C-1540E Illustrated Parts Catalog - Revision 1.2

®
C-1540E
CONE CRUSHER
ILLUSTRATED PARTS CATALOG

Issue Date: 24-MAR-201
From Serial: TRX1540EKOME17998
Revision: 1.2
®
Terex MPE,
Drumquin Road,
Omagh, Co. Tyrone,
N. Ireland, BT78 5PN
+44 (0) 2882 418700
+44 (0) 28 87 244294
Email: [email protected]
www.terex.com
PARTS BOOK INTRODUCTION
COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without
written prior consent of TEREX®. This manual complete or in part must not be loaned to a third party.
FINLAY is a registered trademark for portable screening plant manufactured by TEREX®.
SPARE PARTS – CONTENTS
1. GENERAL INFORMATION………………….………...…...............………………………….............................
2. SPARE PARTS ENQUIRY……………………….................……………………...............................................
3. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................
4. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................
5. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................
6. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................
7. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................
8. MACHINE NAVIGATION.........................................……………………………...............................................
9. PAINT CODES...............................……..………………….............................................................................
TEREX® FINLAY
DRUMQUIN ROAD, OMAGH, CO.TYRONE N.IRELAND, BT78 5PN
TEL: +44(0)2882 418700
244294 (SALES) - 252740 (TECHNICAL) - 418888 (HELPDESK)
EMAIL: [email protected]
WEBSITE: www.terexfinlay.com
TEREX® reserves the right to change specification without prior notice.

1. GENERAL INFORMATION
• When purchasing Spareparts customers should in their own interest, always use genuine
Terex parts.
• Spare parts must comply with the technical requirements specified by the manufacturer.
• Only spare parts from the original equipment manufacturers can be relied to do so.
• Spares parts that have not been supplied by Terex cannot be relied upon for correct material,
dimensions or finish.
• Terex cannot therefore be responsible for any damage arising from use of any such parts and
the Guarantee will be invalid.
2. SPARE PARTS ENQUIRY
When enquiring please quote:

• Machine Serial Number
• Part Catalog Figure Number and Item Number
• Part Number
• Part Description
• Quantity Required
NOTE:
Orders for spare parts must be sent to your local dealer.
To find out whom your local dealer is please log on to www.terexfinlay.com and use the Dealer
Search function.
3. UNDERSTANDING YOUR MACHINE SERIAL NUMBER
I-130
2011
TRX00694ADGEB9675
51500 KG
TRX130ICHOM87310
TRX130RSHOMA71029
TRX 00694 A DG E B 9675-

TRX 130RS H OM A 7 1029
Terex Model
Check Digit
Month Code
Plant Code
Year Code Sequence Number
Year Code Month Code

2010 A JANUARY 1
2011 B FEBRUARY 2
MARCH 3
2012 C
APRIL 4
2013 D MAY 5
2014 E JUNE 6
F JULY 7
2015
AUGUST 8
SEPTEMBER 9
OCTOBER A
NOVEMBER B
DECEMBER C
4. PARTS SUPPORT - GOOD PRACTISE ADVICE
Be aware there are enquires where the parts should not be supplied without firstly obtaining
the Machine Serial Number and checking the record card. The main components to consider
are:
HYDRAULIC PUMPS
Pumps vary depending on the options fitted to your machine. This is why the pumps are gener-
ally not part-coded in the parts book.
TRACK PARTS
Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to
select the parts from the correct supplier. See Section 6 Where to find your Track Identification
Plate.
ENGINE PARTS
The engine fitted to your machine can vary due to the customer preference (i.e. Deutz, CAT).
Alternatively it can differ due to machine options fitted (some options require a higher spec en-
gine) or simply a change over time as suppliers update engines to meet emission regulations.
It is therefore important to obtain the engine serial number to order parts. This information can
be obtained from the engine plate, or from the machine record. See Section 7 Where to find
your Engine Serial Plate.
ELECTRICS
Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and
will have ther serial numbers located on the part. See Section 8 Finding the Software Version
of your PDM and PLC.
5. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE
It is necessary when ordering any track spare parts, that all numbers relating to the tracks are
quoted along with your machine serial number..
The identification plate is located on the outside face of each left and right hand track. On
some occasions the Serial Number can be found stamped in the skid plate or track frame. Be-
low is the current range of tracks fitted to our machines.
Track Frame Skid Plate
Identification Plate Locations

6. WHERE TO FIND YOUR ENGINE SERIAL PLATE
It is necessary when ordering any engine spare parts, that all numbers relating to the engine
are quoted along with your machine serial number..
Depending on the engine fitted, the serial plate can be found either on the left / right side of the
engine and in some cases on top. The spares department need all of these numbers in order to
determine the
components that were included with the engine. This permits accurate identification of re-
placement part numbers.
Above
Right Hand Side Left Hand Side
Caterpillar
Deutz
Scania
7. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC
It is necessary when ordering a new PLC or PDM that you note all numbers relating to them,
please quote these numbers along with your machine serial number.
When you turn on the screen take note of the details from the bottom of the start up page. The
identification sticker which displays the software version is located on the outside of each the
PLC and PDM.
SOFTWARE VERSION
V2050_PDMng_V00t
22.06.2015 MMG
PDM File:- V2050_PDMng_v00n_Bowl

PLC File:- V2050_PLC_v
SOFTWARE VERSION
V2050_PLCng_V00t
22.06.2015 MMG
PDM File:- V2050_PDMng_v00n_Bowl

PLC File:- V2050_PLC_v
8. MACHINE NAVIGATION
The following will help you determine your location in relation to your machine.
Please note that the Feed End is always the Back of your machine.
Crusher
Right Hand Side
Feed End
Front Back
Discharge
End
Left Hand Side
Screener Right Hand Side
Feed End
Front Back
Discharge
End
Left Hand Side

9. PAINT CODES
Finlay Red - RAL 2002 (RGB 194/51/28)
Terex White - RAL 1013 (RGB 241/235/213)
Terex Grey - RAL 7024 (RGB 85/87/92)
Terex Black - RAL 9005 (RGB 0/0/0)
Terex Red - RAL 3020 (RGB 211/23/31)

THIS PAGE HAS BEEN INTENTIONALLY LEFT BLANK
Table of Contents
Figure Description Page

01-01 C-1540E CRUSHER OVERVIEW 1
02-01 CHASSIS OVERVIEW 3
02-02 CHASSIS ASM 1 5
02-03 CHASSIS ASM 2 7
02-04 LUBE TANK ASM 9
02-05 LUBE TANK, FITTINGS AND HOSES 11
03-01 TRACK SUBFRAME ASM 13
03-02 STRICKLAND TRACK ASM 15
05-01 TIER 2 SCANIA DC09 POWERUNIT OVERVIEW 19
05-02 TIER 2 SCANIA DC09 POWERUNIT SUBFRAME ASM 1 21
05-03 TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT SUBFRAME ASM 2 23
05-04 TIER 2 SCANIA DC09 ENGINE COMPARTMENT OVERVIEW 25
05-05 TIER 2 AND TIER 4 SCANIA DC09 ENGINE COMPARTMENT ROOF ASM 27
05-06 TIER 2 AND TIER 4 SCANIA DC09 ENGINE COMPARTMENT LHS PANEL 29
ASM
05-07 TIER 2 AND TIER 4 SCANIA DC09 ENGINE COMPARTMENT FRONT ASM 1 31
05-08 TIER 2 SCANIA DC09 ENGINE COMPARTMENT FRONT ASM 2 33
05-09 TIER 2 AND TIER 4 SCANIA DC09 ENGINE COMPARTMENT BASE ASM 35
05-10 TIER 2 AND TIER 4 SCANIA DC09 ENGINE COMPARTMENT RHS PANEL 37
ASM
05-11 TIER 2 SCANIA DC09 ENGINE COMPARTMENT BACK ASM 39
05-12 TIER 2 SCANIA DC09 ENGINE 43
05-13 TIER 2 AND TIER 4 SCANIA DC09 ENGINE HYDRAULICS 47
05-14 TIER 2 SCANIA DC09 ENGINE COMPARTMENT EXHAUST UNIT ASM 49
05-15 TIER 2 AND TIER 4 SCANIA DC09 ENGINE BATTERY BOX ASM 51
05-16 TIER 2 AND TIER 4 SCANIA DC09 ELECTRIC PUMP DRIVE ASM 53
05-17 TIER 2 AND TIER 4 SCANIA DC09 SUCTION MANIFOLD BLOCK ASM 55
05-18 TIER 2 AND TIER 4 SCANIA DC09 ENGINE PUMP ASM 57
05-19 TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT LIGHT POLE ASM 59
05-20 TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT LADDER ASM 61
05-21 TIER 4 SCANIA DC09 POWERUNIT OVERVIEW 63
05-22 TIER 4 SCANIA DC09 POWERUNIT SUBFRAME ASM 1 65
05-23 TIER 4 SCANIA DC09 ENGINE COMPARTMENT OVERVIEW 67
05-24 TIER 4 SCANIA DC09 ENGINE COMPARTMENT FRONT ASM 2 69
05-25 TIER 4 SCANIA DC09 ENGINE COMPARTMENT BACK ASM 71
05-26 TIER 4 SCANIA DC09 ENGINE COMPARTMENT EXHAUST UNIT ASM 75

05-27 TIER 4 SCANIA DC09 EXHAUST ASM 77
05-28 TIER 4 SCANIA DC09 ENGINE 79
05-29 TIER 4 SCANIA DC09 ENGINE UREA TANK GUARD ASM 83
05-30 TIER 4 SCANIA DC09 ENGINE UREA TANK ASM 85
06-01 HYDRAULIC TANK ASM 1 87
07-01 FUEL TANK ASM 93
08-01 CONE EXTERNAL COMPONENTS ASM 95
08-02 CONE HYDRAULIC CONTROL CIRCUIT 97
08-03 CONE GENERAL ASM 99
08-04 MAINFRAME ASM 103
08-05 MAINFRAME ASM (SPARES) 105
08-06 UPPER FRAME ASM 107
08-07 CONE HEAD ASM 109
08-08 ECCENTRIC ASM 111
08-09 COUNTERSHAFT ASM 113
08-10 CONE CONTROL BLOCK 115
08-11 DUMPY JACK HOSE ASM 119
08-13 CONE FEED CHUTE ASM 121
08-14 DRIVE SHAFT ASM 123
09-01 PRESCREEN SUPPORT STRUCTURE ASM 125
09-02 SUBFRAME & PRESCREEN ASM 127
09-03 PRESCREEN SHAFT ASM 131
09-04 PRESCREEN TELESCOPICS 133
10-01 FEED CONVEYOR ASM 1 135
10-02 FEED CONVEYOR ASM 2 139
10-03 FEED CONVEYOR TELESCOPICS ASM 143
10-04 MAIN CONVEYOR ASM 145
10-05 MAIN CONVEYOR 1ST SECTION ASM 147
10-06 MAIN CONVEYOR 2ND SECTION ASM 151
10-07 MAIN CONVEYOR HEAD SECTION ASM 155
10-08 MAIN CONVEYOR SCS SCRAPER ASM 157
10-09 MAIN CONVEYOR DUST COVER ASM 1 159
10-10 MAIN CONVEYOR DUST COVER ASM 2 161
10-11 MAIN CONVEYOR SPRAYBAR ASM 163

10-12 TRANSFER CONVEYOR ASM 165
10-13 PRESCREEN SIDE CONVEYOR OVERVIEW 169
10-14 PRESCREEN SIDE CONVEYOR FEEDBOOT AND SKIRTS 171
10-15 PRESCREEN SIDE CONVEYOR COMPONENTS 1 175
10-16 PRESCREEN SIDE CONVEYOR COMPONENTS 2 179
10-17 PRESCREEN SIDE CONVEYOR HEAD SECTION ASM 181
10-18 PRESCREEN SIDE CONVEYOR HYDRAULIC MOTOR, HOSES AND 185

FITTINGS
10-19 PRESCREEN SIDE CONVEYOR ROLLER ASM 187
10-20 PRESCREEN SIDE CONVEYOR TARMAC GUARDS AND DUST COVERS 189
10-21 PRESCREEN SIDE CONVEYOR SPRAYBAR ASM 191
10-22 PRESCREEN SIDE CONVEYOR SUPPORT ARM 193
11-01 CATWALK OVERVIEW 195
11-02 lHS CATWALK ASM 197
11-03 lHS CATWALK HANDRAIL ASM 201
11-04 lHS CATWALK LADDER ASM 203
11-05 lHS AND RHS CATWALK LADDER ASM 205
11-06 RHS CATWALK ASM 207
12-02 CONTROL PANEL DOOR 209
12-03 MAIN CONTROL PANEL INTERNALS 1 211
12-04 MAIN CONTROL PANEL INTERNALS 2 213
12-05 DISTRIBUTION PANEL 1 215
12-11 BREAKER PANEL 227
12-12 SOFT START PANEL 229
12-13 CHASSIE KIT NODE 1 231
12-14 CHASSIE KIT NODE 2 233
12-15 CHASSIS KIT NODE 5 235
12-16 CHASSIS KIT NODE 6 237
12-17 CHASSIS KIT 239
12-18 PRODUCT CONVEYOR KIT 241
12-19 BATTERY CABLE KIT 243
12-20 ENGINE HARNESS 245

13-01 CHASSIS HOT CLIMATE OIL COOLER ASM 247
13-02 CHASSIS LARGE LUBE OIL COOLER ASM 249
13-03 CHASSIS LUBE OIL COOLER ASM 251
13-04 CHASSIS TRACK CUT OFF SOLENOID VALVE,FITTINGS AND HOSES 253
13-05 CHASSIS SOLENOID CONTROL VALVE, FITTINGS AND HOSES 255
13-06 LUBE TANK HYDRAULIC MOTOR 257
13-07 LUBE TANK SOLENOID,PRESSURE RELIEF VALVE 259

,FITTINGS AND HOSES
13-08 LUBE TANK PUMP, FITTINGS AND HOSES 261
13-09 TWIN FILTER, FITTINGS AND HOSES 263
13-10 POWER UNIT COOLER, FITTINGS AND HOSES 265
13-11 POWER UNIT MANIFOLD,FITTINGS AND HOSES 267
13-12 PVG VALVE, FITTINGS AND HOSES 1 269
13-13 PVG VALVE, FITTINGS AND HOSES 2 271
13-14 PRESSURE FILTER, FITTINGS AND HOSES 273
13-15 POWER UNIT CONTROL VALVE, FITTINGS AND HOSES 1 275
13-16 POWER UNIT CONTROL VALVE, FITTINGS AND HOSES 2 277
14-01 CONE DISCHARGE CHUTE ASM 279
14-02 CONTAMINATION CHUTE ASM 281
14-03 CONTROL BOX ASM 1 283
14-04 CONTROL BOX ASM 2 285
14-05 SPRAYBAR LOWER ASM 287
14-06 DISCHARGE CHUTE SPRAYBAR ASM 289
14-07 SOFT START PANEL ASM 291
14-08 DISTRIBUTION PANEL ASM 293
14-09 CONE FEED CHUTE SPRAYBAR ASM 295
14-10 WATERPUMP ASM 297

NAME: C-1540E CRUSHER OVERVIEW MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540E
FIGURE: 01-01 REV: A
Page 1
NAME: C-1540E CRUSHER OVERVIEW MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540E
Item Part No Rev Description Qty
1 A-ASSEMBLY 0 FOR REFERENCE ONLY 1
[Figure End]
Page 2
NAME: CHASSIS OVERVIEW MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015A_CHASSIS OVERVIEW
C
B
A
F
G
Page 3
NAME: CHASSIS OVERVIEW MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015A_CHASSIS OVERVIEW

SEE FIGURES FROM 06-01 TO 06-03
2 B-ASSEMBLY 0 FOR REFERENCE ONLY 1
SEE FIGURE 14-08
3 C-ASSEMBLY 0 FOR REFERENCE ONLY 1
SEE FIGURE 14-07
4 D-ASSEMBLY 0 FOR REFERENCE ONLY 1
SEE FIGURE 02-02 AND 02-03
5 E-ASSEMBLY 0 FOR REFERENCE ONLY 1
6 F-ASSEMBLY 0 FOR REFERENCE ONLY 1

SEE FIGURE 02-04
7 G-ASSEMBLY 0 FOR REFERENCE ONLY 1

SEE FIGURE 07-01
[Figure End]
Page 4
NAME: CHASSIS ASM 1 MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015_001A_01
4
16
5
3
6
1
15
9
14
12
13
11
10
8
7
Page 5
1 1-ASSEMBLY 0 FOR REFERENCE ONLY 1

SEE FIGURE 14-05
2 14.02.0023 0 EMERGENCY STOP 1
3 10.23.6555 0 AIR BREATHER 1

SEE FIGURE 13-01
5 TC015-001-003 1 MAIN CONV / MAGNET SUPPORT 1
6 1540.01.01 22 CHASSIS 1

SEE FIGURE 13-02
SEE FIGURE 13-03
9 1540.01.09 4 LUB TANK SUPPORT 1
10 1540.01.29 0 LUB TANK NODE MTG PLT 1
11 14.85.1000 0 NODE BLOCK 1
12 1540.01.18 2 NODE BLOCK MOUNTING PLT 1
13 20.1540.01.01 1 LUB TANK RUBBER MAT 1

SEE FIGURE 02-04
SEE FIGURE 14-06
16 TC015-001-017 0 E-STOP MOUNTING BRKT MWA 1
FROM SERIAL NUMBER TRX1540EPOMEB9499, ECO13729
[Figure End]
Page 6
2
1
4
5
6
19
21
20
18
17
6
16
5
13
7
14
15
11
13
10
8
11
12
9
10
Page 7

SEE FIGURE 13-04
2 1540.01.23 1 HOSE TROUGHING 1
3 1540.01.21 0 COVER PLT 3
4 1540.01.35 0 GUARD 2
6 380312210 0 380312210 PIN 4

SEE FIGURE 13-05
8 TC015-001-007-001 0 SOLENOID BRACKET 1
9 TC015-001-016 0 MOTOR MOUNT FRAME STOOL 4
10 2230-3290 0 M20-2.50 X 60 ZINC HEX HEAD SET SCREW GR 8.8 10

DIN933
11 2212-1006 0 M20 ZINC HARDENED WASHER BS 4395 20
12 1540.06.13 1 MID GRADE CONVEYOR SUPPORT 3 20
13 2217-0914 0 M20-2.50 ZINC NYLON INSERT LOCK NUT GR 12.9 1
14 14.95.1307 1 INTERLOCK SHROUD COVER 1
15 1540.06.20 1 MID GRADE CONVEYOR SUPPORT 4 1
16 10.23.5024 0 PRESSURE CLOCK 1
17 1540.01.20 1 BUFFER SHIM PLATE 6
18 1540.01.37 0 COVER 2
19 31.12.0200-03 0 SIDE BUFFER 6
20 1540.01.36 0 SHIM 6
21 1540.01.17 0 CLOSER PLT 2
[Figure End]
Page 8
NAME: LUBE TANK ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015_010_001B
1
23
22
21
2
3
5
20
19
7
6
8
18
10
17
16 12
11
15
12
11
13
14
Page 9
NAME: LUBE TANK ASM MACHINE: C-1540E CRUSHER

SEE FIGURE 13-06
2 AX907-162-601 0 MOTOR MOUNTING PLATE 1
3 2222-2186 0 M12-1.75X30 ZINC SOCKET HEAD CAP SCREW GR12.9 4

DIN912
4 10.32.0127 0 BELLHOUSING KTR 1
5 2531-1000 0 MP FILTRI-CSA 1
6 2520-6757 0 1/2" X 3/4" M/M BULKHEAD EXTENTION 1
7 10.22.5020 0 FILLER CAP 1
8 10.01.1556 0 2" SIGHT GLASS 1
9 AX907-154-501 0 LUBE TANK LID 1
10 AX907-159-002 0 CORK GASKET 1

SEE FIGURE 13-07
12 12.43.0252 0 HEATING ELEMENT - HBX 1-15-A 2
13 TC015-010-001 0 LUBE TANK WELD ASM 1
14 10.23.5008 0 FLUID LEVEL/TEMP. GAUGE 1

SEE FIGURE 13-08
16 15.35.0144 0 COUPLING 1
17 AX907-159-001 0 CORK GASKET 1
18 TC015-010-014 0 LUBE TANK LID MWA 1
19 10.23.6654 1 FLOAT LEVEL SWITCH - ORDER PART NO. 10.23.6653 1
20 AX907-159-003 0 CORK GASKET 1
21 2210-0056 0 M12 BRIGHT WASHER FORM C BS4320 4
22 2211-1008 0 M12 ZINC FORM A SPRING WASHER BS 4664 4

DIN933
[Figure End]
Page 10
NAME: LUBE TANK, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015_010_001B_HYD
4
5
4 6
9 7
8
Page 11
NAME: LUBE TANK, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015_010_001B_HYD
1 TC01510-002 0 TANK LID B-HEAD TO RELIEF VALVE 1
2 TC01510-003 0 RELIEF VALVE TO TANK RTN B HEAD 1
3 10.04.1218 0 3/4" X 3/4" X 3/4" M/M/F ADAPTER 1
4 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR DIN 3852-A 2
5 10.12.0027 0 3/4" BONDED SEAL 1
6 10.12.0028 0 1" BONDED SEAL 2
7 10.01.1122 0 1" X 1" M/M ADAPTOR DIN 3852-A 2

ADAPTOR_FEMALECAP - TO ORDER PLEASE CONTACT THE SPARES
DEPARTMENT
9 TC01510-005 0 LUBE TANK STEEL PIPE 1
[Figure End]
Page 12
NAME: TRACK SUBFRAME ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_50B
9
8
1
7
5
3
4
2
Page 13
NAME: TRACK SUBFRAME ASM MACHINE: C-1540E CRUSHER
1 1175.50.01 6 LEFT TRACK FRAME 1

SEE FIGURE 03-02
2 1175.50.02 6 RIGHT TRACK FRAME 1
SEE FIGURE 03-02
3 1540.50.02 1 TRACK SUBFRAME MWA 1
4 1540.50.03 0 REINFORCEMENT BKT RHS 1
5 1540.50.04 0 REINFORCEMENT BKT LHS 1
6 683.50.12 0 TRACK STEP 2
7 10.17.0045 0 GREASE HOSE 1
8 10.38.1145 0 GREASE COUPLER 1
9 10.23.5018 0 PRESSURE GUAGE 1
[Figure End]
Page 14
NAME: STRICKLAND TRACK ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: STRICKLAND_TRACKS_1
Page 15
1 12.99.0513 0 TRACK DRIVE GEARBOX C/W HYDRAULIC MOTOR 2

FOR STRICKLAND, PART NO: NS385D-KB200AG-DT00 SEE THE SERIAL PLATE
1 12.99.0522 0 TRACK DRIVE GEARBOX C/W HYDRAULIC MOTOR 2
FOR STRICKLAND, PART NO: NS385E-EE201JB-DT00 SEE THE SERIAL PLATE
2 12.99.0523 0 SOCKET HEAD CAPSCREW 40
FOR STRICKLAND, PART NO: NS385E-EE201JB-DT00 SEE THE SERIAL PLATE.
ALSO PURCHASE ITEM 2, PART NO 12.99.0569
2 12.99.0569 0 HEX HEAD BOLT 2

FOR STRICKLAND, PART NO: NS385E-EE201JB-DT00 SEE THE SERIAL PLATE.
ALSO PURCHASE ITEM 2, PART NO 12.99.0561
3 12.99.0514 0 FIXED DISPLACEMENT HYRAULIC MOTOR 2

FOR STRICKLAND, PART NO: NS385D-KB200AG-DT00SEE THE SERIAL PLATE
3 12.99.0589 0 HYDRAULIC MOTOR 2
4 12.99.0590 0 OIL FILL/DRAIN PLUG 4
4 12.99.0305 0 OIL FILL / DRAIN PLUG 4
5 12.99.0469 0 GEAR OIL 1
8.5L FOR STRICKLAND, PART NO: NS385E-EE201JB-DT00 AND 8L FOR
STRICKLAND PART NO NS385D-KB200AG-DT00 SEE THE SERIAL PLATE
7 12.99.0503 0 BRAKE RELEASE ADAPTER 2

7 12.99.0515 0 BRAKE RELEASE ADAPTER 2
8 12.99.0504 0 BRAKE RELEASE SEAL 2
9 12.99.0505 0 DRIVE SPROCKET 2

9 12.99.0516 0 DRIVE SPROCKET 2
11 12.99.0354 0 SINGLE FLANGED LOWER ROLLER 20
QUANTITY OF 18 FOR STRICKLAND, PART NO: NS385D-KB200AG-DT00 SEE
THE SERIAL PLATE
12 12.99.0355 0 HEX HEAD BOLT 80

QUANTITY OF 72 FOR STRICKLAND, PART NO: NS385D-KB200AG-DT00 SEE
THE SERIAL PLATE
13 12.99.0323 0 HARDENED WASHER 72

QUANTITY OF 80 FOR STRICKLAND, PART NO: NS385E-EE201JB-DT00 SEE
THE SERIAL PLATE
14 12.99.0507 0 FRONT IDLER GROUP 2
15 12.99.0350 0 IDLER YOKE 2
16 12.99.0508 0 HEX HEAD BOLT 8
17 12.99.0509 0 SPRING WASHER 8
18 12.99.0510 0 ELASTOMER 2
19 12.99.0334 0 GREASE GUN ADAPTOR 1
Page 16
20 12.99.0476 0 TENISIONER SEAL KIT 2
21 12.99.0512 0 TRACK GROUP 2
22 12.99.0356 0 TRACK CHAIN 2
23 12.99.0357 0 TRACK SHOE 110
24 12.99.0358 0 TRACK SHOE BOLT 440
25 12.99.0359 0 TRACK SHOE NUT 440
26 12.99.0342 0 TRACKLINK REPAIR KIT DIRECT REPLACEMENT FOR 1

PART NO. 12.99.0353
27 12.99.0360 0 MASTER PIN WITH COLLARS 2
[Figure End]
Page 17
Page 18
NAME: TIER 2 SCANIA DC09 POWERUNIT OVERVIEW MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015_017A
Page 19

SEE FIGURE 05-04
SEE FIGURES 05-02 & 05-03
[Figure End]
Page 20
NAME: TIER 2 SCANIA DC09 POWERUNIT SUBFRAME ASM 1 MACHINE: C-1540E CRUSHER
5
3
8
2
9
10
1
11
12
13
14
13
Page 21

SEE FIGURE 05-20
2 TC015-017-045 0 HANDRAIL 1
3 TC015-017-016 1 CHEQUERED PLT FLOOR PANEL 1

SEE FIGURE 05-03
5 TC015-017-049 0 HOSE COVER MWA 1
6 TC015-017-051 0 MOUNTING BRACKET 1
7 TC015-017-012 1 CATWALK EXT PLT 1
8 TC015-017-011 0 CATWALK EXT 1
9 TC015-017-004 1 CATWALK SUPPORT ASM 1
10 1540.17.103 1 KICK PLATE ASSEMBLY 1
11 12.15.0610 0 CAP 4
12 1540.11.70 0 POWERUNIT HANDRAIL MWA 1
13 1540.11.69 0 HANDRAIL MOUNTING BRKT MWA 2
14 TC015-017-039 1 CATWALK SUPPORT SIDE PLT (CRUSHER SIDE) 1
[Figure End]
Page 22
NAME: TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT SUBFRAME MACHINE: C-1540E CRUSHER
ASM 2
ILLUSTRATION: MTC015_017_001A
16
12
13
12
17
15
11
10
14
9
18
8
19
6
7
5
20
4
21
2
22
1
23
24
27
25
26
Page 23
NAME: TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT SUBFRAME MACHINE: C-1540E CRUSHER
ASM 2
1 60545005 0 GREEN BEACON 1
2 60545006 1 AMBER BEACON 1
3 TC013-017-042 0 DOUBLE BEACON MOUNTING BRACKET 1
4 TC015-017-001 3 POWERUNIT MWA 1

SEE FIGURE 13-01
SEE FIGURE 13-11
7 TC013-017-039 0 PVG COMPARTMENT RUBBER 1

9 TC015-017-009 1 OIL COOLER COVER 1
11 2481-0098 0 S/LESS STEEL PRESSED HINGE 2

DIN933
14 12.86.3030 0 DOOR LATCH 1
15 TC015-017-048 0 HOSE COVER 1

DIN933
17 TC015-017-015 0 HOSE COVER PLT 1
19 TC015-017-010 1 HYD CABNINET DOOR 1
20 14.85.1000 0 NODE BLOCK 2

SEE FIGURE 13-11
22 TC015-017-052 0 BLANKING PLATE 1

SEE FIGURES 13-15 AND 13-16
[Figure End]
Page 24
NAME: TIER 2 SCANIA DC09 ENGINE COMPARTMENT OVERVIEW MACHINE: C-1540E CRUSHER
I
C
H G
F
Page 25

SEE FIGURE 05-05
SEE FIGURE 05-12
SEE FIGURE 05-14
SEE FIGURE 05-06
SEE FIGURE 05-07
SEE FIGURE 05-08
SEE FIGURE 05-09
8 H-ASSEMBLY 0 FOR REFERENCE ONLY 1
SEE FIGURE 05-10
9 I-ASSEMBLY 0 FOR REFERENCE ONLY 1
SEE FIGURE 05-11
[Figure End]
Page 26
NAME: TIER 2 AND TIER 4 SCANIA DC09 ENGINE COMPARTMENT MACHINE: C-1540E CRUSHER
ROOF ASM
ILLUSTRATION: MPTS_001_158CA
7
6
5
4
3
9
10
A
11
1
13
12
14
4
5
A
19
15
4
20
7
4
A
5
16
7
18
17
5
4
7
Page 27
ROOF ASM
ILLUSTRATION: MPTS_001_158CA
1 PTS-016-031 0 GULL WING DOOR - MWA 1
2 PTS-001-140 0 ENCLOSURE FRAME CROSSMEMBER MKII 1
3 TC013-017-006 0 GULL WING DOOR - MWA 1
6 2301-3001 0 HANDLE 1

DIN933
8 TC013-017-005 0 ENGINE ENCLOSURE FRAME CROSSMEMBER MWA 1
11 PTS-016-020 0 MOTOR COVER 1

DIN933
13 TC015-017-008 0 GULL WING DOOR - MWA 1
14 12.60.1000 0 TITENFAST 100 EDGE PROTECTOR 4
15 12.86.3032 0 CATCH PLATE 4
16 12.86.5061 0 PULL HANDLE END SUPPORT 4
17 12.86.5060 0 PULL HANDLE TUBE 2
18 PTS-001-158 0 GULL WING DOOR MKII - MWA 1
20 2481-0098 0 S/LESS STEEL PRESSED HINGE 10
[Figure End]
Page 28
LHS PANEL ASM
Page 29
LHS PANEL ASM

DIN933
3 12.86.3031 1 HEAVY DUTY ADJUSTABLE FASTNER 1
4 TC015-017-019 1 LEFT SIDE PANEL 1
6 PTS-016-024 0 MTG ANGLE 1
[Figure End]
Page 30
FRONT ASM 1
2
3
4
5
10 9
Page 31
FRONT ASM 1
1 PTS-016-022 0 LOUVRE PANEL 1
4 12.10.0050 0 HINGE 3
5 TC015-017-007 1 REAR LOUVER PANEL - MWA 1
6 2232-7047 0 M6-1.00 X 25 ZINC HEX HEAD BOLT GR8.8 DIN931 12

DIN933
10 14.65.0005 0 DESERT SPEC WARNING SIREN 1
[Figure End]
Page 32
NAME: TIER 2 SCANIA DC09 ENGINE COMPARTMENT FRONT ASM 2 MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015_017_003
14
13
15
3
6
5
6
4
12
11
3
10
7
9
2
16
1
17
18
Page 33
1 TC013-017-035 1 FILTER PLATE 1
2 2232-1091 0 M10-1.50 X 30 BLACK HEX HEAD BOLT GR 8.8 DIN931 8
4 TC013-017-038 0 AIR INTAKE CLAMP - LOWER 2
5 PTS-016-052 0 AIR INTAKE CLAMP - UPPER 2

DIN933
8 2210-0013 0 M6 BRIGHT WASHER FORM A BS4320 4
9 10.26.0055 0 44.5MM DIA PROFILED CLAMP & COVER PLT 2
10 PTS-012-044 0 SCAVENEGR SUPPORT BKT 1

DIN933
13 PTS-012-028 0 PIPE SUPPORT BRACKET 1
15 12.17.0151 0 5" EXHAUST CLAMP - U BOLT TYPE 1
16 TC015-017-005 0 AIR FILTER BOX 1
17 PTS-012-100 1 AIR FILTER MOUNT 1
18 TC015-017-003 1 BULKHEAD 1
[Figure End]
Page 34
BASE ASM
2
1
5
21
23 4
20 3
19 22
18
17
16
15
13
7
8
14
12 11
9
10
Page 35
BASE ASM

SEE FIGURE 05-16
2 TC013-017-029 1 ELECTRIC PUMP DRIVE GUARD 1
3 TC015-017-018 0 BREAKER PANEL BRACKET 1
4 22020179 0 ANTI VIBRATION MOUNT 4
5 60502283 0 GENSET BREAKER PANEL 1

SEE FIGURE 05-17
7 TC015-017-002 2 C-1540 DC9 GENSET FRAME 1
8 TC015-017-054 0 BLANKING PLATE MWA 1
9 TC015-017-043 0 HYD PUMP COVER 1
10 PTS-001-121 0 REAR COVER PLATE 1
11 20.1160.17.02 1 PUNIT SEALING RUBBER 1
12 PTS-012-115 0 CHUTE SEAL CLAMP 1
13 TC015-017-053 0 DEFLECTOR PLATE MWA 1

SEE FIGURE 05-15
FOR PART NO. PLEASE CONTACT SPARES DEPARTMENT
16 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR DIN 3852-A 1
17 10.12.0026 0 1/2" BONDED SEAL 2
18 10.16.0048 0 BALL VALVE 1
19 PTS-012-125 0 HOSE DRAIN MNT PLT 1
20 10.03.1114 0 BULKHEAD ADAPTER 1
21 1185.17.54 0 LIFTING EYE 1
22 1540.17.09 2 B/HEAD MTG PLT 1
[Figure End]
Page 36
RHS PANEL ASM
ILLUSTRATION: MPTS_001_060CA_1450E
3
2
9
7
5
6
5
6
Page 37
RHS PANEL ASM
ILLUSTRATION: MPTS_001_060CA_1450E
1 PTS-001-060 7 RIGHT SIDE PANEL 1
4 TC013-017-010 0 RIGHT SIDE PANEL 1

DIN933

SEE FIGURE 12-01+

DIN933
[Figure End]
Page 38
NAME: TIER 2 SCANIA DC09 ENGINE COMPARTMENT BACK ASM MACHINE: C-1540E CRUSHER
12
10
11
13
9
14
16
17
8
15
3
6
5
7
4
A
3
20
19
1
19
21
18
18
31
22
32
25
24
26
28 27 17
A
29
33
23
30
Page 39
1 20.15.0010-03 0 POWERUNIT DOOR SEAL 3
2 PTS-012-036 0 FILLER COVER PLT 1
3 12.10.0050 0 HINGE 4
5 12.86.3029 0 VISE ACTION COMPRESSION LATCH 1
8 TC015-017-036 1 DC9 T2 RADIATOR CANOPY ASM - C1540E 1

DIN933
11 12.11.0013 1 SPRING 1
12 TC015-017-047 0 GATE 1
14 TC015-017-046 0 D HANDRAIL 1

DIN933

DIN933
20 TC015-017-063 0 E-STOP COVER PLATE 1
21 PTS-012-126 0 RADIATOR CANOPY ACCESS PLT 1

SEE FIGURE 05-19
23 TC001-017-014 0 AERIAL TOP SUPPORT 1
26 14.40.0005 0 GROMMET 1
28 TC001-017-013 0 AERIAL BASE 1
Page 40
29 2230-1130 0 M10-1.50 X 70 BLACK HEX HEAD SET SCREW GR 8.8 1

DIN933

DIN933
33 PTS-001-020 1 LOUVER PANEL FRAME 1
[Figure End]
Page 41
Page 42
NAME: TIER 2 SCANIA DC09 ENGINE MACHINE: C-1540E CRUSHER
ILLUSTRATION: M15_04_3171A
4
6
12
14
13
5
15
4
8
3
9
2
16
11
10
1
17
22
20
21
18
26
27
24
23
25
19
28
29
SEE DETAIL A
DETAIL A
31
32
33
34
35
36
30
37
38
Page 43

SEE FIGURE 05-18
2 12.17.0131 0 CONST TORQUE CLAMP 1
3 12.01.0028 0 RUBBER HUMP REDUCER 1
4 12.17.0132 0 FLEX GEAR CT CLAMP 4
5 TC015-017-029 0 AIR INTAKE PIPE 1
6 12.01.0018 0 RUBBER ADAPTOR-STRAIGHT HUMP 1
8 23.01.0060 0 0-60MM HOSE CLIP 2
9 TC015-017-031 0 AIR INTAKE SCAVENGE HOSE 1
10 15.07.1056 0 BELT (WATERTRAP) 1
11 PTS-000-013 0 AIR FILTER 1
12 12.01.0017 0 RUBBER ADAPTOR-HUMP REDUCER 1
13 T127966 0 FLEX-GEAR HD CT CLAMP 1
14 15.07.1001 0 OUTER ELEMENT 1
15 15.07.1002 0 INNER ELEMENT 1
16 14.00.0369 0 ALTERNATOR 1
17 15.07.1031 0 ELEMENT 1
18 15.07.1005 0 FUEL FILTER KIT 1
19 15.07.1026 0 OIL FILTER KIT 1
20 PTS-001-147 0 ENGINE MOUNT ASSY - FLYWHEEL SIDE 2
22 2232-7278 0 M20-2.50 X 60 ZINC HEX HEAD BOLT GR 8.8 DIN931 2
23 12.09.1054 0 ENGINE MOUNTING 2

DIN933
26 PTS-001-148 0 ENGINE MOUNT ASSY FLYWHEEL SIDE 1

FOR PART NO. PLEASE CONTACT THE SPARES DEPARTMENT
29 26.42.14051 0 M14 X 40 BOLT 8
Page 44
30 15.07.1057 0 RADIATOR CAP 1
31 PTS-001-146 0 BASE PLATE 2
32 PTS-001-145 0 ENGINE MOUNT ASSY - RADIATOR SIDE 2
33 PTS-001-063 0 AIR PIPE STRAP 3
34 15.04.3171 0 SCANIA DC09 257KW TIER2 ENGINE 1
36 12.17.0100 0 95 - 105 MM MIKALOR CLAMP 2
37 2481-0095 0 4" S/S BELLOWS CUFFED ENDS 1
38 TC002-017-139 0 I-100RS T2 TURBO > SILENCER 1
[Figure End]
Page 45
Page 46
NAME: TIER 2 AND TIER 4 SCANIA DC09 ENGINE HYDRAULICS MACHINE: C-1540E CRUSHER
ILLUSTRATION: M15_04_3171A_HOSES
8
7
5
4
3
Page 47
NAME: TIER 2 AND TIER 4 SCANIA DC09 ENGINE HYDRAULICS MACHINE: C-1540E CRUSHER
ILLUSTRATION: M15_04_3171A_HOSES
1 TC01517-005 0 WATER TRAP OUTLET -> ENGINE FUEL INLET 1
2 10.26.0040 0 18MM DOUBLE BODY (PROFILED) 1
3 10.12.0018 0 M16 COPPER WASHER 2
4 T107427 0 ADAPTOR 2
5 TC01317-062 0 DIESEL LINE TANK -> WATER TRAP 1
6 PTS-000-057 0 WATERTRAP COMPLETE 1
7 TC01317-063 0 DIESEL RETURN PIPE 1
8 116017.03 0 OIL DRAIN HOSE 1
[Figure End]
Page 48
NAME: TIER 2 SCANIA DC09 ENGINE COMPARTMENT EXHAUST MACHINE: C-1540E CRUSHER
UNIT ASM
7
6
5
4
8
3
9
10
2
1
11
Page 49
UNIT ASM
1 TC015-017-024 0 TOP DOOR 1
4 TC015-017-023 1 LOW PANEL 1
5 2481-0693 0 4" RAIN CAP 1
6 TC015-017-026 0 EXHAUST TOP SHIELD 1
7 TC015-017-025 1 EXHAUST SHIELD 1
8 TC015-017-028 1 EXHAUST PIPE 1
9 TC002-017-124 1 I-100 SILENCER C6.6 MNT PLT MKII 1
10 12.17.0150 0 4" EXHAUST CLAMP - U BOLT 1
11 TC015-017-022 2 EXHAUSE UNIT BRACKET 1
[Figure End]
Page 50
NAME: TIER 2 AND TIER 4 SCANIA DC09 ENGINE BATTERY BOX MACHINE: C-1540E CRUSHER
ASM
2
3
6
7
8
10
Page 51
NAME: TIER 2 AND TIER 4 SCANIA DC09 ENGINE BATTERY BOX MACHINE: C-1540E CRUSHER
ASM

DIN933
4 2301-3001 0 HANDLE 1
5 TC013-017-032 1 BATTERY BOX FAB 1
6 12.14.3007 1 BATTERY 12V 2

DIN933
9 TC013-017-027 0 BATTERY BOX RUBBER 2
10 TC013-017-033 0 BATTERY BOX FOOT SUPPORT 1
[Figure End]
Page 52
NAME: TIER 2 AND TIER 4 SCANIA DC09 ELECTRIC PUMP DRIVE MACHINE: C-1540E CRUSHER
ASM
16
6
15
14
13 12 7
11 10 8
9
Page 53
NAME: TIER 2 AND TIER 4 SCANIA DC09 ELECTRIC PUMP DRIVE MACHINE: C-1540E CRUSHER
ASM

DIN933
2 2212-2005 0 M16 BLACK HARDENED WASHER BS 4395 8
3 14.00.0352 0 55KW ELECTRIC MOTOR 1

SERIAL NO. DEPENDENT, PLEASE CONTACTS SPARES TO CONFIRM THE
CORRECT PART NO. FOR YOUR MACHINE
3 14.00.0356 0 55KW ELECTRIC MOTOR 1

4 10.32.0129 0 BELL HOUSING 1
6 15.35.0225 0 COUPLING 1
7 10.24.3071 0 2.5" SPLIT FLANGE 2
8 TC01317-002 0 MONIFOLD TO MOTOR PUMP SUCTION PORT 1
9 10.24.4577 0 100CC PISTON PUMP 1
10 10.24.3119 0 SPLIT FLANGE 1
11 TC01317-004 2 100CC PUMP OUTLET TO FILTER 1
12 10.11.0006 0 1/4"BSP-7/16 M/M ADPTRC/WO-RING-AMB04MU04 1
13 TC01317-032 2 100 CC PUMP X PORT TO 1/4 BH (PVG INLET LS) 1
14 10.01.1153 0 1 1/16 UNF ->3/4" BSP M/M ADAPTOR C/W O-RING 1
15 TC01317-030 3 PUMP L1 PORT TO HYD RETURN LID 1

[Figure End]
Page 54
NAME: TIER 2 AND TIER 4 SCANIA DC09 SUCTION MANIFOLD MACHINE: C-1540E CRUSHER
BLOCK ASM
ILLUSTRATION: M12_42_0080D_1450E
11
16 6
15
14 7
11
10
12 9
8
13
Page 55
NAME: TIER 2 AND TIER 4 SCANIA DC09 SUCTION MANIFOLD MACHINE: C-1540E CRUSHER
BLOCK ASM
ILLUSTRATION: M12_42_0080D_1450E
1 TC01501-029 1 SUCTION FILTER -> SUCTION MANIFOLD 1
2 2222-0190 0 M12-1.75X50 BLACK SOCKET HEAD CAP SCREW 4

GR12.9 DIN912
3 2211-0008 0 SPRING WASHER M12 BS 4664 TYPE A 4
4 10.24.3071 0 2.5" SPLIT FLANGE 2
5 12.42.0080 0 SUCTION BLOCK 1
6 10.12.0034 0 2 1/2" BONDED SEAL 1
7 10.09.0036 0 MALE BLANKING CAP 2-1/2 " 1

DEPARTMENT
9 10.01.1106 0 3/8" X 1/4" M/M ADAPTOR DIN 3852-A 1
10 10.12.0024 0 1/4" BONDED SEAL 1
11 10.12.0032 0 2" BONDED SEAL 2
12 10.03.1165 0 1_1/2" X 2" BULKHEAD ADAPTER 1
13 TC01517-003 0 SUCTION MANIFOLD -> 33CC PUMP INLET 1
14 TC01517-020 0 CHECK VALVE -> MANIFOLD SUCTION 1
15 10.01.1219 0 3/4"M X 1"F ADAPTER 1
16 10.01.1142 0 2" X 1" M/M ADAPTOR DIN 3852-A 1
[Figure End]
Page 56
NAME: TIER 2 AND TIER 4 SCANIA DC09 ENGINE PUMP ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M10_24_3108C_1540E
5
8
6
Page 57
NAME: TIER 2 AND TIER 4 SCANIA DC09 ENGINE PUMP ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M10_24_3108C_1540E
1 TC01517-003 0 SUCTION MANIFOLD -> 33CC PUMP INLET 1
2 10.01.1129 0 1-1/2" X 1-1/4" M/M ADAPTOR DIN 3852-A 1
3 10.12.0029 0 1 1/4" BONDED SEAL 1
4 10.24.3108 0 33CC SAE'B' ACW PUMP 1
5 10.12.0027 0 3/4" BONDED SEAL 1
6 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR DIN 3852-A 1
7 TC01317-005 0 33CC PUMP OUTLET TO RELIEF VALVE 1

[Figure End]
Page 58
NAME: TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT LIGHT POLE MACHINE: C-1540E CRUSHER
ASM
Page 59
NAME: TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT LIGHT POLE MACHINE: C-1540E CRUSHER
ASM
1 12.70.0116 0 24V HALOGEN FLOODLIGHT 4
2 TC015-017-040 0 LIGHT POLE MWA 1
3 14.03.0751 0 ANTENNA 1
4 TC015-017-041 0 LIGHT MAST BRACKET 1
[Figure End]
Page 60
NAME: TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT LADDER ASM MACHINE: C-1540E CRUSHER
3
4
5
4 6
12
11
10 7
7
12
4
11 8
10
Page 61
NAME: TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT LADDER ASM MACHINE: C-1540E CRUSHER
1 1540.17.86 1 LHS LADDER MNT 1
2 1540.11.36 2 LADDER TOP SEC 1
5 2215-0016 0 M16-2.0 PLAIN HEX HEAD NUT GR 8.8 BS3692 5
6 1540.17.87 2 RHS LADDER MNT 1

DIN933
9 1540.11.37 2 POWERUNIT LADDER LOWER SECTION 1

DIN933
[Figure End]
Page 62
ILLUSTRATION: MTC015_017B
Page 63

SEE FIGURE 05-23
SEE FIGURE 05-22
[Figure End]
Page 64
ILLUSTRATION: MTC015_017B_01
6
4
7
3
2
9
1
10
8
11
12
13
14
16
15
17
14
Page 65
1 TC015-017-045 0 HANDRAIL 1
2 PTS-012-111 0 HOSE BOX TOP PLT 1
3 PTS-012-110 1 UREA HOSE BOX 1
4 TC015-017-016 1 CHEQUERED PLT FLOOR PANEL 1

SEE FIGURE 05-03
6 TC015-017-049 0 HOSE COVER MWA 1
8 TC015-017-012 1 CATWALK EXT PLT 1
9 TC015-017-011 1 CATWALK EXT 1
10 TC015-017-004 1 CATWALK SUPPORT ASM 1
11 1540.17.103 1 KICK PLATE ASSEMBLY 1
12 12.15.0610 0 CAP 1
13 1540.11.70 0 POWERUNIT HANDRAIL MWA 4
14 1540.11.69 0 HANDRAIL MOUNTING BRKT MWA 2
15 TC015-017-039 1 CATWALK SUPPORT SIDE PLT (CRUSHER SIDE) 1

SEE FIGURE 05-29
SEE FIGURE 05-20
[Figure End]
Page 66
E
C
A
F
B
G
H
I
Page 67

SEE FIGURE 05-05
SEE FIGURE 05-28
SEE FIGURE 05-26
SEE FIGURE 05-06
SEE FIGURE 05-07
SEE FIGURE 05-24
SEE FIGURE 05-09
8 H-ASSEMBLY 0 FOR REFERENCE ONLY 1
SEE FIGURE 05-10
9 I-ASSEMBLY 0 FOR REFERENCE ONLY 1
SEE FIGURE 05-25
[Figure End]
Page 68
5
4
3
2
4
6
8
1
15
14
13
12
10
11
Page 69
1 TC015-017-044 0 BULKHEAD 1
2 TC013-017-035 1 FILTER PLATE 1
3 TC013-017-018 0 AIR SUCTION PIPE SUPPORT BRACKET 1
4 12.17.0151 0 5" EXHAUST CLAMP - U BOLT TYPE 2
5 TC015-017-005 0 AIR FILTER BOX 1

SEE FIGURE 05-13
9 14.77.0500 0 BATTERY ISOLATOR SWITCH 1
10 PTS-016-052 0 AIR INTAKE CLAMP - UPPER 1
11 PTS-000-025 0 NOX SENSOR 1
14 TC013-017-038 0 AIR INTAKE CLAMP - LOWER 1
[Figure End]
Page 70
12
10
11
13
9
14
83
6
5
7
4
A
3
17
16
1
16
18
15
15
28
19
29
21
22
23
26 25 24
A
30
20
27
Page 71
2 PTS-012-036 0 FILLER COVER PLT 1
3 12.10.0050 0 HINGE 4
8 TC015-017-064A 0 DC9 T4 RADIATOR CANOPY ASM 4

DIN933
11 12.11.0013 1 SPRING 1
12 TC015-017-047 0 GATE 1
14 TC015-017-046 0 D HANDRAIL 1

DIN933
17 TC015-017-063 0 E-STOP COVER PLATE 1
18 PTS-012-126 0 RADIATOR CANOPY ACCESS PLT 1

SEE FIGURE 05-19
20 TC001-017-014 0 AERIAL TOP SUPPORT 1
23 14.40.0005 0 GROMMET 1
25 TC001-017-013 0 AERIAL BASE 1

DIN933

DIN933
Page 72
30 PTS-001-020 1 LOUVER PANEL FRAME 1
[Figure End]
Page 73
Page 74
UNIT ASM
ILLUSTRATION: MPTS_016_030A
3
2 3
26
1
25
4
24
23
22
5 6
3
2
21
20 3 8
9
7
18 19 2 10
11
17
16 12
15
3
2 10
9
8
14
13
Page 75
UNIT ASM
ILLUSTRATION: MPTS_016_030A
1 PTS-016-039 0 END COVER 1

DIN933
4 PTS-016-036 0 RH PANEL 1
5 PTS-016-047 0 PANEL JOINT 1
6 PTS-016-037 0 LH PANEL 1
7 PTS-016-038 0 LOW PANEL 1

DIN933
11 PTS-016-043 0 EXHAUST GUARD T4F 1
12 PTS-016-042 0 EXHAUST COVER 1

SEE FIGURE 05-27
15 PTS-012-140 0 EXHASUT MNT PLT 2
16 PTS-011-046 0 UREA PIPE HEAT SHIELD 1
17 PTS-012-141 0 HOSE CLAMP PLT 1
18 PTS-016-044 0 ANGLE SUPPORT 2
19 PTS-016-030 0 TIER 4F LOW TURBO AFTER TREATMENT MNT 1
20 PTS-016-035 0 AFTERTREATMENT BASE SUPPORT 1
21 PTS-016-048 0 DOC MTG PAD 1
24 PTS-016-033 0 CROSS-MEMBER 1

DIN933
[Figure End]
Page 76
NAME: TIER 4 SCANIA DC09 EXHAUST ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: MPTS_011_001B
3
4
2
6
8
3
3
22
7
8
21
8
9
3
3
20
19
16
18
15
17
3
14
13
9
12
8
3
10
8
9
8
11
Page 77
NAME: TIER 4 SCANIA DC09 EXHAUST ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: MPTS_011_001B
1 12.17.2085 0 RAIN CAP 1
2 PTS-011-003 0 EXHAUST TAIL PIPE 1
3 T107345 0 V-CLAMP 146 N.D 8
4 PTS-000-011 0 NOX SENSOR PIPE 1
5 PTS-000-010 0 SCR CATALYST BRACKET 2
6 PTS-000-030C 0 SCR CAT DC09 202-257KW 90-ST ENDS 1
7 PTS-016-040 1 SCR->BELLOWS 1
8 12.17.0118 0 MIKALOR CLAMP 6
9 PTS-011-011 1 4 1/2" BELLOW 3
10 PTS-016-041 1 JOINT PIPE 1
11 PTS-016-025 1 EVAPOURATOR-OUTLET PIPE 1
12 PTS-000-035-002 0 T4 FINAL EVAP INSULATION 1
13 PTS-001-168 0 EVAP BRACKET 2
14 PTS-000-032 0 TIER 4 FINAL EVAPORATOR - DC9 AND DC13 1
15 PTS-000-035-001 0 T4 FINAL EVAP INSULATION 1
16 PTS-001-169 0 DOSING UNIT 1
17 PTS-000-054 0 DOC TO EVAPORATOR CONNECTOR 1
18 PTS-000-034 0 SCANIA DOC INSULATION 1
19 PTS-000-012 0 DOC BRACKET 1
20 PTS-000-009 0 SCANIA DOC 1
21 PTS-011-042 1 EXHAUST BEND 1
22 PTS-011-041 1 EXHAUST BEND 1
[Figure End]
Page 78
ILLUSTRATION: M15_04_3202C
7
4
6
4
3
5
12
4
3
13
2
8
9
14
11
10
1
15
21
19
20
16
25
26
22
23
24
17
27
28
SEE DETAIL A
DETAIL A
29
30
22
31
32
18
Page 79

SEE FIGURE 05-18
2 T127966 0 FLEX-GEAR HD CT CLAMP 2
3 12.01.0017 0 RUBBER ADAPTOR-HUMP REDUCER 2
4 12.17.0132 0 FLEX GEAR CT CLAMP 4
6 12.01.0018 0 RUBBER ADAPTOR-STRAIGHT HUMP 1
7 TC013-017-034 0 AIR INTAKE PIPE DC09 T4F J-1175E 1
8 23.01.0060 0 0-60MM HOSE CLIP 2
9 TC013-017-012 0 SCAVANGE HOSE AIR FILTER -> EXHAUST 1
10 15.07.1015 0 BELT (FAN) 1
11 PTS-000-013 0 AIR FILTER 1
12 15.07.1001 0 OUTER ELEMENT 1
13 15.07.1002 0 INNER ELEMENT 1
14 14.00.0369 0 ALTERNATOR 1
15 15.07.1031 0 ELEMENT 1
16 15.07.1005 0 FUEL FILTER KIT 1
17 15.07.1026 0 OIL FILTER KIT 1
18 15.07.1057 0 RADIATOR CAP 1
19 PTS-001-147 0 ENGINE MOUNT ASSY - FLYWHEEL SIDE 2
22 12.09.1054 0 ENGINE MOUNTING 2

DIN933
25 PTS-001-148 0 ENGINE MOUNT ASSY FLYWHEEL SIDE 1

28 26.42.14051 0 M14 X 40 BOLT 8
29 PTS-001-146 0 BASE PLATE 2
Page 80
30 PTS-001-145 0 ENGINE MOUNT ASSY - RADIATOR SIDE 2
31 PTS-001-063 0 AIR PIPE STRAP 3
32 15.04.3202 0 SCANIA DC09 257KW TIER 4 FINAL ENGINE WITH NO 1

PTO FITTED - US SPEC
[Figure End]
Page 81
Page 82
NAME: TIER 4 SCANIA DC09 ENGINE UREA TANK GUARD ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540E_UREA TANK
6
4
3
2
1
Page 83
NAME: TIER 4 SCANIA DC09 ENGINE UREA TANK GUARD ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540E_UREA TANK

SEE FIGURE 05-30
2 12.86.5080 0 PULL HANDLE 1
4 PTS-012-154 0 UREA TANK LID 1
5 PTS-012-119 1 UREA HOSE GUARD (1540) 1
6 PTS-012-118 1 UREA TANK GUARD (1540) 1
7 12.10.0050 0 HINGE 1
[Figure End]
Page 84
NAME: TIER 4 SCANIA DC09 ENGINE UREA TANK ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: MPTS_000_001A_1540E
Page 85
NAME: TIER 4 SCANIA DC09 ENGINE UREA TANK ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: MPTS_000_001A_1540E
1 15.07.1025 0 SCR FILTER KIT 1
2 PTS-000-001 0 SCANIA UREA TANK 60L T4i 1
3 15.07.1060 0 UREA TANK STRAINER 1
4 PTS-000-043-003 1 COOLANT HOSE UREA TANK>>ENGINE PORT 1
5 12.22.0022 0 M6 P-CLIP 22MM DIA 2
6 23.01.0025 0 HOSE CLIP 2
7 PTS-001-142 0 VENTING FILTER 1
[Figure End]
Page 86
NAME: HYDRAULIC TANK ASM 1 MACHINE: C-1540E CRUSHER
17 16
3
14
13 15
4
12
11 4 5
10
8
9
Page 87
1 12.10.0050 0 HINGE 3
2 TC015-012-003 0 HYD TANK COVER MOUNTING BRKT MWA 1
3 TC015-012-002 0 HYD TANK COVER MWA 1
4 2531-5060 0 RETURN LINE FILTER 2
5 10.23.5008 0 FLUID LEVEL/TEMP. GAUGE 1
6 2531-5151 0 FILTER ELEMENT 2
7 TC015-012-004-001 0 HYDRAULIC TANK MOUNT STRIP 2
8 20.1175.12.02 1 RUBBER DISC 8
9 32.02.10017 0 MESH BOLT WASHER 8

SEE FIGURE 06-02
11 TC015-012-006-001 0 HYD TANK LID GASKET 1
12 TC015-012-005 0 HYDRAULIC TANK LID MWA 1
13 10.22.5020 0 FILLER CAP 1
14 10.23.6654 1 FLOAT LEVEL SWITCH - ORDER PART NO. 10.23.6653 1
15 10.23.6555 0 AIR BREATHER 1
16 14.40.0028 0 RUBBER PUSH ON FOOT 2
17 12.86.5080 0 PULL HANDLE 1
[Figure End]
Page 88
2
3
3
4
14
6
7
13 9
9
12
11
10
Page 89
1 TC01512-001 0 STEEL PIPE 1
2 10.01.1128 0 1-1/4" X 1-1/4" M/M ADAPTOR DIN 3852-A 4
3 10.12.0029 0 1 1/4" BONDED SEAL 8
4 10.01.1123 0 1-1/4" X 1" M/M ADAPTOR DIN 3852-A 2
5 TC01501-028 0 RELIEF VALVE T-> RETURN FILTER 1
6 TC01501-025 0 OIL COOLER OUTLET TEE -> RETURN STEEL PIPE 1
8 10.01.1122 0 1" X 1" M/M ADAPTOR DIN 3852-A 1
9 10.12.0028 0 1" BONDED SEAL 2
10 10.01.2512 0 1" F/F COMPACT 90 1
12 10.16.0050 0 1" LOW PRESSURE BALL VALVE 1
13 10.09.0022 0 1" MALE BLANKING P[LUG 1
14 TC01512-002 0 STEEL PIPE 1
[Figure End]
Page 90
1
2
3
1
8
7
5
6 4
13
10
11
12
Page 91
1 10.12.0027 0 3/4" BONDED SEAL 3
2 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR DIN 3852-A 3
3 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1
4 TC01501-031 0 CASE DRAIN 100CC DANFOSS PUMP->TANK 1
5 TC01501-022 0 BH -> HYD TANK (FEED CONV DRN) 1
6 TC01501-021 0 RHS DRAIN -> HYD TANK 1
7 TC01501-056 0 TRANSFER CONV WEEP -> HYD TANK 1
8 10.01.1111 0 3/8 " X 3/4" M/M ADAPTOR 1
9 2531-5150 0 SUCTION FILTER ELEMENT 1
10 2531-5154 0 MP FILTRI SF2501 1
11 10.24.3071 0 2.5" SPLIT FLANGE 2
12 TC01512-003 1 SUCTION STEEL PIPE 1
13 TC01501-029 1 SUCTION FILTER -> SUCTION MANIFOLD 1
[Figure End]
Page 92
NAME: FUEL TANK ASM MACHINE: C-1540E CRUSHER
17
24 1
2
25 3
17 4
24
5
2
23 7
22 8
9
21
20
10
11
19
12
14
13
15
16
18
17
1
Page 93
NAME: FUEL TANK ASM MACHINE: C-1540E CRUSHER
1 10.09.0014 0 ½" MALE BLANKING PLUG 2
2 10.12.0028 0 1" BONDED SEAL 3

ELECTRIC FUEL PUMP OPTION
3 10.01.1122 0 1" X 1" M/M ADAPTOR DIN 3852-A 1
4 10.02.1222 0 1X1 M/F SWIVEL 90 SWEPT 1
5 10.01.1222 0 1"M X 1"F ADAPTER 1
6 10.16.0050 0 1" LOW PRESSURE BALL VALVE 1
DIN933
9 20.1540.13.03 0 TOP FUEL TANK MOUNTING RUBBER 1
10 20.1540.13.05 0 FUEL TANK SHORT RUBBER STRIP 2
11 1540.13.06 0 FUEL TANK SHORT RUBBER RETAINING PLATE 2

ASSEMBLY
12 20.1540.13.06 0 FUEL TANK LONG RUBBER STRIP 1
13 1540.13.07 0 FUEL TANK LONG RUBBER RETAINING PLATE 1

ASSEMBLY
15 10.22.6750 0 FILLER CAP 1
16 20.1540.13.04 0 BOTTOM FUEL TANK MOUNTING RUBBER 1
17 10.12.0026 0 1/2" BONDED SEAL 4
18 1540.13.05 1 FUEL TANK 1
19 10.12.0027 0 3/4" BONDED SEAL 1
20 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1
22 10.23.5004 0 FUEL LEVEL GUAGE (LONG) 2
23 1540.13.08 2 FUEL TANK SUPPORT FRAME 1
24 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR DIN 3852-A 3

ADAPTOR FEMALECAP 3/8 - TO ORDER PLEASE CONTACT THE SPARES
DEPARTMENT
[Figure End]
Page 94
NAME: CONE EXTERNAL COMPONENTS ASM MACHINE: C-1540E CRUSHER
16
15 2
14
13
10
11 16
3
9
4
12
5
7 6
Page 95
NAME: CONE EXTERNAL COMPONENTS ASM MACHINE: C-1540E CRUSHER

SEE FIGURE 08-13
3 1540.10.21 0 CONE SUPPORT BRACKET 4
4 12.09.0080 1 ANTI-VIBRATION MOUNT 4

SEE FIGURE 08-14
6 TC015-010-007 0 GUARD CROSSMEMBER 1
7 TC015-010-010 0 BASE COVER MWA 1
8 14.00.0365 0 ELECTRIC MOTOR 1

8 14.00.0367 0 185KW ELECTRIC MOTOR 6 POLE 355M_L FRAME (IE2) 1

8 14.00.0368 0 185 KW 8 POLE 355M/L ELECTRIC MOTOR 355M_L 1

FRAME (IE2)
9 TC015-010-002 1 CONE DRIVE MOTOR GUARD MWA 1
10 TC015-010-002-011 0 CONE DRIVE GUARD LID 1
11 TC015-010-011 0 DRIVE COVER GUARD 1
12 12.86.5070 0 PULL HANDLE 8
13 TC015-010-012 0 DRIVE GUARD CENTER MWA 1
14 TC015-010-013 0 DRIVE GUARD END MWA 1
15 TC015-010-015-001 0 RUBBER COVER 1
16 TC015-010-013-004 0 RUBBER CLAMP 1
17 TC015-010-013-003 0 RUBBER CLAMP 1
[Figure End]
Page 96
NAME: CONE HYDRAULIC CONTROL CIRCUIT MACHINE: C-1540E CRUSHER
ILLUSTRATION: MHYD_CONTROL_CIRCUIT
1 2 3 4
Page 97
NAME: CONE HYDRAULIC CONTROL CIRCUIT MACHINE: C-1540E CRUSHER
ILLUSTRATION: MHYD_CONTROL_CIRCUIT
1 10.01.1105 0 1/4" X 1/4" M/M ADAPTOR DIN 3852-A 2

SEE FIGURE 08-12
3 14.85.1115 0 DUMPY JACK PRESSURE SENSOR 1
4 10.12.0024 0 1/4" BONDED SEAL 1
5 1175.17.144 0 PUMP SUPPORT PLT 1
6 12.46.0005 0 BELT WAY VDU 1
7 1540.17.42 1 INTEGRATED CONE CONTROL MOUNT 1
8 12.46.0005.01 0 'BELT-WAY' PANEL FIXING MOUNT 4
9 14.85.1110 0 CRUSHING CYLINDER PRESSURE SENSOR 1
[Figure End]
Page 98
1
FIGURE: 08-03
DETAIL D
20
19
2
NAME: CONE GENERAL ASM
ILLUSTRATION: M603_9156_1
21 3
DETAIL D
18 4
DETAIL A
17
26
16
27
DETAIL A 7
14 5
15 12 8
DETAIL B
31 DETAIL B
6 9
30
10 25
33 11 24
DETAIL C
DETAIL C 32 23
13 30 22
29 28
REV:
MACHINE: C-1540E CRUSHER
Page 99
A
NAME: CONE GENERAL ASM MACHINE: C-1540E CRUSHER
2 2211-0010 0 SPRING WASHER 4
4 31.12.0293 0 THRUST BLOCK 2
4 31.12.0294 0 INSERT 2
5 31.12.0292 0 ANTI-ROTATION STOP PLATE 1
6 603-9154 0 1000 COUNTERSHAFT ASSEMBLY DRAWING 1

SEE FIGURE 08-10
10 2152-6007 0 RUBBER 4
DIRECT REPLACEMENT FOR ITEMS 10 & 11 PART NOS. 603-9199-2 &
603-9199-1, ECO12144
10 603-9199-2 0 SINGLE COTTON PLY 5

REPLACED BY ITEMS 10, 11, 28, 29, 30 & 31 PART NOS. 2152-6007, 603/9237,
2301-4001, 2230-1152, 2210-0056 & 2230-1149, ECO12144
11 603-9199-1 1 INSPECTION WINDOW HANDLE 5

REPLACED BY ITEMS 10, 11, 28, 29, 30 & 31 PART NOS. 2152-6007, 603/9237,
2301-4001, 2230-1152, 2210-0056 & 2230-1149, ECO12144
11 603/9237 0 INSPECTION WINDOW COVER 4

603-9199-1, ECO12144
12 2564-0040 2 HYDRAULIC RAM 5

REPLACED BY ITEM 12 PART NO. 2564-2040, ECO13771
12 2564-2040 0 HYDRAULIC RAM (1000 STD) 5
DIRECT REPLACEMENT FOR ITEM 12 PART NO. 2564-0040, ECO13771
12 2564-2040GT 0 1000 STANDARD HYDRAULIC CYLINDER GAITER KIT 5
USE FOR ITEM 12 - 2564-2040
13 31.12.0318 0 PIN 12
14 2201-0148 2 PIN - SPLIT COTTER DIA 5 X 56 BS 1574 24
15 2210-2017 0 M39 BLACK WASHER FORM E BS4320 24
16 31.12.0282 0 BEARING CLAMP 1
17 2222-6687 0 M12X35 CAPSCREW WEDGELOCK 4
18 31.12.0281 0 OIL FLINGER 1
19 603/9142 0 STUB SHAFT WITH MECH CLAMP 1
20 307/17 0 O RING STUB SHAFT OIL FLINGER 1
21 603/9219 0 TRANSPORT BAR 1
22 2564-2040SK 0 1000 STANDARD HYDRAULIC CYLINDER SEAL KIT 5

USE FOR ITEM 12 - 2564-2040
Page 100
NAME: CONE GENERAL ASM MACHINE: C-1540E CRUSHER
22 2564-2056SK 0 TRANSDUCER HYDRAULIC CYLINDER SEAL KIT 1

USE FOR ITEM 26 - 2564-2056
22 2564-9310 0 CYLINDER SEAL KIT FOR 2564-0040 6
USE FOR ITEM 12 - 2564-0040 & ITEM 26 - 2564-0056
23 2443-1787 0 PULLEY 1
24 2443-8365 0 T/LOCK BUSH 1
25 331/08 0 KEY 1
26 2564-0056 0 CYLINDER WITH TRANSDUCER 1

26 2564-2056 0 CYLINDER WITH TRANSDUCER 1
27 603/9189 0 HOSE SUPPORT BRACKET 1
28 2301-4001 0 HANDLE 4
603-9199-1, ECO12144

DIN933
603-9199-1, ECO12144

603-9199-1, ECO12144

DIN933
603-9199-1, ECO12144
32 31.12.0363 0 WASHER (RUBBER) 24
33 31.12.0320 0 SPACER 24
[Figure End]
Page 101
Page 102
NAME: MAINFRAME ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M603_9152
1
16
2
4
15
5
14
7
13
12 8
11
10
Page 103
NAME: MAINFRAME ASM MACHINE: C-1540E CRUSHER
2 31.12.0283 0 'O' RING 2
3 603/9142 0 STUB SHAFT WITH MECH CLAMP 1
4 31.12.0282 0 BEARING CLAMP 1
5 31.12.0298 0 MAINSHAFT SPACER 1

REPLACED BY ITEM 5 PART NO. 603_9271, ECO14719
5 603_9271 0 MAIN SHAFT SPACER 1
DIRECT REPLACEMENT FOR ITEM 5 PART NO. 31.12.0298, ECO14719
6 31.12.0284 0 MAINFRAME LINER SET 3
6 603-9258 0 MAINFRAME LINER PLATE 3
7 31.12.0286 0 FRAME ARM SHIELD 3
DIRECT REPLACEMENT FOR ITEM 7 PART NO. 603/924, ECO15080
7 603/924 0 FRAME ARM SHIELD 3
REPLACED BY ITEM 7 PART NO. 31.12.0286, ECO15080
8 31.12.0285 0 COUNTERSHAFTARM SHIELD 1

SEE FIGURE 08-05-02 (DO NOT USE ORIGINAL PARTCODE 603_9193MCD)
10 2402-2040 2 PLAIN SPHERICAL BEARING 6
11 603-9235 0 DUMPY JACK HOSE ASSEMBLY 1

SEE FIGURE 08-13
SEE FIGURE 08-05-02
13 2152-9050 1 LABYRINTH STRIP 9
14 31.12.0289 0 INSERT 10
15 31.12.0287 0 WEDGE RING ASSEMBLY 1
16 31.12.0288 0 ANTI-ROTATION POST 1
17 2147-0004 0 LOCTITE THREADLOCK 270 1

NOT SHOWN
18 2147-0031 0 LOCTITE BEARING RETAINER 603 1
NOT SHOWN
19 2147-0049 0 LOCTITE SURFACE PREP 7061 1
NOT SHOWN
[Figure End]
Page 104
NAME: MAINFRAME ASM (SPARES) MACHINE: C-1540E CRUSHER
MAIN SHAFT CANNOT BE ORDERED SEPARATELY

CONTACT HELPDESK FOR MORE INFORMATION
Page 105
NAME: MAINFRAME ASM (SPARES) MACHINE: C-1540E CRUSHER
1 603-9260 0 1000 MAINFRAME ASSY (SPARES) 1

MAINFRAME SPARES KIT
[Figure End]
Page 106
NAME: UPPER FRAME ASM MACHINE: C-1540E CRUSHER
6 1
Page 107
NAME: UPPER FRAME ASM MACHINE: C-1540E CRUSHER
1 31.12.0305 0 SHOULDED DOWEL 3
2 31.12.0307 0 UPPER FRAME (MEDIUM COARSE) 1
2 31.12.0308 0 UPPER FRAME (EXTRA COARSE, COARSE & 1

AUTOSAND)
3 2530-1135 0 GREASE NIPPLE 1/8 BSP IND BUTTON HEAD 12
4 2402-2040 1 PLAIN SPHERICAL BEARING 6
5 603/9053 4 CONCAVE XC 1
OPTION
5 603/9071 0 CONCAVE AUTOSAND 1
OPTION
5 603/9107 0 CONCAVE COURSE 1
OPTION
5 603/9274E 0 CONCAVE 18% MN (HEAVY DUTY) 1
OPTION
5 603/9274TT 0 CONCAVE 22% MN (HEAVY DUTY) 1
OPTION
5 31.12.0314 0 CONCAVE (18%) (EXTRA COARSE) 1
OPTION
5 31.12.0315 0 CONCAVE (18%) (COARSE) 1
OPTION
5 31.12.0316 0 CONCAVE (18%) (MEDIUM COARSE) 1
OPTION
5 31.12.0317 0 CONCAVE (18%) (AUTOSAND) 1
OPTION
5 31.12.0356 0 CONCAVE (22%) (EXTRA COARSE) 1
OPTION
5 31.12.0357 0 CONCAVE (22%) (COARSE) 1
OPTION
5 31.12.0358 0 CONCAVE (22%) (MEDIUM COARSE) 1
5 31.12.0359 0 CONCAVE (22%) (AUTOSAND) 1

OPTION
5 603/9052 0 CONCAVE MC 1
OPTION
6 31.12.0306 0 WEDGE 3
7 2144-0031 0 KORROBOND 65 BACKING COMPOUND 10KG TUB 5

NOT SHOWN
8 2144-0032 0 RELEASE AGENT 250ML 1
NOT SHOWN
[Figure End]
Page 108
NAME: CONE HEAD ASM MACHINE: C-1540E CRUSHER
3
17
16 4
15 6
14 8
13
12
11
10 9
Page 109
NAME: CONE HEAD ASM MACHINE: C-1540E CRUSHER
1 2226-0889 0 M20-2.50 X 50 BLACK SOCKET HEAD COUNTERSUNK 4

SET SCREW GR 10.9
2 31.12.0262 0 WEAR PLATE/DISTRIBUTION PLATE 1
3 31.12.0250 0 MANTLE NUT PLUG 1
4 31.12.0251 0 MANTLE NUT 1
5 2211-0010 0 SPRING WASHER 4

DIN933
6 31.12.0254 0 COVER PLATE CONE HEAD 1
7 2501-1250 0 O RING 202-834-4470 (92.2X5.7) 1
8 31.12.0252 0 MANTLE (18%) 1
8 31.12.0355 0 MANTLE (22%) 1
8 603/9106 0 MANTLE (14%) 1
8 603/9273E 0 MANTLE 18% MN (HEAVY DUTY) 1

OPTION
8 603/9273TT 0 MANTLE 22% MN (HEAVY DUTY) 1
OPTION
9 31.12.0261 0 CONE HEAD 1000 SERIES 1
10 31.12.0259 0 'O' Ring 1
11 31.12.0258 0 CONE HEAD PISTON RING ASSEMBLY 1
12 31.12.0253 0 SNAP RING 1
13 31.12.0256 0 OIL FLINGER 1
14 31.12.0257 0 'O' RING 1
15 2415-9900 0 TAPER ROLLER BEARING 1
16 2430-0584 0 INTERNAL CIRCLIP 1
17 2410-9006 1 CYLINDRICAL ROLLER BEARING 1
[Figure End]
Page 110
NAME: ECCENTRIC ASM MACHINE: C-1540E CRUSHER
12
15
14 1
13
17
16
2
11
3
10
5
9
6 4
8
7
Page 111
NAME: ECCENTRIC ASM MACHINE: C-1540E CRUSHER
1 2410-9007 0 LINEAR ROLLER BEARING 2
2 2430-0584 0 INTERNAL CIRCLIP 1
3 2415-9901 0 TAPER ROLLER BEARING 1
4 302/16 0 BEVEL GEAR 1
5 2212-2005 0 M16 BLACK HARDENED WASHER BS 4395 5
6 31.12.0269 0 KEY 2
7 2222-6748 0 CAPSCREW M16X45 WEDGELOCK 2
9 31.12.0270 0 ECCENTRIC (LONG THROW) 1
10 2152-9050 1 LABYRINTH STRIP 9
11 2222-6753 0 CAPSCREW M16X70 WEDGELOCK 4
12 31.12.0268 0 STUD 5
13 31.12.0273 0 'O' RING 1
14 603/9079MCD 0 PISTON RING (ROTARY SEAL) 1
15 603/9174MCD 0 1000 SEAL RING MACHINING LONG THROW 1
16 603/9236 0 1000 ECCENTRIC BEARING CLAMP 1
[Figure End]
Page 112
NAME: COUNTERSHAFT ASM MACHINE: C-1540E CRUSHER
14
1
DETAIL A
DETAIL A
2
13
16
3
15
4
5
6
7
8
12
9
10
11
Page 113
NAME: COUNTERSHAFT ASM MACHINE: C-1540E CRUSHER

DIN933
2 31.12.0332 0 COUNTERSHAFT 1
3 31.12.0330 0 OIL GUARD 1000 1
4 2503-2003 0 RADIAL LIP SEAL 1

4 2503-3153 0 OIL LIP SEAL 1
5 2217-9007 0 1000 COUNTERSHAFT LOCKING NUT 1

DIN933
7 2415-9002 0 COUNTERSHAFT TAPER BEARING 2
8 31.12.0328 0 SHIM PAIR - 1.5THK 2
9 31.12.0327 0 COUNTERSHAFT HOUSING 1
10 31.12.0323 0 O RING 1
11 302/28 0 BEVEL PINION 900-1000 1
12 2450-5002 0 RINGFEDER 85X125 RFN7012 1
14 2432-1404 0 KEY 1

GR12.9 DIN912
REPLACED BY ITEM 16 PART NO. CR023-223-001, ECO17365
16 CR023-223-001 0 LOCK NUT BOLT 3

[Figure End]
Page 114
NAME: CONE CONTROL BLOCK MACHINE: C-1540E CRUSHER
CIRCUIT DIAGRAM
3
4
2
9
16
15
5
14
7
6
11
12
13
10
Page 115
1 10.70.0030 0 CHECK VALVE 1
1 10.70.0046 0 SEAL KIT 1
2 10.21.3698 0 FILTER ELEMENT 1
2 10.70.0031 0 FILTER BOWL 1
3 10.70.0181 0 PRESSURE REDUCING VALVE 1
3 10.70.0191 0 SEAL KIT 1
4 10.70.0034 0 CHECK VALVE 1
4 10.70.0046 0 SEAL KIT 1
5 10.70.0188 0 RELIEF VALVE 1
5 10.70.0190 0 SEAL KIT 1
6 10.70.0192 0 SEAL KIT 1
6 10.70.0183 0 NEEDLE VALVE 1
7 10.70.0183 0 NEEDLE VALVE 1
7 10.70.0192 0 SEAL KIT 1
9 10.70.0182 0 PRESSURE REDUCING VALVE 1
9 10.70.0191 0 SEAL KIT 1
10 10.70.0193 0 SEAL KIT 1
10 10.70.0184 0 SOLENOID VALVE 1
10 10.70.0185 0 COIL 1
10 10.70.0186 0 COIL SPACER 1
11 10.70.0040 0 P.O. CHECK VALVE 1
11 10.70.0051 0 SEAL KIT 1
12 10.70.0040 0 P.O. CHECK VALVE 1
12 10.70.0051 0 SEAL KIT 1
13 10.70.0187 0 CHECK VALVE 1
13 10.70.0194 0 SEAL KIT 1
14 10.70.0180 0 CHECK VALVE 1
14 10.70.0190 0 SEAL KIT 1
15 10.70.0043 0 FILTER BOWL 1
15 10.21.3699 0 FILTER ELEMENT 1
Page 116
16 10.70.0044 0 SOLENOID CARTRIDGE 1
16 10.70.0085 0 SEAL KIT 1
16 10.70.0087 0 COIL 1
17 10.42.0075 0 CONE CONTROL BLOCK 1

COMPLETE
18 10.70.0189 0 PRESSURE GAUGES 3
NOT ITEMISED
[Figure End]
Page 117
Page 118
NAME: DUMPY JACK HOSE ASM MACHINE: C-1540E CRUSHER
1
2
8
3
4
5
Page 119
NAME: DUMPY JACK HOSE ASM MACHINE: C-1540E CRUSHER
1 2564-7101A 0 1000 DUMPYJACK HOSE 11
2 2564-7104 0 DUMPY JACK 12

2 2564-7108 0 DUMPY JACK 12
2 2564-7109 0 SEAL KIT FOR 2564-7108 DUMPY 12
USE FOR 2564-7108
3 2520-6391 0 TEE SWIVEL FFF BSP 1
4 2520-6002 0 1/4 BSP M/M NIPPLE 4
5 2564-7101B 0 1000 DUMPYJACK HOSE 1
6 2564-7101C 0 1000 DUMPYJACK HOSE 1
7 2500-1011 0 BONDED SEAL 1/4" BSP 2
8 2520-0126 0 QR COUPLING 1
[Figure End]
Page 120
NAME: CONE FEED CHUTE ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_23E
2
3
12
4
11
5
6
7
8
10
Page 121
NAME: CONE FEED CHUTE ASM MACHINE: C-1540E CRUSHER
1 1540.10.08 1 LEVEL SENSOR COVER 1
2 1540.10.07 1 SENSOR POLE 1
4 12.08.0025 0 1 1/4" U BOLT 2
5 1540.23.06 2 FOLD UP FRONT PLATE 1

DIN933
9 1540.23.41 5 CRUSHER FEED BOX 1
10 20.1540.10.01 0 CONT CHUTE RUBBER 1

SEE FIGURE 14-09
12 1540.10.09 2 LEVEL SENSOR UPRIGHT 1
[Figure End]
Page 122
NAME: DRIVE SHAFT ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M12_97_2110_1540E
FIGURE: 08-14
4 REV: A
3
2
6
7
3
4
2
Page 123
NAME: DRIVE SHAFT ASM MACHINE: C-1540E CRUSHER
1 12.97.2112 0 DRIVE SHAFT OUTER 1
2 12.97.2101 0 HARDY SPICER 1
3 12.97.2103 0 DRIVE SHAFT COUPLING 1
4 12.97.2106 0 KEY 1
5 12.97.2111 0 DRIVE SHAFT INNER 1

GR12.9 DIN912

GR12.9 DIN912
[Figure End]
Page 124
NAME: PRESCREEN SUPPORT STRUCTURE ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_30G_OVERVIEW
DETAIL A 7
4
5
6 8
SEE DE TAIL A
10
9
14
12
11
13
Page 125
NAME: PRESCREEN SUPPORT STRUCTURE ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_30G_OVERVIEW
1 10.28.0161 1 HYDRAULIC RAM 2
2 1540.25.05 4 SAFETY BRACKET 2
3 380306080 0 380306080 PIN 2
4 380305095 0 380305095 PIN 2
5 380306130 0 380306130 PIN 2

SEE FIGURE 09-02
SEE FIGURE 10-12
8 380308130 0 380308130 PIN 1
9 20.1540.23.18 1 PRE SCREEN RUBBER FRONT 1
10 20.1540.23.19 1 PRE SCREEN RUBBER END 1
11 20.1540.23.20 1 PRE SCREEN RUBBER RIGHT 1
12 20.1540.23.17 1 PRE SCREEN RUBBER REAR 1

SEE FIGURE 09-04
SEE FIGURE 10-13
[Figure End]
Page 126
NAME: SUBFRAME & PRESCREEN ASM MACHINE: C-1540E CRUSHER
24
14
6
2
1
16
22
18
17
13
21
20
9
23 25
3 12 4
32
15
19
8
33 11
34
35
10
30 29
28
31
27
26
Page 127
1 1540.24.13 0 DEFLECTOR 2
2 1540.24.15 0 WEAR LINER 4

QUANTITY OF 4 PER LINER
2 2226-2816 0 M12-1.75X35 ZINC SOCKET HEAD COUNTERSUNK SET 4
SCREW GR 10.9
3 1540.24.18 0 RUBBER CLAMP 2
4 663.10.17 0 CAM PLATE 8
5 20.1540.24.01 0 CUSHION RUBBER 2
6 1540.24.14 0 FEED - IN PLATE MWA 1
7 12.66.0004 0 QUICK WEDGE ASM 12
8 20.1540.24.05 0 SCREEN SHROUD BACK RUBBER 1
9 663.09.23 0 RUBBER CLAMP 1
10 1540.24.19 0 RUBBER CLAMP 1
11 1540.24.16 1 RHS RUBBER CLAMP 1
12 1540.24.17 1 LHS RUBBER CLAMP 1
13 12.11.0021 0 SPRING 8
14 1540.24.03 1 DECK FRAME 1
15 20.1540.24.04 0 SCREEN SHROUD SIDE RUBBER 1
16 1540.24.06 1 MESH CLAMP (CLOSED) - LHS 1
17 1540.24.05 1 MESH CLAMP (CLOSED) - RHS 1
18 1540.24.07 1 MESH CLAMP (OPEN) 2
19 20.1540.24.03 0 SCREEN SHROUD SIDE RUBBER 1
20 20.1540.24.07 0 RUBBER CHUTE - DIRECT REPLACEMENT FOR PART 1

NO. 20.1540.24.06
21 1540.24.24 0 SCREEN CHUTE - DIRECT REPLACEMENT FOR PART 1

NO. 1540.24.20
22 1540.24.02 1 SIDE PLT MWA - LHS 1
23 1540.24.01 1 SIDE PLT MWA - RHS 1
24 1540.24.04 1 SIDE TENSION / PUNCH PLT DECK 1

SEE FIGURE 09-03
Page 128
26 1540.25.07 2 PRE-SCREEN SUBFRAME MWA 1
27 1540.25.10 0 RUBBER CLAMP ASSEMBLY 2
28 1540.25.09 0 PRESCREEN DISCHARGE RUBBER FRONT RETAINING 2

PLATE
29 12.09.1002 0 RUBBERSTOP 2
30 1540.25.02 3 CONVEYOR SUPPORT INNER TELE 2
31 380308080 0 380308080 PIN 2
32 12.48.0002 0 SPRING COVER 8
[Figure End]
Page 129
Page 130
NAME: PRESCREEN SHAFT ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540_24A
17
14
26
12
25
7
20
3
15
27
19
2
18
16
6
11
5
9
23
10
13
4
21
1
22
24
8
Page 131
NAME: PRESCREEN SHAFT ASM MACHINE: C-1540E CRUSHER
1 32.02.02014 0 SPRING WASHER 12
2 32.02.02008 0 SPRING WASHER 16
3 1540.24.22 0 BOLT ON WEIGHT SEGMENT - DIRECT REPLACEMENT 2

FOR PART NO. 663.10.19.02
4 31.11.1802 0 CAP SCREW 12
5 10.18.6030 0 O-RING 205 ID X 3MM 4
6 11.00.0144 0 BEARING 2
7 663.10.20 0 ADDITIONAL WEIGHT 2

C-1540 MACHINES ONLY
8 663.10.10 0 BALANCE PLATE 1
9 663.10.24 0 BEARING CAP 2
10 12.00.1085 0 D1400085A - 85MM EXT CIRCLIP 1
11 1540.24.21 1 COUNTER WEIGHT C/W HUB & TAPERLOCK 1
12 13.06.4005 0 COUPLING HALF 1
13 663.10.33 0 HEAVY COVER MTG PLT 1
15 36.01.0014 0 KEY 12X8X32MM 1
16 36.01.0040 0 KEY 18X11X50MM 2
17 663.10.08 0 MOTOR MTG PLATE 1
18 10.19.3401 0 OIL SEAL 120X85X12 2
19 13.04.8449 0 1610 X 42MM TAPERLOCK BUSH 1
20 13.06.4205 0 RUBBER INSERT 1
21 663.10.06 2 SCREEN SHAFT 1
22 663.10.05 1 SHAFT HOUSING ASM 1
23 663.10.23 3 BEARING HOUSING 2
24 663.10.09 3 COVER 1
25 683.10.27 1 DRIVE/ WEIGHT COVER 1
26 13.06.4105 0 COUPLING HALF 1
27 31.11.1800 0 CAP SCREW 16
[Figure End]
Page 132
NAME: PRESCREEN TELESCOPICS MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_30G_TELES
5
10
11
8
9
7
4
12
13
14
3
15
26
16
25
21
20
24
23
22
17
18
19
Page 133
NAME: PRESCREEN TELESCOPICS MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_30G_TELES
1 1540.30.29 1 MOUNTING SUPPORT 1
2 1540.30.28 0 MOUNTING BRACKET 1
3 1540.30.41 0 SUPPORT LEG 2
4 380308130 0 380308130 PIN 2
5 12061102 0 12061102 HYDRAULIC RAM 2
6 1540.30.23 0 RAM TIE DOWN 2
7 20.1540.30.02 0 RAM BUFFER 2
8 380308160 0 380308160 PIN 2
9 381508090 0 381508090 PIN 2
10 1540.30.42 0 LEFT TELESCOPIC-1540 BYPASS 2
11 380308100 0 380308100 PIN 2
12 380308160 0 380308160 PIN 2
13 1540.30.09 2 TELESCOPIC OUTER FRAME 1
14 381510210 0 381510210 PIN 4
15 1540.30.34 0 1
16 1540.30.50 1 PIPE GUARD 1
17 1540.30.51 1 PIPE GUARD TOP 1
18 10.19.0705 0 RAM SEAL KIT 1
18 10.28.0705 2 HYDRAULIC RAM 2
19 380308150 0 380308150 PIN 2
20 1540.30.53 0 HYDRAULIC PIPE MOUNTING BRACKET 1
21 1540.30.04 5 INNER TELESCOPIC 1
22 380308170 0 380308170 PIN 4
23 20.1540.30.03 3 TELESCOPIC SEAL 2
24 1540.30.36 0 CLAMP 2
25 1540.30.35 0 CLAMP 2
26 20.1540.30.04 3 TELESCOPIC SEAL 2
[Figure End]
Page 134
FIGURE: 10-01
50
48
47
51
49
36
13
ILLUSTRATION: 1540_08A_1
2
37
NAME: FEED CONVEYOR ASM 1
10
11
17
52 35 60
28 21 42
44 59 57
1
6
46 40
41 15 14
18
32 16
26 20
30
8 27
45
9
39
4
66
61 34
65
24 5
67
31 25
53 23
64 22
57
7 38 33
3 29 12
63 43
62
19
54
REV:
55
56
MACHINE: C-1540E CRUSHER
Page 135
A
NAME: FEED CONVEYOR ASM 1 MACHINE: C-1540E CRUSHER

SEE FIGURE 12-01+
2 12.02.0025 0 HINGE (SLOTTED) 12
3 1540.08.08 0 BOLT IN CROSSMEMBER 1
4 1540.08.33 0 DOOR STAY 6
5 1540.08.90 0 CLAMP - DIRECT REPLACEMENT FOR PART NO. 2

1540.08.54
6 663.04.14 0 HEAD DRUM SCRAPER 1
7 20.1540.08.05 0 HOPPER BACK RUBBER - DIRECT REPLACEMENT 1

FOR PART NO. 20.1540.08.02
8 1540.08.120 0 SHIM 6
C-1540 MACHINE ONLY
9 1540.08.94 0 HOPPER SHIM - 5MM 8
10 32.02.01012 0 M12 FORM C FLAT WASHER ZC BS 4320 48
11 26.44.12035 0 METRIC COURSE SET SCREW M12X35 GR 10.9 24
12 1540.08.107 1 MAGNET CABLE GUARD 2
13 26.24.00012 0 NYLOC NUT 24
14 663.04.15 0 ROSTA CLAMP 1
15 1540.08.47 0 ROSTA MTG ASM - LHS 1
16 1540.08.46 0 ROSTA MTG ASM - RHS 1
17 1540.08.101 1 BF SIDE DOOR 6
18 1540.08.43 1 SKIRT MTG ASM - LHS 1
19 1540.08.44 0 SKIRT MTG ASM - RHS 1
20 1540.08.119 0 CLAMP 1
21 1540.08.57 0 SKIRTING EXT MWA - LHS 1
22 1540.08.56 0 SKIRTING EXT MWA - RHS 1

1540.08.41

1540.08.25
25 1540.08.114 0 CLAMP PLT 2
26 14.86.0010 0 METAL DETECTOR CABLE 1

CONTAINS BOTH CABLES
27 14.86.0010 0 METAL DETECTOR CABLE 1
CONTAINS BOTH CABLES
28 1540.08.35 1 GEARBOX COVER 1
Page 136

1540.08.30

1540.08.31
31 1540.08.27 1 IDLER DRUM COVER ASM 1
32 1540.08.121 0 METAL DETECTOR SPT BKT 2
33 1540.08.106 0 SKIRT COVER ASM - LHS 1
34 20.1540.08.10 0 1
35 20.1540.08.09 0 2
36 1540.08.100 3 HOPPER ASM 1
37 1540.08.26 7 HOPPER REAR DOOR 1
38 20.1540.08.08 0 2
39 12.47.0007 2 NON-METALLIC SKIRT SECTION 2
40 20.663.04.02 2 ROSTA SCRAPER 1
41 1540.08.103 0 SKIRT COVER PLT 1
42 1540.08.105 1 SKIRTING MWA - LHS 1
43 1540.08.117 3 1
44 1540.08.108 0 BEACON MNT 1
45 1540.08.01 3 FEED CONVEYOR FRAME 1
46 13.10.0227 0 ROSTA TENSIONER 2
47 1540.08.81 1 HOPPER SIDE EXTENSION C/W LINERS - RHS 1
48 1540.08.82 1 HOPPER SIDE EXTENSION C/W LINERS - LHS 1
50 1540.08.84 0 HOPPER CORNER EXTENSION C/W LINERS - LHS 1
51 1540.08.85 0 HOPPER BACK EXTENSION C/W LINERS 1
52 1540.08.75 0 ADJUSTABLE COVER ASM 1
53 1540.08.98 0 IDLER DRUM GUARD SIDE PLT 1
54 1540.08.23 0 IDLER DRUM GUARD 1
55 1540.08.99 1 IDLER DRUM GUARD SIDE SUPPORT PLT 1
56 1540.08.97 0 IDLER DRUM GUARD SIDE PLT 1
57 1540.08.113 0 SKIRT COVER PLT - FRONT RHS 1
58 1540.08.111 0 SKIRT COVER PLT - FRONT LHS 1
59 1540.08.107 1 MAGNET CABLE GUARD 1
Page 137
60 1540.08.118 0 CLAMP 2
61 12.47.0021 0 1
62 12.47.0019 0 1
63 19.22.11752 2 CONVEYOR TRACKING ROLLER 2
64 12.47.0015 0 2
65 12.47.0076 0 SPACER INSULATOR 2
66 12.47.0073 0 INSULATOR 4
67 12.47.0075 0 SPACER INSULATOR 2
[Figure End]
Page 138
12
53
3
42
35
43
34
22
54
40
45
18
8
50
17
37
7
44
26
14
10
47
30
4
31
6
36
38
52
25
46
1
5
16
39
49
23
48
13
21
28
15
32
19
24
11
29
41
20
33
2
Page 139
1 19.22.5102 0 GUIDE ROLLER 2
2 1540.08.07 0 ADJUSTER BAR 2
3 11.05.0240 0 FLANGE-BRG_90MM 2
4 12.47.0013 0 BELT SLIDE FRONT - DIRECT REPLACEMENT FOR 2

PART NO. 12.47.0005
5 12.47.0003 0 BELT SLIDE - REAR 4
6 12.47.0006 0 BELT SPT PAD 2
7 10.27.1025 1 GEARBOX C/W COLLAR 1
8 12.47.0001 0 CONVEYOR SLIDER PAD 20
9 26.54.12050 0 CS SCREW 40
10 19.30.1119 0 DISC RETURN ROLLER 1
11 1540.18.02 0 END DRUM 1
12 20.03.154007 0 FEED CONVEYOR BELT 1
13 1540.08.55 0 FIXING PLT ASM 8

NO LONGER USED
14 13.06.4215 0 FLANGE COUPLING 1
15 1540.08.74 0 GUIDE ROLLER ASM - LHS TAIL DRUM 1
16 1540.08.73 0 GUIDE ROLLER ASM - RHS TAIL DRUM 1
17 1540.08.70 0 GUIDE ROLLER MTG ASM - HEAD DRUM LHS 1
18 1540.08.69 0 GUIDE ROLLER MTG ASM - HEAD DRUM RHS 1
19 19.40.0837 0 IMPACT ROLLER 15
20 11.02.0251 0 MP70 SELF LUBE P /BLOCK BRG 2
21 1540.08.15 0 ROLLER CLAMP 8
22 1540.08.16 0 ROLLER CLAMP 2
23 1540.08.02 0 ROLLER MOUNT ASM REAR 1
24 1540.08.11 0 RUBBER CLAMP ASM 2
25 1540.08.63 0 SINGLE ROLLER CLAMP ASM 2
26 1540.08.37 0 SLIDER ARMS FRONT CROSSMEMBER 1
28 1540.08.112 0 SKIRT COVER PLT - BACK RHS 2
29 20.1540.08.01 0 V-SCRAPER RUBBER 1
Page 140
31 10.28.0723 0 CYLINDER 2
32 1540.08.05 1 ADJUSTER 1
33 1540.08.06 1 ADJUSTER 1
35 1540.18.01 1 DRIVE DRUM 1
36 1540.08.18 1 RAM BRACKET 2
37 1540.08.62 1 SENSOR GUARD PLATE 4
38 1540.08.48 1 SENSOR PLATE 4
39 1540.08.14 1 SLIDER ARMS REAR CROSSMEMBER 1
40 883.08.48 1 TORQUE ARM ASM 1
41 1540.08.10 1 V-SCRAPER ASM 1
42 1540.08.29 2 GEARBOX ADJUSTER ASM 1
43 1540.08.28 2 GEARBOX MTG ASM - LHS 1
44 000.03.03 2 NIPGUARD-DISK 1
45 1540.08.03 2 ROLLER MOUNT ASM FRONT 1
46 1540.08.13 2 SLIDER ARM ASSY - LHS 1
47 1540.08.12 2 SLIDER ARM ASSY - RHS 1
48 SEE_NOTE_4 0 SEE ELECTRICAL SECTION 2
49 1540.08.64 0 GUIDE ROLLER MOUNT 2
50 10.27.1026 0 RETAINING RING 1
51 26.57.12035 0 STAINLESS STEEL C/S BOLTS 14

STAINLESS STEEL BOLTS FOR ITEMS 4 & 6
52 1540.08.114 0 CLAMP PLT 2
53 12.47.0072 1 INSULATOR 3
54 12.47.0080 1 INSULATOR 3
[Figure End]
Page 141
Page 142
NAME: FEED CONVEYOR TELESCOPICS ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540_30_01A
10
Page 143
NAME: FEED CONVEYOR TELESCOPICS ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540_30_01A
1 10.28.0720 0 HYDRAULIC RAM 2

SEE FIGURE 12-01+
3 380308110 0 380308110 PIN 2
4 380308130 0 380308130 PIN 2
5 380312140 0 380312140 PIN 2
6 381512180 0 PIN 2
7 1540.30.07 1 SENSOR MOUNT 1
8 1540.30.08 1 COVER 1
9 1540.30.01 2 FEED CONVEYOR TELESCOPIC OUTER 1
10 1540.30.02 2 FEED CONVEYOR TELESCOPIC INNER 2
[Figure End]
Page 144
NAME: MAIN CONVEYOR ASM MACHINE: C-1540E CRUSHER
D
B
Page 145
NAME: MAIN CONVEYOR ASM MACHINE: C-1540E CRUSHER

SEE FIGURE 10-10
SEE FIGURE 10-11
SEE FIGURE 10-07
SEE FIGURE 10-06
SEE FIGURE 10-05
[Figure End]
Page 146
NAME: MAIN CONVEYOR 1ST SECTION ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540_03B
8
31
19
18
5
11
23
13
20
3
6
25
24
28
30
26
29
17
7
1
4
2
10
22
21
27
16
15
14
12
Page 147
1 10.12.0023 0 1/8" BONDED SEAL 2
2 10.01.1101 0 1/8" X 1/8" M/M ADAPTOR DIN 3852-A 2
3 2495-1130A 0 RETURN ROLLER 1
4 20.20.2037 0 IMPACT BAR 8
5 19.22.4535 0 CENTRE ROLLER 4
6 1540.03.02 0 BTM SKIRT LHS 1
7 1540.03.05 0 BTM SKIRT LHS 1
8 1540.03.04 0 BTM SKIRT RHS 1
9 1540.03.06 0 BTM SKIRT RHS 1
10 1540.03.08 0 CONVEYOR MTG PLATE 2
11 000.03.05 0 DISC RETURN ROLLER MNT PLT 2

NO LONGER USED
12 1540.03.07 0 IDLER DRUM GUARD 1
13 20.1540.03.01 0 LOWER SKIRTING RUBBER 2
14 1175.03.102 0 1" ADJUSTER BOLT ASSEMBLY 2

14 1175.03.81 0 ADJUSTER BOLT 2
15 32.02.16020 0 WASHER 4
16 1310.18.01 0 IDLER DRUM 1
17 11.02.0250 0 MP 60 SELF-LUBE P/BLOCK BEARING 2
18 000.03.11 0 NIP GUARD DISC 1
19 19.22.0635 0 ROLLER MOUNT 4
20 1540.03.03 0 RUBBER CLAMP 4
21 20.1310.03.01 0 SCRAPER RUBBER 1
22 1310.03.11 0 V-SCRAPER CLAMP 2
23 19.22.4020 0 WING ROLLER 8
25 1540.03.01 1 MAIN CONVEYOR 1ST SECTION 1
26 1175.03.57 2 IDLER DRUM MOUNT 1
27 1175.03.58 2 IDLER DRUM MOUNT LHS 1
28 1310.03.10 2 V - SCRAPER 1
Page 148
29 12.08.0200 0 16MM T BOLTS(BLACK) 24
30 1540.03.17 0 MAIN CONVEYOR LHS EXTENSION ASSEMBLY 1
31 1540.03.18 0 MAIN CONVEYOR RHS EXTENSION ASSEMBLY 1
[Figure End]
Page 149
Page 150
NAME: MAIN CONVEYOR 2ND SECTION ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540_03C
21
20
18
36
8
25
9
2
23
33
26
12
3
4
31
7
15
16
35
28
14
10
29
19
34
32
22
17
24
5
30
13
6
37
11
Page 151
2 12.15.0400 0 1 1/4" END CAP 1
3 12.08.0025 0 1 1/4" U BOLT 2
4 12.07.0020 0 1 1/4" X 3/4" SOCKET 1
5 2495-1130A 0 RETURN ROLLER 1
6 1310.03.33 0 CLAMP 2
7 31.10.0749 0 3/4" BSTP X 3/4" TAIL 1
9 1175.03.03 0 ADJUSTER COVER 2
10 1310.03.13 0 BELT WEIGHER ROLLER MOUNT 1
11 1310.03.30 0 BTM SKIRT LHS 1
12 12.05.0610 0 SPRAY NOZZLE 3

NO LONGER USED
14 1310.03.29 0 FRONT SKIRTING RUBBER CLAMP 2
15 1310.03.41 0 M/C DUST COVER HOOP 1
16 000.03.11 0 NIP GUARD DISC 3
17 1540.03.16 0 RETURN ROLLER NIP GUARD ASSEMBLY 1
18 19.22.0635 0 ROLLER MOUNT 8
19 1310.03.31 0 RUBBER CLAMP 2
20 20.1310.03.04 0 SKIRT END RUBBER 2
21 391.03.27 0 SKIRT END RUBBER CLAMP 2
22 1175.03.63 0 SKIRTING CLAMP 2
23 1175.03.64 0 SKIRTING CLAMP 2
24 14.70.1900 0 SPEEDWHEEL 1
25 19.22.4020 0 WING ROLLER 16
26 1540.03.09 1 SIDE SKIRT 2
28 1310.03.32 1 BTM SKIRT RHS 1
29 20.1310.03.05 1 FRONT SKIRT RUBBER 2
30 1310.03.27 1 LOWER SIDE SKIRT 1
31 1310.03.28 1 LOWER SIDE SKIRT RHS 1
32 20.1310.03.06 1 LOWER SKIRTING RUBBER 2
Page 152
33 1175.48.02 1 SPRAYBAR 1
34 20.1175.03.03 2 SEALING RUBBER 2
35 1310.03.26 2 TOP LHS SKIRT 1
36 1310.03.25 2 TOP RHS SKIRT 1
37 1310.03.03 4 2ND ELEMENT MWA 1
[Figure End]
Page 153
Page 154
NAME: MAIN CONVEYOR HEAD SECTION ASM MACHINE: C-1540E CRUSHER
10
9
8
7
6
5
4
11
2
3
12
1
13
4
5
14
6
12
15
21
7
10
19
20
15
18
17
16
Page 155
NAME: MAIN CONVEYOR HEAD SECTION ASM MACHINE: C-1540E CRUSHER

SEE FIGURE 10-08
2 20.03.154001 0 MAIN CONVEYOR BELT 1
3 TC015-018-002 0 1540E DRIVE DRUM 1
4 11.05.0223 1 FLANGE BEARING 2
5 TC015-003-003 1 SHAFT GUARD MOUNT ASM 2
6 TC015-003-001-001 2 ELECTRIC DRIVE TORQUE ARM 1
7 14_02_7001 0 5.5KW MOTOR & GEARBOX (IE2) 2
8 14.02.7002 1 A/50-S.C. - 55KW GEARBOX SAFETY COVER 2

DIN933
10 TC013-014-001-001 0 COVER 2
11 131001.05 0 RIGHT DRIVE BEARING TO 2ND B-HEAD 1
13 1310.03.36 3 HEAD SECTION MWA 1
14 1310.03.37 0 DRIVE DRUM GUARD 2
15 1160.03.19 0 HEAD ADJUSTER 2

DIN933
19 1310.03.39 0 TOP TRACKING ROLLER MNT LHS 2
21 TC015-0301 0 MAIN CONV PIPING 1
[Figure End]
Page 156
NAME: MAIN CONVEYOR SCS SCRAPER ASM MACHINE: C-1540E CRUSHER
8
6
5
4
9
10
3
2
1
12
11
13
10
9
Page 157
NAME: MAIN CONVEYOR SCS SCRAPER ASM MACHINE: C-1540E CRUSHER
1 12.62.0010 0 SCS SCRAPER BLADE- 150 SEGMENT 6
2 12.62.0015 0 SCS BLADE INTERNAL BAR 6
3 12.62.0005E 0 SCS SCRAPER BAR- 12 HOLE 1
4 12.11.0040 0 TENSION SPRING 2

DIN933

DIN933
9 12.62.0012 0 SCRAPER MOUNTING BRACKET 2
10 12.62.0013 0 TENSIONER BRACKET 2
13 12.62.0005 0 6-BLADE TEAR-DROP SCRAPER 1
[Figure End]
Page 158
NAME: MAIN CONVEYOR DUST COVER ASM 1 MACHINE: C-1540E CRUSHER
17
17
2
3
4
16
15
6 7
8
9
10
14
11
12
13
Page 159

SEE FIGURE 10-11
2 1540.06.59 0 SPRAYBAR MOUNTING BRKT MWA 2
3 1540.03.23 0 PROD CONV HOOD SPRAYBAR COVER MWA 1
4 1540.03.24 0 PROD CONV HOOD FRONT COVER MWA 1
5 1540.03.26 0 RUBBER CLAMP 1
6 1540.03.25 0 DUST HOOD PLATE 1
7 1540.10.08 1 LEVEL SENSOR COVER 1
8 14.85.1109 1 MICROSONIC ULTRASONIC SENSR 1
9 1185.03.69 0 1
10 1185.03.68 0 LEVEL SENSOR UPRIGHT 1
11 1540.03.14 0 1
12 1540.03.27 0 RUBBER CLAMP 1
13 1540.03.28.01 0 CURTAIN RUBBER 1
14 1540.03.21 0 DUST COVER RHS MWA 1
15 1540.03.29 0 DUST HOOD LIFTING EYE 1
16 1540.03.20 0 PROD CONV HOOD LHS MWA 1
17 1540.03.22 0 PROD CONV HOOD TOP MWA 2
[Figure End]
Page 160
Page 161
1 12.02.0009 0 6MM LINCH PIN 8
2 12.02.0040 0 STABILISER PIN 8
4 20.1540.03.02 0 DUST COVER RUBBER DISC 8
5 1540.44.01 2 MAIN CONVEYOR DUST COVER ASM 2
[Figure End]
Page 162
NAME: MAIN CONVEYOR SPRAYBAR ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1175_48B_J1175E
2
1
3
4
7
6
Page 163
NAME: MAIN CONVEYOR SPRAYBAR ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1175_48B_J1175E
1 12.05.0610 0 SPRAY NOZZLE 3
2 12.15.0400 0 1 1/4" END CAP 1
3 12.08.0025 0 1 1/4" U BOLT 2
4 1175.48.01 0 SPRAYBAR 1
5 10.02.2233 0 1-1/4" M/F ELBOW 1
6 12.07.0020 0 1 1/4" X 3/4" SOCKET 1
7 31.10.0749 0 3/4" BSTP X 3/4" TAIL 1
[Figure End]
Page 164
NAME: TRANSFER CONVEYOR ASM MACHINE: C-1540E CRUSHER
25
56
58
51
54
47 12
27 34
31
35
37
19
26 8 20
17 1 42
16 3 49
60
55
48
2
15 50
38
21
45
6 11
9 44
52 7
46 24 14
40
28
41
22
59
13
29
30
61
57
53 43
18
4
32 10
39 33
23 5
36
Page 165
2 12.02.0009 0 6MM LINCH PIN 8
3 790.04.13 0 ADJUSTER 1
4 1540.26.30 0 ADJUSTER LHS 1
5 1540.26.12 0 ADJUSTER BAR 2
6 1540.26.31 0 ADJUSTER RHS 1
7 19.22.0789 0 ROLLER BASE PLATE 3
8 11.05.0221 0 BEARING 2
9 1540.26.25 0 IDLER DRUM MOUNTING PLT 1
10 1540.26.24 0 IDLER DRUM MOUNTING PLT 1
11 19.22.4689 0 CENTRE ROLLER 3
12 20.1540.26.06 0 CONV END RUBBER 2
13 20.1540.26.09 0 CONV SIDE SEALING RUBBER 2
14 13.06.4002 0 COUPLING 2
16 1540.26.04 0 FEEDBOOT BACK 1
17 20.1540.26.02 0 FEEDBOOT REAR RUBBER 1
18 1540.18.04 0 IDLER DRUM 1
20 26.44.20050 0 BOLT 4
21 883.31.06 0 MOTOR COUPLING COVER 2
22 1310.33.04 0 MOTOR MTG PLT 1
23 883.04.07.02 0 NUT 2
24 1540.26.23 0 PLOUGH SCRAPER 1
25 1540.44.02 0 PRESCREEN DUST COVER ASM 1
26 1540.26.05 0 RUBBER CLAMP 1
27 1540.26.19 0 RUBBER CLAMP 1
28 13.06.4202 0 HRC 110 RUBBER INSERT 1
29 1540.26.08 0 SCRAPER CLAMP 2
30 20.1540.26.03 0 SCRAPER RUBBER 1
Page 166
31 1540.26.18 0 SCRAPER RUBBER MNT ANGLE 1
32 20.1540.26.07 0 SEALING RUBBER 2
33 1540.26.28 0 SIDE GUARD 2
34 1540.26.20 0 SKIRT END RUBBER CLAMP 2
35 1540.26.07 0 SKIRTING RUBBER CLAMP 2
36 883.04.07.03 0 SPLIT PIN 2
37 683.03.17 0 SPREADER PIVOT 4
39 1540.26.21 0 TAIL DRUM RUBBER CLAMP 4
40 13.04.8448 0 TAPER LOCK 1
41 13.04.8445 0 TAPER LOCK 1
42 1540.18.03 0 TRANSFER CONV. DRIVE DRUM 1
43 20.03.154003 0 TRANSFER CONVEYOR BELT 1
44 19.22.4020 0 WING ROLLER 6
46 11.02.0210 0 PILLOW BLOCK BEARING 2
47 20.1540.26.05 1 REAR FEEDBOOT POLY RUBBER 1
48 683.03.15 1 ROSTA CLAMP 2
49 1540.26.11 1 SPREADER PLATE 1
50 20.683.03.03 1 SPREADER RUBBER 1
51 20.1540.26.01 2 FEEDBOOT SIDE RUBBER 2
52 1540.26.27 1 IDLER DRUM MNT LHS 1
53 1540.26.26 1 IDLER DRUM MNT RHS 1
54 1540.26.02 2 SKIRT - LHS 1
55 1540.26.03 2 SKIRT - RHS 1
56 1540.26.15 2 TRANSFER CONVEYOR F'BOOT EXT RHS 1
57 1540.26.29 0 TRANSFER CONVEYOR TAIL GUARD 1
58 1540.26.16 3 TRANSFER CONVEYOR F'BOOT EXT LHS 1
59 1540.26.01 4 TRANSFER CONVEYOR MWA 1
60 1540.26.22 0 SPREADER WEAR PLATE 1
Page 167
[Figure End]
Page 168
NAME: PRESCREEN SIDE CONVEYOR OVERVIEW MACHINE: C-1540E CRUSHER
Page 169
NAME: PRESCREEN SIDE CONVEYOR OVERVIEW MACHINE: C-1540E CRUSHER

SEE FIGURE 10-20
SEE FIGURE 10-14
SEE FIGURE 10-22
[Figure End]
Page 170
NAME: PRESCREEN SIDE CONVEYOR FEEDBOOT AND SKIRTS MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_06E_FEEDBOOT
1 2 3
4
7 5
9
6
10
27 11
12
21 10
13
20 23
3 22
23
24
19 18
25 14
17
26
16
15
Page 171
1 1540.06.54 0 REAR RHS SKIRT EXTENSION SUB ASSEMBLY 1

DIN933
5 1540.06.32 1 RIGHT FEEDBOOT EXTENSION 1
6 1540.06.34 0 FEED EXTENSION- BACK 1
7 1540.06.51 0 REAR LHS SKIRT EXTENSION SUB ASSEMBLY 1
8 1540.06.52 0 RUBBER CLAMP 1
9 1540.06.33 1 LEFT FEEDBOOT EXTENSION 1
10 1540.06.25 1 RUBBER CLAMP 2

DIN933
13 1310.37.07 0 BACK RUBBER CLAMP 1
14 20.1540.06.04 0 FEEDBOOT BACK RUBBER 1
15 1540.06.31 1 FEEDBOOT LHS 1
16 1540.06.42 0 REAR LHS SKIRT SUB ASSEMBLY 1
17 1540.06.44 0 MIDDLE LHS SKIRT SUB ASSEMBLY 1
18 1540.06.46 0 FRONT LHS SKIRT SUB ASSEMBLY 1
19 26.20.00012 0 M12 CAGE NUT 14

DIN933
22 1540.06.45 0 FRONT RHS SKIRT SUB ASSEMBLY 1
23 20.1540.06.07 0 FEEDBOOT SIDE RUBBER 2
24 1540.06.43 0 MIDDLE RHS SKIRT SUB ASSEMBLY 1
25 1540.06.41 0 REAR RHS SKIRT SUB ASSEMBLY 1
26 1540.06.29 1 FEEDBOOT-RHS 1
27 1540.06.53 0 RUBBER CLAMP 1
[Figure End]
Page 172
Page 173
Page 174
NAME: PRESCREEN SIDE CONVEYOR COMPONENTS 1 MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1540_06E_1
12
11
14
13
10
9
15
8
16
7
17
23
6
22
5
4
24
3
25
2
18
19
21
20
1
27
26
28
29
30
31
32
33
Page 175
1 694.06.49 3 CHEESEGUARD 1
2 2217-0009 0 M20 PHILIDAS NUT MKV 12
3 1540.37.06 0 SUPPORT 3
4 1540.06.40 0 CATCH PLATE ASSEMBLY 1
7 39-1148 1 SERIAL PLATE 1
8 1540.06.24 0 LIFTING PLATE 2

SEE FIGURE 10-19
10 1540.37.05 2 CATCH PLATE 2
11 1540.30.28 0 MOUNTING BRACKET 11

SEE FIGURE 10-16
13 1540.30.29 1 MOUNTING SUPPORT 1

SEE FIGURE 10-16
SEE FIGURE 10-16
16 1310.37.28 1 ADJUSTER GUARD 2
17 19.30.0710 0 DISC RTN ROLLER 1
18 12.08.0006 0 M10 'U' BOLT 2
22 1310.37.27 0 NIP GUARD 1
23 381505110 0 381505110 PIN 23
25 1540.06.36 0 CONVEYOR LEG 2
29 1540.37.08 0 LATCH 1
Page 176

DIN933
32 381508120 0 381508120 PIN 1

SEE FIGURE 10-17
[Figure End]
Page 177
Page 178
9
8
7
19
10
9
20
7
1
6
4
11
3
2
12
7
13
9
18
14
17
16
15
1
21
22
2
Page 179
1 1540.06.30 0 ADJUSTER BAR 2
2 694.06.48 0 CLAMP 4
3 20.694.06.03 0 PLOUGH SCRAPER 1
4 1540.06.35 0 PLOUGH SCRAPER 1
5 1540.06.38 1 RHS GUARD 1
6 26.20.00012 0 M12 CAGE NUT 6

DIN933
10 1540.06.67 0 REDUCED REAR GUARD 1
12 1540.06.37 1 LHS GUARD 1
13 426.18.02 2 IDLER DRUM 1
15 11.02.0210 0 PILLOW BLOCK BEARING 2
16 1310.37.18 0 BEARING MOUNT LHS 1
17 694.06.35 3 ADJUSTER RHS 1
18 694.06.34 2 BEARING FIXING FLAT 2
19 1310.37.17 0 BEARING MOUNT RHS 1
20 694.06.33 3 ADJUSTER LHS 1
21 694.06.53 0 PLOUGH 1
22 20.694.06.04 0 PLOUGH RUBBER 1
[Figure End]
Page 180
NAME: PRESCREEN SIDE CONVEYOR HEAD SECTION ASM MACHINE: C-1540E CRUSHER
11
10
12
9
13
14
15
6
7
5
8
16
4
20
21
3
17
2
15
19 18
1
22
23
14 15
26
25
28
24
29
4
25
27
Page 181
1 20.03.154008 1 PRESCREEN SIDE CONVEYOR BELT 1
2 426.18.01 3 DRIVE DRUM 1
3 1540.06.27 1 DRIVE DRUM MTG BRKT- RHS 1
4 11.05.0221 0 BEARING 2
5 13.04.8852 0 2517 X 50MM TAPERLOCK BUSH 1
6 694.06.111 0 COUPLING GUARD 1

DIN933
9 13.06.5011 0 RIGID COUPLING - 40MM/2517 TAPERLOCK 1

SEE FIGURE 10-18
12 694.06.110 0 TORQUE ARM ASM 1
13 36.01.0030 0 KEY 1

DIN933

DIN933

DIN933
20 20.426.03.01 1 DRIVEDRUM SCRAPER 1
21 426.03.08 0 DRIVEDRUM SCRAPER MTG FLAT 1
22 426.03.07 0 DRIVEDRUM SCRAPER CROSSMEMBER 1
23 13.10.0227 1 ROSTA TENSIONER 2
26 532.03.06 0 DRIVEDRUM SCRAPER MTG 2
28 1540.06.28 1 DRIVE DRUM MTG BRKT- LHS 1

DIN933
Page 182
[Figure End]
Page 183
Page 184
NAME: PRESCREEN SIDE CONVEYOR HYDRAULIC MOTOR, HOSES MACHINE: C-1540E CRUSHER
AND FITTINGS
ILLUSTRATION: MT119135
8
7
6
5
4
3
2
10
11
12
1
Page 185
NAME: PRESCREEN SIDE CONVEYOR HYDRAULIC MOTOR, HOSES MACHINE: C-1540E CRUSHER
AND FITTINGS
ILLUSTRATION: MT119135
1 T119135 0 HYDRAULIC MOTOR 1
2 10.12.0026 0 1/2" BONDED SEAL 2
3 10.01.1115 0 3/4" X 1/2" M/M ADAPTOR DIN 3852-A 2
4 10.12.0027 0 3/4" BONDED SEAL 2
5 10.16.5060 0 NON RETURN VALVE 1
6 T123737 0 SEAL KIT 1
7 10.36.0010 0 3/4" TEST POINT 1
8 154022.01 1 CONVEYOR TOP BULKHEAD -> MOTOR PRESSURE 1
9 154022.02 1 MOTOR RETURN -> CONVEYOR TOP BULKHEAD 1
10 154022.03 1 MOTOR DRAIN -> CONVEYOR TOP BULKHEAD 1
11 10.01.1109 0 3/8" X 3/8" M/M ADAPTOR DIN 3852-A 1
12 10.12.0025 0 3/8" BONDED SEAL 1
[Figure End]
Page 186
NAME: PRESCREEN SIDE CONVEYOR ROLLER ASM MACHINE: C-1540E CRUSHER
7
8
9
10
Page 187
NAME: PRESCREEN SIDE CONVEYOR ROLLER ASM MACHINE: C-1540E CRUSHER
1 26.24.00012 0 NYLOC NUT 4
4 38.50.08035 0 DIA8X35 ROLL PIN 2
5 19.22.0022 0 ROLLER BASE PLT 1
5 19.49.4030 0 406 BASEPLT/305 CTR RLR COMBINED 1
6 19.22.4130 0 WING ROLLER 2
7 12.08.0002 0 M8 U BOLT - 36 C/C X 44 I/S 2
9 26.24.00008 0 NYLOC NUT 6
10 12.08.0001 0 WING ROLLER " L" BOLT 2
[Figure End]
Page 188
NAME: PRESCREEN SIDE CONVEYOR TARMAC GUARDS AND DUST MACHINE: C-1540E CRUSHER
COVERS
15
14
5
13
12
11
10
6
9
8
Page 189
NAME: PRESCREEN SIDE CONVEYOR TARMAC GUARDS AND DUST MACHINE: C-1540E CRUSHER
COVERS

SEE FIGURE 10-21
2 1540.06.59 0 SPRAYBAR MOUNTING BRKT MWA 2
3 1540.06.57 0 DIRT HOOD TOP PLATE MWA 1
4 1540.06.55 0 DIRT CONV TARMAC GUARD 1
5 1540.06.60.01 0 DIRT CONV DUST COVER 1
6 1540.06.61.01 0 DIRT CONV DUST COVER 1
10 12.02.0009 0 6MM LINCH PIN 14
11 1540.06.64.01 0 DIRT CONV HOOD RUBBER 1
12 1540.06.66.01 0 RUBBER CLAMP 2
13 1540.06.65.01 0 RUBBER CLAMP 1
14 1540.06.56 0 DIRT HOOD LHS MWA 1
15 1540.06.58 0 DIRT HOOD FRONT PLATE MWA 1
[Figure End]
Page 190
NAME: PRESCREEN SIDE CONVEYOR SPRAYBAR ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1160_48A_1540
4
3
2
6
7
Page 191
NAME: PRESCREEN SIDE CONVEYOR SPRAYBAR ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1160_48A_1540
1 1160.48.01 0 SPRAYBAR 1
2 12.05.0610 0 SPRAY NOZZLE 3
3 12.08.0025 0 1 1/4" U BOLT 2
4 12.15.0400 0 1 1/4" END CAP 1
5 10.02.2233 0 1-1/4" M/F ELBOW 1
6 12.07.0020 0 1 1/4" X 3/4" SOCKET 1
7 31.10.0749 0 3/4" BSTP X 3/4" TAIL 1
[Figure End]
Page 192
NAME: PRESCREEN SIDE CONVEYOR SUPPORT ARM MACHINE: C-1540E CRUSHER
3
4
10
9
8
7
6
5
Page 193
NAME: PRESCREEN SIDE CONVEYOR SUPPORT ARM MACHINE: C-1540E CRUSHER
1 380308080 0 380308080 PIN 2
2 1540.30.52 1 PRESCREEN SIDE CONVEYOR SUPPORT ARM 1
3 1540.30.43 0 ADJUSTER BAR 1
4 380308090 0 380308090 PIN 1
5 1540.30.46 1 BOLT ASSEMBLY 1
6 1540.30.44 1 SUPPORT BRACKET 1
[Figure End]
Page 194
NAME: CATWALK OVERVIEW MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015A_CATWALK OVERVIEW
B
A
Page 195
NAME: CATWALK OVERVIEW MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015A_CATWALK OVERVIEW

SEE FIGURE 11-02
SEE FIGURE 11-06
[Figure End]
Page 196
NAME: lHS CATWALK ASM MACHINE: C-1540E CRUSHER
1 3
4
1 7
5 8
32
6 9
33
5
22
31 6
30
29 25 23
24 20
28
12
27
5 10
26 21
6 11
15
18
12 12
13
14
19 15
17
16
Page 197
1 1540.11.45 1 OPENING HANDRAIL 4
2 1540.11.39 1 HANDRAIL 1

SEE FIGURE 11-03
DIN933

DIN933
8 12.26.0650 0 CLIP 4
9 1540.11.60 1 CATWALK FLOOR PANEL - REAR 1
10 1540.11.38 2 LEFT CATWALK- 1540 BYPASS 1
11 1540.11.23 2 CATWALK REAR SPT - LHS 1
13 1540.11.59 0 CATWALK STRENGTHENER 2

DIN933

SEE FIGURE 11-05
17 1540.11.47 2 CATWALK RHS SUPPORT FRAME 1

SEE FIGURE 11-04
20 12.10.0021 0 HINGE 1
21 1540.11.05 0 FUEL FILLER COVER 1
22 1540.11.40 2 CHEQUER PLT - BYPASS 1

DIN933

DIN933
26 AX818-233-015 0 M12X45 HEX HD SCREW. 1
28 AX818-233-014 0 SPRING 1
Page 198
29 AX818-233-504 1 SPRING HOUSING ASM 1
30 2226-0774 0 M8-1.25 X 25 BLACK SOCKET HEAD COUNTERSUNK 1

SET SCREW GR 10.9
31 TC015-011-003 0 LHS GATE SUPPORT HANDRAIL 1
32 TC015-011-004 0 GATE - LHS 1
33 1540.11.44 1 HANDRAIL POST 1
[Figure End]
Page 199
Page 200
NAME: lHS CATWALK HANDRAIL ASM MACHINE: C-1540E CRUSHER
12
7
10
11
10
9
8
5
4
3
Page 201
NAME: lHS CATWALK HANDRAIL ASM MACHINE: C-1540E CRUSHER
1 TC015-011-005 0 300MM REAR HANDRAIL - LHS 1
2 12.15.0610 0 CAP 6

DIN933
6 2366-2004 0 METAL DETECTOR CONTROL BOX 1
8 1540.11.12 0 GATE - LHS 1
11 12.11.0013 1 SPRING 1

DIN933
[Figure End]
Page 202
NAME: lHS CATWALK LADDER ASM MACHINE: C-1540E CRUSHER
3
2
13 7
12
11 5
7 6
5
6
9
7
2
10
Page 203
NAME: lHS CATWALK LADDER ASM MACHINE: C-1540E CRUSHER

DIN933
4 1540.11.56 1 LADDER UPPER SECTION 1

DIN933
8 1540.11.57 0 LADDER LOWER SECTION 1

DIN933

DIN933
13 1540.11.67 1 LADDER SUPPORT BRACKET 1
[Figure End]
Page 204
NAME: lHS AND RHS CATWALK LADDER ASM MACHINE: C-1540E CRUSHER
4
3
2
1
6
7
8 1
7
10
11
12 9
Page 205
NAME: lHS AND RHS CATWALK LADDER ASM MACHINE: C-1540E CRUSHER

DIN933
5 1540.11.54 0 LADDER UPPER SECTION 1

DIN933
9 1540.11.55 0 LADDER LOWER SECTION 1

DIN933
[Figure End]
Page 206
NAME: RHS CATWALK ASM MACHINE: C-1540E CRUSHER
1
2
18
19
3
17 4
5
16 6
3
15
5
7
8
3
14
5
9
11
3
5 5
10
3
11
13
12
Page 207
NAME: RHS CATWALK ASM MACHINE: C-1540E CRUSHER
2 TC015-011-001 1 HANDRAIL - RHS 1

DIN933
6 1540.11.02 1 CATWALK FLOOR PANEL - LHS FRONT 1
7 1540.11.65 1 CATWALK KICK PLATE ASSEMBLY - RHS 1

DIN933
9 1540.11.62 1 CATWALK SUPPORT BRACKET - RHS 1
10 1540.11.59 0 CATWALK STRENGTHENER 2

DIN933

SEE FIGURE 11-05
13 1540.11.61 1 STEP MOUNTING FRAME - RHS 1
14 1540.11.66 0 REAR CATWALK FLOOR PANEL ASSEMBLY - RHS 1

DIN933
16 1540.11.63 0 300MM REAR HANDRAIL - RHS 1
17 12.15.0610 0 CAP 6
18 12.11.0013 1 SPRING 1
19 1540.11.20 0 GATE - RHS 1
[Figure End]
Page 208
NAME: CONTROL PANEL DOOR MACHINE: C-1540E CRUSHER
ILLUSTRATION: 1540E_ELECTRICS2
5 2,3
Page 209
NAME: CONTROL PANEL DOOR MACHINE: C-1540E CRUSHER
1 60526036 0 NG SCREEN 1
2 14.86.0017 0 MUSHROOM HEAD ESTOP 1
3 14.86.0018 0 N/C CONTACT TELEMANIQUE 1
4 60502285 1 1540 MAIN CONTROL BOX 1
5 14.85.1049 0 KEYSWITCH 1
[Figure End]
Page 210
NAME: MAIN CONTROL PANEL INTERNALS 1 MACHINE: C-1540E CRUSHER
Q20
20
Q19
19
18
Q18
Q17
17
16
Q16
15
Q15
Q14
14
Q13
13
Q12
12
Q10 Q11
11
10
Q9
9
Q8
8
Q7
7
Q6
6
5
Q5
Q4
4
Q3
3
Q2
2
Q1
Page 211
1 14.86.0297 0 16A MCB B TYPE 1

16A Breaker Q1 - Pressurisation Filters
2 14.85.1024 0 6A MCB B TYPE 1
6A Breaker Q2 – Key Switch SCR
3 14.85.1024 0 6A MCB B TYPE 1
6A Breaker Q3 – Key Switch EMS
4 14.85.1024 0 6A MCB B TYPE 1
6A Breaker Q4 – Battery Charge
5 14.86.0297 0 16A MCB B TYPE 1
16A Breaker Q5 – Hydraulic Oil Cooler
6 14.86.0297 0 16A MCB B TYPE 1
16A Breaker Q5A – Lube Oil Cooler
7 14.86.0297 0 16A MCB B TYPE 1
16A Breaker Q6 – Working Lights
8 14.86.0296 0 1A MCB C TYPE 1
1A Breaker Q7 – Ignition Switch
10 14.86.0297 0 16A MCB B TYPE 1
16A Breaker Q9 – Auxiliary Supply
11 14.86.0301 0 4A MCB B TYPE 1
4A Breaker Q10 – Radio Charge Plug
12 14.86.0297 0 16A MCB B TYPE 1
16A Breaker Q11 – Load Dump Module
13 14.86.0301 0 4A MCB B TYPE 1
4A Breaker Q12 – Belt Weigher
14 14.86.0296 0 1A MCB C TYPE 1
1A Breaker Q13 – Emergency Stop Circuit
15 14.86.0300 0 10A MCB B TYPE 1
10A Breaker Q14 – CAN Switch POwer
16 14.86.0300 0 10A MCB B TYPE 1
10A Breaker Q15 – PLC VBBR Supply
17 14.86.0299 0 6A MCB C TYPE 1
C6A Breaker Q16 - PLC VBBs/VBB0 Supply
18 2683-2180 0 CIRCUIT BREAKER 1 POLE 2A TYPE 1
2A Breaker Q17 – PDM Switch Power
19 14.86.0299 0 6A MCB C TYPE 1
C6A Breaker Q18 – Safety Relay Monitor
20 14.86.0296 0 1A MCB C TYPE 1
1A Breaker Q19 – Downstream Clear Relay
[Figure End]
Page 212
Page 213
1 60526028 0 PLC SAFETY CONTROLLER IFM CR7021 1
2 14.71.0104 0 RELAY/BASE 1
3 14.71.0102 0 SAFETY CONTACTOR 1
4 14.71.0102 0 SAFETY CONTACTOR 1
5 60519003 0 RELAY 7A 24VDC 1
6 14.71.0104 0 RELAY/BASE 1
K5 HYD OIL COOLER RELAY
7 60519054 0 RELAY 24VAC 30/40A CHANGEOVER 1
8 14.71.0104 0 RELAY/BASE 1
K7 LUBE OIL COOLER RELAY
9 14.85.1019 0 LOAD DUMP MODULE 1
10 14.71.0106 0 RELAY/BASE 1
K8 UPSTREAM ALLOW RELAY
[Figure End]
Page 214
NAME: DISTRIBUTION PANEL 1 MACHINE: C-1540E CRUSHER
Page 215
1 60502552 0 2 AMP 3 POLE BREAKER 1

2A 3 Pole Breaker Q30 – V, I, W Display Meter
2A 3 Pole Breaker Q33 – Phase Monitor Relay
6A 2 Pole Breaker Q31 – Transformer Tx1
6A 2 Pole Breaker Q35 – Aux Supplies
4A 3 Pole Breaker Q32 – Power Supply G2
2A 2 Pole Breaker Q36 - Battery Charger G3
8 60502557 0 24V INTERFACE RELAY 1

K11 – Hydraulic Pump 1
K12 – Left Main Conveyor
K13 – Right Main Conveyor
K14 – Immersion Heater 1
K15 – Immersion Heater 2
K16 – Spare Motor 2
K17 – Water Pump
K18 – Aux Supply
K19 – Earth Leakage Reset
K20 – Transformer Changer Over
K21 - Spare
K22 – AVR Voltage Switch
K23 – AVR 50 To 60 Hz
[Figure End]
Page 216
Page 217
1 60502558 0 AUX CONTACT, 1NC, 1NO 1

AUXCB5 1NC, 1NO Contact
2 60502559 0 9-14AMP MCB 1
CB5 9-14A MCB Left Main Conveyor Motor
3 60502558 0 AUX CONTACT, 1NC, 1NO 1
4 60502559 0 9-14AMP MCB 1
CB6 9-14A MCB Right Main Conveyor Motor
5 60502558 0 AUX CONTACT, 1NC, 1NO 1
6 60502560 0 2.5-4AMP MCB 1
CB7 2.5-4A MCB Immersion Heater 1
7 60502558 0 AUX CONTACT, 1NC, 1NO 1
8 60502560 0 2.5-4AMP MCB 1
CB8 2.5-4A MCB Immersion Heater 2
9 60502558 0 AUX CONTACT, 1NC, 1NO 1
10 60502561 0 6-10AMP MCB 1
CB9 6-10A MCB Spare Motor 1
11 60502558 0 AUX CONTACT, 1NC, 1NO 1
12 60502562 0 0.63-1AMP MCB 1
CB10 0.63-1A MCB Spare Motor 2
13 60502558 0 AUX CONTACT, 1NC, 1NO 1
14 60502563 0 1-6.3 AMP MCB 1
CB11 1-6.3A MCB Water Pump
15 60502558 0 AUX CONTACT, 1NC, 1NO 1
16 60502564 0 13-18 AMP MCB 1
CB12 13-18A MCB Aux 3 Phase 16Amp Socket
17 60502553 0 6 AMP 2 POLE BREAKER 1
6A 2 POLE BREAKER Q34 Transformer Tx2
18 60502553 0 6 AMP 2 POLE BREAKER 1
CB13 AUX 1 Phase 110VAC Socket
[Figure End]
Page 218
Page 219
1 60502565 0 110V CONTACTOR 18 AMP 1

KM5 110V Coil, 18A Contactor LT Main Con. Start
2 60502565 0 110V CONTACTOR 18 AMP 1
KM6 110V Coil, 18A Contactor RT Main Con Start
3 2452-1611 0 PRESSURE TRANSDUCER 1
KM7 110V Coil, 9A Contactor Immersion 1 Start
4 2451-9176 0 SPEED PICK UP 3/8" W/DEUTSCH 1
5 60502566 0 110V CONTACTOR 9 AMP 1

KM9 110V Coil, 9A Contactor Spare Motor 1 Start
6 60502566 0 110V CONTACTOR 9 AMP 1
KM10 110V Coil ,9A Contactor Spare Motor 2 Start
7 60502566 0 110V CONTACTOR 9 AMP 1
KM11 110V Coil, 9A Contactor Water Pump Start
8 60502565 0 110V CONTACTOR 18 AMP 1
KM12 110V Coil, 18A Contactor AUX Supply Start
9 60502567 0 3 PHASE SEQUENCE RELAY 1
U1 3 Phase Sequence Relay
10 60502568 0 E-STOP RELAY RELAY 1
K10 Emergency Stop Slave Safety Relay
2A Breaker Q40 Earth Leakage Protection Unit
2A Breaker Q41 Node 7
13 60502569 0 40A BREAKER 1 POLE 1
40A Breaker Q42 24V Supply
2A Breaker Q43 K6 Supply
2A Breaker Q44 Aux Safety Monitor
16 14.85.1084 0 6A MCB C TYPE 1
C6A Breaker Q45 Node 3 Output supply
17 14.85.1084 0 6A MCB C TYPE 1
C6A Breaker Q46 Node 2 VBBo
18 14.85.1022 0 16A MCB B TYPE 1
16A Breaker Q47 Air Filtration System
[Figure End]
Page 220
Page 221
1 60502570 0 110V CONTACTOR 50 AMP 1

KM3 110V Coil, 50A Contactor Hyd Pump Starter
2 60502571 0 AUX CONTACT 2NC, 2NO 1
AUXKM3 2N/C, 2N/O AUX Contactor
3 60502572 0 110V CONTACTOR 65 AMP 1
KM2 110V Coil, 65A Contactor Hyd Pump Starter
4 60502571 0 AUX CONTACT 2NC, 2NO 1
5 60502572 0 110V CONTACTOR 65 AMP 1
KM1 110V Coil, 65A Contactor Hydraulic Pump Starter
6 60502573 0 DELAY ON TIMER 1
T1 0-30s On Delay Timer Hyd Pump Starter
7 60502574 0 90-150 AMP MCB 1
CB3 90-150A MCB Hydraulic Pump
8 60502575 0 160 AMP MCCB 1
CB4 160A MCCB Main Circuit Breaker
9 60502576 0 110V CONTACTOR 150 AMP 1
KM4 110V Coil, 150A Contactor DOL Estop Contactor
10 60502571 0 AUX CONTACT 2NC, 2NO 1
[Figure End]
Page 222
Page 223
3 60502577 0 415 - 24 V POWER SUPPLY 1

G2 415 3Ph -24VDC 40 A Power Supply
4 60502578 0 750 VA TRANSFORMER 1
Tx2 750 VA Transformer
5 60502578 0 750 VA TRANSFORMER 1
Tx2 750 VA Transformer
6 60502579 0 BATTERY CHARGER 1
G3 Battery Charger 24V 5A
7 60502580 0 W, V, I, METER 1
A3 (on front of panel) 3 Phase Voltage/Current/Power Meter
[Figure End]
Page 224
Page 225
1 60502581 0 CURRENT TRANSFORMER 1

CT2 800/5A Current Transformer
4 2451-9176 0 SPEED PICK UP 3/8" W/DEUTSCH 1
CB2 400A MCCB
5 60502583 0 630 AMP CHANGE OVER SWITCH 1
CO1 630A Manual Change Over Switch
6 60502584 0 ABB AUX CONTACT 1
AUXCO1 1 N/O AUX Contact for ABB Changeover Switch
7 60502584 0 ABB AUX CONTACT 1
AUXCO2 1 N/O AUX Contact for ABB Changeover Switch
[Figure End]
Page 226
NAME: BREAKER PANEL MACHINE: C-1540E CRUSHER
Page 227
NAME: BREAKER PANEL MACHINE: C-1540E CRUSHER
1 60502283 0 GENSET BREAKER PANEL 1
2 60502585 0 630 AMP 3POLE MCB 1
3 60502586 0 TOROIDAL TRANSFORMER 1
4 60502587 0 CURRENT PROTECTION RELAY 1
5 60502588 0 HANDLE PLUS SHAFT 1
[Figure End]
Page 228
NAME: SOFT START PANEL MACHINE: C-1540E CRUSHER
Page 229
NAME: SOFT START PANEL MACHINE: C-1540E CRUSHER
1 60502286 1 1540E SOFT START PANEL 1
2 60502589 0 160 KW VSD 1
3 60502590 0 VENT 1
[Figure End]
Page 230
NAME: CHASSIE KIT NODE 1 MACHINE: C-1540E CRUSHER
Page 231
1 60526055 0 NODE 8IN 8OUT 1
2 60502591 0 CABLE NODE 1 1
3 60505019 0 PLUG TERMINA RESISTOR M12 CONNECT 1
4 60502592 0 CABLE SIREN 1
5 60545007 0 SOUNDER 1
6 60502593 0 CABLE AMBER BEACON 1
7 60545006 0 AMBER BEACON 1
8 60502994 0 1
9 60545005 0 GREEN BEACON 1
[Figure End]
Page 232
Page 233
1 60502595 0 NODE 2 C/W CABLE 1
2 60502596 0 CABLE HYDRAULIC OIL LEVEL 1
3 60502597 0 CABLE FAST TRACK 1
4 60541043 0 OIL TEMPERATURE SENSOR. 1
5 60502598 0 CABLE HYDRAULIC OIL TEMP 1
6 60502599 0 CABLE CONE CONTROL BLOCK 1
7 2666-0010 0 PRESSURE SWITCH 250BAR 1
8 60502600 0 CABLE PVG OIL PRESSURE 1
9 60502601 0 CABLE PRE-SCREEN 1
10 60502602 0 CABLE LUBE MOTOR 1
[Figure End]
Page 234
NAME: CHASSIS KIT NODE 5 MACHINE: C-1540E CRUSHER
Page 235
1 60502603 0 NODE 5 (CR2033) AND CABLE WN5 1
2 60502604 0 CABLE TRAMP SET POINT 1
3 14.85.1110 0 CRUSHING CYLINDER PRESSURE SENSOR 1
4 60502605 0 CABLE CONE OPEN 1
5 60502606 0 CABLE WEDGE PRESSURE 1
7 60502607 0 CABLE CONE CLOSE 1
9 60502608 0 CABLE LUBE FILTER BLOCKAGE 1
10 60502609 0 CABLE CONE GAP 1
11 60502472 0 CABLE CONE GAP SENSOR PLUG 1
12 60502610 0 CABLE CABINET LAMP 1
13 60502611 0 CABLE BOWL LEVEL SENSOR 1
14 60502612 0 CABLE BOWL LEVEL SENSOR EXT. 1
15 14.85.1108 0 CONE FEED LEVEL SENSOR 1
16 60502613 0 CABLE CONE DUMP 1
[Figure End]
Page 236
Page 237
1 60502614 0 NODE 6 C/W CABLE WN6 1
2 60505019 1 PLUG TERMINA RESISTOR M12 CONNECT 1
3 14.86.0049 1 NODE MOUNTED T 1
4 60502615 0 CABLE LUBE OIL LEVEL 1
5 60502616 0 CABLE LUBE OIL TEMP 1
7 60502617 0 CABLE FEEDER SLIDE REVERSE 1
8 60502618 0 CABLE RIGHT CONVEYOR POSITION 1
9 14.85.0022 0 PROXIMITY SENSOR 1
10 60502619 0 CABLE METAL DETECT/RESET 1
11 60502620 0 CABLE LEG POSITION SENSOR 1
13 60502621 0 CABLE FEEDER SLIDE FORWORD 1
14 60502622 0 CABLE LEFT POSITION SENSOR 1
16 60502623 0 CABLE METAL DETECT BEACON EXT. 1
17 14.86.0002 0 BEACON (RED) 1
[Figure End]
Page 238
NAME: CHASSIS KIT MACHINE: C-1540E CRUSHER
Page 239
NAME: CHASSIS KIT MACHINE: C-1540E CRUSHER
1 60502625 0 CABLE E-STOP FRONT LEFT 1
2 14.85.1028 1 EMERGENCY STOP - DIRECT REPLACEMENT FOR 1

PART NO. 14.02.0023
3 60502626 0 CABLE E-STOP REAR LEFT 1
4 60502627 0 CABLE E-STOP PU PLATFORM 1
5 60502628 0 CABLE E-STOP FRONT RIGHT 1
6 60502629 0 CABLE E-STOP REAR RIGHT 1
7 60502630 0 CABLE E-STOP RIGHT PLATFORM 1
8 60502631 0 CABLE CONTROL TO DISTRIBUTION PANEL 1
9 60502632 0 CABLE HYDRAULIC OIL COOLER 1
10 60502633 0 CABLE LUBE OIL COOLER 1
11 60502634 0 CABLE LUBE OIL FLOW 1
12 60502635 0 CABLE SPEED WHEEL 1
13 60502636 0 CABLE DOWNSTREAM CLEAR 1
14 60502637 0 CABLE ALLOW UPSTREAM FEED 1
15 60502638 0 CABLE LEFT TRACK DIVERT VALVE 1
16 60502639 0 CABLE RIGHT TRACK DIVERT VALVE 1
17 60502640 0 CABLE RH TRACK SIGNAL 1
18 60502641 0 CABLE LH TRACK SIGNAL 1
19 60502642 0 CABLE FEEDER RUN/SLIDE POWER 1
[Figure End]
Page 240
NAME: PRODUCT CONVEYOR KIT MACHINE: C-1540E CRUSHER
Page 241
NAME: PRODUCT CONVEYOR KIT MACHINE: C-1540E CRUSHER
1 60502539 0 SPEED WHEEL P/CON CABLE W9A 1
2 14.70.1900 0 SPEEDWHEEL 1
3 12.46.0004 0 I-1310 MAIN CONVEYOR BELT SCALE 1
4 12.46.0005 0 BELT WAY VDU 1
[Figure End]
Page 242
NAME: BATTERY CABLE KIT MACHINE: C-1540E CRUSHER
Page 243
NAME: BATTERY CABLE KIT MACHINE: C-1540E CRUSHER
1 60502247 0 J1175E BATTERY LEAD KIT 1
6 60502275 0 J1175E JUMP START KIT 1
7 60515025 1 BATTERY ISOLATOR SWITCH 175A 1
8 60515033 0 BATTERY ISOLATOR LOCKOUT 1
[Figure End]
Page 244
NAME: ENGINE HARNESS MACHINE: C-1540E CRUSHER
Page 245
NAME: ENGINE HARNESS MACHINE: C-1540E CRUSHER
1 60502016 1 SCANIA T4 FINAL HARNESS KIT 1
2 60522024 2 FUSE / RELAY BOX 1
3 60511045 0 AUTOMOTIVE FUSE BLOCK - 6 CIRCUIT 1
4 60511013 0 FUSE AUTOMOTIVE 20A 1
5 60511015 0 FUSE AUTOMOTIVE 30A 1
6 60519053 0 RELAY 24VDC 10/20A CHANGEOVER 1
7 60511017 0 FUSE STRIP 40A 1
8 60511016 0 FUSE STRIP 30A 1
9 60511018 0 FUSE STRIP HOLDER 1
[Figure End]
Page 246
NAME: CHASSIS HOT CLIMATE OIL COOLER ASM MACHINE: C-1540E CRUSHER
12 4
6
8
11
10
9 7
Page 247
NAME: CHASSIS HOT CLIMATE OIL COOLER ASM MACHINE: C-1540E CRUSHER
1 10.35.1024 0 HYD OIL COOLER 1
2 TC015-001-019 0 COOLER MOUNT MWA 1
3 TC015-001-020 0 HYD COOLER GUARD MWA 1
4 10.12.0029 0 1 1/4" BONDED SEAL 2
5 10.01.1123 0 1-1/4" X 1" M/M ADAPTOR DIN 3852-A 2
6 10.04.1219 0 1"M X 1"F X 1"M TEE 1
7 TC01501-061 0 COOLER RTN SIDE-> HORNS TOP B-HEAD 1
8 TC01501-060 0 COOLER NON RTN SIDE-> HORNS BTM B-HEAD 1
9 10.02.1222 0 1X1 M/F SWIVEL 90 SWEPT 1
10 10.16.5063 0 1" NON RETURN VALVE 4.5 BAR 1
11 TC01501-059 0 COOLER NON RTN-> RTN SIDE COOLER 1
12 10.04.1219 0 1"M X 1"F X 1"M TEE 1
[Figure End]
Page 248
NAME: CHASSIS LARGE LUBE OIL COOLER ASM MACHINE: C-1540E CRUSHER
Page 249
NAME: CHASSIS LARGE LUBE OIL COOLER ASM MACHINE: C-1540E CRUSHER
[Figure End]
Page 250
NAME: CHASSIS LUBE OIL COOLER ASM MACHINE: C-1540E CRUSHER
13
12 3
4
3
11
10 7
3
5
9
8
Page 251
NAME: CHASSIS LUBE OIL COOLER ASM MACHINE: C-1540E CRUSHER
1 1540.01.45 1 OIL COOLER MOUNT MWA 1
2 10.12.0028 0 1" BONDED SEAL 5
3 10.01.1122 0 1" X 1" M/M ADAPTOR DIN 3852-A 2
4 10.02.1222 0 1X1 M/F SWIVEL 90 SWEPT 1
5 10.04.1219 0 1"M X 1"F X 1"M TEE 1
6 TC01501-018 1 OIL COOLER -> TWIN FILTERS 1
7 10.16.5065 0 1" NON RETURN VALVE 3.0 BAR 1
8 TC01510-004 0 SOLENOID TO LUBE COOLER 1
9 TC01510-006 0 OIL COOLER HOSE 1
10 10.01.2220 0 1-2 FEMALE CAP 1
11 10.12.0026 0 1/2" BONDED SEAL 1
12 10.35.1009 0 HYD OIL COOLER 1
[Figure End]
Page 252
NAME: CHASSIS TRACK CUT OFF SOLENOID VALVE,FITTINGS AND MACHINE: C-1540E CRUSHER
HOSES
3
7
2
6
5
3
2
3
2
4
2
3
3
2
2
1
3
9
2
3
11
8
2
3
10
Page 253
NAME: CHASSIS TRACK CUT OFF SOLENOID VALVE,FITTINGS AND MACHINE: C-1540E CRUSHER
HOSES
1 10.42.0069 0 TRACK CUT OFF SOLENOID 8
2 10.12.0028 0 1" BONDED SEAL 8
3 10.01.1119 0 1" X 3/4" M/M ADAPTOR DIN 3852-A 8
4 TC01501-009 0 BULKHEAD PLT B4 -> TRACK CUT OFF SOLENOID 1

PORT D

PORT A

PORT D
7 TC01501-006 0 BULKHEAD PLT A3 -> TRACK CUT OFF SOLENOID 1

PORT A
8 154005.64 0 TRACK CUT OFF SOLENOID PORT B -> LHS TRACK 1

PORT A
9 154005.65 0 TRACK CUT OFF SOLENOID PORT C -> LHS TRACK 1

PORT B
10 154005.66 0 TRACK CUT OFF SOLENOID PORT B -> RHS TRACK 1

PORT A
11 154005.67 0 TRACK CUT OFF SOLENOID PORT C -> RHS TRACK 1

PORT B
[Figure End]
Page 254
NAME: CHASSIS SOLENOID CONTROL VALVE, FITTINGS AND MACHINE: C-1540E CRUSHER
HOSES
8 1
1 2
4 5
9 3
8
2 7
Page 255
NAME: CHASSIS SOLENOID CONTROL VALVE, FITTINGS AND MACHINE: C-1540E CRUSHER
HOSES
1 10.12.0026 0 1/2" BONDED SEAL 4
2 10.01.1115 0 3/4" X 1/2" M/M ADAPTOR DIN 3852-A 2
3 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1
4 10.36.0010 0 3/4" TEST POINT 1
5 TC01501-014 0 3 BANK HPCO --> TIPPING SOLENOID PR 1
6 TC01501-015 0 TIPPING SOLENOID --> MANIFOLD 1
7 TC01501-017 0 BH (SOLENOID PRT B) -> TEE (FULL BORE) 1
8 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR DIN 3852-A 2
9 TC01501-016 0 BH (SOLENOID PRT A) -> TEE (ANNULUS) 1
[Figure End]
Page 256
NAME: LUBE TANK HYDRAULIC MOTOR MACHINE: C-1540E CRUSHER
ILLUSTRATION: M2576_4094_1540E
3
5
Page 257
NAME: LUBE TANK HYDRAULIC MOTOR MACHINE: C-1540E CRUSHER
ILLUSTRATION: M2576_4094_1540E
1 TC01501-012 0 BULKHEAD PLT A1 -> LUB TANK MTR PRT B (PR) 1
2 10.01.1109 0 3/8" X 3/8" M/M ADAPTOR DIN 3852-A 2
3 10.12.0025 0 3/8" BONDED SEAL 2
4 2576-4094 0 HYDRAULIC MOTOR 1
5 TC01501-013 0 LUB TANK MTR PRT A (PR) -> MANIFOLD 1

[Figure End]
Page 258
NAME: LUBE TANK SOLENOID,PRESSURE RELIEF VALVE MACHINE: C-1540E CRUSHER
,FITTINGS AND HOSES
ILLUSTRATION: M10_16_5728_5718
7
2
13
12
11
3
7
5
10
6 6
7
8
7
9
Page 259
NAME: LUBE TANK SOLENOID,PRESSURE RELIEF VALVE MACHINE: C-1540E CRUSHER
,FITTINGS AND HOSES
ILLUSTRATION: M10_16_5728_5718
1 TC01510-002 0 TANK LID B-HEAD TO RELIEF VALVE 1
2 TC01510-004 0 SOLENOID TO LUBE COOLER 1
3 TC01510-003 0 RELIEF VALVE TO TANK RTN B HEAD 1
4 10.36.0010 0 3/4" TEST POINT 1
5 10.04.1225 0 1" BSP FEM-FEM (RUN) - 1" MALE (BRANCH) 1
6 10.01.1119 0 1" X 3/4" M/M ADAPTOR DIN 3852-A 2
7 10.12.0027 0 3/4" BONDED SEAL 3
8 10.16.5068 0 3/4 6 BAR NON RETURN VALVE 1
9 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1
10 10.16.5718 0 SOLENOID VALVE 1
11 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR DIN 3852-A 1
12 10.36.0010 0 3/4" TEST POINT 1
13 10.16.5728 0 PRESSURE RELIEF - 25BAR 1
[Figure End]
Page 260
NAME: LUBE TANK PUMP, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
11
1
10
8 2
7
4
6
Page 261
NAME: LUBE TANK PUMP, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
1 10.24.3181 0 PARKER PGP620 SERIES 21CC CW SAE 2 BOLT PUMP 1
2 10.12.0027 0 3/4" BONDED SEAL 1
3 10.01.1119 0 1" X 3/4" M/M ADAPTOR DIN 3852-A 1
4 TC01510-001 0 PRESSURE HOSE 1
5 10.21.5102 0 SUCTION FILTER 1
6 10.01.1124 0 1-1/2" X 1" M/M ADAPTOR DIN 3852-A 1
7 10.12.0030 0 1 1/2" BONDED SEAL 1
8 AX907-160-601 0 STEEL PIPE 1
9 10.01.1122 0 1" X 1" M/M ADAPTOR DIN 3852-A 1
10 10.12.0028 0 1" BONDED SEAL 1

[Figure End]
Page 262
NAME: TWIN FILTER, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
8
6
9
5
10
8
4
9
11
3
2
15
1
12
16
13
14
Page 263
NAME: TWIN FILTER, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
2 10.01.1124 0 1-1/2" X 1" M/M ADAPTOR DIN 3852-A 1
3 10.12.0030 0 1 1/2" BONDED SEAL 1
4 10.21.3695 0 TWIN FILTER ASSY 1
5 10.12.0028 0 1" BONDED SEAL 1
6 10.01.1221 0 3/4"F X 1"M ADAPTER 1
7 10.02.1219 0 3/4X3/4 M/F SWIVEL 90 SWEPT 1
8 10.12.0027 0 3/4" BONDED SEAL 1
9 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR DIN 3852-A 2
10 60541018 0 LUBE OIL FLOWMETER 1
11 12.01.2240 0 3/4X3/4 F/F SWIVEL 90 SWEPT 1
13 10.04.1217 0 3/4"M X 3/4"F X 3/8"M TEE 1
14 TC01501-020 0 CTRL PANEL BH -> BH (MAIN LUBE FEED) 1
15 TC01501-019 0 CTRL PANEL BH -> CONE (LUBE FEED) 1
16 10.21.3692 0 OIL FILTER 1
[Figure End]
Page 264
NAME: POWER UNIT COOLER, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
11
4
12 5
6
7
10
7
8
7
8
Page 265
NAME: POWER UNIT COOLER, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER

2 10.04.1227 0 ADAPTOR TEE 1
3 TC01517-023 0 HOT CLIMATE OIL COOLER LOOP HOSE 1
4 10.01.1220 0 1 1/4" F/M/M TEE 1
5 10.04.1212 0 1 1/2" FEMALE SWIVEL TEE 1
6 10.02.2231 0 1-1/4" M/F SWIVEL 90 SWEPT 1
7 10.12.0029 0 1 1/4" BONDED SEAL 4
8 10.01.1128 0 1-1/4" X 1-1/4" M/M ADAPTOR DIN 3852-A 2
9 10.16.5067 0 1_1/2" NON RETURN VALVE 4.5 BAR 1
10 10.01.1129 0 1-1/2" X 1-1/4" M/M ADAPTOR DIN 3852-A 1
12 10.35.0047 0 THERMOSTAT FOR OIL COOLER 1
12 10.35.1025 1 HYD OIL COOLER 1
[Figure End]
Page 266
NAME: POWER UNIT MANIFOLD,FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
1
15
14
12 8
13
11
7
8
10 7
8 2
8
3
7
9 4
Page 267
NAME: POWER UNIT MANIFOLD,FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
1 TC015-017-006 1 P-UNIT L-MANIFOLD 1
2 10.12.0026 0 1/2" BONDED SEAL 3
3 10.36.0021 0 1/2" M/F C/W TEST POINT 1
4 10.01.1114 0 1/2" X 1/2" M/M ADAPTOR DIN 3852-A 1
5 10.16.0048 0 BALL VALVE 1
6 TC01517-019 0 CV404 CONTROL_BANK -> RETURN MANIFOLD 1
7 10.01.1118 0 3/4" X 3/4" M/M ADAPTOR DIN 3852-A 5
8 10.12.0027 0 3/4" BONDED SEAL 6
9 TC01517-021 0 BULKHEAD -> RETURN MANIFOLD 1
10 TC01501-001 0 BH -> MANIFOLD (FEED CONV RTN) 1
11 TC01501-015 0 TIPPING SOLENOID --> MANIFOLD 1
12 TC01501-052 0 TRANSFER CONVEYOR DRIVE B'HEAD -> RETURN 1

MANIFOLD
13 10.12.0024 0 1/4" BONDED SEAL 1

DEPARTMENT
[Figure End]
Page 268
NAME: PVG VALVE, FITTINGS AND HOSES 1 MACHINE: C-1540E CRUSHER
ILLUSTRATION: M10_42_0081A_01
8
6
9
5
4
3
2
1
10
2
1
11
3
1
3
1
12
14
13
Page 269
1 10.12.0026 0 1/2" BONDED SEAL 6
2 ADAPTOR_MALECAP 0 ADAPTOR_MALECAP 2
3 10.03.1117 0 1/2" X 3/4" X 2" BULKHEAD 3
4 TC01517-014 0 PVG B4-> TEST POINT B4 1
5 10.12.0028 0 1" BONDED SEAL 1
6 10.12.0028 0 1" BONDED SEAL 1
7 TC01517-017 0 PVG RETURN TEE -> MANIFOLD 1
8 TC01517-018 0 PVG RETURN TEE -> MANIFOLD 1
9 10.01.1220 0 1 1/4" F/M/M TEE 1
10 TC01517-012 0 PVG A3-> TEST POINT A3 1
11 TC01517-010 0 PVG A2 -> TEST POINT A2 1
12 TC01517-009 0 PVG A1 -> TEST POINT A1 1
13 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR DIN 3852-A 1
14 10.42.0081 0 SAUER DANFOSS PVG VALVE REF:-11140572 1
[Figure End]
Page 270
2
3
4
5
7 8
16 4
15
14 9
13 12
10
11
Page 271
1 TC01517-007 0 BULKHEAD -> PVG LS 1
2 10.12.0024 0 1/4" BONDED SEAL 1
3 10.01.1105 0 1/4" X 1/4" M/M ADAPTOR DIN 3852-A 1
4 10.12.0026 0 1/2" BONDED SEAL 6
5 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR DIN 3852-A 1
7 10.01.1115 0 3/4" X 1/2" M/M ADAPTOR DIN 3852-A 4
8 10.12.0026 0 1/2" BONDED SEAL 1
9 TC01501-057 0 PVG A5 -> BULKHEAD A5 1
11 TC01517-008 0 PRESSURE FILTER -> PVG INLET 1
14 60541044 0 PRESSURE SENSOR 1
15 10.04.1206 0 1/4" X 1/4" X 1/4" M/M/F TEE 1
16 10.12.0024 0 1/4" BONDED SEAL 1
[Figure End]
Page 272
NAME: PRESSURE FILTER, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER
21
23
22
17
1
18
20 2
3
4
19
6
16 5
7
15
14
13 10
8
11
9
12
Page 273
NAME: PRESSURE FILTER, FITTINGS AND HOSES MACHINE: C-1540E CRUSHER

DIN933
4 TC013-017-020 0 BOLT ON FLOOR 1
5 TC01517-008 0 PRESSURE FILTER -> PVG INLET 1
6 10.01.1124 0 1-1/2" X 1" M/M ADAPTOR DIN 3852-A 1
7 10.12.0030 0 1 1/2" BONDED SEAL 1
8 10.21.3707 0 SPARE ELEMENT TO SUIT 10.21.3706 & 10.21.3708 1
9 10.21.3706 0 PRESSURE FILTER MP FILTRI 1
12 TC01517-002 0 100CC PUMP OUTLET -> HP FILTER 1
13 10.01.1129 0 1-1/2" X 1-1/4" M/M ADAPTOR DIN 3852-A 1
14 10.01.1130 0 1-1/2" X 3/4" M/M ADAPTOR DIN 3852-A 1
15 10.12.0027 0 3/4" BONDED SEAL 1
16 10.16.5060 0 NON RETURN VALVE 1
17 TC01517-004 0 33CC PUMP OUTLET -> FILTER TEE 1
18 10.36.0010 0 3/4" TEST POINT 1
19 10.04.1118 0 3/4 X 3/4 X 3/4 MALE TEE 1
20 10.01.2217 0 3/4" MF SWIVEL ADAPTOR 1
21 10.16.5731 0 VENTABLE RELIEF 1
22 10.01.1119 0 1" X 3/4" M/M ADAPTOR DIN 3852-A 1
23 TC01501-028 0 RELIEF VALVE T-> RETURN FILTER 1
[Figure End]
Page 274
NAME: POWER UNIT CONTROL VALVE, FITTINGS AND HOSES 1 MACHINE: C-1540E CRUSHER
ILLUSTRATION: M10_16_5380_01_1540E
5
3
2
7
2
6
8
7
2
4
9
3
7
2
2
1
10
11
12
Page 275
1 10.16.5380 0 CONTROL VALVE 1
2 10.12.0026 0 1/2" BONDED SEAL 4
3 10.01.1115 0 3/4" X 1/2" M/M ADAPTOR DIN 3852-A 2
4 TC01501-014 0 3 BANK HPCO --> TIPPING SOLENOID PR 1
5 TC01517-019 0 CV404 CONTROL_BANK -> RETURN MANIFOLD 1
6 TC01501-051 0 P'SCREEN TELE LIFT B'HEAD -> CONTROL BANK B3 1
7 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR DIN 3852-A 3
8 TC01501-054 0 P'SCREEN TILT B'HEAD -> CONTROL BANK B2 1
9 TC01501-055 0 TRANSFER CONV LIFT B'HEAD -> CONTROL BANK B1 1
10 THREADED.HANDLE 0 THREADED HANDLE - GENERIC 4
11 10.16.5353 0 NIMCO HANDLE BRACKET 4

[Figure End]
Page 276
1
2
3
1
1
2
2
4
5
Page 277
1 10.12.0026 0 1/2" BONDED SEAL 5
2 10.01.1110 0 1/2" X 3/8" M/M ADAPTOR DIN 3852-A 3
3 TC01501-011 0 CTRL VALVE PRT A -> FEED CONV TELE BH 1

DEPARTMENT
[Figure End]
Page 278
NAME: CONE DISCHARGE CHUTE ASM MACHINE: C-1540E CRUSHER
11
6
5 18
9
13
7
12
8
14
16
15 10
3 4
2 17
19
1
Page 279
NAME: CONE DISCHARGE CHUTE ASM MACHINE: C-1540E CRUSHER
1 1540.23.15 0 DISCHARGE CHUTE REAR WEAR PLATE 1
2 1540.23.14 0 DISCHARGE CHUTE REAR RUBBER CLAMP 1
3 1540.23.16 0 DISCHARGE CHUTE REAR WEAR PLATE LHS 1
4 1540.23.18 0 DISCHARGE CHUTE RUBBER CLAMP 2
5 1540.23.30 0 CHUTE REAR RUBBER CLAMP 4
6 1540.23.24 0 DISCHARGE CHUTE SEALING RUBBER SIDE CLAMP 2
7 1540.23.17 4 DISCHARGE CHUTE UPPER BACK WEAR PLT 1
8 1540.23.20 0 DISCHARGE CHUTE WEAR PLT FRONT 2
9 1540.23.19 0 DISCHARGE CHUTE WEAR PLT REAR LHS 1
10 1540.23.21 0 DISCHARGE CHUTE WEAR PLT REAR RHS 1
11 1540.23.29 0 RUBBER CLAMP 2
12 1540.23.12 1 DISCHARGE CHUTE BACK 1
13 1540.23.10 1 DISCHARGE CHUTE LHS 1
14 20.1540.23.03 1 DISCHARGE CHUTE LHS SKIRTING RUBBER 1
15 1540.23.13 1 DISCHARGE CHUTE REMOVEABLE BACK 1
16 1540.23.11 1 DISCHARGE CHUTE RHS 1
17 20.1540.23.04 1 DISCHARGE CHUTE RHS SKIRTING RUBBER 1
18 20.1540.23.07 1 DISCHARGE CHUTE SEALING RUBBER 1
19 20.1540.23.02 1 DISCHARGE CHUTE SEALING RUBBER REAR 1
[Figure End]
Page 280
NAME: CONTAMINATION CHUTE ASM MACHINE: C-1540E CRUSHER
5
1
4
6
9
2
8
Page 281
NAME: CONTAMINATION CHUTE ASM MACHINE: C-1540E CRUSHER
1 12.01.0008 0 FASTENER 3
2 12.51.0040 0 TOOL BOX 1

UPTO SERIAL NO. FCC570068 - KEY MATCHES TOOL BOX & IF KEY IS LOST
NEW TOOL BOX PART NO. 12.51.0041 IS REQUIRED ECO4894
2 12.51.0041 0 TOOL BOX 1

FROM SERIAL NO. FCC570069 - TOOL BOX PART NO. 12.51.0041 IS A DIRECT
REPLACEMENT OLD TOOL BOX PART NO. 12.51.0040 ECO4894
2 12.51.0042 0 KEY FOR TOOL BOX PART NO. 12.51.0041 1

FROM SERIAL NO. FCC570069 ECO4894
3 1540.23.27 0 TOOLBOX MTG HINGE 1
UPTO SERIAL NO.TRX1540CCOMC34629 ECO8972
3 1540.23.31 0 TOOLBOX MTG HINGE ASM 1
FROM SERIAL NO.TRX1540CCOMC34630 ECO8972
4 1540.23.22 1 CHUTE MWA 1
MACHINES UPTO SERIAL NO. FCC590299 ALSO PURCHASE ITEMS, 7, 8 & 9
ECO6156
5 1540.23.23 1 CONT. CHUTE EXTENSION ASM 1
6 1540.23.26 1 TOOLBOX MTG ASM 1
7 1540.23.61 1 CONTAMINATION CHUTE LEGS 1

ECO6156
8 1540.23.63 0 CONTAMINATION CHUTE BACK EXTENSION 1

ECO6156
9 1540.23.62 0 CONTAMINATION CHUTE SIDE EXTENSION 1

ECO6156
[Figure End]
Page 282
NAME: CONTROL BOX ASM 1 MACHINE: C-1540E CRUSHER
ILLUSTRATION: MTC015_017_032A_01
3
2
4
5
6
8
7
1
9
18
19
10
20
17
13
11
15
14
16
12
Page 283
1 TC015-017-032 2 CONTROL BOX MWA 1
2 1540.17.42 1 INTEGRATED CONE CONTROL MOUNT 1

SEE FIGURE 13-09
4 14.95.1309 0 EXTERNAL JUMP START CONNECTOR 1
5 14.66.0051 0 ELECTRIC FUEL PUMP 1
6 14.85.1000 0 NODE BLOCK 1
7 1175.17.44 0 'BELT-WAY' PANEL SUPPORT PLATE 1
8 12.46.0005.01 0 'BELT-WAY' PANEL FIXING MOUNT 1
9 12.46.0005 0 BELT WAY VDU 4

SEE FIGURE 08-11
11 TC015-017-034 1 CONTROL BOX DOOR MWA 1
12 12.86.3030 0 DOOR LATCH 1
13 1540.17.07 0 CONTINUOUS HINGE 1

DIN933

SEE FIGURE 12-01+
18 14.03.0502 0 HETRONIC RECEIVER 1
19 14.95.1307 1 INTERLOCK SHROUD COVER 1
20 12.11.0106 0 GAS STRUT 1
[Figure End]
Page 284
12
11
10
9
8
5 1
5
4
3
Page 285
1 TC015-001-009 0 AIR BLOWER MOUNT PLT 1
2 60502468B 0 EXTENDED RESPA CF 24V MERV FILTER 1
4 TC012-001-068 0 4'' - 2'' AIR PIPE ADAPTOR 1
5 2340-4011 0 HOSE CLIP. 4
6 TC015-017-060 0 POSITIVE PRESS HOSE 1
7 TC015-017-057 0 POSITIVE AIR ADAPTOR 1
12 TC015-017-062 0 POSITIVE PRESSURE HOSE 1
[Figure End]
Page 286
NAME: SPRAYBAR LOWER ASM MACHINE: C-1540E CRUSHER
Page 287
NAME: SPRAYBAR LOWER ASM MACHINE: C-1540E CRUSHER
1 1540.29.01 0 SPRAYBAR MANIFOLD 1
2 12.15.0012 0 3/4" HEX NIPPLE 3
3 12.04.0003 0 3/4" BRASS GATE VALVE 3
4 31.10.0749 0 3/4" BSTP X 3/4" TAIL 3
5 12.15.0014 0 3/4" FEMALE TEE 3
6 12.15.0016 0 3/4" X 1/2" NIPPLE 3
7 12.15.0020 0 1/2" BALL VALVE 3
[Figure End]
Page 288
NAME: DISCHARGE CHUTE SPRAYBAR ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M1312_48A
6
3
7
2
1
Page 289
NAME: DISCHARGE CHUTE SPRAYBAR ASM MACHINE: C-1540E CRUSHER
1 12.31.2204 0 1-1/4" BLANKING CAP 1
2 1312.48.01 0 SPRAYBAR 1
3 12.05.0610 0 SPRAY NOZZLE 3
4 10.02.2233 0 1-1/4" M/F ELBOW 1
5 12.07.0020 0 1 1/4" X 3/4" SOCKET 1
6 31.10.0749 0 3/4" BSTP X 3/4" TAIL 1
7 12.08.0025 0 1 1/4" U BOLT 2
[Figure End]
Page 290
NAME: SOFT START PANEL ASM MACHINE: C-1540E CRUSHER
1 2
5
6
7
8
9
8
10
Page 291
NAME: SOFT START PANEL ASM MACHINE: C-1540E CRUSHER
1 60502286 1 1540E SOFT START PANEL 1
2 TC015-001-005 0 SOFT START MNT BRKT MWA 2
3 12.09.1055 0 ANTI-VIB MOUNT 4
4 TC015-001-006 0 MOUNTING BRKT MWA 2
5 TC015-001-018-001 0 AIR BLOWER RUBBER SEAL 1
6 TC012-017-017 0 AIR INLET ADAPTOR 1
7 TC012-017-018 0 FILTER MTG PLT 1
9 TC012-017-019 0 RUBBER AIR PIPE JOINT 1
10 60502468A 0 EXTENDED RESPA CF 24V MERV FILTER 2
[Figure End]
Page 292
NAME: DISTRIBUTION PANEL ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M60502284A_1540E
3
2
12
11
10
7
4
6
9 5
Page 293
NAME: DISTRIBUTION PANEL ASM MACHINE: C-1540E CRUSHER
ILLUSTRATION: M60502284A_1540E
1 60502284 1 1540E DISTRIBUTION PANEL 1
2 12.09.0082 0 ANTI-VIB MOUNT 2
3 TC015-001-004 0 DIST PANEL ANTI VIB MOUNT MWA 2
4 12.09.1055 0 ANTI-VIB MOUNT 4
5 TC015-001-002 0 ANTI VIB MOUNT MWA 2
7 TC015-001-015-004 0 CABLE COVER LID 1
8 12.10.0050 0 HINGE 1
9 TC015-001-015 0 CABLE GUARD 1
10 12.86.5070 0 PULL HANDLE 1
11 2520-8080 0 2" SAE - 1 1/2"BSP THR'D FLANGE 1
12 TC015-017-059-001 0 POSITIVE AIR GASKET 1
[Figure End]
Page 294
NAME: CONE FEED CHUTE SPRAYBAR ASM MACHINE: C-1540E CRUSHER
6
1
Page 295
NAME: CONE FEED CHUTE SPRAYBAR ASM MACHINE: C-1540E CRUSHER
1 12.08.0025 0 1 1/4" U BOLT 2
2 12.05.0610 0 SPRAY NOZZLE 3
3 10.02.2233 0 1-1/4" M/F ELBOW 1
4 12.07.0020 0 1 1/4" X 3/4" SOCKET 1
5 31.10.0749 0 3/4" BSTP X 3/4" TAIL 1
6 20.1312.23.13 0 SPRAYBAR SEALING RUBBER 3
7 1312.48.01 0 SPRAYBAR 1
8 12.31.2204 0 1-1/4" BLANKING CAP 1
[Figure End]
Page 296
NAME: WATERPUMP ASM MACHINE: C-1540E CRUSHER
Page 297
NAME: WATERPUMP ASM MACHINE: C-1540E CRUSHER
1 TC015-001-012 0 WATERPUMP COVER MWA 1
2 TC015-001-011 0 WATERPUMP MOUNT MWA 1
3 31.10.0435 0 WILO WATERPUMP 3PHASE 400V 50HZ 1
[Figure End]
www.terex.com
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Tel: +44 (0) 2882 418700, Fax: +44 (0) 2882 418700, E-mail: [email protected]
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C-1540E Illustrated Parts Catalog - Revision 1.2

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ILLUSTRATED PARTS CATALOG

SPARE PARTS – CONTENTS

2. SPARE PARTS ENQUIRY……………………….................……………………...............................................

3. UNDERSTANDING YOUR MACHINE SERIAL NUMBER.……………………………....................................

4. PARTS SUPPORT - GOOD PRACTISE ADVICE……………………………..................................................

5. HOW TO READ YOUR TRACK IDENTIFICATION PLATE……………………………....................................

6. WHERE TO FIND YOUR ENGINE SERIAL PLATE……………………….……..............................................

7. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC.…………...............................................

TEREX® reserves the right to change specification without prior notice.

2. SPARE PARTS ENQUIRY

When enquiring please quote:

3. UNDERSTANDING YOUR MACHINE SERIAL NUMBER

TRX 00694 A DG E B 9675-

Year Code Sequence Number

Year Code Month Code

4. PARTS SUPPORT - GOOD PRACTISE ADVICE

5. WHERE TO FIND YOUR TRACK IDENTIFICATION PLATE

Track Frame Skid Plate

Identification Plate Locations

6. WHERE TO FIND YOUR ENGINE SERIAL PLATE

Right Hand Side Left Hand Side

7. FINDING THE SOFTWARE VERSION OF YOUR PDM AND PLC

PDM File:- V2050_PDMng_v00n_Bowl

PDM File:- V2050_PDMng_v00n_Bowl

Screener Right Hand Side

Left Hand Side

Finlay Red - RAL 2002 (RGB 194/51/28)

Terex White - RAL 1013 (RGB 241/235/213)

Terex Grey - RAL 7024 (RGB 85/87/92)

Terex Black - RAL 9005 (RGB 0/0/0)

Terex Red - RAL 3020 (RGB 211/23/31)

Figure Description Page

02-01 CHASSIS OVERVIEW 3

02-02 CHASSIS ASM 1 5

02-03 CHASSIS ASM 2 7

02-04 LUBE TANK ASM 9

02-05 LUBE TANK, FITTINGS AND HOSES 11

03-01 TRACK SUBFRAME ASM 13

03-02 STRICKLAND TRACK ASM 15

05-01 TIER 2 SCANIA DC09 POWERUNIT OVERVIEW 19

05-02 TIER 2 SCANIA DC09 POWERUNIT SUBFRAME ASM 1 21

05-03 TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT SUBFRAME ASM 2 23

05-04 TIER 2 SCANIA DC09 ENGINE COMPARTMENT OVERVIEW 25

05-08 TIER 2 SCANIA DC09 ENGINE COMPARTMENT FRONT ASM 2 33

05-12 TIER 2 SCANIA DC09 ENGINE 43

05-13 TIER 2 AND TIER 4 SCANIA DC09 ENGINE HYDRAULICS 47

05-14 TIER 2 SCANIA DC09 ENGINE COMPARTMENT EXHAUST UNIT ASM 49

05-18 TIER 2 AND TIER 4 SCANIA DC09 ENGINE PUMP ASM 57

05-20 TIER 2 AND TIER 4 SCANIA DC09 POWERUNIT LADDER ASM 61

05-21 TIER 4 SCANIA DC09 POWERUNIT OVERVIEW 63

05-22 TIER 4 SCANIA DC09 POWERUNIT SUBFRAME ASM 1 65

05-23 TIER 4 SCANIA DC09 ENGINE COMPARTMENT OVERVIEW 67

05-24 TIER 4 SCANIA DC09 ENGINE COMPARTMENT FRONT ASM 2 69

05-25 TIER 4 SCANIA DC09 ENGINE COMPARTMENT BACK ASM 71

05-26 TIER 4 SCANIA DC09 ENGINE COMPARTMENT EXHAUST UNIT ASM 75

05-28 TIER 4 SCANIA DC09 ENGINE 79

05-29 TIER 4 SCANIA DC09 ENGINE UREA TANK GUARD ASM 83

05-30 TIER 4 SCANIA DC09 ENGINE UREA TANK ASM 85