Vertical Shaft Impact (VSI) Crushers

Designed and Manufactured by:

Impact Service Corp.® (ISC®)
Spokane, Washington USA
Established 1984

Impact Service Corporation®, ISC®, the ISC® logo, and ISCeramics® are registered trademarks of Impact Service Corporation®, Spokane, WA USA.
Copyright 1984-2010 all rights reserved.

The Standard of Excellence in VSI Crushers

ISC® display at
CONEXPO 2008:
• ISC® Model 103
with Dual 400HP
• ISC® Model 66
with Dual 150HP
on ISC® Support
Frame with
Discharge Conveyor

The Standard of Excellence in VSI Crushers

ISC® Background
• 1967 Don Warren Developed
and Patented the CIMCO VSI
• 1970 Company sold to
Spokane Steel Foundry
• 1973 Company name changed
to Spokane Crusher
• 1983 Company sold to
Pioneer moved to
Minneapolis, MN

The Standard of Excellence in VSI Crushers

ISC® Established 1984 in Spokane, WA
• The Difference is…
• Service
• Expertise
• Product
• Quality
• The Difference is …ISC®
Impact Service Corporation®, ISC®, the ISC® logo, and ISCeramics® are registered trademarks of Impact Service Corporation®, Spokane, WA USA.
Copyright 1984-2010 all rights reserved.

The Standard of Excellence in VSI Crushers

More ISC® Background
• Developed Replacement Wear Parts for Spokane Crushers
• Repaired and Developed Components for Spokane Crushers
• Developed Lid Lifters, Externally Adjustable Feed Tubes, and
Adjustable Feed Splash Plates to upgrade Spokane Crushers
• Bought, Refurbished, and Resold Used VSI Crushers
• Converted Competitive VSI Crushers
• Built first New ISC® Machine in early 1986, now over 400 worldwide
• Developed Larger Diameter Double Bolt Impeller Tables with More
Shoes and Top Table Plate Assembly
• Developed Double Pocket Impeller Shoes
• Expanded VSI Product Line with more Model Sizes
• Continual Development of Improved Wear Parts Designs
The Standard of Excellence in VSI Crushers
Vertical Shaft Impact (VSI) Crusher
• Different VSI Chamber Types
• Metal on Metal / Shoe and Anvil
(Standard ISC®)
• Metal on Rock / Shoes and Rock Shelf
(Optional ISC®)
• Rock on Metal / Rotor and Anvils
• Rock on Rock / Rotor and Rock Shelf

The Standard of Excellence in VSI Crushers

Vertical Shaft Impact (VSI) Crusher
• Shoe and Anvil Type
• How it Works – Mass versus Velocity
• True Impact Crushing, no Sizing Zone
• Impeller Table Speed
• Quantity of Impeller Shoes
• Shape of Impeller Shoes
• Shoe to Anvil Throw Distance
• Geometry for Maximum 90° Impact

The Standard of Excellence in VSI Crushers

How it works
• Feed enters Feed Box directed by
Splash Plate down Feed Tube
• Material lands on Feed Disc and
is picked up by Impeller Shoes
• Approximately 50% of crush
resulted across Impeller Shoes
• Material is accelerated radially
outward to Anvils striking at 90°
impact
• On impact with Anvils material
falls downward out from under
machine

The Standard of Excellence in VSI Crushers

Impact Service Corp.® (ISC®)
• Product Line
• Nine (9) VSI Model Sizes
• Model 41, 55, 66, 72, 77, 82, 92, 103, and 130 (Model size denotes Tub
Diameter in Inches)
• Feed Size Ranges from 1-1/2" to 12" (longest dimension)
• Thruput Ranges from 75 to 1200 TPH
• Stationary Support Frames
• Portable Chassis Mounts
• Upgrade Conversions for ISC® and Competitive VSI Crushers

The Standard of Excellence in VSI Crushers

Vertical Shaft Impact (VSI) Crusher
• Model Size Selection
• Feed Size
• Thruput Tonnage
• Product Requirement
• HP Requirement, 1.2 to 1.4 HP per Ton Total Thruput is General
Rule

The Standard of Excellence in VSI Crushers

Vertical Shaft Impact (VSI) Crusher
• Benefits:
• Cubical Product Shape
• High Capacity
• High Reduction Ratios
• High Fracture Count
• High Product Yield
• Circuit Simplicity
• Low Capital Investment
• Product Beneficiation
• Consistent Gradation thru Wear Life Cycle

The Standard of Excellence in VSI Crushers

ISC® Model 77-VSI Crusher Assembly

The Standard of Excellence in VSI Crushers

ISC® Model
77-VSI Crusher

• Single Electric
• Lid Raised and
Rotated

The Standard of Excellence in VSI Crushers

Lower Main
Frame
Assembly
• Cast Segmented
Tub Liners
• Cast Drive
Tunnel Liners
• Bearing
Assembly

The Standard of Excellence in VSI Crushers

• Cast Pedestal
Skirt Cone

The Standard of Excellence in VSI Crushers

• Cast Pedestal
Bolt Guards

The Standard of Excellence in VSI Crushers

• Flywheel
Tapered Bore

• Cast Segmented
Bottom
Flywheel Liners

The Standard of Excellence in VSI Crushers

• Flywheel
• Bolt Cap with
Hex Bolts
• Dowel Pins for
Outer Table
Liners

The Standard of Excellence in VSI Crushers

• Cast Outer Table
Liners, slip over
Stress Proof Pins

The Standard of Excellence in VSI Crushers

• Cast Lined
Flywheel
Assembly

• Rubber Pad for

Outer Table
Liner

The Standard of Excellence in VSI Crushers

• Impeller Table

The Standard of Excellence in VSI Crushers

• Cast Table
Liner Insert

• Cast Shoe
Bracket Liners

The Standard of Excellence in VSI Crushers

• Cast Ramped
Table Liners

The Standard of Excellence in VSI Crushers

• Bolt-in Heat
Treated Feed
Disc with Cast
Bolt Cap

The Standard of Excellence in VSI Crushers

• Bolt-on
Impeller Shoes

The Standard of Excellence in VSI Crushers

• Bolt-on Top
Table Plate
Assembly

The Standard of Excellence in VSI Crushers

• Bolt-on Upper
Tub Assembly
lowered into
place

The Standard of Excellence in VSI Crushers

• Anvil Ring
Adjustable Step
Brackets in
Upper Tub

• Anvil Ring Lugs

sit in Slot of
Step Brackets

The Standard of Excellence in VSI Crushers

• Anvil Ring
Assembly with
slip-in Dovetail
Anvils

• Anvil Ring Lugs

and Lift Eyes

The Standard of Excellence in VSI Crushers

• Anvil Ring with
tapered dovetail
Brackets
Installed

The Standard of Excellence in VSI Crushers

Complete
Crushing
Chamber
• Impeller Table
Assembly
• Anvil Ring
Assembly

The Standard of Excellence in VSI Crushers

• Lid Lifter

• Pedestal
Lubrication
System

The Standard of Excellence in VSI Crushers

ISC® Model
77-VSI Crusher

• Single Electric
Drive

The Standard of Excellence in VSI Crushers

ISC® Model
77-VSI Crusher

• Dual Electric
Drive

The Standard of Excellence in VSI Crushers

ISC® Model
77-VSI Crusher

• Right Angle
Gear Drive

The Standard of Excellence in VSI Crushers

ISC® VSI Crusher Features
• Standard
• Optional

The Standard of Excellence in VSI Crushers

Standard ISC® VSI Features
• Adjustable Feed Splash Plate with replaceable cast liners for
directing and centering the feed
• Cast lined Rotatable Feed Box
• Externally Adjustable Feed Tube Assembly with Rubber Dust Seal
and cast Feed Tubes
• Quick release Lid Wedges with Bolted Chain Tie Downs and Safety
Hitch Pin Clip
• Hydraulic Lid Lifter with Limit Switch and Safety Lock Pin
• Lid with Hinged Rubber Sealed Inspection Doors with Wedge Lock
Latch Bar and Safety Lock Pin
• Bolt-on Upper Tub Assembly for flexible 90° relocation of Lid
Lifter Assembly
The Standard of Excellence in VSI Crushers
Standard ISC® VSI Crusher Features, Continued
• Lower Main Frame with Square Base Plates, Dual Opposing Drive
Tunnel Bolt Plates, and Bolt-in Lube Block Plates
• Heavy Duty Pedestal with Timken Tapered Roller Bearings, Dual
Double Lip Oil Seals, and Astralloy Shaft
• Cast segmented liners to protect Lid, Tub, Drive Tunnel, Flywheel,
and Pedestal
• Gravity Flow Oil Lubrication System for positive oil flow and
improved bearing protection
• Lubrication sensing devices for Oil Flow and Oil Temperature
• Flywheel fully lined and protected with cast segmented Liners on
bottom and outside edge
• Heavy Duty multiple Bolt-on Shoe Impeller Tables
The Standard of Excellence in VSI Crushers
Standard ISC® VSI Crusher Features, Continued
• Variable design Impeller Shoes with Ramped Table Liners and Bolt-
in Feed Disc
• Vertically Adjustable and Indexable Anvil Ring with Heavy Duty
Slip-in Dovetail Anvils
• Variable sensitivity Vibration Switch
• Bolt-on Tub Access Ladders
• Bolt-on Motor Tunnel with single Tube in a Tube Adjustable Take-
up and removable V-belt Safety Guard
• Drive Motor Mount with Motor Cover
• Drive Tunnel Cover for opposite Drive End
• Sheaves, Bushings, and V-Belts for required Table speed and proper
service factor
The Standard of Excellence in VSI Crushers
Optional ISC® VSI Crusher Features
• Lube Wiring Package
• Lube Starter Control Panel
• Oil Tank Immersion Heater
• Rotatable Anvil Ring Lifter Beam
• Rotatable Parts Service Beam for Trolley with Hoist
• ISCeramics® for Shoes, Anvils, and Feed Discs
• Dual Drive
• Right Angle Gear Drive
• Stationary Support Frames with Conveyor
• Portable Chassis Mounts with Conveyor
• Drive Motors and Starter Controls
• Diesel Engine Power Units
The Standard of Excellence in VSI Crushers
• Adjustable
Feed Splash
Plate
Assembly

• Cast Feed
Box Liners

The Standard of Excellence in VSI Crushers

• Externally Adjustable
Feed Tube Assembly

• Cast Lower Feed Tube

The Standard of Excellence in VSI Crushers

• Adjustable Feed
Splash Plate
• Adjustable Feed
Tube Assembly
• Hinged Rubber Sealed
Inspection Door

The Standard of Excellence in VSI Crushers

• Feed Centered for
Maximum Efficiency
with Adjustable Feed
Splash Plate

The Standard of Excellence in VSI Crushers

• Hinged
Rubber
Sealed
Inspection
Door, Closed
and Locked

The Standard of Excellence in VSI Crushers

• Hinged
Rubber
Sealed
Inspection
Door, Open
and Locked

The Standard of Excellence in VSI Crushers

• Quick
Release
Lid Wedge
with Bolted
Chain and
Hitch Pin

The Standard of Excellence in VSI Crushers

• (2) Hinged Wedge
Brackets for minimal Lid
Removal Clearance

The Standard of Excellence in VSI Crushers

• Lid Lifter Roller Plate
• Lid Lifter Main Shaft
• Lid Lifter Ram Shaft
with Cam Follower and
Safety Lock Pin
• Lid Lifter Lock Pin

The Standard of Excellence in VSI Crushers

• Line-up Lugs
• Rolled
Stiffener
• Lid fully
protected
with Cast
Segmented
Lid Liners
The Standard of Excellence in VSI Crushers
• Rubber Feed
Tube Seal
located under
Inner Lid
Liner

• Cast Lower
Feed Tube
The Standard of Excellence in VSI Crushers
• Anvil Ring
Adjustable
Step Bracket

• Cast Tub
Liners

The Standard of Excellence in VSI Crushers

• Cast Tub Liners

• Cast Drive Tunnel Liners

The Standard of Excellence in VSI Crushers

• Outer Table Liners
• Bottom Flywheel Liners
• Pedestal Skirt Cone

The Standard of Excellence in VSI Crushers

• Bottom
Flywheel
Liners
• Pedestal
Skirt Cone
• Bolt Guards

The Standard of Excellence in VSI Crushers

• Bottom of
Crushing
Chamber
Looking
Upward

The Standard of Excellence in VSI Crushers

• Tapered
Dovetail
Anvil
Brackets

The Standard of Excellence in VSI Crushers

• Anvil Ring
Gusset Caps
• Formed
Lift Eye
• Rolled Outer
Angle

The Standard of Excellence in VSI Crushers

• Cast Segmented
Lid Liners
• Anvils
• Cast Segmented Bolt-on
Anvil Ring Liners
• Cast Segmented
Tub Liners

The Standard of Excellence in VSI Crushers

• Single Tube
in a Tube
Adjustable
V-belt
Take-up
• Bolt-on Drive
Tunnel
Safety Screen
The Standard of Excellence in VSI Crushers
Oil Lube System
• Filler Cap
• High Oil Temp Switch
• Temp Gauge
• Immersion Heater
• Rotator Sight Glass
• Oil Pump Motor(s)
• Spin-on Oil Filter
• Oil Flow Switch
The Standard of Excellence in VSI Crushers
• Pedestal Seal
Plate

The Standard of Excellence in VSI Crushers

• Lid Limit
switch
• Vibration Switch
• Formed Tread
Plate to protect
Lube Hoses
• Lube Wiring
Package

The Standard of Excellence in VSI Crushers

• Lube Wiring
Terminal Strip

The Standard of Excellence in VSI Crushers

• Lid Lifter
• Lid Lifter Lock Pin
• Lid Lifter Ram Shaft
with Cam Follower
• Hydraulic Cylinder

The Standard of Excellence in VSI Crushers

• Lid Lifter Controls

The Standard of Excellence in VSI Crushers

• Lid Limit
Switch

The Standard of Excellence in VSI Crushers

• Rotatable
Anvil Ring
Lifter Beam
• 3-Way
Cable Sling

The Standard of Excellence in VSI Crushers

• Optional
Rock Shelf
Assembly

The Standard of Excellence in VSI Crushers

• Optional
Rock Shelf
• Adjustable
Deflectors
• Cast
Segmented
Liners

The Standard of Excellence in VSI Crushers

ISC® Pedestal Assembly

The Standard of Excellence in VSI Crushers

Pedestal ¼ Section
• Astralloy Shaft, Tapered with
Bolted End Cap
• Grease Labyrinth Dust Seal
• Tapered Roller Bearings
• Dual Lower Lock Nuts
• Seal Wear Sleeves
• Dual Double Lip Oil Seals
• Gravity Feed Oil Bath
• Full Cast Liner Protection

The Standard of Excellence in VSI Crushers

Gravity Feed
Oil System

The Standard of Excellence in VSI Crushers

 Splash Plate
ISC® VSI
Crusher Cross Lined Feed Box

Section Ext. Adj. Feed Tube

Cast Feed Tubes
Lid w/ Cast Liners
Impeller Table Anvil Ring
Flywheel Bearing Pedestal
Tub Liners Mount Plate
Drive Tunnel Liners Pedestal Sheave
The Standard of Excellence in VSI Crushers
The Standard of Excellence in VSI Crushers
Contact Info:
Impact Service Corp.®
3811 E. Francis Ave.
Spokane, WA 99217 USA
Phone: 509.468.7900
Fax: 509.468.7979
Hours 8:00am to 5:00pm PST
Impact Service Corporation®, ISC®, the ISC® logo, and ISCeramics® are registered trademarks of Impact Service Corporation®, Spokane, WA USA.
Copyright 1984-2010 all rights reserved.

The Standard of Excellence in VSI Crushers