M515 Illustrated Parts Catalog Revision 0.1
M515 Illustrated Parts Catalog Revision 0.1
M515 Illustrated Parts Catalog Revision 0.1
Serial Number
Year of Construction
Date of Delivery
Dealer Stamp
Notice
PARTS BOOK INTRODUCTION
COPYRIGHT
No copies or reproductions may be made from this manual, parts lists or illustrations without
written prior consent of TEREX®. This manual complete or in part must not be loaned to a third party.
Terex Ecotec is a registered trademark for portable screening plant manufactured by TEREX®.
1. GENERAL INFORMATION………………….………...…...............………………………….............................
8. MACHINE NAVIGATION.........................................……………………………...............................................
9. PAINT CODES...............................……..………………….............................................................................
PARTS BOOK INTRODUCTION
1. GENERAL INFORMATION
• When purchasing Spare parts customers should in their own interest, always use genuine
Terex parts.
• Spare parts must comply with the technical requirements specified by the manufacturer.
• Only spare parts from the original equipment manufacturers can be relied to do so.
• Spares parts that have not been supplied by Terex cannot be relied upon for correct material,
dimensions or finish.
• Terex cannot therefore be responsible for any damage arising from use of any such parts and
the Guarantee will be invalid.
NOTE:
Orders for spare parts must be sent to your local dealer.
Be aware there are enquires where the parts should not be supplied without firstly obtaining
the Machine Serial Number and checking the record card. The main components to consider
are:
HYDRAULIC PUMPS
Pumps vary depending on the options fitted to your machine. This is why the pumps are gener-
ally not part-coded in the parts book.
TRACK PARTS
Terex have 3-4 Track suppliers. Each track type is illustrated in the part book. It is important to
select the parts from the correct supplier. See Section 5 Where to find your Track Identification
Plate.
ENGINE PARTS
The engine fitted to your machine can vary due to the customer preference (i.e. Deutz, CAT).
Alternatively it can differ due to machine options fitted (some options require a higher spec en-
gine) or simply a change over time as suppliers update engines to meet emission regulations.
It is therefore important to obtain the engine serial number to order parts. This information can
be obtained from the engine plate, or from the machine record. See Section 6 Where to find
your Engine Serial Plate.
ELECTRICS
Control Panels, PC Boards, Hetronic Remotes - these items are serial number dependant and
will have ther serial numbers located on the part. See Section 7 Finding the Software Version
of your PDM and PLC.
PARTS BOOK INTRODUCTION
It is necessary when ordering any track spare parts, that all numbers relating to the tracks are
quoted along with your machine serial number..
The identification plate is located on the outside face of each left and right hand track. On
some occasions the Serial Number can be found stamped in the skid plate or track frame.
Below is the current range of tracks fitted to our machines.
It is necessary when ordering any engine spare parts, that all numbers relating to the engine
are quoted along with your machine serial number..
Depending on the engine fitted, the serial plate can be found either on the left / right side of the
engine and in some cases on top. The spares department need all of these numbers in order to
determine the components that were included with the engine. This permits accurate
identification of replacement part numbers.
Above
Caterpillar
Scania
Deutz
Isuzu
PARTS BOOK INTRODUCTION
It is necessary when ordering a new PLC or PDM that you note all numbers relating to them,
please quote these numbers along with your machine serial number.
When you turn on the screen take note of the details from the bottom of the start up page. The
identification sticker which displays the software version is located on the outside of each the
PLC and PDM.
SOFTWARE VERSION
V2050_PDMng_V00t
22.06.2015 MMG
SOFTWARE VERSION
V2050_PLCng_V00t
22.06.2015 MMG
8. MACHINE NAVIGATION
The following will help you determine your location in relation to your machine.
Please note that the Feed End is always the Back of your machine.
Trommel Screen
Right Hand Side
Feed End
Front
Back
Discharge
End
Shredder
Feed End
Front Back
Discharge
End
9. PAINT CODES
M515 TROMMEL MACHINE UNDERSTAND YOUR SERIAL NUMBER & MACHINE 06-01 HYDRAULIC TANK ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
. . . . . . . 16
OVERVIEW 06-01 HYDRAULIC TANK ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
UNDERSTANDING YOUR MACHINE SERIAL NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 07-01 FUEL TANK ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
01 MACHINE OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 09-01 TROMMEL DRUM, GEAR BOX & STAR KIT OVERVIEW ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
01-01 SAFETY DECALS OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 09-02 GEAR BOX ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
ANSI DECAL LIST 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 09-03 DRUM CLEANER ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
ANSI DECAL LIST 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 09-04 TROMMEL DRUM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
ANSI DECAL LIST 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 09-05 STAR KIT ASM (70L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
ANSI DECAL LIST 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 09-06 STAR KIT ASM (75L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
ISO DECAL LIST 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 09-07 STAR KIT ASM (100L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
ISO DECAL LIST 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 09-08 STAR KIT ASM (100S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
ISO DECAL LIST 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 09-09 STAR KIT ASM (125S) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
ISO DECAL LIST 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 09-10 STAR KIT ASM (150L) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
02-01 CHASSIS ASM 01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 10-01-01 OVERSIZE CONVEYOR OVERVIEW ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
02-02 CHASSIS ASM 02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 10-01-02 OVERSIZE CONVEYOR MESH GUARDS OPTION ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
02-03 WHEEL CRADLE ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 10-01-03 OVERSIZE CONVEYOR TAIL SECTION DRUM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
02-04 FINES CHUTE ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 10-01-04 OVERSIZE CONVEYOR CROSS MEMBER & RAM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
03-01 TRACKS OVERVIEW ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 10-01-05 OVERSIZE CONVEYOR HEAD SECTION ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
04-01 HOPPER ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 10-01-06 OVERSIZE CONVEYOR DRIVE DRUM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
04-02 PUSH FEEDER ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 10-02-01 FINES CONVEYOR OVERVIEW ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
05-02-01 TIER 4F C4.4 ENGINE OVERVIEW ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 10-02-02 FINES CONVEYOR MESH GUARDS OPTION ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
05-02-02 TIER 4F C4.4 ENGINE CABINET ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 10-02-03 FINES CONVEYOR TAIL SECTION DRUM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
05-02-03 TIER 4F C4.4 ENGINE FILTERS, PUMPS & EXHAUST ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 10-02-04 FINES CONVEYOR HEAD SECTION ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
05-02-04 TIER 4F C4.4 ADBLUE PUMP & TANK ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 10-02-05 FINES CONVEYOR DRIVE DRUM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
05-02-05 TIER 4F C4.4 BATTERY ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 10-03-01 MID PRODUCT CONVEYOR OVERVIEW ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
05-02-06 TIER 4F C4.4 OIL COOLER ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 10-03-02 MID PRODUCT CONVEYOR MESH GUARDS OPTION ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
06-01 HYDRAULIC TANK ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 10-03-03 MID PRODUCT CONVEYOR TAIL SECTION DRUM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
05-03-01 STAGE V C4.4 ENGINE OVERVIEW ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70 10-03-04 MID PRODUCT CONVEYOR HEAD SECTION ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
05-03-02 STAGE V C4.4 ENGINE CABINET ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 10-03-05 MID PRODUCT CONVEYOR DRIVE DRUM ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
05-03-03 STAGE V C4.4 ENGINE FILTERS, PUMPS & EXHAUST ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 11-01 TANK CABINET & CATWALK ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
05-03-04 STAGE V C4.4 ADBLUE PUMP & TANK ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
05-03-05 STAGE V C4.4 BATTERY ASM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
M515-05-02-02-REV 05-02-02 TIER 4F C4.4 ENGINE CABINET ASM 1 SEE FIGURE 05-02-02 58
1
-A
M515-05-02-03-REV 05-02-03 TIER 4F C4.4 ENGINE FILTERS, PUMPS & 1 SEE FIGURE 05-02-03 60
2
-A EXHAUST ASM
M515-05-02-04-REV 05-02-04 TIER 4F C4.4 ADBLUE PUMP & TANK ASM1 SEE FIGURE 05-02-04 62
3
-A
M515-05-02-05-REV 05-02-05 TIER 4F C4.4 BATTERY ASM 1 SEE FIGURE 05-02-05 64
4
-A
M515-05-02-06-REV 05-02-06 TIER 4F C4.4 OIL COOLER ASM 1 SEE FIGURE 05-02-06 66
5
-A
6 M515-06-01-REV-A 06-01 HYDRAULIC TANK ASM 1 SEE FIGURE 06-01 68
M515-05-03-02-REV 05-03-02 STAGE V C4.4 ENGINE CABINET ASM 1 SEE FIGURE 05-03-02 72
1
-A
M515-05-03-03-REV 05-03-03 STAGE V C4.4 ENGINE FILTERS, PUMPS & 1 SEE FIGURE 05-03-03 74
2
-A EXHAUST ASM
M515-05-03-04-REV 05-03-04 STAGE V C4.4 ADBLUE PUMP & TANK 1 SEE FIGURE 05-03-04 76
3
-A ASM
M515-05-03-05-REV 05-03-05 STAGE V C4.4 BATTERY ASM 1 SEE FIGURE 05-03-05 78
4
-A
5 M515-06-01-REV-A 06-01 HYDRAULIC TANK ASM 1 SEE FIGURE 06-01 68
M515-10-01-02-REV 10-01-02 OVERSIZE CONVEYOR MESH GUARDS 1 SEE FIGURE 10-01-02 104
1
-A OPTION ASM
M515-10-01-03-REV 10-01-03 OVERSIZE CONVEYOR TAIL SECTION 1 SEE FIGURE 10-01-03 106
2
-A DRUM ASM
M515-10-01-04-REV 10-01-04 OVERSIZE CONVEYOR CROSS MEMBER & 1 SEE FIGURE 10-01-04 108
3
-A RAM ASM
M515-10-01-05-REV 10-01-05 OVERSIZE CONVEYOR HEAD SECTION 1 SEE FIGURE 10-01-05 110
4
-A ASM
M515-10-01-06-REV 10-01-06 OVERSIZE CONVEYOR DRIVE DRUM ASM 1 SEE FIGURE 10-01-06 112
5
-A
6 MD.03.04.01.114 M515 OS CONVEYOR BELT TOUGH FLEX 1
M515-10-02-02-REV 10-02-02 FINES CONVEYOR MESH GUARDS 1 SEE FIGURE 10-02-02 116
1
-A OPTION ASM
M515-10-02-03-REV 10-02-03 FINES CONVEYOR TAIL SECTION DRUM 1 SEE FIGURE 10-02-03 118
2
-A ASM
M515-10-02-04-REV 10-02-04 FINES CONVEYOR HEAD SECTION ASM 1 SEE FIGURE 10-02-04 120
3
-A
M515-10-02-05-REV 10-02-05 FINES CONVEYOR DRIVE DRUM ASM 1 SEE FIGURE 10-02-05 124
4
-A
5 MD.03.24.120 CONVEYOR BELT 1
M515-10-03-02-REV 10-03-02 MID PRODUCT CONVEYOR MESH 1 SEE FIGURE 10-03-02 128
1
-A GUARDS OPTION ASM
M515-10-03-03-REV 10-03-03 MID PRODUCT CONVEYOR TAIL SECTION 1 SEE FIGURE 10-03-03 130
2
-A DRUM ASM
M515-10-03-04-REV 10-03-04 MID PRODUCT CONVEYOR HEAD 1 SEE FIGURE 10-03-04 132
3
-A SECTION ASM
M515-10-03-05-REV 10-03-05 MID PRODUCT CONVEYOR DRIVE DRUM 1 SEE FIGURE 10-03-05 134
4
-A ASM
5 MD.03.38.1000 MP CONV BELT US FLEX TYPE 1