331402DBQB16012 0

MAAMOURA AND BARAKA DEVELOPMENT PROJECT
Instrumentation
Inspection and Test Plan
Issued for
EX-CO 0 27/01/2009 BF HS MM
construction
Issued for
approval with
EX-CO C 31/10/2009 BF HS MM
comments
implumented
Issued for
EX-CO B 02/10/2009 BF HS MM
approval
Validation Rev. Date Description Prepared by Checked by Approved by Company
Status Approval
Company logo and business name Project name: Company doc. Identification
Maamoura and Baraka 3314.02.DBQB.16012

Development Project Job N
Contractor logo and business name Contractor doc. Identification

‫ﻣﻘﺎﻭﻻﺕ ﺇﻧﺠﺎﺯ ﺍﻟﻤﻨﺸﺂﺕ ﺍﻟﺼﻨﺎﻋﻴﺔ ﻭ ﺍﻟﺒﺘﺮﻭﻟﻴﺔ‬ ITP05 /AR305
Petroleum & Industrial Realisation Contractors Contract N : 500401
Facility Name Location Scale SHEET

Onshore Project Facilities Tazarka – Tunisia n.a. 1/15
Document Title Supersedes N na
Instrumentation Inspection and Test Plan Superseded by N na
Plant Area Plant Unit
n.a. n.a.
This document is property of Eni Tunisia B.V. who will safeguard its rights according to the civil and penal provision of the law.
INSPECTION AND TEST PLAN
INSTRUMENTATION
Sheet 2/15
CLIENT DOC N°: 3314.02.DBQB.16012 CONTRACT N°:500401
PIRECO DOC N°:ITP05/AR305 REV:0 AR305
INDEX
1. Scope..........................................................................................................................................................................3
2. Part Involved & Definitions.................................................................................................................................... 3
3. Involvement Legend and Definitions..................................................................................................................... 3
4. Matrix of Inspections Activities............................................................................................................................. 3
5. ITP LIST: ............................................................................................................................................................... 4
ITP N° IS 01............................................................................................................................................................. 5
ITP N° IS 02............................................................................................................................................................. 6
ITP N° IS 03............................................................................................................................................................. 7
ITP N° IS 04............................................................................................................................................................. 8
ITP N° IS 05............................................................................................................................................................. 9
ITP N° IS 06............................................................................................................................................................. 10
ITP N° IS 07..............................................................................................................................................................11
ITP N° IS 08............................................................................................................................................................. 12/13
6. Attachments.............................................................................................................................................................. 14/15
INSTRUMENTATION
Sheet 3/15
1- Scope
The scope of this quality Control Plan (QCP) is to define the Instrumentation Installation ,Testing and Calibration Activities in accordance with project requirements, on
Maamoura And Baraka Development Project.
2- Part Involved & Definitions
SubContractor : Etelec
Contractor : Pireco
Client : ENI Tunisia B.V
3- Involvement Legend and Definitions
• H - Mandatory Hold Point For Inspection by full witness of activities .the activities cannot proceed without witness
• W - Witness: Company to be notified in advance prior to starting activity .If company does not attend activity can proceed
• S – Surveillance Inspection of activities ,random check to verify compliance with Project specs.
• R – Review: Verification of compliance with specifications by review of documentations .
4- Matrix of Inspections Activities
• Activity N°
• Process Description
• Quality Inspection Activities
• Specification/ Procedure Reference
• Involvements
INSTRUMENTATION
Sheet 4/15
• Report Forms
5- ITP LIST:
IS 01 Instument Cables
IS 02 Instrument Fiber Optic Cables
IS 03 Instrument Loop Checking
IS 04 Instrument Fire & Gas
IS 05 Instrument Calibrations
IS 06 Instruments Installation
IS 07 Panels & JB
IS 08 TELECOM
INSTRUMENTATION
Sheet 5/15
ITP N° IS 01
TITLE: Instrument Cables
Inspection and Acceptance

Activity Process Description Quality Inspection Activity Specification/ Procedure Reference Subcontractr Pireco
ENI TUNISIA Quality Records
N° B.V
Cable dressing and marking, check for physical
•
damage after laying
• Check cable size and rating Instrumentation Standard H W W IS 01-01
1 Cable verification during/after laying • Cable installation, glanding, earthing, cable tagging
Details
& identification of termination.
• Insulation resistance after installation
• Check installation details and layout drawings. W W S/R IS 01-02
As per Instrumentation standard
2 Cable tray installation • Earthing.
details
INSTRUMENTATION
Sheet 6/15
ITP N° IS 02
TITLE: Instrument Fiber Optic Cables
Specification/ Procedure Inspection and Acceptance

Activity Process Description Quality Inspection Activity Subcontract ENI TUNISIA Quality Records
N° Reference r
Pireco
B.V
• FOC testing on drum (Testing OTDR)
• FOC testing after installation

W S R IS 02-01
• Check soft sand bedding cable warning tape, Instrumentation Standard
1 Fiber Optic cable Installation
tiles and released for backfilling. Details
• Glanding & Tagging.
INSTRUMENTATION
Sheet 7/15
ITP N° IS 03
TITLE: Instrument Loop Checking

N° Reference r
Pireco
B.V
1 Controls transmitter loops Loop components check Project Specification

W W S/R IS 03-01
2 Temperature loops Loop components check Project Specification

W W S/R IS 03-01
Shut down/blow down valve W W S/R IS 03-02

3 Loop components check Project Specification
loops
W W S/R IS 03-03
4 Control valve loops Loop components check Project Specification
W W S/R IS 03-01
5 Switch controller loops Loop components check Project Specification
INSTRUMENTATION
Sheet 8/15
ITP N° IS 04
TITLE: Instrument Fire & Gas

N° Reference r
Pireco
B.V
Installation of Fire & Gas Instrumentation Standard W S S IS 04-01

1 control panel Visual inspection
Details
Instrumentation Standard
2 Fire & Gas devices installation Installation Inspection
Details W S S IS 04-02
INSTRUMENTATION
Sheet 9/15
ITP N° IS 05
TITLE: Instrument Calibrations

N° Reference r
Pireco
B.V
Bench calibration of Specification Data Sheet

1 Test
Transmitters/Transducers/gauges W S R IS 05-01
W S R IS 05-02
Specification Data Sheet
2 Bench calibration of switches Test
Bench calibration of pressure relief Specification Data Sheet W S R IS 05-03

5 valves. Test
INSTRUMENTATION
Sheet 10/15
TP N° IS 06
TITLE: Instruments Installation

N° Reference r
Pireco
B.V
• Visual inspection IS 06-01

Instruments installation and Instrumentation Standard W S R
1 • Earthing checking
support • Cable connections Details
Impulse tube/air pipe and air Instrumentation Standard W W R IS 06-02

• Visual inspection
2 Leak test 15 minutes
tubing • Details
Instrumentation Standard W S R
3 Control valve installation check • Earthing cheking & Cable connections.
Details
Safety relief valve SRV installation Instrumentation Standard W S R IS 06-04

4 Visual inspection
check Details
Instrumentation Standard W S R
5 ESDV/BDV installation check • Earthing cheking & Cable connections.
Details
INSTRUMENTATION
Sheet 11/15
ITP N° IS 07
TITLE: Panels & JB

N° Reference r
Pireco
B.V
• Visual inspection.
1
JB Installation • Earthing cheking & Cable connections. Drawing Details W S S IS 07-01
• Visual inspection.
• Earthing cheking & Cable connections.
• Location & Label Verification. W S S IS 07-02
• Mounting & Fixing of Devices are Correct and
Panel/Cabinet/Console
2 Support Secured. Drawing Details
Installation • Cable connections & Terminations are Complete
(Power & Control).
• Cable Insulation Resistance & Continuity to be
cheked.
INSTRUMENTATION
Sheet 12/15
ITP N° IS 08
TITLE: Telecom

N° Reference r
Pireco
B.V
• Location and labels verification IS 08-01

W S R
• Mounting and fixing of devices are correct and
support secured
• Cable connections and terminations are complete
Communication Cabinets &
1 (power and control Drawing Details
Consoles • Cable insulation resistance and
• Continuity are checked
• Earthing

W S R
support secured
2 PA Speakers (power and control Drawing Details
• Cable insulation resistance and
• Earthing
INSTRUMENTATION
Sheet 13/15
W S R
support secured
3 Telephone & Fax Machine (power and control Drawing Details
• Cable insulation resistance and
• Earthing
INSTRUMENTATION
Sheet 14/15
6- Attachment:
- IS 01-01
- IS 01-02
- IS 02-01
- IS 03-01
- IS 03-02
- IS 03-03
- IS 04-01
- IS 04-02
- IS 05-01
- IS 05-02
- IS 05-03
- IS 05-04
- IS 05-05
- IS 06-01
INSTRUMENTATION
Sheet 15/15
- IS 06-02
- IS 06-03
- IS 06-04
- IS 06-05
- IS 07-01
- IS 07-02
Project:
MAAMOURA AND BARAKA DEVELOPMENT
PROJECT
INSTRUMENT CABLES INSTALLATION
IS 01-01
Data Sheet ……………………………………. System No ……………………..
Location …………………………………………………………………………………
Equipment Description …………………………………… Tag No. …………………….
Drawing Ref ………………………………………………………………………………
Volt …..................... Type ...............................................................................................
From .................................................................. To ........................................................
No. ITEMS TO BE CHECKED Results Remarks
1 Verify correct type, size, colour code and tag.

2 Check dressing / cleating
3 Check cable for damage
4 Check cable / core for correct identification / tagging.
5 Cable terminated correctly / complete with correct lugs and crimp
6 Continuity check
7 Glanding / Locknuts correctly installed.
8 Check Armour / Screen correctly made off
9 Confirm cable routing and segregation is correct.
500v megger test
10 Core to earth Core to core Core to screen Screen to armour
Min. Insulation Resistance = 10 megohms

Gland type From To
11
12 Haz. Area Cert Details

13 Cable mechanically protected
Check armor continuity / earthing is maintained by the correct use of
14
serrated washers and / or earth tags
15 Measure gland body to earth continuity (Max 0.1 Ω) Ω
Make (Test equipment) Model Serial No Calibration Expiry Date
17
NOTE:
Inspection Performed by Inspection Accepted by

Date Date
Name Name
Company Company
Visa Visa
Project:
MAAMOURA AND BARAKA DEVELOPMENT PROJECT
Cables Tray Installation Report
IS 01-02
Equipment Tag N°.: Report N°:
Manufacturer:
Location: Date:
Item Inspection Activities Acc. Rej.
Tray/rack conduits and fittings are checked for quality and

1
conformance to specification
2 All cable tray supports secured
3 Fabrication cuts will be painted as specification
Sharp edge of cable tray rack/conduits to be file and painted to protect

4
the cable
5 Expansion joints fitted where specified
6 Earth installation and continuity satisfactory
7 Cables tray supported at correct intervals
8 No excess pressure on cable tray supports
9 Entry points to building and field end made good
10 Cable tray/rack/conduits installed as per design and layout drawing
11 Pull ropes are installed to facilitate cable pulling where applicable
12 Cable tray/ladder labelled in accordance with contract drawings

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
INSTRUMENTS & TRANSMITTER,
CONTROLLER LOOP CHECK SHEET
IS 03-01
Location …………………………………………………………………………………
Manufacturer ………………………………………………………………………………
Inst Loop N° ................................................................................................................................
Model Serial N° ........................................................

.............................................................
INSTRUMENT SUPPLIED AS PER REQUISITION/DATA SHEET.
INSTRUMENT UNDAMAGED.
SIMULATED INPUT FCS/ IPS READING
Rising Falling
INSTUMENT TEST
% Span Actual
Actual % Span Error % Actual % Span Error % Local Display
0
25
50
75
100
LOW LOW LOW HIGH HIGH HIGH
ALARM
(FCS/
IPS)
CONTROL MODE-PROPORTIONAL INTEGRAL DERIVATIVE

CONTROLLER
VERIFICATIO
ON-OFF DIFF. GAP AUTO/MANUAL CORRECT

CONTROLLER ALIGNMENT CORRECT
N
CONTROL ACTION DIRECT REVERSE DIFF. GAP %

VALVE ACTION LINEAR SPLIT
AUTOMATIC TEMPERATURE CORRECTION RANGE
CORRECTION
SG/DENSITY CORRECTION SETTING

ZERO ELEVATION/SUPPRESSION SETTING
THERMOCOUPLE BURN-OUT DRIVES UPSCALE DOWNSCALE
ANCILLARY EQUIPMENT LIST:
TEST EQUIPMENT
SERIAL N° CERTIFICATION EXPIRY DATE
DESCRIPTION
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
SHUT DOWN/BLOW DOWN VALVE LOOP
CHECK
IS 03-02
Location …………………………………………………………………………………
Manufacturer ………………………………………………………………………………
Inst Loop N° ................................................................................................................................
Model Serial N° ........................................................

.............................................................
VALVE SUPPLIED AS PER REQUISITION/DATA SHEET.
VALVE UNDAMAGED.
ON-OFF CONTROLLER
CONTROLLER
ON on Increase ON on Decrease
Control Action Time Delay = Time Delay =
Diff. Gap = %
VALVE RESPONSE UPON VALVE AIR SUPPLY/SIGNAL

OPEN/CLOSE/STAYS PUT
FAILURE TO OPEN/CLOSE
Min to Max
STROKING TIME: SEC. YES NO
(Close to Open)
Max to Min
STROKING TIME: SEC. YES NO
(Open to Close)
SOLENOIDS:
LIMIT SWITCHES(OPEN& CLOSE):
PARTIAL STROKE PANEL:
PNEUMATIC AIR VOLUME TANK:
GENERAL CONTROL VALVE CLASSIFICATION: SETTINGS:
CONTROL DEPRESSURIZING
LOCK-UP DEVICE YES NO
ON/OFF SEQUENTIAL CONTROL
POSITION SWITCHES : OPEN CLOSED
SAFEGUARDING COMPRESSOR RECYCLING
TEST EQUIPMENT
DESCRIPTION
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
CONTROL VALVE LOOP INSPECTION
IS 03-03
Location …………………………………………………………………………………
Manufacturer ………………………………………………………………………………
Inst Loop N° ................................................................................................................................
Model Serial N° ........................................................

.............................................................
VALVE SUPPLIED AS PER REQUISITION/DATA SHEET
VALVE UNDAMAGED
CONTROLLER ( REGULATORY)
Control Action Direct Reversed

Control Algorithm Proportional Integral Derivative
CONTROLLER VERIFICATION
Control Parameters K= TI= TD=

Output Limit setting: High = Low =
Set Point Limit
High = Low =
Setting:
On Transmitter Failure:
Control shed to:
Controller output goes to:
Controller mode changes to:
CONTROLLER ( ON-OFF/GAP )
Control Action ON on Increase ON on Decrease

Time Delay = Time Delay =
Diff. Gap = %
Valve Action Linear Split
VALVE RESPONSE UPON VALVE AIR SUPPLY/SIGNAL
OPEN/CLOSE/STAYS PUT
FAILURE TO OPEN/CLOSE
Controller
Output Positionner Valve Position
(FCS AO)
VALVE CALIBRATION CHECK
Input Position feedback

(mA) IF, Output Rising Falling (AI to FCS)
% Span
APPLIE (PSI) Rising Falling
S Actual % Error Actual % Error Rising
0
25
50
75
100
Min to Max
STROKING TIME: Sec. YES NO
(Close to Open)
Project:
PROJECT
CONTROL VALVE LOOP INSPECTION
IS 03-03
Location …………………………………………………………………………………
Manufacturer ………………………………………………………………………………
Inst Loop N° ................................................................................................................................
Model Serial N° ........................................................

.............................................................
Max to Mix
STROKING TIME: Sec. YES NO
(Open to Close)
SOLENOIDS:
LIMIT SWITCHES(OPEN& CLOSE):
POSITION FEED BACK Tx:
PNEUMATIC AIR VOLUME TANK:
GENERAL CONTROL VALVE CLASSIFICATION : SETTINGS:
CONTROL DEPRESSURIZING
ON/OFF SEQUENTIAL CONTROL LOCK-UP DEVICE YES NO
SAFEGUARDING COMPRESSOR RECYCLING POSITION SWITCHES OPEN CLOSED
TEST EQUIPMENT
DESCRIPTION
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
FIRE&GAS PANEL INSTALLATION
IS 04-01
Location …………………………………………………………………………………
Drawing Ref .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
Item Description of Check Result
Panel supplied, complies with Data Sheet
1
Panel correctly installed, bolted and fastened as per Project Drawings

2
Base dimensions, location and cable entries as per Project Drawings

3
Exterior, paint work and door locks undamaged and interior clean
4
Nameplates and tagging correct as per Project Drawings

5
Dust seals undamaged and unused gland entries plugged correctly

6
Earth straps, earth bars and connections installed correctly as per Project Drawings
7
Internal cards, modules and terminals undamaged & installed correctly as per Project Drawings
8
System cables installed, supported and tagged correctly as per Project Drawings
9
Data Highway correctly installed and supported

10
Multi-Core Cables installed, clamped, terminated and tagged correctly as per Project Drawings
11
Multi-Core Cables earth and continuity checks completed and certified

12
Power supply and associated cables installed as per Project Drawings

13
Fire, Gas or Smoke Detection Equipment (if applicable) installed as per Project Drawings
14
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
UV&IR FLAME /GAS/SMOKE DETECTORS/
THERMOSENSITIVE CABLE INSTALLATION
IS 04-02
Location …………………………………………………………………………………
Drawing Ref .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
Item Description of Check Result
1. General Instruments Installation Checks
1.1 Installation and location according to drawing specification and hook-up details.
1.2 Instrument location accessible.
1.3 Instrument tag fitted.
1.4 Check area classification conformance
1.5 Bench calibration and check of equipment.
1.6 Sunshade provided if required on electronic type instruments
1.7 E.O.L resistor fitted (where required)
2. Supports
2.1 Fabrication according to standard drawing.
2.2 Painting correct and complete.
2.3 Installation rigid and secure.
2.4 All bolts and clamps tightened
3. Cable Connection
3.1 Cable routing and support as per specification.
3.2 Cable gland size and type correct.
3.3 Cable termination and identification
3.4 Cable tested
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
BENCH CALIBRATION
TRANSMITTER/GAUGE
IS 05-01
Location …………………………………………………………………………………
PID N° .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
INSTRUMENT SUPPLIED AS PER REQUISITION/DATA SHEET
INSTRUMENT UNDAMAGED
Cali Input Reading or Output

brati
on Rising Falling
Che
ck: % Span ENG’G Unit’s
Actual % Span % Error Actual % Span % Error
25
50
75
100
Test Equipment Description Serial N° Certification Expiry Date
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
SWITCH BENCH TEST CALIBRATION
IS 05-02
Location …………………………………………………………………………………
PID N° .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
INSTRUMENT SUPPLIED AS PER REQUISITION/DATA SHEET
INSTRUMENT UNDAMAGED
Calibration Point 1 Point 2 Point 3

Switch Point
Check Set Reset Set Reset Set Reset
Input Value
Operating Value
Error %
Corrections: S.G/DENSITY CORRECTION SETTING
THERMOCOUPLE BURN-OUT DRIVES UPSCALE DOWNSCALE
Test Equipment Description Serial N° Certification Expiry Date
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
PRESSURE RELIEF VALVE BENCH TEST
CALIBRATION
IS 05-03
Location …………………………………………………………………………………
PID N° .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
DATA
VENDOR CALIBRATION MANUAL N°:
CALIBRATION/TEST PROCEDURE N°:
DATA SHEET N°: Rev:
BALANCED/CONVENTIONAL/PILOT OPERATED:
ORIFICE SIZE:
SERIAL N°: SPRING N°:
TEST EQUIPMENT: SERIAL N°:
TEST DETAILS
PROPOSED TEST DATE TEST MEDIUM TEMP
ACTUAL TEST DATE DURATION OF TEST
DESIGN PRESSURE SEAT LIFT PRESSURE
TEST PRESSURE REQUIRED RE-SEAT PRESSURE
TEST MEDIUM BUBBLE LEAK RATE
COMMENTS:
TESTED LABEL
DATA SHEET ATTACHED
AFFIXED
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
INSTRUMENTS IMPULSE LINE PRESSURE
TEST
IS 06-02
Location …………………………………………………………………………………
PID N° .............................................................................................................
Instrument Impulse Lines connected to the following Instruments are correctly installed as per
Project HOOK-UP and PEFS Drawings and have been Pressure Tested at 1.5 times Operating
Pressure
Instrument Tag
P&ID N° Test Pressure Seal Pot Fitted Line Drained & Clean
N°
TEST EQUIPMENT DESCRIPTION SERIAL N° CERTIFICATION EXPIRY DATE
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
CONTROL VALVE INSTALLATION
IS 06-03
Location …………………………………………………………………………………
PID N° .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
Item Description of check Result
1 Control valve and accessories supplied, comply with data sheet
2 Control valve bench test calibration completed and certified
Control valve and accessories correctly installed and supported as per

3
project drawings
Control valve, handwheel and positioner are accessible and clear of
4
obstruction
5 Cables installed, tagged, glanded and terminated as per project drawings
6 Cable continuity and megger tests completed and certified
7 Spare cable entries plugged correctly
8 Earthing in accordance with project specifications
Nameplates and tagging correct and properly installed as per project

9
drawings
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
SAFETY RELIEF VALVES (SRV)
INSTALLATION
IS 06-04
Location …………………………………………………………………………………
PID N° .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
1 Check mechanical damage and manufacture as per data sheet

2 Instrument location and by-pass arrangement are as per P&ID
3 Free access provided for maintenance and operations
4 Pneumatic line(s) correctly installed (If applicable)
5 Flange connections have correct gasket
6 Flange bolts are tightened
7 Installation position and direction of flow are correct
8 Clearance for valve removal provided
9 Instrument protected against environment
10 Seat Leak Tests or Puping test
11 As built
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
ESDV/BDV VALVE INSTALLATION
IS 06-05
Location …………………………………………………………………………………
PID N° .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
1 Valve and accessories supplied, comply with data sheet
2 Valve pre-installation check completed and certified
3 Valve and accessories correctly installed and supported as per

project drawings
4 Valve, hand wheel and position switches are accessible and clear
of obstruction
5 Signal and supply lines correctly installed and supported as per
project drawings
6 Signal and supply lines tested and certified
7 Cables installed, tagged, glanded and terminated as per project

drawings
9 Spare cable entries plugged correctly
10 Earthing in accordance with project specifications
11 Nameplates and tagging correct and properly installed as per

project drawings
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
JB INSTALLATION
IS 07-01
Location …………………………………………………………………………………
Drawing Ref .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
1 Nameplates and tagging correct as per project drawings & as per
data sheet.
2 Junction box suitable for area classification & IP rating as
specified.
3 Junction box correctly installed, bolted and fastened as per
project drawings
4 Terminals undamaged, installed and numbered correctly as per
project drawings
5 Exterior, paint, cover undamaged and interior clean
6 Cover seals undamaged and unused cable entries plugged
correctly
7 Earth straps, earth bars and connections installed correctly as
per project drawings
8 Field/multi-core cables installed, clamped, terminated and
marked correctly as per project drawings
9 All spare cores terminated and identified.
10 All cable glands installed correctly.
11 Heater and air conditioning unit installed correctly.
12 Alarm legends and instruments tag plates are corrects.
13 Segregation between power, I.S. and non I.S. is correct.
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
PANEL/CABINET/CONSOLE
INSTALLATION
IS 07-02
Location …………………………………………………………………………………
Drawing Ref .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
1 Panel/cabinet/console supplied, complies with data sheet
Panel/cabinet/console correctly installed, bolted and fastened as per project
2
drawings
3 Base dimensions, location and cable entries as per project drawings
4 Exterior, paint work and door locks undamaged and interior clean
5 Nameplates and tagging correct as per project drawings
6 Dust seals undamaged and unused gland rntries plugged correctly
Earth straps, earth bars and connections installed correctly as per project
7
drawings
Internal cards, modules and terminals undamaged & installed correctly as per
8
project drawings
9 System cables installed, supported and tagged correctly as per project drawings
10 Data highway correctly installed and supported
Multi-Core cables installed, clamped, terminated and tagged correctly as per
11
project drawings
12 Multi-Core cables earth and continuity checks completed and certified
13 Power supply and associated cables installed as per project drawings
14 Heater/air conditioning unit installed correctly as per project drawings
Fire, gas or smoke detection equipment (if applicable) installed as per project
15
drawings
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
INSTRUMENTS INSTALLATION
IS 06-01
Location …………………………………………………………………………………
PID N° .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
1 Instrument and accessories supplied, comply with data sheet
2 Bench test calibration completed and certified
3 Instrument and accessories correctly installed and supported as per project drawings
4 Instrument is accessible and clear of obstruction
5 Impulse, hydraulic and pneumatic lines correctly installed and supported as per project drawings
6 Impulse, hydraulic and pneumatic lines tested and certified
7 Cable tray, conduit and trunking installed and supported correctly as per project drawings
8 Cables installed, clamped, tagged, glanded and terminated as per project drawings
10 Spare cable/process entries plugged correctly
11 Instrument earthed in accordance with project specifications
12 Orifice plate (where applicable) correct as per data sheet and installed as per project drawings
13 Thermowell (where applicable) correct as per data sheet and installed as per project drawings
14 Nameplates and tagging correct as per project drawings
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
COMMUNICATION CABINETS & CONSOLES
INSTALLATION
IS 08-01
Location …………………………………………………………………………………
Drawing Ref .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
Check tag number/nameplate

1
All equipment installed in cabinets/consoles

2
No visible damage to equipment

3
Field cables terminated correctly

4
Cabinet/console mounted in correct position

5
Multiple power incomers terminated correctly

6
Cable testing
7
Earthing correct
8
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
PA SPEAKERS INSTALLATION
IS 08-02
Location …………………………………………………………………………………
Drawing Ref .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
1 Check tag number/nameplate
2 Check speakers and beacons location as per drawing
3 All fixtures and fittings installed and secured
4 No physical damage to installed item
5 Cable entries and terminations correct
6 Glanding correct
7 Check cleanliness
8 Cable testing
9 Earthing correct
NOTE:

Date Date
Name Name
Company Company
Visa Visa
Project:
PROJECT
TELEPHONES & FAX MACHINES
INSTALLATION
IS 08-03
Location …………………………………………………………………………………
Drawing Ref .............................................................................................................
Manufacturer ………………………………………………………………………………
Model Serial N° ........................................................
.............................................................
1 Check tag number/nameplate
2 Check telephones and integrated telephone & fax machine locations
3 Hazardous area phones mounted correctly
4 No physical damage to installed item
5 Cable entries and terminations correct (hazardous area phones only)
6 Glanding correct (hazardous area phones only)
Check RJ-11 connector has been terminated correctly at the phone and
7
at the wall gland plate (standard phones)
8 Telephone cables and wall plates installed correctly
9 Cable testing
10 Check earthing (hazardous area phone only)
NOTE:

Date Date
Name Name
Company Company
Visa Visa

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MAAMOURA AND BARAKA DEVELOPMENT PROJECT

Maamoura and Baraka 3314.02.DBQB.16012

Contractor logo and business name Contractor doc. Identification

Facility Name Location Scale SHEET

2- Part Involved & Definitions

3- Involvement Legend and Definitions

4- Matrix of Inspections Activities

IS 02 Instrument Fiber Optic Cables

IS 03 Instrument Loop Checking

IS 04 Instrument Fire & Gas

TITLE: Instrument Cables

Inspection and Acceptance

TITLE: Instrument Fiber Optic Cables

Specification/ Procedure Inspection and Acceptance

• FOC testing on drum (Testing OTDR)

• FOC testing after installation

• Glanding & Tagging.

TITLE: Instrument Loop Checking

Specification/ Procedure Inspection and Acceptance

1 Controls transmitter loops Loop components check Project Specification

2 Temperature loops Loop components check Project Specification

Shut down/blow down valve W W S/R IS 03-02

TITLE: Instrument Fire & Gas

Specification/ Procedure Inspection and Acceptance

Installation of Fire & Gas Instrumentation Standard W S S IS 04-01

TITLE: Instrument Calibrations

Specification/ Procedure Inspection and Acceptance

Bench calibration of Specification Data Sheet

Bench calibration of pressure relief Specification Data Sheet W S R IS 05-03

TITLE: Instruments Installation

Specification/ Procedure Inspection and Acceptance

• Visual inspection IS 06-01

Impulse tube/air pipe and air Instrumentation Standard W W R IS 06-02

Safety relief valve SRV installation Instrumentation Standard W S R IS 06-04

TITLE: Panels & JB

Specification/ Procedure Inspection and Acceptance

Specification/ Procedure Inspection and Acceptance

• Location and labels verification IS 08-01

• Location and labels verification IS 08-02

No. ITEMS TO BE CHECKED Results Remarks

1 Verify correct type, size, colour code and tag.

Min. Insulation Resistance = 10 megohms

12 Haz. Area Cert Details

Inspection Performed by Inspection Accepted by

Equipment Tag N°.: Report N°:

Item Inspection Activities Acc. Rej.

Tray/rack conduits and fittings are checked for quality and

2 All cable tray supports secured

3 Fabrication cuts will be painted as specification

Sharp edge of cable tray rack/conduits to be file and painted to protect

5 Expansion joints fitted where specified

6 Earth installation and continuity satisfactory

7 Cables tray supported at correct intervals

8 No excess pressure on cable tray supports

9 Entry points to building and field end made good

10 Cable tray/rack/conduits installed as per design and layout drawing

11 Pull ropes are installed to facilitate cable pulling where applicable

12 Cable tray/ladder labelled in accordance with contract drawings

Inspection Performed by Inspection Accepted by

CONTROL MODE-PROPORTIONAL INTEGRAL DERIVATIVE

ON-OFF DIFF. GAP AUTO/MANUAL CORRECT

CONTROL ACTION DIRECT REVERSE DIFF. GAP %

SAFEGUARDING COMPRESSOR RECYCLING POSITION SWITCHES OPEN CLOSED

INSTRUMENT SUPPLIED AS PER REQUISITION/DATA SHEET

Corrections: S.G/DENSITY CORRECTION SETTING

THERMOCOUPLE BURN-OUT DRIVES UPSCALE DOWNSCALE