Iw1819 Datasheet

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iW1819

18W AccuSwitchTM Quasi-Resonant PWM Controller


with Integrated 800V Power BJT
1 Description
The iW1819 integrates a high performance AC/DC power supply controller using digital control technology and a
power BJT switch in one package to enable compact peak current mode PWM flyback power supplies. The device
operates in quasi-resonant mode and features multiple key protection features, allowing designs with improved efficiency
and lower EMI, while lowering the bill of material cost.

The iW1819 features a distinctive soft-start scheme, which allows for fast and yet smooth start-up with both small and
large capacitive loads. It removes the need for a secondary feedback circuit while achieving excellent line and load
regulation. It also eliminates the need for loop compensation components while maintaining stability across all operating
conditions. The pulse-by-pulse waveform analysis allows for fast dynamic load response. The built-in power limit
function enables optimized transformer design for a wide input voltage range.

Dialog’s innovative, proprietary technology ensures that power supplies built with the iW1819 can achieve both the
highest average efficiency and less than 30mW no-load power consumption. And, the iW1819 can start-up into a wide
range of capacitive loads at 5V to 12V or higher output voltages, making it ideal for networking, set-top box and home
appliance power supply applications.

2 Features
■ Optimized for 12V/1.5A AC/DC adapters with ■ Intrinsically low common mode noise
< 30mW no-load power consumption at 230VAC and
■ Optimized 72kHz maximum PWM switching
fast dynamic response
frequency achieves best size and efficiency
■ AccuSwitch™ technology − integrated 800V bipolar
■ Adaptive multi-mode PWM/PFM control improves
junction transistor (BJT)
efficiency
■ Adaptively controlled soft-start enables fast and
■ Quasi-resonant operation for highest overall efficiency
smooth start-up for a wide range of capacitive loads
(from 330μF to 6,000μF) ■ Dynamic base current control
■ Very tight constant voltage and constant current ■ No external loop compensation components required
regulation over entire operating range
■ Built-in single-point protections against output short-
■ PrimAccurate™ primary-side feedback eliminates circuit, output low impedance, and output overvoltage
optocoupler and simplifies design
■ Built-in over-temperature protection (OTP)
■ EZ-EMI™ design enhances manufacturability
■ No audible noise over entire operating range

3 Applications
■ Network power adapters for ADSL, wireless access
■ AC/DC adaptor for set top box
■ AC/DC power supplies for home appliances and
industrial applications

Datasheet Rev. 1.5 10-Feb-2022

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT

N
VOUT
+
+
RTN

6 C C 5

7 E NC 4

8 GND GND 3

9 ISENSE VCC 2

10 ASU VSENSE 1

iW1819

Figure 3.1 : iW1819 Typical Application Circuit

WARNING:

The iW1819 is intended for high voltage AC/DC offline applications. Contact with live high voltage offline
circuits or improper use of components may cause lethal or life threatening injuries or property damage.
Only qualified professionals with safety training and proper precaution should operate with high voltage
offline circuits.

iW1819 Output Power Table at Universal Input (85VAC–264VAC)

Condition Open Frame1

Output Power (W)2 18

Notes:
Note 1. Maximum practical continuous output power measured at open frame ambient temperature of 50°C while minimum bulk
capacitor voltage is kept above 90V (test unit is placed in a non-ventilated environment).
Note 2. The output power can vary depending on the power supply system designs and operating conditions.

Datasheet Rev. 1.5 10-Feb-2022

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
4 Pinout Description

iW1819

1 VSENSE ASU 10

2 VCC ISENSE 9

3 GND GND 8

4 NC E 7

5 C C 6

Figure 4.1 : 10-Lead SOIC Batwing Package

Pin Number Pin Name Type Pin Description

1 VSENSE Analog Input Auxiliary voltage sense (used for primary-side regulation).

2 VCC Power Input Power supply for control logic.

3 GND Ground Ground.

4 NC This pin must be left floating.

5 C BJT Collector Collector of internal BJT.

6 C BJT Collector Collector of internal BJT.

7 E BJT Emitter Emitter of internal BJT.

8 GND Ground Ground.

Primary current sense. Used for cycle-by-cycle peak current control and
9 ISENSE Analog Input
current limit.

10 ASU Output Control signal. Used for active start-up device.

Datasheet Rev. 1.5 10-Feb-2022

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
5 Absolute Maximum Ratings
Absolute maximum ratings are the parameter values or ranges which can cause permanent damage if exceeded.

Parameter Symbol Value Units

DC supply voltage range (pin 2, ICC = 20mA max) VCC -0.3 to 25.0 V

Continuous DC supply current at VCC pin (VCC = 15V) ICC 25 mA

ASU output (pin 10) -0.3 to 19.0 V

VSENSE input (pin 1, IVSENSE ≤ 10mA) -0.7 to 4.0 V

ISENSE input (pin 9) -0.3 to 4.0 V

Collector-Base breakdown voltage VCBO 800 V

Collector-Emitter breakdown voltage VCES 800 V

Collector current (Note 1) IC 4 A

Collector peak current (Note 1) (tp < 1ms) ICM 8 A

Maximum junction temperature TJMAX 150 °C

Operating junction temperature TJOPT -40 to 150 °C

Storage temperature TSTG -55 to 150 °C

Electrostatic Discharge Capability (Human Body Model), JEDEC JS-001-2017 ESD(HBM) ±2000 V

Electrostatic Discharge Capability (Charged Device Model), JS-002-2014 ESD(CDM) ±1000 V

Latch-up test per JESD78E ±100 mA

Notes:
Note 1. Limited by maximum junction temperature.

6 Thermal Characteristics

Parameter Symbol Value Units

Thermal Resistance Junction-to-Ambient1 θJA 55.2 °C/W


Characterization Parameter Junction-to-Collector pin (pin 5 and pin 6)2 ψJ-COLLECTOR 5.8 °C/W

Thermal Shutdown Threshold3 TSD 150 °C

Thermal Shutdown Recovery3 TSD-R 100 °C


Thermal Shutdown Recovery3 (iW1819-11) TSD-R 120 °C

Notes:
Note 1. Device is mounted on a 4-layer JEDEC board with 100mm2 of 70μm thick copper, in a one-cubic-foot natural convection
chamber.
Note 2. ψJ-COLLECTOR [Psi Junction to Collector pin] provides an estimation of the die junction temperature relative to the Collector
pin [internal BJT Collector] surface temperature.
Note 3. These parameters are typical and they are guaranteed by design.

Datasheet Rev. 1.5 10-Feb-2022

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
7 Electrical Characteristics
VCC = 12V, -40°C ≤ TA ≤ 85°C, unless otherwise specified (Note 1)

Parameter Symbol Test Conditions Min Typ Max Unit

VSENSE SECTION (Pin 1)

Input leakage current IBVS VSENSE = 2V 1 μA


Nominal voltage threshold VSENSE(NOM) TA = 25°C, negative edge 1.521 1.536 1.551 V
VSENSE-based output OVP threshold VSENSE(MAX) TA = 25°C, negative edge 1.838 V
ISENSE SECTION (Pin 9)

Switching-cycle over-current threshold VOCP 1.11 1.15 1.19 V


ISENSE regulation upper limit (Note 1) VIPK(HIGH) 1.00 V

ISENSE regulation lower limit (Note 1) VIPK(LOW) 0.23 V


Input leakage current ILK ISENSE = 1.0V 1 μA
VCC SECTION (Pin 2)

Operating voltage (Note 1) VCC 20 V


Start-up threshold VCC(ST) VCC rising 13.5 14.5 15.5 V

Under-voltage lockout threshold VCC(UVL) VCC falling 4.1 4.4 4.7 V

Start-up current IIN(ST) VCC = 13V 1.6 μA


VCC = 14V, without driver
Quiescent current ICCQ 2.7 4.0 mA
switching
No-load operation in
No-load operating current (Note 1) ICC_NL 0.25 mA
DDPWM mode

BJT SECTION (Pin 5, 6 and 7)

Collector-base cutoff current ICBO VCB = 800V, IE = 0A 0.1 mA


Collector-emitter cutoff current ICEO VCE = 450V, REB = 0Ω 0.1 mA

Emitter-base cutoff current IEBO VEB = 9V, IC = 0A 0.1 mA

Collector-base breakdown voltage VCBO IC = 0.1mA 800 V


Collector-emitter breakdown voltage
VCES IC = 1mA, REB = 0Ω 800 V
(Emitter and base shorted together)
Collector-emitter breakdown voltage VCEO IC = 1mA 450 V

DC current gain (Note 2) hEF VCE = 5V, IC = 1.0A 25 35

Collector-emitter saturation voltage (Note 2) VCE(SAT) IC = 2A, IB = 0.5A 0.35 1.0 V


Maximum switching frequency at PWM
fSW > 50% load 72 kHz
mode (Note 1) (Note 3)

Notes:
Note 1: These parameters are not 100% tested. They are guaranteed by design and characterization.
Note 2: Operating frequency varies based on the load conditions, see Section 10.6 for more details.

Datasheet Rev. 1.5 10-Feb-2022

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
8 Typical Performance Characteristics
4.48 15.5

VCC Start-up Threshold (V)


4.44 15.1
VCC UVLO (V)

4.40 14.7

4.36 14.3

4.32 13.9

4.28 13.5
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Ambient Temperature (ºC) Ambient Temperature (ºC)
Figure 8.1 : VCC UVLO vs. Temperature Figure 8.2 : VCC Start-up Threshold vs. Temperature

80 2.010
Internal Reference Voltage (V)

76 2.006
fsw @ Load > 50% (kHz)

72 2.002

68 1.998

64 1.994

60 1.990
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Ambient Temperature (ºC) Ambient Temperature (ºC)

Figure 8.3 : Switching Frequency vs. Temperature1 Figure 8.5 : Internal Reference Voltage vs. Temperature

2.4
VCC Supply Start-up Current (µA)

2.0

1.6

1.2

0.8

0.4

0.0
0.0 4.0 8.0 12.0 16.0
VCC (V)
Figure 8.4 : VCC Supply Start-up Current vs. VCC
Notes:
Note 1. Operating frequency varies based on the load conditions, see Section 10.6 for more details.

Datasheet Rev. 1.5 10-Feb-2022

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
9 Functional Block Diagram

Regulator 2 VCC

Start-up 10 ASU
BJT
ENABLE Base
ENABLE
Drive
5 C (collector)
VFB Digital
VSENSE 1 Signal Logic 6 C (collector)
Conditioning Control Thermal
Shutdown
7 E (emitter)

VSENSE(NOM) OCP
GND 8 1.15V 4 NC
= 1.536V
DAC IPK
9 ISENSE
GND 3
VIPK
0.23V ~ 1.0V

Figure 9.1 : iW1819 Functional Block Diagram

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
10 Theory of Operation
The iW1819 is a digital controller integrated with a power BJT. It uses a proprietary primary-side control technology to
eliminate the opto-isolated feedback and secondary regulation circuits required in traditional designs. This results in a
low-cost solution for low-power AC/DC adapters. The core PWM processor uses fixed-frequency discontinuous
conduction mode (DCM) operation at higher power levels and switches to variable frequency operation at light loads to
maximize efficiency. Furthermore, Dialog’s digital control technology enables fast dynamic response, tight output
regulation, and full-featured circuit protection with primary-side control.

Figure 9.1 shows that the iW1819 operates in peak current mode control. The digital logic control block generates the
switching on-time and off-time information based on the output voltage and current feedback signal and provides
commands to dynamically control the internal BJT base current. The ISENSE is an analog input configured to sense the
primary current in a voltage form. To achieve the peak current mode control and cycle-by-cycle current limit, the VIPK
sets the threshold for the ISENSE to compare with, and it varies in the range of 0.23V (typical) and 1.00V (typical) under
different line and load conditions. The system loop is automatically compensated internally by a digital error amplifier.
Adequate system phase margin and gain margin are guaranteed by design and no external analog components are
required for loop compensation. The iW1819 uses an advanced digital control algorithm to reduce system design time
and increase reliability.

Accurate secondary constant-current operation is achieved without the need for any secondary-side sense and control
circuits.

The iW1819 uses adaptive multi-mode PWM/PFM control to dynamically change the BJT switching frequency for
efficiency, EMI, and power consumption optimization. In addition, it achieves unique BJT quasi-resonant switching to
further improve efficiency and reduce EMI. Built-in single-point fault protection features include overvoltage protection
(OVP), output short-circuit protection (SCP), over-current protection (OCP), ISENSE fault detection, and OTP. In
particular, it ensures that power supplies built with the iW1819 are best suited for power adaptor applications such as
networking devices and set-top boxes that have large input capacitance.

Dialog’s digital control scheme is specifically designed to address the challenges and trade-offs of power conversion
design. This innovative technology is ideal for balancing new regulatory requirements for green-mode operation with
more practical design considerations such as lowest possible cost, smallest size, and high performance output control.

10.1 Pin Detail


Pin 1 – VSENSE
Auxiliary voltage sense. Used for primary side regulation.
Pin 2 – VCC
IC power supply.
Pin 3 and Pin 8 – GND
Ground.

Pin 4 – NC
NC
Pin 5 and Pin 6 – C
Collector pins of the internal BJT.
Pin 7 – E
Emitter pin of the internal power BJT. This pin must be shorted to pin 9 (the ISENSE pin).

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
Pin 9 – ISENSE
Primary current sense. Used for cycle-by-cycle peak current control and limit (pin 7 and pin 9 must be shorted
externally on the PCB).
Pin 10 – ASU
Control signal. Used for active start-up device (BJT or depletion mode NFET).

10.2 Start-up and Adaptively Controlled Soft-start


The iW1819 features an innovative proprietary soft-start scheme to achieve fast yet smooth build-up of output voltage
with a wide range of output loads, including capacitive loads typically from 330μF to 6,000μF. Prior to start-up, the
ENABLE signal is low, when the VCC capacitor is charged to a voltag higher than the start-up threshold VCC(ST), the
ENABLE signal becomes active and the iW1819 begins to perform initial OTP check (See Section 10.14). The iW1819
then commences a soft-start function. During the start-up process, the peak current is limited cycle by cycle by the
IPEAK comparator. The whole soft-start process can be broken down into several stages based on the output voltage
levels, which is indirectly sensed by the VSENSE signal at the primary side. At different stages, the iW1819 adaptively
controls the switching frequency and primary-side peak current so that the output voltage can always build up very
fast at the early stages and smoothly transition into the desired regulation voltage at the final stage, regardless of any
capacitive and resistive loads that the applications may incur. With a minimum system cost, this adaptively controlled
soft-start feature makes the iW1819 ideal in network power adapter applications such as wireless routers in which the
adapter needs to drive large capacitive loads with output voltage of 12V and above.

If at any time the VCC voltage drops below the under-voltage lockout (UVLO) threshold VCC(UVL), then the iW1819 shuts
down. At this time the ENABLE signal becomes low.

Start-up
Sequencing

VCC(ST)

VCC

ENABLE

ASU

Figure 10.1 : Start-up Sequencing Diagram

10.3 Understanding Primary Feedback


Figure 10.2 illustrates a simplified flyback converter. When the switch Q1 conducts during tON(t), the current ig(t) is
directly drawn from rectified vg(t). The energy Eg(t) is stored in the magnetizing inductance LM. The rectifying diode D1
is reversely-biased and the load current IO is supplied by the secondary capacitor CO. When Q1 turns off, D1 conducts
and the stored energy Eg(t) is delivered to the output.

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT

iin(t) ig(t) N:1 id(t)


+ VO
D1 +
IO
CO
vg(t)
vin(t) VAUX
– VAUX

TS(t) Q1

Figure 10.2 : Simplified Flyback Converter


In order to tightly regulate the output voltage, the information about the output voltage and load current must be
accurately sensed. In the DCM flyback converter, this information can be read via the auxiliary winding or the primary
magnetizing inductance (LM). During the Q1 on-time, the load current is supplied from the output filter capacitor CO.
The voltage across LM is vg(t), assuming the voltage dropped across Q1 is zero. The current in Q1 ramps up linearly
at a rate of:
dig ( t ) vg ( t )
= (10.1)
dt LM

At the end of on-time, the current has ramped up to:


vg ( t ) × tON
ig _ peak ( t ) = (10.2)
LM

This current represents a stored energy of

LM 2
E
= g × ig _ peak ( t ) (10.3)
2

When Q1 turns off at tO, ig(t) in LM forces a reversal of polarities on all windings. Ignoring the commutation time caused
by the leakage inductance LK at the instant of turn-off tO, the primary current transfers to the secondary at a peak
amplitude of:
NP
(t )
id = × ig _ peak ( t ) (10.4)
NS

Assuming the secondary winding is master, and the auxiliary winding is slave,

NAUX
1 VAUX = VO x
NS

VAUX
0V

NAUX
2 VAUX = -VIN x
NP

Figure 10.3 : Auxiliary Voltage Waveforms

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
The auxiliary voltage is given by:
N AUX
VAUX
= (VO + ∆V ) (10.5)
NS

and reflects the output voltage as shown in Figure 10.3.

The voltage at the load differs from the secondary voltage by a diode drop and IR losses. Thus, if the secondary
voltage is always read at a constant secondary current, the difference between the output voltage and the secondary
voltage is a fixed ΔV. Furthermore, if the voltage can be read when the secondary current is small, ΔV is also small.
With the iW1819, ΔV can be ignored.

The real-time waveform analyzer in the iW1819 reads this information cycle by cycle. The device then generates a
feedback voltage VFB. The VFB signal precisely represents the output voltage under most conditions and is used to
regulate the output voltage.

10.4 Constant Voltage Operation


After soft-start has been completed, the digital control block measures the output conditions. It determines output
power levels and adjusts the control system according to a light load or heavy load. If this is in the normal range, the
device operates in the Constant Voltage (CV) mode, and changes the pulse width (tON) and off time (tOFF) in order to
meet the output voltage regulation requirements.

If no voltage is detected on VSENSE it is assumed that the auxiliary winding of the transformer is either open or shorted
and the iW1819 shuts down.

10.5 Current Limit


At overload condition, the iW1819 enters constant current (CC) mode to limit the output current on a cycle-by-cycle
basis. During this mode of operation the iW1819 regulates the output current at a constant level regardless of the
output voltage, while avoiding the continuous conduction mode. In case of very heavy loading, when the output voltage
is low enough, the iW1819 shuts down.

To achieve this regulation the iW1819 senses the load current indirectly through the primary current, which is detected
by the ISENSE pin through a resistor from the BJT emitter to ground.

VNOM
CV mode
Output Voltage

CC mode

IOUT(CC)
Output Current

Figure 10.4 : Power Envelope

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
10.6 Multi-Mode PWM/PFM Control and Quasi-Resonant Switching
The iW1819 uses a proprietary adaptive multi-mode PWM/PFM control to dramatically improve the light-load efficiency
and the overall average efficiency.

During the constant voltage (CV) operation, the iW1819 normally operates in a pulse-width-modulation (PWM) mode
in heavy load conditions. In the PWM mode, the switching frequency keeps around constant. As the output load IOUT is
reduced, the on-time tON is decreased, and the controller adaptively transitions to a pulse-frequency-modulation (PFM)
mode. In the PFM mode, the BJT is turned on for a set duration under a given instantly-rectified AC input voltage,
but its off-time is modulated by the load current. With a decreasing load current, the off-time increases and thus the
switching frequency decreases.

When the switching frequency approaches the human ear audio band, the iW1819 transitions to a second level of
PWM mode, namely deep PWM mode (DPWM). During the DPWM mode, the switching frequency keeps around
25kHz to avoid audible noise. As the load current is further reduced, the iW1819 transitions to a second level of PFM
mode, namely deep PFM mode (DPFM), which can reduce the switching frequency to a low level. Although the
switching frequency drops across the audible frequency range during the DPFM mode, the output current in the power
converter has reduced to an insignificant level in the DPWM mode before transitioning to the DPFM mode. The power
converter produces no audible noise, while achieving high efficiency across varying load conditions.

As the load current reduces to low or no-load condition, the iW1819 transitions from the DPFM to the third level of
PWM mode, namely deep-deep PWM mode (DDPWM), where the switching frequency is fixed at around 2.1kHz.

The iW1819 also incorporates a unique proprietary quasi-resonant switching scheme that achieves valley-mode turn
on for every PWM/PFM switching cycle, during all PFM and PWM modes and in both CV and CC operations. This
unique feature greatly reduces the switching loss and dv/dt across the entire operating range of the power supply. Due
to the nature of quasi-resonant switching, the switching frequency can vary slightly cycle by cycle, providing the addi-
tional benefit of reducing EMI. Together these innovative digital control architecture and algorithms enable the iW1819
to achieve highest overall efficiency and lowest EMI, without causing audible noise over entire operating range.

10.7 Less Than 30mW No-Load Power with Fast Load Transient Response
The iW1819 features the distinctive DDPWM control at no-load conditions to help achieve super-low no-load power
consumption (< 30mW for typical applications) and meanwhile to ensure fast dynamic load response. The power sup-
ply system designs including the pre-load resistor selection should ensure the power supply can stably operate in the
DDPWM mode at the steady-state no-load condition. If the pre-load resistor is too small, the no-load power
consumption increases; on the other hand, if it is too large, the output voltage may increase and even cause
overvoltage since the switching frequency is fixed at around 2.1kHz. For typical designs, the pre-load resistor is in the
range of 5kΩ to 10kΩ.

Aside from the appropriate use of pre-load resistor, the iW1819 enjoys a few other features to bring down no-load
power consumption as well. First, the iW1819 implements an intelligent low-power management technique that
achieves ultra-low chip operating current at no-load (typically around 250μA). Second, the use of a BJT power switch
instead of a MOSFET requires a lower driving voltage, enabling a low UVLO threshold (typically 4.4V). The power
supply system design can fully use this low UVLO feature to have a low VCC voltage at the no-load operation in order
to minimize the no-load power. All together these features ensure the lowest system cost power supplies built with the
iW1819 can achieve less than 30mW no-load power consumption at 230VAC input and very tight constant voltage and
constant current regulation over the entire operating range including the no-load operation.

While achieving super-low no-load power consumption, the iW1819 implements innovative proprietary digital control
technology to intelligently detect any load transient events, and achieve fast dynamic load response for both one-time
and repetitive load transients. In particular, for load transients that are demanded in some applications as from
absolutely no load to full load, the iW1819 can still guarantee a fast enough response to meet the most stringent
requirements, with the no-load operating frequency designed at around 2.1kHz.

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
10.8 Variable Frequency Operation Mode
In each of the switching cycles, the falling edge of VSENSE is checked. If the falling edge of VSENSE is not detected, the
off-time is extended until the falling edge of VSENSE is detected. The maximum allowed transformer reset time is 110μs.
When the transformer reset time reaches 110μs, the iW1819 shuts off.

10.9 Internal Loop Compensation


The iW1819 incorporates an internal Digital Error Amplifier with no requirement for external loop compensation. For a
typical power supply design, the loop stability is guaranteed to provide at least 45 degrees of phase margin and -20dB
of gain margin.

10.10 Voltage Protection Features


The secondary maximum output DC voltage is limited by the iW1819. When the VSENSE signal exceeds the output OVP
threshold at point 1 indicated in Figure 10.3, the iW1819 shuts down.

Although there is no pin available to directly sense the input voltage, the iW1819 uses an innovative proprietary digital
control method to detect and analyze the switch ON time, which provides real-time indirect sensing and monitoring of
the magnitude and shape of the DC bulk capacitor voltage. This enables the iW1819 to determine and distinguish
various conditions of the AC input voltage such as brown-out, brown-in and unplug, and to take appropriate actions.
When the AC input voltage drops to below normal operation range and the power supply input is still connected to the
AC source, the iW1819 initiates brown-out protection and shuts down the power supply adaptively according to the
power supply load condition. Meanwhile, a brown-in input voltage threshold is set with hysteresis. In the case of the
power supply input being unplugged or disconnected from the AC source, the iW1819 continues to control the switch-
ing actions to discharge the DC bulk capacitor voltage to a safe level before shutting down the power supply. Also, the
iW1819 monitors the voltage on the VCC pin and when the voltage on this pin is below UVLO threshold the IC shuts
down immediately.

When any of these faults are met the IC remains biased to discharge the VCC supply. Once VCC drops below UVLO
threshold, the controller resets itself and then initiates a new soft-start cycle. The controller continues attempting start
up until the fault condition is removed.

10.11 PCL, OCP and SRS Protection


Peak-current limit (PCL), (OCP), and sense-resistor short protection (SRSP) are features built-in to the iW1819. With
the ISENSE pin the iW1819 is able to monitor the peak primary current. This allows for cycle-by-cycle peak current con-
trol and limit. When the primary peak current multiplied by the ISENSE resistor is greater than 1.15V, over current (OCP)
is detected and the IC immediately turns off the base driver until the next cycle. The output driver sends out a switch-
ing pulse in the next cycle, and the switching pulse continues if the OCP threshold is not reached; or, the switching
pulse turns off again if the OCP threshold is reached. If the OCP occurs for several consecutive switching cycles, the
iW1819 shuts down.

If the ISENSE resistor is shorted, a potential danger of the over current condition not being detected exists. Thus, the IC
is designed to detect this sense-resistor-short fault during startup and shut down immediately. The VCC is discharged
since the IC remains biased. Once VCC drops below the UVLO threshold, the controller resets itself and then initiates
a new soft-start cycle. The controller continues attempting to start up, but does not fully start up until the fault condition
is removed.

10.12 Dynamic Base Current Control


One important feature of the iW1819 is that it directly drives a BJT switching device with dynamic base current control
to optimize performance. The iW1819 is optimized for 18W. AC/DC adapters/chargers. The BJT base current ranges
from 16mA to 50mA, and is dynamically controlled according to the power supply load change. The higher the output
power, the higher the base current. Specifically, the base current is related to VIPK.

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
10.13 Cable Drop Compensation
The iW1819 incorporates an innovative method to compensate for any IR drop in the secondary circuit including cable
and cable connector. A 18W adapter with 12V DC output has 2.5% deviation at 1.5A load current due to the drop
across a 24 AWG, 1.8 meter DC cable without cable compensation. The iW1819 compensates for this voltage drop by
providing a voltage offset to the feedback signal based on the amount of load current detected.

The “cable comp” specified in the table in Section 12 refers to the voltage increment at PCB end from no-load to
fullload conditions in the CV mode, with the assumption that the secondary diode voltage drop can be ignored at the
point when the secondary voltage is sensed. Also, the “cable comp” is specified based on the nominal output voltage
of 5V. For different output voltage, the actual voltage increment must be scaled accordingly. For example, for 12V out-
put, the corresponding cable comp will be: 0mV for the iW1819-00 and 360mV for the iW1819-01 and iW1819-11.

To calculate the amount of cable compensation needed, take the resistance of the cable and connector and multiply
by the maximum output current.

10.14 Internal OTP


The iW1819 features an internal OTP that shuts down the device if the internal die junction temperature reaches
above TSD. The device is kept off until the junction temperature drops below TSD-R, when the device initiates a new
soft-start process to build up the output voltage.

10.15 Thermal Design


The iW1819 may be installed inside a small enclosure, where space and air volumes are constrained. Under these
circumstances θJA (thermal resistance, junction-to-ambient) measurements do not provide useful information for
this type of application. Hence we have also provided ψJ-COLLECTOR which estimates the increase in die junction
temperature relative to the PCB surface temperature. Figure 10.5 shows the PCB surface temperature is measured at
the IC’s GND pin pad.
ψJ-COLLECTOR ψJ-COLLECTOR
J J
BJT Collector B

PCB Copper Trace

Collector pin Collector pin


TJ IC Die

Printed Circuit Board

Note: For illustrative purposes only. It does not represent a correct pinout or size of chip.

Figure 10.5 : Thermal Resistance

The actual IC power dissipation is related to the power supply application circuit, component selection and operation
conditions. The maximum IC power dissipation should be used to estimate the maximum junction temperature. For a
typical 18W power supply, the power dissipation can be around 0.9W.

The output power table in Section 3.0 recommends maximum practical continuous output power level be achieved
under the following conditions:

■ Typical 12V-output power supply designs with a Schottky rectifier diode


■ Ambient temperature of 50°C for open frame in a non-ventilated environment
■ AC Input voltage is 85VAC at 47Hz
■ Minimum bulk capacitor voltage is 90V for open frame

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
■ The iW1819 device is mounted on PCB with no special enhancement for heatsinking and the package/pin
temperature is kept below 90°C
Under a given power dissipation, reducing the GND, emitter, and collector pin temperature reduces the junction
temperature. Generally, increasing the PCB area and associated amount of copper trace reduces the junction
temperature. In particular, the power BJT is a power source and therefore the PCB plating area attached to the two
collector pins and the emitter pin can be reasonably large to gain the thermal benefits without violating the high
voltage creepage requirements if higher output power is desired. Higher output power is also achievable if bulk
capacitor voltage is higher, design is for high line only, design components temperature restriction limit is higher,
ambient temperature is lower, or extra metal piece/heat spreader is attached to related pins or package.

10.16 PCB Layout


Careful considerations need to be taken when designing a PCB for use with the iW1819. This section describes a few
key characteristics of the PCB design for best circuit performance. Figure 10.6 shows a PCB layout for a typical de-
sign using the iW1819. For each section of the layout considerations, a simplified view of the layout is used for clarity.

1
1 2 2

2
2 1
1

1
2

1
2

1
1
1 1 2

1
1

2
2
1 2

1
2
3
1

2
1
1
2
1 9
4

2
1

7
2

2 1
3

2 2 8
2
2
14

13

12

11

8
1
1
1
1

1 2 2 3 7
2

1 1
4 1 6 2 1
2 1 2
2 5 1 2

1
1 2
2
2

1
1 1
1 2

1 1 2
1
2 1

1 1
2

Figure 10.6a : Application Schematic of Typical iW1819 Circuit Figure 10.6b : Typical Layout of iW1819 Application Circuit

10.16.1 Creepage
The iW1819 integrates a high-voltage BJT in the same package as the control circuit. The SO-10 package is made
especially with a minimum spacing of 1.47mm between the high voltage pins and low voltage pins. For applications
that require a creepage rating higher than 1.47mm can use a slot in the PCB between the pins. Figure 10.7 shows the
slots on a recommended layout used in a reference design for the iW1819.

Figure 10.6 : Creepage Layout Example

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
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10.16.2 Primary-Side Power Loop
The main power loop, consisting of the input capacitor, primary-side winding, power path through the IC and subse-
quently through the sense resistor to ground, needs careful consideration during PCB layout. The loop should be as
short as possible and the traces, which carry very high dv/dt and di/dt need to be short and wide to keep parasitic
resistance and inductance to a minimum. Figure 10.8 shows the paths of concern in a typical layout.

1
1 2 2

2
2 1

1
2

1
1
1

1
1

2
2

2
1
2
1

7
2

3
2 2
2

14

13

12

11

8
1
1
6 5 2 2 3 2
10
7 2
1 1
9
4 1
3 1
1 2
5

1
8 4
1 2
2

1
1

1
1 1 2
1
2

2
Figure 10.8a : Primary-Side Power Path Figure 10.8b : Layout of Primary-Side Power Path

10.16.2 Secondary-Side Power Loop


The secondary-side of the circuit also needs care to optimize performance. The copper trace between the positive
connection of the secondary winding of the transformer (NS) and the Schottky rectifier diode should be as short as
possible, as it is a hot-point. The copper trace between Schottky diode and the positive terminal of the output capac-
itor(s) should be as short as possible. The copper trace between the return trace of the secondary winding and the
negative terminal of the output capacitor(s) should be as short as possible as well. Finally, the traces connecting the
output capacitor should be short and wide so that the current can be fully filtered. Otherwise, the current will bypass
the filter capacitor(s) if the copper traces at these points are too large.
1

1 2
2
1

+ 9 1 3
2

2 1
8

1
7

6 2 1
1 2

1 2

2
1
2 1

1 1

Figure 10.9a : Secondary-Side Power Path Figure 10.9b : Secondary-Side Layout Path Recommendation

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
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10.16.3 VSENSE Voltage Feedback Loop
The voltage sense loop provides the voltage feedback to the controller and it is important to have a clean layout for
best performance. The most important points of the layout of the VSENSE traces is to keep them away from hot points or
traces with high di/dts or high dv/dts. This prevents noise from coupling into the sensitive voltage feedback loop. The
loop should be as small as possible and the trace lengths as short as possible.

1
1 2 2

2
2 1

1
2

1
1
1

1
1

2
2

2
1
2
1

7
2

3
2 2
2

14

13

12

11

8
1
1
6 5 2 2 3 2
10
7 2
1 1
9 4 1
3 1
1 2
5

1
8 4
1 2
2

1
1

1
1 1 2
1
2

Figure 10.10a : VSENSE Feedback Path Figure 10.10b : VSENSE Feedback Layout Path

10.16.4 IC and Transformer Ground


The ground traces should not overlap the power loop if at all possible. If it is not possible to avoid overlap, it should
be minimized. The copper traces of both the IC ground and the transformer ground should be as short as possible to
minimize EMI.
1

1 2 2
1

2 1

2
1

2
1
1

1
2

1
1

2
1

1
2
1
1

2
3

2 2
2
14

13

12

11

1
1
6 5 2 2 3 2
10
7 2
1 1
9
4 1
3 1
1 2
5
2

8 4
1 2
2
2

1
1

1 1 2
1
2

Figure 10.11a : IC and Transformer Ground Path Figure 10.11b : IC and Transformer Ground Layout Path

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT
10.16.5 Snubber Circuit

1
The snubber circuit should be located near the primary-side winding and the 1copper
2 2traces should be as2 short
1 as pos-

2
sible. The current path from the bulk input capacitor to the snubber circuit and primary-side
2
winding should be as short

1
2

1
1
as possible. 1

1
1

2
2

2
1
2
1

7
2

3
2 2
2

14

13

12

11

8
1
1
2 2 3 2

1 1
6 5
4 1
10
1 2
5

1
2
7 2
9
3 1 1 2

1
8 4
1

1
1 1 2
1
2

Figure 10.12a : Snubber Circuit Path Figure 10.12b : Snubber Circuit Layout Path

10.16.6 IC Power Supply


The power supply for the IC, VCC, needs careful consideration to keep noise out of the control circuit. The bypass ca-
pacitors should be as close to the VCC pin as possible, in particular the high frequency bypassing capacitor. This fully
filters the aux winding voltage prior to being applied to the VCC pin.
1

1 2 2
1

2 1

2
1

2
1
1

1
2

1
1

2
1

1
2
1
1

2
3

2 2
2
14

13

12

11

1
1
6 5 2 2 3 2
10
7 2
1 1
9
4 1
3 1
1 2
5
2

8 4
1 2
2
2

1
1 1 2
1
2

Figure 10.13a : IC Power Supply Path Figure 10.13b : IC Power Supply Layout Path

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
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10.16.7 Y-Cap
Similar to the grounding considerations, the copper traces should be as short as possible to help improve EMI per-
formance. Depending on your practical case, the connection to the primary can be the “+” or “-” of the primary bulk
E-Cap (but the E-Cap should be the one that is closest to the transformer, CE2 in this example).

1
1 2 2

2
2 1
1

1
2

1
2

1
1
1 1 2

1
1

2
2
1 2

1
2
3
1

2
1
1
2
1 9
4

2
1

7
2

2 1
3

2 2 8
2
2 14

13

12

11

8
1
1
1
1

1 2 2 3 7
2

1 1
4 1 6 2 1
2 1 2
2 5 1 2

1
1 2
2
2
2

1
1 1
1 2

1 1 2
1
2 1

1 1
2

Figure 10.13a : Y-Cap Path Figure 10.13b : Y-Cap Layout Path

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
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11 Physical Dimensions

12 Ordering Information

Part no. Options Package Description

iW1819-00 Cable Comp = 0mV, OTP recovery threshold = 100°C SO-10 Batwing Tape & Reel1

iW1819-01 Cable Comp = 150mV, OTP recovery threshold = 100°C SO-10 Batwing Tape & Reel1

iW1819-11 Cable Comp = 150mV, OTP recovery threshold = 120°C SO-10 Batwing Tape & Reel1

Note 1: Tape & Reel packing quantity is 2,500/reel. Minimum packing quantity is 2,500.

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iW1819
18W AccuSwitchTM Quasi-Resonant PWM Controller
with Integrated 800V Power BJT

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OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR NON-INFRINGEMENT OF THIRD PARTY INTELLECTUAL
PROPERTY RIGHTS.

These resources are intended for developers skilled in the art designing with Renesas products. You are solely responsible for (1) selecting
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© 2022 Renesas Electronics Corporation. All rights reserved.

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(Rev.1.0 Mar 2020)

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