Iw1819 Datasheet
Iw1819 Datasheet
Iw1819 Datasheet
The iW1819 features a distinctive soft-start scheme, which allows for fast and yet smooth start-up with both small and
large capacitive loads. It removes the need for a secondary feedback circuit while achieving excellent line and load
regulation. It also eliminates the need for loop compensation components while maintaining stability across all operating
conditions. The pulse-by-pulse waveform analysis allows for fast dynamic load response. The built-in power limit
function enables optimized transformer design for a wide input voltage range.
Dialog’s innovative, proprietary technology ensures that power supplies built with the iW1819 can achieve both the
highest average efficiency and less than 30mW no-load power consumption. And, the iW1819 can start-up into a wide
range of capacitive loads at 5V to 12V or higher output voltages, making it ideal for networking, set-top box and home
appliance power supply applications.
2 Features
■ Optimized for 12V/1.5A AC/DC adapters with ■ Intrinsically low common mode noise
< 30mW no-load power consumption at 230VAC and
■ Optimized 72kHz maximum PWM switching
fast dynamic response
frequency achieves best size and efficiency
■ AccuSwitch™ technology − integrated 800V bipolar
■ Adaptive multi-mode PWM/PFM control improves
junction transistor (BJT)
efficiency
■ Adaptively controlled soft-start enables fast and
■ Quasi-resonant operation for highest overall efficiency
smooth start-up for a wide range of capacitive loads
(from 330μF to 6,000μF) ■ Dynamic base current control
■ Very tight constant voltage and constant current ■ No external loop compensation components required
regulation over entire operating range
■ Built-in single-point protections against output short-
■ PrimAccurate™ primary-side feedback eliminates circuit, output low impedance, and output overvoltage
optocoupler and simplifies design
■ Built-in over-temperature protection (OTP)
■ EZ-EMI™ design enhances manufacturability
■ No audible noise over entire operating range
3 Applications
■ Network power adapters for ADSL, wireless access
■ AC/DC adaptor for set top box
■ AC/DC power supplies for home appliances and
industrial applications
N
VOUT
+
+
RTN
6 C C 5
7 E NC 4
8 GND GND 3
9 ISENSE VCC 2
10 ASU VSENSE 1
iW1819
WARNING:
The iW1819 is intended for high voltage AC/DC offline applications. Contact with live high voltage offline
circuits or improper use of components may cause lethal or life threatening injuries or property damage.
Only qualified professionals with safety training and proper precaution should operate with high voltage
offline circuits.
Notes:
Note 1. Maximum practical continuous output power measured at open frame ambient temperature of 50°C while minimum bulk
capacitor voltage is kept above 90V (test unit is placed in a non-ventilated environment).
Note 2. The output power can vary depending on the power supply system designs and operating conditions.
iW1819
1 VSENSE ASU 10
2 VCC ISENSE 9
3 GND GND 8
4 NC E 7
5 C C 6
1 VSENSE Analog Input Auxiliary voltage sense (used for primary-side regulation).
Primary current sense. Used for cycle-by-cycle peak current control and
9 ISENSE Analog Input
current limit.
DC supply voltage range (pin 2, ICC = 20mA max) VCC -0.3 to 25.0 V
Electrostatic Discharge Capability (Human Body Model), JEDEC JS-001-2017 ESD(HBM) ±2000 V
Notes:
Note 1. Limited by maximum junction temperature.
6 Thermal Characteristics
Notes:
Note 1. Device is mounted on a 4-layer JEDEC board with 100mm2 of 70μm thick copper, in a one-cubic-foot natural convection
chamber.
Note 2. ψJ-COLLECTOR [Psi Junction to Collector pin] provides an estimation of the die junction temperature relative to the Collector
pin [internal BJT Collector] surface temperature.
Note 3. These parameters are typical and they are guaranteed by design.
Notes:
Note 1: These parameters are not 100% tested. They are guaranteed by design and characterization.
Note 2: Operating frequency varies based on the load conditions, see Section 10.6 for more details.
4.40 14.7
4.36 14.3
4.32 13.9
4.28 13.5
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Ambient Temperature (ºC) Ambient Temperature (ºC)
Figure 8.1 : VCC UVLO vs. Temperature Figure 8.2 : VCC Start-up Threshold vs. Temperature
80 2.010
Internal Reference Voltage (V)
76 2.006
fsw @ Load > 50% (kHz)
72 2.002
68 1.998
64 1.994
60 1.990
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Ambient Temperature (ºC) Ambient Temperature (ºC)
Figure 8.3 : Switching Frequency vs. Temperature1 Figure 8.5 : Internal Reference Voltage vs. Temperature
2.4
VCC Supply Start-up Current (µA)
2.0
1.6
1.2
0.8
0.4
0.0
0.0 4.0 8.0 12.0 16.0
VCC (V)
Figure 8.4 : VCC Supply Start-up Current vs. VCC
Notes:
Note 1. Operating frequency varies based on the load conditions, see Section 10.6 for more details.
Regulator 2 VCC
Start-up 10 ASU
BJT
ENABLE Base
ENABLE
Drive
5 C (collector)
VFB Digital
VSENSE 1 Signal Logic 6 C (collector)
Conditioning Control Thermal
Shutdown
7 E (emitter)
VSENSE(NOM) OCP
GND 8 1.15V 4 NC
= 1.536V
DAC IPK
9 ISENSE
GND 3
VIPK
0.23V ~ 1.0V
Figure 9.1 shows that the iW1819 operates in peak current mode control. The digital logic control block generates the
switching on-time and off-time information based on the output voltage and current feedback signal and provides
commands to dynamically control the internal BJT base current. The ISENSE is an analog input configured to sense the
primary current in a voltage form. To achieve the peak current mode control and cycle-by-cycle current limit, the VIPK
sets the threshold for the ISENSE to compare with, and it varies in the range of 0.23V (typical) and 1.00V (typical) under
different line and load conditions. The system loop is automatically compensated internally by a digital error amplifier.
Adequate system phase margin and gain margin are guaranteed by design and no external analog components are
required for loop compensation. The iW1819 uses an advanced digital control algorithm to reduce system design time
and increase reliability.
Accurate secondary constant-current operation is achieved without the need for any secondary-side sense and control
circuits.
The iW1819 uses adaptive multi-mode PWM/PFM control to dynamically change the BJT switching frequency for
efficiency, EMI, and power consumption optimization. In addition, it achieves unique BJT quasi-resonant switching to
further improve efficiency and reduce EMI. Built-in single-point fault protection features include overvoltage protection
(OVP), output short-circuit protection (SCP), over-current protection (OCP), ISENSE fault detection, and OTP. In
particular, it ensures that power supplies built with the iW1819 are best suited for power adaptor applications such as
networking devices and set-top boxes that have large input capacitance.
Dialog’s digital control scheme is specifically designed to address the challenges and trade-offs of power conversion
design. This innovative technology is ideal for balancing new regulatory requirements for green-mode operation with
more practical design considerations such as lowest possible cost, smallest size, and high performance output control.
Pin 4 – NC
NC
Pin 5 and Pin 6 – C
Collector pins of the internal BJT.
Pin 7 – E
Emitter pin of the internal power BJT. This pin must be shorted to pin 9 (the ISENSE pin).
If at any time the VCC voltage drops below the under-voltage lockout (UVLO) threshold VCC(UVL), then the iW1819 shuts
down. At this time the ENABLE signal becomes low.
Start-up
Sequencing
VCC(ST)
VCC
ENABLE
ASU
TS(t) Q1
LM 2
E
= g × ig _ peak ( t ) (10.3)
2
When Q1 turns off at tO, ig(t) in LM forces a reversal of polarities on all windings. Ignoring the commutation time caused
by the leakage inductance LK at the instant of turn-off tO, the primary current transfers to the secondary at a peak
amplitude of:
NP
(t )
id = × ig _ peak ( t ) (10.4)
NS
Assuming the secondary winding is master, and the auxiliary winding is slave,
NAUX
1 VAUX = VO x
NS
VAUX
0V
NAUX
2 VAUX = -VIN x
NP
The voltage at the load differs from the secondary voltage by a diode drop and IR losses. Thus, if the secondary
voltage is always read at a constant secondary current, the difference between the output voltage and the secondary
voltage is a fixed ΔV. Furthermore, if the voltage can be read when the secondary current is small, ΔV is also small.
With the iW1819, ΔV can be ignored.
The real-time waveform analyzer in the iW1819 reads this information cycle by cycle. The device then generates a
feedback voltage VFB. The VFB signal precisely represents the output voltage under most conditions and is used to
regulate the output voltage.
If no voltage is detected on VSENSE it is assumed that the auxiliary winding of the transformer is either open or shorted
and the iW1819 shuts down.
To achieve this regulation the iW1819 senses the load current indirectly through the primary current, which is detected
by the ISENSE pin through a resistor from the BJT emitter to ground.
VNOM
CV mode
Output Voltage
CC mode
IOUT(CC)
Output Current
During the constant voltage (CV) operation, the iW1819 normally operates in a pulse-width-modulation (PWM) mode
in heavy load conditions. In the PWM mode, the switching frequency keeps around constant. As the output load IOUT is
reduced, the on-time tON is decreased, and the controller adaptively transitions to a pulse-frequency-modulation (PFM)
mode. In the PFM mode, the BJT is turned on for a set duration under a given instantly-rectified AC input voltage,
but its off-time is modulated by the load current. With a decreasing load current, the off-time increases and thus the
switching frequency decreases.
When the switching frequency approaches the human ear audio band, the iW1819 transitions to a second level of
PWM mode, namely deep PWM mode (DPWM). During the DPWM mode, the switching frequency keeps around
25kHz to avoid audible noise. As the load current is further reduced, the iW1819 transitions to a second level of PFM
mode, namely deep PFM mode (DPFM), which can reduce the switching frequency to a low level. Although the
switching frequency drops across the audible frequency range during the DPFM mode, the output current in the power
converter has reduced to an insignificant level in the DPWM mode before transitioning to the DPFM mode. The power
converter produces no audible noise, while achieving high efficiency across varying load conditions.
As the load current reduces to low or no-load condition, the iW1819 transitions from the DPFM to the third level of
PWM mode, namely deep-deep PWM mode (DDPWM), where the switching frequency is fixed at around 2.1kHz.
The iW1819 also incorporates a unique proprietary quasi-resonant switching scheme that achieves valley-mode turn
on for every PWM/PFM switching cycle, during all PFM and PWM modes and in both CV and CC operations. This
unique feature greatly reduces the switching loss and dv/dt across the entire operating range of the power supply. Due
to the nature of quasi-resonant switching, the switching frequency can vary slightly cycle by cycle, providing the addi-
tional benefit of reducing EMI. Together these innovative digital control architecture and algorithms enable the iW1819
to achieve highest overall efficiency and lowest EMI, without causing audible noise over entire operating range.
10.7 Less Than 30mW No-Load Power with Fast Load Transient Response
The iW1819 features the distinctive DDPWM control at no-load conditions to help achieve super-low no-load power
consumption (< 30mW for typical applications) and meanwhile to ensure fast dynamic load response. The power sup-
ply system designs including the pre-load resistor selection should ensure the power supply can stably operate in the
DDPWM mode at the steady-state no-load condition. If the pre-load resistor is too small, the no-load power
consumption increases; on the other hand, if it is too large, the output voltage may increase and even cause
overvoltage since the switching frequency is fixed at around 2.1kHz. For typical designs, the pre-load resistor is in the
range of 5kΩ to 10kΩ.
Aside from the appropriate use of pre-load resistor, the iW1819 enjoys a few other features to bring down no-load
power consumption as well. First, the iW1819 implements an intelligent low-power management technique that
achieves ultra-low chip operating current at no-load (typically around 250μA). Second, the use of a BJT power switch
instead of a MOSFET requires a lower driving voltage, enabling a low UVLO threshold (typically 4.4V). The power
supply system design can fully use this low UVLO feature to have a low VCC voltage at the no-load operation in order
to minimize the no-load power. All together these features ensure the lowest system cost power supplies built with the
iW1819 can achieve less than 30mW no-load power consumption at 230VAC input and very tight constant voltage and
constant current regulation over the entire operating range including the no-load operation.
While achieving super-low no-load power consumption, the iW1819 implements innovative proprietary digital control
technology to intelligently detect any load transient events, and achieve fast dynamic load response for both one-time
and repetitive load transients. In particular, for load transients that are demanded in some applications as from
absolutely no load to full load, the iW1819 can still guarantee a fast enough response to meet the most stringent
requirements, with the no-load operating frequency designed at around 2.1kHz.
Although there is no pin available to directly sense the input voltage, the iW1819 uses an innovative proprietary digital
control method to detect and analyze the switch ON time, which provides real-time indirect sensing and monitoring of
the magnitude and shape of the DC bulk capacitor voltage. This enables the iW1819 to determine and distinguish
various conditions of the AC input voltage such as brown-out, brown-in and unplug, and to take appropriate actions.
When the AC input voltage drops to below normal operation range and the power supply input is still connected to the
AC source, the iW1819 initiates brown-out protection and shuts down the power supply adaptively according to the
power supply load condition. Meanwhile, a brown-in input voltage threshold is set with hysteresis. In the case of the
power supply input being unplugged or disconnected from the AC source, the iW1819 continues to control the switch-
ing actions to discharge the DC bulk capacitor voltage to a safe level before shutting down the power supply. Also, the
iW1819 monitors the voltage on the VCC pin and when the voltage on this pin is below UVLO threshold the IC shuts
down immediately.
When any of these faults are met the IC remains biased to discharge the VCC supply. Once VCC drops below UVLO
threshold, the controller resets itself and then initiates a new soft-start cycle. The controller continues attempting start
up until the fault condition is removed.
If the ISENSE resistor is shorted, a potential danger of the over current condition not being detected exists. Thus, the IC
is designed to detect this sense-resistor-short fault during startup and shut down immediately. The VCC is discharged
since the IC remains biased. Once VCC drops below the UVLO threshold, the controller resets itself and then initiates
a new soft-start cycle. The controller continues attempting to start up, but does not fully start up until the fault condition
is removed.
The “cable comp” specified in the table in Section 12 refers to the voltage increment at PCB end from no-load to
fullload conditions in the CV mode, with the assumption that the secondary diode voltage drop can be ignored at the
point when the secondary voltage is sensed. Also, the “cable comp” is specified based on the nominal output voltage
of 5V. For different output voltage, the actual voltage increment must be scaled accordingly. For example, for 12V out-
put, the corresponding cable comp will be: 0mV for the iW1819-00 and 360mV for the iW1819-01 and iW1819-11.
To calculate the amount of cable compensation needed, take the resistance of the cable and connector and multiply
by the maximum output current.
Note: For illustrative purposes only. It does not represent a correct pinout or size of chip.
The actual IC power dissipation is related to the power supply application circuit, component selection and operation
conditions. The maximum IC power dissipation should be used to estimate the maximum junction temperature. For a
typical 18W power supply, the power dissipation can be around 0.9W.
The output power table in Section 3.0 recommends maximum practical continuous output power level be achieved
under the following conditions:
1
1 2 2
2
2 1
1
1
2
1
2
1
1
1 1 2
1
1
2
2
1 2
1
2
3
1
2
1
1
2
1 9
4
2
1
7
2
2 1
3
2 2 8
2
2
14
13
12
11
8
1
1
1
1
1 2 2 3 7
2
1 1
4 1 6 2 1
2 1 2
2 5 1 2
1
1 2
2
2
1
1 1
1 2
1 1 2
1
2 1
1 1
2
Figure 10.6a : Application Schematic of Typical iW1819 Circuit Figure 10.6b : Typical Layout of iW1819 Application Circuit
10.16.1 Creepage
The iW1819 integrates a high-voltage BJT in the same package as the control circuit. The SO-10 package is made
especially with a minimum spacing of 1.47mm between the high voltage pins and low voltage pins. For applications
that require a creepage rating higher than 1.47mm can use a slot in the PCB between the pins. Figure 10.7 shows the
slots on a recommended layout used in a reference design for the iW1819.
1
1 2 2
2
2 1
1
2
1
1
1
1
1
2
2
2
1
2
1
7
2
3
2 2
2
14
13
12
11
8
1
1
6 5 2 2 3 2
10
7 2
1 1
9
4 1
3 1
1 2
5
1
8 4
1 2
2
1
1
1
1 1 2
1
2
2
Figure 10.8a : Primary-Side Power Path Figure 10.8b : Layout of Primary-Side Power Path
1 2
2
1
+ 9 1 3
2
2 1
8
1
7
6 2 1
1 2
1 2
2
1
2 1
1 1
Figure 10.9a : Secondary-Side Power Path Figure 10.9b : Secondary-Side Layout Path Recommendation
1
1 2 2
2
2 1
1
2
1
1
1
1
1
2
2
2
1
2
1
7
2
3
2 2
2
14
13
12
11
8
1
1
6 5 2 2 3 2
10
7 2
1 1
9 4 1
3 1
1 2
5
1
8 4
1 2
2
1
1
1
1 1 2
1
2
Figure 10.10a : VSENSE Feedback Path Figure 10.10b : VSENSE Feedback Layout Path
1 2 2
1
2 1
2
1
2
1
1
1
2
1
1
2
1
1
2
1
1
2
3
2 2
2
14
13
12
11
1
1
6 5 2 2 3 2
10
7 2
1 1
9
4 1
3 1
1 2
5
2
8 4
1 2
2
2
1
1
1 1 2
1
2
Figure 10.11a : IC and Transformer Ground Path Figure 10.11b : IC and Transformer Ground Layout Path
1
The snubber circuit should be located near the primary-side winding and the 1copper
2 2traces should be as2 short
1 as pos-
2
sible. The current path from the bulk input capacitor to the snubber circuit and primary-side
2
winding should be as short
1
2
1
1
as possible. 1
1
1
2
2
2
1
2
1
7
2
3
2 2
2
14
13
12
11
8
1
1
2 2 3 2
1 1
6 5
4 1
10
1 2
5
1
2
7 2
9
3 1 1 2
1
8 4
1
1
1 1 2
1
2
Figure 10.12a : Snubber Circuit Path Figure 10.12b : Snubber Circuit Layout Path
1 2 2
1
2 1
2
1
2
1
1
1
2
1
1
2
1
1
2
1
1
2
3
2 2
2
14
13
12
11
1
1
6 5 2 2 3 2
10
7 2
1 1
9
4 1
3 1
1 2
5
2
8 4
1 2
2
2
1
1 1 2
1
2
Figure 10.13a : IC Power Supply Path Figure 10.13b : IC Power Supply Layout Path
1
1 2 2
2
2 1
1
1
2
1
2
1
1
1 1 2
1
1
2
2
1 2
1
2
3
1
2
1
1
2
1 9
4
2
1
7
2
2 1
3
2 2 8
2
2 14
13
12
11
8
1
1
1
1
1 2 2 3 7
2
1 1
4 1 6 2 1
2 1 2
2 5 1 2
1
1 2
2
2
2
1
1 1
1 2
1 1 2
1
2 1
1 1
2
12 Ordering Information
iW1819-00 Cable Comp = 0mV, OTP recovery threshold = 100°C SO-10 Batwing Tape & Reel1
iW1819-01 Cable Comp = 150mV, OTP recovery threshold = 100°C SO-10 Batwing Tape & Reel1
iW1819-11 Cable Comp = 150mV, OTP recovery threshold = 120°C SO-10 Batwing Tape & Reel1
Note 1: Tape & Reel packing quantity is 2,500/reel. Minimum packing quantity is 2,500.
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