2 kg
Roller material NYLON
Frame material Galvanized steel
Internal surface covered by nylon plates
166,5 Ø 110

abr021
cRadle 113
block

Earth wire grounded during the


operations R.25
quick locking system for guide rope

PERFORMANCE
371

Working load 2 kN

Characteristics
Weight 1,8 kg
Rollers material NYLON
Frame material galvanized steel
Internal surface covered by nylon plates 55

Pictures & drawings can be different according


to technical specifications - updating programme
4.50 variations without notice are possible.
drawings show
drawings
the cradle
show block ground wireground
the cradle block by using wire
theby upper
using the upperdown in order downto have
in order
the to
OPGW
have the OPGW
replacers (CCB)
replacers
function:
(CCB) function: roller; the pulling
roller;rope
the pulling
is laid out
rope atis laidinout
theatprevious
in the
position
previous
of G.W.
position
andof G.W. and

4
the same time theonsame
the lower
time on roller.
the lower vice CRADLE BLOCKBLOCK
CRADLE
roller.versa. vice versa.FIBRE OPTIC
FIBRE OPTIC
1. Installation
1. of
Installation
the cradleofblock
the cradle block CABLE CABLE
REPLACER
REPLACER
replacers (CCB)
replacers
by the(CCB)
guideby rope
3. The OPGW
the guide rope
3. is
The pulled
OPGW by the
is pulled by the 6. The G.W. 6. is The
removed
G.W. pulling
www.tesmec.com
is removed
ABR 021
backpulling back
Tesmec_scheda740a
Tesmec_scheda740a
pulled 6-12-2007
by hands,
pulledwinch 6-12-2007
15:31
by hands, Pagina
or traction
winch 15:31
1
pulling rope pulling
Pagina 1
or traction
on the ropeloweron rollers.
the lower rollers.
the rope on the rope loweron ABR 021
rollers.
the lower rollers.

machine. The machine.


application
The of application
two set of two set all the
4. Now 4. Now
OPGW allisthe
laid out onis laid7.
OPGW outAllon 7. All
the CCB arethe
removed
CCB are byremoved
the by the
of standard ofpulleys
standardon each
pulleys
toweron each
is tower is
the lower roller
the and
lower allroller
the pulling
and all the pulling
guide rope pulled
guide rope
by hands,
pulledwinchby hands, winch
required. required. rope is removed.
rope is removed. or recover machine.
or recover machine.
The following Theexplanations and
following explanations 2.
andThe CCB move 2. The onCCBthe move
existing 5. All the CCB
on the existing 5. are rotated
All the CCBupsideare rotated upside
drawings show
Tesmec_scheda740a the cradle
drawings
6-12-2007 15:31block
show the cradle
Pagina ground wire by
1 block usingwire
ground the byupper
using the upperdown in order to have
down the OPGW
in order to have the OPGW
SUGGESTED METHODOLOGY
replacers (CCB) WITH
function:
replacers ABR021
(CCB) function: roller; the pulling rope
roller; the is laid
pulling out at
rope is in
laid the
out previous
at in position
the of
previous G.W. and of G.W. and
position
the same time onsame
the the lowertime onroller.
the lowervice versa. vice versa.
roller.
1. Installation1.ofInstallation
the cradle of block
the cradle block
CRADLE
CRADLE BLOCKBLOCK FIBRE OPTIC
FIBRE OPTIC
replacers (CCB) by the (CCB)
replacers guide by rope
3. The OPGW3.isThe
the guide pulling
rope rope on
pulledOPGW
the lower
pulling
by the
rope on
is pulled by the
rollers. CABLECABLE
6. The G.W. is
REPLACER
REPLACER
the rope on the
the lower rollers.
6.removed
The G.W.pulling
thelower rollers.
rope on
back pulling back
is removed
the lower rollers.
pulled by hands,
machine. Themachine.
winch
application
or traction
pulled by hands, winch or traction
Theofapplication
two set of two 4. Nowset all the 7.out
ABR 021
ABR 021
4.OPGW
Now all is the
laidOPGW
out on is laid All on
the CCB7. are removed
All the CCB are by the
removed by the
of standard pulleys
required.
on each
of standard
required.
tower
pulleys oniseach tower
the lower
is roller
rope is removed.
theand
lower all the
rope is removed.
pulling
roller CRADLE BLOCK FIBRE OPTIC
guide rope pulled
and all the pulling guide by
or recover machine.
ropehands,
pulled
or recover machine.
winch
by hands, winch

The following The following explanations


explanations and and
2. The CCB move 2. Theon CCB
the move
existingon the existing CABLE REPLACER
5. All the CCB 5. All
are the CCB upside
rotated are rotated upside
drawings show drawings
replacers
replacers (CCB)
showblock
the cradle
(CCB) function:
function:
ground wire ground
the cradle block by using
roller;rope
roller; the pulling
wire
the is
the by
pulling
using the upper
upper
rope
laid out at is laid
down in order
inout
theat
downto have
in the
previous ABR 021
in order
previous
position
to have the OPGW
the OPGW
of G.W.position
and of G.W. and
the same time theon same time on
the lower the lowervice
roller. roller.
versa. vice versa.
1.of
1. Installation Installation
the cradleof the cradle block
block
3. The OPGW 3.isThe OPGW
pulled by theis pulled by the6. The G.W. is 6. removed
The G.W.pulling
is removed
back pulling back
replacers
The following replacers
(CCB) by the(CCB)
guideby
explanations the guide rope
rope
and 2. The rope
pulling CCBon move
pulling on
rope
the lower the on existing the5.rope
the lower rollers.
rollers. All the CCB
the
on the areon
rope
lower rotated upside
the lower
rollers. rollers.
pulled by pulled
hands, by hands,
winch or winch or traction
traction ground wire by using the upper down in order to have the OPGW
drawings show the cradle block
machine. The machine. Theof
application application
two set of two4. set
roller;
Nowthe 4. Now
pulling all
rope the
is is OPGW
laid is laid out
7. in on 7. All the CCB are removed
the and by the
1 replacers (CCB) function: all the OPGW laid 2out
out onat Allthe
theprevious
CCB are position
removedofbyG.W.
of standard
of standard pulleys pulleys
on each on is
tower each tower
the is roller
thelower
same theand
time lower
on all roller
the the
lower and
pullingall the pulling
roller. guide
vicerope guide by
pulled
versa. rope pulledwinch
hands, by hands, winch
required. required. rope is removed.
rope is removed. or recover machine.
or recover machine.
1. Installation of the cradle block
Installation of the
replacers cradle
(CCB) block
by the guideABR021
rope by the
3.guide ropeis pulled by the
The OPGW The ABR021 move
6. The onisthe
G.W. existing
removed ground
pulling back wire by using the
pulling rope on the lower rollers. the rope on the lower rollers.
pulled by traction machine.
pulled by hands, winch or traction upper roller; the pulling rope is laid out at the same time on
machine. The application of two set 4. Now all the OPGW is laid out on 7. All the CCB are removed by the
of standard pulleys on each tower is the lower roller and all the pulling the lower roller.
guide rope pulled by hands, winch
required. rope is removed. or recover machine.

3 4

The OPGW is pulled by the pulling rope on the lower rollers. All the OPGW is laid out on the lower roller and all the pulling
rope is removed.

TESMEC TESMEC
S.p.A. Sales and manufacturing
S.p.A. Sales and manufacturing
facilities facilities Manufacturing Manufacturing
facilities facilities
24050 Grassobbio
24050
(BG)Grassobbio
Italy (BG) Italy 24060 Endine Gaiano
24060 (BG)
Endine
Italy
Gaiano (BG) Italy
www.tesmec.itwww.tesmec.it
via Zanica 17/Ovia Zanica 17/O via Pertegalli via Pertegalli 740 a 740 a
[email protected] [email protected]
tel +39.035.4232911
tel +39.035.4232911
• fax +39.035.4522445
• fax +39.035.4522445
tel +39.035.825024
tel +39.035.825024
• fax +39.035.826375
• fax +39.035.826375

ED.2 - JANUARY 2008 -ED.2


PICTURES & DRAWINGS
- JANUARY 2008 - PICTURES & DRAWINGS
CAN BE DIFFERENT ACCORDING
CAN BE DIFFERENT
TO TECHNICAL
ACCORDING
SPECIFICATIONS
TO TECHNICAL
- UPDATING
SPECIFICATIONS
PROGRAMME- UPDATING
VARIATIONS
PROGRAMME
WITHOUTVARIATIONS
NOTICE ARE WITHOUT
POSSIBLE NOTICE ARE POSSIBLE

5 6

All the ABR021 are rotated upside down in order to have the The G.W. is removed pulling back the rope on the lower rollers.
OPGW inTESMEC
the finalS.p.A.
position.
Sales and manufacturing
TESMEC S.p.A. facilities
Sales and manufacturing facilities Manufacturing facilities
Manufacturing facilities
24050 Grassobbio (BG) Grassobbio
Italy 24060 Endine Gaiano
24060(BG) ItalyGaiano (BG) Italy
www.tesmec.it www.tesmec.it
24050
via Zanica 17/O via Zanica 17/O
(BG) Italy
via Pertegalli
Endine
via Pertegalli
740 a 740 a
[email protected] [email protected]
tel +39.035.4232911 • fax +39.035.4522445
tel +39.035.4232911 tel +39.035.825024
• fax +39.035.4522445 • fax +39.035.826375
tel +39.035.825024 • fax +39.035.826375
ED.2 - JANUARY 2008 - PICTURES & DRAWINGS
ED.2 - JANUARY 2008 - CAN BE DIFFERENT
PICTURES ACCORDING
& DRAWINGS TO TECHNICAL
CAN BE DIFFERENT SPECIFICATIONS
ACCORDING - UPDATING
TO TECHNICAL PROGRAMME
SPECIFICATIONS VARIATIONS
- UPDATING WITHOUT NOTICE
PROGRAMME ARE POSSIBLE
VARIATIONS WITHOUT NOTICE ARE POSSIBLE

TESMEC TESMEC
S.p.A. Sales Sales and facilities
and manufacturing
S.p.A. manufacturing facilities Manufacturing facilities
Manufacturing facilities
24050 Grassobbio24050
(BG)Grassobbio
Italy (BG) Italy 24060(BG)
24060 Endine Gaiano Endine
ItalyGaiano (BG) Italy
www.tesmec.it www.tesmec.it
via Zanica 17/O via Zanica 17/O via Pertegalli via Pertegalli 740 a 740 a
[email protected] [email protected] tel +39.035.4232911
tel +39.035.4232911 • fax +39.035.4522445
• fax +39.035.4522445 tel +39.035.825024
tel +39.035.825024 • fax +39.035.826375
• fax +39.035.826375

ED.2 - JANUARY 2008 - ED.2 - JANUARY


PICTURES 2008 - PICTURES
& DRAWINGS & DRAWINGS
CAN BE DIFFERENT CAN BE DIFFERENT
ACCORDING ACCORDING
TO TECHNICAL TO TECHNICAL
SPECIFICATIONS SPECIFICATIONS
- UPDATING PROGRAMME - UPDATING PROGRAMME
VARIATIONS VARIATIONS
WITHOUT NOTICE WITHOUT NOTICE ARE POSSIBLE
ARE POSSIBLE

All the ABR021


TESMECare removed
S.p.A.
24050byGrassobbio
the guide(BG) rope
Italy pulled by handsManufacturing
Sales and manufacturing facilities facilities
24060 Endine Gaiano (BG) Italy
740 a
or winch, with minimum sag
www.tesmec.it
[email protected] ensured by•the
via Zanica 17/O
tel +39.035.4232911 breaking device. tel +39.035.825024 • fax +39.035.826375
fax +39.035.4522445
via Pertegalli

ED.2 - JANUARY 2008 - PICTURES & DRAWINGS CAN BE DIFFERENT ACCORDING TO TECHNICAL SPECIFICATIONS - UPDATING PROGRAMME VARIATIONS WITHOUT NOTICE ARE POSSIBLE

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 4.55
03.19_SE_S4_EN_R00
5

ESSENTIAL
Machines
INDEX
5

ESSENTIAL Machines
Bull wheel Grooves Engine Power
CODE Pull range (kN) Layout diameter (mm) number(kN) (kW)

ARS522 50 Single 400 7 60 5.10

ARS519 70 Single 400 7 60 5.15

ars500 90 Single 450 10 104 5.20

ARS612 140 Single 600 10 129 5.25

ARS700/701 160/180 Single 600 10 209 5.30

FRS404 40 Single 1500 8 25 5.35

FRS531 75 Single 1500 10 25 5.40

FRS615 140 Single 1500 16 48 5.45

FRB600 2x75 Twin 1500 20 48 5.50

3
ESSENTIAL Machines

The basic
solutions
The essential machines are one of the solutions The quality of these machines is tested by several
supplied by Tesmec for new line constructions. years of employment on different jobsites, in every
weather condition from Russia to Saudi Arabia.
This is the most basic and light solution, with few or
no electronic components at all. The machines are extra CE/EPA, except for the
pullers ARS500 and ARS700 available also in CE/
EPA version.

4
ESSENTIAL MACHINES: our value proposition 5

THE standard RANGE TRADITIONAL use & maintenance

Basic machines for line construction Mechanical machines


Besides the technological improvemets developed to reach The main feature of these machines is the absence or a limited
the top quality level of Stringing Machines 4.0, Tesmec keeps a use of electronic components.
light range of machines, mainly for extra CE & EPA Countries. This means a traditional use and maintenance of the machines:
These machines are the example of a reliable evergreen a basic and light range, simple and user friendly.
design.

5
essential MACHINES

ARS522
Hydraulic
Puller

MAX MAX ROPE


PULL SPEED DIAMETER

50 kN 5 km/h 16 mm
Extra CE/EPA
Light & Simple

PERFORMANCE* Engine Available Devices


Max pull 50 kN Diesel 60 kW (81 hp) ALL037 Preheating device for use up to -30°C
Speed at max pull 2.5 km/h Cooling system water Hydraulic rope clamp for reel change
ALL071
operations
Max speed 5 km/h Electrical system 12 V
ALL111 Swivel guide rope roller
Pull at max speed 25 kN
Hydraulic Transmission AXR001 Extra shaft
* at 20°C and at sea level
Closed hydraulic circuit for stepless speed DLR300 Electronic pull and speed recorder
variation in both rotating directions.

Characteristics configuration
Bull-wheel diameter 400 mm Negative self-acting hydraulic brake Hydraulic
dynamometer with set-point and automatic
Bull-wheel material STEEL control of maximum pull
Max rope diameter 16 mm Control instruments for hydraulic system and
Diesel engine
Weight 2050 kg Rigid axle 30 km/h
On board reel winder with automatic level wind,
Number of grooves 7
suitable for standard reel mod. BOF010 and
Suitable for 1 rope BOF020 (AXR001 included)
Electronic pull and speed recorder kit
Layout Single (instrument not included)
Pull pre-setting system
Mechanical front stabiliser
Grounding connection point

ALL111
2150
1765

2530 DLR300

Pictures & drawings can be different according


to technical specifications - updating programme
5.10 variations without notice are possible.
www.tesmec.com 5

ARS519
Hydraulic
Puller

MAX MAX rope


pull SPEED DIAMETER

70 kN 4 km/h 16 mm
Extra CE/EPA
Light & Simple
completely electronically controlled

PERFORMANCE* Engine Available Devices


Max pull 70 kN Diesel 60 kW (81 hp) ALL037 Preheating device for use up to -30°C
Speed at max pull 1.8 km/h Cooling system water Cable remote control kit (instrument
ALL051
not included)
Max speed 4 km/h Electrical system 12 V
AXC005 Cable remote control (15 m range)
Pull at max speed 32 kN
Hydraulic Transmission Radio remote control kit (instrument
* at 20°C and at sea level ALL059
not included)
Closed hydraulic circuit for stepless speed
variation in both rotating directions. AXH007 Radio remote control (150 m range)
This machine is provided with a pull pre-setting
system that maintains the pre-set pulling value Hydraulic rope clamp for reel change
Characteristics ALL071
(also when the speed is reduced to “0”) by operations
Bull-wheel diameter 400 mm automatically adjusting the operation speed ALL111 Swivel guide rope roller
according to the friction and unexpected loads
Bull-wheel material STEEL which may occur. AXR001 Extra shaft
Max rope diameter 16 mm DLR300 Electronic pull and speed recorder
Weight 2100 kg
configuration
Negative self-acting hydraulic brake
Number of grooves 7
Hydraulic dynamometer with set-point and
Suitable for 1 rope automatic control of maximum pull
Control instruments for hydraulic system and
Layout Single Diesel engine
Rigid axle 30 km/h
On board reel winder with automatic level wind,
suitable for standard reel mod. BOF010 and
BOF020 (AXR001 included)
Electronic pull and speed recorder kit
(instrument not included)
Pull pre-setting system
Mechanical front stabiliser
Grounding connection point
ALL111
1607

2150

4840 DLR300

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 5.15
essential MACHINES

ARS500
Hydraulic
Puller

MAX MAX ROPE


PULL SPEED DIAMETER

90 kN 5 km/h 18 mm
AVAILABLE ALSO FOR CE/EPA
HIGH PERFORMANCE
completely electronically controlled

PERFORMANCE* Engine Available Devices


Max pull 90 kN Diesel 104 kW (140 hp) ALL037 Preheating device for use up to -30°C
Speed at max pull 2.4 km/h Cooling system water Cable remote control kit (instrument
ALL051
not included)
Max speed 5 km/h Electrical system 12 V
AXC005 Cable remote control (15 m range)
Pull at max speed 44 kN
Hydraulic Transmission Electronic pull and speed recorder kit
* at 20°C and at sea level ALL053
Closed hydraulic circuit for stepless speed (instrument not included)
variation in both rotating directions. Radio remote control kit (instrument
This machine is provided with a pull pre-setting ALL059
not included)
Characteristics system that maintains the pre-set pulling value
(also when the speed is reduced to “0”) by AXH007 Radio remote control (150 m range)
Bull-wheel diameter 450 mm automatically adjusting the operation speed
Hydraulic rope clamp for reel change
according to the friction and unexpected loads ALL071
Bull-wheel material STEEL operations
which may occur.
Max rope diameter 18 mm Electronic arrangement for
configuration ALL089 connection of multiple machines and
Weight 3800 kg for stringing synchronization
Negative self-acting hydraulic brake
Number of grooves 10 Hydraulic dynamometer with set-point and AXR001 Extra shaft
automatic control of maximum pull
Suitable for 1 rope Control instruments for hydraulic system and DLR300 Electronic pull and speed recorder
Layout Single Diesel engine
Rigid axle 30 km/h
On board reel winder with automatic level wind,
suitable for standard reel mod. BOF010 and
BOF020 (AXR001 included)
Mechanical front stabiliser
Grounding connection point
2560

2260

3360 DLR300

Pictures & drawings can be different according


to technical specifications - updating programme
5.20 variations without notice are possible.
www.tesmec.com 5

ARS612
Hydraulic
Puller

MAX MAX ROPE


PULL SPEED DIAMETER

140 kN 4,5 km/h 24 mm


Extra CE/EPA
Light & Simple
completely electronically controlled

PERFORMANCE* Engine Available Devices


Max pull 140 kN Diesel 129 kW (173 hp) ALL037 Preheating device for use up to -30°C
Speed at max pull 2 km/h Cooling system water Cable remote control kit (instrument
ALL051
not included)
Max speed 4.5 km/h Electrical system 12 V
AXC005 Cable remote control (15 m range)
Pull at max speed 60 kN
Hydraulic Transmission Radio remote control kit (instrument
* at 20°C and at sea level ALL059
Closed hydraulic circuit for stepless speed not included)
variation in both rotating directions. AXH007 Radio remote control (150 m range)
This machine is provided with a pull pre-setting
system that maintains the pre-set pulling value Hydraulic rope clamp for reel change
Characteristics ALL071
(also when the speed is reduced to “0”) by operations
Bull-wheel diameter 600 mm automatically adjusting the operation speed
ALL111 Swivel guide rope roller
according to the friction and unexpected loads
Bull-wheel material STEEL which may occur. AXR001 Extra shaft
Max rope diameter 24 mm
DLR300 Electronic pull and speed recorder
Weight 4800 kg
configuration
Negative self-acting hydraulic brake
Number of grooves 10
Hydraulic dynamometer with set-point and
Suitable for 1 rope automatic control of maximum pull
Control instruments for hydraulic system and
Layout Single Diesel engine
Rigid axle 30 km/h
On board reel winder with automatic level wind,
suitable for standard reel mod. BOF010 BOF020
(AXR001 included)
Electronic pull and speed recorder kit
(instrument not included)
Pull pre-setting system
Hydraulic front stabiliser
Grounding connection point
ALL111
2180

2410

3900 DLR300

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 5.25
essential MACHINES

ARS700/701
Hydraulic
Puller

MAX MAX ROPE


PULL SPEED DIAMETER

160/180 kN 5 km/h 24 mm
AVAILABLE ALSO FOR CE/EPA
HIGH PERFORMANCE
completely electronically controlled

PERFORMANCE* Engine Available Devices


Max pull 160/180 kN Diesel 209 kW (280 hp) ALL001 Lighting system for the trailer
Speed at max pull 2.5/2.2 km/h Cooling system water ALL002 Air brake system for the trailer
Max speed 5 km/h Electrical system 24 V Hydraulic power pack to control a
ALL010
separate reel winder
Pull at max speed 80 kN
Hydraulic Transmission Hydraulic quick connectors to control
* at 20°C and at sea level ALL022 a separate reel winder instead of the
Closed hydraulic circuit for stepless speed
variation in both rotating directions. built-in one
This machine is provided with a pull pre-setting ALL037 Preheating device for use up to -30°C
Characteristics system that maintains the pre-set pulling value
(also when the speed is reduced to “0”) by Cable remote control kit (instrument
ALL051
Bull-wheel diameter 600 mm automatically adjusting the operation speed not included)
according to the friction and unexpected loads
Bull-wheel material STEEL AXC005 Cable remote control (15 m range)
which may occur.
Max rope diameter 24 mm Electronic pull and speed recorder kit
configuration ALL053
(instrument not included)
Weight 6000 kg
Negative self-acting hydraulic brake Radio remote control kit (instrument
Number of grooves 10 Hydraulic dynamometer with set-point and ALL059
not included)
automatic control of maximum pull
Suitable for 1 rope Control instruments for hydraulic system and AXH007 Radio remote control (150 m range)
Layout Single Diesel engine
Extra rollers for an additional pilot
Rigid axle 30 km/h ALL070
rope
On board reel winder with automatic level wind,
suitable for standard reel mod. BOF010 and Hydraulic rope clamp for reel change
BOF020 (AXR001 included) ALL071
operations
Mechanical front stabiliser
Grounding connection point Electronic arrangement for
ALL089 connection of multiple machines and
for stringing synchronization
ALL111 Swivel guide rope roller
AXR001 Extra shaft
DLR300 Electronic pull and speed recorder
2750

2270

4285
DLR300

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FRS404
Hydraulic
Tensioner

MAX MAX conductor


PULL/tension SPEED DIAMETER

40 kN 5 km/h 34 mm
AVAILABLE ALSO FOR CE/EPA
Light & Simple
AVAILABLE PURE HYDRAULIC VERSION FRS403

PERFORMANCE* Engine Available Devices


Max tension 40 kN Diesel 25 kW (34 hp) ALL037 Preheating device for use up to -30°C
Max speed 5 km/h Cooling system water Hydraulic conductor clamp for drum
ALL071
change operations
Max pull back 40 kN Electrical system 12 V
ALL080 Special nylon sectors kit
Speed at max pull back 0.8 km/h
Hydraulic Transmission
* at 20°C and at sea level
Hydraulic open circuit that provides very
sensitive tensioning control and negligible
deviations of tension in case of speed change.
Characteristics
configuration
Bull-wheel diameter 1500 mm
Negative self-acting hydraulic brake
Bull-wheel material NYLON Hydraulic dynamometer
Max conductor diameter 34 mm Mechanical meter counter
Rigid axle 30 km/h
Weight 2700 kg Gearbox with 3 operating positions:
• neutral position (with free bull-wheels for
Number of grooves 8
conductor loading and unloading)
Suitable for 1 or 2 ropes • low tension position (2 ÷ 6 kN)
or bundled • nominal tension position
conductor Hydraulic power pack to control up to 2
separate drum stands with hydraulic motor, not
Layout Single independent control
Mechanical front stabiliser
Grounding connection point
2765

1810

3700

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essential MACHINES

FRS531
Hydraulic
Tensioner

MAX MAX conductor


PULL/tension SPEED DIAMETER

75 kN 5 km/h 34 mm
Extra CE/EPA
completely electronically controlled

PERFORMANCE* Engine Available Devices


Max tension 75 kN Diesel 25 kW (34 hp) Hydraulic power for an external
ALL005
compressor
Max speed 5 km/h Cooling system water
ALL037 Preheating device for use up to -30°C
Max pull back 75 kN Electrical system 12 V
Cable remote control kit (instrument
Speed at max pull back 0,7 km/h ALL051
Hydraulic Transmission not included)
* at 20°C and at sea level AXC005 Cable remote control (15 m range)
Hydraulic open circuit that provides very
sensitive tensioning control and negligible Radio remote control kit (instrument
deviations of tension in case of speed change. ALL059
not included)
Characteristics
AXH007 Radio remote control (150 m range)
configuration
Bull-wheel diameter 1500 mm
Hydraulic rope clamp for reel change
Negative self-acting hydraulic brake ALL071
Bull-wheel material NYLON operations
Hydraulic dynamometer with set-point and
Max conductor diameter 34 mm automatic control of maximum pull ALL080 Special nylon sectors kit
Mechanical meter counter
Weight 3400 kg Control instruments for hydraulic system and Electronic arrangement for
Diesel engine ALL089 connection of multiple machines and
Number of grooves 10 for stringing synchronization
Rigid axle 30 km/h
Suitable for 1 or 2 ropes Gearbox with 3 operating positions:
or bundled • neutral position (with free bull-wheels for
conductors conductor loading and unloading)
• low tension position (5 ÷ 20 kN)
Layout Single • nominal tension position
Hydraulic power pack to control up to 2 reel
stands with hydraulic head, not independent
control
Mechanical front stabiliser
Grounding connection point
2820

2030

3660

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FRS615
Hydraulic
Tensioner

MAX MAX conductor


PULL/tension SPEED DIAMETER

140 kN 5 km/h 40 mm
Extra CE/EPA
completely electronically controlled

Available Devices
PERFORMANCE* Engine
ALL001 Lighting system for the trailer
Max tension 140 kN Diesel 48 kW (64 hp)
ALL002 Air brake system for the trailer
Max speed 5 km/h Cooling system water
Hydraulic power for an external
Max pull back 140 kN Electrical system 24 V ALL005
compressor
Max speed at pull back 1.8 km/h ALL037 Preheating device for use up to -30°C
Hydraulic Transmission
* at 20°C and at sea level AXC005 Cable remote control (15 m range)
Hydraulic circuit that provides very sensitive
tensioning control and negligible deviations of Radio remote control kit (instrument
tension in case of speed change. ALL059
not included)
Characteristics AXH007 Radio remote control (150 m range)
configuration
Bull-wheel diameter 1500 mm Hydraulic rope clamp for reel change
Negative self-acting hydraulic brake ALL071
Bull-wheel material NYLON operations
Hydraulic dynamometer with set-point and
Max conductor diameter 40 mm automatic control of maximum pull 4 hydraulic conductor clamps for
ALL071
Digital meter counter drum change operations
Weight 6200 kg Control instruments for hydraulic system and
Diesel engine ALL080 Special nylon sectors kit
Number of grooves 16
Rigid axle 30 km/h same as ALL080 but in addition
Suitable for 1, 2, 3 or 4 Hydraulic power pack to control up to 4 reel ALL081
instead of as an alternative
conductors stands with hydraulic head, not independent
control Electronic arrangement for
Layout Single Hydraulic front stabiliser ALL089 connection of multiple machines and
Grounding connection point for stringing synchronization
2920

2500

3960

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essential MACHINES

FRB600
Hydraulic
Tensioner

MAX MAX conductor


PULL/tension SPEED DIAMETER

2x75 kN 5 km/h 38 mm
Extra CE/EPA
completely electronically controlled

PERFORMANCE* Engine Available Devices


Max tension 2x75 kN Diesel 48 kW (64 hp) ALL001 Lighting system for the trailer
Max speed 5 km/h Cooling system water ALL002 Air brake system for the trailer
Max pull back 2x75 kN Electrical system 24 V Hydraulic power for an external
ALL005
compressor
Speed at max pull back 0,6 km/h
Hydraulic Transmission ALL037 Preheating device for use up to -30°C
* at 20°C and at sea level
2 hydraulic half-closed circuits that allow very 4 hydraulic conductor clamps for
sensitive tensioning control and negligible ALL071
drum change operations
deviations of tension in case of speed change.
The machine is provided with tension pre- ALL080 Special nylon sectors kit
Characteristics
setting system. Electronic arrangement for
Bull-wheel diameter 1500 mm ALL089 connection of multiple machines and
Bull-wheel material NYLON configuration for stringing synchronization

Max conductor diameter 38 mm 2 negative self-acting hydraulic brakes


2 hydraulic dynamometers
Weight 7500 kg 2 digital meter counters
2 digital speed-meters
Number of grooves 20
Control instruments for hydraulic system and
Suitable for 1, 2, 3 or 4 Diesel engine
conductors Rigid axle 30 km/h
Hydraulic power pack to control up to 4
Layout Twin separate drum stands with hydraulic motor
with 2 independent controls
Hydraulic front stabiliser
Grounding connection point
3010

2410

4940

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5
03.19_SE_S5_EN_R00
6

reels,
Ropes
& joints
INDEX
6

Reels

CODE type

bof Standard Reels 6.10

boc Detachable Reels 6.15

Ropes

CODE type

FUA / FUH Anti-Twisting Steel Rope 6.20

FUR / FUS High Resistance Steel Rope 6.25

COH / COA Synthetic Fiber Rope 6.30

COI / COY Dielectric Ropes & Dyneema© Rope 6.35

JOINTS

CODE type

GFT Connectors 6.40

GGT Swivel Joints 6.45

GCT Single Head Sock Joints 6.50

GCT Double Head Sock Joints 6.55

3
reels, Ropes & joints

Technical value
added
Tesmec manufacturing process is the key for the
top quality of these products made in Italy.

Certified origin of the raw material, full control of


the process and high skill personnel is the formula
for high safety on site.

4
reels, Ropes & joints: our value proposition
6

ORIGINAL BY
TESMEC

ANTI TWISTING STEEL ROPE: it’s not just a steel rope

It’s not just a steel rope! Rope Safety factor 3 as a standard


FUA is an anti-twisting galvanized steel rope, made up of The correct match of pullers and ropes is ensured by safety
braided strands with several technical advantages. factor 3, that means breaking load 3 times higher than working
+ Steel Quality: at the same time very strong and flexible. load (as per IEC TR61328 rev.03:2017).
+ Elongation: lower than 2.5% to avoid spring effect.
+ Galvanising: high resistance to corrosion thanks to FUH has the same technological advantages of FUA, but is
galvanizing process of each single elementary wire. made with high tensile strength steel strands allowing higher
+ Greasing: The strands are greased one by one ensuring working and breaking loads with the same linear mass.
much longer lubrication effect.
+ Special Length: available without joints or connectors.
+ Life cycle: longer than any other rope on the market, up to
ten years or more (if well maintained).

SWIVEL JOINTS: RESISTANT AND LIGHT MESH SOCK JOINTS: HANDCRAFTED & RELIABLE

Tesmec swivel joints offer high ratio between resistance and Tesmec mesh sock joints are handcrafted in Italy by using
weight, they are assembled with thrust bearing which allows strands made by single galvanized wire.
limited angular movement to adapt itself to the pulley’s groove. The specific formation grants excellent flexibility property and
The two sections can freely rotate under tension to release performances; for such reason they are reusable for several
torsion accumulated on the line. They are made of high tensile operations.
galvanised steel to grant max performances and safety when
in use.

5
reels

BOF
Standard
Reels

Worldwide standard design


welded steel with protective coating

BOS360
Cross
support

Two cross arms included


Weight with bolts: 2.6 kg

bof bos360

Characteristics
model Dimensions weight A

A B C D
BOf010 420 mm 560 mm 570 mm 1100 mm 53 Kg

Ø 50

D
BOf020 420 mm 560 mm 570 mm 1400 mm 73 Kg
BOf030 420 mm 560 mm 570 mm 1900 mm 135 Kg

Reel Max Capacity for Anti-Twisting Braided Rope


ø ROPE model
BOF010 BOF020 BOF030 BOF330
6m 6300 m 10000 m 22200 m 76000 m
8m 3900 m 7100 m 13700 m 47000 m
9m 3200 m 5900 m 11500 m 39200 m
11 m 2300 m 4300 m 8400 m 28800 m
13 m 1600 m 2850 m 5600 m 19400 m
15 m 1150 m 2000 m 4100 m 14550 m
16 m 1030 m 1900 m 3700 m 12400 m
18 m 800 m 1400 m 2800 m 9750 m
19 m 780 m 1400 m 2800 m 9300 m
21 m - 1050 m 2150 m 7100 m
22 m - 950 m 1900 m 6400 m
23 m - 860 m 1750 m 6000 m
25 m - 750 m 1550 m 5100 m
26 m - 700 m 1400 m 4700 m
28 m - 600 m 1150 m 4000 m
31 m - 430 m 850 m 3100 m

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BOc
Detachable
Reels

Worldwide standard design


welded steel with protective coating

BOS360
Cross
support

Two cross arms included


Weight with bolts: 2.6 kg

boc bos360

Characteristics
model Dimensions weight A

A B C D
BOC040 420 mm 560 mm 590 mm 1100 mm 75 Kg Ø 50

D
C
BOC050 420 mm 560 mm 590 mm 1400 mm 86 Kg
BOC310 420 mm 890 mm 626 mm 1900 mm 210 Kg
BOC320 420 mm 1310 mm 605 mm 2050 mm 250 Kg
B

Reel Max Capacity for Anti-Twisting Braided Rope


ø ROPE model
BOC040 BOC050 BOC310 BOC320
6m 5600 m 10900 m 36000 m 63000 m
8m 3500 m 6700 m 22200 m 38500 m
9m 2850 m 5580 m 18200 m 32600 m
11 m 2150 m 4100 m 13300 m 23800 m
13 m 1400 m 2750 m 9000 m 16100 m
15 m 1100 m 2050 m 6800 m 11700 m
16 m 950 m 1750 m 6000 m 10600 m
18 m 700 m 1350 m 4500 m 7800 m
19 m 700 m 1300 m 4300 m 7800 m
21 m - 1000 m 3400 m 6000 m
22 m - 850 m 3000 m 5200 m
23 m - 800 m 2800 m 4800 m
25 m - 750 m 2400 m 4200 m
26 m - 650 m 2100 m 3900 m
28 m - 550 m 1900 m 3300 m
31 m - 420 m 1450 m 2500 m

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ropes

FUA ORIGINAL BY
TESMEC
ANTI TWISTING STEEL ROPE
STANDARD

HIGH FLEXIBILITY
COMPLETE STABILITY TO ROTATION
STRANDS WITH INDIVIDUAL GALVANIZED
ELEMENTARY WIRES
FUA

FUH
ANTI TWISTING STEEL ROPE
HIGH TENSILE

HIGH FLEXIBILITY
COMPLETE STABILITY TO ROTATION
STRANDS WITH INDIVIDUAL GALVANIZED
ELEMENTARY WIRES FUh

FUA
Indicative
Minimum breaking
model WORKING load* Nominal diameter lubricated linear Standard length**
load*
WEIGHT
FUA006 7.6 kN 6 mm 0.114 kg/m 22.9 kN 1800-3600 m
FUA008 14.2 kN 8 mm 0.22 kg/m 42.6 kN 1600 m
FUA611 25 kN 11 mm 0.359 kg/m 75 kN 1100 m
FUA613 35 kN 13 mm 0.502 kg/m 105 kN 800-1600 m
FUA615 50 kN 15 mm 0.712 kg/m 150 kN 900-1800 m
FUA618 75 kN 18 mm 1.072 kg/m 225 kN 1200 m
FUA621 100 kN 21 mm 1.429 kg/m 300 kN 900 m
FUA623 120 kN 23 mm 1.718 kg/m 360 kN 800 m
FUA625 140 kN 25 mm 2.004 kg/m 420 kN 700 m
FUA628 180 kN 28 mm 2.572 kg/m 540 kN 600 m
*This value is related to rope with spliced eyes and for stringing operation
**The rope is also available in different lenghts and in continuous sections up to 7000 m

FUH note
Indicative Minimum Sections are supplied with spliced eyes in the
WORKING Nominal Standard
model lubricated breaking following models:
load* diameter length**
linear WEIGHT load* ALF001 for diameters 06-11 mm
ALF002 for diameters 13-18 mm
FUH009 20 kN 9 mm 0.25 kg/m 60 kN 1500 m ALF003 for diameters 21-31 mm
FUH013 40.3 kN 13 mm 0.50 kg/m 121 kN 800-1600 m
FUH016 61 kN 16 mm 0.76 kg/m 183 kN 900-1800 m
FUH018 81 kN 18 mm 1.01 kg/m 243 kN 1200 m
FUH022 119.3 kN 22 mm 1.48 kg/m 358 kN 800 m
FUH025 160 kN 25 mm 1.72 kg/m 480 kN 700 m
FUH031 237.6 kN 31 mm 3.00 kg/m 713 kN 400 m
*This value is related to rope with spliced eyes and for stringing operation
**The rope is also available in different lenghts and in continuous sections up to 7000 m

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FUR
HIGH RESISTANCE
STEEL ROPE STANDARD

HIGH BREAKING LOAD AND FLEXIBILITY


Class 6x36 W81 Steel core (IWRC)
Steel grade 2160 N/mm²

FUS
HIGH RESISTANCE
STEEL ROPE HIGHTENSILE

high breaking load and flexibility


Class 8x19 Seale - Steel core (PWRC)
Steel grade 2160 N/mm².
FUR FUS

FUR
Indicative Minimum
Nominal WORKING
model lubricated breaking
diameter load*
linear weight load*
FUR010 10 mm 0.41 kg/m 84.4 kN 28.1 kN
FUR011 11 mm 0.50 kg/m 102 kN 34 kN
FUR012 12 mm 0.59 kg/m 122 kN 40.6 kN
FUR013 13 mm 0.70 kg/m 143 kN 47.6 kN
FUR014 14 mm 0.81 kg/m 165 kN 55 kN
FUR015 15 mm 0.94 kg/m 190 kN 63.3 kN
FUR016 16 mm 1.06 kg/m 216 kN 72 kN
FUR018 18 mm 1.34 kg/m 273 kN 91 kN
FUR024 24 mm 2.38 kg/m 486 kN 162 kN
*There is up to 30% breaking load loss on eyes

FUS note
Indicative Minimum sections are supplied with compressed sleeves
Nominal WORKING
model lubricated breaking eyes in the following models:
diameter load*
linear weight load ALF226 for diameters 06-12 mm
ALF228 for diameters 20-30 mm
FUS008 8 mm 0.29 kg/m 62.8 kN 21 kN ALF227 for diameters 13-19 mm
FUS009 9 mm 0.36 kg/m 79.5 kN 26.5 kN
FUS010 10 mm 0.45 kg/m 98.2 kN 32.7 kN
FUS011 11 mm 0.54 kg/m 119.3 kN 39.7 kN
FUS012 12 mm 0.65 kg/m 141.7 kN 47.2 kN
FUS013 13 mm 0.79 kg/m 168.2 kN 56 kN
FUS014 14 mm 0.92 kg/m 194.7 kN 65 kN
FUS015 15 mm 1.06 kg/m 223.2 kN 74.4 kN
FUS016 16 mm 1.20 kg/m 253.8 kN 84.6 kN
*There is up to 30% breaking load loss on eyes

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ropes

COH
POLYPROPYLENE
POLYETHYLENE ROPE

UV resistent
water proofed
easily spliced

coa
NYLON
ROPE

Polyester mesh sock with high strength


nylon core
Special sewn eyes without breaking
load loss
coh coa

COH
Elongation
model diameter rope weight with 20% of breaking Standard note
breaking load length
load available spliced eye ALC145.
COH010 10 mm 0.040 kg/m 7% 14 kN 1000 m if 2 eyes are needed, 2 ALC145 have to be ordered.
COH012 12 mm 0.060 kg/m 7% 23 kN 1000 m
COH014 14 mm 0.075 kg/m 7% 26 kN 1000 m
COH016 16 mm 0.092 kg/m 7% 32 kN 1000 m
COH018 18 mm 0.110 kg/m 7% 40 kN 1000 m
COH020 20 mm 0.150 kg/m 7% 51 kN 1000 m
COH022 22 mm 0.165 kg/m 7% 62 kN 1000 m

COA
Elongation
model diameter rope weight with 30% of breaking Standard note
breaking load length
load the eyes are available in the following models:
ALC005 for diameters 08-10 mm
COA006 6 mm 0.028 kg/m 7.5 % 7.5 kN 1000 m ALC006 for diameters 12-14 mm
COA008 8 mm 0.046 kg/m 7.5 % 12 kN 1000 m ALC007 for diameters 16-20 mm

COA010 10 mm 0.073 kg/m 7.5 % 20 kN 1000 m If 2 eyes are needed, 2 ALC have to be ordered.

COA012 12 mm 0.120 kg/m 7.5 % 35 kN 1000 m


COA014 14 mm 0.145 kg/m 7.5 % 43 kN 1000 m
COA016 16 mm 0.196 kg/m 7.5 % 50 kN 1000 m
COA018 18 mm 0.240 kg/m 7.5 % 58 kN 1000 m
COA020 20 mm 0.295 kg/m 7.5 % 65 kN 1000 m

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coi
DIELECTRIC ROPE

3 strands rope made of high tenacity


Polypropylene
excellent dielectric and insulating
properties
no water uptake

coy
DYNEEMA®
ROPE

12 strands 100% Dyneema® (HMPE)


Light and extremely resistant
high tenacity Polyester protection
coi coy

coi
Min Spliced WorkING Load
model* diameter Weight characteristics
Break Strength 5:1
COI106 6 mm 5.27 kN 1.05 kN 20 g/m Specific gravity 0.93

COI108 8 mm 9.11 kN 1.82 kN 30 g/m Flotability

COI110 10 mm 13.94 kN 2.78 kN 50 g/m Low flexibility

COI112 12 mm 20.71 kN 4.14 kN 70 g/m Good UV resistance additive

COI114 14 mm 28.47 kN 5.69 kN 90 g/m Weak abrasion resistance

COI116 16 mm 34.16 kN 6.83 kN 120 g/m Spliceable

COI118 18 mm 45.41 kN 9.08 kN 150 g/m Additive treatment

COI120 20 mm 54.80 kN 10.96 kN 180 g/m Caution


* On request, it can be supplied with: Thimbles, Spliced eyes We recommend to keep the rope clean and dry
to assure the highest dielectric properties. If
the material is not used in good conditions, we
do not assure the highest dielectric protection.

coy
Min Spliced WorkING Load
model* diameter Weight Characteristics
Break Strength 5:1
COY010 10 mm 75.5 kN 15.10 kN 77 g/m (HMPE) and Polyester. (HT)

COY012 12 mm 95.15 kN 19.03 kN 100 g/m


Specific gravity 1.07
COY014 14 mm 120.50 kN 24.10 kN 137 g/m
Water absorption from 0.5 to 2%
COY016 16 mm 148.7 kN 29.74 kN 169 g/m
Non floating
COY018 18 mm 170.17 kN 34.03 kN 227 g/m
Good flexibility
COY020 20 mm 239.77 kN 47.95 kN 277 g/m
Spliceable
COY022 22 mm 281.1 kN 56.22 kN 311 g/m
Excellent UV resistance
COY024 24 mm 382.25 kN 76.45 kN 377 g/m
Excellent abrasion resistance
* On request, it can be supplied with: Thimbles, Spliced eyes
Melting point 144-152º C
Maximum working temperature 70º C
Antigiratory

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JOINTS

GFT
CONNECTORS

highly tensile forged galvanized steel


compact shape for bull wheels grooves.

gft
model dimensions WORKING load WEIGHT
a b c max D H R
GFT001 59 mm 28 mm 10 mm 15 mm 11 mm 11 mm 23 kN 0.125 Kg
GFT010 74 mm 40 mm 13 mm 19.5 mm 14 mm 15 mm 37 kN 0.325 Kg
GFT020 91 mm 48 mm 16 mm 20 mm 19 mm 18 mm 53 kN 0.525 Kg
GFT030 102 mm 54 mm 18 mm 22 mm 19 mm 20 mm 73 kN 0.75 Kg
GFT040 121 mm 60 mm 24 mm 27 mm 26 mm 22 mm 120 kN 1.025 Kg
GFT050 174 mm 75 mm 28 mm 42 mm 30 mm 32 mm 250 kN 3.025 Kg
GFT060 183 mm 81 mm 32 mm 42 mm 34 mm 34.5 mm 250 kN 3.4 Kg

A B
C
R
H

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ggt
STANDARD swivel joints

highly tensile galvanized steel


Resistant and light

ggt
conductive
swivel joints

They are suitable to work in live


working condition

specification:
t <100° with 225 a continuous flow for 1 h
STANDARD SWIVEL JOINTS CONDUCTIVE swivel joints

STANDARD SWIVEL JOINTS


model DIMENSIONS WorkING Load Weight
A B C max
GGT001 106 mm 28 mm 10 mm 23 kN 0.3 Kg
GGT010 143 mm 40 mm 13 mm 37 kN 0.925 Kg
GGT020 184 mm 54 mm 18 mm 73 kN 2.15 Kg
GGT030 234 mm 60 mm 24 mm 120 kN 3.4 Kg
GGT040 322 mm 77 mm 28 mm 250 kN 8.2 Kg
GGT180 336 mm 81 mm 32 mm 250 kN 8.7 Kg
GGT260 403 mm 104 mm 38 mm 330 kN 19.5 Kg

CONDUCTIVE swivel joints


model DIMENSIONS WorkING Load Weight
A B C max

GGT081 184 mm 54 mm 18 mm 60 kN 2 Kg
GGT170 243 mm 60 mm 24 mm 97 kN 3.4 Kg

A B

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JOINTS

gct
SINGLE head SOCK JOINTS

flexible
reusable

head
Suitable Ø Conductor Identifying Working
model DIMENSIONS WEIGHT
swivel RANGE colour load
A B D E F
GCT001 GGT001 8-17 mm 1400 mm 1100 mm 140 mm 160 mm 22 mm yellow 12 kN 0.7 Kg
GCT010 GGT010 17-29 mm 1700 mm 1360 mm 160 mm 180 mm 28 mm red 28 kN 1.3 Kg
GCT020 GGT020 29-38 mm 1900 mm 1470 mm 200 mm 230 mm 30 mm green 43 kN 2.1 Kg
GGT020
GCT030 38-50 mm 2270 mm 1820 mm 200 mm 250 mm 34 mm black 60 kN 2.7 Kg
GGT030

øC øF

B D E

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gct
DOUBLE HEAD SOCK JOINTS

flexible
reusable

double head
Ø Conductor Identifying Working
model DIMENSIONS WEIGHT
RANGE colour load
A B D F I
GCT500 8-17 mm 2680 mm 1100 mm 140 mm 22 mm 200 mm yellow 12 kN 1.15 Kg
GCT510 17-29 mm 3240 mm 1360 mm 160 mm 28 mm 200 mm red 28 kN 2.3 Kg
GCT520 29-38 mm 3540 mm 1470 mm 200 mm 30 mm 200 mm green 43 kN 3.6 Kg
GCT530 38-50 mm 4240 mm 1820 mm 200 mm 34 mm 200 mm black 60 kN 4.8 Kg

øC øF øF øC

B D I D B

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03.19_SE_S6_EN_R00
7

DRUM ELEVATORS
& REEL WINDERS
INDEX
7

DRUM ELEVATORS & REEL WINDERS

CODE TYPE

RV Reel winders 7.10

CVC Cradle Reel Elevators 7.15

CVI400-CVI602 Hydraulic Drum Elevators Light Duty 7.20

CVI600-CVI810 Hydraulic Drum Elevators Heavy Duty 7.25

CVI816-CVI830 Hydraulic Drum Elevators Heavy Duty 7.30

Available devices 7.35

Available devices 7.40

Available devices 7.45

CVR Drum Stand 7.50

CVT Reel Carrier Trailers 7.55

3
DRUM ELEVATORS & REEL WINDERS

The historical overhead


tradition meets the new
underground applications
In the last 60 years Tesmec have been developing The latest RC320, crown jewel of this range of
a range of drum elevators and reel winders that equipment, is a special carrier for automatic
satisfy the needs of overhead and underground laying, example of an R&D process where a long
jobsites. quality tradition meets the new market requests to
support the new technology.
Thanks to the experience acquired in the field,
today Tesmec is able to design the perfect solution
to face any challenge, such as the solar and wind
underground connections or the HVDC links.

4
DRUM ELEVATORS & REEL WINDERS: OUR VALUE PROPOSITION 7

HEAVY DUTY DRUM STAND HEAVY DUTY DRUM ELEVATOR

CVR: The new reel stand type. CVI: The traditional range.
+ One piece system + Easy to install
+ Suitable for all reel sizes + Compact for transportation
+ No parts to be lifted
+ Capacity up to 13 tons
The preferred solution across the world with a range up to 30
tons.
The new Heavy Duty Drum Stand CVR824 is ready to use for a
faster jobsite installation.

REEL CARRIER TRAILERS CABLE DRUM UNWINDING MACHINE

CVT: Trailer solution RC: Perfect for wind farms cable installation.
+ Hydraulic lifting system The self-propelled carrier RC320 is suitable to lay down three
+ Motorized or no motorized reel system cables wound on up to 20 tons weight reels.
+ Several model according to reel size & weight
All reel-drives can work simultaneously and have independent
control of the load.
The best choice for the underground projects, with several
models EU type approved.

5
DRUM ELEVATORS & REEL WINDERS

RV
REEL
WINDERS

SUITABLE TO WORK WITH ANY TESMEC


MACHINE
COMPACT DESIGN AND EASY TO HANDLE

RVA001 RVB600

RVA001

PERFORMANCE CONFIGURATION
Capacity 20 kN Automatic level wind.
Negative self-acting hydraulic brake.
Torque 1 kNxm Hydraulic jacks powered by the same hydraulic

1480
Rotating speed 50 rpm source.
Rigid semiaxles for manual towing.
Weight 525 kg Can operate with the standard reels mod.
BOF010, BOF020, BOC040 and BOC050.
KIT OF CONNECTING HOSES Extra shaft AXR001 is included.
2000
TUT001 Length 7 m
TUT002 Length 10 m
TUT003 Length 15 m

1360

RVB600

BUILT-IN REEL
Ø rope 10 mm 13 mm 16 mm 18 mm 20 mm 22 mm 24 mm 26 mm 28 mm
Rope capacity 19200 m 11200 m 7200 m 5600 m 4000 m 3600 m 3200 m 2100 m 2400 m
2400

PERFORMANCE CONFIGURATION
Capacity 70 kN Automatic level wind.
Negative self-acting hydraulic brake.
Torque 2.7 kNxm Hydraulic jacks powered by the same hydraulic 4335
Rotating speed 35 rpm source.
Included steel reel mod. BOF060 with capacity
Weight 1770 kg indicated in the table below.
Manual front stabiliser.
AVAILABLE DEVICES Connecting hoses kit 15 m length.
2841

Lighting system.
Additional special steel reel with Air brake system.
BOF060
support shaft. Rigid axle for towing at max speed of 30 km/h
with mechanical parking brake.

Pictures & drawings can be different according


to technical specifications - updating programme
7.10 variations without notice are possible.
www.tesmec.com 7

CVC
CRADLE
REEL ELEVATORS

DETACHABLE FRAME
LIGHT DESIGN

CHARACTERISTICS AVAILABLE DEVICES


MODEL DIMENSIONS REEL MODEL CAPACITY WEIGHT Disk brake device for model CVC002
CDF007
(max. torque 1.3 kN x m).
A B C
Disk brake device for model CVC201
BOF010 CDF008
(max. torque 2 kN x m).
CVC002 2200 mm 900 mm 910 mm 20 kN 58 kg
BOF020
CVC201 3020 mm 1060 mm 1130 mm BOF030 26 Kg 150 kg
D.max
D.min

B
C

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 7.15
DRUM ELEVATORS & REEL WINDERS

CVI
HYDRAULIC
DRUM ELEVATORS
LIGHT DUTY
DETACHABLE FRAME
EASY TRANSPORT

CVI400 CVI602 with TIH002

CHARACTERISTICS
MODEL DIMENSIONS CAPACITY WEIGHT
A B min B max C min C max D E min E max
CVI400 1650 mm 600 mm 1500 mm 500 mm 1100 mm 550 mm 1100 mm 2000 mm 60 kN 284 kg
CVI602 2150 mm 500 mm 1500 mm 500 mm 1400 mm 500 mm 750 mm 2500 mm 70 KN 330 kg

CONFIGURATION TYPICAL AVAILABLE DEVICES FOR CVI602


One mechanical disk brake. Fast assembling hydraulic motor for
Support for wooden drums of conductors. TIH002 control of the drum winding and
unwinding.
Kit of connecting hoses.
TUT002
Lenght 10 m, Weight 15 Kg.

All available devices pag. 7.35, 7.40, 7.45

E B
C

TIH002
A D D

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to technical specifications - updating programme
7.20 variations without notice are possible.
www.tesmec.com 7

CVI
HYDRAULIC
DRUM ELEVATORS
HEAVY DUTY
DETACHABLE FRAME
EASY TRANSPORT

CVI600 with CDR002 and TIH001 CVI810 with CDR057 and CDF059

CHARACTERISTICS
MODEL DIMENSIONS CAPACITY WEIGHT
A B min B max C min C max D E min E max
CVI600 2140 mm 800 mm 1500 mm 580 mm 1340 mm 640 mm 1200 mm 2500 mm 80 kN 305 kg
CVI810 2500 mm 800 mm 1850 mm 720 mm 1725 mm 740 mm 1500 mm 3200 mm 100 kN 550 kg

CONFIGURATION FOR CVI600 CONFIGURATION FOR CVI810


One manual disk brake CDF012 (max torque 1 One manual disk brake CDF059 (max torque 2.3
kN x m) kN x m)

TYPICAL AVAILABLE DEVICES FOR CVI600 TYPICAL AVAILABLE DEVICES FOR CVI810
Supports with self-locking fixing Supports with self-locking fixing
wedges for wooden conductor CDR057 wedges for wooden conductor
CDR002
drums. drums.
Max reel hole diameter =125 mm.
Fast assembling hydraulic motor
Fast assembling hydraulic motor for TIH007 for control of the drum winding and
TIH001 control of the drum winding and unwinding.
unwinding.
Kit of connecting hoses.
TUT002
Kit of connecting hoses. Lenght 10 m, weight 15 Kg.
TUT002
Lenght 10 m, weight 15 Kg.
All available devices pag. 7.35, 7.40, 7.45

B
E
C

A D D

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to technical specifications - updating programme
variations without notice are possible. 7.25
DRUM ELEVATORS & REEL WINDERS

CVI
HYDRAULIC
DRUM ELEVATORS
HEAVY DUTY
DETACHABLE FRAME
EASY TRANSPORT

CVI816+CDR CVI830

CHARACTERISTICS
MODEL DIMENSIONS SHAFT Ø CAPACITY WEIGHT
A B min B max C min C max D E min E max
CVI816 2800 mm 1500 mm 2600 mm 960 mm 1770 mm 900 mm 2000 mm 3400 mm 70 mm 160 kN 1340 kg
CVI830
3000 mm 1600 mm 2800 mm 1800 mm 2150 mm 600 mm 3700 mm 4450 mm 140 kN 300 kN 1600 kg
CVI831

CONFIGURATION FOR CVI816 CONFIGURATION FOR CVI830 CONFIGURATION FOR CVI831


Two manual disk brakes (max torque 6 kN x m). Two manual disk brakes (max torque 3.5 kN x m). One manual disk brake.
Support with self locking fixing wedges for Support for wooden or steel made reels. Connection for hydraulic motor.
wooden conductor reels.
The drum elevator must be completed with the
optional CDT. TYPICAL AVAILABLE DEVICES FOR CVI831
Fast assembling hydraulic motor
TYPICAL AVAILABLE DEVICES FOR CVI816 TIH013 for control of the drum winding and
unwinding.
Fast assembling hydraulic motor for
TIH010 control of the drum winding and Kit of connecting hoses.
TUT002
unwinding. Lenght 10 m, weight 15 Kg.

Kit of connecting hoses.


TUT002
Lenght 10 m, weight 15 Kg.
All available devices pag. 7.35, 7.40, 7.45

E B

CDF
C

A D D

Pictures & drawings can be different according


to technical specifications - updating programme
7.30 variations without notice are possible.
AVAILABLE DEVICES www.tesmec.com 7

CDR001
SUPPORTS WITH FIXING WEDGES FOR WOODEN
CONDUCTOR DRUMS (Only for CVI600)

CDR002
SUPPORTS WITH SELF-LOCKING FIXING
WEDGES FOR WOODEN CONDUCTOR DRUMS
MAX REEL HOLE DIAMETER = 125 MM
(Only for CVI600)

CDR
CDR057
SUPPORTS WITH SELF-LOCKING FIXING
WEDGES FOR WOODEN CONDUCTOR DRUMS
(Only for CVI810)

CDA004
ADAPTER FOR STEEL ROPE STANDARD REEL
(BOF010-BOF020-BOF030-BOC040-BOC050)
(Only for CVI600)

CDA
CDA060
ADAPTER FOR STEEL ROPE STANDARD REEL
(BOF010-BOF020-BOF030-BOC040-BOC050)
(Only for CVI810)

SPECIAL ADAPTER AVAILABLE ON DEMAND

CDA078/079
ADAPTER FOR STEEL ROPE STANDARD REEL
(BOF330, BOC 310, BOC320)

CDD005
AUTOMATIC LEVEL WIND FOR STANDARD STEEL
ROPE REELS (BOF010-BOF020-BOC040-BOC050)
(Only for CVI600)

SPECIAL AUTOMATIC LEVEL WIND FOR STEEL


CONDUCTOR REELS ON DEMAND
CDD

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to technical specifications - updating programme
variations without notice are possible. 7.35
AVAILABLE DEVICES

CDT
SPECIAL DRIVER WITH FIXED WEDGES FOR
STEEL CONDUCTOR REELS
(Reel drawing is required)

SPECIAL MODELS AVAILABLE ONDEMAND

CDT

CDT suitable for CVI600


REEL WIDTH HOLE DIAMETER HOLE SPACING PIN HOLE SPOKE WIDTH
MODEL
B min B max D min D max min max H min S max

CDT105 820 1190 85 115 275 300 50 - 60

CDT118 870 1080 95 115 340 410 43

CDT153 940 1390 90 120 445 475 51


CDT068 1050 1280 120 140 230 315 61
CDT003 1060 1280 80 100 360 420 73
CDT073 1160 1530 115 145 380 410 63
CDT056 1160 1530 80 100 420 480 73
CDT133 1200 1650 100 120 280 320 64
CDT075 1300 1520 100 120 360 420 163
CDT130 1370 1870 110 155 160 320 51

CDT suitable for CVI810


REEL WIDTH HOLE DIAMETER HOLE SPACING PIN HOLE SPOKE WIDTH
MODEL
B min B max D min D max min max H min S max
CDT120 910 1310 100 125 430 510 155
CDT103 1370 1470 90 150 255 325 60
CDT119 1590 1980 110 155 265 335 60

B S

FORK PIN
L
D

Pictures & drawings can be different according


to technical specifications - updating programme
7.40 variations without notice are possible.
www.tesmec.com 7

CDF013
MANUAL DISK BRAKE
(Max torque 2.3 kN x m)
(Only for CVI600)

CDF

TIH
FAST ASSEMBLING HYDRAULIC MOTOR FOR
CONTROL OF THE DRUM WINDING AND
UNWINDING

CHARACTERISTICS
MAX
MAX
MODEL ROTATING WEIGHT
TORQUE
SPEED
TIH001 TIH001
for CVI600
1.8 kN x m 45 rpm 76 kg
and
CVR824
TIH002
1.8 kN x m 45 rpm 78 kg
for CVI602
TIH006
2.3 kN x m 32 rpm 78 kg
for CVI600
TIH007
2.3 kN x m 37 rpm 78 kg
for CVI810
TIH010
5 kN x m 30 rpm 120 kg
for CVI816
TIH013
2.4 kN x m 35 rpm 500 kg
for CVI831

TIH013

TUT
KIT OF CONNECTING HOSES

CHARACTERISTICS
MODEL LENGTH WEIGHT
TUT001 7m 11 kg
TUT002 10 m 15 kg
TUT003 15 m 23 kg
TUT

TUK054
KIT TO REMOVE RESIDUAL PRESSURE ON HOSES

TUK

Pictures & drawings can be different according


to technical specifications - updating programme
variations without notice are possible. 7.45
DRUM ELEVATORS & REEL WINDERS

CVR624
DRUM STAND

READY TO USE
SUITABLE FOR DIFFERENT REEL DIMENSIONS

CVR824
HEAVY DUTY
DRUM STAND

READY TO USE
SUITABLE FOR DIFFERENT REEL DIMENSIONS

CVR624 CVR824

CVR624
CHARACTERISTICS
MODEL DIMENSIONS CAPACITY WEIGHT
A B max B min C D E
CVR624 2750 mm 1700 mm 1400 mm 1580 mm 2170 mm 2840 mm 70 kN 365 kg

CONFIGURATION FOR CVR624 TYPICAL AVAILABLE DEVICES FOR CVR624 E B

One manual disk brake CDF012 (max torque Support with fixed wedges for
CDR124
1kN x m). wooden conductor drums.
Special driver with fixed wedges for
CDT123
steel reels conductor.
All available devices pag. 7.35, 7.40, 7.45
CDA125 Adapter for steel rope standard reels.
Fast assembling hydraulic motor C
TIH001 for control of the drum winding and
unwinding. A D

TUT002 Kit of connecting hoses.


CVR824
CHARACTERISTICS
MODEL DIMENSIONS CAPACITY WEIGHT
A B max B min C D E
CVR824 2000 mm 1650 mm - 1618 mm 3057 mm 3000 mm 120 kN 930 kg

E
CONFIGURATION FOR CVR824 B

Integrated hydraulic motor. Hydraulic


transmission powered by existing machines.
Universal drive shaft. Incorporated disk brake
for emergency breaking in case of absence of
hydraulic power. (max Torque 2,3 kN x m)
C

Simple drive transmission engagement by


means of slide shaft. Rollers supported shaft.

A D

Pictures & drawings can be different according


to technical specifications - updating programme
7.50 variations without notice are possible.
www.tesmec.com 7

CVT
REEL
CARRIER TRAILERS

SPECIAL MODELS CAN BE DESIGNED ON


DEMAND
READY TO USE

CVT234 CVT415

MOTORIZED MODELS EQUIPPED WITH HYDRAULIC WINDING SYSTEM


MAX
MAX
MODEL ENGINE REEL DIMENSIONS TOWING OVERALL DIMENSIONS WEIGHT
CAPACITY
SPEED
Ø max Ø min WIDTH LENGTH WIDTH HEIGHT
CVT234* 30 kN 8 kW 3000 mm 1400 mm 1300 mm 90 km/h 4300 mm 2200 mm 2000 mm 1700 kg
CVT616 70 kN 6 kW 2400 mm 1200 mm 1200 mm 30 km/h 4800 mm 2550 mm 2250 mm 1800 kg
*EC type-approved for road circulation

STANDARD MODELS
MAX
MAX
MODEL REEL DIMENSIONS TOWING OVERALL DIMENSIONS WEIGHT
CAPACITY
SPEED
Ø max Ø min WIDTH LENGTH WIDTH HEIGHT
CVT216 30 kN 2200 mm 1200 mm 1300 mm 80 km/h 4200 mm 2500 mm 2300 mm 1200 kg
CVT415* 43 kN 3000 mm 1400 mm 1500 mm 90 km/h 4950 mm 2500 mm 2150 mm 1700 kg
CVT601 70 kN 3000 mm 1600 mm 1370 mm 20 km/h 4900 mm 2500 mm 2200 mm 1200 kg
CVT808 80 kN 3000 mm 1200 mm 1500 mm 20 km/h 4500 mm 2500 mm 2300 mm 1800 kg
*EC type-approved for road circulation

CONFIGURATION TYPICAL AVAILABLE DEVICES FOR CVT234


Two hydraulic jacks powered by a manual pump BOC310 Detachable reel.
are used to lift the reel.
One disc brakes acting on the reel shaft is
designed to control the unwinding tension.
Manual front plough stabiliser.
Lighting system.
Air brake system.
Amortized semiaxles with mechanical parking
brake.
10, 15, 20, 40 and 60 tons reel trailers available.
EC type-approved for road circulation on
demand.

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to technical specifications - updating programme
variations without notice are possible. 7.55
03.19_SE_S7_EN_R00
8

Stringing Blocks,
Pivoting
array blocks &
Head Boards
INDEX
8

STRINGING BLOCKS

CODE type

CAS-CGA Single Conductor Stringing Blocks & Ground Wire Stringing Blocks 8.10

CAT-CAQ-CAE Stringing Blocks for Bundled Conductors 8.15

CES-CET-CEQ-CEE Stringing Blocks for Helicopter Stringing 8.20

CES617 All Aluminium Single Block for Helicopter Stringing 8.25

CST-CSQ Detachable Stringing Blocks 8.30

CAM Tandem Stringing Blocks 8.35

Interchangeable Lining 8.40

CAS-CAT-CAQ Nylon Stringing Blocks 8.50

PIVOTING ARRAY BLOCKS

RUS-RES-RUT-RET-RUQ Pivoting Array Blocks Standard & for Helicopter Stringing single and for Bundled Conductors 8.55

Interchangeable Lining 8.60

EARTHING & ANTIFLEETING DEVICES

MTX Earthing Devices for Aluminium, Nylon Stringing Blocks & Pivoting array blocks 8.65

CCA Antifleeting Devices & Racks 8.70

HEAD BOARDS

RB-RF Head Boards for Aluminium Stringing Blocks & Pivoting Array Blocks 8.75

RB-RF Head Boards for Nylon Stringing Blocks 8.85

SPECIAL SOLUTIONS

8.95

3
Stringing Blocks, Pivoting array blocks & Head Boards

A world of customized
solutions!
Tesmec in more than 60 years of experience has damage, we have designed an innovative solution
developed a complete range of Stringing Blocks. of pivoting array blocks.
This range includes Stringing Blocks standard, To ensure the top safety level on jobsites the
detachable, tandem and for helicopter stringing. grounding devices available for all Stringing Blocks
Besides this traditional range, several special and pivoting array blocks models are complying
solutions have been studied to overtake problems with the IEC TR61328: we continuously carry on
and obstacles faced by many projects in extreme testing this equipment in order to certify quality
conditions all around the world. and safety.
More recently, especially because of new generation
HTLS conductors, being more susceptible to

4
pulleys, array blocks & head boards: our value proposition
8

patent
pending

PIVOTING ARRAY BLOCKS

Array blocks are the solution for needs of large bending + Integrated Earthing Device:
radius keeping dimension, weight and handling capapility Grounding device (if requested) is integrated into the
as easy as possible. frame, to prevent any possible impact or damaging
during transport.
+ Light Weight & Dimension:
+ Matchable with Standard Block:
Vertical dimension is less than half of the height of a
Spacing of the wheel is the same of standard pulley
standard pulley .
to allow to mix both the solutions. Groove 68 mm and
+ Easy Handling & Transportation:
groove 95 mm as per standard pulley are both available.
The compact design allows an easy handling and prevents
+ Fully Compatible:
damaging during the transportation.
Headbords, swivels, ropes, cover joints and all other
+ No diameter limitation:
equipment used for standard pulleys are fully compatible
Double pivoting frame allows to move according to the
with array blocks.
line geometry by adjusting themselves up to horizontal
+ High Center of Gravity:
position, for an infinite bending radius.
Easier positioning at angles due to the centre of gravity
+ Special Sectors:
position compared with traditional blocks.
Manufactured with anti wear material, tested and
released in cooperation with Milan Politecnico.

Stringing blocks EARTHING DEVICES

More than 60 years of experience tested on jobsite Safety certified


Thanks to a deep knowledge of jobsite needs, Tesmec offers: In accordance with IEC TR 61328, Tesmec Earthing Devices
+ Top quality at a competitive price are suitable for fault currents, lightening strikes, induced
+ Tailor made solutions voltage and currents, rated at 20.000 A for 20 cycles.
+ 5 different materials and types for lining Several tests certified earthing devices properties.
+ Available tandem and for helicopter stringing version of Available for drain current in equipotential system and for
every standard models induced current.
Aluminium sectors with bearing conductive grease are also
available, as special solution for each standard model.

5
STRINGING BLOCKS

CAS
Single Conductor
Stringing blocks

CGA
GROUND WIRE
Stringing blocks

CAS

CGA

E
CAS Available Devices for
A CAS
B
E
A
B
Working CCA Antifleeting devices on demand (list of all
Model Type of Dimensions [mm] load Weight
conne-
ction available devices pag..)
Neoprene Nylatron Aluminium A B C D E F G H [kN] [kg]

H
- CAS200 CAS207 C 26 16 50 250 145 482 330 175 27 7
- CAS201 CAS208 D 25 19 50 250 145 490 330 175 27 7
characteristics
F

F
CAS300 CAS301 CAS308 B 26 18 54 350 150 595 440 200 23 11 The CAS wheels are made of aluminium alloy
D

D
G

G
mounted on ball bearings.
CAS302 CAS303 CAS309 C 35 18 54 350 150 640 440 225 23 12 The CGA wheels are made of galvanized steel
CAS304 CAS305 CAS310 D 31 30 54 350 150 630 440 235 23 12 and mounted of ball bearings.C C

CAS600 CAS601 CAS632 B 26 20 68 650 186 996 775 260 33 28 The groove is lined by a neoprene ring or
by wear-proof interchangeable
B
A
nylatron
A or
CAS602 CAS603 CAS638 C 40 20 68 650 186 1052 775 315 33 29 E aluminium sectors. B
E
CAS604 CAS605 CAS639 D 32 33 68 650 186 1087 775 330 33 30 A
B
The frame Ais made of galvanized steel.
Three types ofB connections available: fixed (B),
CAS606 CAS607 CAS644 B 26 20 95 650 218 1010 775 275 40 32
H

swivel-type (C), and hook with safety lock (D)


H

CAS608 CAS609 CAS645 C 40 20 95 650 218 1062 775 330 40 33 Grounding device or complete conductive
H

sheaves available on demand (list of all available


F

CAS610 CAS611 CAS646 D 32 33 95 650 218 1097 775 345 40 34


F

devices pag..)
D

CAS800 CAS801 CAS843 B 26 20 68 800 186 1101 880 260 40 32


F

CAS802 CAS803 CAS835 C 40 20 68 800 186 1157 880 315 40 33


D

D
G

CAS804 CAS805 CAS836 D 32 33 68 800 186 1192 880 330 40 34 C

CAS806 CAS807 CAS857 B 26 20 95 800 218 1125 893 275 40 38 C C C B


C
DE
CAS808 CAS809 CAS852 C 40 20 95 800 218 1180 893 330 40 39
B A B
A
CAS810 CAS811 CAS858 D 32 33 95 800 218 1215 893 345 40 40 A
B A
B
- CAS002 CAS012 B 26 20 95 1000 218 1335 1100 275 40 49
- CAS004 CAS013 C 40 20 95 1000 218 1387 1100 330 40 50
H

H
H

- CAS006 CAS014 D 32 33 95 1000 218 1422 1100 345 40 51


F

- CAS027 - B 25 24 130 1200 310 1824 1393 500 90 110


F
F

F
D

- CAS034 - B 25 24 130 1500 310 2124 1670 500 90 155


D

D
G

cga C

C C C
Working
Type of Dimensions [mm] load Weight E E E
Model connection
A B C D E F G H [kN] [kg] B
A
A
CGA200 B 26 18 65 230 150 480 300 190 23 11 B

CGA201 C 35 18 65 230 150 510 300 220 23 11


H

CGA202 D 24 21 65 230 150 476 300 185 23 11


H

F
F

Pictures & drawings can be different according


D

D
G

to technical specifications - updating programme


8.10 variations without notice are possible.

C C
www.tesmec.com 8

CAt
TWO OR THREE BUNDLED
CONDUCTORS Stringing
blocks

CAq
FOUR & five BUNDLED
CONDUCTORS Stringing
blocks

CAT CAQ

CAe
SIX BUNDLED CONDUCTORS
Stringing blocks

CAE

cat *All sheaves with IEEE sectors characteristics

Model Dimensions [mm] Working Weight The wheels are made of aluminium alloy; the
load
lateral wheels are mounted on ball bearings
nylon/ with groove lined by a neoprene ring; The
nylon aluminium A B C D E F G H I L [kN] [kg]
neoprene central wheel is mounted on double-row ball
CAT612 CAT648 CAT622 25 24 68 650 1430 580 775 500 250 145 50 110 bearings with grooves made up of wear-proof
interchangeable nylatron sectors.
CAT613 CAT CAT654 25 24 95 650 1430 580 775 572 250 175 70 130 The frame is made of galvanized steel.
CAT The stringing blocks are supplied with fixed
CAT812 CAT894 25 24 68 800 1530 580 880 500 250 145 70 125 connection.
CAT875*
Grounding device or complete conductive
CAT813 CAT848 CAT874 25 24 95 800 1540 580 893 572 250 175 70 160 sheaves are available on demand.(list of all
- CAT007 - 25 24 95 1000 1740 580 1100 572 250 175 70 198 available devices pag..)
- CAT029 - 25 24 133 1200 2060 580 1393 722 250 222 90 270 A B

- CAT035 - 25 24 133 1500 2330 580 1670 722 250 222 90 320
caq
F

L L
C

Working Weight
Model Dimensions [mm] load CAT
E

nylon/
D

neoprene
nylon aluminium A B C D E F G H I L M [kN] [kg]

CAQ614 CAQ666 CAQ 25 24 68 650 1440 595 775 700 250 145 100 50 148
CAQ615 CAQ667 CAQ656 70 190
I H
25 24 95 650 1440 595 775 826 250 175 130 G

CAQ814 CAQ CAQ856 25 24 68 800 1540 595 880 700 250 145 100 70 180 A B

CAQ815 CAQ881 CAQ827 25 24 95 800 1540 595 893 826 250 175 130 70 225
- CAQ008 - 25 24 95 1000 1750 595 1100 826 250 175 130 70 270
F

M L L M
C

- CAQ030 - 25 24 133 1200 2115 595 1393 1081 250 222 177 90 320
- CAQ036 - 25 24 133 1500 2383 595 1670 1081 250 222 177 90 405 CAQ
E
D

cae
Working Weight
Model Dimensions [mm] load
I H

nylon/ cast iron/ G

neoprene nylon
A B C D E F G H I L M [kN] [kg]

CAE647 - 25 24 68 650 1492 570 775 930 400 145 100 40 192
CAE637 - 25 24 95 650 1492 577 775 400 175 130 60 240
- CAE905** 25 24 95 800 1612 577 893 400 175 130 60 280 CAE

- CAE043** 25 24 95 1000 1878 595 1100 400 175 130 80 278


*Central sheave nylatron - lateral sheaves nylatron IEEE
**Central sheave with cast iron sector

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to technical specifications - updating programme
variations without notice are possible. 8.15
STRINGING BLOCKS

CES-CET-CEQ
stringing blockS for
helicopter stringing

A B
A B A B

F
F

F
E

E
E

D
D

C I C I
C I L L G M L L M G
H G H H

ces cet ceq

ces characteristics
Working The pulleys are suitable for stringing the pilot
Model Dimensions [mm] Weight
load
rope by an helicopter.
neoprene nylon aluminium A B C D E F G h i [kN] [kg] The pilot rope is automatically positioned in the
ces604 Ces600 - 41 20 68 650 1345 490 775 362 300 40 62 (central) wheel.
Special guides ensure the correct positioning of
- Ces601 Ces618 41 20 95 650 1345 500 775 376 300 40 68 the rope during stringing operations.
Ces800 The wheels are made of aluminium alloy
- ces811* - 41 20 68 800 1440 480 880 362 300 40 68 mounted on ball bearings.
CAT875* The lateral wheels have the groove lined by
ces801 neoprene ring.
- - 41 20 95 800 1460 500 893 376 300 40 74 The central wheel has the groove made up of
ces831*
wear-proof interchangeable nylatron sectors.
- ces001 - 41 20 95 1000 1665 500 376 300 67 93 The frame is made of galvanized steel.
- ces005 - 41 24 133 1200 2005 558 462 600 90 180 The pulleys are supplied with fixed connection.
Grounding device or complete conductive
- Ces008 - 41 24 133 1500 2310 570 462 600 90 215
sheaves are available upon request.
cet
Working Weight
Model Dimensions [mm] load
nylon/ nylon aluminium A B C D E F G H I L [kN] [kg]
neoprene
cet602 cet610* - 41 20 68 650 1345 605 775 730 400 145 60 142
cet603 - cet608 41 20 95 650 1430 610 775 810 400 175 60 164
cet821
Cet802 cet829 41 20 68 800 1582 610 880 730 400 145 60 158
cet807*
cet820
Cet803 cet806 41 20 95 800 1582 610 893 810 400 175 60 179
cet812*
- Cet002 - 41 20 95 1000 1805 629 1100 830 400 175 67 235
- Cet006 - 41 20 133 1200 2100 640 1393 1005 500 222 90 315
- cet009 - 41 20 133 1500 2405 640 1670 1005 500 222 90 362
ceq
Working
model Dimensions [mm] load
Weight

nylon/ nylon aluminium A B C D E F G H I L M [kN] [kg]


neoprene
ceq609 CeQ614** - 41 20 68 650 1580 641 775 906 400 145 100 60 228
Ceq612 - - 41 20 95 650 1625 670 775 1130 400 175 130 60 258
Ceq808 ceq813** CeQ818 41 20 68 800 1750 670 880 910 400 145 100 60 250
ceq809 Ceq819** - 41 20 95 800 1750 647 893 1130 400 175 130 60 280 *All sheaves with IEEE sectors
- ceq003 - 41 20 95 1000 1945 670 1100 1130 400 175 130 67 360 **Central nylatron - lateral nylatron IEEE

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www.tesmec.com 8

CES617
all aluminium single
block for helicopter
stringing

ces617 characteristics
Working The pulleys are suitable for stringing the pilot
Model Dimensions [mm] Weight
load
rope by an helicopter.
IEEE nylon lining A B C D E F G H [kN] [kg]
Special guides ensure the correct positioning of
CES617 294 24 90 655 605 935 978 780 40 38 the rope during stringing operations.
The wheels are made of aluminium alloy
mounted on ball bearings.
available device The wheel has the groove made up of wear-
proof interchangeable nylatron sectors. The
MTX145 Grounding Device frame is made of galvanized steel.
Grounding device is available upon request.
CCP607 Support leg
All available linings pag. 8.40, 8.45.

B
A

F
G
D

C H
I

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STRINGING BLOCKS

cst
TWO OR THREE BUNDLED
CONDUCTORS DETACHABLE
Stringing blocks

Csq
FOUR BUNDLED CONDUCTORS
DETACHABLE Stringing
blocks

CST csq

cst characteristics
Working Weight The pulleys are suitable for stringing two or
Model Dimensions [mm] load
three bundled conductor lines.
nylon/
nylon A B C D E F G H I L [kN] [kg] The pulleys are made up of a special galvanized
neoprene
steel frame and three single pulleys.
CST600 CST604 25 24 68 650 1563 600 846 580 250 148 40 151 The single pulleys can be used separately. The
CST601 - 25 24 95 650 1667 600 846 671 250 178 60 166 wheels are made of aluminium alloy mounted
CST800 on ball bearings.
- 25 24 68 800 1758 600 951 580 250 148 60 166 The lateral wheel have the groove lined by a
CST807*
neoprene ring.
CST801 CST808 25 24 95 800 1785 600 964 671 250 178 60 190 The central wheel has the groove made up of
CST001 25 24 95 1000 1995 600 1171 671 250 178 67 228 wear-proof interchangeable nylatron sectors.
The pulleys are supplied with fixed connection.

csq
Working Weight
Model Dimensions [mm] load
nylon/
neoprene
nylon A B C D E F G H I L [kN] [kg]

csq602 - 25 24 68 650 1653 600 846 880 250 148 40 235


CSq603 - 25 24 95 650 1710 600 846 1027 250 178 60 258
CSq802 - 25 24 68 800 1758 600 951 880 250 148 60 250
CSq803 csq811 25 24 95 800 1830 600 964 1027 250 178 60 295
- - 25 24 95 1000 2036 600 1171 1027 250 178 67 345
*All neoprene lining

CST csq
A B B
A
F

L L
F

L L L L
C C
E

E
D

I H I H
G G

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www.tesmec.com 8

cam
TANDEM STRINGING
BLOCKS

cam015 with mtx008

cam873

cst characteristics
Wheel Working Special tandem pulleys built with a steel
Based Ø
Groove load Weight
Model on galvanized joke connecting two standard
[mm] [mm] [kN] [kg] pulleys.
CAM210 CAS200 250 50 33 25 Two connecting rods assuring stability and
control for the position of the wheels.
CAM618 CAS602 650 68 60 72 Tandem solution increases the breaking load
CAM631 CAT613 650 95 60 290 distributing forces on both pulley.
CAM636 CAT612 650 68 70 270 Stringing blocks can be detached and used as
standard model.
CAM640 CAS607 650 95 60 87 Wheels, sectors and jokes are fully
CAM662 CAS601 650 68 60 91 interchangeable with standard model.
Different versions are available upon request
CAM665 CAS606 650 95 60 98 even for helicopter.
CAM669 CAS608 650 95 60 100
CAM849 CAS802 800 68 60 92
CAM892 CAS801 800 68 60 89
CAM896 CAS807 800 95 60 118
CAM907 CAE906 800 95 100 632
CAM015 CAS002 1000 95 60 135
CAM023 CAS024 1000 95 60 166
CAM028 CAS027 1200 130 90 250
CAM031 CAS027 1000 95 90 175
CAM032 - 1200 130 120 312
CAM042 CAE041 1000 95 100 835
CEM619 CES600 650 68 60 239
CEM827 CET8XX 800 95 80 415 MODELLO-MODEL
ANNO-YEAR
MASSA-MASS
CARICO ROTTURA-BREAKING LOAD
CAM 015
2009

120 kNkg

CEM828 CES801 800 95 80 205


CEM830 CET829 800 68 80 404

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Interchangeable Lining

NEOPRENE
LINING
One piece lining ring made by neoprene
(to protect the surface of the
conductor from sectors or other
damages) applied on the bottom of the
groove.
Not recommanded for HTLS
conductors.
Replace require to disassemble the
sheave from the frame and to use a
special tool device.

NYLATRON
LINING
Interchangeable sectors made by
nylatron (polyamide base PA66 with
special added elements) applied on
bottom of the groove.
Easy replacement by means of
connecting crews without to
disassemble the sheave.
Particularly recommended for HTLS
conductors because the partial
hardness combined with the reduced
friction allows the conductor to
easily self-adjust on the bottom of the
groove.

IEEE COMPLY
NYLATRON
LINING
Special version of interchangeable
nylatron sectors that comply the IEEE
requirements for groove radius and
geometry limits.
Available on demand for various
models from 650 mm diameter.
Special head-board for IEEE lining
is required due to the geometry
limitations.

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aluminIum
lining
Interchangeable sector made by
aluminium alloy, with shape equal
to nylatron lining, and therefore
applicable on all range as the nylatron
ones.
Particularly recommended in
case of earthing or equipotential
requirement for the whole stringing
block, together with sheave bearing
conductive grease.
Also recommended in case of high wear
conditions.

steel lining
Interchangeable sectors made by
forged steel.
Particularly recommend on central
sheave of bundle blocks, where
the antitwisting steel braided rope
is passing, in case of extra wear
conditions.

cast iron
lining
Interchangeable sectors made by cast
iron.
Particularly recommend on central
sheave of bundle blocks, where
the antitwisting steel braided rope
is passing, in case of extra load
conditions.

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NYLON STRINGING BLOCKS

CAS
SINGLE CONDUCTOR NYLON
STRINGING BLOCKS

CAT
TWO OR THREE BUNDLED
CONDUCTORS NYLON
STRINGING BLOCKS

CAQ
FOUR OR FIVE BUNDLED
CONDUCTORS NYLON
STRINGING BLOCKS

CAS CAT CAQ

CAS CHARACTERISTICS
WORKING Pulley are assembled with new generation high
DIMENSIONS [MM] WEIGHT
MODEL LOAD tensile nylon wheels.
A B C D E F G H I [kN] [kg] This material combines in the best way
lightness, performance and price.
CAS529 16 24 83 560 935 248 660 210 240 40 40
Groove is shaped in conformity to IEC 61328
CAS702 16 33 88 710 1275 408 822 228 240 40 63 regulation for worldwide market.
All wheels are mounted on ball bearing and
they are fully interchangeable.
CAT Frame is made of galvanized steel.
WORKING Frame and wheel can be easyly detached for
DIMENSIONS [MM] WEIGHT maintenance and reconfiguration.
MODEL LOAD
No gap between wheels increasing handling
A B C D E F G H I L [kN] [kg]
reducing dimension and weight.
CAT526 24 24 83 560 990 285 660 418 240 103 60 73
CAT700 32 33 88 710 1325 445 822 456 240 114 60 125

CAQ
WORKING
DIMENSIONS [MM] WEIGHT
MODEL LOAD
A B C D E F G H I L [kN] [kg]
CAQ527 30 33 83 560 1175 445 660 628 250 103 60 162
CAQ701 32 33 88 710 1380 445 822 684 250 114 60 187

A B A B A B

L L L L L L L L
F

C C C
E

E
D

H H I
G H G H G H

CAS CAT CAQ

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pivoting array blocks www.tesmec.com 8

patent
rus
pending SINGLE CONDUCTOR
pivoting array blocks

rut
TWO OR THREE BUNDLED
CONDUCTORS pivoting
array blocks

ruq
FOUR OR FIVE CONDUCTORS
pivoting array blocks

ret
TWO OR THREE conductors
pivoting array blocks for
helicopter stringing

rus
Working
Model Dimensions [mm] load Weight
cast iron + cast iron +
fiberglass aluminium
A B C D E F G H I [kN] [kg]

RUS005 RUS026 40 20 68 1600 810 393 1350 295 305 40 42


RUS007 RUS027 40 20 68 1820 800 367 1470 295 305 40 48
rut
Working
Model Dimensions [mm] load Weight
cast iron + cast iron +
fiberglass aluminium
A B C D E F G H I L [kN] [kg]

RUT013 RUT014 25 24 68 3120 1035 580 1495 560 305 145 60 183
RUT015 RUT016 25 24 95 3260 1035 580 1600 640 326 175 60 200
ruq
Working
Model Dimensions [mm] load Weight

cast iron + cast iron +


fiberglass aluminium
A B C D E F G H I L M [kN] [kg]

RUQ017 RUQ018 25 24 68 3120 1035 580 1495 760 305 145 100 60 255
RUQ019 RUQ008 25 24 95 3260 1035 580 1600 900 326 175 130 60 280
ret
Working
Model Dimensions [mm] load Weight

cast iron + cast iron +


fiberglass
A B C D E F G H I L [kN] [kg]
aluminium
RET002 RET003 40 21 68 3390 980 540 1445 665 305 145 60 196
RET004 RET005 40 21 95 3530 980 540 1550 745 326 175 60 215

light weight & COMPACT


no diameter limitation
Easy Handling & Transportation

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Interchangeable Lining

nylatron
reinforced
with
fiberglass
Interchangeable lining made by
nylatron reinforced with fiberglass
applied on bottom of the groove.*
Easy replacement by means of
connecting screw without to
disassemble the sheave.
*The material has been determined
together with Politecnico Milano by
means of numerical calculation of
friction involved, experimental test
and tribologic wear test.
Particularly recommended for HTLS
conductor because the reduced
friction allow the conductor to
easily self-adjust on the bottom of the
groove, minimizing traditionalò stress.

cast iron
Interchangeable linining made by cost
iron, applied on the bottom of the
groove.*
Easy replacement by means of
connecting screw without to
disassemble the sheave.
Particularly recommend for central
wheels of bundle rollers, where the
antitwisting steel braided rope is
passing.

Aluminium
Interchangeable sector made by
aluminium alloy, with shape equal
to nylatron lining, and therefore
applicable on all range as the nylatron
ones.
Particularly recommended in
case of earthing or equipotential
requirement for the whole stringing
block, together with sheave bearing
conductive grease.
Also recommended in case of high wear
conditions.

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earthing devices www.tesmec.com 8

mtx
earthingh devices for
stringing blocks

Aluminium stringing blocks characteristics


Diameter Diameter Diameter Diameter Earthing devices can be supplied on single,
Stringing 400-500 650 800 1000 bundle and helicopter wheels manufactured by
blocks 68 95 68 95 95 Tesmec.
Model Narrow Wide Narrow Wide Wide Grounding devices complies with
Groove Groove Groove Groove Groove IEC TR 61328 REV.3 requirement 20 kA a for 20
cycles.
CAS mtx120 MTX079 MTX079 MTX079 MTX079 MTX081
CAT MTX101 MTX122 MTX129 MTX102 MTX103
CAQ MTX104 MTX105 MTX130 MTX131 MTX106
CES MTX090 MTX090 MTX090 MTX090 MTX089
CET MTX107 MTX108 MTX134 MTX135 MTX109
CEQ MTX110 MTX111 MTX132 MTX133 MTX112
CAE MTX117 MTX136

nylon stringing blocks


Stringing
Diameter Diameter
blocks
560 700
Model
CAS MTX140 MTX143
CAT MTX138 MTX141
CAQ MTX139 MTX142

CAS006+mtx081

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antifleeting devices & RACKS

cca
antifleeting devices

antifleeting devices for


single stringing blocks

included for D=250


cca300 for D=350
cca600 for D=650
cca400 for D=400
cca500 for D=500
cca800 for D=800
cca000 for D=1000
cca001 for D=1200
cca009 for D=1500

antifleeting devices for


bundle stringing blocks
cca601 for D=650
cca801 for D=800
cca007 for D=1000
cca400 for D=1200
cca500 for D=1500

cca

rackS
for handling & storage

To facilitate transport, storage and


warehousing of the blocks Tesmec
supplies special racks in woods or steel,
customized for every kind of model.
Our racks are thought to be easy
to handle and the light structure
guarantees the top safety level thanks
to the high quality of materials.
The racks are designed specifically to
be moved by forklifts, tower cranes
and overhead cranes.

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8.70 variations without notice are possible.
Head Boards for Aluminium Stringing Blocks &
Pivoting Array Blocks www.tesmec.com 8

C D C D
rb
two or three bundled
conductors balancing
head boards

rf
TWO OR THREE BUNDLED
CONDUCTORS fixed head
A A

rb rf boards

rf
Equipment
Working
Dimensions [mm] WeighT For stringing blocks Swivel Phase
Model load Steel rope section
joints type
A C D [kN] [kg] Standard Helicopter GGT020 GGT030 Ø 18
CAT506
RFB020 292 335 144 93 98 No. 2
CAT612 2 1 2-3.5 m conductors
RFB370 292 335 144 120 100 CAT812 CET602
CST500 CET802
RFT030 292 335 144 93 104 CST600 3 1 No. 3
CST800 3-3.5 m conductors

RFT380 292 335 144 120 107


CAT613
RFB040 348 390 144 93 100 1 No. 2
CAT813 2
CET603 2-3.5 m conductors
RFB390 348 390 144 150 103 CAT007 1 GGT040
CET803
CST601
CET002
RFT050 348 390 144 93 107 CST801 1 No. 3
CST001 3 3-3.5 m conductors
RFT400 348 390 144 150 110 1 GGT040
rb
Equipment
Working For stringing
Dimensions [mm] Weight Swivel Steel rope Phase
Model load blocks Note
joints section type
A C D [kN] [kg] Standard Helicopter GGT020 GGT030 Ø 18
RBB001 292 365 160 93 135 2
2 1 No. 1-30 m conductors
RBB580 292 365 160 120 140 CAT506
CAT612
RBT010 292 365 160 93 157 No. 1-30 m 3 balan.
CAT812 CET602 3 1 No. 1-15 m conductors 1-3
RBT590 292 365 160 120 162 CST500 CET802
CST600
RBT260 292 365 160 93 157 CST800 No. 1-30 m 3 balan.
3 1 No 1-15 m conductors 1-2
RBT680 292 365 160 120 162
RBB020 348 415 176 93 143 1 2
2 No. 1-30 m conductors
RBB690 348 415 176 150 148 CAT613 1 GGT040
CAT813
RBT030 348 415 176 93 165 CET603 1
CAT007 No. 1-30 m 3 balan.
CET803 3
CST601 No 1-15 m conductors 1-3
RBT560 348 415 176 150 170 CET002 1 GGT040
CST801
RBT140 348 415 176 93 165 CST001 1 No. 1-30 m 3 balan.
3 No 1-15 m conductors 1-2
RBT700 348 415 176 150 170 1 GGT040

characteristics
Specifically designed to connect the pulling rope, max 24 mm diameter, with 2 or 3 bundled conductors.
The equipment includes the necessary rope lengths and swivel joints; quantity and models are indicated in the following tables.
Special models with different characteristics are available on demand.

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to technical specifications - updating programme
variations without notice are possible. 8.75
Head Boards for Aluminium Stringing Blocks &
Pivoting Array Blocks

rb
four or five bundled
conductors balancing
head boards

rf
FOUR or five bundled
conductors fixed head
boards

rf characteristics
Equipment Specifically designed to connect the pulling
Dimensions Working
Weight
For stringing
Model [mm] load blocks
Swivel Steel rope rope, max 28 mm diameter, with 4 and 5
joints section bundled conductors.
A B C D [kN] [kg] Standard Helicopter GGT020 GGT030 Ø 18 The equipment includes the necessary rope
RFQ060 100 292 535 144 93 125 CAQ614 CEQ609 No. lengths and swivel joints; quantity and models
4 1 are indicated in the following tables.
RFQ410 100 292 535 144 120 128 CAQ814 CEQ808 4-3.5 m
Special models with different characteristics are
RFQ070 130 340 643 144 93 133 CAQ615 CEQ612 available on demand.
No.
CAQ815 CEQ809 4 1
RFQ420 130 340 643 144 150 136 4-3.5 m
CAQ008 CEQ003
RFQ080 148 298 637 144 93 132 CSQ602 No. C D
- 4 1
RFQ430 148 298 637 144 120 135 CSQ802 4-3.5 m
RFQ090 178 356 755 144 93 136 CSQ603
No.
CSQ803 - 4 1
RFQ440 178 356 755 144 150 140 4-3.5 m
CSQ002
CAQ615 CEQ612 GGT040
CAQ815 CEQ809 No.
RFQ100 130 340 650 175 250 230 4
1 4-3.5 m
CAQ008 CEQ003

rb
rb
Equipment
Dimensions Working
Weight
For stringing
Swivel Steel rope
Model [mm] load blocks
joints section
A B C D [kN] [kg] Standard Helicopter GGT020 GGT030 Ø 18
RBQ040 100 292 540 150 93 190 CAQ614 CEQ609 No.
RBQ710 100 292 540 150 120 193 CAQ814 CEQ808 4 1 2-30 m
RBQ050 130 340 648 160 93 205 CAQ615 CEQ612 1
No. A B A
CAQ815 CEQ809 4
RBQ720 130 340 648 160 150 208 1 GGT040 2-30 m
CAQ008 CEQ003
RBQ060 148 298 640 160 93 205 CSQ602 No.
- 4 1
RBQ730 148 298 640 160 120 208 CSQ802 2-30 m
C D
RBQ070 178 356 760 160 93 210 CSQ603 1
No.
CSQ803 - 4
RBQ740 178 356 760 160 150 212 1 GGT040 2-30 m
CSQ002
No.
RBP230 100 292 560 150 93 193 CAQ614 CEQ609 2-30 m
5 1
CAQ814 CEQ808 No.
RBP750 100 292 560 150 120 195 1-15 m
No.
2-30 m rf
RBP450 130 340 650 160 93 207 5 1
No.
1-15 m
RBP760 130 340 650 160 150 209 CAQ615 CEQ612 No.
CAQ815 CEQ809 1 GGT040
RBQ080 130 340 650 175 250 230 2-30 m
CAQ008 CEQ003 4
No.
RBP770 130 340 650 175 250 250 1 GGT040
2-30 m
No.
RBE570 130 340 950 200 250 365 6 1
2-15 m
A B A

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Head Boards for Nylon Stringing Blocks www.tesmec.com 8

rb
two or three bundled
conductors balancing
head boards

rf
two or three bundled
conductors fixed head
boards

rb
Equipment
Working For stringing
Dimensions [mm] load
Weight
blocks
Swivel Steel rope Phase
Model joints section type
Note

A C D [kN] [kg] Standard GGT020 GGT030 Ø 18


No. 2
RBB600 217 257 170 93 130 2 1
1-30 m conductors
CAT526 No. balan.
RBT610 217 257 170 93 130
CAT700 1-30 m 3 1-3
3 1
No conductors balan.
RBT620 217 257 170 93 130 1-15 m 1-2

rf
Equipment
Working For
Dimensions [mm] load
Weight
stringing blocks Swivel Steel rope Phase
Model joints section type
A C D [kN] [kg] Standard GGT020 GGT030 Ø 18

No. 2
RFB600 217 257 170 93 90 2 1
2-3.5 m conductors
CAT526
CAT700 No. 3
RFT610 217 257 170 93 97 3 1
3-3.5 m conductors

characteristics
Specifically designed to connect the pulling C D C D
rope, max 28 mm diameter, with 4 and 5
bundled conductors.
The equipment includes the necessary rope
lengths and swivel joints; quantity and models
are indicated in the following tables.
Special models with different characteristics are
available on demand.

A A

Pictures & drawings can be different according


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variations without notice are possible. 8.85
Head Boards for Nylon Stringing Blocks

rb
four or five bundled
conductors balancing
head boards

rf
four or five bundled
conductors fixed head
boards

rb
Equipment
Dimensions Working For
Weight Swivel Steel rope Phase
Model [mm] load stringing blocks Note
joints section type

A B C D [kN] [kg] Standard GGT020 GGT030 Ø 18


No. 4
RBQ650 109 218 453 170 93 180 4 1
2-30 m conductors
CAQ527
CAQ701 No. 2-30 m 5
RBQ640 109 218 453 170 93 185 5 1 balan. 1-3
No 1-15 m conductors

rf
Equipment
Dimensions Working For
Weight Swivel Steel rope Phase
Model [mm] load stringing blocks
joints section type
A B C D [kN] [kg] Standard GGT020 GGT030 Ø 18
No. 4
RFQ620 109 218 453 170 93 115 4 1
4-3.5 m conductors
CAQ527
CAQ701 No. 5
RFP630 109 218 453 170 93 125 5 1
5-3.5 m conductors

characteristics
Specifically designed to connect the pulling
rope, max 24 mm diameter, with 2 or 3 bundled C D C D

conductors.
The equipment includes the necessary rope
lengths and swivel joints; quantity and models
are indicated in the following tables.
Special models with different characteristics are
available on demand.

A B A

A B A

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8.90 variations without notice are possible.
special solutions www.tesmec.com 8

special yoke
The complete range of standard
and special blocks can be further
customized with special yokes, designed
for any need, and then sized and tested
according to the required load.

heavy duty
blocks
Thanks to more than 65 years of
experience, Tesmec develops solutions
dedicated to every kind of jobsites.
The R&D department efforts are
oriented to overcome even the most
difficult projects. The heavy duty
blocks are an example of positive
cooperation with the customer, CAM037
is the latest solutions developed to
face the extreme site conditions with a
breaking load of 600 kN.

heat and
earthing
heavy duty
To reach the top safety level on
jobsite preventing accidents, Tesmec
put a great attention on the heat and
earthing devices supplied with brushed
system.
All the items comply with the latest
regulations and solve essentially two
primary functions:
• Avoid induction by draining
current
• Prevent the overheating,
keeping the warming under control.

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03.19_SE_S08_EN_R00
9

Bicycles
& Conductor
Cars
INDEX
9

BICYCLES & Conductor Cars

CODE type

CRS Construction Conductor Cars for single conductor lines 9.10

CRB-CRT Construction Conductor Cars for bundled conductor lines 9.15

CRQ Inspection Conductor Cars 9.20

CRQ530 Inspection Conductor Car 9.25

CRM-CRF Fast Inspection Conductor Car 9.30

BI Overhead Lines Bicycles 9.35

3
Bicycles & Conductor Cars

Customization and design


improvements for the top
level of safety!
Safety and reliability are the guidelines pursued by conductor car range, in two versions: CRM for
Tesmec designing and manufacturing conductor single conductor lines and CRF suitable for two,
cars and bicycles for line maintenance and three and four bundled conductor lines. The new
inspection. fast inspection range represents the top level of
The conductor cars and bicycles range is in safety according to the CE standard EN50374:2004
continuous improvement and today we are proud and its light design allows to climb efficiently over
to introduce on the market the new fast inspection spacers and insulators.

4
BICYCLES & Conductor Cars: our value proposition
9

cr: crM &CRF:


THE cONSTRUCTION Conductor Cars THE new fast INSPECTION Conductor Cars

The traditional range. Detachable conductor cars suitable for every line
The CRS320, CRB300, CRT290 models are compliant with The CRM and CRF conductor cars have a detachable structure
the EN50374:2004 to grant the top safety level during composed by two sides and a central platform. Single line
operations. conductor cars and bundled line conductor cars can be
The light aluminium structure ensures high reliability and assembled with three different lengths of platform.
easy transportation and use on site. Furthermore the Conductor cars can be assembled by one operator alone even
motorization option simplifies the operations. on job site. Long platforms assure comfort and space to work
on line fittings in total safty according with EN 50374:2004.

bi: SUPERIOR QUALITY

Overhead Lines Bicycles The cardan transmission grants high performances and
Tesmec bicycles are suitable to fit aircraft warning spheres on comfort. The bicycles are equipped with a disc brake on the
single lines and to fit spacers on two, three and four bundled driving wheel and with an additional safety clamp, which
conductor lines. brakes directly on the conductor acting as a stationary system.
The Tesmec bicycles are made by certified EU aluminium, with Meter counter and safety chains are also provided.
a light structure allowing easy transportation on site.
By pedalling forward the bicycle moves backward in order to
provide the operator with necessary working space.

5
bicycles & Conductor Cars

crs010
construction Conductor
Cars FOR SINGLE
CONDUCTOR LINES

crs320
construction Conductor
Cars FOR SINGLE
CONDUCTOR LINES crs010

crs320

configuration configuration
This construction conductor car is made of light This construction conductor car is made of light
aluminium alloy and allows one person to cross aluminium alloy and allows one person to cross
or to inspect single conductor lines. or to inspect single conductor lines. Complete
The Mod. CRS010 is provided with a footrest a with two aluminium neoprene lined, meter
stationary brake a meter counter and a safety counter and stationary brake.
belt.

characteristic characteristic
Capacity 100 kg Capacity 150 kg
Weight 13 kg Weight 75 kg

54
565
380 250
ø350

2035
725

720 1430 820


2250

crs010 crs320

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www.tesmec.com 9

crb300
construction Conductor
Car FOR BUNDLED
CONDUCTOR LINES
according to EN50374:2004

crt290
construction Conductor
Car FOR BUNDLED
crb300 CONDUCTOR LINES
according to EN50374:2004

crt290

configuration configuration
This construction conductor car is made of light This construction conductor car is made of light
aluminium alloy for 2 bundled conductors - 2 aluminium alloy for 2-3 bundled conductors -
rigid axles - conductive wheels - one lineman. indipendent wheels - conductive wheels - one
lineman.

characteristic characteristic
Capacity 100 kg Capacity 120 kg
Weight 30 kg Weight 35 kg

400 620
400÷450
40
÷40

1175
1225
50

620 620
650 650

crt290 crb300

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bicycles & Conductor Cars

cr
inspection Conductor
Cars
Wide range for every need spacer overcoming
in safety conditions.

crb060 crq141

crt160

crb060 crb061
inspection conductor cars for two bundled inspection conductor cars for two bundled 1850
conductors lines, motorised version conductors lines 400 500 850 500

weight 110 kg spacing 400 mm


engine gasoline 3 kw capacity 250 kg
cooling system air weight 80 kg
1765

starting system by handle

crt160 crt161 720 1920

inspection conductor cars for three bundled inspection conductor cars for three bundled
conductors lines, motorised version conductors lines crb060

weight 120 kg spacing 400 mm


engine gasoline 3 kw capacity 250 kg
cooling system air weight 84 kg 1850
400 500 850 500
starting system by handle

crq140 crq141
400

1765

inspection conductor cars for four bundled inspection conductor cars for four bundled
conductors lines, motorised version conductors lines
weight 125 kg spacing 400 mm
720 1920
engine gasoline 3 kw capacity 250 kg
cooling system air weight 95 kg crt160
starting system by handle
1850
400 500 850 500

Aluminium alloy inspection conductor cars that


400

allow two persons in erected position to inspect


two, three and four bundled conductor lines.
1765

The conductor cars are equipped with spacers


and insulators surmounting device, stationary
brakes, meter counter.
Special models with different characteristics are 720 1920

available upon request.


crq140

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crq530
inspection Conductor Car
according to EN50374:2004

crq530 configuration
Capacity Weight - Two detachable brakes
Model - Meter counter
B H L I [kg] [kg] - Grounding roller
- Safety rope

CRQ530 818 1690 2000 400 250 90 Special models are available upon request,
including motorised.

Aluminium alloy conductor cars suitable for construction and inspection of bundled line that allow
two person in erected position to work on two or four bundled conductors line.
Conductor car is able to overpass spacer without stopping. Configuration with only two axle leave
more space for operators and line works
Conductor car are equipped with brakes, safety rope, meter counter

B L

crq530

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bicycles & Conductor Cars

crm
FAST INSPECTION
Conductor Car FOR single
conductor line
according to EN50374:2004

crf
FAST INSPECTION Conductor
Car FOR
bundled conductor line
according to EN50374:2004

crm configuration
Weight Front and rear ends CRF640 and CRF660 can be
Model Platforms
B H L [kg] easily adjusted to different configuration
•Two bundled conductor lines spacing 400 and
CRC630 745 1565 3443 74
600 mm
CRM610+CRM620 CRC650 745 1565 5443 96 •Three bundled conductors line spacing 600
CRC670 745 1565 7483 125 mm
•Four bundled conductors line spacing 400 mm
Conductor car is suitable to surmount spacer
crf and warning sphere
Weight It is provided with two independent dynamic
Model Platforms disk brake and stationary brake
B H L [kg]
CRC630 986 1368 3300 113
CRF660+CRF640 CRC650 986 1368 5300 124 Working 265 kg
CRC670 986 1368 7340 163 LOAD

Detachable conductor cars suitable for


construction and inspection of different
configuration line.
They are made of light aluminium alloy. Design
has been defined in accordance with the end
users. conductor car has a detachable structure H

composed by two sides and a central platform.


crm
Single line conductor cars and bundled line
conductor cars can be assembled with three
different length of platform. Each platform is
fully interchangeable with both configurations
to assure maximum flexibility. Any part can L B
be provided separately. Conductor cars can be
assembled by one operator alone even on job
site. Long platforms assure comfort and space
to work on line fittings.
Conductor car are provided with dynamic disk
brake and stationary brake, meter counter and
grounding device H

crf

L B

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bi
OVERHEAD LINES
BICYCLES
light weight
comfort and safety

bib011

bis002

biq031

bis002 configuration
in aluminium alloy for single lines The bicycles are suitable to fit aircraft warning
spheres on single lines and to fit spacers on
Capacity 100 kg
two, three and four bundled conductor lines.
Weight 26 kg By pedalling forward the bicycle moves
backward in order to provide the operator
Available Devices with necessary working space.The bicycles are
BDC002 - Basket for working devices
equipped with a disc brake on the driving wheel
and with an additional safety clamp, which
brakes directly on the conductor.
bib011
A meter counter and safety chains are also
in aluminium alloy for two provided.
bundled conductor lines For models BIB011 and BIQ031 the distance
between conductors can be set adjusted with
Capacity 100 kg pitch of 50 mm.
Weight 34 kg Special models with different characteristics are
available upon request.
Available Devices 0

BDC003 - Basket for working devices


0000

bit023
in aluminium alloy for three
bundled conductor lines
Capacity 100 kg
Weight 38 kg

Available Devices
BDC004 - Basket for working devices
note: distance between conductors to be
specified

biq031
in aluminium alloy for four
bundled conductor lines
Capacity 100 kg
Weight 42 kg
bis002
Available Devices
BDC005 - Basket for working devices

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03.19_SE_S09_EN_R00
10

Aluminium
Structures
INDEX
10

ALUMINIUM STRUCTURES

CODE type

PIL Support Structures 10.10

PLL Working Platforms 10.20

SCP Monopole ladders 10.30

SCA Anchoring Ladders 10.35

SCS-SDA Suspension Ladders 10.40

Tubolar tower’s equipment 10.45

3
Aluminium Structures

The top welding experts


at your disposal.
Tesmec aluminium structures are a product of aluminium of 6000 class certified exclusively in
excellence: completely hand welded by certified Europe.
workers using only top quality anticorodal

4
aluminium structures: our value proposition
10

hand-made for the top safety level light aluminium alloy ladders (PPE)

The Working Platform PLL is an equipment used to allow Ladder and anti-fall device are a complex of individual
the access to the insulator area and the conductor’s dead protective devices, certified by a third party organization.
end joints on anchoring towers. The ladders, designed in accordance with the Italian TSO
It is attached to the the tower by a handle in the middle of Terna, are tested and used in all conditions since 60 years
the platform. It is retained in horizontal working position by on job sites around the world.
proper guy wires firmly anchored to the ground or to the Operator safety is always a priority. From 2013 not only the
tower. anti-fall devices SDA021 / SDA022 but the ladder itself is
The capacity of the PLL is 3 kN for each of the two ends. certified in compliance with the PPE Directive.
Thanks to the single side anti-fall barrier, provided with
all the platforms, Tesmec guarantees the highest safety
on jobsite.

high voltage tubular tower’s equipment

Tesmec has developed a new range of equipment for high Tesmec R&D department has developed a complete set
voltage new generation tubular towers. of equipment easy to transport and to install, ensuring
This type of structures require less space and reduce operations with the traditional safety level.
environmental impact however, in comparison with a This is the best solution to reach any area for proper
traditional tower, the linemen here have no anchoring maintenance of such new compact towers.
points or standing area.

5
ALUMINIUM STRUCTURES

PIL
Support
Structures

Light aluminium alloy supporting


structure for erection of protections
for roads, railways, channels and line
crossings.
MODULAR
LIGHT & STRONG

PIL PXT004 PXT002 PXB006

Characteristics
LENGTH CAPACITY MASS
model SECTION
mm kN Kg
PIL100 2000 Triangular 10 7.5
PIL101 4000 Triangular 10 14
PIL500 2000 Square 10 9.5
PIL501 4000 Square 10 18.5

OPTION
FOR SQUARE FOR TRIANGULAR
DESCRIPTION
SECTION SECTION
Swivel light aluminium alloy head with pulley diameter 650 mm PXT001 PXT002
Steel head designed to carry wooden beams suitable for crossing operations PXT003 PXT004
Steel base PXB005 PXB006

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FIG.1 FIG.2 FIG.3 FIG.4

ASSEMBLY OPERATIONS FOR PIL005, PXT001, PXB005

First operation: stake out the base chip PXB005 Third operation: lift components and join
on the ground by hammer. FIG.1 PXB005+PXT001 parts with PIL501 part by bolts
and nuts. FIG.3
Second operation: join PIL501 part with PXT001
part by bolts and nuts. Make these operations Fourth operation: fix the steel wire guys from
with components laid on the floor. FIG.2 the PXT001 holes to supports on the floor. FIG.4

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ALUMINIUM STRUCTURES

PLL
WORKING
PLATFORMS
detachable WIDE RANGE
SEVERAL OPTIONS AVAILABLE frame

Characteristics
Lateral Central Intermediate Working
Total
section section section load at the Mass
Model length
length length length two ends
m m m m kg kg
PLL004 7 3.5+3.5 - - 300 65
PLL302 8 4+4 - - 300 75
PLL308 9 4.5+ 4.5 - - 300 85
PLL306 10 5+5 - - 300 95
PLL303 11 5.5 +5.5 - - 300 105
PLL311 12 6+6 - - 300 107
PLL300 12 3.5+3.5 5 - 300 110
PLL600 16 3.5+3.5 5 2+2 300 150
PLL901 18 4.5+4.5 4.5+4.5 - 300 180
PLL909 20 5+5 5+5 - 300 190
PLL900 22 5.5+5.5 5.5+5.5 - 300 200
PLL905 24 6+6 6+6 - 300 228
PLL907 26 5+5+5+5 6 - 300 240

Available Devices configuration


Special track for hydraulic press The working platforms have trapezoidal section
PYB001
trolley and they are made of light aluminium alloy.
For modular use of the platforms extra sling
PYC002 Hydraulic press trolley and anti-fall barrier kit are required for each
PYDxxx Double side anti-fall barrier specific length.
All the platforms are provided with single side
anti-fall barrier.
Special working platforms are available upon
request.

PYB001 + PYC002 + PRT060

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FIG.1 FIG.2 FIG.3 FIG.4

USE INSTRUCTIONS FOR WORKING PLATFORM PLL

Installation on bottom cross arm, for standard or delta towers. FIG.1

Installation on top cross arm: lifting operation. FIG.2

Installation on top cross arm: twist to final position. FIG.3

Stability: example of anchoring. FIG.4

350
445

3500 3500

7000 85

3500 5000 3500 3500 2000 5000 2000 3500

1200 1600

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ALUMINIUM STRUCTURES

SCP
Monopole
Ladders
PERFECT FIT
SLIDING SYSTEM

Characteristics
Section length Working load Mass Anti-fall device
Model Description
m kg kg model
Standard SDA022
SCP001 2.5 100 6.6
section (not included)
Terminal SDA021
SCP002 2.5 100 7
section (included)
SCP003 Self-supporting
- 100 5 -
base
or
Self-supporting Use the one of the
SCP004 2.5 100 7
base section standard section
Working
SCP005 - 100 1.2 -
platform

configuration
Specifically designed for climbing poles of
circular or polygonal section. Standard lengths
can be assembled to create the total length
required. The ladder is made of light aluminium
SCP002 alloy, provided with anti-slippery rungs and with
special tracks for the anti-fall device.
The ladder can be composed by using the
sda021 following elements:
A. Several standard sections: quantity according
SCP003 to the total required height (SCP001)
B1. One self-supporting base for fixing
the ladder to the pole without additional
ground support (SCP003)
or
sda022 B2. One self-supporting base section for
fixing the ladder to the pole without
additional ground support (SCP004)
sCP001 C. One terminal section, complete with anti-fall
device, to be connected to any of the rungs of
the last standard section, in order to adjust the
sCP003 final ladder length (SCP002)
As an option available the working platform
applicable to the ladder at the required height
SCP005 SCP (SCP005)

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SCA
Anchoring
Ladders

light weight platform


easy to handle

configuration

Specifically designed for anchoring works. The


ladders are made of light aluminium alloy, with
anti-slippery rungs and with galvanized steel
suspension hooks.

The ladders are supplied with a supplementary


swivel hook to be located on the conductor,
which allows the ladder to be used in horizontal
position. The ladders are available with
triangular or trapezoidal section.

Characteristics
Section Working
Length Linear mass
Model length load Section
m m kg kg/m
SCA700 4 4 150 4 Triangular
SCA800 6 6 150 4 Triangular
SCA801 6 4+2 150 4 Triangular
SCA900 8 4+4 150 4 Triangular
SCA400 3.5 3.5 300 4.7 Trapezoidal
SCA401 4.5 4.5 300 4.7 Trapezoidal
SCA500 6.5 4.5+2 300 4.7 Trapezoidal
SCA600 8 4+4 300 4.7 Trapezoidal
Special models with different lengths are available upon request. SDG010 SDG009

Model
SDG010 standard swivel hook conductor side
SDG009 standard swivel hook with roller (conductor side)
SDG018 swivel suspension hook (tower side)
SDG025 double swivel suspension hook (tower side)
SDG019 double hook swivel (conductor side)

SCA with standard hooks sdg010

SDG018 SDG025

SCA with special double swivel suspension hooks SDG018 SDG019

SDG019

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ALUMINIUM STRUCTURES

SCS-SDA
Suspension
Ladders
PPE SYSTEM
MODULAR AND LIGHT WEIGHT

SUSPENSION LADDERS - SCS


Section Working Anti-fall
Specifically designed for suspension works. Length Linear mass
length load device
The ladder is made of light aluminium alloy, Model
model
fitted with anti-slippery rungs, with a special m m kg kg/m not included
track for the anti-fall device and with a
galvanized steel supporting hook. SCS100 3.5 3.5 300 3.8 SDA021
SCS200 4.5 4.5 300 3.8 SDA021
SCS306 5 5 300 3.8 SDA021
SCS300 6 6 300 3.8 SDA021
SCS301 6 4+2 300 3.8 SDA021
SCS302 8 4+4 300 3.8 SDA021

Available Devices

SDG015 Double swivel hook

Special models with different lengths are


available upon request.

SDG015
ANTI-FALL DEVICES - SDA
Working
They are individual protective devices to prevent Nylon rope length Mass
Model load
the operator from falling down; they are self-
guided and self-locking devices running on a kg mm kg
special rigid track and made of light aluminium SDA021 100 300 1
alloy. They are provided with a polyamide
SDA022 100 300 1
mini energy-absorber and safety spring catch
to connect it to the safety harness; the use of
the safety harness is compulsory. They allow
the proper movement of the operator along
the ladder and, at the same time, they protect
him from falling down. End stroke devices are
provided in order to avoid that the anti-fall
device run away from the anchoring track.
These devices comply with the 89/686/CEE
European Standard related to the individual
protective devices.

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Tubular
tower’s
Equipment
COMPLETE RANGE FOR
MAINTENANCE OF HV
TUBULAR TOWER
DESIGNED AND TESTED FOR italian 380 kV
new towers

PLS952
SUPPORT PLATFORM
This equipment allows a lineman to move away
from tower’s ladder, giving him a confortable
area to perform different operations. It can be
positioned on each part of the tower thanks to
its self-adap ting locking system. This equipment
does not require anchoring devices on tower.
The platform is made of light aluminum alloy
for an easy handling and it is provided with anti-
slipering floor and a positioning connection for
the operator.
All steel parts are fully protected by corrosion.

Characteristics
Working load 120 kg
Tower Diameter range 560÷1700 mm

ABS060
Guard rope pulley support
This an equipment provides a support to a
pulley on the top of the tower for guard rope
or OPGW stringing. It is provided with a self-
adjusting support designed to self adapt to the
different tower diameters.
The arm is provided with an anchoring point for
service blocks.

Characteristics
Working load 14 kN
Tower Diameter range 400÷700 mm

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ALUMINIUM STRUCTURES

ABS061
Support for working platform

This equipment which is a support structure to


connect a working platform onto the tower. It is
provided with a self-support base and doesn’t
require anchoring devices on tower. It can be
placed in every position on the tower. The device
is designed to self adapt to the tower shape. It
can support the weight of three operators.

Characteristics
Working load 500 kg
Tower Diameter range 450÷1700 mm

SCA407
Horizontal ladder
It’s a device used to offer an easy passage
from tower to the end of the tower’s arms. It is
provided with universal hook and a stabilizing
system. The ladder is made of light aluminum
alloy and can be detached in two section 3 + 1.5
m

Characteristics
Working load 400 kg
Length 4.5 m (3+1.5)

AVZ
Hydraulic jack for insulator
maintenance
This device is composed by two hydraulic jacks
and byconnection devices. It is designed to
unload horizontal insulator without detaching
the conductors from their connection points.
Power is provided by an external power unit.
Horizontal arms are made of light aluminum
alloy to save weight. This device is suitable also
for cornering tower. Hydraulic jacks are double
effect and can push or pull conductors with the
same force.

Characteristics
Working load 35 kN

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10
03.19_SE_S10_EN_R00
11

overhead
tools &
accessories
INDEX
11

overhead tools & accessories

CODE type

caa-tap Anti-Lifting Automatic Release Pulley & Lifting Tackles 11.10

mot Self Gripping Clamps 11.15

mos Radial Locking Clamps 11.20

prt Hydraulic Compressor 11.25

pg-tet Cover Joints/Thermometers 11.35

pax/TFX Lifting Hoists & Manual Winches 11.40

PAX/tfx Lifting Hoists & Manual Winches 11.45

tn-tgp001 Cable Cutters & Zoom Sag-Scope 11.50

dlc001-dle Meter Counter & Dynamometers 11.55

mtr-mtf Grounding Devices 11.60

dpc-dpi Safety Equipment 11.65

3
overhead tools & accessories

A complete offer
down to the last details
In more than 60 years of experience Tesmec Tesmec takes care of all the aspects of jobsite
has developed a complete offer of tools and paying attention to the details that ensure the
accessories that integrates the standard machines efficiency of the operations and furthermore the
and equipment range. safety of the operators.

4
overhead tools & accessories: our value proposition
11

self-gripping clamps NEW LIGHTWEIGHT Hydraulic Compressor

Tesmec clamps can be used on conductors, ropes or optical Simple and compact, double-acting hydraulic integrated
ground wires of different diameters only by replacing the distributor, this hydraulic compressor is suitable for
jaws, reducing operating costs. midspan and dead end joints.
The clamps can be provided with machined body clamps or It is the only compressor that can accommodate different
with interchangeable jaws. die holders for using all existing main dies on the market!
The body is made of high strength hot forged steel, in order Dies can be replaced just by pushing a button, without tools.
to minimise the ratio between weight and working load. The 100 tons model PRT510: ease of use and handling have
The galvanisation treatment on the surface protects from been defined as two target features of this new project.
oxidation ensuring safety and efficiency to every job.

TOOLS FOR ANY NEED MOS BOLTED CLAMPS

Tesmec meets the needs of every customer offering a Large range of clamps for any rope and conductor diameter,
complete package of solutions. and for working load going from 40 to 200 kN.
The attention for safety and efficiency of the operations Extreme testing process ensuring use of MOS clamps on
is always a guideline for Tesmec proposing a complete HTLS avoiding marks and damage.
catalogue of accessories specifically selected for an efficient
jobsite.

5
overhead tools & accessories

CAA
ANTI-LIFTING AUTOMATIC
RELEASE PULLEY

The anti-lifting automatic release


pulley is a special device that prevents
the pulling rope lifting with respect to
the theoretical line, specifically in case
of towers with considerable height
differences. It is equipped with an
automatic release system to facilitate
recovery operations. The wheel is made
of galvanized steel and mounted on
ball bearings; the pulley frame is made 65 65
of galvanized steel.
CAA202

Characteristics
Working load 27 kN C C C

245
245
Weight 20 kg

105
105

680
680
I
I I

L
L L

25
25

A A

tap C C C
FF

C C C

lifting tackles
G
EE
G

The lifting tackles are suitable for Ø 9


mm steel ropes; the wheels are mounted II
on ball bearings. The frame is made of II II
galvanized steel. Rope and swivel joint Rope
Rope ø9 Ø9 L
L
not included. L L
L L
M
M

H
B H
B

D
D

Pulling
Dimensions [mm] force/Lifting Working Weight
Model A load
load
A B C D E F G H I L M [kN] [kg]
F

TAP001 22 20 67 242 333 20 353 331 8 10.5 180 1:4 30 17


TAP010 22 23 85 294 380 28 408 386 10 16 180 1:6 50 27
TAP020 22 26 120 294 405 35 440 415 10 10.5 180 1:10 80 42
G
E

Suitable rope Mod. FUZ009 diameter 9 mm Suitable swivel Model GGT001

Rope ø9

Pictures & drawings can be different according


M

to technical specifications - updating programme


H

11.10 variations without notice are possible.


www.tesmec.com 11

MOT
Self Gripping Clamps

MOT140 The self-gripping clamps can be used to


anchor and to string conductors and
steel rope.
The body is made of high strength hot
forged steel, in order to minimise the
ratio between weight and working
MOT130
load. The galvanisation treatment on
the surface protects from oxidation.
Tesmec clamps are provided with
machined body clamps or with
interchangeable jaws.
MOT170

MOT150

MOT180

machine body clamps for steel ropes


Breaking Max working Diameter range
Dimensions [mm] Weight
Model load load* [mm]
A B C [kN] [kN] [kg] D
MOT140 80 225 380 125 42 7 8÷18

B
B
D D
MOT170SF 108 300 535 225 75 15 18÷24
MOT170SF28 108 300 535 225 75 15 24÷28
MOT180SF 114 353 604 280 93 19.5 27÷32 CC A
A

*Special clamps available also for conductors Warning: it is strictly forbidden to use jaws of
different manufacturer.
*Max safe working load may change according to local safety factor standards
xxx Diameter to be specified

interchangeable jawls clamps for conductors & opgw


Max working Weight
Dimensions [mm] Breaking load D
Clamp Model load* Jaws Model Use
A B C [kN] [kN] [kg] [mm]
GTF110 7 ÷ 10 Aluminium conductor
MOT130GC - - - 64 21 2.5 GTF113 10 ÷ 13 Aluminium conductor
GTF116 13 ÷ 16 Aluminium conductor
GTY117 14 ÷ 17 Aluminium conductor
GTY120 17 ÷ 20 Aluminium conductor
MOT150GC 80 225 380 125 42 7
GTY123 20 ÷ 23 Aluminium conductor
GTOxxx 06 ÷ 23 OPGW
GTX220 17 ÷ 20 Aluminium conductor
GTX223 20 ÷ 23 Aluminium conductor
GTX226 22.8 ÷ 26 Aluminium conductor
MOT170GC 108 300 535 225 75 15
GTX229 26 ÷ 29 Aluminium conductor
GTX232 29 ÷ 32 Aluminium conductor
GTX233 30 ÷33 Aluminium conductor
GTJ335 32 ÷ 35 Aluminium conductor
GTJ338 35 ÷ 38 Aluminium conductor
MOT180GC 114 353 604 280 93 19.5 GTJ341 38 ÷ 41 Aluminium conductor
GTJ344 41 ÷ 44 Aluminium conductor
GTJ346 43 ÷ 46 Aluminium conductor

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overhead tools & accessories

MOS
Radial Locking Clamps

DESIGNED FOR LONG PERIOD ANCHORAGE


SAFE & GENTLE ON CONDUCTORS

Standard diameter range [mm] The radial locking clamp can be used whenever
20-30 30-40 40-56 a conductor or a rope made of aluminium,
Max aluminium/steel, copper or steel has to be
Working Weight
Number Weight
Dimensions [mm] min max stretched.
of load
The body is made of high-strength steel.
eyebolts C
A B A B A B C E F [kN] [kg] [kg] It is made up of a series of hinged elements,
MOS700 MOS701 MOS702 which can be locked by nuts.
4 605 75 26 40 18 19 The interchangeable jaws are made of
158 143 169 143 178 158
aluminium.
MOS710 MOS711 MOS712 A special hook is provided at one end.
6 735 93 26 60 25 28
158 143 169 143 178 158 The galvanisation treatment on the surface
MOS720 MOS721 MOS722 protects from oxidation.
8 852 93 26 80 30 33
158 143 169 143 178 158
MOS730 MOS731 MOS732
10 995 93 32 100 39 41
158 143 169 143 178 158
MOS740 MOS741 MOS742 B
B D
D
12 1100 93 32 120 41 43
158 143 169 143 178 158
MOS750 MOS751 MOS752
14 1210 93 35 140 43 47
158 143 169 143 178 158
MOS753 MOS754 MOS755
15 1285 93 35 150 55 61
158 143 169 143 178 158
MOS760 MOS761 MOS762
16 1360 93 45 160 67 75
158 143 169 143 178 158
A
A

MOS770 MOS771 MOS772


18 1510 93 45 180 79 89
158 143 169 143 178 158
MOS780 MOS781 MOS782
20 1670 93 45 200 92 104
158 143 169 143 221 158

C
C
D D EE F F

B D

D = conductor diameter to be specified

Different jaws out of the standard diameter range are available upon request
A

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PRT
hydraulic compressors

DOUBLE EFFECT
EXTRA LONG LIFE CYCLE

PRT510 PRT060

PRT020

Max Max
Max
Piston Max hexagon hexagon “ch” Max Press Die Dimensions
compression
Model return pressure “ch” for stroke weight weight (bxlxh)
force
for steel aluminium
[kN] [bar] [mm] [mm] [mm] [kg] [kg] [mm]
480
PRT510 Hydraulic 1000 700 29 60 31 34.5 2 255
387
520
PRT060 Hydraulic 1200 700 35 65 34 52 2 280
450
600
PRT020 Hydraulic 1840 700 54 90 44 145 5.5 430
600

The hydraulic compressors, mainly


implemented in press forged steel, have the
following characteristics:
excellent weight/power ratio
very short pressing cycle (all the presses have
an hydraulically-driven piston release)
each power unit or manual hydraulic pump (and
hoses) is interchangeable with any hydraulic
press

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overhead tools & accessories

PRT
Accessories
for Hydraulic
Compressors

Hydraulic Power Units Manual Pump

hydraulic power units mod. cpp


Engine Power Max pressure Max delivery Tank capacity Weight Dimensions (bxlxh)
Model
[kW] [bar] [I/min.] [l] [kg] [mm]
530
CPP001 Gasoline 3.2 700 1.8 10 54 340
370
530
Electrical
CPP004 2.2 700 1.8 10 50 340
220V-50Hz
370

Note: the performance is calculated at 20°C and at sea level

manual pump mod pdp001

Max pressure Delivery [cm3 / cycle] Capacity Weight without Dimensions


Model oil (bxlxh)
[bar] 1st stage 2nd stage [l] [kg] [mm]

550
PDP001 700 17.5 2.7 3.4 8.5 160
170

kit of connecting hoses mod. tup dies for conductors mod. pdm
Length Die model
Model Press Model Joint material
[m] Hexagonal Circular
TUP013 3 Steel PDM042 -
TUP014 6 PRT510 (1000 kN) Aluminium PDM043 -
TUP015 10 Almelec PDM044 -
TUP016 15 Copper PDM038 -
TUP017 30 Steel PDM042 PDM048
PRT060 (1200 kN)
Aluminium PDM043 PDM049
Almelec PDM044 -
Steel PDM045 PDM054
PRT020 (1840 kN) Aluminium PDM046 PDM055
Almelec PDM047 -

dies for coupling mod. pdm straightening joint devices mod. pdr

Model Dies Model Straightening joint


device model
Ch
Ch

PRT510 PDM026 PRT510 (1000 kN) PDR007


PRT060 PDM026 PRT060 (1200 kN) PDR007
PRT020 PDM027 PRT020 (1840 kN) PDR010

Special dies are available upon request

ch = hexagonal key
dimension to be specified

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PG
cover joints

The cover joints are specifically


designed to protect the mid span joint,
made at the “tensioner station”, during
conductor stringing operations.
The cover joints consist of two shells
made of galvanized steel with shaped
ends to house the rubber noses, which
protect the
mid span joint during the passage over
the pulleys. The shells are coupled
together by
socket screws and the rubber noses are
clipped together by belts.
Ch
Ch

D D d d

L
L

Working
Max L max load *
ch max (std) ** (at the
Model Application diameter
edges)
[mm] [mm] [mm] [kN]
PGC For pulley with 54 mm groove 28 18 600 2.5 ÷ 5
PGS For pulley with 68 mm groove 37 25 1000 4 ÷ 6.5
PGM For pulley with 68 mm groove 48 31.5 1050 2÷ 5
PGL For pulley with 95 mm groove 56 47 1300 max 6.5
PGX For pulley with 130 mm groove 82 54 2000 5

*changes with length


**different lengths are available upon request

Following data to be specified:


1) L = joint length after compression
2) d = conductor diameter
3) ch = the hexagon dimension of mid span joint after compression

tet
thermometers

LL
The thermometers are made of an
aluminium bulb reproducing the
conductor’s surface.

TET060

Length Weight (indicative)


Model
[m] [kg]
TET060 0.49 0.6÷1
Diameter “d” of the conductor to be specified

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overhead tools & accessories

PAX C
C
lifting hoists

The lifting hoists are made of steel

A
and equipped with mechanical brake;
they are designed to facilitate
and accelerate chain positioning BB
operations.
Chains with different lengths are
available upon request.

Dimensions
Chain length Capacity Weight
Model [mm]
B C [m] [kN] [kg]
PAX260 340 330 1.5 7.5 6,5
PAX270 408 365 1,5 15 11,3
PAX280 418 490 1,5 30 19,3
pax290 418 620 1,5 60 31,3

tfx
manual winches

Manual winches are designed to pull


or lift ropes, conductors or loads.

light version
Rope Ø Length Width Working Load Weight
Model
[mm] [mm] [mm] [kN] [kg]
TFX100 8.3 428 260 8 6
TFX110 11 545 260 16 12
TFX120 16 660 320 32 22

rope - tdf
Rope length
Model 20 30 40
[m] [m] [m]
TFX100 TDF048 TDF049 TDF050
TFX110 TDF051 TDF052 TDF053
TFX120 TDF054 TDF055 TDF056

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C
C
PAX
lifting hoists

The lifting hoists are made of steel

A
A
and equipped with mechanical brake;
they are designed to facilitate
BB and accelerate chain positioning
operations.
Chains with different lengths are
available upon request.

Required
Chain
Dimensions [mm] pulling force Capacity Weight
Model length
at full load
A B C min [m] [kN] [kN] [kg]
PAX001 153 290 303 1.5 0.2 7.5 7
PAX002 153 290 303 3 0.2 7.5 9
PAX003 153 290 303 6 0.2 7.5 14
PAX010 160 410 365 1.5 0.21 15 11
PAX011 160 410 365 3 0.21 15 14
PAX012 160 410 365 6 0.21 15 20
PAX020 185 410 485 1.5 0.33 30 20
PAX021 185 410 485 3 0.33 30 27
PAX022 185 410 485 6 0.33 30 42
PAX030 230 410 600 1.5 0.35 60 30
PAX031 230 410 600 3 0.35 60 37
PAX032 230 410 600 6 0.35 60 52

tfx
manual winches

Manual winches are designed to pull


or lift ropes, conductors or loads.

Tirfor® Tirfor®

stand version

Rope Ø Length Width Working Weight


Model Load
[mm] [mm] [mm] [kN] [kg]
TFX060 8.3 530 284 8 8.4
TFX070 11.5 558 315 16 20
TFX080 16.3 680 360 32 27

rope - tdf
Rope length
Model 10 20 30 40
[m] [m] [m] [m]
TFX060 TDF001 TDF004 TDF007 TDF010
TFX070 TDF002 TDF005 TDF008 TDF011
TFX080 TDF003 TDF006 TDF009 TDF012

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overhead tools & accessories

tn
cable cutters

These devices are suitable for cutting


ropes or conductors

tnm

tni

Ø max steel ropes Ø max conductors


aluminium-steel / aluminium /
Model R = 1.8 kN/mm2 copper Type
[mm] [mm]
TNM010 10 31 Mechanical
TNI030 18 25 Hydraulic
TNI001 18 45 Hydraulic

tgp001
zoom sag-scope

Suitable for accurate conductor sag


measurements.
Equipped with a special anchoring
support for steel tower.

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dlc001
meter counter device

120
120
This device is suitable to measure the
415
415 length in meters of the conductors or
the stringing ropes (available model
DLC002 with measure in feet).
Characteristics
weight 6 Kg

340
340
dle
D electronic dynamometers

These devices are suitable for accurate


measure of the pull value.
Precision 0,2%

1234
A
EE
A

B
B C
C

Capacity Dimensions [mm] Weight


Model
[kN] A B C D E [kg]
DLE290 2.5 192 85 54 15 142 1.1
DLE300 5 220/192 90/85 47.5/54 14/15 182/142 1.1
DLE310 12.5 192 85 54 15 142 1.1
DLE210 25 218 90 56 21 160 1.3
DLE220 50 230 90 56 27 165 1.85
DLE230 100 310 110 58 47 196 3.8
DLE240 125 218 100 59 38 200 3.6

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overhead tools & accessories

mtr
running earths

Grounding device designed for ropes


and conductors during stringing
operations.
It is equipped with a copper grounding
wire (50 mm2 section, 6 m long) for
connection to the ground.
Designed for 10 kA eff / 0.4 s short
circuit level.

Characteristics
weight 6 Kg
groove width 55 mm MTR001 MTR052

Characteristics

120

160
160
120
weight 16 Kg 415 480
480
415
groove width 70 mm

Suitable for anti-twisting device model RFF001

400
400
340
340

mtr001

mtf
grounding devices

MTF035

MTF015

mtf015 mtf035
for high voltage lines (130/220 kV) for high voltage lines (60 kV)
The device is made of: The device is made of:
• 3 light aluminium alloy screw pliers for clamping • 3 light aluminium alloy screw pliers for clamping
conductors with diameter 5÷30 mm conductors with diameter 3 ÷ 32 mm
• 3 copper wires insulated with transparent • 2 copper wire insulated with transparent
thermoplastic material, section 1x50 mm2, thermoplastic material, section 35 mm2, total
total length 6 m each length 2.5 m each
• 3 ground clamps • 1 ground clamp
• 1 high insulating fibre glass stick, total length 3 m • 1 high insulating fiber glass stick, total length 3 m
• designed for 11.25 kA eff / 1 s short cicuit level • designed for 8.6 kA eff/ 1 s short cicuit level
• 1 ground cable copper wire insulated with
transparent thermoplastic material, section 16
mtf016
mm2 , total length 16 m
for extra high voltage lines (400/500 kV) • Metallic box
The device is made of:
• 3 light aluminium alloy screw pliers for clamping
conductors with diameter 5÷60 mm
• 3 copper wires insulated with transparent
thermoplastic material, section 1x50 mm2, total
length 8 m each
• 3 ground clamps
• 1 high insulating fibre glass stick total length 4.5 m
• designed for 11.25 kA eff / 1 s short cicuit level

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dPC
POSITIONING BELT

• Positioning belt for stationary work. This


product is not designed for use as a fall arrest
device. Features:
• 3 buckles for connecting a tool bag
• side anchoring: 2 stainless steel “D” rings
available devices
dpf460 positioning rope 2 m
dpfXXX positioning rope 1,5 m
DPC440
dpfXXX positioning rope 2 m

DPFXXX

dPI
SAFETY HARNESS

• Harness with:
• a back anchor point
• a chest anchor point
• adjustable thoracic webbing with quick fitting
buckle

available devices
DPEXXX
DPM430 Fall arrest device including 0.3 m
rope
DPF470 Standard Rope:
20 m Ø 14 mm 3-strand
Polyamide fibre rope
DPB450 Nylon Bag
DPI480 DPA490 Connector
dpeXXX Safety Helmet
dppXXX Anti-Fall Stick

DPM430
Applications
Individual, vertical, sliding fall arrest device. It
ensures protection against falls when a user
moves vertically along an anchorage line (textile
rope).
Description and principle
Fall arrest device; free vertical movement at
normal speed. Housing may be opened by
using the captive screw and flat bolt.
Locking is due to the differential speed which
engages an eccentric cam during the fall,
between the user and the device on its support.
DPPXXX The energy is absorbed by the lengthening of
DPM430 DPB450
the support (>10%) and by the sliding movement
along it. The device has a locking ring which
prevents attachment to the support upside
down. An arrow indicates the correct direction
of movement and position for attachment to
the support.

DPF470 DPA490

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11
03.19_SE_S11_EN_R01
Notes
Notes
Exclusive Distributor
PT. Tri Mitra Elektrik
L'Agricola Blok C No. 9
TESMEC S.P.A. Gading Serpong
Headquarters Tangerang, 15810
via Zanica, 17/O - 24050 Grassobbio bg - Italy
t +39 035 4232911 f +39 035 4522445
021 5568 4260
[email protected]
www.trimitraelektrik.com

www.tesmec.com

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