Soldadura de Seat Liner

SECTION 3 - M. FRAME, ADJ. RING, TRAMP REL.
& CLRNG JACK ASSY

MP SERIES CONE CRUSHER TECHNICAL REFERENCE MANUAL 3-13
7. Then lower the adjustment ring on the
frame. When the adjustment ring is properly
seated, the clay or putty will compress,
showing the exact amount of clearance
between the adjustment ring and the main
frame.
8. Lift the adjustment ring from the frame and
measure the thickness of the clay or putty
balls.
a. If the clay ball thicknesses are less than
1.6 mm (0.0625") the minimum distance
shown in Figure 3-9, then the adjustment
ring fulcrum surface is to be machined to
obtain the minimum clearance. Refer to
the example above.
b. If the clay ball thicknesses are more than
5 mm (0.196"), the maximum distance
shown in Figure 3-9, then the adjustment
ring fulcrum surface is to be built up
with weld and machined to obtain at
least the maximum clearance. If weld
build up is required, then contact Metso
Minerals for weld and machining
procedures.
Figure 3-12 MP1000 Adjustment Ring Fulcrum
Surface
MP800
For this procedure refer to Figure 3-13.
1. Remove worn bronze main frame seat liner
and fulcrum bar segments.
2. The replacement main frame seat liner and
fulcrum bar will be shipped in segments.
3. Position the seat liner at the dimension
shown and weld using 4 mm (0.16") weld
rod which meets AWS E Cu AL-A2 or R Cu
AL-A2 specification. Do not butt vertical
joints.
4. When using these 4 mm (0.16") weld rods
reverse polarity and use between 130 to 190
amps. The main frame seat and seat liner
must be preheated to 20C (68F) to 40C
(105F).
5. Weld the fulcrum bar as shown.
6. After welding a new seat liner and fulcrum
bar to the main frame place balls of clay or
putty around the top outside corner of the
main frame flange.
7. Then lower the adjustment ring on the
frame. When the adjustment ring is properly
seated, the clay or putty will compress,
showing the exact amount of clearance
between the adjustment ring and the main
frame.
Example MP1000:
1.6 mm
(0.0625")

Minimum clearance required
between new main frame fulcrum
bars and adjustment ring fulcrum
surface from Figure 3-9
.8 mm
(0.031")
Thickness of clay balls
.8 mm
(0.031")
The amount of material to be

machined off the adjustment ring
fulcrum surface to obtain minimum
distance from Figure 3-9. Refer to
Figure 3-12 for location of
adjustment ring fulcrum surface.
Callout Description
1 Adjustment ring
2
Adjustment ring fulcrum surface
(this area to be machined)
1
2
SECTION 3 - M. FRAME, ADJ. RING, TRAMP REL. & CLRNG JACK ASSY
3-14 MP SERIES CONE CRUSHER TECHNICAL REFERENCE MANUAL
8. Lift the adjustment ring from the frame and
measure the thickness of the clay or putty
balls.
a. If the clay ball thicknesses are less than
2 mm (0.080") the minimum distance
shown in Figure 3-9 then the adjustment
ring fulcrum surface is to be machined to
obtain the minimum clearance. Refer to
the following example:
b. If the clay ball thicknesses are more than
5 mm (0.196"), the maximum distance
shown in Figure 3-10, then the
adjustment ring fulcrum surface is to be
built up with weld and machined to
obtain at least the maximum clearance. If
weld build up is required, then contact
Metso Minerals for weld and machining
procedures.
Figure 3-13 MP800 Main Frame Seat Liner and
Fulcrum Bar
Callout Description
1 4 Segments
2
Braze along sides of slots only
18 places
3
Typ. gap between seat liner and fulcrum
bar segments
4 6 Segments
3 mm (.12")
10 mm (.39")
20 mm (.79")
75-285 mm (3-11.22")
2
3
1
22 mm
6 mm
2725 mm
100-260 mm
250 mm
1
(.87")
(.25") (4-10.24")
(9.84")REF
(107.29")
SECTION 3 - M. FRAME, ADJ. RING, TRAMP REL. & CLRNG JACK ASSY
MP SERIES CONE CRUSHER TECHNICAL REFERENCE MANUAL 3-15
Figure 3-14 MP800 Adjustment Ring Fulcrum
Surface
3.4.4 Tramp Release Cylinder and
Accumulator Removal
A leaking cylinder requires immediate attention.
External leakage will be visible by oil seepage
around the cylinder rod area at the top of the
cylinder or around the piston at the bottom. Either
condition will show a loss of pressure at the release
system pressure gauge. If the system loses pressure
and requires repeated recharging, an oil leak should
be suspected. Remove a leaking cylinder for
replacement or repair as follows (refer to
Figure 3-15):
Example MP800:
2.0 mm
(0.080")
Minimum clearance required between

new main frame fulcrum bars and
adjustment ring fulcrum surface from
Figure 3-10
1.0 mm
(0.040")
Thickness of clay balls
1.0 mm
(0.040")
The amount of material to be

machined off the adjustment ring
fulcrum surface to obtain minimum
distance from Figure 3-10. Refer to
Figure 3-14 for location of adjustment
ring fulcrum surface.
Callout Description
1
Adjustment ring fulcrum surface (this
area to be machined)
1

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SECTION 3 - M. FRAME, ADJ. RING, TRAMP REL.

& CLRNG JACK ASSY

The amount of material to be

Minimum clearance required between

The amount of material to be

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