VibratingEquipmentBrochure PDF
VibratingEquipmentBrochure PDF
VibratingEquipmentBrochure PDF
Box 539
Mequon, WI 53092-0539
Phone: 800-765-6601
262-242-6600
Fax: 262-242-5812
www.telsmith.com
[email protected]
vibrating equipment
www.telsmith.com
telsmith vibrating equipment:
contents
Vibrating equipment
T elsmith
Table of Contents
offers a full line of vibrating unique screen media and improve screen efficiency,
equipment with models specifically designed Telsmith engineers deliver innovation that works.
to serve industries ranging from 24 hour mining
• Quality: Manufacturing craftsmen
operations, to heavy duty aggregate processing
combine the discipline of an ISO 9001: 2008
and sizing, to recycling asphalt and concrete
environment with precision CNC machining
products. Products include grizzly and pan
and the skill of dedicated master welders.
feeders, inclined screens, horizontal screens
All Telsmith equipment goes through rigorous
and inclined vibrating grizzly screens.
testing prior to shipping to ensure it measures
Telsmith vibrating equipment excels at up to the Telsmith standard.
providing advanced technologies combined with
• Parts Availability: Large stock parts Vibrating Feeders:
inventories and people who know the machines
are in place to ensure a quick turnaround.
Pages 3 to 6
Telsmith Parts will work with you 24 hours a day,
seven days a week.
01 V i b r a t i n g e q u i p m e n t 02
Vibrating FEEDER deck Configurations:
Feeders
Vibrating Feeders
Vibrating feeders
SOLID pan
configuration
Solid Pan configurations provide a rugged pan to
withstand the impact of heavy loads and still provide
consistent feed control. A common use may be high
production sand & gravel operation with haul trucks
dumping into a hopper and the feeder discharging
onto a scalping screen.
Straight-DECK
configuration
Incorporating one set of grizzly bars at the
discharge end of the feeder allows smaller material
to be "screened out" of the feed material. This
arrangement is common on standard duty models
in portable plant applications, feeding the oversized
material directly into a crusher. Grizzly sections are
Telsmith feeders are available in sizes with loader or excavator feed. typically 4' to 5' long.
ranging from 36" x 12' up to 72" x 34', in a All Telsmith feeders incorporate a heavy duty
variety of models and configurations. vibrator assembly with cast shafts, open
Severe duty (truck dump) models, built to housing - flow through oil lubrication, double
absorb the impact from trucks dumping large row spherical roller bearings and precision
stone, incorporate deep side plates and cut gears. Adjustable gear timing and bolt-
massive wide flange beam cross supports. on counterweights allow for maximum Step-DECK
Standard duty models offer lower profiles and stroke adjustment (both angle and length) to configuration
are commonly used in portable applications achieve optimum feed control and consistent Step-deck grizzly feeders incorporate two or more
production.
sections of grizzly bars, increasing the screening
Solid pan, straight
area and allowing material to tumble between
deck and step deck
configurations offer decks, significantly improving efficiency. Due to
additional versatility the additional height requirement of the step,
in feeder design to this arrangement is most common in severe duty
consistently deliver on the
models.
promise of outstanding
performance.
03 V i b r a t i n g e q u i p m e n t 04
SPECIFICATIONS & CAPACITIES:
Heavy Duty vibrator mechanism:
Standard Duty Vibrating Grizzly Feeders
Telsmith feeders are equipped with a heavy duty,
Vibrating Feeders
Weight
Vibrating Feeders
Bolt-on positive counterweights allow simple field Bearing Grizzly Grizzly Bar Electric
Width x Length
model HF vibrator mechanism. With decades of adjustments to increase (or decrease) the length of Size Selection Length Lbs Kgs motor HP
operating history, the HF mechanism is among the the stroke.
36"x12' 90 mm 5' Straight 1 @ 5' 7,125 3,232 15
most reliable available in the mining industry today. Precision cut gears maintain the proper shaft
36"x16' 110 mm 5' Straight 1 @ 5' 9,100 4,128 30
Model HF vibrator housings are fabricated from timing, generating an efficient straight line stroke
heavy plate in an open tube style for rigidity and to convey material down the feeder pan. This type 42"x16' 110 mm 5' Straight 1 @ 5' 10,050 4,563 30
strength. Side plates are precision machined to of mechanism allows for the gear timing to be 42"x18' 110 mm 5' Straight 1 @ 5' 11,100 5,035 30
ensure tight sealing and proper bearing alignment. field altered, changing the angle of the stroke. The 42"x20' 110 mm 5' Straight 1 @ 5' 11,900 5,398 40
Wide series, double row spherical roller bearings ability to modify the stroke angle and length allows
48"x16' 110 mm 5' Straight 1 @ 5' 11,800 5,352 30
deliver greater load carrying capacity than standard versatility to optimize performance in a variety of
applications. 48"x 20' 110 mm 5' Straight 1 @ 5' 12,000 5,443 40
series bearings, providing long service life even in
24 hour operations. Rugged, reliable and versatile, Telsmith HF vibrator 48"x 20' 140 mm 8' step 2 @ 4' 16,800 7,620 40
Using the open tube design, the HF units carry large mechanisms deliver outstanding performance in the 54"x 20' 110 mm 5' Straight 1 @ 5' 15,450 7,008 50
oil volumes to insure proper lubrication of bearings toughest work environments. 54"x 20' 140 mm 5' Straight 1 @ 5' 18,500 8,392 60
and gears with extended service intervals. 60"x 20' 140 mm 5' Straight 1 @ 5' 19,300 8,754 50
Oil Lubrication:
Feed rate capacity:
Open tube - flow through oil lubrication FEED RATE CAPACITY
provides consistent lubrication. Large
oil volumes provide cool operating
Feed rates are approximate and will
2000
temperatures and longer service. vary depending on the moisture (1814)
content, plasticity, gradation and general
flowability of the material. The following
05 V i b r a t i n g e q u i p m e n t 06
Vibro-king TL
screens
Feed box: with A-R liners, No-weld side plates: Telsmith's
absorbs impact and distributes "no weld" policy on screen side plates
feed, improving efficiency and eliminates the possibility of stress
reducing maintenance. concentrations in heat affected zones.
Huck bolts finish the screen assembly.
TL vibrator mechanism:
Incorporates w ide series
TM
bearings, Never-Wear sealing
system, large oil volumes and Extra deck spacing:
oil level sight gauges for reduced Extra clearance improves
operating costs. access for media changes
reducing maintenance
single & dual shaft models: downtime.
Dual shaft arrangements are available with
130mm and 160mm bearings providing
versatility in load bearing capacity and
bearing life.
TL shaft assembly:
Vibro-King TL e
screens are the latest in a long are defined, side plate thickness is determined (3/8"
"Never-wear" non-contact
history of Telsmith vibrating screen excellence. is standard while 1/2" thick is used for larger screens sealing system
advanced technology: Wide series bearings
Incorporating new technologies and packed with with high load - heavy duty applications). provide longer life
TM
Telsmith R&D has created the TL Never-Wear sealing system. Using centrifugal
features, TL screens are the most reliable, low With an approximate live weight and load requirement
force to cast oil away from the shaft casing eliminates the need for a contact lip seal.
maintenance inclined screens in the mining and determined, Telsmith selects the vibrator mechanism
This eliminates the downtime and expense of repairing worn seals or shaft grooves.
aggregates industries today. based on delivering outstanding bearing life while
An inexpensive, snap-in, urethane labyrinth seal keeps dust out.
With the TL screen, Telsmith takes a new approach achieving the proper speed, stroke and "G" force for
to screen design and application. Recognizing that the application. Again, Telsmith has taken a modular
modern screen media takes many forms and is approach with 110mm, 130mm and 160mm bearing Low maintenance:
critical to achieving optimum performance, Telsmith vibrator mechanisms available in single and dual All TL shaft assemblies use wide series bearings for extended service life. In Oil flinger
shaft assemblies, allowing outstanding flexibility and supports shaft
builds each screen around the media selected for addition, the large shaft casing allows increased oil volumes reducing maintenance during assembly
the application. Each deck may be custom selected range. frequency.
for a different media type. The new Vibro-King TLe approach to screen design
The screen selection process begins with identifying matches the vibrating screen and screen media as
Oil level sight gauges are located
the media for each deck. Telsmith has designed deck never before, creating outstanding performance
outside of the guard protected area.
frames specifically for performance and endurance and longevity. From heavy duty scalping of coarse
Built into the sight gauge are oil
with each media type (side tension wire cloth, stone to fine sizing of finished products, wet or
drain, oil fill and grease zerk fittings
urethane or rubber, modular urethane or rubber dry processing, the Vibro-King TL is feature packed
for quick maintenance, including
panels, punch plate or steel backed rubber). and built to deliver low cost performance as never
oil changes, without removing the
before. Large oil volume with Inexpensive
Once the media type, openings and deck frames guard. oversized shaft casing snap-in labyrinth seal
07
V i b r a t i n g e q u i p m e n t 08
Vibro-king TL incline screen
Vibro-king TL incline screen
TL deck frame designs: Additional options:
7' & 8' wide screens utilize double crown hook up / hook down design
Wash screen spray pipe assembly bolts directly to QuickLoke tensioning wedges are ideal for side
the spring pedestal. The option includes spray pipes, tension media of all kinds. The double wedge design
Modular urethane deck: deflectors, support frame and mounting hardware. holds firmly during operation and allows quick media
A flat deck designed for mounting urethane panels of almost changes.
any style. Fabricated with heavy tubing welded into formed
channel sides creates a rigid deck that resists torsional
deflection. Telsmith will factory install customer supplied
girders or rails at no charge. Telsmith recommends that the
media be installed at the factory (nominal charge) to allow for
resonant frequency testing with the media installed. Discharge Vibro-King TL screens are available in a range of sizes from 5' x 14' single deck up to 8' x 24' triple deck.
lip and side liners are sold separately and typically supplied Quad deck screens are available in 6' x 16' and 6' x 20' models.
with the media.
vibro-king tle
1, 2 & 3 Deck Models
Vibrator Assembly Model (Bearing Size)
Screen Size Side Plate
heavy duty j-beam deck: (Width × Length Ft.) Style TL22 TL26 TL32 Dual TL26 Dual TL32
A heavy duty flat deck designed for mounting bolt-down (110 mm) (130 mm) (160 mm) (130 mm) (160 mm)
punch plate or steel backed rubber media. The design utilizes 5 x 14 3/8" x x
a unique J-Beam concept that allows stone to fall without
wearing on the structural members. Telsmith recommends 5 x 16 3/8" x x
that the media be installed at the factory (nominal charge) to
allow for resonant frequency testing with the media installed. 6 x 16 3/8" x x x
Discharge lip and side liners are bolt in 3/8" thick AR400 or
steel backed rubber. 6 x 20 3/8" or 1/2" x x x x
7 x 20 3/8" or 1/2" x x x
8 x 20 3/8" or 1/2" x x x
8 x 24 3/8" or 1/2" x x x
The J-Beam concept allows for deep and strong deck frame
construction with minimal exposure of the structural cross
member to abrasive wear. vibro-king tle
4 Deck Models
Vibrator Assembly Model (Bearing Size)
Screen Size Side Plate
(Width × Length Ft.) Style TL22 TL26 TL32 Dual TL26 Dual TL32
(110 mm) (130 mm) (160 mm) (130 mm) (160 mm)
6 x 16 3/8" x x
6 x 20 3/8" x x x
09 V i b r a t i n g e q u i p m e n t 10
Valu-King q valu-king features:
Screens
Feed box: with A-R liners,
absorbs impact and distributes
feed, improving efficiency and
reducing maintenance.
oil
lubrication:
Double row, spherical Side tension
roller bearings are oil media: accepts wire
lubricated for long service cloth or side tension urethane or
life. Open tube, flow through rubber media. Optional Quicklok tension
design incorporates larger oil volumes wedges are available for quick media
extending service intervals. changes.
Valu-King Specifications
The Telsmith Valu-King q
line-up of screens offers seen on larger screens. Screen decks incorporate a
Screen Size Shaft Assembly Electric Motor HP Total Weight Max. TPH
outstanding value with built-in standard features not single crown design, accepting side tensioned wire (Width × Length Ft.)
Number of Decks (Bearing Size mm) (1800 RPM Motor)
Carrying Cap.
normally available in these screen sizes. Ranging Lbs Kgs (Short Tons)
cloth or urethane media. Optional Quicklok wedge
1 90 7.5 4,310 1,955 190
from 4' x 8' single deck up to 6' x 16' triple deck, Valu- style tension bolts are available for quick media 4×8 2 90 7.5 4,570 2,073 215
King models are both versatile and economical. changes. 3 90 10 5,570 2,527 285
1 90 10 4,700 2,132 170
Ideal for finish sizing, medium duty scalping or Designed for long service life, the vibrator mechanism 4 x 10 2 90 10 5,050 2,291 195
fitted with spray bars for rinsing operations, the incorporates spherical roller bearings and open 3 90 20 6,230 2,826 260
1 90 10 5,140 2,331 155
Valu-Kingq is tough enough to serve in a variety of tube, flow through oil lubrication. Dual seal design 4 × 12 2 90 10 5,610 2,545 180
applications. (labyrinth & lip seals) insures outstanding bearing 3 110 20 7,450 3,379 255
life. 1 90 10 5,600 2,540 145
The standard deck frame is fabricated using tubular 4 × 14 2 90 10 6,070 2,753 170
cross members, a construction method normally only For ease of installation, all Valu-Kingq screens include 3 110 25 8,180 3,710 245
a sub-frame with motor mount and pivotal motor 1 90 10 5,400 2,449 165
5 × 12 2 90 15 5,950 2,699 195
base. V-belt drive, drive guard and balance wheel 3 110 25 8,010 3,633 280
guard are all packaged with the screen. 1 90 20 5,910 2,681 155
Lifting eyes, prefabricated into the sub- 5 x 14 2 90 20 6,600 2,994 190
3 110 30 8,890 4,032 270
frame, provide a safe and fast method for
1 110 20 6,910 3,134 160
installing the screen once it arrives. 5 × 16 2 110 20 7,690 3,488 190
3 110 30 9,730 4,413 270
Versatility, rugged design, long service
1 110 25 7,660 3,475 180
life and ease of installation are why 6 × 16 2 110 25 8,550 3,878 220
the Valu-Kingq leads the industry in 3 110 30 10,650 4,831 290
features and value. Notes: 1) Live weight includes live body, feed box, discharge lips and counter weights.
2) Total weight includes live weight plus sub-frame, springs, pivoting motor base, drive and guard (electric motor not included).
3) Maximum TPH Carrying Capacity is defined as the total feed (TPH) to the screen minus the bottom deck thru's (TPH).
4) Maximum recommended top size feed is 5" (127 mm).
5) Maximum recommended top deck screen opening is 3" (76 mm).
11
V i b r a t i n g e q u i p m e n t 12
Horizontal
Horizontal Screen features:
Screens
Horizontal screens
Horizontal screens
Feed box: with A-R liners evenly Wet or dry configurations: Optional spray bars
distributes material onto the screening and distribution manifold convert the horizontal screen for wet
deck, improving efficiency and applications.
reducing maintenance.
Rubber springs:
reduce noise and prevent
premature failure of springs in wet
or corrosive applications.
Telsmith Horizontal Screens offer reliable, versatile A three shaft vibrator mechanism is used to provide Utilizing 6 bearings, loads are distributed
over a wide area eliminating stress
sub-frame and motor mount:
Standard sub-frame simplifies and speeds
Discharge lips: with replaceable,
bolt-on A-R liners.
performance in a variety of applications. The low both long service life and outstanding performance. concentrations and providing long installation. Motor mount, attached to the
horizontal profile is ideal for road portability on rubber Unlike two shaft units, the three shaft design bearing life. sub-frame, assures proper motor location.
tired portable or track mounted plants. Additionally, spreads the load over a greater area, delivering
horizontal screens are often applied in critical sizing longer bearing and side plate life. Additionally, the
areas of stationary plants, or, where the ability to three shaft design creates an adjustable oval stroke
operate at high G-forces helps minimize blinding or pattern for superior screening performance.
assist in dewatering. A full length sub-frame including spring plates,
Side plates are free from welding to eliminate the vibration dampeners and motor mount simplifies
weld related stress concentrations that may cause installation.
future cracking. An additional reinforcing plate is Horizontal Screens are available in double or triple
Huck bolted around the bearing mount area to deck configurations from 5' × 14' up to 8' ×
provide extra strength and longevity. 20'. Additional options including wash assemblies
Multiple deck frame designs including heavy duty for with spray pipes, nozzles and water distribution
scalping applications, flat decks accepting modular manifold; live mounted extended discharge chutes;
urethane or rubber panels, or crowned decks for side end tensioned decks, and more, make the Telsmith
Wash screen arrangement: The typical optional Extended discharge chute: Live
tension media expand the versatility of the Telsmith horizontal screen truly versatile. arrangement would include spray pipes with nozzles and mounted discharge chutes are available in several lengths.
horizontal screen. All decks are mounted with Huck When a horizontal screen is the right choice, no one a water distribution manifold, mounted to the sub-frame, Different styles, some including blending gates, have been
fasteners providing a rigid body design. including shut-off valves and hoses. utilized for different applications. Consult factory for details.
provides a better choice than Telsmith.
13 V i b r a t i n g e q u i p m e n t 14
shaft assembly
Horizontal screens
Horizontal screens
Telsmith utilizes a three shaft vibrator mechanism which, a larger stroke (important on larger screens with coarse
although more expensive than two shaft designs, offers openings).
several advantages: 3) Three shafts develop an oval stroke while two shafts
1) Using six bearings (vs. four) spreads the load over a create a linear stroke (oval has been shown to yield higher
wider area, providing greater load carrying capacity and screening efficiency in most applications).
longer bearing life (important for high-G operation). This three shaft mechanism delivers versatility, high
2) Three shafts can carry a greater offset mass providing performance and long service life, all adding up to
consistent performance and lower operating costs.
Changing the timing of the gears changes the angle of the stroke. Adjustments can be made in 5o increments ranging from 30o to 60o (45o is typical).
Adjustable stroke:
Although the screen will come from the factory Horizontal Screen Specifications
tuned for your application, you may wish to do
some fine tuning or make significant adjustments
when the application changes. The Telsmith three Number of Bearing HP of 1200 RPM Weight
Screen Size
shaft mechanism provides outstanding flexibility (Width × Length Ft.) Decks Size Electric Motor
when adjusting the stroke size/shape, angle and Lbs Kgs
operating speed.
2 25 11,500 5,216
Cylindrical plug weights provide the fine tuning 5 × 14 3
160mm
25 14,000 6,350
adjustment. These weights are easily accessed
through the side cover. 2 25 12,500 5,670
5 × 16 3
160mm
30 15,300 6,940
Crescent Weights provide the primary (coarse)
adjustment. The crescent shape reduces the
2 30 15,100 6,849
agitation of oil in the case. 6 × 16 3
160mm
40 19,100 8,664
Stroke angle is adjustable from 30o to 60o by
changing the gear timing. This changes the rate 2 40 19,200 8,709
6 × 20 160mm
of travel down the screen and may be combined 3 40 22,700 10,297
with other adjustments to improve efficiency and
reduce plugging or blinding. Crescent weights are used Cylindrical plug weights are used
2 50 21,600 9,798
7 × 20 3
190mm
50 22,500 11,567
for primary stroke setting. The to "fine tune" the stroke. Weights
An adjustable pitch, split motor sheave allows Crescent shape flows smoother can be quickly accessed through
the screen operating speed to be adjusted through the oil bath, reducing the side cover plate. 2 50 25,500 11,567
without changing sheaves. agitation and heat. 8 × 20 3
190mm
50 29,100 13,200
Notes: 1) Specifications represent the finish screen configuration equiped with standard items. Alternate configurations (medium or heavy duty) are not shown.
2) Weight includes sub-frame, motor mount, belt guard and typical wire cloth weight.
15 V i b r a t i n g e q u i p m e n t 16
Grizzly Scalping
Vibration
Dampeners: Spring
pedestals incorporate vibration
dampeners in spring loaded, no
maintenance design.
TL vibrator mechanism:
Wide series bearings, Never-
Wear seal, large oil volumes, oil
level sight gauges.
absorb the impact of large feed, form the An optional second deck is available on all models
basis for the grizzly support deck. Huck bolt
5 × 10 1 or 2 TL32 Single 160 mm 30 2 @ 5' long
to provide additional material separation. Typically a
assembly eliminates welding on the side plates flat deck design utilizing J-Beam construction, the 5 × 16 1 or 2 TL26 Dual 130 mm 2 @ 25 3 @ 5.5' long
and the problematic stress concentrations that deck can be fitted to accept punch plate, rubber
can result. A feed plate absorbs impact and clad plate or modular media types. 6 × 12 1 or 2 TL32 Single 160 mm 40 2 @ 6' long
extends grizzly bar life.
Built for large feed and high tonnage, Telsmith
Deep section grizzly bars allow up to 6" nominal inclined grizzly scalpers are reliable, low 6 x 16 1 or 2 TL26 Dual 130 mm 2 @ 30 3 @ 5.5' long
spacing without interference from cross maintenance proven performers.
members. A variety of spacing options are 7 × 16 1 or 2 TL32 Dual 160 mm 2 @ 30 3 @ 5.5' long
Notes: 1) Optional grizzly bar spacing for 4" 5" and 6" openings are available. For openings larger than 6" consult factory.
2) Maximum recommended lump feed size is 42" (1067 mm).
17
V i b r a t i n g e q u i p m e n t 18